Académique Documents
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N001
TECHNICAL DATA
Honing Strengthens
Corner Radius
Cutting Speed
Rake Angle
Lead Angle
Depth of Cut
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Toolholder Overhang
Cutting
(Unground-Ground)
Select Chip Breaker
Fluids
Adhesion Resistance
Class of Insert
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa Up Up
Wet Cutting
Workpiece
ct
Trouble or
s
Down Down
Improper cutting
a a a
conditions Wet
Improper cutting
a a
conditions
Lack of cutting
a a a
Chipping and edge strength
fracturing of
cutting edge
Thermal cracking a a a a a a
Dry
Built-up edge a a a a a
Wet
Lack of rigidity a a a a
Improper insert
Dimensional a
tolerance
Worsening Dimen-
unevenness
sional Accuracy
during
machining Large cutting resistance
a a a a a a a a a
and cutting edge flank
Welding occurs a a a
Poor Surface
Wet
TECHNICAL DATA
Worsening
Finish
Improper cutting
surface a a
edge geometry
roughness
Vibration occurs a a a a a a a
Generation
Improper cutting
Cutting heat creates conditions
a a a
Heat
deterioration in
machining accuracy
Improper cutting
and tool life a a a
edge geometry
N002
Insert Grade Cutting Style and Design Machine and
Solutions Selection Conditions of the Tool Installation of Tool
Honing Strengthens
Cutting Speed
Corner Radius
Depth of Cut
Rake Angle
Lead Angle
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Toolholder Overhang
the Cutting Edge
Cutting
(Unground-Ground)
Fluids
Adhesion Resistance
Class of Insert
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa Up Up
Wet Cutting
Workpiece
ct
Trouble or
s
Down Down
Burr
Improper cutting
(Aluminum
Steel,
alloy )
conditions a a
Wet
a
Improper cutting
a a a a a
edge geometry
Burr / Chipping / Roughness
Improper cutting
a a
conditions
Vibration occurs a a a a
Improper cutting
a a a
conditions Wet
Roughness
(Mild steel)
Improper cutting
a a a
edge geometry
Vibration occurs a a a a
Improper cutting
a a a a
conditions Wet
Uncontrolled,
continuous / Wide chip control a
tangled range
Chip Control
Improper cutting
a a
edge geometry
Improper cutting
a a a
conditions Dry
TECHNICAL DATA
Broken into
short lengths Small chip control a
and scatter range
Improper cutting
a a
edge geometry
N003
TECHNICAL DATA
Small Depth
of Cut
d <.276"
Large Depth
of Cut
d=.276"─ .591"
Feed (IPR)
Feed (IPR)
Feed (IPR)
TECHNICAL DATA
N004
EFFECTS OF CUTTING
CONDITIONS FOR TURNING
y EFFECTS OF CUTTING CONDITIONS
Ideal conditions for cutting are short cutting time, long tool life, and high cutting accuracy. In order to obtain these conditions,
selection of efficient cutting conditions and tool, based on work material, hardness, shape and machine capability is necessary.
y CUTTING SPEED
Cutting speed effects tool life greatly. Increasing cutting speed increases cutting temperature and results in shortening tool life.
Cutting speed varies depending on the type and hardness of the work material. Selecting a tool grade suitable for the cutting
speed is necessary.
1640
Workpiece : AISI 1045
Tool Life Standard : VB = .012inch
1310 Depth of Cut : .059inch
UE6105
Feed : .012IPR
MC6025 Holder : MCLNR-164C
985 Insert : CNMG432
MC6015
Dry Cutting
Cutting Speed (SFM)
AP25N
655 NX2525
MP3025
NX3035
UE6035
VP15TF
330
UTi20T
260
195
10 20 30 40 50 60 70 80 90 100
Tool Life (min)
P Class Grade Tool Life
Holder : MCLNR-164C
Insert : CNMG432MA
MC7025 Dry Cutting
US735 US7020
MP7035
UTi20T
NX2525 HTi10
490
UTi20T
330
260
195
10 20 30 40 60 100
Tool Life (min)
K Class Grade Tool Life
EFFECTS OF CUTTING
CONDITIONS FOR TURNING
y FEED
In cutting with a general holder, feed is the distance a holder moves per workpiece revolution. In milling, feed is the distance a
machine table moves per cutter revolution divided by number of inserts. Thus, it is indicated as feed per tooth. Feed rate
relates to finished surface roughness.
a Effects of Feed
1. Decreasing feed rate results in flank wear and shortens
tool life.
Feed (IPR)
Cutting Conditions Workpiece : AISI 4340 Grade : P10
Depth of Cut ap=.040(inch) Cutting Speed vc=660(SFM)
Cutting Time Tc=10min
y DEPTH OF CUT
Depth of cut is determined according to the required stock removal, shape of workpiece, power and rigidity of the machine and
tool rigidity.
a Effects of Depth of Cut
Flank Wear (inch)
Depth of Cut
TECHNICAL DATA
Uncut Surface
N006
FUNCTION OF TOOL FEATURES
FOR TURNING
y RAKE ANGLE
Rake angle is a cutting edge angle that has large effects on cutting resistance, chip disposal, cutting temperature and tool life.
Speed (SFM)
Standard Depth of Cut : .039inch Feed = .013IPR
Cutting
VB = .016
inch
Positive Rake
Angle
Rak
Rak
(+ )
e An
e An
Tool Life (min)
Cutting Resistance
gle 1
Force (N)
Positive Insert
Vertical
gle
Vertical Force
Rak
Depth of Cut .079inch
5°
6°
e An
Feed .008IPR
Cutting Speed 330SFM
gle
-10°
Temperature (C°)
Rake Face Mean
Temperature
Depth of Cut .079inch
Cutting
Feed .008IPR
Cutting Speed 330SFM
Negative Rake
Rake Angle (°)
Angle
Cutting Conditions
(- )
Cutting Speed (SFM) Workpiece : Alloy steel Grade : P10
Negative
Cutting Conditions Dry Cutting
Insert
Grade : P10
Depth of Cut : .039inch
Feed : .013IPR Effects of Rake Angle on
Workpiece : Alloy steel Cutting Speed, Vertical Force,
Chip Disposal and Rake Angle Rake Angle and Tool Life and Cutting Temperature
a Effects of Rake Angle When to Increase Rake Angle When to Increase Rake Angle
in the Negative (-) Direction in the Positive (+) Direction
1.Increasing rake angle in the positive (+) direction
improves sharpness. u Hard workpiece. u Soft workpiece.
2.Increasing rake angle by 1° in the positive (+) u When cutting edge strength is u Workpiece is easily machined.
direction decreases cutting power by about 1%. required such as in u When workpiece or the
3.Increasing rake angle in the positive (+) direction interrupted cutting and uncut machine have poor rigidity.
lowers cutting edge strength and in the negative surface cutting.
(-) direction increases cutting resistance.
y FLANK ANGLE
Flank angle prevents friction between flank face and workpiece resulting in smooth feed.
Rake Angle 6°
vc
re
Flank Wear (inch)
=6
55 ctu
Wear Depth Wear Depth Fra $
vc = Flank Angle $
330
Flank Wear
Flank Wear
vc
=1
65
Large
Small
TECHNICAL DATA
(Same)
(Same)
D.O.C
D.O.C
a Effects of Flank Angle When to Decrease Flank Angle When to Increase Flank Angle
1.Increasing flank angle decreases flank wear u Hard workpieces. u Soft workpieces.
occurrence. u When cutting edge strength u Workpieces suffer from
2.Increasing flank angle lowers cutting edge is required. work hardening easily.
strength.
N007
TECHNICAL DATA
5B
Feed : .008IPR
1.1
1.04
Dry Cutting
B
0.97 0.8
h h 7h
Side
KAPR = 0° KAPR = 15° KAPR = 30° h : Chip Thickness
Cutt
Side
KAPR : Tool Cutting
Edge Angle
ing E
Side Cutting Edge Angle and Chip Thickness
Cutt
dge
ing E
a Effects of Side Cutting Edge Angle (Lead Angle)
Ang
dge
1. At the same feed rate, increasing the side cutting edge angle increases the chip
le 15
Angle
contact length and decreases chip thickness. As a result, the cutting force is
°
dispersed on a longer cutting edge and tool life is prolonged. (Refer to the chart.)
0°
2. Increasing the side cutting edge angle increases force a'. Thus, thin, long
workpieces suffer from bending in some cases.
3. Increasing the side cutting edge angle decreases chip control. Cutting Speed (SFM)
4. Increasing the side cutting edge angle decreases the chip thickness and increases
chip width. Thus, breaking chips is difficult. Side Cutting Edge and Tool Life
cutting, the cutting edge receives extremely large shock at the beginning True Rake
of cutting. Cutting edge inclination keeps the cutting edge from receiving Angle
this shock and prevents fracturing. 3°― 5° in turning and 10°― 15° in milling (–)
are recommended. Cutting Edge
Inclination End Cutting Edge
Angle
a Effects of Cutting Edge Inclination Main Cutting Edge
Corner Radius
1. Negative (-) cutting edge inclination disposes chips in the workpiece Side Cutting
direction, and positive (+) disposes chips in the opposite direction. Edge Angle
2. Negative (-) cutting edge inclination increases cutting edge strength, but
it also increases back force of cutting resistance. Thus, chattering easily
occurs.
N008
y HONING AND LAND
Honing and land are cutting edge shapes that Honing Width Honing Width Land Width
Honing Size and Tool Life Honing Size and Tool Life
Due to Fracturing Due to Wear
Honing Size (inch)
Workpiece : Alloy steel (220HB)
Grade : P10
Cutting Conditions : vc=333SFM ap=.059inch
f=.017IPR
a Effects of Honing
1.Enlarging the honing increases cutting edge strength, and reduces fracturing.
2.Enlarging the honing increases flank wear occurrence. Honing size doesn't affect rake wear.
3.Enlarging the honing increases cutting resistance and chattering.
N009
TECHNICAL DATA
Feed
Flank Wear
Crater Wear
(Crater Depth)
Corner Radius Size and Tool Life Due to Fracturing Corner Radius Size and Tool Wear
a Effects of Corner Radius When to Decrease Corner Radius When to Increase Corner Radius
1.Increasing the corner radius improves the surface
finish. u Finishing with small depth of u When the cutting edge
2.Increasing the corner radius improves cutting cut. strength is required such as
edge strength. u Thin, long workpieces. in interrupted cutting and
3.Increasing the corner radius too much increases u When the machine has poor uncut surface cutting.
the cutting resistance and causes chattering. rigidity. u When roughing a workpiece
4.Increasing the corner radius decreases flank and with large diameter.
rake wear. u When the machine has high
5.Increasing the corner radius too much results in rigidity.
poor chip control.
R1
Feed (IPR)
TECHNICAL DATA
(Note) Please refer to page N004 for chip shapes (A, B, C, D, E).
N010
FORMULAS FOR CUTTING
y CUTTING SPEED (vc) y FEED ( f )
365SFM .009IPR l
The answer is 365SFM. The answer is .009IPR. f
n n
øDm
(Answer) First, calculate the cutting length per min. from the feed and spindle speed. (Answer) Substitute f= .008 IPR, RE= .031 into the formula.
TECHNICAL DATA
N011
TECHNICAL DATA
Engage Angle
Corner Angle
Honing Strengthens
Cutting Speed
Depth of Cut
Rake Angle
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Adhesion Resistance
Run-out Accuracy
Cutter
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa
Up Up
Wet Cutting
Workpiece
c to
Trouble
rs
Down Up Down
Improper cutting
conditions a a
Lack of cutting
Chipping and edge strength a
fracturing of Thermal cracking
cutting edge occurs a a a a a a
Dry
Built-up edge
a a a a a
occurs Wet
Lack of rigidity a a a a
Improper cutting
a a a a
conditions
Poor Surface Finish
Vibration occurs a a a a a a a a a a a
Workpiece a a a a a a a
bending
Not parallel
or irregular Tool clearance a a a a
surface
Large back a a a a
force
Chip thickness
a a a
is too large
Cutter diameter a a
is too large
Burr
Burr / Chipping
Poor sharpness a a
A large corner a
angle
Improper cutting a a
conditions
Poor sharpness a a
TECHNICAL DATA
Chipping
Corner angle is a
too small
Vibration occurs a a a a a a a a a a a
Welding occurs a
Chip Control
N012
FUNCTION OF TOOL FEATURES
FOR FACE MILLING
y FUNCTION OF EACH CUTTING EDGE
ANGLE IN FACE MILLING Type of Angle Symbol Function Effect
Determines chip
Axial Rake Angle GAMF disposal direction.
Positive : Excellent machinability.
Corner Angle
(KAPR) Axial Rake Angle Determines
Radial Rake Angle GAMP sharpness. Negative : Excellent chip disposal.
Lead (GAMP)
Angle Large : Thin chips and small
Determines chip
Corner Angle KAPR thickness. cutting impact.
Large back force.
Wiper Edge Main Cutting Edge
Cutting Edge Positive(large) :
True Rake Angle Inclination Determines Excellent machinability.
True Rake Angle T actual Minimal welding.
sharpness. Negative(large) : Poor machi-
Radial Rake Angle (GAMF) nability. Strong cutting edge.
y STANDARD INSERTS
a Positive and Negative Rake Angle a Standard Cutting Edge Shape
Axial Rake Angle Axial Rake Angle Axial Rake Angle
Negative Neutral Positive
Rake Angle Rake Angle Rake Angle
Standard Cutting
Edge Combinations Radial Rake Angle Radial Rake Angle Radial Rake Angle
· Insert shape whose cutting edge Axial Rake Angle (GAMP) Positive ( + ) Negative ( – ) Positive ( + )
precedes is a positive rake angle. Radial Rake Angel (GAMF) Positive ( + ) Negative ( – ) Negative ( – )
· Insert shape whose cutting edge
Insert Used Positive Insert (One Sided Use) Negative Insert (Double Sided Use) Positive Insert (One Sided Use)
follows is a negative rake angle.
Steel a ─ a
Work Material
Cast Iron ─ a a
Aluminum Alloy a ─ ─
Difficult-to-Cut Material a ─ a
0°
Principal Principal Principal direction. Lifts the workpiece when
Force Force Force
workpiece clamp rigidity is low.
Feed Force Feed Force Feed Force
Corner Angle 0°
Back Force Back Force
15°
fz(IPT) fz(IPT) fz(IPT) for face milling of workpieces
TECHNICAL DATA
45°
Back Force Bends thin workpieces and lowers
Principal Force
cutting accuracy.
Feed Force ae
* Prevents workpiece edge
chipping in cast iron cutting.
Corner Angle 45°
ap
Table Feed
* Principal force: Force is in the opposite direction of face milling rotation.
* Back force: Force that pushes in the axial direction.
Three Cutting Resistance Forces in Milling
* Feed Force: Force is in the feed direction and is caused by table feed. N013
TECHNICAL DATA
vc=330SFM
Tc=69min
vc=410SFM
Tc=55min
Portion machined
N014
y FINISHED SURFACE
a Cutting Edge Run-out Accuracy
Usually the minor cutting edges are set parallel to the face of a milling cutter
and theoretically the finished surface accuracy should be maintained, even if
run-out accuracy is poor.
D.O.C
TECHNICAL DATA
N015
TECHNICAL DATA
(Problem) What is the cutting speed when main axis spindle speed is 350min-1
and cutter diameter is & 5" ?
(Answer) Substitute ) 3.14, DC = 5", n= 350 into the formula.
surface of a cast iron (GG20) block when cutter diameter is & 8", the
number of inserts is 16, the cutting speed is 410SFM, and feed per tooth is
.01". (spindle speed is 200min-1)
DC
I
(Answer) Calculate table feed per min vf=.01 x 16 x 200=32inch/min
L
Calculate total table feed length. L=12+8=20inch
Substitute the above answers into the formula.
Tc = 20 = 0.625 (min)
32
0.625 x 60 = 37.5 (sec.) The answer is 37.5 sec.
N016
TROUBLE SHOOTING FOR END MILLING
Insert Grade Cutting Conditions Style and Design Machine and
Selection of the Tool Installation of Tool
Solutions
Number of Flutes
Tool Diameter
Concavity Angle of
Cutting Speed
Helix Angle
Decrease Pick Feed Rate
Depth of Cut
Determine Dry or
soluble Cutting Fluid
Coated Tool
Up
Down Cut
Up
Wet Cutting
Air Blow
ct
Quantity
Trouble
or
Down Down
s
Non-coated insert a
is used
Large wear Not enough flutes a
at the peripheral
Improper cutting
cutting edge conditions
a a
Down
Up cut milling Cut
Short Tool Life
Improper cutting
conditions
Fragile cutting edge a
Chipping
Insufficient clamping a a
force
Poor clamping a a a a a a
rigidity
Improper cutting a
conditions
Breakage Poor end mill rigidity a a
during
Overhang longer
cutting than necessary
a a
Chip packing a a
Improper cutting a a
Vibration conditions
during Poor end mill rigidity a a a a
cutting Poor clamping a a a a a a
rigidity
Large cutting a
Poor wall edge wear
Poor Surface Finish
Improper cutting
surface a a
conditions
roughness a
Chip jamming a a
Wet
Poor bottom The end cutting edge does a a a
not have a concave angle
surface
roughness Large pick feed a
Large cutting a
edge wear
Out of Improper cutting a a
vertical conditions
Poor end mill rigidity a a a a
Improper cutting
Chip Control Burr / Chipping / Burrs
Burr, a a
conditions
workpiece
chipping Large helix angle a
N017
TECHNICAL DATA
Length of cut
Overall length
End gash
Radial primary relief angle
Radial secondary Axial rake angle
clearance angle
Helix angle
Radial rake angle
Horizontal feed milling Horizontal feed milling High rigidity. Superior cutting
edge durability.
Feature
possible. possible.
Diameter is not
Fault
N018
END MILL TYPE AND GEOMETRY
y PERIPHERAL CUTTING EDGE
Type Shape Feature
Roughing type geometry has a wave like edge form and breaks the
Roughing Flute material into small chips. Additionally the cutting resistance is low
enabling high feed rates when roughing. The inside face of the flute is
suitable for regrinding.
Generally used for side milling, slotting and shoulder milling. Plunge
Square End cutting is not possible due to the center hole that is used to ensure
(With Center Hole) accurate grinding and regrinding of the tool.
Generally used for side milling, slotting and shoulder milling. Plunge
Square End cutting is possible and greater plunge cutting efficiency is obtained
(Center Cut) when using fewer flutes. Regrinding on the flank face can be done.
Used for radius profiling and corner radius milling. When pick feed
Corner Radius End milling an end mill with a large diameter and small corner radius can
be efficiently used.
Long Shank
Long neck geometry can be used for deep slotting and is also suitable
Long Neck for boring.
Long taper neck features are best utilized on deep slotting and mold
Taper Neck draft applications.
N019
TECHNICAL DATA
y CORNER R OF END MILLS AND CUSP HEIGHT BY PICK FEED Unit : inch
P
Pitch of Pick Feed (P)
R .004 .008 .012 .016 .020 .024 .028 .031 .035 .039
P
Pitch of Pick Feed (P)
R .043 .047 .051 .055 .059 .063 .067 .071 .075 .079
0.5 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1.5 .0041 ─ ─ ─ ─ ─ ─ ─ ─ ─
2 .0030 .0036 .0043 ─ ─ ─ ─ ─ ─ ─
2.5 .0024 .0029 .0034 .0039 ─ ─ ─ ─ ─ ─
TECHNICAL DATA
N020
TROUBLE SHOOTING FOR DRILLING
Style and Design Machine and
Cutting Conditions of the Tool Installation of Tool
Solutions Cutting
Honing Width
Core Thickness
Chisel Width
Lower the Feed at Initial Entry
Feed Rate
Fluids
Increase Coolant
Increase Volume
X Type Thinning
Step Feed
Fa Large
Pressure
Up
ct
Trouble or
s Down Small
Lack of drill a
a
rigidity
Improper cutting a
conditions
Drill breakage
Large deflection a a
of the tool holder
Workpiece face a
is inclined
Improper cutting a
conditions
Short Tool Life
Large wear
Increase in temp.
at the peripheral a a a
at cutting point
cutting edge Poor run-out a
accuracy
lmproper cutting a a
conditions
Chipping of
Large deflection
the peripheral a a
of the tool holder
cutting edge Chattering, a a a a
vibration
The chisel edge a
width is too large
Chisel edge
Poor entry a
chipping
Chattering, a a a a
vibration
Lack of drill a
a
Hole diameter rigidity
increases Improper drill a
geometry
Increase in temp. a a a
at cutting point
Hole diameter
Improper cutting
becomes a
Poor Hole Accuracy
conditions
smaller
Improper drill a
geometry
Lack of drill a
a
rigidity
Poor Large deflection a a
straightness of the tool holder
Poor guiding
a
properties
Lack of drill a
a
Poor hole rigidity
positioning Poor entry a
accuracy,
Improper cutting
roundness andconditions
a
TECHNICAL DATA
surface finish
Large deflection a a
of the tool holder
Improper drill a
Burr
a a
conditions
Long chips
Poor chip a a a a
disposal
Improper cutting a a a
conditions
Chip packing
Poor chip a a a a
disposal
N021
TECHNICAL DATA
b
a c
a c
TECHNICAL DATA
N022
DRILL TERMINOLOGY
AND CUTTING CHARACTERISTICS
y NAMES OF EACH PART OF A DRILL
Clearance angle
Lead
Straight cylindrical shank
Flank
Helix angle
Drill Shank
diameter diameter
Margin width
Depth of body clearance
Margin Body clearance
Flute
Flute width
Chisel edge angle
Cutting edge
Land width
High-hardness material Small Rake Angle Large Soft material (Aluminum, etc.)
It is determined by depth of hole, guide bush length, and regrinding allowance. Since the influence on the tool life
Flute Length is great, it is necessary to minimize it as much as possible.
In general, the angle is 118° for high speed steel drills and 130 ─ 140° for carbide drills.
Point Angle Soft material with good machinability Small Point angle Large For hard material and
high-efficiency machining
It is an important element that determines the rigidity and chip disposal performance of a drill. The web thickness
is set according to applications.
Large cutting resistance
Low cutting resistance
Web Thickness High rigidity
Low rigidity
Thin Web thickness Thick Poor chip disposal
Good chip disposal performance
High-hardness material,
Machinable material
TECHNICAL DATA
The margin determines the drill diameter and functions as a drill guide during drilling. The margin width is decided
taking into consideration the friction within the hole to be drilled.
Margin
Poor guiding performance Small Margin width Large Good guiding performance
To reduce friction with the inside of the drilled hole, the portion from the point to the shank is tapered slightly. The
Diameter degree is usually represented by the quantity of reduction in the diameter with respect to the flute length, which is
Back Taper approx. .0016"─ .016"/4".
N023
TECHNICAL DATA
DRILL TERMINOLOGY
AND CUTTING CHARACTERISTICS
y CUTTING EDGE GEOMETRY AND ITS INFLUENCE
As shown in table below, it is possible to select the most suitable cutting edge geometry for different applications. If the most
suitable cutting edge geometry is selected then higher machining efficiency and higher hole accuracy can be obtained.
• The flank is conical and the clearance angle • For general use.
increases toward the center of the drill.
Conical
• The flank is flat and facilitates cutting. • Mainly for small diameter
drills.
Flat
• As there is no chisel edge, the results are high • For drilling operations
centripetal force and small hole oversize. that require high hole
Three Rake
• Requires a special grinding machine. accuracy and positioning
Angles • Requires grinding of three sides. accuracy.
• To increase the clearance angle near the center • For drilling that requires
of the drill, conical grinding combined with high accuracy.
Spiral Point irregular helix.
• S type chisel edge with high centripetal force and
machining accuracy.
• The cutting edge is ground radial with the aim of dispersing • For cast iron and light
load. alloy.
Radial Lip • High machining accuracy and finished surface roughness. • For cast iron plates.
• For through holes, small burrs on the base. • Steel
• Requires a special grinding machine.
• This geometry has two-stage point angle for • For thin sheet drilling.
better concentricity and a reduction in shock
Center Point
when exiting the workpiece.
Drill
y WEB THINNING
The rake angle of the cutting edge of a drill reduces toward the center, and it changes into a negative angle at the chisel edge. During
drilling, the center of a drill crushes the work, generating 50 ─ 70% of the cutting resistance. Web thinning is very effective for reduction in
the cutting resistance of a drill, early removal of cut chips at the chisel edge, and better initial bite.
Geometry
TECHNICAL DATA
N024
y DRILLING CHIPS
Fan-shaped chips cut by the cutting edge are curved by the flute. Chips of this type
Conical Spiral are produced when the feeding rate of ductile material is small. If the chip breaks
after several turns, the chip raking performance is satisfactory.
Long pitch chips exit without coiling and will coil around the drill.
Long Pitch
This is a chip broken by the restraint caused by the drill flute and the wall of a drilled
Fan hole. It is generated when the feed rate is high.
A conical spiral chip that is broken before the chip grows into the long-pitch shape by
Segment the restraint caused by the wall of the drilled hole due to the insufficiency of ductility.
Excellent chip disposal and chip discharge.
A chip that is buckled and folded because of the shape of flute and the characteristics
Zigzag of the material. It easily causes chip packing in the flute.
Chips broken by vibration or broken when brittle material is curled with a small radius.
Needle The raking performance is satisfactory, but these chips can become closely packed
jams.
TECHNICAL DATA
N025
TECHNICAL DATA
*Unit transformation (fromn "mm" to "m") (Problem) What is the cutting speed when main axis spindle speed is 1350min-1
and drill diameter is .500inch ?
(Answer) Substitute )=3.14, DC=.500inch, n=1350 into the formula
vc = ) • DC • n = = 176.6SFM
DC
(Problem) What is the spindle feed (v f) when feed per revolution is .008IPR and
vf n
main axis spindle speed is 1350min-1?
(Answer) Substitute fr=.008, n=1350 into the formula
vf = fr×n = .008×1350 = 10.8inch/min
The answer is 10.8inch/min.
fr
N026
TOOL WEAR AND DAMAGE
CAUSES AND COUNTERMEASURES
Tool Damage Form Cause Countermeasure
· Tool grade is too soft. · Tool grade with high wear resistance.
· Cutting speed is too high. · Lower cutting speed.
Flank Wear · Flank angle is too small. · Increase flank angle.
· Feed rate is extremely low. · Increase feed rate.
· Tool grade is too soft. · Tool grade with high wear resistance.
· Cutting speed is too high. · Lower cutting speed.
Crater Wear · Feed rate is too high. · Lower feed rate.
* Especially in milling.
· Hard surfaces such as uncut surface, · Tool grade with high wear resistance.
chilled parts and machining hardened
Notching layer.
· Friction caused by jagged shaped chips. · Increase rake angle to improve
(Caused by small vibration) sharpness.
· Cutting edge welding and adhesion. · Increase rake angle to improve sharpness.
· Poor chip disposal. · Enlarge chip pocket.
Flaking
TECHNICAL DATA
N027
TECHNICAL DATA
y ALLOY STEEL
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W-nr. DIN BS EN AFNOR UNI UNE SS GB
SM400A, SM400B
A573-81 1.0144 St.44.2 4360 43 C – E28-3 – – 1412 –
SM400C
SM490A, SM490B Fe52BFN
– 1.0570 St52-3 4360 50 B – E36-3 – 2132 –
SM490C Fe52CFN
5120 – 1.0841 St52-3 150M19 – 20MC5 Fe52 F.431 2172 –
9255 – 1.0904 55Si7 250A53 45 55S7 55Si8 56Si7 2085 55Si2Mn
9262 – 1.0961 60SiCr7 – – 60SC7 60SiCr8 60SiCr8 – –
ASTM 52100 SUJ2 1.3505 100Cr6 534A99 31 100C6 100Cr6 F.131 2258 Gr15, 45G
ASTM A204Gr.A – 1.5415 15Mo3 1501-240 – 15D3 16Mo3KW 16Mo3 2912 –
4520 – 1.5423 16Mo5 1503-245-420 – – 16Mo5 16Mo5 – –
ASTM A350LF5 – 1.5622 14Ni6 – – 16N6 14Ni6 15Ni6 – –
TECHNICAL DATA
N028
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W-nr. DIN BS EN AFNOR UNI UNE SS GB
5140 SCr440 1.7045 42Cr4 – – – – 42Cr4 2245 40Cr
5155 SUP9(A) 1.7176 55Cr3 527A60 48 55C3 – – – 20CrMn
– SCM415(H) 1.7262 15CrMo5 – – 12CD4 – 12CrMo4 2216 –
ASTM A182 – 1.7335 13CrMo4 4 1501-620Gr27 – 15CD3.5 14CrMo45 14CrMo45 –
–
F11, F12 15CD4.5
ASTM A182 1501-622 12CD9 12CrMo9
– 1.7380 10CrMo910 – TU.H 2218 –
F.22 Gr31, 45 12CD10 12CrMo10
– – 1.7715 14MoV63 1503-660-440 – – – 13MoCrV6 – –
– – 1.8523 39CrMoV13 9 897M39 40C – 36CrMoV12 – – –
9840 – 1.6511 36CrNiMo4 816M40 110 40NCD3 38NiCrMo4(KB) 35NiCrMo4 – –
4340 – 1.6582 34CrNiMo6 817M40 24 35NCD6 35NiCrMo6(KB) – 2541 40CrNiMoA
5132 SCr430(H) 1.7033 34Cr4 530A32 18B 32C4 34Cr4(KB) 35Cr4 – 35Cr
5140 SCr440(H) 1.7035 41Cr4 530M40 18 42C4 41Cr4 42Cr4 – 40Cr
5115 – 1.7131 16MnCr5 (527M20) – 16MC5 16MnCr5 16MnCr5 2511 18CrMn
4130 SCM420 1.7218 25CrMo4 1717CDS110 – 25CD4 25CrMo4(KB) 2225
55Cr3 30CrMn
SCM430 708M20
4137 SCM432
1.7220 34CrMo4 708A37 19B 35CD4 35CrMo4 34CrMo4 2234 35CrMo
4135 SCCRM3
4140
SCM 440 1.7223 41CrMo4 708M40 19A 42CD4TS 41CrMo4 42CrMo4 2244 40CrMoA
4142
42CrMo
4140 SCM440(H) 1.7225 42CrMo4 708M40 19A 42CD4 42CrMo4 42CrMo4 2244
42CrMnMo
– – 1.7361 32CrMo12 722M24 40B 30CD12 32CrMo12 F.124.A 2240 –
6150 SUP10 1.8159 50CrV4 735A50 47 50CV4 50CrV4 51CrV4 2230 50CrVA
40CAD6
– – 1.8509 41CrAlMo7 905M39 41B 41CrAlMo7 41CrAlMo7 2940 –
40CAD2
L3 – 1.2067 100Cr6 BL3 – Y100C6 – 100Cr6 – CrV, 9SiCr
– SKS31 1.2419 105WCr6 – – 105WC13 100WCr6 105WCr5 2140
CrWMo
SKS2, SKS3 107WCr5KU
L6 SKT4 1.2713 55NiCrMoV6 BH224/5 – 55NCDV7 – F.520.S – 5CrNiMo
ASTM A353 – 1.5662 X8Ni9 1501-509 – – X10Ni9 XBNi09 – –
2515 – 1.5680 12Ni19 – – Z18N5 – – – –
– – 1.6657 14NiCrMo134 832M13 36C – 15NiCrMo13 14NiCrMo131 – –
D3 SKD1 1.2080 X210Cr12 BD3 – Z200C12 X210Cr13KU X210Cr12 –
Cr12
ASTM D3 X250Cr12KU
D2 SKD11 1.2601 X153CrMoV12 BD2 – – X160CrMoV12 – – Cr12MoV
A2 SKD12 1.2363 X100CrMoV5 BA2 – Z100CDV5 X100CrMoV5 F.5227 2260 Cr5Mo1V
H13 SKD61 1.2344 X40CrMoV51 BH13 – Z40CDV5 X35CrMoV05KU X40CrMoV5 2242
40CrMoV5
ASTM H13 X40CrMoV51 X40CrMoV51KU
– SKD2 1.2436 X210CrW12 – – – X215CrW121KU X210CrW12 2312 –
S1 – 1.2542 45WCrV7 BS1 – – 45WCrV8KU 45WCrSi8 2710 –
H21 SKD5 1.2581 X30WCrV93 BH21 – Z30WCV9 X28W09KU X30WCrV9 – 30WCrV9
– – 1.2601 X165CrMoV12 – – – X165CrMoW12KU X160CrMoV12 2310 –
W210 SKS43 1.2833 100V1 BW2 – Y1105V – – – V
TECHNICAL DATA
N029
TECHNICAL DATA
N030
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W-nr. DIN BS EN AFNOR UNI UNE SS GB
309 SUH309 1.4828 X15CrNiSi2012 309S24 – Z15CNS20.12 X6CrNi2520 – – 1Cr23Ni13
310S SUH310 1.4845 X12CrNi2521 310S24 – Z12CN2520 X6CrNi2520 F.331 2361 OCr25Ni20
308 SCS17 1.4406 X10CrNi18.08 – 58C Z1NCDU25.20 – F.8414 2370 –
– – 1.4418 X4CrNiMo165 – – Z6CND16-04-01 – – – –
17-7PH – 1.4568 – 316S111 – Z8CNA17-07 X2CrNiMo1712 – – –
1.4504
NO8028 – 1.4563 – – – Z1NCDU31-27-03 – – 2584 –
S31254 Z1CNDU20-18-06AZ 2378
321 SUS321 1.4878 X12CrNiTi189 321S32 58B, 58C Z6CNT18.12B X6CrNiTi18 11 F.3523 – 1Cr18Ni9Ti
N031
TECHNICAL DATA
SURFACE ROUGHNESS
SURFACE ROUGHNESS (From JIS B 0601-1994)
the mean line, taking X-axis in the direction of mean line and
Ra
Y-axis in the direction of longitudinal magnification of this
sampled part and the roughness curve is expressed by y=f(x):
distance between the top profile peak line and the bottom
profile valley line on this sampled portion is measured in the
Rz
longitudinal magnification direction of roughness curve and
the obtained value is expressed in micrometer (!m).
(Note) When finding Rz, a portion without an exceptionally
high peak or low valley, which may be regarded as a
flaw, is selected as the sampling length.
from the roughness curve in the direction of its mean line, the
sum of the average value of absolute values of the heights of
five highest profile peaks (Yp) and the depths of five deepest
profile valleys (Yv) measured in the vertical magnification
RZJIS direction from the mean line of this sampled portion and this
sum is expressed in micrometer (!m).
:altitudes of the five highest profile peaks of the
sampled portion corresponding to the reference
length l.
:altitudes of the five deepest profile valleys of the
sampled portion corresponding to the reference
length l.
y RELATIONSHIP BETWEEN ARITHMETICAL MEAN (Ra) AND CONVENTIONAL DESIGNATION (REFERENCE DATA)
Arithmetical Mean Roughness Max. Height Ten-Point Mean Roughness
Ra Rz RZJIS Sampling Length for
Conventional Finish
Rz • RZJIS Mark
Cutoff Value I (mm)
Standard Series Standard Series
"c (mm)
0.012 a 0.08 0.05s 0.05z
0.08
0.025 a 0.1 s 0.1 z
0.25
0.05 a 0.2 s 0.2 z
]]]]
0.25
0.1 a 0.4 s 0.4 z
0.2 a 0.8 s 0.8 z
0.4 a 0.8 1.6 s 1.6 z
0.8
0.8 a 3.2 s 3.2 z
]]]
TECHNICAL DATA
*The correlation among the three is shown for convenience and is not exact.
* Ra : The evaluation length of Rz and Rz is the cutoff value and sampling length multiplied by 5, respectively.
JIS
N032
HARDNESS COMPARISON TABLE
HARDNESS CONVERSION NUMBERS OF STEEL
Brinell Hardness (HB), Brinell Hardness (HB),
Hardness (HV)
10mm Ball, Rockwell Hardness (3) Tensile Rockwell Hardness (3) Tensile
Load: 3,000kgf Strength Load: 3,000kgf Strength
Vickers
Vickers
(Approx.) (Approx.)
A Scale, B Scale, C Scale, D Scale, A Scale, B Scale, C Scale, D Scale,
Tungsten
Standard
Carbide
Load: 60kgf, Load: 100kgf, Load: 150kgf, Load: 100kgf, MPa Standard Tungsten Load: 60kgf, Load: 100kgf, Load: 150kgf, Load: 100kgf, MPa
Ball Diamond 1/16" Ball Diamond Diamond (2) Ball Carbide Diamond 1/16" Ball Diamond Diamond (2)
Ball Ball
Point (HRA) (HRB) Point (HRC) Point (HRD) Point (HRA) (HRB) Point (HRC) Point (HRD)
─ ─ 940 85.6 ─ 68.0 76.9 97 ─ 429 429 455 73.4 ─ 45.7 59.7 61 1510
─ ─ 920 85.3 ─ 67.5 76.5 96 ─ 415 415 440 72.8 ─ 44.5 58.8 59 1460
─ ─ 900 85.0 ─ 67.0 76.1 95 ─ 401 401 425 72.0 ─ 43.1 57.8 58 1390
─ (767) 880 84.7 ─ 66.4 75.7 93 ─ 388 388 410 71.4 ─ 41.8 56.8 56 1330
─ (757) 860 84.4 ─ 65.9 75.3 92 ─ 375 375 396 70.6 ─ 40.4 55.7 54 1270
─ (745) 840 84.1 ─ 65.3 74.8 91 ─ 363 363 383 70.0 ─ 39.1 54.6 52 1220
─ (733) 820 83.8 ─ 64.7 74.3 90 ─ 352 352 372 69.3 (110.0) 37.9 53.8 51 1180
─ (722) 800 83.4 ─ 64.0 73.8 88 ─ 341 341 360 68.7 (109.0) 36.6 52.8 50 1130
─ (712) ─ ─ ─ ─ ─ ─ ─ 331 331 350 68.1 (108.5) 35.5 51.9 48 1095
─ (710) 780 83.0 ─ 63.3 73.3 87 ─ 321 321 339 67.5 (108.0) 34.3 51.0 47 1060
─ (698) 760 82.6 ─ 62.5 72.6 86 ─
311 311 328 66.9 (107.5) 33.1 50.0 46 1025
─ (684) 740 82.2 ─ 61.8 72.1 ─ ─ 302 302 319 66.3 (107.0) 32.1 49.3 45 1005
─ (682) 737 82.2 ─ 61.7 72.0 84 ─ 293 293 309 65.7 (106.0) 30.9 48.3 43 970
─ (670) 720 81.8 ─ 61.0 71.5 83 ─ 285 285 301 65.3 (105.5) 29.9 47.6 ─ 950
─ (656) 700 81.3 ─ 60.1 70.8 ─ ─ 277 277 292 64.6 (104.5) 28.8 46.7 41 925
─ (653) 697 81.2 ─ 60.0 70.7 81 ─
269 269 284 64.1 (104.0) 27.6 45.9 40 895
─ (647) 690 81.1 ─ 59.7 70.5 ─ ─ 276 63.6 (103.0) 26.6 45.0 39
262 262 875
─ (638) 680 80.8 ─ 59.2 70.1 80 ─ (102.0) 25.4 44.2 38
255 255 269 63.0 850
─ 630 670 80.6 ─ 58.8 69.8 ─ ─ 248 248 261 62.5 (101.0) 24.2 43.2 37 825
─ 627 667 80.5 ─ 58.7 69.7 79 ─ 253 61.8 100 22.8 42.0 36
241 241 800
─ ─ 677 80.7 ─ 59.1 70.0 ─ ─
235 235 247 61.4 99.0 21.7 41.4 35 785
─ 601 640 79.8 ─ 57.3 68.7 77 ─
229 229 241 60.8 98.2 20.5 40.5 34 765
223 223 234 ─ 97.3 (18.8) ─ ─ ─
─ ─ 640 79.8 ─ 57.3 68.7 ─ ─ (17.5)
217 217 228 ─ 96.4 ─ 33 725
─ 578 615 79.1 ─ 56.0 67.7 75 ─
212 212 222 ─ 95.5 (16.0) ─ ─ 705
─ ─ 607 78.8 ─ 55.6 67.4 ─ ─
207 207 218 ─ 94.6 (15.2) ─ 32 690
─ 555 591 78.4 ─ 54.7 66.7 73 2055
201 201 212 ─ 93.8 (13.8) ─ 31 675
197 197 207 ─ 92.8 (12.7) ─ 30 655
─ ─ 579 78.0 ─ 54.0 66.1 ─ 2015
192 192 202 ─ 91.9 (11.5) ─ 29 640
─ 534 569 77.8 ─ 53.5 65.8 71 1985
187 187 196 ─ 90.7 (10.0) ─ ─ 620
─ ─ 533 77.1 ─ 52.5 65.0 ─ 1915
70 1890 183 183 192 ─ 90.0 (9.0) ─ 28 615
─ 514 547 76.9 ─ 52.1 64.7
179 179 188 ─ 89.0 (8.0) ─ 27 600
(495) ─ 539 76.7 ─ 51.6 64.3 ─ 1855 174 174 182 ─ 87.8 (6.4) ─ ─ 585
─ ─ 530 76.4 ─ 51.1 63.9 ─ 1825 170 170 178 ─ 86.8 (5.4) ─ 26 570
495 528 76.3 ─ 51.0 63.8 68 1820 167 167 175 ─ 86.0 (4.4) ─ ─ 560
(477) ─ 516 75.9 ─ 50.3 63.2 ─ 1780 163 163 171 ─ 85.0 (3.3) ─ 25 545
─ ─ 508 75.6 ─ 49.6 62.7 ─ 1740 156 156 163 ─ 82.9 (0.9) ─ ─ 525
477 508 75.6 ─ 49.6 62.7 66 1740 149 149 156 ─ 80.8 ─ ─ 23 505
TECHNICAL DATA
N033
TECHNICAL DATA
Diamond Coating
Sintered Diamond
Sintered CBN
Ceramics
Hardness
Coated Carbide
Powder HSS
HSS
Toughness
GRADE CHARACTERISTICS
Hard Materials
Hardness Energy Formation Solubility in Iron Thermal
*
Conductivity
Thermal
Expansion Tool Material
(HV) (kcal/g · atom) (%.1250r) (W/m·k) (x 10-6/k)
Diamond >9000 – Highly Soluble 2100 3.1 Sintered Diamond
CBN >4500 – – 1300 4.7 Sintered CBN
Si3N4 1600 – – 100 3.4 Ceramics
Ceramics
AI2O3 2100 -100 i0 29 7.8
Cemented Carbide
Cermet
TECHNICAL DATA
N034
GRADE CHAIN
P Steel UTi20T
M Stainless
Steel UTi20T
Cemented Cast
K HTi05T HTi10 UTi20T
Carbide Iron
Non-
N HTi10
Ferrous
P Steel UE6105 UE6110 MC6015 MY5015 UE6020 MC6025 F7010 MP6120 VP15TF MP6130 VP20RT VP30RT
(PVD) (PVD) (PVD) (PVD) (PVD)
M Stainless
Steel MC7015 US7020 MC7025 MP7035 US735 F7030 VP15TF MP7130 VP20RT MP7030 MP7140 VP30RT
(PVD) (PVD) (PVD) (PVD)
Cast
K UC5105 MC5005 UC5115 MC5015 MY5015 MC5020 VP15TF
Iron
Coated (PVD)
Carbide
Non-
N LC15TF
Ferrous
Ti Alloy US905 MP9005 VP05RT VP10RT MP9015 VP15TF MP9120 MP9030 MP9130
(PVD) (PVD) (PVD) (PVD) (PVD) (PVD) (PVD) (PVD)
Hardened
H MP8010 VP15TF
Materials
(PVD) (PVD)
Cermet M Stainless
Steel NX2525 NX4545
Cast
K NX2525
Iron
Cast
K AP25N
Iron
(PVD)
Non-Ferrous
N MD205 MD220 MD230
Non-Metal
(Sintered Diamond)
Sintered
TECHNICAL DATA
Alloy MB4020
Polycrystallines
Cast
K MB710 MB5015 MB730 MBS140 BC5030
Iron
(Sintered CBN)
Hardened
H
Materials MBC010 BC8110 MBC020 BC8020 MB8025 MB825 MB835
(Sintered CBN)
Micro-Grain Steel
Cast Iron SF10 MF07 MF10 TF15 MF20 MF30
Cemented Carbide
N035
TECHNICAL DATA
P P10
IC50M
P20 UTi20T K125M
IC28
A30N UX30 IN40P
IC50M IN40P
P30 UTi20T GX
IC28
A30N UX30 PW30
M M10
TECHNICAL DATA
IC08
Milling
M20 UTi20T
IC20
A30N UX30 IM30M
IC08 IM30M
M30 UTi20T SM30
IC28
A30N UX30
CERMET
ISO Mitsubishi Seco Sumitomo
Kennametal Sandvik Iscar Tungaloy Kyocera Walter Ingersoll
Classifi-
cation Symbol Materials Tools Electric
NS520 TN30 CT3000
P AP25N* IC20N T110A AT520* PV30* PV3010*
P01 VP25N* IC520N* T1000A GT520* TN6010 PV3030*
GT720* PV7010* IN0560*
NS520
TP1020 T1200A TN60 CT3000
NX2525 IC20N NS730
KT315 CT5015 TP1030 * T2000Z* PV60* PV3010*
P10 AP25N* IC520N* GT730* WCE10
KT125 GC1525* CM T1500A TN6010 PV3030*
VP25N* IC530N* NS9530
CMP* T1500Z* PV7010* IN60C
GT9530
NX2525 IC20N T1200A NS530 TN60
AP25N* KT325 TP1020 IC520N* T2000Z* NS730 PV60*
P20 VP25N* KT1120 GC1525* IC30N T3000Z* GT730* TN6020 WCE10
NX3035 KT5020 * TP1030 * IC530N* T1500A NS9530 PV7020*
MP3025* IC75T T1500Z* GT9530 PV7025*
MP3025 PV7025*
P30 IC75T T3000Z*
VP45N* PV90*
TP1020 T110A NS520 TN60 IN0560*
M NX2525
Turning
KT530M
C15M TN100M
P20 NX2525 HT7 CT530
MP1020
IC30N T250A NS530
TN60
KT605M
TECHNICAL DATA
NS530
T250A CT5000
P30 NX4545 IC30N
T4500A
NS540
IN2060*
NS740
Milling
KT530M
M20 NX2525 HT7 CT530 C15M IC30N NS530 TN100M
KT605M
NS540
M30 NX4545 T250A
NS740
K K01
K10 NX2525 NS530 TN60
KT530M
K20 NX2525
HT7
* Coated Cermet
(Note) The above table is selected from a publication. We have not obtained approval from each company. N037
TECHNICAL DATA
US7020 IC8250
IC9250
MC7015 AC610M
KCM15 IC6015 T6020 CA6515
M20 US7020 KC9225 GC2015 TM2000 IC9025 AC6030M T9125 CA6525 TT5100
MC7025 AC630M
IC656
IC9350
MC7025 KCM25 AC6030M
M30 US735 KC9230 GC2025 TM4000 IC6025 AC630M T6030 CA6525
IC635
KCM35 AC6030M
IC6025
M40 US735 KC9240 GC2025 TM4000 IC9350 AC630M
KC9245
TH1500
K K01 MC5005 KCK05 GC3205 TK1001 IC5005 AC405K T5105 CA4505 WAK10
UC5105 GC3210 IC9007 AC410K CA4010
TK1000
IC5005 AC405K
KCK15B TK1001
MC5015 GC3205 IC5010 AC410K CA4515
KCK15 TK1000 TT1300
K10 UC5115 KCK20 GC3210 TK2000 IC9150 AC415K T5115 CA4010 WAK20 TT1500
MY5015 GC3215 IC428 AC420K CA4115
KC9315 TK2001 IC4028 AC700G
IC5010
MC5015 AC415K
KCK20 IC8150 CA4515
UC5115 TK2001 AC420K T5115
K20 UE6110 KC9110 GC3215 TK2000 IC9150 AC700G T5125 CA4115 WAK30
KC9325 IC9015 CA4120
MY5015 AC820P
IC418
KC9125 IC9015
K30 UE6110
KC9325 IC418 AC820P T5125
CA6515
S S01 US905 S05F CA6525
CA6535
IC9080
P P10 MP1500 IC4100 WKP25 IN6515
IC9015
MP1500 IC5100
P20 F7030 GC4220 MP2500 IC520M ACP100 T3130 WKP35 IN6530
KCPK30
P30 F7030 KC930M GC4230 MP2500 IC4050 ACP100 T3130
KC935M
P40 KC530M GC4240
M M10 IC9250
IC520M
M20 F7030 KC925M MP2500 IC9350 ACP100 T3130 CA6535 IN6530
TECHNICAL DATA
Milling
IC9350
M30 F7030 KC930M GC2040 MP2500 IC4050 ACP100 T3130 CA6535
KC930M
M40 KC935M IC635
K K01
T1115
K10 MC5020 ACK100 T1015 WAK15
GC3220 MK1500 IC5100 T1115
K20 MC5020 KC915M GC3330 MK2000 IC9150 ACK200 T1015 WKP25 IN6515
K20W
KC920M
KC925M IC4100
GC3330 MK2000
K30 KCPK30 GC3040 MK3000 IC4050 WKP35 IN6530
KC930M IC520M
KC935M
(Note) The above table is selected from a publication. We have not obtained approval from each company.
N038
PVD COATED GRADE
ISO Mitsubishi Seco Sumitomo
Kennametal Sandvik Iscar Tungaloy Kyocera Walter Ingersoll
Classifi-
cation Symbol Materials Tools Electric
PR915
P P01 PR1005
IC250 IC350 PR915 PR1005
KC5010
GC1525 CP200 IC507 IC570 PR930 PR1025
P10 VP10MF KC5510
GC1025 TS2000 IC807 IC907
AH710
PR1115 PR1225
KU10T
IC908 PR1425
IC228 IC250
IC308 IC328
AH710
KC5025 IC350 IC354
VP10RT AH725 PR930
KC5525 GC1525 IC507 IC528
VP20RT CP250 AH120 PR1025
P20 VP15TF
KC7215 GC1025
TS2500
IC570 IC807 AC520U
SH730 PR1115
KC7315 GC1125 IC808 IC907
VP20MF GH730 PR1225
KU25T IC908 IC928
GH130
IC1008 IC1028
IC3028
IC228 IC250
VP10RT KC7015 AH725 AH120
IC328 IC330
VP20RT KC7020 GC1025 SH730 GH730
P30 VP15TF KU25T GC1125
CP500 IC354 IC528 AC530U
GH130 AH740
TT7220
IC1008
VP20MF KC7235 J740
IC1028 IC3028
IC228 IC328
KC7040
IC330 IC528 AH740
P40 KC7140 CP500
IC1008
AC530U
J740
TT8020
KC7030
IC1028 IC3028
M M01
KC5010 GC1005 IC330 IC354 PR915
KC5510 GC1025 CP200 IC507 IC520 PR1025
M10 VP10MF
KC6005 GC1125 TS2000 IC570 IC807
AH710
PR1225
WSM20
KC6015 GC1105 IC907 IC3028 PR1425
Turning
IC250 IC350
PR730
IC808 IC810
GC1010 PR830
P10 KC715M IC900 IC903 ACP200
Milling
GC1025 PR1025
IC908 IC910
PR1225
IC950
IC250 IC300
IC328 IC330 PR730
IC350 IC528 AH725 PR830
GC1025
MP6120 KC522M F25M IC808 IC810 AH120 PR1025
P20 VP15TF KC525M
GC1010
MP3000 IC830 IC900
ACP200
GH330 PR1225
IN2004
GC2030
IC908 IC910 AH330 PR1230
IC928 IC950 PR1525
IC1008
(Note) The above table is selected from a publication. We have not obtained approval from each company.
N039
TECHNICAL DATA
F40M
P40 VP30RT KC735M GC1030
T60M
ACP300 AH140
M M01
GC1025 PR730
M10 KC715M
GC1030
IC903
PR1025 PR1225
WSM35
IC250 IC300 AH725
VP15TF GC1025 PR730
KC730 IC808 IC830 AH120
MP7130 GC1030 F25M PR660
M20 MP7030
KC522M
GC1040 MP3000
IC900 IC908 ACP200 GH330
PR1025
WSP45
KC525M IC928 AH330
VP20RT GC2030 PR1225
IC1008 GH110
VP15TF
MP7130 IC250 IC300 AH120 AH725 IN1515
F30M
MP7030 KC725M GC1040 IC328 IC330 ACP200 AH130 AH140 PR660 IN1530
M30 VP20RT KC735M GC2030
F40M
IC830 IC928 ACP300 GH130 AH730 PR1510
WXM35
IN2005
MP3000
MP7140 IC1008 GH340 IN2505
VP30RT
MP7140
M40 VP30RT
F40M ACP300 AH140
K AH110
K01 MP8010 GH110
AH330
AH110
IC350 IC810
GH110
IC830 IC900
Milling
AH725 PR1210
K10 MP8010 KC510M GC1010 IC910 IC928
AH120 PR905
IC950
GH130
IC1008
AH330
IC350 IC808
IC810 IC830 IN1030
VP15TF KC520M GC1010 PR1210
K20 VP20RT KC525M GC1020
MK2000 IC900 IC908 ACK300 GH130
PR905
IN2010
IC910 IC928 IN2015
IC950 IC1008
IC350 IC808
VP15TF KC725M IC830 IC908 IN1510
K30 VP20RT KC735M
GC1020
IC928 IC950
ACK300
IN2030
IC1008
S S01 PR905
MP9120 EH520Z
S10 VP15TF
KC510M C1025 IC903
EH20Z
PR905
IC900 IC808
GC1010
H20 VP15TF KC635M
GC1030
F15M IC908
IC1008
MP3000 IC808 IC908
H30 KC530M
F30M IC1008
(Note) The above table is selected from a publication. We have not obtained approval from each company.
N040
CBN
ISO Mitsubishi Seco Sumitomo
Sandvik Tungaloy Kyocera Dijet
Classifi-
cation Symbol Materials Tools Electric
BC8110 BNC100 KBN050M
H H01 MBC010 CBN060K BNX10
BXM10
KBN10M
BX310
MB810 BN1000 KBN510
BC8110
MBC020 BNC160
BXM20 KBN25M
H10 BC8020 CB7015 CBN010 BNX20
BX330 KBN525
JBN300
MB825 BN2000
MB8025
MBC020 BNC200
CB7025 CBN150 BXM20
H20 BC8020
CB20 CBN160C
BNX25
BX360
KBN30M JBN245
MB8025 BN250
BC8020 CBN150 BNC300 BXC50
H30 MB835
CB7525
CBN160C BN350 BX380
KBN35M
BN700
S S01 MB730 CBN170
BN7000
BX950
Turning
S10
S20
S30
MB710 BN500 BX930
K K01 MB5015 BNC500 BX910
BN700
MB730
K10 MB4020
CB7525 BN7500 BX850 KBN60M JBN795
BN7000
MB730 BN700
K20 MB4020
CBN200
BN7000
BX950 KBN60M JBN500
CBN300
BC5030 BX90S
K30 MBS140
CB7925 CBN400C BNS800
BXC90
KBN900
CBN500
KBN65B
BX450
MB4020 BN7500 KBN570
Sintered Alloy MB835
CBN200
BN7000
BX470
KBN65M
BX480
KBN70M
PCD
ISO Mitsubishi Seco Sumitomo
Sandvik Tungaloy Kyocera Dijet
Classifi-
cation Symbol Materials Tools Electric
DX180 JDA30
N N01 MD205 CD05 PCD05 DA90
DX160
KPD001
JDA735
Turning
(Note) The above table is selected from a publication. We have not obtained approval from each company.
TECHNICAL DATA
N041
TECHNICAL DATA
P PK * 01 * DP *
Finish FH FF QF FF1, FF2 FA FA TF GP, PP FP5 FA
FY LC FL ZF XP, XP-T, XF
LP XF SU PQ MP3
Light C PF LU NS, 27
SA, SH *
LF , FN MF2 FG SX, SE TSF, AS HQ, CQ NF3, NF4 FG
Light FC
SY 17 XQ, XS
(Mild Steel)
Light
SW FW WL, WF W-MF2 WS LUW, SEW AFW, ASW WP, WQ NF WS
(With Wiper)
RP PR, HM PH RP5
RN, RP MR6, MR7 MU, MX, ME TH
Rough GH XMR RT GT NM6, NM9 RT
Std. UZ Std. Std. Std.
M Finish FP
SH, LM MF MF1 SF SU SS MQ, GU NF4 SF
Light LF *
MS, GM MP MM MF4 ML EX, UP SA, SF MS, MU ML
Heavy RR6
HZ MR MP RH
K Finish
LK, MA FN KF MF2, MF5, M3, M4 CF Std. MK5
Light
MK, GK CM
Medium RP,UM KM M5 UZ, GZ, UX C RK5, NM5 Std.
Std. Std.
Light
SW FW WF W-F1 WS LUW
(With Wiper)
MV PC 23 HQ PS5
Medium
MP, Std. MF, MP PM, UM F2, MF2, M5 MT MU PM, 24 XQ, GK PM5 MT
Medium
MW MW WM W-F2 WT PM WT
(With Wiper)
M FM FC * * *
CF ,CK
LF, UF PF, PSF
Finish─Light MF F1, F2 LU
* *
GQ ,GF
FP PS, PSS
LM SU MQ
MM
Medium MP MM MU PM HQ, GK
Std.
K MK, Std.,
Medium
Flat Top
Flat Top KF, KM, KR F1, M3, M5 MU, Flat Top Flat Top, CM Flat Top *
N SA *
Medium AZ * HP * AL * AL * AG * AL * AH * PM2 * FL*
FL*
S Finish LF *
Light
FJ* MQ
HP *
* Peripheral ground type insert.
(Note) Above charts are based on published data and not authorized by each manufacturer.
PM HQ
Medium MV MF PM, UM MU 23 XQ
24
M
Finish─Light *
TECHNICAL DATA
SV MF SU PF, PS GP, CF
Medium MV MM MU PM HQ
N043