DZ320/7.

5-KH SUBSTRUCTURE
DZ182-SC
October, 2011
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审核：

批准：

（注：本页不发给用户，仅作公司存档用）
 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

Foreword

This DZ320/7.5-KH substructure is one of the main supporting parts of

ZJ40DBS drilling rig and is designed and manufactured as per API Spec 4F-2008, the
third edition.
In order to make users better use this substructure, we make this User's Manual
of DZ320/7.5-KH Substructure. This manual generally describes the technical
parameters, structural features, installation, lifting, lowering, lubrication, maintenance,
mothballing, carrying and transportation etc of the substructure. Operators must read
this manual carefully before their installation and operation.
There is a recommended spare parts list attached to this manual as a reference for
users ordering spare parts. If the spare parts needed by users are not included in the
spare parts list, please order the spare parts as per the Parts List of Substructure.
Every substructure has a serial number (or ex-works serial number), please point
out the model, the serial number (or the ex-works serial number) and the manufacture
data of the substructure when users order spare parts or inquire related things.

Contact information:
Sichuan Honghua Petroleum Equipment Co., Ltd.
Address: South section 2, Zhongshan Road, Guanghan, Sichuan
Postal code: 618300
Office telephone: 86-838-5151724
Fax: 86-838-5151100
Website: www.hhcp.com.cn
Telephone of after service department: 86-838-5152112
Telephone of home marketing department: 86-838-5101571
Telephone of foreign marketing department: 86-28-86013524
 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

Table of contents

1. SAFETY WARNINGS ............................................................................................. 1 

2. PRODUCT DESCRIPTION ................................................................................... 1 

2.1 PURPOSES AND APPLICABILITY .............................................................................. 1 

2.2 STANDARDS AND SPECIFICATION FOR DESIGN AND MANUFACTURE ........................ 2 
2.3 TECHNICAL PARAMETERS....................................................................................... 2 

3. STRUCTURAL FEATURES AND MAIN COMPONENTS ............................... 3 

3.1 MAIN STRUCTURE .................................................................................................. 3 

3.2 STRUCTURAL FEATURES ......................................................................................... 4 
3.3 MAIN COMPONENTS ............................................................................................... 4 

4. INSTALLATION, LIFTING AND LOWERING DOWN .................................... 4 

4.1 SUBSTRUCTURE INSTALLATION .............................................................................. 4 

4.2 LIFTING OF SUBSTRUCTURE ................................................................................. 10 
4.3 LOWERING DOWN OF SUBSTRUCTURE .................................................................. 11 

5. LUBRICATION ..................................................................................................... 12 

6. MAINTENANCE ................................................................................................... 13 

7. STORAGE, MOVEMENT AND TRANSPORTATION .................................... 14 

8. DRY WEIGHT, WET WEIGHT AND STATIC MOMENT OF WINDWARD

AREA TO FOUNDATION ........................................................................................ 15 

8.1 DRY WEIGHTS AND WET WEIGHTS OF DRILLING STRUCTURES AND STATIC MOMENT
OF THEIR SUM TO SUBSTRUCTURE FOUNDATION ......................................................... 15 

8.2 STATIC MOMENT OF WIND-LOAD AREA OF DRILLING STRUCTURES ON

SUBSTRUCTURE FOUNDATION .................................................................................... 16 

8.3 FOUNDATION LOAD DRAWING AND ALLOWABLE GROUND SUPPORTING PRESSURE 17 

9. RECOMMENDED SPARE PARTS LIST ........................................................... 18 

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

10. PARTS LIST (PLEASE SEE ATTACHMENT) ................................................ 18 

11. ATTACHED LIST ................................................................................................ 18 

11.1 ATTACHED LIST I: WEIGHTS AND TRANSPORTATION DIMENSIONS OF MAIN PARTS

OF SUBSTRUCTURE..................................................................................................... 18 

11.2 ATTACHED II: SUBSTRUCTURE CONNECTING PINS SUMMARY LIST ...................... 21 

12. ATTACHED DRAWINGS ................................................................................... 23 

12.1 ATTACHED DRAWING I: NAMEPLATE .................................................................. 23 

12.2 ATTACHED DRAWING II: FOUNDATION LOAD DRAWING (WORKING CONDITION) . 23 
12.3 ATTACHED DRAWING III: FOUNDATION LOAD DRAWING (LIFTING CONDITION) ... 24 

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

1. Safety warnings

z Only trained and qualified persons can install, operate and maintain the mud pump set
with qualification certificates.
z Operators must read related operation manuals before operation and can operate or
maintain equipment after the familiarity with its functions and operation.
z There shall be a chief principal designated for installation and maintenance, the persons
participating in work shall be assigned with clear work, and detailed and reliable safety measures
shall be available.
z In the operation process, strictly execute its operation specifications and follow
technical safety rules.
z Do not run equipment in the dark except that there are proper lighting facilities.
z Persons on duty shall wear labor protection articles as required.
z The used lifter and handling equipment must adapt to related weight to be operated.
z Make sure to release pressure to zero in disconnection of any high pressure pipelines or
hoses. Follow similar procedures in wiring of electric appliances and make sure to cut off power
supply before trying repair.
z It is forbidden to maintain and repair equipment during its operation.
z Do not overload equipment.

2. Product description

2.1 Purposes and applicability

2.1.1 Purposes
This DZ320/7.5-KH substructure is one of the important components of ZJ40DBS drilling
rig and used for arranging, supporting and fixing mast, DW and RT etc, bearing their dead
weights and drilling tool load, stacking drill pipe stands and necessary drilling tools, and
providing necessary operation area for driller.
2.1.2 Applicability:
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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

RT beam load: 3200kN, setback capacity: 5" DP (3 sections of stand) 143 posts, 9 1/2" drill
collar 6 posts, 8" drill collar 6 posts.
2.2 Standards and specification for design and manufacture
2.2.1 Basic parameters accord with SY/T5609-1999 “The types and basic parameters for oil
drilling rig”.
2.2.2 Design accords with the third edition of API Spec 4F-2008 “Specification for Drilling
and Well Servicing Mast and Substructure”.
2.2.3 The design accords with AISC 335-1989 Specification for Steel Structure Building.
2.2.4 Design accords with ANI AWS D1.1/D1.1M:2002 Structural Welding Code-Steel.
2.2.5 Design accords with API Spec 9A-2004 Specifications for Wire Rope, the 25th edition.
2.2.6 Design accords with the twelfth edition of API RP 9B-2005 “Recommended Practice
on Application, Care, and Use of Wire Rope for Oilfield Service”.

2.3 Technical parameters

Drill floor height 7.5m
Clear height from bottom surface of RT beam to ground: 6.3m
Max. rated static hook load 3200kN(355st)
Max. rated RT static load capacity: 3200kN(355st)
Max. rated stands load 3200kN(355st)
Combined load of max. rated static hook load and max. rated stand load
6400kN(710st)
Combined load of max. rated RT static load and max. rated stand load
6400kN(710st)
Setback capacity: 5" DP (3 sections of stand), 143 posts;
9 1/2" drill collar 6 posts; 8" drill collar 6 posts
Assorted mast model: JJ320/45－K
Lower span of mast: 8.897m
Max. rated static hook load 3200kN (355st)
Distance from drum shaft centerline to wellhead center 6.4m

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

3. Structural features and main components

3.1 Main structure

The substructure consists of bottom layer, inter-base member, top layer, drill floor and BOP
guide rail device and so on. See the main structure and the overall dimensions of this
substructure in Fig.3.1.

Fig.3.1 Overall dimensions of substructure

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

3.1.1 Bottom layer

Mainly including left base seat, right base seat, tension frame and drawworks frame.
3.1.2 Inter-base member
Mainly including front leg, front inclined stay bar, adjustable support stay bar, rear leg,
inclined stay bar assembly and left &right frame etc.
3.1.3 Top layer
It mainly consists of setback platform, RT beam, motor beam, rising tripod and fastline
bracket etc.
3.1.4 Drill floor
It mainly consists of ramp, straight ladder, doghouse support, V-door column subassembly,
paving plate and handrails etc.
3.2 Structural features
3.2.1 This substructure is installed at low position and lifted as parallelogram. All
equipment on drill floor designed for the drilling rig can be mounted after lifting in place. The
mast and substructure (except motor beam and left &right support) should be lifted to the
position once together.
3.2.2 RT beam max. load 3,200kN and rated stand load 3,200kN can act jointly.
Substructure structure can bear mast max. load, stand load and max. wind load.
3.2.3 All components of this substructure are connected by pins and padeyes, so that
installation and disassembly are convenient, and connection is reliable.
3.2.4 This substructure is modularized. The substructure can be dismantled into smaller
module during rail and road transportation.
3.3 Main components
See the weights and the transportation dimensions of main parts of this substructure in
attached list 1.

4. Installation, lifting and lowering down

4.1 Substructure installation

4.1.1 The persons engaged in installation must be qualified, read the User's Manual of
Substructure carefully before installation, master the technical requirements on installation,
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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

observe safety rules and install the substructure as per the operation rules and procedures, and
blind operation is forbidden.
4.1.2 All preparation work must be completed before substructure installation, including
installation tools and lifters etc. Check all parts and components of the substructure carefully for
completeness, check damaged or deformed parts and components, and repair or replace the
damaged or deformed parts and components. All connecting pin holes and pins of the
substructure must be wiped cleanly, and the pin holes at rotating positions must be filled with
extreme pressure grease.
4.1.3 On a previously built foundation (refer to overall foundation drawing of drilling rig),
draw transverse and longitudinal wellhead centerlines and inner side boundary of base referring
to Fig.4.1, and install this substructure correspondingly according to the following order.
4.1.3.1 Installation of bottom layer basement as per Fig.4.1

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

Fig.4.1 Installation schematic diagram of bottom layer basement

Firstly install section 1-5 of left base and right base, make well bore centre indicator board
aligned with crosswise hole axis, and then install drawworks frame, tension frame and draw bar.
(Notice: installation flag plates with the same serial number are welded near section beams and
padeyes connected with them, install as per serial numbers on flag plates and connect by using
pins, thrust pins and safety pins, installation direction of pins shall follow the principle of

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

convenient installation and disassembly on the basis of normal use.) At last, lift the BOP guide
rail device horizontally onto section beam of bottom layer, and install it after setback assembling.
4.1.4 Installation of leg assembly as per Fig.4.2

Fig.4.2 Installation schematic diagram of leg assembly

4.1.4.1 Connect the left &front leg and right &front leg with base seat and setback by
bi-taper pin φ80×270, pin φ80×265, trust pin φ15×120 and safety pin 3×50, and connect the left
&rear leg and right &rear leg with base seat and setback by pin φ120×370, bi-taper pin
φ120×460, trust pin φ15×120, thrust pin φ25×180 and safety pin 3×50, and then put them down
forward after connecting.
4.1.4.2 Connect adjustable support with base seat by single taper pin φ100×355, stop pin
φ25×180 and safety pin 3×50, and then connect adjustable support stay bar with base seat and
adjustable support by single taper pin φ120×425, stop pin φ25×180 and safety pin 3×50.
4.1.5 Installation of top layer as per Fig.4.3

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

Fig.4.3 Installation schematic diagram of top layer

4.1.5.1 Firstly, as per Fig. 4.3 the installation schematic diagram of top layer, connect left
bracket and right bracket with bottom layer respectively by bi-taper pin φ100×355, stop pin
φ25×180 and safety pin 3×50, and connect inclined stay bar assembly with base seat and left
&right brackets by pin φ120×370, stop pin φ25×180 and safety pin 3×50. And then install motor
beam and left and right brackets with φ60×195, φ80×315, stop pin φ15×120 and safety pin 3×50.
4.1.5.2 Install lifting tripod as per Fig. 4.2, and install left and right brackets and motor
beam, and then install lifting tripod on the left and right brackets respectively with single taper
pin φ100×355, single taper pin φ60×195, stop pin φ25×180 and safety pin 3×50, after lifting
tripod installation, turnover it upwards for lifting mast and substructure through pins connection,
and turnover it downwards for installing paving plate acted as table-board without dismantling.
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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

4.1.5.3 After all components well installed as per fig. 4.3, install paving plate (2) and (4)
onto motor beam, and install fastline bracket on the paving plate (2) and (4) separately by
pinφ40×145 and safety pin 4×65.
4.1.5.4 Install BOP guide rail device as per fig. 4.4

Fig.4.4 Installation schematic diagram of BOP guide rail device

4.1.6 Install drawworks and mast etc respectively as per user's manuals of other devices on
the floor. Wherein, install doghouse, paving plates, ladders and ramps after mast and substructure
lifted completely. Other parts should be installed in turn as per table board (note: install them
which welded the installation notice plates according to their serial number), the lower-level
installation of substructure had finished after inspection of all parts and before mast hoisting.

Warning: 1. install paving plate (2) on drill floor after the drawworks installed
completely.
2. Check the safety protection chains at the joints among the ladders and the drill floor
for completeness.
3. The industrial water tank should be placed at both sides of drawworks and be full of

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

water for counterweight.

4.2 Lifting of substructure
Warnings: specific safety regulations must be made and obeyed for the lifting of
substructure; personnel shall be trained for the post and qualified, and work with
qualification certificates; a person is appointed for uniformly conducting the lifting of
substructure. It is forbidden to lift this substructure under the condition of rain, strong
wind and visibility being less than 30 meters or brightness not enough at night etc.
4.2.1 Install all relevant components before substructure lifting.
4.2.1.1 Connection padeyes of mast and substructure should be fixed with pins and safety
pins.
4.2.1.2 Connect mast buffer cylinder and pipelines on left and right brackets.
4.2.1.3 Install equipment on drill floor such as RT, DW and mast etc.
4.2.1.4 Fix dead-end of lifting line.
4.2.1.5 Fill 7011# low temperature extreme pressure grease into all sheaves of lifting system
until new-filled oil spill out from sheave end.
4.2.2 Strictly check the following items before substructure lifting:
4.2.2.1 Assembly relationship of all parts of the substructure is correct.
4.2.2.2 Connection of two ends of every lifting piece (left legs, right legs, and rear legs) is
fixed and reliable, and pins at rotating parts are greased.
4.2.2.3 Hoisting wirelines have no obvious defects and twisting phenomenon and are reeved
correctly, kick back rollers are complete, and the usage condition of wire line is judged according
to regulations of API RP 9B-2005, 12th edition.

4.2.2.4 Check and operate the drawworks, make sure it works formally and its brake
mechanism flexible and reliable.
4.2.2.5 Whether the pins and the padeyes at the main stressed parts work normally.
4.2.2.6 Whether padeye welding seams at the main stressed parts are cracked.
4.2.2.7 Whether wire lines are arranged tidily on drum of DW.
4.2.2.8 Whether the substructure is abnormally deformed.
4.2.2.9 Buffer oil cylinders works normally and is extended freely.

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

4.2.3 Trial lifting of substructure

4.2.3 After inspection confirmed well, lift substructure, when the substructure is lifted about
0.2 meter away from the installation position, stay for at least five minutes and check the
following parts:
4.2.3.1 Whether the end connection of every hoisting wireline is fixed and reliable.
4.2.3.2 Whether the pins and the padeyes at the main stressed parts work normally.
4.2.3.3 Whether padeye welding seams at the main stressed parts are cracked.
4.2.3.4 Whether wire lines are arranged tidily on drum of DW.
4.2.3.5 Whether the substructure is abnormally deformed.
4.2.4 Formal lifting of substructure
After inspection results are confirmed all right, replace the substructure to installation
location, and try to lift it for 3 times repeatedly. If all going well after trying, then hoist the
substructure normally. In the whole process of substructure lifting, lifting speed should slow and
steady, and observe the changes in pressure gauge; it should stop and lower down the
substructure if reading increased suddenly or there is an abnormal phenomenon of constructional
elements during lifting, and then hoist it after troubleshooting. After the hydraulic cylinder end
contacted the mast, oil will return slowly to make the hydraulic cylinder end contracted until the
substructure is lifted in position, after that, connect the RT beam on upper layer with motor beam
by two dual taper pinsΦ80×345, stop pin Φ15×120 and safety pin 3×50, and then remove the
connecting padeyes between mast and substructure.

4.2.5 Turnover the lifting tripod by crane, and remove the fastline support, install inclined
stay bar in inter-base member and all remainder parts on the drill floor completely, so far, the
installation of substructure had been finished completely.
※ Caution: All the pins and safety pins at connecting padeyes among all constructional
elements must be installed completely.
4.3 Lowering down of substructure
4.3.1 Before substructure lowering, strictly check the items the same as the checked items
before substructure lifting in section 4.2.2.
4.3.2 Remove the inclined stay bar in inter-base member, parts on drill floor, partial paving

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

plates, ladders and ramps etc.

4.3.3 Install padeyes of lifting tripod and fastline support, mast and substructure.
4.3.4 Remove 2 pinsφ80 connected RT beam and motor beam. Push mast together with
substructure forward through mast buffer cylinder. Operate drawworks reversely to loosen the
hoisting line. When Max. stroke travel of cylinder rod finished, stop the cylinder operation, make
the substructure lowered slowly by means of dead weight of mast and its own, and pay attention
to variation of the DW brake and pressure gauge, and if there is abnormal phenomena between
structural members of substructure, if any, lift the substructure in working position, and lowering
down after troubleshooting.
4.3.5 Dismantle RT and RT beam timely after the substructure is lowering down completely.

5. Lubrication

5.1 The rotating parts of all pulleys, shaft holes, retainer roll and roller etc of lifting tripod
and fastline support must be greased with NLGI 2 complex lithium base grease. Moreover, the
rotating parts during the substructure lifting such as pinholes of front and rear legs also must be
greased with NLGI 2 complex lithium base grease during installation.
5.2 The 15 lube points (left and right sides) as shown in Fig. 5.1, the cycle of lube is 3
months, but it must be greased before hoisting and lowering down of substructure.
5.3 Use suitable and reliable lubricating tools.

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

5.1 Diagram of lube points

6. Maintenance

6.1 In the transportation, installation and operation processes of the substructure, the paint
layer on its surface shall not be damaged, thereby preventing the substructure from rusting
quickly.
6.2 In the operation process of the substructure, prevent the substructure from corrosion or
soakage of corrosive substances such as acid, alkali and mud etc.
6.3 All pins shall be cleaned and coated with antirust oil before assembly to prolong their
service life.
6.4 Routinely check the substructure for the following items periodically when the
substructure is in use (at specified time interval, generally check one time a month during
drilling and check one time when finishing drilling and transporting), record check results in
documents and inform manufacturer in time when any defect is discovered.
6.4.1 Check all main welding seams, and particularly check whether the welding seams of
lifting mechanism are cracked.
6.4.2 Check whether the lifting device has other deformation sign.
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6.4.3 Before lifting or lowering work each time, check hydraulic pipelines as per the User's
Manual of Hydraulic System, bleed off air in two oil cylinders and ensure to supply enough
hydraulic oil.
6.4.4 Check whether hoisting wirelines have defects such as twisting, wire breakage,
looseness of line head and cracks etc or other damage phenomena as per the regulations of API
RP 9B. Ensure that wire line is in pulley groove before lifting and lowering work every time.
6.4.5 During drilling or well servicing work, periodically check joints of all bolts to ensure
their fastening.
6.4.6 During check, make clear and obvious signs for damaged positions and parts to carry
out necessary repair. Recommend to use bright signs with obvious color different. Coat those
signs with the same color of the original parts after repairing.
6.5 Make a detailed plan before structural repair of substructure. Enquire manufacturer to
obtain acknowledgment on all materials and repair methods. Required repair is supervised by
qualified personnel by using approved engineering methods.
6.6 Before the agreement of manufacturer or qualified personnel, do not carry out drilling,
cutting or welding work on any parts.
6.7 For normal operation, the substructure should be maintained completely every year. For
instance anti-corrosion treatments of removing rustiness and painting should be done. The left
and right base seats of the substructure in contact with the ground shall be treated by rust
removal and preservative treatment one time half a year. The positions seriously corroded by
drilling fluids, saturated salt water and hydrogen sulfide etc shall be treated by rust removal and
preservative treatment completely for one time after finishing drilling and before transportation.

7. Storage, movement and transportation

7.1 Before the mothballing of the substructure, remove dust, dirt and absorbent materials
carefully, and discharge accumulated water completely.
7.2 The substructure shall be placed at dry field with good drainage to prevent excessive
and quickened corrosion.
7.3 When placing all components of the substructure, there shall be enough supporting
points and supporting beams below to prevent the components of the substructure from
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deformation.
7.4 Coat hoisting wire line with wire line oil, cover with waterproof cloth, coil it and place
it in dry place.
7.5 Before mothballing, finished surfaces of padeyes and pin holes etc shall be coated with
antirust oil. Bind up sheaves and shafts after coating with antirust oil. Mark small pieces such as
all pins and bolts etc, coat with antirust oil, and load in boxes for storage.
7.6 When the substructure is stored outdoors, cover it with waterproof cloth.
7.7 The large components of the substructure are all provided with special padeyes, hang
hoisting wirelines on padeyes during hanging, and slowly hang the components. Do not drag on
the ground to prevent damage to paint surfaces and components. Pay attention to its center of
gravity in hanging and transportation, use proper support and properly bind up to avoid
impacting and damaging components or overturning, strictly prevent components from impact
and deformation, and repair bent or damaged components as per requirements in clause 6.5.
7.8 Prevent deformation, damage or loss of components in moving and transportation,
ensure transportation safety. Load small pieces (such as pins, safety pins, bolts and nuts etc) in
box to avoid loss.

8. Dry weight, wet weight and static moment of windward area to foundation

8.1 Dry weights and wet weights of drilling structures and static moment of their sum to
substructure foundation

No. Name Dry weight (t) Wet weight (t)

1 Substructure 108 108
2 Mast 63 63
3 Crown block 7.8 7.8
4 Travelling block 5.7 5.7
5 HPU 2.4 2.4
6 Doghouse 1.83 1.83
7 Driller's control cabin 1.2 1.2

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8 DW 23.7 23.7
9 RT 6.2 6.2
10 RT drive device 1.6 1.6
11 Hydraulic manifold 8.3 8.3
12 Air winch 1.7 1.7
13 Hydraulic cathead 0.7 0.7
14 Hydraulic wireline spooler 2.86 2.86
15 Drilling wire line 2.5 2.5
16 General assembly fittings 17.5 17.5
17 Electric system on well site 15 15
18 BOP lifting device 5.1 5.1
19 Casing stabbing board 2.45 2.45
20 Deadline stabilizer 0.4 0.4

Total 278 278

Static moment to substructure foundation (kN.m) 28286 28286

Note: as the dead weight of hydraulic oil in HPU oil tank has too small proportion with
respect to that of the structural members and little influence on structures, this weight is not
calculated when calculating wet weight.
8.2 Static moment of wind-load area of drilling structures on substructure foundation
0° unshaded 90° unshaded
No. Name
projected area(m2) projected area (m2)
1 Substructure 93.7 113.5
2 Mast 169.3 115.7
3 Crown block 11.3 7.5
4 Traveling block 3 2.4
5 HPU Shielded Shielded
6 Doghouse 7 28.5

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7 Driller's control cabin 8.4 Shielded

8 DW 11 8.5
9 RT Shielded Shielded
10 RT drive device Shielded Shielded
11 Hydraulic manifold 4.3 17.4
12 Air winch 1 0.7
13 Hydraulic cathead 0.5 0.4
14 Hydraulic wireline spooler 4.2 5.5
15 Drilling wire line Shielded Shielded
16 General assembly fittings Shielded Shielded
17 Electric system on well site Shielded Shielded
18 BOP lifting device 0.1 7.2
19 Casing stabbing board 1.5 3.2
20 Deadline stabilizer 0.1 0.5

Total 347.2 333.3

Static torque of total wind-load area
10091.77 9877.85
to substructure foundation (kN.m)

Note: this windward area indicates the following components such as mast, substructure,
crown block main body, traveling system, monkey board, standpipe operation platform,
transition platform, solids control manifold, DW, air winches, drill's control cabin etc, which
have been installed on drilling rig. Suppose that traveling equipment is at 0.7 time clear height
from foundation to structure. If adding components, conform possible overturning and skid
caused by increased static moment.
8.3 Foundation load drawing and allowable ground supporting pressure
The allowable ground supporting pressure is 1.24MPa under the lifting, working and other
conditions.

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9. Recommended spare parts list

No. Code Description Model and spec. Qty. Remarks

1 HHXS120.460 Pin Φ120×460 2 Stay bar connected
with top layer
2 HHXD100.355 Pin Φ100×355 4 Adjusting support
3 HHSX080.315 Dual taper pin Φ80×315 10 All sections
connection of
substructure
4 HHSX060.240 Dual taper pin Φ60×240 2 Setback
5 HHXD060.195 Pin Φ60×195 4 Lifting tripod, house
support connection
6 HHXD040.145 Pin Φ40×145 6 Ladder, ramp
7 HHXZ025.180 Shear pin Φ25×180 6
8 HHXZ015.120 Shear pin Φ15×120 6
9 HHXZ015.095 Shear pin Φ15×95 10
10 HHBZ6.120 Safety pin Φ6×120 10
11 HHBZ4.065 Safety pin Φ4×65 30
12 HHBZ.3.050 Safety pin Φ3×50 20
13 Oil cup JB/T7940.1 2 Sheave
M10×1

10. Parts list (please see attachment)

11. Attached list

11.1 Attached list I: Weights and transportation dimensions of main parts of substructure
No Part drawing No. Part name Qty. Piece L×W×H (mm)
weight
(kg)
1 DZ182.01.01.00 Right section I 1 3175 4670×2300×1400
2 DZ182.01.02.00 Right section II 1 2908 3110×2300×1400
3 DZ182.01.03.00 Right section III 1 2630 2840×2300×1400
4 DZ182.01.04.00 Right section IV 1 2759 3100×2300×1400
5 DZ182.01.05.00 Right section V 1 2961 3200×2300×1400
6 DZ182.01.06.00 DW frame 1 3133 6150×3695×406

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7 DZ182.01.07.00 Wing platform 2 346 1980×1022×378

8 DZ182.01.08.00 Bracket 4 154 1300×1190×250
9 DZ182.01.09.00 Left section V 1 2994 3200×2300×1400
10 DZ182.01.10.00 Left section IV 1 2759 3100×2300×1400
11 DZ182.01.11.00 Tension frame (I) 2 595 6700×940×140
12 DZ182.01.12.00 Ladder (1) 1 334 1870×1068×250
13 DZ182.01.13.00 Draw bar (I) 2 120 3656×140×140
14 DZ 182.01.14.00 Left section III 1 2630 2840×2300×1400
15 DZ 182.01.15.00 Left section II 1 2907 3110×2300×1400
16 DZ182.01.16.00 Left section I 1 3175 4670×2300×1400
17 DZ182.01.17.00 Draw bar (II) 1 177 6230×140×140
18 DZ182.01.18.00 Ladder (2) 2 231 1916×1068×250
19 DZ182.02.00 Right & front leg 1 980 5130×1540×705
20 DZ182.03.00 Left & front leg 1 980 5130×1540×705
21 DZ182.04.00 Front inclined stay bar 2 202.3 4441×194×194
22 DZ182.05.00 Right & rear leg 1 1256 5130×1540×555
23 DZ182.06.00 Left & rear leg 1 1256 5130×1540×555
24 DZ182.07.01.00 Intermediate module 1 2879 4600×2536×1830
25 DZ182.07.02.00 Left module 1 2652 3520×2950×2542
26 DZ146.05.02.00 Wing platform 1 2460 4814×2890×291
27 DZ146.05.04.00 Right module 1 2338 3434×2950×2542
28 DZ182.08.00 Adjusting support stay bar 1 4 237.8 1717×200×180
29 DZ182.09.00 Adjusting support stay bar 2 4 232.5 1670×200×180
30 DZ182.10.00 Incline stay bar assembly 1 2587 4135×245×245
31 DZ182.11.00 Adjusting support bracket 2 2475 2300×950×1350
32 DZ182.12.01.00 Upper part of left support 1 2878 2645×2140×1911
33 DZ182.12.02.00 Leg of left support 1 2677 2365×2120×3988
34 DZ182.13.01.00 Upper part of right support 1 2817 2645×2140×1911
35 DZ182.13.02.00 Leg of right support 1 2775 2365×2120×3988

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36 DZ146.18.00 Ladders 1 1417 7325×1092×360

37 DZ146.28.01.00 Intermediate platform 1 526 1200×1200×3000
38 DZ146.27.00 Fastline bracket 1 1003 2660×1520×2020
39 DZ146.04.01.00 Paving plate 1 1 555 3163×1995×352
40 DZ182.14.01.00 Paving plate 2 1 2365 5157×2600×953
41 DZ182.14.02.00 Paving plate 4 1 1274 3050×2530×953
42 DZ146.04.10.00 Paving plate 5 1 460 1995×2463×352
43 DZ146.04.11.00 Paving plate 6 1 202 1995×702×310
44 DZ146.04.12.00 Paving plate 7 1 364 3135×1165×108
45 DZ146.04.13.00 Paving plate 8 1 594 3075×3070×120
46 DZ146.04.06.00 Paving plate 3 1 150 1700×482×420
47 DZ146.04.14.00 Paving plate 9 1 139 1700×430×120
48 DZ182.14.03.00 Paving plate 10 1 1515 3100×2600×698
49 DZ182.14.05.00 Paving plate 11 1 396 3230×1335×300
50 DZ146.04.18.00 Paving plate 12 1 136 3250×455×88
51 DZ146.04.19.00 Paving plate 13 1 218 1995×811×310
52 DZ146.04.20.00 Paving plate 14 1 448 2990×1775×88
53 DZ182.15.00 Ramp 1 2330 9623×1976×500
54 DZ182.16.00 High straight ladder 1 1477 10400×992×360
55 DZ146.11.00 RT beam 1 1772 3220×2170×680
56 DZ182.18.00 Lifting tripod (L) 1 3648 2087×1999×3624
57 DZ182.21.00 BOP lifting device 1 2283 5954×166×836
58 DZ146.15.01.00 Front part of motor beam 1 1494 6562×300×1380
59 DZ182.22.01.00 Rear part of motor beam 1 2082 6562×2370×550
60 DZ146.15.03.00 Straining beam 2 78 540×130×320
61 DZ182.23.00 Lifting tripod (R) 1 3648 2087×1999×3624
62 DZ146.16.00 House bracket 2 276 2630×300×916

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11.2 Attached II: Substructure connecting pins summary list

Pin spec. Stop pin

Stop pin Stop pin
Connection Safety
No. Qty. Pin drawing No. (safety pin) Safety pin
position pin
Dia.×L spec. Drawing No.
Qty.
All sections φ25×180 HHXZ025.180
Dual taper pin
1 connection of 32 HHXS100.400D Safety pin 76
φ100×400 HHBZ3.050
base 3×50
Pin Connection of leg Safety pin
2 2 DZ182.20 2 HHBZ6.120
φ80×270 and setback 6×120
φ15×95 HHXZ015.095
Dual taper pin Tension and left
3 14 HHXS050.220 Safety pin 28
φ50×220 &right bases HHBZ3.050
3×50
Adjusting support φ25×180 HHXZ025.180
Pin
4 and inclined stay 10 DZ182.17 Safety pin 10
φ120×370 HHBZ3.050
bar 3×50
φ25×180 HHXZ025.180
Pin
5 Leg and setback 2 HHXS120.460 Safety pin 4
φ120×460 HHBZ3.050
3×50
Pin Front inclined Safety pin
6 4 HHXS070.290 4 HHBZ6.120
φ70×290 stay bar and leg 6×120
Connection of all φ15×95 HHXZ015.095
Bi-taper
7 sections of 4 HHXS060.240 Safety pin 8
pinφ60×240 HHBZ3.050
setback 3×50
Connection of all φ15×120 HHXZ015.120
Pin
9 sections of 4 HHXS080.315 Safety pin 8
φ80×315 HHBZ3.050
setback 3×50
Connection of RT
Bi-taper beam, motor
10 16 HHSX080.315 φ15×120 32 HHXZ015.120
pinφ80×315 beam and DW
frame
House bracket, Safety pin
11 Pin φ60×195 12 HHXD060.195 12 HHBZ6.120
motor beam 6×120
Safety pin
12 Pinφ40×145 Motor beam 4 HHXD040.145 4 HHBZ4.065
4×65
Left and right Safety pin
13 Pinφ100×330 8 DZ182.12.03 16 HHBZ6.120
brackets 6×120
φ25×180 4 HHXZ025.180
14 Pin: φ80×265 Lifting tripod 4 HHXD080.265 Safety pin
4 HHBZ3.050
3×50

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Pin Safety pin

15 Lifting tripod 4 HHXD060.195 4 HHBZ6.120
φ60×195 6×120

Pin Lifting tripod, left Safety pin

16 38 HHXD100.355 38 HHBZ6.120
φ100×355 and right bracket 6×120
Pin Connection of leg Safety pin
17 2 HHXD080.265 2 HHBZ6.120
φ80×265 and setback 6×120
Pin Safety pin
18 Fastline bracket 4 HHXD040.145 4 HHBZ4.065
φ40×145 4×65
Safety pin
19 Pin φ30×105 Drill floor 8 HHXD030.105 8 HHBZ3.050
3×50
φ15×95 8 HHXZ015.095
Pin
20 Drill floor 4 DZ146.04.03.04 Safety pin
φ50×220 8 HHBZ3.050
3×50
φ15×95 8 HHXZ015.095
Pin
21 4 DZ146.04.07.05 Safety pin
φ40×200 8 HHBZ3.050
Drill floor 3×50
Pin Safety pin
22 4 HHXD050.215 4 HHBZ6.120
φ50×215 6×120
Pin Safety pin
23 Ramp 2 DZ146.25.04 2 HHBZ4.065
φ40×100 4×65
Pin BOP lifting Safety pin
24 8 DZ146.19.03 8 HHBZ6.120
φ60×207 device 6×120

Pin Safety pin

25 Ladders 2 HTJD001.06 2 HHBZ6.120
φ40×100 6×120

Pin Safety pin

26 Spiral ladder 8 HHXD040.145 8 HHBZ6.120
φ40×145 6×120

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12. Attached drawings

12.1 Attached drawing I: Nameplate

12.2 Attached drawing II: foundation load drawing (working condition)

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 USER'S MANUAL OF DZ320/7.5-KH SUBSTRUCTURE

12.3 Attached drawing III: foundation load drawing (lifting condition)

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