Instrument Least Calibration Certificate Calibration Calibration

Id No. Make Range Status

Name Count Agency No. Date Due
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2825/18/01 08.01.18 08.01.19
GAUGE 01 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2826/18/01 08.01.18 08.01.19
GAUGE 02 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2827/18/01 08.01.18 08.01.19
GAUGE 03 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2828/18/01 08.01.18 08.01.19
GAUGE 04 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2829/18/01 08.01.18 08.01.19
GAUGE 05 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-70) 2 Certificate
WIKA QSI QSI/2830/18/01 08.01.18 08.01.19
GAUGE 06 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-7) 0.2 Certificate
WIKA QSI QSI/2831/18/01 08.01.18 08.01.19
GAUGE 07 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-7) 0.2 Certificate
WIKA QSI QSI/2832/18/01 08.01.18 08.01.19
GAUGE 08 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-7) 0.2 Certificate
WIKA QSI QSI/2833/18/01 08.01.18 08.01.19
GAUGE 09 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-420) 5 Certificate
WIKA QSI QSI/2834/18/01 08.01.18 08.01.19
GAUGE 10 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-420) 5 Certificate
WIKA QSI QSI/2835/18/01 08.01.18 08.01.19
GAUGE 11 Kg/cm² Kg/cm² Missing
PRESSURE LBSTPL/PG- (0-7) 0.2
WIKA
GAUGE 12 Kg/cm² Kg/cm² Fresh Calibration Certificate Needed
PRESSURE LBSTPL/PG- (0-7) 0.2
WIKA
GAUGE 13 Kg/cm² Kg/cm² Fresh Calibration Certificate Needed
PRESSURE LBSTPL/PG- (0-10) 0.2
AKARI
GAUGE 14 Kg/cm² Kg/cm² Fresh Calibration Certificate Needed
PRESSURE LBSTPL/PG- (0-10)
JANATICS 0.5 bar
GAUGE 15 Bar Fresh Calibration Certificate Needed
PRESSURE LBSTPL/PG- (0-10) 0.2
AKARI
GAUGE 16 Kg/cm² Kg/cm² Fresh Calibration Certificate Needed
 Pending Works of Slack Adjuster for Freight & Coaching Stock
of Indian Railways as per QMS-07:2000
(Revision 0)
Para
Requirement of
no.
manufacturing/testi Action to Responsible Target
of Status
ng process as per be taken Person Date
spec
STR
.
2.Requirements

General & Manufacturing Facilities

2.3 Manufacturers shall Air cutter
have dust free should be
Niladri
assembly, inspection installed at
Bhattavharya 19-06-
and testing shop. assembly, Not Done
Goswami Da 2018
inspection
Ashish Pramanik
and testing
shop.
2.4 Plant & Machinery
2.4.1 Minimum two One more
numbers Multistart Multistart
Thread milling/Thread Thread
rolling machine for milling
thread cutting on machine to
Desai Sir
adjuster spindle. be installed . M/c
Layout-
Specify arrived
R.K.Mishra Done.
area, Layout Dies- 22-
Civil Works-
& foundation 07-2018
Goswami Da
to be done.
Dies
required for
adjuster
spindle
2.4.2 Minimum two Thread
numbers special formation of
purpose Tapping Adjuster Nut
Machines for thread & Leader Declaration
CNC- Soumen
cutting on adjuster Nut will be for using
Lathe- 22-06-
nut and leader nut. done at lathe
R.K.Mishara,Sar 2018
Lathe & cnc instead of
oj
machine tapping M/c
instead of
tapping
machine
2.4.3 Following dedicated
general purpose Turret- We
machines shall be used CNC
available: for adjuster
Centre Lathe, Turret, nut & leader
Capstan, Grinding, nut
Drilling Power Saw, formation
Shearing, Copy
turning (preferably) Shearing-
are required for Need to shift
shearing, partings, from PEW.
turning, milling, Contact
CNC- Soumen
Shapping, grinding, person 19-06-
Shearing - Available
drilling, boring etc., to Nabin 2018
R.K.Mishra
adjuster nut leader Sharma
nut, traction sleeve,
clutch ring, Adjuster
tub socket, Leader
nut casing, Spindle
sleeve, Ear Bushing,
Safety collar, Leader
nut flange, Clutch
sleeve, Adjuster tube,
Actuating sleeve,
Barrel, Adjuster Ear,
Barrel Head etc.
2.4.5 One pneumatic press Need to shift
of 10 kg capacity for from SAM. Not
pneumatic fixture Contact Available 19-06-
R.K.Mishara
required to assemble person (Hand Tool 2018
traction unit in barrel. Sumit Available)
Agarwal
2.5 Facilities for surface treatment
2.5.4 At least one Need to
posimeter for calibrate
P.Puri Done. Done
measuring thickness
should be available.
2.6 Other accessories
2.6.2 Tool room facility –
the manufacturer (c) Twist drill
should ensure grinding
following tool room machine
facilities with web
(a)Universal milling thinner-
machine Need to
(b) External cylinder purchase
grinding for different (e)
type of gauges Mechanical
(c) Twist drill grinding comparators
machine with web for checking
1.Twist Drill
thinner gauges,
& Universal
(d) Slip gauge box segmented
tool Cutter-
(inspection grade) plug gauge
Mailed for
(e) Mechanical and cylinder
Quotation
comparators for gauges.-
to Pathak
checking gauges, Dhar babu
segmented plug co ordinate
2.Mechanic
gauge and with Indranil C) Desai Sir
al C) & H)
cylinder gauges. & make a e & f) Sanjay
Comparator 22-06-
(f) Flowting carriage proposal Dhar
& Flowting 2018
micrometer for letter . h) Asish
Micrometer E) & F)
checking screw plug (f) Flowting Pramanik &
- Mailed for 19-06-
gauges. carriage Sanjay Dhar
Quotation 2018
(g) Sine bar and sine micrometer i) Dhar Babu
to Yuzuki /
centre for checking
Proposal
(h) Universal tool and screw plug
Letter not
cutter grinder gauges.-
made
(i) Lapping machine Dhar babu
3.Lapping
(j) Common co ordinate
Machine-
measuring with Indranil
Mailed for
instruments & make a
Quotation
proposal
letter .
(h) Universal
tool and
cutter
grinder-
Need to
purchase
(i) Lapping
machine-
Need to
purchase
3.0 TESTING FACILITIES
 Manufacturer should
have arrangement of
checking piston
stroke, ‘e’ dimension,
brake block clearance Mock up
Not
3.2 over wheel thread arrangeme
Available
etc. in mock up i.e. nt
simulating the actual
condition of rolling
stock of different
types.
3.4 Manufacturer should Calibration
have load testing need to be
machine of 500 kgs done
capacity for testing 20-06-
P.Puri Done.
take up spring, 2018
payout/payin clutch
spring and barrel
spring.
3.8 Performance, Should trial
Performanc
Endurance ,
S.Kundu , e&
Vibration, Loss of 19-06-
Sanjoy Dhar & Endurance
Force & Tension Test 2018
Ashish Pramanik testing not
Testing Rig availble
done
but not ready for work
3.10 Suitable Available
shadowgraph but
machine with magnificatio
sufficient n is not as
magnification (30 per
Not 20-06-
times minimum) for requirement. Sanjay Dhar
Available 2018
detailed checking of Dhar babu
threaded profile of co ordinate
Adjuster spindle, with Indranil
adjuster nut and to solve the
leader nut. matter
3.11 Ensure that a One more
Endurance test rig is Pay-in &
available with Pay off
microprocessor data machine
recording system need to
conforming the manufaactur
requirements as e in house.
stipulated in
Amendment No. 2 of Ashish Pramanik Not ready 19-06-
07-ABR-92(Rev.). & Saroj for Testing 2018
The rig should have
provision to record
applied tensile load
(3650 kg), piston
velocity (60 cm/pin),
2mm indexing
increment for each 10
cycles over a range of
 approximate 550mm
for IRSA-600 and
400mm for IRSA-
450. Data should be
recorded and
documented on one
lakh cycles.

QUALITY CONTROL REQUIREMENTS

4.1 The firm must have
ISO:9000 or QS
certification for the
product for which the
approval is sought Need to P.Puri 22-06-
Done.
and should be modify R.K Mishra 2018
broadly covered in
scope of certification
for manufacture and
supply.
 STATUS OF PENDING GAUGES

SL ITEM GAUGES STATUS REMARKS

1 LEADER NUT CASING DEPTH GAUGE Declarion to be submited S. Dhar

DEPTH GAUGE
2 TRACTION SLEEVE Declarion to be submited S. Dhar
TYPE-1
DEPTH GAUGE
3 TRACTION SLEEVE Declarion to be submited S. Dhar
TYPE-2
4 TRACTION SLEEVE GAP GAUGE Declarion to be submited S. Dhar
THREAD RING
5 LOCK SCREW GAUGE (GO & Available / Coming Today Soumen
NO-GO)
CONCENTRICIRY
6 LEADER NUT FLANGE CHECKING Available / Coming Today Soumen
GAUGE
PLUG GAUGE (
7 ADJUSTER NUT Declarion to be submited S. Dhar
GO & NO-GO)
8 ADJUSTER NUT GAP GAUGE Declarion to be submited S. Dhar
THREAD PLUG
9 LOCK NUT GAUGE (GO & Available / Coming Today Soumen
NO-GO)
10 LEADER NUT FLANGE PLUG GAUGE Available / Coming Today Soumen
11 LEADER NUT FLANGE GAP GAUGE Available / Coming Today Soumen
THREAD RING
12 LEADER NUT CASING GAUGE (GO & Available / Coming Today Soumen
NO-GO) M97x2
THREAD PLUG
13 SAFTY COLLER Available / Coming Today Soumen
GAUGE
THREAD RING
14 ADJUSTER SPINDLE Thread formation under process Saroj ji
GAUGE
THREAD
CALLIPER
15 ADJUSTER SPINDLE GAUGES (GO & Declarion to be submited S. Dhar
NO-GO) IS 2643
G1/2'' PARALLEL
TAPPER PLUG
16 LEADER NUT CASING Available / Coming Today Soumen
GAUGE
TAPPER PLUG
17 TRACTION SLEEVE Available / Coming Today Soumen
GAUGE
18 CLUTCH RING TAPPER GAUGE Available / Coming Today Soumen
TAPPER PLUG
19 ACTUATING SLEEVE Available / Coming Today Soumen
GAUGE TYPE-1
TAPPER PLUG
20 ACTUATING SLEEVE Available / Coming Today Soumen
GAUGE TYPE-2
 CONCENTRICIRY
21 BARREL CHECKING Available / Coming Today Soumen
GAUGE
PLUG GAUGE (GO
22 DOG PIN Available / Coming Today Soumen
& NO-GO)
STATUS Count of GAUGES
Declarion to be submited 7
Available / Coming Today 14
Thread formation under process 1
Grand Total 22