Gammon Book of Safety Standards PDF

Book of SafetyStandards
安全標準手冊
Introduction
Introduction
介紹
The Oxford English Dictionary definition of “Standards” is “Something which is generally recognized
as being correct or acceptable”.
Logic and common sense tells us that a large proportion of accidents related to a relatively small
amount of construction activities could be minimized by compliance with established relevant physical
safety standards. Such standards serve as effective control measures to minimize or eliminate the risk
of accidents whilst carrying out such routine construction activities.
When talking about Physical Safety Standards we refer to the minimum control measures, features or
requirements, which should be established and maintained throughout all aspects of the physical
workplace.
In order to both clarify, and establish consistent physical safety standards across our business,
Gammon HSE Dept have produced a “Book of Safety Standards” which, will be the basis for the
minimum safety controls, features and requirements for all aspects of the workplace.
The intention of the “Book of Safety Standards” is not for it to act as a replacement to written
procedures or established acceptable work practices but to act as additional guidelines for individuals
engaged in construction activities.
The “Book of Safety Standards” should be studied and fully understood by all Line Managers and both
issued & communicated to all applicable employees.
Full compliance with the requirements of this “Book of Safety Standards” will be expected on all
Gammon sites.
Thomas Ho Chief Executive

何銨城總裁
BOOK OF SAFETY STANDARDS 2006

Contents
Contents
1. ELECTRICITY........................................................................................................................................... 1
General ..................................................................................................................................................... 2
Working Near Underground (U/G) Cables .............................................................................................. 6
Working Near Overhead (O/H) Electricity Lines .................................................................................... 8
Electric Arc Welding................................................................................................................................ 9
2. WORKING AT HEIGHT ........................................................................................................................ 11

General ................................................................................................................................................... 12
Protection of Floor Openings / Wall Openings...................................................................................... 17
Use of Ladder ......................................................................................................................................... 19
Use of Safety Nets, Safety Harnesses and Safety Lanyards .................................................................. 21
3. CONFINED SPACE ................................................................................................................................. 23

General ................................................................................................................................................... 24
4. VENTILATION AND AIR QUALITY................................................................................................... 27

General ................................................................................................................................................... 28
5. PEDESTRIAN / VEHICLE DEMARCATION ..................................................................................... 31

General ................................................................................................................................................... 32
6. WORKING ON LIVE ROADS ............................................................................................................... 34

General ................................................................................................................................................... 35
7. LIFTING OPERATION........................................................................................................................... 38
General ................................................................................................................................................... 39
Mobile Crane.......................................................................................................................................... 41
Crawer Crane.......................................................................................................................................... 42
Tower Crane........................................................................................................................................... 43
Excavator for Lifting Operation............................................................................................................. 45
8. LIFTING GEAR ....................................................................................................................................... 46

General ................................................................................................................................................... 47
Single Leg Sling ..................................................................................................................................... 49
Two Single-leg Slings Used Together ................................................................................................... 50
Multi-legs Sling...................................................................................................................................... 51
9. HOUSEKEEPING .................................................................................................................................... 52

Contents
Floor Condition ...................................................................................................................................... 53

Access..................................................................................................................................................... 55
Material Storage and Stacking ............................................................................................................... 57
Site Clean and Tidy ................................................................................................................................ 59
10. FIRE PROTECTION ............................................................................................................................... 60

General ................................................................................................................................................... 61
Fire Extinguishers .................................................................................................................................. 63
Fixed Fire Pump ..................................................................................................................................... 64
Storage of Hazards Substance and Dangerous Goods ........................................................................... 65
Hot Works .............................................................................................................................................. 67
11. EXCAVATION ......................................................................................................................................... 69

General ................................................................................................................................................... 70
Protection of Underground Utilities....................................................................................................... 73
Operation of Excavators......................................................................................................................... 74
Banksman ............................................................................................................................................... 76
12. PERSONAL PROTECTIVE EQUIPMENT.......................................................................................... 77

General ................................................................................................................................................... 78
Management, Foreman, Site Supervisor, Engineer, Surveyor, Visitor, Confined Space Competent
Person, First Aider, Excavator Operator, Crane Operator, Crane Truck Operator ................................ 83
Material and Passenger Hoist Operator.................................................................................................. 84
Glaziers, Banksman................................................................................................................................ 85
Rigger ..................................................................................................................................................... 87
Plant Inspector/ Mechanics .................................................................................................................... 88
Arc Welder ............................................................................................................................................. 90
Oxy-Acetylene Welder/ Flame Cutter.................................................................................................... 92
Electrician............................................................................................................................................... 94
Block-worker.......................................................................................................................................... 95
Plumber .................................................................................................................................................. 97
Cartridge Tool Operator ......................................................................................................................... 98
Concrete Breaking Workers ................................................................................................................. 100
Waterproof Applicator ......................................................................................................................... 102
Plant Fitter ............................................................................................................................................ 104
General Labourer.................................................................................................................................. 106
Cladders................................................................................................................................................ 108
MEWP Operator................................................................................................................................... 109
Carpenter .............................................................................................................................................. 111
II

Contents
Ceiling Fixer, E&M Worker ................................................................................................................ 113

Steel Erector ......................................................................................................................................... 114
Concretor.............................................................................................................................................. 116
Painter................................................................................................................................................... 118
Scaffolder, Scaffolder CP..................................................................................................................... 120
Steel Fixer ............................................................................................................................................ 121
Fork Lift Operator ................................................................................................................................ 122
Confined Space CW ............................................................................................................................. 123
Drainlayer............................................................................................................................................. 124
Site Investigation Rig Operator............................................................................................................ 125
Tunnel Worker ..................................................................................................................................... 126
Floor Layer........................................................................................................................................... 128
Plasterer................................................................................................................................................ 130
Security Guard, Appointed Fire Wardens ............................................................................................ 131
Roller Operator..................................................................................................................................... 132
Piling Worker ....................................................................................................................................... 133
Worker Working Over Water............................................................................................................... 134
13. PLANT AND EQUIPMENT.................................................................................................................. 135

Tower Crane......................................................................................................................................... 136
Crawler-mounted Mobile Crane........................................................................................................... 139
Wheeled Telescopic Mobile Crane ...................................................................................................... 142
Truck-mounted Crane .......................................................................................................................... 145
Gantry Crane ........................................................................................................................................ 147
Compactor ............................................................................................................................................ 149
Hydraulic Crawler Drill ....................................................................................................................... 150
Desander............................................................................................................................................... 152
Hydromill ............................................................................................................................................. 153
Casing Oscillator .................................................................................................................................. 155
Casing Rotator...................................................................................................................................... 156
Casing Vibrator .................................................................................................................................... 157
Hydraulic Hammer............................................................................................................................... 158
Reverse Circulation Drill (RCD) Rig................................................................................................... 159
Concrete Pump ..................................................................................................................................... 160
Work Barge .......................................................................................................................................... 161
Formwork Hoist ................................................................................................................................... 163
Generator.............................................................................................................................................. 164
Air Compressors and Air Receivers..................................................................................................... 165
Woodworking Machines ...................................................................................................................... 167
III

Contents
Builders’ Lift ........................................................................................................................................ 169

Material Hoist....................................................................................................................................... 172
Scissor Lift (Mobile Elevated Working Platform)............................................................................... 174
Cherry Pickers (Aerial Working Platforms)......................................................................................... 176
Gondola (Suspended Working Platform) ............................................................................................. 178
Cutting / Grinding Wheels (Abrasive Wheels) .................................................................................... 180
Dumper and Truck (Including Dump Truck)....................................................................................... 183
Excavator.............................................................................................................................................. 185
Forklift Truck ....................................................................................................................................... 188
Loader (Including Bobcat) ................................................................................................................... 190
Gas Welding and Flame Cutting .......................................................................................................... 192
IV

Electricity
Electricity

Electricity
ELECTRICITY GENERAL
Reference : Operational Control Procedure OCP-hsms–13: Electricity

Operational Control Procedure OCP-hsms–17: Use of Hand Tools & Portable
Power-driven Tools
Factories and Industrial Undertakings (Electricity) Regulations
Guide to the Factories and Industrial Undertakings (Electricity) Regulations
Guidance Notes for the Safe Isolation of Electricity Source at Work
Requirements : R1. The design of electrical systems (both temporary and permanent) should meet the
(# - Statutory) statutory requirements. #
R2. All electrical switchboards and equipment should be installed, maintained and
regularly checked by a Registered Electrician. #
R3. No work shall be done on live conductors or equipment.
R4. All switchboards and equipment shall be properly earthed. Their external metal
casing shall also be properly earthed, except for double insulated equipment. #
R5. The distribution boards and switchboards shall be locked with contact details of key
holder provided.
R6. Coloured marking for circuits and appliances shall be clearly distinguished. #
R7. The distribution circuits shall be equipped with suitable protection devices such as Main
Circuit Breaker (MCB) and Residual Current Device (RCD) to protect against
over-current and earth leakage respectively. #
R8. All wiring shall be supported on proper insulators and the sheath of all electric portable
cables shall be of heavy-duty. #
R9. All flexible cables shall be protected against kinking and be relieved from mechanical
strain at connections to terminals. They shall be hung up as far as practicable.
R10. A permit-to-work certificate (OCP-hsms-13 Form 1) shall be obtained before
maintenance works commence or connections are made to the switchboard.
R11. Portable and hand held tools shall be from voltage of 110v or less and equipped with
a built-in switch for when the tool is released from the hands.
Safety : S1. All switchboards shall be free from obstructions. #

Precautions S2. Control appliances such as switches, fuses and circuit breakers shall not be installed
at places near flammable liquids or flammable gases.
S3. All electrical equipment shall be inspected before use and suitable for its proposed
use.
Features : F1. Coloured marking for circuits and appliances.

Electricity
F2. Signs detailing the electrical hazard and supply voltage for electricity equipment and
switchboards. #
F3. The electrical wiring diagram at the distribution board. #
F4. Fire extinguishers for switchboards.
F5. Notice on treatment for electric shock, in Chinese and English. #
F6. A warning notice “DANGER UNDER REPAIR” (in Chinese and English) in 50-mm
red characters on a white background in a visible position for repair work. #
F7. Appropriate plugs and sockets for flexible cables.
F8. Voltage 110v or less and built-in switch for portable and hand-held tools.
Reference Photos (R - Requirement; S - Safety Precaution; F - Feature;)

Photo 1. Registered electrician Photo 2. Lock the switchboard
1
2
1. (R2) Registered electrician 1. (R5) The switchboard is locked

2. (R5) Electrician’s name and contact detail
Photo 3. Coloured markings Photo 4. MCB and RCD
1
1 1
1. (R7) MCB and RCD

1. (R6) Coloured markings

Electricity
Photo 5. Earthing Photo 6. Electrical wiring diagram
1. (R4) Proper earth connection

1. (F3) Electrical wiring diagram
Photo 7. Temporary switchboard Photo 8. Outsources supply
1 1 2
1. (F2) Warning signs 1. (F7) Splash-proof type socket outlets and plugs
2. (F4) Fire extinguisher 2. (R5) Locked and (F2) warning signs
3. (R5) The switchboard is locked
Photo 9. Conductor Photo 10. Flexible cable
1
1
1. (R9) Cables are hang up with clearence warning 1. (R9) Cables are hung up

Electricity
Photo 11. Permit-to-work Photo 12. Electric Shock Notice
1
2
危險 – 在修理中
DANGER UNDER REPAIR
1. (R2) Registrered electrican 1. (F5) Electrical shock treatment notice

2. (F6) Warning sign
Photo 13. Hand held tool Photo 14. Hand held tool
1 1
1. (R11) Use of 110v portable hand tools 1. (R11) Waterproof 110v transformer

Electricity
ELECTRICITY WORKING NEAR UNDERGROUND (U/G) CABLES
Reference : Operational Control Procedure OCP-hsms-13: Electricity

Requirements : R1. Worker who works near electricity supply lines shall be informed the hazards and
(# - Statutory) trained to follow the permit-to-dig procedures. #
R2. A competent person (approved by EMSD) shall be appointed to locate the alignment
of all U/G cables in the area, irrespective of the excavation depth. #
R3. The competent person shall be on site at all times to supervise the works during the
trial pit excavation. #
R4. U/G cable alignments and depth profiles as identified in the area shall be clearly
marked on the ground. #
R5. The written report by the competent person, which contains information of the U/G
cable’s alignments and depth as identified, shall be obtained and kept. #
R6. Portable power tools shall only be used for breaking out paved concrete surfaces or
adjacent to the cable. #
Safety : S1. Always maintain co-ordination with electricity suppliers to obtain further guidelines as
Precautions necessary for works in the vicinity of U/G cables.
S2. U/G cables found in roads, footpaths and on sites, should always be treated as LIVE.
Features : F1. Permit-to-dig certificate.

F2. U/G cable mark on the ground.

Electricity

Photo 1. Competent person Photo 2. U/G cable mark
1. (R3) Full time supervision by the competent person 1. (R4) U/G cable marked on site.
Photo 3. U/G cable mark Photo 4. Use of hand tools
1 1
1. (R4) U/G cable identification and mark

1. (R6) Use of hand tools

Electricity
ELECTRICITY WORKING NEAR OVERHEAD (O/H) ELECTRICITY LINES
Reference : Operational Control Procedure OCP-hsms–13: Electricity

Requirements : R1. A competent person shall identify whether the proposed works within the vicinity of
(# - Statutory) O/H lines are necessary (i.e. a horizontal distance of 9m from the nearest conductor
for all works except blasting work, for which the horizontal distance is 25m). #
R2. Worker who are involved in works near O/H lines, especially the operators of lifting
and earth moving equipment, shall be informed the hazards and trained to follow the
working procedures.
R3. The electricity source shall be safely isolated before and during the course of work. #
R4. Ascertain the voltage rating, distance to ground of the O/H lines and consult the
electricity supplier of the lines to agree on a mutually acceptable working plan if any
of the proposed works fall within the vicinity of the O/H lines.
Safety : S1. Contact the electricity supplier to arrange a site meeting before starting works.
Precautions S2. Avoid unnecessary working underneath the O/H lines.
S3. Never rely on the insulating cover of any overhead electricity conductors as means of
protection from electric shock.
S4. Always treat the insulated conductors as LIVE.
S5. Do not erect structures (e.g. scaffolding) unnecessarily in the vicinity of O/H lines.
Features : F1. A safe working plan, which contains headroom, voltage, safe working distance and
safe working procedures.
F2. Warning notices in the vicinity of the O/H lines.
F3. Goal post.

Photo 1. O/H cable is identified and marked Photo 2. Insultating covers
2 1
1
1. (F3) Goal post

2. O/H lines 1. (S3) Insulating covers of O/H conductors

Electricity
ELECTRICITY ELECTRIC ARC WELDING
Reference : Operational Control Procedure OCP-hsms-15: Arc Welding, Gas Welding and Flame
Cutting
Code of Practice Safety and Health at Work for Manual Electric Arc Welding
Requirements : R1. A Registered Electrician shall carry out all electrical installations. #
(# - Statutory) R2. The welding equipment shall be protected by a separate switch on a separate circuit
that isolates the welding set from other equipment.
R3. Arc welding machines shall be controlled by a switch mounted on or near the
machine framework that, when opened, immediately cuts off the power from all
conductors supplying the machine. #
R4. Arc welding set shall be installed with electrical shock preventor / voltage reducing unit.
#
R5. The residue current device (RCD) shall be installed at the power source, if there is any,
to give protection against electric shock that occurs at the input side of the welding
transformer.
R6. Frames of arc-welding machines shall be effectively earthed. #
R7. Return conductors shall be taken directly to the work and securely connected
mechanically and electrically to it or to the workbench, floor, etc. and to an adjacent
metallic object. #
R8. Electrodes shall only be inserted in the holder with insulating gloves.
R9. The outer surface of electrode holders of hand-operated arc-welding machines,
including the jaw shall be effectively insulated. #
R10. Appropriate PPE shall be used. Refer to the requirement of PPE of this Book of
Safety Standards.
Safety : S1. Welding circuits shall be switched off when not in use.
Precautions S2. Electrode conductors or cables shall not be excessive in length.
S3. Forced ventilation shall be provided for welding operation where required.
Features : F1. Electrical shock preventor / voltage reducing unit. #

F2. Erect proper warning signs and notices.
F3. Portable fire extinguishers, sand buckets, etc.
F4. Hot work permit.

Electricity

Photo 1. Electricial shock preventor Photo 2. Proper earth connection
1 1
1. (R4) Electrical shock preventor 1. (R6 & R7) Earth connection
Photo 3. Arc welding set Photo 4. Arc welding
1
2
1. (R9) Outlet terminals are properly protected 1. (R10) PPE

2. (R7) Earthing
3. (S3) Ventilation
10

Working at Height
Working at Height
11

Working at Height
WORKING AT HEIGHT GENERAL
Reference : Operational Control Procedure OCP-hsms–04: Working at Height

Operational Control Procedure OCP-hsms–05: Scaffolds and Working Platforms
Factories and Industrial Undertakings (Suspended Working Platforms) Regulations
Code of Practices for Bamboo Scaffolding Safety
Code of Practices for Metal Scaffolding Safety
Code of Practices for Safe Use and Operation of Suspended Working Platforms
Code of Practices for Personal Protective Equipment
Requirements : R1. Persons who might fall more than 2m shall be protected by means of adequate catch
(# - Statutory) nets, sheets or platforms, or be secured by safety harnesses with the independent
lifeline properly attached. #
R2. Working platforms shall be protected on all sides with top guardrails (900mm to
1150mm high), intermediate guardrails (450mm to 600mm high) and toe-boards (at
least 200mm high). #
R3. Working platforms shall be provided with safe means of access and egress, which
are at least 400mm wide for passage of persons only, or at least 650mm wide for
passage of materials, and of sufficient length. #
R4. Only trained workers with adequate experience and under the supervision of a
competent person shall erect, alter or dismantle handrails and toe-boards. #
R5. Working platforms and scaffolds shall be regularly inspected. Scaffolding working
platforms shall be periodically (14-days) inspected and displayed with Form 5 by the
competent person. #
R6. Harness, lanyard or independent lifeline shall not be anchored to any railings or
fittings of working platform, unless they have been specified and tested for the
purpose.
Safety : S1. Working platforms shall be good design and construction, adequate strength and
Precautions made of sound material and free from patent defect. #
S2. Working platforms shall be kept clean and free of projecting features.
S3. Sufficient numbers of stanchions or standard poles or uprights shall be maintained to
ensure sufficient stability and resistance. #
Features : F1. Guardrails and toe-boards for working platforms. #

F2. Adequate anchorage fittings for safety belts / safety harnesses. #
F3. Safe Working Load (SWL) and number of persons allowed on the working platform.
F4. Form 5 for scaffolding working platforms. #
12

Working at Height

Photo 1. Hammer head Photo 2. Temporary working platform
2
1
2 1
1. (R2) Guardrails and toe-boards on all sides

2. (R6 & F2) Fixing for safety harnesses and
2. (R3) Safe means of access and egress
independent lifeline
Photo 3. Temporary stairway Photo 4. Access to workplaces
1. (R2) Guardrails and toe-boards on the stairway 1. (S2) Clean and no projecting features
13

Working at Height
Photo 5. Columnare mode Photo 6. High column rebar erection

1

1. (R2) Guardrails and toe-board on all sides
Photo 7. Formwork Photo 8. Suspend working platform

2
1 1 2

1. (R2) Guardrails and toe-boards
Photo 9. Edge workplace Photo 10. Metal scaffolding structure
1
1
1. (R2) Guardrails and toe-boards on all sides 1. (R2) Guardrails and toe-boards on all sides
14

Working at Height
Photo 11. Suspended working platform Photo 12. Specify working platform
1
2
2 1
2. (S2) Clean and no projecting features 2. (S2) Clean and no projecting features
Photo 13. Tubular metal scaffolds Photo 14. Working on gondola
1. (R2) Guardrails and toe-boards on all sides 1. (F3) Safe working load
2. (F2) Safety harness
15

Working at Height
Photo 15. Tower scaffold platform Photo 16. Working platform on slope site
1
1

2. Platform is fully planked and securely fastened
Photo 17. Edge protection on bridge deck Photo 18. Edge protection on civil side
1 1
16

Working at Height
WORKING AT HEIGHT PROTECTION OF FLOOR OPENINGS / WALL OPENINGS
Reference : Operational Control Procedure OCP-hsms–04: Working at Height

Construction Sites (Safety) Regulations
Requirements : R1. Floor opening through which person could fall shall be guarded by covers or by
(# - Statutory) guardrails and toe-boards on all exposed sides. #
R2. Wall openings less than 1m from the floor and measuring at least 750mm vertically
and 450mm horizontally from which there is a drop of more than 2m shall be
protected by guardrails and toe-bards. #
R3. Narrow wall openings shall be protected by a toe-board is their lower edge is less
than 200mm from the floor. #
R4. The covers for floor opening shall be secured to allow walk on safely and if
necessary, to drive on safely. #
R5. The guardrails and toe-boards as required in R1/R2/R3 shall comply with the
requirement of General section. #
R6. If the means of protection is removed to allow the passage of persons or goods or for
other purposes, it shall be resumed as soon as practicable.
Safety : S1. Covers for openings shall not constitute any obstacle to persons and traffic.
Precautions S2. No debris like concrete waste placed or stored onto the openings is allowed.
S3. No shock loading on the guardrails or toe-boards is allowed.
Features : F1. Covers or guardrails and toe-boards with mesh to prevent falling objects. #
F2. Warning signs.

Photo 1. Floor opening Photo 2. Floor opening for material lifting
1
1
2
1. (R1 & F1) Covers for floor opening 1. (R1 & F1) Guardrails and toe-boards with mesh
2. (F2) Warning signs
17

Working at Height
Photo 3. Floor opening for vent hose Photo 4. Opening for ventilation
1
1
1. (R1 & F1) Guardrails and teo-boards 1. (R1 & F1) Safety net as a cover for floor opening
Photo 5. Edge opening Photo 6. Curtain wall opening
2
1 1
1. (R2) Guardrails and teo-boards 1. (R2 & F1) Guardrails and toe-boards with mesh
2. (F1) Mesh
18

Working at Height
WORKING AT HEIGHT USE OF LADDER
Reference : Operational Control Procedure OCP-hsms-04: Working at Heights

Requirements : R1. Ladder shall only be used for simple work of short duration.
(# - Statutory) R2. Ladder shall not be used as a working platform.
R3. Ladder shall be erected on a firm and level base and at a base angle exceeding 75
degrees or a 4 (rise): 1 (base) ratio. #
R4. Ladder shall be secured at top. When it is impracticable to do so, the ladder shall
also be firmly secured at base.
R5. Ladder shall be at least 1.05m above their landing place or above the highest rung
for handhold. #
R6. The spreaders of a stepladder shall be locked in position.
R7. A landing point for rest purpose shall be provided every 6-m for vertical cat-ladder. #
R8. Climbing ladder over 3m shall install back loop. #
R9. Podium ladder shall be provided with guardrails and toe-board as required in
General section.
R10. Wooden ladder shall not be permitted. For electrical work, the footing of ladder shall
be fully insulated. Special cases, which require wooden ladder, e.g. an electrician
working in energize room, shall be approved by the SHS&ER or his delegate.
Safety : S1. Ladder shall be of good construction with no missing or defective rung, of sound
Precautions material and of adequate strength for its intended use.
S2. Ladder shall be checked before use.
S3. It shall not step on the top two rungs of an A-shape ladder.
S4. Workers who might fall more than 2m from the ladder shall use safety harnesses as
required in General section.
Features : F1. Ladder shall be registered with owner’s details on ladders.

F2. Locking device (a metal hinge) to lock on both sides of ladder.
F3. Back loop and landing point for climbing ladder.
F4. Guardrails and toe-board for podium ladder.
19

Working at Height

Photo 1. Step ladder Photo 2. Alumium ladder
1
1
1. (F2) Locking device

1. (R4) Being secured at top
2. (R5) 1.05m on top for handhold
Photo 3. Podium ladder Photo 4. Cat ladder

2
1
1
2
1. (R8 & F3) Back loop
2. (S4) Safety harnesses
1. (R9 & F4) Guardrails

2. (R3) Being firmly secured at the base
20

Working at Height
WORKING AT HEIGHT USE OF SAFETY NETS, SAFETY HARNESSES AND SAFETY LANYARDS
Reference : Operational Control Procedure OCP-hsms-04: Working at Heights

Requirements : R1. Safety nets shall be erected if it is impracticable to provide adequate guardrails or
(# - Statutory) platform access conforming to the requirement listed in General section. If the
erection of safety net is also impracticable, safety harnesses shall be used to prevent
injury due to fall of persons.
R2. Safety net shall be installed with sufficient clearance under them to prevent contact
with the surface or structures below when subjected to an impact force equal to the
drop test.
R3. Sufficient anchorage fittings shall be provided for safety harnesses with lanyard
attached to independent lifeline. #
R4. Safety net shall be inspected at least once a week for wear, damage and other
deterioration.
R5. Safety harnesses, lifeline, anchorage and fittings shall be properly maintained
Safety : S1. Safety net shall extend outward from the outer most projection of the work surface,
Precautions which vertical distance from working level to horizontal net shall be in minimum.
S2. When safety net is used on bridges, the potential fall area from the walkway or
working surface to the net shall be unobstructed.
S3. Any points in mobile elevated work platform shall not be considered as anchorage
point unless it is being load tested.
Features : F1. Each safety net shall have a border rope for webbing with a minimum breaking
strength of 22.2 KN.
F2. A notice of “Wear a safety harness attached to an independent lifeline or an
appropriate anchorage” in English and Chinese.
F3. Double lanyard or “Y” lanyard.
21

Working at Height

Photo 1. Safety net on floor opening Photo 2. Safety harness
(R1 & R3) Workers wear their safety harnesses and

1. (R1) Safety net on floor opening
secure onto proper anchorage points
2. (F1) Border rope
Photo 3. Working at height Photo 4. Double lanyard

2
1 1
2
1. (R1) Use of safety harness 1. (F6) Proper anchorage point.

2. (R3) Proper anchorage. 2. (F8) Double lanyard
22

Confined Space
Confined Space
23

Confined Space
CONFINED SPACE GENERAL
Reference : Operational Control Procedure OCP-hsms-06: Confined Spaces

Health, Safety and Environment Management System Procedure HSEMSP-10:
Monitoring and Measurement
Factories and Industrial Undertakings (Confined Spaces) Regulations
Code of Practice for Safety and Health at Work in Confined Spaces
Requirements : R1. Certified workers and competent persons should complete an approved training
(# - Statutory) course. #
R2. A risk assessment with recommendations should be carried out by a competent
person and updated due to any subsequent changes. #
R3. Permit-to-work certificate stating all necessary safety precautions should be strictly
followed and fully communicated with the involved workers. #
R4. A certified worker should be stationed outside the confined space to maintain
communication with the workers inside. #
R5. Personal protective equipment as recommended within the risk assessment report
should be strictly used. #
R6. Where the use of approved breathing apparatus is recommended in the risk
assessment report, a worker entering or remaining in a confined space should be
wearing a suitable safety harness connected to a lifeline that is strong enough to
enable him to be pulled out, and that the free end is held by a person outside the
confined space who has sufficient physical strength to be capable of pulling the
person out of the confined space. Where practicable, appropriate lifting equipment
should be available for rescue purposes. #
Safety : S1. No worker should enter a confined space before a risk assessment has been carried
Precautions out.
S2. All safety measures recommended in the risk assessment report should be fully
implemented.
S3. The person in-charge of the Permit-to-work certificate should ensure all workers,
materials and equipment involved in the confined space work are withdrawn when
the work is completed.
Features : F1. Risk assessment report

F2. Permit-to-work certificate [OCP-HSMS-06 Form 1] which is approved by the
SHS&ER or his delegate.
F3. Monitoring, testing or detection equipment and breathing apparatus should be
calibrated and maintained with reference to the manufacturer’s guidance /
24

Confined Space
recommendation and HSEMSP-10.

Photo 1. Atmospheric testing Photo 2. Risk assessment by a competent person
Photo 3. Certified workers and permit-to-work Photo 4. Forced ventilation
1
2
1. (R1) Workers’ certificate

2. (R3) Permit-to-work at entrance 1. (R3) Forced ventilation
25

Confined Space
Photo 5. Personal protective equipments Photo 6. Breathing apparatus
1
1
4
2
1. (R5) Safety helmet 1. (R5 & R6) Breathing apparatus

2. (R5) Breathing apparatus
3. (R5) Lighting
4. (R5 & R6) Safety harness
5. (R5) Barrier
Photo 7. Communication tool Photo 8. Emergency equipments

1
1
1. Provision of communication tool 1. Stretcher

2. First-aid kit
3. Breathing apparatus
26

Ventilation and Air Quality
27

VENTILATION AND AIR QUALITY GENERAL
Reference : Occupational Safety and Health Ordinance

Factories and Industrial Undertakings Regulations
Building (Ventilating Systems) Regulations
Building (Planning) Regulations
Smoking (Public Health) Ordinance
Guidance Notes on Ventilation and Maintenance of Ventilation Systems
Code of Practice on Control of Air Impurities (Chemical Substances) in the Workplace
Requirements : R1. Shall maintain every workplace with adequate ventilation by means of circulation of
(# - Statutory) fresh air (via natural or mechanical ventilation) and free of dust, fumes or other
impurities. #
R2. If dust or fumes or other impurities are given off at the workplace, all practicable
steps shall be taken to protect workers against inhalation of the dust or fumes or
other impurities and to prevent accumulation of such dust or fumes. #
R3. Exhaust appliances shall be provided and maintained as near as possible to the
point of origin of the fumes, dust or other impurities, e.g.
a. Concrete mixing,
b. Arc/gas welding and flame cutting,
c. Painting and spraying,
d. Mechanical digging,
e. Handling fibrous insulating materials and chemicals,
f. Tunnels and basements under construction; #
R4. An air quality monitoring system shall be implemented where required, e.g. for
tunnels, basements and confined space. #
R5. No air intake for the ventilation system shall be sited in any place where waste or
rubbish is likely to be accumulated and inflammable, toxic or irritant fumes are
present. #
R6. The ventilation system shall be inspected, maintained and cleaned regularly by
competent person. #
R7. Effective antiseptic measures shall be implemented to prevent the breeding of
biological contaminants (e.g. mosquitoes) in all site area. #
R8. Personal protective equipment shall be used in cases where dust, fumes and/or
other impurities are present in the workplace. #
R9. An appointed competent person shall perform gas detection as necessary (regularly
or continuously subject to risk assessment). The result of gas detection shall be
displayed in a highly visible location at the workplace. #
28

Safety : S1. Risk assessment should be carried out to identify precautionary measures to be
Precautions taken when works involve the use of chemicals.
S2. Ventilation for confined space is to be referred to the Confined Space of this Book of
Safety Standards. The requirement of the Work Permit at the entrance to confined
spaces should be strictly followed.
Features : F1. No-smoking policy on site or smoking only permitted in designated area.
F2. Exhaust appliances.
F3. Quality of air for different contaminants that max exposure limit (long-term 8hrs)
a. Oxygen (O2) – 19% to 23%
b. Carbon Monoxide (CO) – Max 30ppm
c. Hydrogen Sulfide (H2S) – Max 10ppm
d. Nitrogen Oxides (NO) – Max 25ppm
e. Nitrogen Dioxide (NO2) – Max 3ppm
f. Combustible Gas (CH4) – Max 4.4%

Photo 1. Site with good forced ventilation (R1) Photo 2. Electric arc welding
1
1
1. (R1) Forced ventilation 1. (R3) Mobile exhaust appliance
29

Photo 3. Tunnel ventilation Photo 4. Mechanical ventilation
1
1
1. (R3) Tunnel ventilation 1. (R1) User of blower
Photo 5. Ventilation chamber Photo 6. Dust suppression
1
1
1. (R1). Keep workplace ventilated

1. (R2). Use of water to reduce dust generation
30

Pedestrian / Vehicle Demarcation
31

PEDESTRIAN / VEHICLE DEMARCATION GENERAL
Reference : Operational Control Procedure OCP-hsms-10: Working on Live Roads

Operational Control Procedure OCP-hsms-23: Site Traffic and Transport
Book of Safety Standards – Working on Live Roads
Factories and Industrial Undertakings Regulations
Code of Practice for the Lighting, Signing and Guarding of Road Works
Requirements : R1. Site management should conduct a basic hazard assessment on the pedestrian /
(# - Statutory) vehicle control within the site and document it as a traffic management plan. #
R2. Where practicable, all walkways should be clearly demarcated with cones or
barriers.
R3. The standard width of walkways is 1m and the minimal width is 750 mm.
R4. Demarcation of storage areas, and the forbidden areas to be left clear (e.g. floor area
below electrical panels and safety equipment), is recommended.
R5. Roadways for vehicles should be wide enough to accommodate any vehicle
authorized to be used in that area. Traffic barriers and signs should be placed where
required.
R6. All workers exposed to the risks of moving roadway traffic or construction plant
should wear high-visibility garment. #
R7. The exits and entrances to public roadways / walkways should be well planed to
minimize potential hazards and any inconvenience of both public and workers.
Warning signs / lights for both daytime and nighttime work shall be used.
R8. A traffic banksman shall be stationed where required, especially for main exits and
entrances.
Safety : S1. How to minimize the potential hazards of site activities to public traffic and pedestrian
Precautions is to be referred to the Working on Live Loads of this Book of Safety Standards,
OCP-hsms-10 and the Code of Practice for the Lighting, Signing and Guarding of
Road Works.
S2. How to prevent injury of person and damage to property arising from site traffic and
site transport is to be referred to OCP-hsms-23.
Features : F1. Traffic control equipments, e.g. traffic signs, tapes, cones, barriers, road hazard
warning lantern, information boards and site lighting.
F2. High-visibility garment.
32


Photo 1. Pedestrian / vehicle demarcation Photo 2. Storage area demarcation
2
1
1. (R2) Barrier demarcation 1. (R4) Storage area

2. (R5) Traffic sign (direction and speed limit)
Photo 3. High-visibility vest Photo 4. Pedestrian / vehicle demarcation
1
3
1. (R7) High-visibility vest 1. (R2 & R5) Vehicles and pedestrians

2. (R3) Standard width of walkway
3. (R5) Width of roadways
Photo 5. Vehicle demarcation Photo 6. Main exits and entrances

2
1
1. (R5) Demarcation of roadways 1. (R7) Well-planed main exits and entrances

2. (R7) Warning signs / mirrors
33

Working on Live Roads
34

WORKING ON LIVE ROADS GENERAL
Reference : Operational Control Procedure OCP-hsms-10: Working on Live Roads

Road Traffic Ordinance
Road Traffic (Traffic Control) Regulations
Road Traffic (Expressway) Regulations
Code of Practice for the Lighting, Signing and Guarding of Road Works
Requirements : R1. Site management should document a Temporary Traffic Diversion Scheme after
(# - Statutory) consulting the appropriate authorities (e.g. Highways Department, Transport
Department, the Police and KCRC). Where applicable, Excavation Permit and
Expressway Work Permit should be obtained and displayed on site entrance. #
R2. Setting up the works area should commence with the placing of traffic control
equipment (e.g. traffic signs, cones, barriers, lanterns and road marks) in
accordance with the Temporary Traffic Diversion Scheme and the Code of Practice
for the Lighting, Signing and Guarding of Road Works. #
R3. When the signing layout has been established, it is advisable to drive/walk through
the site to check the signing from the driver/pedestrian point of view.
R4. During the hours of darkness, all obstruction and barriers should be properly lit with
road hazard warning lanterns. Adequate lighting should be provided in case of work
at night. #
R5. Pedestrians should be protected from the works by means of continuous pedestrian
barriers. #
R6. Vehicles engaging in moving works should be conspicuously painted bright yellow in
colour. If required in the Temporary Traffic Diversion Scheme, they shall also be
fitted with amber flashing roof beacons and alternate red and yellow fluorescent and
reflectorised markings. #
R7. All workers should wear high-visibility garment. #
R8. The adjacent carriageway and footways should be kept free of loose stones, material
and debris.
R9. Remove all the signs, barriers, and materials when the work is completed. #
Safety : S1. All traffic control equipment should be stable under adverse weather conditions and
Precautions be substantial.
S2. Temporary road works sign should not obscure any permanent sign unless that sign
no longer applies. All signs made temporarily redundant by the road works should be
removed or be covered with proprietary black tape.
S3. Once a works area is established, the traffic/pedestrians should be kept clear of all
work, vehicles, plants, materials storage and people and should be clear of working
35

radius of all plant.

S4. Person and vehicles should enter / leave the site only using main entrance / exit.
Features : F1. Traffic control equipments, e.g. traffic signs, cones, barriers, road hazard warning
lantern, information boards and site lighting.
F2. High-visibility safety apparel.
F3. Provision of a 1.2m safety zone or approved work zone protection barrier in
expressway road works.

Photo 1. Work zone protection
2
4
5
3
1. (R1) Information board with excavation permit

2. (R1 & R2) Traffic signs and cones
3. (R5) Continuous pedestrian barrier
4. (R4) Hazard warning lanterns
5. (R7) High-visibility garment
36

Photo 2. Traffic diversion scheme
1
2
1. (R1 & R2) Portable traffic lights

2. (R1, R2 & R4) Traffic signs, cones and hazard warning lanterns
37

Lifting Operation
Lifting Operation
38

Lifting Operation
LIFTING OPERATION GENERAL
Reference : Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Tower Crane
Code of Practice for Safe Use of Mobile Cranes
Code of Practice on Safe Use of Excavators
Requirements : R1. Operators, banksmen and competent persons of lifting appliances shall hold valid
(# - Statutory) certificates. #
R2. A competent person shall be appointed to supervise lifting operation. #
R3. Lifting appliances shall be tested and examined by competent examiners prior to
use. #
R4. Lifting appliances shall comply with the requirements in Plant and Equipment of this
Book of Safety Standards.
R5. An Automatic Safe Load Indicator (ASLI) shall be installed. #
R6. Cabins of lifting appliance shall not be covered to provide clear and unrestricted
view. #
R7. Safe access shall be provided to all parts of machinery for periodic inspection or
maintenance. #
R8. Before lifting operation, the load’s characteristics (size, weight, any anchorage point,
stability, etc) and floor condition shall be considered to determine the type of crane,
lifting gear and method of lifting. #
R9. Load shall be safely secured before lifting and maintained in stable condition and
free from swinging.
R10. Permit-to-Operate (PTO) and Permit-to-Move (PTM) shall be obtained and displayed
on the plant before operation and moving.
R11. A designated banksman is required if the operator’s view is blocked and signaling is
required. #
Safety : S1. No crane shall be used under weather conditions likely to endanger its stability.
Precautions S2. Never overload the lifting appliance.
S3. No single lifting appliance or lifting gear shall be loaded beyond its safe working load
or rendered unstable in the raising or lowering of the load.
S4. Special risk assessment and method statement shall be developed for tandem lifting
operation, lifting operation at slope, or traveling with loads suspended.
S5. Never disable the safety catch.
Features : F1. A traveling route of the crane and the loads shall be designated to minimize the
39

Lifting Operation
safety influence to the nearby workers, structure, plant and the public.
F2. Relevant certificates shall be kept and displayed. #
F3. Permit-to-Operate (PTO) and Permit-to-Move (PTM).
F4. A solid floor condition for sitting of cranes. #
F5. Walkie–talkie to all operators and the signalers to have the most precise
communication.
F6. Personal protective equipment of signaler shall comply with the requirements of PPE
of this Book of Safety Standards.

Photo 1. Permit for mobile crane Photo 2. Permit / certificate for tower crane
1
1
2
2
1. (F3) PTO/ PTM at the driving cabin 1. (F2) Certificate at tower crane safety board
2. (F4) A solid floor condition for sitting of cranes 2. (F3) PTO at tower crane safety board
40

Lifting Operation
LIFTING OPERATION MOBILE CRANE
Requirements : R1. The operation area shall be barricaded.

(# - Statutory) R2. The outrigger beams shall be marked or painted to indicate the fully extended
position and outrigger shall be fully extended. #
R3. Timber blocking shall be fairly rigid, tightly spaced, at least 3 times larger in area than
the float and completely support the float.
R4. The jib shall be completely lowered in case of adverse weather.
R5. For longer periods and for out-of-service conditions, isolation should be more
permanent, i.e., switches locked off, fuel supplies cut off and any doors giving access
to machinery or control cabins locked to prevent unauthorized access. The ignition
key and any other keys should be removed from the crane at any time when the
operator is absent from the machine.
Safety : S1. Operation adjacent to overhead cable.

Precautions S2. Special risk assessment and method statement shall be developed for tandem lifting
Features : F1. Jib/boom stops to prevent the jib/ boom from toppling or being pulled backwards over
the top of the cabin.
F2. Jib/boom length indicator for telescopic jib/boom.
F3. An effective audible warning signal which is mounted on the outside of the cabin and
with controls being easily reached by the operator.
F4. Safety cut devices.
F5. Manufacturers' manuals.

Photo 1. Crane operation zone Photo 2. Extension of outrigger
2
1
1. (R2) Outrigger shall be fully extended

1. (R1) The crane operation area is barricaded
2. (R3) Timber blocking
41

Lifting Operation
LIFTING OPERATION CRAWER CRANE
Requirements : R1. The operation area shall be barricaded.

(# - Statutory) R2. The crane shall not move while lifting a suspended loading.
R3. The jib shall be completely lowered in case of adverse weather.
Safety : S1. Operation adjacent to overhead cable.

Precautions S2. Special risk assessment and method statement shall be developed for tandem lifting
Features : F1. Jib/boom stops to prevent the jib/ boom from toppling or being pulled backwards over
the top of the cabin.
F2. Jib/boom length indicator for telescopic jib/boom.
F3. An effective audible warning signal which is mounted on the outside of the cabin and
with controls being easily reached by the operator.
F4. Safety cut devices.
F5. Manufacturers' manuals.

Photo 1. Crawer crane operation
1. (R1) The crane operation area is barricaded

2. Stable ground condition
42

Lifting Operation
LIFTING OPERATION TOWER CRANE
Requirements : R1. Mounting base shall be designed by a professional engineer and checked by ICE.
(# - Statutory) R2. Crane operators shall conduct regular medical check to ensure they are agile, have
good eyesight and are not height phobic.
R3. Effective earth connections shall be provided for electrically-operated cranes.
R4. Loading shall be lifted vertically and not towed.
R5. Tandem lifting by tower crane shall be strictly prohibited.
R6. In case of more that one tower crane was installed in the same site, the operation
overlap zone shall be identified and an anti-collision system shall be set up after
consulting Plant & Equipment Department of CSD.
R7. A boundary limited device shall be installed after consulting Plant & Equipment
Department of CSD to prevent any load from moving outside from the site boundary.
R8. When adverse weather conditions are expected, the main jib should be slewed to the
side of the tower away from the wind and put into free slew; the power supply
switched off and locked; any fuel supplies cut off; and doors or panels giving access
to electrical or mechanical equipment closed and locked.
Safety : S1. Before being left for a long period, tower cranes which do not have continuous
Precautions full-circle slewing shall be slewed-back into their mid-position.
Features : F1. Identification of the operation overlap zone and an anti-collision system.
F2. Boundary limited device.
F3. Limit switch (e.g. hook height limit switch, lifting jib limit switches, trolley travel limit,
overload limit switch).
F4. Manufacturer's instruction book.
43

Lifting Operation
Reference Photos (R - Requirement; S – Safety Precaution; F - Feature;)

Photo 1. Tower crane operation zone Photo 2. Lift an object vertically
Tower Crane Operation Zone

and Boundary Control
TC2
1
TC1
1. (R6 & F1) Tower crane overlapping zone

(R4) Lifting a loading vertically
2. (R7 & F2) Boundary control zone
44

Lifting Operation
LIFTING OPERATION EXCAVATOR FOR LIFTING OPERATION
Requirements : R1. An excavator used for lifting operation shall be designed suitable for the purpose.
(# - Statutory) Solid evidence shall be provided by the manufacturer.
R2. An Automatic Safe Load Indicator (ASLI) shall be installed for an excavator with its
safe working load of more than 1 tone. #
R3. Only the manufacturer’s designated lifting points on the excavator shall be used for
lifting and examined by RPE.
R4. The excavator operator who operates excavator in lifting operation shall hold a valid
crawer crane operator certificate.
Safety : S1. Relevant instructions, information, conditions and restrictions as provided in the
Precautions manufacturer’s manuals shall be observed.
Features : F1. Form 3 and 5. #

F2. Designated lifting points.
F3. ASLI. #
F4. Valid crawer crane operator certificate.
F5. Manufacturer’s manuals.

Photo 1. Load chart of excavator Photo 2. Manufacture’s designated lifting points
1 1
1. Load chart in driving cabin 1. (R3 & F2) Manufacturer’s designated lifting point
Photo 3. Automatic safe load indicator
1. (R2 & F3) ASLI
45

Lifting Gear
Lifting Gear
46

Lifting Gear
LIFTING GEAR GENERAL
Code of Practice for Safe Use of Tower Crane
Requirements : R1. Lifting gear shall be tested and examined by competent examiner prior to use.
(# - Statutory) Certificates and reports shall be kept and displayed. #
R2. The safe working load shall be clearly and legibly marked on lifting gear, in English
and Chinese, together with an identification mark. #
R3. Colour code system shown as Photo 4 shall be adopted.
R4. Lifting gear shall be properly stored under cover in clean, dry, well-ventilated places
to prevent corrosion or other damage.
R5. Invalid / damaged lifting gear shall be painted in black and removed off site or cut to
prevent illegal use.
R6. Where necessary to prevent sharp bends in slings, corners of loads shall be
adequately padded. #
R7. The load shall be maintained balanced and stabilized.
R8. The lifting process shall be maintained smooth and slowly.
R9. When handling composite loads such as loose bundles of tubes, bars or wooden
battens, such composite loads shall first be tied up securely at their ends by steel
wires or similar means of adequate strength.
Safety : S1. Never overload the lifting gear.

Precautions S2. No lifting appliance or lifting gear shall be loaded beyond its safe working load or
rendered unstable in the raising or lowering of the load. #
Features : F1. Form 6, 7 and other valid certificate. #

F2. Safety working load and owner mark. #
F3. Colour code system.
F4. Proper storage and maintenance.
F5. All lifting gear must be inspected before use. #
47

Lifting Gear

Photo 1. Proper storage of lifting gear Photo 2. Lifting cage
(R1 & F1) Form 6 and 7

(R4) Proper storage of lifting gear (R2 & F2) Safety working load and owner mark
(R3 & F3) Color code
Photo 3. Statutory requirements for periodic inspection, test and examination of lifting gear
Factories & Industrial Undertakings (Lifting Appliances & Lifting Gear) Regulations
Type Frequency Approved
Test Examination Inspection
Items Form
Before first use
Fibre ropes Test not required Before each use 7
Every 6 months
Lifting 6&7
Gear Wire ropes Before first use Every 6 months Before each use
6&7
Other Lifting Gear Before first use Every 6 months Before each use
Photo 4. Colour code

Jan-Mar Blue
Apr-Jun Yellow
Jul- Sept Green
Oct- Dec Orange
To be removed from site Red
Equipment under quarantine White
Not used for lifting purpose Black
48

Lifting Gear
LIFTING GEAR SINGLE LEG SLING
Requirements : R1. A vertical or straight lift is only suitable for lifting a load that will be stable when
(# - Statutory) suspended from a single lifting point.
R2. Guiding rope shall be set at the load.
Safety : S1. Before lifting up, the attachment point shall be checked again to ensure that the load
Precautions cannot slip out of the sling.
Features : F1. Competent riggers to sling the load.

F2. Guiding rope.

Photo 1. Single leg sling slinging method
1 2
2
1 1
1
3 3
3
1. The load shall be maintained balanced
2. (S1) Attachment point is firmly secured
3. (R2 & F2) Guiding rope
49

Lifting Gear
LIFTING GEAR TWO SINGLE-LEG SLINGS USED TOGETHER
Requirements : R1. The slings shall be of the same length.

(# - Statutory) R2. The included angle of the slings shall not exceed 90 degrees.
R3. The slings shall be connected to lifting hook by means of a shackle, ring or links of
adequate strength and rating. #
R4. Double guide ropes shall be used at both ends for lifting of long and big size object.
S2. Where the slings have different safe working load ratings, the load that can be lifted
is related to the lesser safe working load.

F2. Shackle, ring or links of adequate strength and rating to connect slings to lifting hook.
F3. Double guide ropes for long and big size object.

Photo 1. Double leg sling slinging method
3 3 3
4 1 1
2 2 2
4 4 4
1. (R2) The included angle of the slings

2. (S1) Attachment point is firmly secured
3. (R3 & F2) Shackle
4. (R4 & F3) Double guide ropes
50

Lifting Gear
LIFTING GEAR MULTI-LEGS SLING
Requirements : R1. The slings shall be of the same length.

(# - Statutory) R2. For three-leg slings, the angle of any leg to the vertical shall not exceed 45 degrees.
R3. For four-leg slings, the included angle of the slings shall not exceed 90 degrees.
R4. The slings shall be connected to lifting hook by means of a shackle, ring or links of
adequate strength and rating. #
R5. Double guide ropes shall be used at both ends for lifting of long and big size object.
S2. Where the slings have different safe working load ratings, the load that can be lifted
is related to the lesser safe working load.
S3. The safe working load of any sling leg shall be not exceeded as a result of the angle
between the sling legs.

F2. Shackle, ring or links of adequate strength and rating to connect slings to lifting hook.
F3. Double guide ropes for long and big size object.

Photo 1. Mutilple legs sling slinging method
3
3
2
4
4
1. (R2) The angle of any leg to the vertical

2. (R3) The included angle of the slings
3. (R4 & F2) Shackle or ring
4. (R5 & F3) Double guide ropes
51

Housekeeping
Housekeeping
52

Housekeeping
HOUSEKEEPING FLOOR CONDITION
Reference : Operational Control Procedure OCP-hsms-24: Housekeeping and Welfare Facilities

Factories and Industrial Undertakings Ordinance
Occupational Safety and Health Ordinance
Requirements : R1. Make arrangement for ensuring safety and health in connection with the use,
(# - Statutory) handling, storage or transport of plant or substances.
R2. Provide and maintain safe access to and egress from the workplaces.
R3. Provide and maintain a safe and healthy working environment.
Safety : S1. Floor conditions on the site shall be maintained in safe and good condition. Any
Precautions uneven surface, slippery surface, loosen soil surface, protruded steel bar shall be
prevented.
Features : F1. All damage to floors shall be repaired and maintained in good state promptly after
the damage is reported.
F2. Drainage system shall be installed and maintained if the floor is likely to become
flooding.
F3. Maintain floors free from slippery substances and in dry condition.
F4. Floors, roadways/walkways, elevated platforms and steps shall be kept clean.
F5. Install stepping board to prevent workers step on uneven surfaces.
F6. Provide plank access on steel reinforcement surfaces
F7. Place concrete to provide a strong and stable ground surface.

Photo 1. Good floor condition Photo 2. Stepping board on uneven floor surface
(F3) Maintain floors free from slippery substances and (F5) Install stepping board to prevent workers step on
in dry condition uneven surfaces
(F4) Floor shall be kept clean
53

Housekeeping
Photo 3. Plank access on steel reinforcement surface Photo 4. Using concrete to improve floor surface
(F6) Provide plank access on steel reinforcement

surfaces (F7) Place concrete to provide a strong and stable
ground surface
54

Housekeeping
HOUSEKEEPING ACCESS

Requirements : R1. Provide and maintain safe access to and egress from the workplaces.
(# - Statutory) R2. Provide and maintain a safe and healthy working environment.
R3. Passageway shall be kept clear of any loosened materials which are not required for
immediate use.
R4. No timber or other material with protruding nails or sharp objects shall be stored or
left on site if such nails or objects are a source of danger to workmen employed
thereon.
Safety : S1. Cables, protruding steel bars, loose materials can cause potential tripping hazards.
Precautions S2. All sharp edge shall be covered with protective material.
Features : F1. All access shall be free of obstructions.

F2. No stacking of materials shall be allowed on walkways.
F3. No material shall be allowed to protrude beyond its storage area.
F4. Access between stacks shall be kept clear of obstruction and maintained at width of
400mm.

Photo 1. Access between stacks Photo 2. Material in storage area
(F4) Access between stacks maintained free from (F3) No material protruding from the storage area
obstacle
55

Housekeeping
Photo 3. Good access condition Photo 4. Sharp end cover of steel bars
(F1) Access free from obstacles and kept in clean (S3) Protective cap for protruding steel bars
condition
56

Housekeeping
HOUSEKEEPING MATERIAL STORAGE AND STACKING

Requirements : R1. Make arrangement for ensuring safety and health in connection with the use,
(# - Statutory) handling, storage or transport of plant or substances.
R2. Provide and maintain safe access to and egress from the workplaces.
R3. Provide and maintain a safe and healthy working environment.
Safety : S1. Stacks shall be maintained in stable condition. Do not stack too high. In case it is
Precautions unavoidable, temporary support shall be installed and proper access and related fall
protection shall be considered.
Features : F1. Superfluous materials shall be maintained in minimal quantities.

F2. Unused materials or equipment shall be removed off site.
F3. Never stack over 1.5m unless special support had been installed.
F4. Stacks shall be stable, bonded and interlocked with each other.
F5. Stacks shall be kept clear of vehicles, moving plant and equipment and pedestrian
traffic which could affect the instability.
F6. No climbing on a stack shall be permitted unless the stack is stable enough and the
climbing is done by a ladder or similar safe means.
F7. Special arrangement shall be made for heavy material stacking like tower cranes
parts, large concrete pipe, etc.
F8. Potential rolling material shall be properly wedged.
57

Housekeeping

Photo 1. Stacking of rolling material Photo 2. Good stacking practice
(F8) Potential rolling material shall be properly wedged (F3) Never stack over 1.5m
(F5) Clear of traffic
58

Housekeeping
HOUSEKEEPING SITE CLEAN AND TIDY

Requirements : R1. Provide and maintain a safe and healthy work environment.
(# - Statutory)
Safety : S1. Maintain good site hygienic condition. Prevent mosquito and rats breeding on site.
Precautions
Features : F1. Waste material shall be categorized for possible recycling, sale or disposal.
F2. Remove stagnant water
F3. All workplaces shall be kept clean and tidy.
F4. All racks, shelves and cupboards shall be free of superfluous material and kept tidy.
F5. All plant installed or kept in workplace shall be free of dirt, waste materials and
debris.

Photo 1. Categorize waste Photo 2. Stagnant water
(F1) Categorize wastes for separate handling (F2) Remove stagnant water
Photo 3. Site cleaning Photo 4. Material storage on racks
(F3) All workplaces shall be kept tidy and clean (F6) Free of superfluous material and kept tidy
59

Fire Protection
Fire Protection
60

Fire Protection
FIRE PROTECTION GENERAL
Reference : Operational Control Procedure OCP-hsms-22: Fire Prevention

Factories and Industrial Undertakings (Dangerous Substances) Regulations
Factories and Industrial Undertakings (Fire Precautions in Notifiable Workplaces)
Regulations
Fire Service (Installations and Equipment) Regulations
Fire Services Department - Circular Letters
Code of Practice for Minimum Fire Service Installations and Equipment and Inspection
and Testing of Installations and Equipment
Requirements : R1. Fire Prevention: Effective control measures shall be taken to minimize fire risk in
(# - Statutory) the workplace including smoking, naked flame or other hot work, and flammable
substance used on site.
R2. Fire Fighting: Sufficient number of fire extinguishers, fire pumps and other fire
fighting equipment shall be provided and maintained in good condition. Training of
fire extinguisher operation shall be provided to all. #
R3. Emergency Escape: Emergency escape routes in the workplace shall be planned,
displayed and maintained free of obstruction. Clear signage shall be provided. #
R4. Specific fire plan shall be prepared for individual site areas.
R5. No person other than a registered contractor shall maintain, inspect or repair any fire
service installation or equipment installed in any premises. #
R6. Fire service installation or equipment shall be inspected by a registered contractor at
least once in every 12 months. #
R7. Fuel tanks shall be filled with engines turned off.
Safety : S1. All identified fire risks shall be adequately managed and controlled.
Precautions
Features : F1. Fire control points with all fire emergency information.
F2. Good housekeeping conditions.
F3. No smoking policy or designated smoking areas.
F4. Area emergency assembly point and escape routes.
F5. Emergency exits
F6. Exit signs.
F7. Back up alarm (e.g. fire gong, loud speaker).
61

Fire Protection

Photo 1. Fire control point Photo 2. Escape route
(F1) Fire control point (F4) Clear indication of escape route and assembly
point
Photo 3. Exit sign Photo 4. Back up alarm
(F6) Exit sign installed in workplace (F7) Back up alarm (fire gong, loud speaker)
62

Fire Protection
FIRE PROTECTION FIRE EXTINGUISHERS

Fire Services Ordinance
Fire Protection Notice No.11 – Notes on Fire Extinguishers (Suitability and Maintenance)
Requirements : R1. A portable fire extinguisher shall be provided for each 200 square meters of floor
(# - Statutory) area having been constructed and each floor shall have not less than two fire
extinguishers. #
R2. A portable fire extinguisher shall also be provided in each site office.
R3. Fire extinguishers shall be easily accessible and located close to staircase. #
Safety : S1. Suitable type of fire extinguishers shall be used for specific type of fire.
Precautions
Features : F1. All portable fire extinguishers shall conform to BSEN3: 1996.

Photo 1. Fire extinguisher Photo 2. Fire extinguisher
(R3) Easily accessible

(R3) Easily accessible
Photo 3. Types of fire extinguisher
Types of fire Application on classes of fire According to According to BS EN 3 /
extinguisher hazards BS 5423 BS 7863
Colour of Colour of colour for
extinguisher extinguisher content
Water Red Red Red
Foam Cream Red Cream
Carbon Black Red Black

dioxide
Dry powder Blue Red Blue
Ordinary Fire ~ Flammable liquid fire Electricity fire ~

Wood, paper fire ~ petrol, diesel fire electrical appliance
63

Fire Protection
FIRE PROTECTION FIXED FIRE PUMP

Fire Services Ordinance
Fire Protection Notice No.11 – Notes on Fire Extinguishers (Suitability and Maintenance)
Requirements : R1. Fixed fire pumps shall be provided to relay water supply for all floors above 30m. #
(# - Statutory) R2. The number and position of fire pumps shall be determined jointly by site
management and the FSD Officers, the latter having full discretion on the overall
installation. #
R3. Each pump shall be fitted with inlet/outlet of standard 65mm instantaneous coupling
conforming to BS336. The inlet/outlet shall be individually controlled by a
wheel-operated screw valve designed to open by counter-clockwise rotation. The
direction of opening of the valve shall be clearly engraved in both English and
Chinese on the wheel. #
R4. The pump set shall not cause any obstruction to means of escape. #
R5. A plan showing the locations of the fixed fire pumps shall be provided in 2 prominent
positions at the entrance of the construction site. #
R6. Directional signs indicating the access to the fixed fire pump(s) shall be displayed at
prominent position immediately outside the ground level entrance of the staircases
and at suitable intervals. #
Safety : S1. Backup power supply shall be provided for electric-driven fire fighting equipment
Precautions (e.g., fire pumps). #
Features : F1. A location plan of the fixed fire pumps.

F2. Directional signs to the fixed fire pumps.

Photo 1. Fixed fire pump Photo 2. Fire pump indication
1. (F1) Location plan of fire pumps

2. (F2) Directional signs to access fire pump
64

Fire Protection
FIRE PROTECTION STORAGE OF HAZARDS SUBSTANCE AND DANGEROUS GOODS

Regulations
Dangerous Goods Ordinance
Requirements : R1. The storage of dangerous substance shall be maintained under the permissible
(# - Statutory) exempted quantity as far as practicable. Exempted quantity of dangerous goods is
shown in the following table:#
Dangerous Goods Category Exempted Quantity
Acetylene gas 2 2 cylinders
Compressed oxygen gas 2 2 cylinders
Paint, Lacquer & Varnish 5 250 litres
Paint Thinner 5 20 litres
Diesel Oils 5 2500 litres
Petrol 5 20 litres
R2. Dangerous goods license shall be applied for over-exempted quantities used on site.
R3. Fire protective cabinet shall be used for storage of highly flammable substance.
R4. All liquid chemicals shall be stored on collective tray.
R5. Bonding of metallic components shall be applied whenever appropriate for
eliminating electrostatic charges.
R6. Clear warning label, which contains safety precaution and name of dangerous
goods, shall be posted in all area where used or stored.
R7. Adequate number of fire extinguishers (foam type or powder type) shall be placed at
storage area entrances.
Safety : S1. All chemical temporary store areas shall be maintained with good ventilation.
Precautions S2. Direct sunlight on flammable substances shall be avoided.
Features : F1. Dangerous goods license.

F2. Fire protective cabinet.
F3. Clear warning labels.
F4. Fire extinguishers.
65

Fire Protection

Photo 1. Flammable substance cabinet Photo 2. Dangerous goods store
3
(R3 & F2) Fire protective cabinet
1. (R2 & F1) Valid license

2. (R6 & F3) Warning sign and name of dangerous
goods
3. (R7 & F4) Fire Extinguisher
66

Fire Protection
FIRE PROTECTION HOT WORKS

Operational Control Procedure OCP-hsms-15: Arc Welding, Gas Welding and Flame
Cutting
Regulations
Factories and Industrial Undertakings (Gas Welding and Flame Cutting) Regulations
Requirements : R1. Any work process which generates flames, sparks, molten slag or heat by using a
(# - Statutory) mechanical, electrical or energized tool or equipment to apply to certain material for
treatment, including gas and electrical welding and cutting, brazing, cutting, grinding,
heat treatment, etc., shall be treated as hot work.
R2. Hot work permit shall be obtained and displayed.
R3. Before starting hot work, combustible material in the adjacent area shall be removed
or protected by non-combustible materials.
R4. During welding, cutting or grinding, the work area shall be suitable screened using
incombustible material.
R5. Spark proof measures shall be adopted, e.g. fire blanket, spark tray, etc.
R6. The area of any hot work shall be inspected one hour after the work has finished.
R7. Gas welder / flame cutter shall hold a valid license. #
R8. The welding/cutting equipment shall comply with the requirements of Plant and
Equipment of this Book of Safety Standards.
Safety : S1. Adequate precaution shall be taken for the working environment, especially working
Precautions adjacent to the public, traffic roads, other working teams, confined spaces, painting
work, etc.
S2. Good ventilation and housekeeping shall be maintained in the work place.
Features : F1. Hot work permit.

F2. Safety rules and safety sign.
F3. Fire extinguisher.
67

Fire Protection

Photo 1. Hot work Photo 2. Hot work
2
3
3
1
2
1
1. (F1) Hot work permit 1. (F1) Hot work permit

2. (F2) Safety rules and safety sign 2. (F2) Safety rules and safety sign
3. (F3) Fire extinguisher 3. (F3) Fire extinguisher
68

Excavation
Excavation
69

Excavation
EXCAVATION GENERAL
Reference : Operational Control Procedure OCP-hsms-14: Excavations

Construction Sites (Safety) Regulations (Reg. 38–41)
Requirements : R1. Permit-to-work for Excavation shall be obtained before excavation begins on site. #
(# - Statutory) R2. Excavation more than 1.2m deep shall be provided with supports at sides of
excavations. Suitable shoring shall be erected or slope shall be formed according to
an approved design. #
R3. Temporary works design for excavation shall be certified by ICE. #
R4. Temporary works coordinator shall check whether the temporary works or cut slope
are completed as per the ICE certificate and issue a temporary works certificate.
R5. Excavations shall be examined by a competent person appointed by the SHS&ER at
least once a week, with Form 4 filled up and displayed at the excavation. #
R6. Safe means of access and egress shall be provided and free from obstructions and
loose earth. If a steel stepladder is provided as such safe means, it shall: -
a. Be at least 400mm wide with one side rigid handrail made of scaffold tube;#
b. Extend from the bottom of the excavation trench to the top edge of the bank;#
c. Extend from the bottom of the excavation to at least 900mm above the ground
with suitable landings if the depth is greater than 9m. #
R7. Adequate edge protection should be provided along the edge of the excavation.
Refer to the requirements of Working at Height of this Book of Safety Standards. If
rigid mill barrier is provided as edge protection#, it shall: -
a. Be inter-locked with each other;
b. Be laterally supported by 12mm diameter rebar at every 2m, or welded to
sheetpile with 16mm diameter rebar at every 2m in case where sheetpiles are
installed as shoring. All sharp end of rebar shall be wrapped with protective tape.
c. With 200mm high toe-boards installed. #
R8. Materials shall be stored at a safe distance away from the edge of excavation to
avoid collapsing of the edge. #
Safety : S1. All underground services such as sewers, gas pipes, water pipes and electric cables
Precautions that may cause danger during the work shall be identified before work begins. #
S2. Soil shall be removed from sheetpiles and wailings to prevent falls onto persons. #
S3. Cylindrical pipes shall be secured with triangular concrete wedges.
Features : F1. Permit-to-work for Excavation.

F2. ICE certificate.
F3. Temporary works certificate.
70

Excavation
F4. Form 4.
F5. Shoring system (sheetpile, timber planks, etc).
F6. Open-cut excavation.
F7. Steel stepladder.
F8. Guardrails and toe-boards.

Photo 1. Display of relevant certificates Photo 2. Sheetpile trench
2
4 2 3 1
1. (R1 & F1) Permit-to-dig

2. (R3 & F2) ICE certificate
3. (R4 & F3) Temporary works certificate 1. (F5) Sheetpile shoring system
4. (R5 & F4) Form 4 2. (S2) Soil is removed from the sheetpile
Photo 3. Open cut excavation Photo 4. Safe means of access (S1)

3
1. (F6) Open cut excavation 1. (R6 & F7) Steps with 400mm wide and horizontal
2. (R6) Handrail
3. (R6) Extend to the ground
71

Excavation
Photo 5. Edge protection Photo 6. Edge protection on sheetpile
1
1
2
2
1. (R7 & F8) Rigid barriers line up as guard-rail
1. (R7 & F8) Guardrails welded to sheetpile
2. (R7 & F8) Toe-boards
2. (R7 & F8) Sheetpile acting as toe-boards
3. (R7) Lateral support
72

Excavation
EXCAVATION PROTECTION OF UNDERGROUND UTILITIES

Code of Practice on Working near Electricity Supply Lines
Requirements : R1. A competent person shall full time supervise the digging of trial holes on site. #
(# - Statutory) R2. All underground services such as sewers, gas pipes, water pipes and electric cables
that may cause danger during the work shall be identified before work begins. #
R3. Underground gas, water, electrical and other public utilities shall be shut off or
disconnected if necessary. #
R4. Exposed underground utilities shall be hung, supported or protected as per the
specific recommendations of the utilities companies. #
R5. Warning signs shall be displayed along the alignment of the utilities. #
Safety : S1. A permit-to-work system should be put in place before and in the course of
Precautions excavation works. #
S2. Underground cables shall be identified according to the requirement of Electricity of
this Book of Safety Standards.
Features : F1. Permit-to-work for Excavation.

F2. Competent person.
F3. Trial holes.
F4. Warning signs.

Photo 1. Trial hole Photo 2. Exposed utilities
1
1
1. (R1, F2 & F3) Competent person full time 1. (R5 & F4) Warning signs of exposed utilities
supervises trial hole digging
73

Excavation
EXCAVATION OPERATION OF EXCAVATORS

Requirements : R1. Excavator shall comply with the requirements in Plant and Equipment of this Book of
(# - Statutory) Safety Standards.
R2. The operation zone of excavator shall be completely fenced off with barriers at a
minimum distance of 2m measured from the edge of the ballast. Warning signs
should also be displayed.
R3. Banksman shall be designated and be in full time attendance for the operation of
excavator.
R4. Banksman shall stop any persons from entering the operation zone whilst the
excavator is in operation.
R5. Photos of operator and banksman shall be displayed prominently on the upper
structure of the excavator.
Safety : S1. Nobody shall enter the operation zone while the excavator is in operation.
Precautions
Features : F1. Operation zone being demarcated.

F2. Warning signs and barriers.
F3. Photos of operator and banksman.

Photo 1. Safety features of excavator Photo 2. Safety features of excavator
3
1
4
1
1. (R1) Ballast with chevron pattern

2. (R1) 600mm clearance rule 1. (R1) Audio sensor
3. (R1) Flashing lights on both sides
4. (R1) Clear windows
74

Excavation
Photo 3. Excavator operation Photo 4. Operator and bandsman’s photos
2 3
1
1. (R2 & F1) Operation zone is fenced off 1. (R5 & F3) Operator and bandsman’s photos
2. (R3) Banksman attends full time
3. (R4 & S1) No person is allowed to entry the zone
75

Excavation
EXCAVATION BANKSMAN
Reference : Operational Control Procedure OCP-hsms: Banksman

Requirements : R1. Banksman shall be designated and be in full time attendance for the operation of
(# - Statutory) excavator.
R2. Banksman shall attend a specific banksman training course.
R3. Banksman should wear a blue helmet with a specific sticker to identify that he has
been trained.
R4. Banksman should wear a blue reflective vest with the wording of banksman in both
Chinese and English displayed on the back.
R5. Banksman should be equipped with a whistle or other communication equipment.
Safety : S1. Banksman should stop person from entering the demarcation zone while in
Precautions operation.
Features : F1. Blue helmet with a specific identification sticker.

F2. Blue reflective vest with the wording of banksman.
F3. Communication equipment (e.g. whistle, walkie-talkie).

Photo 1. Banksman Photo 2. Banksman
1
2
3
4
1
1. (R3 & F1) Blue helmet 1. (R4 & F2) Logo of banksman at the back
2. (R3 & F1) Specific trained identification
3. (R4 & F2) Blue reflective vest
4. (R5 & F3) Whistle
76

Personal Protective Equipment
77

PPE REQUIREMENT GENERAL
Reference : Operational Control Procedure OCP-hsms-02: Personal Protection Equipment

Personal Protective Equipment Handbook 2006
Factories and Industrial Undertakings (Noise at Work) Regulations
Guidance Notes on the Selection, Use and Maintenance of Safety Helmets
Guidance Notes on Classification and Use of Safety Belts and their Anchorage Systems
Safety at Work - A Guide to Personal Protective Equipment
Requirements : R1. When there is a hazard to personal safety or health at work, it is most important to
(# - Statutory) eliminate the hazard by adopting safety measures like engineering controls,
improved work processes and administrative controls. PPE should be used only
when these measures cannot control the hazards effectively. #
R2. Wearing safety helmet, reflective vest and safety boots is mandatory when entering
a construction site. #
R3. Wearing safety harness is mandatory when working at height. #
R4. Wearing life jacket is mandatory when working over water. #
R5. Wearing cotton gloves is mandatory when carrying out material / manual handling.
R6. Wearing hearing protectors is mandatory when entering an ear protection zone or
being exposed to noise level at or above 85dB(A) 8 hours Leq. #
R7. Wearing eye protection equipment is mandatory when carrying works such as
hammering, drilling, grinding, cutting, etc. #
R8. Wearing respirators is mandatory when working in dusty environment, contacting
with respirable dangerous substances or oxygen deficiency existed. #
R9. Wearing breathing apparatus is mandatory when working in hazardous atmosphere
or oxygen deficiency environment. #
R10. Training in the proper use and maintenance of PPE shall be provided. #
R11. Sufficient PPE shall be provided and be readily available on site. #
R12. PPE shall be issued to employee on a personal basis and they must sign an
Acknowledgement Form for PPE (OCP-hsms-02 Form 1).
R13. Only nominated PPE in the Personal Protective Equipment Handbook shall be used.
Safety : S1. Cotton gloves shall not be used during operating woodworking machines.
Precautions
Features : F1. Helmet [Brand names: Protector/ Centurion/ AOSafety]

F2. Reflective vest (Highway standard)
F3. Safety boots
a. Safety boots [Brand names: AUDA A0436/ Krushers JUNEE 212149/ COFRA
78

Mida]
b. Rigger boots [Brand name: CORFA Zete]
F4. Safety harness [Brand names: Protecta AB113/ SWELOCK (K453S)]
F5. Life jacket (Brand name: OMEGA gas inflation life jacket)
F6. Gloves
a. Cotton gloves (Not specified)
b. Leather gloves (Not specified)
c. Rubber gloves [Brand names: Ansell Model: 37-175 / Ansell Model: PVA]
F7. Ear defenders/plugs [Brand names: PELTOR (H520B) / PELTOR (H6B/v) / PELTOR
(H6A) / E-A-R (Taperfit 2) (312-1219) / MAX (Howard Leight) (AS-30R) / E-A-R
(TaperFit with cord) (312-1223) / AIRSoft (Howard Leight) (AS-30R) / Bilsom (556) /
Moldex]
F8. Eye protectors
a. Safety spectacles [Brand names: AOSafety / MSA]
b. Flame cutting / welding goggles [Brand names: AOSafety (Model No: 14460) /
Achilles]
F9. Respirators
a. Dust mask [Brand names: 3M (9211) / MSA (FR201) / GIKO (1200) / Moldex
(2207N95)]
b. Welder mask [Brand names: GIKO (1200) NIOSH, N95]
F10. Breathing apparatus
a. Cartridge respirator [Brand names: DR-28L2W / AOSafety (UniStar)
(S2057B-P100) / AOSafety (UniStar) (S2057B-P100) / 3M (M7502) / AOSafety
(QuickLatch 8000)]
F11. Body protection
a. Coveralls (Not specified)
b. Welders body coveralls/apron [Brand names: Climax / Achilles]
c. Welders head and arm covering (Not specified)
d. Face shield for welding (Not specified)
e. Full face shield (Not specified)
79


Photo 1. (F1) Helmet Photo 2. (F2) Reflective vest
Photo 3. (F3) Safety boots Photo 4. (F3) Rigger boots
Photo 5. (F4) Safety harness Photo 6. (F5) Life jacket
Photo 7. (F6) Cotton gloves Photo 8. (F6) Leather gloves
80

Photo 9. (F6) Rubber gloves Photo 10. (F7) Ear defenders/plugs
Photo 11. (F8) Safety spectacles Photo 12. (F8) Flame cutting / welding goggles
Photo 13. (F9) Dust mask Photo 14. (F9) Welder mask
Photo 15. (F10) Cartridge respirator Photo 16. (F11) Coveralls
81

Photo 17. (F11) Welders body coveralls/apron Photo 18. (F11) Welder face shield
Photo 19. (F11) Full face shield
82

PPE REQUIREMENT MANAGEMENT, FOREMAN, SITE SUPERVISOR, ENGINEER, SURVEYOR, VISITOR,

CONFINED SPACE COMPETENT PERSON, FIRST AIDER, EXCAVATOR OPERATOR,
CRANE OPERATOR, CRANE TRUCK OPERATOR
Safety : S1. Struck by falling objects.

Precautions S2. Slip, trip and fall.
S3. Fall from height.
S4. Struck by objects/moving plants.
S5. Toppling of plants.
Features : F1. Helmet

F2. Safety boots
F3. Safety harness
F4. Reflective vest

Photo 1. (F1) Helmet Photo 2. (F2) Safety boots
Photo 3. (F3) Safety harness Photo 4. (F4) Reflective vest
83

PPE REQUIREMENT MATERIAL AND PASSENGER HOIST OPERATOR

Precautions S2. Struck by moving objects.
S3. Electrocution.
S4. Slip, trip and fall.

F2. Safety boots
F3. Safety harness
F4. Reflective vest
F5. (Desirable) Cotton gloves

Photo 5. (F5) Cotton gloves
84

PPE REQUIREMENT GLAZIERS, BANKSMAN
Safety : S1. Laceration/ cut.

Precautions S2. Failure of lifting appliances and gear.
S3. Slip, trip and fall.
S4. Crush injury.
S5. Sprain and strain.
S6. Struck by lifting appliance.

F2. Safety boots
F3. Safety harness
F4. Reflective vest

Photo 1. (F1) Helmet Photo 2. (F1) Helmet (For Banksman)
Photo 3. (F2) Safety boots Photo 4. (F3) Safety harness
85

Photo 5. (F4) Reflective vest Photo 6. (F4) Reflective vest (For Banksman)
Photo 7. (F5) Cotton gloves
86

PPE REQUIREMENT RIGGER

S5. Failure of lifting appliances and gear.

F2. Rigger Boots
F3. Safety harness
F4. Reflective vest
F5. Leather gloves

Photo 1. (F1) Helmet Photo 2. (F2) Rigger Boots
Photo 5. (F5) Leather gloves
87

PPE REQUIREMENT PLANT INSPECTOR/ MECHANICS

S4. Struck by vehicles/moving plants.
S5. Drowning.
S6. Lost of hearing.
S7. Laceration/ cut.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Leather gloves
F6. Ear defenders/plugs
F7. (Desirable) Coveralls

Photo 3. (F3) Reflective vest Photo 4. (F4) Safety harness
88

Photo 5. (F5) Leather gloves Photo 6. (F6) Ear plug
Photo 7. (F7) Coveralls
89

PPE REQUIREMENT ARC WELDER
Safety : S1. Ejection of particles.

Precautions S2. Burns/ UV burns.
S3. Inhalation of fume.
S4. Electrocution.

F2. Safety boots
F3. Safety harness
F4. Welders body coveralls/apron
F5. Face shield
F6. Welder mask
F7. Leather gloves for welding
F8. Welders head and arm covering

Photo 3. (F3) Safety harness Photo 4. (F4) Welders apron
90

Photo 5. (F5) Face shield Photo 6. (F6) Welder mask
Photo 7. (F7) Leather Gloves for welding
91

PPE REQUIREMENT OXY-ACETYLENE WELDER/ FLAME CUTTER
Safety : S1. Ejection of particles.

Precautions S2. Burns/ UV burns.
S3. Inhalation of fume.
S4. Electrocution.
S6. Drowning.

F2. Safety boots
F3. Safety harness
F5. Welder mask
F8. Flame cutting / welding goggles

Photo 3. (F3) Safety harness Photo 4. (F4) Welders apron
92

Photo 5. (F5) Welder mask Photo 6. (F6) Leather Gloves for welding
Photo 7. (F8) Welding goggles
93

PPE REQUIREMENT ELECTRICIAN
Safety : S1. Electrocution.

Precautions S2. Fire/ burns.
S4. Foreign bodies into eyes.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves
F6. (Desirable) Safety spectacles

Photo 5. (F5) Cotton gloves Photo 6. (F6) Safety spectacles
94

PPE REQUIREMENT BLOCK-WORKER
Safety : S1. Strained and sprained.

Precautions S2. Fall from height.
S4. Inhalation of dust.
S5. Dermatitis.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Rubber gloves
F7. (Desirable) Dust mask

95

Photo 5. (F5) Rubber gloves Photo 6. (F6) Safety spectacles
Photo 7. (F7) Dust mask
96

PPE REQUIREMENT PLUMBER
Safety : S1. Fall from height.

Precautions S2. Trap between objects.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F6. Leather gloves

Photo 5. (F5) Safety spectacles Photo 6. (F6) Leather gloves
97

PPE REQUIREMENT CARTRIDGE TOOL OPERATOR
Safety : S1. Foreign bodies into eyes.

Precautions S2. Lost of hearing.

F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F6. Cotton gloves
F7. Safety harness

Photo 3. (F3) Reflective vest Photo 4. (F4) Safety spectacles
98

Photo 5. (F5) Ear plug Photo 6. (F6) Cotton gloves
Photo 7. (F7) Safety harness
99

PPE REQUIREMENT CONCRETE BREAKING WORKERS


F2. Safety boots
F3. Reflective vest
F6. Cotton gloves
F7. Dust mask
F8. Safety harness

100

Photo 7. (F7) Dust mask Photo 8. (F8) Safety harness
101

PPE REQUIREMENT WATERPROOF APPLICATOR
Safety : S1. Skin irritation.

Precautions S2. Eye irritation.
S4. Inhalation of vapours/ dust.

F2. Safety boots
F3. Reflective vest
F5. Cartridge respirator
F6. Full face shield
F7. Rubber gloves
F8. Coveralls
F9. Safety harness

102

Photo 5. (F5) Cartridge respirator Photo 6. (F6) Full face shield
Photo 7. (F7) Rubber gloves Photo 8. (F8) Coverall
103

PPE REQUIREMENT PLANT FITTER
Safety : S1. Inhalation of fumes/ dust.

Precautions S2. Dermatitis.
S3. Laceration.
S6. Drowning.

F2. Safety boots
F3. Reflective vest
F6. Leather gloves
F7. Dust mask
F8. Rubber gloves
F9. Coveralls
F10. Safety harness

104

Photo 5. (F5) Ear plug Photo 6. (F6) Leather gloves
Photo 7. (F7) Dust mask Photo 8. (F8) Rubber gloves
Photo 9. (F9) Coverall Photo 10. (F10) Safety harness
105

PPE REQUIREMENT GENERAL LABOURER

Precautions S2. Inhalation of dust.
S5. Drowning.

F2. Safety boots
F3. Reflective vest
F6. Cotton gloves
F7. Dust mask
F9. Safety harness

106

Photo 7. (F7) Dust mask Photo 8. (F8) Cartridge respirator
107

PPE REQUIREMENT CLADDERS

S3. Struck by moving plants.

F2. Safety boots
F3. Reflective vest
F5. Cotton gloves
F6. Safety harness

Photo 5. (F5) Cotton gloves Photo 6. (F6) Safety harness
108

PPE REQUIREMENT MEWP OPERATOR

Precautions S2. Laceration/ cut.

F2. Safety boots
F3. Reflective vest
F4. Safety harness

109

Photo 5. (F5) Cotton gloves Photo 6. (F6) Dust mask
Photo 7. (F7) Safety spectacles
110

PPE REQUIREMENT CARPENTER

S6. Skin irritation when handling of chemicals.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F8. (Desirable) Ear defenders/plugs
F9. Rubber gloves

111

Photo 5. (F5) Cotton gloves Photo 6. (F6) Dust mask
Photo 7. (F7) Safety spectacles Photo 8. (F8) Ear plug
Photo 9. (F9) Rubber gloves
112

PPE REQUIREMENT CEILING FIXER, E&M WORKER

S4. Electrocution.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves

113

PPE REQUIREMENT STEEL ERECTOR

S4. Inhalation of dust/ fumes.
S5. Burns.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves
F7. Face shield
F8. Welder mask

114

Photo 7. (F7) Face shield Photo 8. (F8) Welder mask
Photo 9. (F9) Leather Gloves for welding Photo 10. (F10) Welders apron
115

PPE REQUIREMENT CONCRETOR

Precautions S2. Foreign bodies into eyes.
S4. Dermatitis.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F7. Rubber gloves

116

Photo 5. (F5) Safety spectacles Photo 6. (F6) Ear plug
Photo 7. (F7) Rubber gloves
117

PPE REQUIREMENT PAINTER

Precautions S2. Inhalation of dust/ fume.
S3. Dermatitis.

F2. Safety boots
F3. Reflective vest
F6. Full face shield
F7. Rubber gloves
F8. Safety harness

118

Photo 5. (F5) Cartridge respirator Photo 6. (F6) Full face shield
Photo 7. (F7) Rubber gloves Photo 8. (F8) Safety harness
119

PPE REQUIREMENT SCAFFOLDER, SCAFFOLDER CP


F2. Safety boots
F3. Reflective vest
F5. Safety harness
F6. Leather gloves

Photo 5. (F5) Safety harness Photo 6. (F6) Leather gloves
120

PPE REQUIREMENT STEEL FIXER


F2. Safety boots
F3. Reflective vest
F4. Leather gloves
F5. Safety harness

Photo 3. (F3) Reflective vest Photo 4. (F4) Leather gloves
121

PPE REQUIREMENT FORK LIFT OPERATOR
Safety : S1. Lost of hearing.

Precautions

F2. Safety boots
F3. Reflective vest

Photo 3. (F3) Reflective vest Photo 4. (F4) Ear plug
122

PPE REQUIREMENT CONFINED SPACE CW

Precautions S2. Inhalation of dust/ fume.
S3. Dermatitis.

F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. (Desirable) Cartridge respirator

Photo 5. (F5) Cartridge respirator Photo 6. (F6) Cotton gloves
123

PPE REQUIREMENT DRAINLAYER
Safety : S1. Abrasion.

S3. Inhalation of dust/ fume.

F2. Safety boots
F3. Reflective vest
F4. Cotton gloves

Photo 3. (F3) Reflective vest Photo 4. (F4) Cotton gloves
Photo 5. (F5) Safety spectacles Photo 6. (F6) Dust mask
124

PPE REQUIREMENT SITE INVESTIGATION RIG OPERATOR


F2. Rigger Boots
F3. Reflective vest
F4. Leather gloves

Photo 5. (F5) Ear plug Photo 6. (F6) Safety spectacles
125

PPE REQUIREMENT TUNNEL WORKER
Safety : S1. Abrasion.


F2. Safety boots
F3. Reflective vest
F4. Cotton gloves
F6. Dust mask

Photo 3. (F3) Reflective vest Photo 4. (F4) Cotton gloves
126

Photo 7. (F7) Ear plug
127

PPE REQUIREMENT FLOOR LAYER
Safety : S1. Dermatitis.


F2. Safety boots
F3. Reflective vest
F4. Rubber gloves
F6. Dust mask

Photo 3. (F3) Reflective vest Photo 4. (F4) Rubber gloves
128

129

PPE REQUIREMENT PLASTERER
Safety : S1. Dermatitis.


F2. Safety boots
F3. Reflective vest
F4. Rubber gloves
F6. Dust mask

Photo 3. (F3) Reflective vest Photo 4. (F4) Rubber gloves
130

PPE REQUIREMENT SECURITY GUARD, APPOINTED FIRE WARDENS


F2. Safety boots
F3. Reflective vest

Photo 3. (F3) Reflective vest
131

PPE REQUIREMENT ROLLER OPERATOR

Precautions S2. Toppling of plants.

F2. Safety boots
F3. Reflective vest

Photo 3. (F3) Reflective vest Photo 4. (F4) Ear plug
132

PPE REQUIREMENT PILING WORKER

Precautions S2. Laceration.

F2. Rigger Boots
F3. Reflective vest
F4. Leather gloves

Photo 1. (F1) Helmet Photo 2. (F2) Rigger Boots
133

PPE REQUIREMENT WORKER WORKING OVER WATER
Safety : S1. Drowning.

Precautions

F2. Safety boots
F3. Life jacket

Photo 3. (F3) Life Jacket
134

Plant and Equipment
Plant and Equipment
PERSONAL PROTECTIVE EQUIPMENT
135

Plant and Equipment
PLANT AND EQUIPMENT TOWER CRANE
Reference : Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Code of Practice for Safe Use of Tower Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
(# - Statutory) competent. #
R2. Tower crane shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 2, 3 & 5 filled up. #
R3. Tower crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. The cabin shall be fitted with a lock to prevent
unauthorized entry and fire extinguishers. #
R5. Tower crane shall be fitted with an automatic safe load indicator (ASLI). This does
not apply to a crane with a maximum safe working load of 1 tonne or less. #
R6. Every brake on the tower crane shall be fail-safe, i.e. the brake will be automatically
applied wherever there is loss of power. #
R7. Tower crane shall be marked with identification and the safe working load (SWL), in
English and Chinese. #
R8. Tower crane shall be equipped with built-in safety devices, i.e. a hook height limit
switch, luffing jib limit switches, a trolley travel limit switch, etc. which operate
automatically to prevent damage to the machine should the operator make an error.
#
R9. Safe mean of access and egress (e.g. access ladders with safety hoops or
guardrails) shall be provided. Suitable rest platforms shall also be provided at
intervals of not greater than 9m. #
R10. All exposed moving parts of a tower crane such as gears, pulleys, belts, chains,
shafts, flywheels, etc. which might constitute a hazard under normal operation
conditions shall be effectively guarded. #
R11. Electrically-operated cranes should have an effective earth connection and all tower
cranes should be completely and correctly earthed for lightning protection. #
R12. Proper communication channel should be established between operator and slinger /
signaler, e.g. radio and walkie-talkie. #
R13. In case of more that one tower crane was installed in the same site, the operation
overlap zone shall be identified and an anti-collision system shall be set up after
consulting Plant & Equipment Department of CSD. #
R14. A boundary limited device shall be installed after consulting Plant & Equipment
136

Plant and Equipment
Department of CSD to prevent any load from moving outside from the site boundary.
Safety : S1. A minimum distance of 3m from any power lines shall be kept and in the case of high
Precautions voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features : F1. Automatic safe load indicator (ASLI). #

F2. Fail-safe brake. #
F3. Identification mark. #
F4. Safe working load (SWL). #
F5. Built-in safety devices. #
F6. Anti-collision system. #
F7. Boundary limited device.
F8. Safety catch for hooks. #

Photo 1. Operator cabin Photo 2. Earthing device
1
1
1. (R4) Operator cabin with unobstructed window 1. (R11) Earthing device
Photo 3. Lightning protection Photo 4. Access ladders with safety hoops

1 1
1. (R11) Lightning protection

1. (R9) Access ladder with safety hoops
137

Plant and Equipment
Photo 5. Rest platform Photo 6. Automatic safe load indicator
1. (R9) Rest platform for access and egress 1. (R5 & F1) ASLI
Photo 7. Safe working load Photo 8. Built-in safety device
1
1
1. (R7 & F4) Safe working load

1. (R8 & F5) Hook height limit switch
Photo 9. Anti-collision system Photo 10. Safety catch
1. (F8) Safety catch

1. (R13) Anti-collision system
138

Plant and Equipment
PLANT AND EQUIPMENT CRAWLER-MOUNTED MOBILE CRANE
R2. Crawler crane shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 3 & 5 filled up. #
R3. Crawler crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
him a clear and unrestrained view. #
R5. Crawler crane shall be fitted with an automatic safe load indicator (ASLI). This does
R6. Crawler crane shall be marked with identification and the safe working load (SWL), in
R7. Crawler crane shall be equipped with a built-in hook height limit switch which operate
#
R8. Alarm and flashing lights, both side mirrors, warning flash light (Green, Yellow and
Red), mega phone and audio sensors shall be provided.
R9. The work area of crane shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. Warning signs, in
English and Chinese, shall be displayed at the back of crane. #
Safety : S1. A crawler crane shall only stand on a solid ground or if the ground condition is not
Precautions stable, sound materials such as metal plate or wood plank shall be placed
underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.

F4. Hook height limit switch. #
F5. Alarm and flashing lights. #
139

Plant and Equipment
F6. Both side mirrors.

F7. Warning flash light (Green, Yellow and Red).
F8. Mega phone.
F9. Audio sensors.
F11. Built-in steps for climbing up to / down from the cabin.

Photo 1. Operator cabin Photo 2. Automatic safe load indicator
1 1
1. (R4) Operator cabin with unobstructed window 1. (R5 & F1) ALSI
Photo 3. Hook height limit switch Photo 4. Alarm and flashing lights
2
1 1
1. (R7 & F4) Hook height limit switch 1. (R8 & F5) Alarm and flashing lights
2. (R9) Warning sign for slewing
140

Plant and Equipment
Photo 5. Safety devices Photo 6. Mega phone

1
2
1. (R8 & F6) Both side mirrors 1. (R8 & F8) Mega phone
2. (R8 & F7) Warning flash light
Photo 7. Audio sensor Photo 8. Safety catch
1
1
1. (R8 & F9) Audio sensor 1. (F10) Safety catch
Photo 9. Built-in steps
1. (F11) Built-in steps
141

Plant and Equipment
PLANT AND EQUIPMENT WHEELED TELESCOPIC MOBILE CRANE
R2. Wheeled crane shall be tested and thoroughly examined by a competent examiner
R3. Wheeled crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R5. Wheeled crane shall be fitted with an automatic safe load indicator (ASLI). This does
R6. Wheeled crane shall be marked with identification and the safe working load (SWL),
in English and Chinese. #
R7. Wheeled crane shall be equipped with a built-in hook height limit switch which
operate automatically to prevent damage to the machine should the operator make
an error. #
R8. Alarm and flashing lights, both side mirrors and warning flash light shall be provided.
slewing or other moving parts of the plant and any fixed fixtures. Warning signs, in
English and Chinese, shall be displayed at the back of crane. #
R10. The outriggers shall be fully extended if available and the outriggers shall be sat on a
metal plate or wood plank. #
Safety : S1. A wheeled crane shall only stand on a solid ground or if the ground condition is not
underneath.

142

Plant and Equipment
F5. Alarm and flashing lights.

F7. Audio sensors.
F8. Safety catch for hooks.

Photo 1. Operator cabin Photo 2. Outrigger
1. (R4) Operator cabin with unobstructed view

2. (R8 & F6) Both side mirrors 1. (R10) Outrigger fully extended and sat on wooden
plank
Photo 3. Automatic safe load indicator Photo 4. Safe working load
1. (R5 & F1) ASLI

143

Plant and Equipment
Photo 5. Hook height limit switch Photo 6. Alarm and flashing light
1
1
1. (R7 & F4) Hook height limit switch 1. (R8 & F5) Alarm and flashing light
2. (R9) Warning sign for slewing
Photo 7. Safety catch
144

Plant and Equipment
PLANT AND EQUIPMENT TRUCK-MOUNTED CRANE
R2. Truck-mounted crane shall be tested and thoroughly examined by a competent
examiner after erection or every 12 months with Form 3 & 5 filled up. #
R3. Truck-mounted crane shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R5. Truck-mounted crane shall be fitted with an automatic safe load indicator (ASLI).
This does not apply to a crane with a maximum safe working load of 1 tonne or less.
#
R6. Truck-mounted crane shall be marked with identification and the safe working load
(SWL), in English and Chinese. #
R7. Alarm and flashing lights and both side mirrors shall be provided.
slewing or other moving parts of the plant and any fixed fixtures. #
metal plate or wood plank. #
Safety : S1. A truck-mounted crane shall only stand on a solid ground or if the ground condition is
Precautions not stable, sound materials such as metal plate or wood plank shall be placed
underneath.

F4. Alarm and flashing lights.
145

Plant and Equipment

Photo 1. Outrigger Photo 2. Automatic safe load indicator
1. (R5 & F1) ASLI
1. (R9) Outrigger fully extended and sat on wooden

plank
Photo 3. Safety catch
146

Plant and Equipment
PLANT AND EQUIPMENT GANTRY CRANE
R2. Gantry crane shall be tested and thoroughly examined by a competent examiner
R3. Gantry crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. Gantry crane shall be fitted with an automatic safe load indicator (ASLI). This does
R5. Gantry crane shall be marked with identification and the safe working load (SWL), in
R6. Gantry crane shall be equipped with a built-in hook height limit switch which operate
#

147

Plant and Equipment

Photo 1. Safe working load Photo 2. Hook height limit switch
1
1
1. (R6 & F4) Hook height limit switch

148

Plant and Equipment
PLANT AND EQUIPMENT COMPACTOR
Reference : Operational Control Procedure OCP-hsms-18: Use of Plant, Equipment and Machines
Factories and Industrial Undertakings (Loadshifting Machinery) Regulations
Requirements : R1. The operator shall be 18 years old or above, attain an on-site compactor operating
(# - Statutory) briefing and be competent.
R3. An unobstructed passageway of not less than 600 mm shall be maintained between
the slewing or other moving parts of the plant and any fixed fixtures. #
R4. An alarm and flashing light and both side mirrors shall be provided.
Safety : S1. A compactor shall stand on a solid ground.

Precautions
Features : F1. Both side mirrors.

F2. Alarm and flashing light.

Photo 1. Safety devices
1
3
2
1. (R2) Operator cabin

2. (R4 & F1) Both side mirrors
3. (R4 & F2) Alarm and flashing light
149

Plant and Equipment
PLANT AND EQUIPMENT HYDRAULIC CRAWLER DRILL
R2. Hydraulic crawler drill shall be tested and thoroughly examined by a competent
R3. Hydraulic crawler drill shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R5. Hydraulic crawler drill shall be marked with identification and the safe working load
(SWL), in English and Chinese. #
R6. Both side mirrors shall be provided.
R7. Independent lifeline shall be provided along the cat ladder at the side of the frame
mast. #
R8. Impervious cover shall be provided at the drilling head.
R9. The work area of drill shall be fenced off on all sides as far as practicable. An
metal plate or wood plank.
Safety : S1. A crawler drill shall only stand on a solid ground or if the ground condition is not
underneath.
Features : F1. Identification mark.

F2. Safe working load (SWL).
F4. Independent lifeline.
F5. Impervious cover.
150

Plant and Equipment

Photo 1. Operator cabin Photo 2. Outriggers
2
1

2. (R7 & F3) Both side mirrors 1. (R10) Outriggers fully extended if available
Photo 3. Independent lifeline for cat ladder Photo 4. Impervious cover at drilling head
1
1
1. (R7 & F4) Independent lifeline 1. (R8 & F5) Impervious cover
Photo 5. Built-in steps
151

Plant and Equipment
PLANT AND EQUIPMENT DESANDER
Requirements : R1. Only designated person with adequate training and experience shall be allowed to
(# - Statutory) operate the desander.
R2. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
R3. Access ladders shall be provided. #
Safety : S1. Beware of water and sand spills out from the tank.
Precautions
Features : F1. Guardrails and toe-boards. #

F2. Access ladders. #

Photo 1. Desander
1
1. (R2 & F1) Guardrails and toe-boards

2. (R3 & F2) Access ladder
152

Plant and Equipment
PLANT AND EQUIPMENT HYDROMILL
R2. Hydromill shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 4 & 5 filled up. #
R3. Hydromill shall be inspected by a competent person every 7 days with Form 1 filled
up. #
R5. Alarm and flashing lights and both side mirrors shall be provided.
mast. #
R7. The work area of hydromill shall be fenced off on all sides as far as practicable. An
Safety : S1. A hydromill shall only stand on a solid ground or if the ground condition is not stable,
Precautions sound materials such as metal plate or wood plank shall be placed underneath.
Features : F1. Alarm and flashing lights.

F3. Independent lifeline.
F4. Guardrails and toe-boards.
153

Plant and Equipment

Photo 1. Operator cabin Photo 2. Built-in steps
1 1

2. (R5 & F2) Both side mirrors
Photo 3. Edge protection Photo 4. Independent lifeline for cat ladder
1 1

1. (R6 & F3) Independent lifeline
154

Plant and Equipment
PLANT AND EQUIPMENT CASING OSCILLATOR
Reference : Operational Control Procedure OCP-hsms-05: Scaffolds and Working Platform

Operational Control Procedure OCP-hsms-18: Use of Plant, Equipment and Machines
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
(# - Statutory) and be competent.
R4. Access ladder shall be provided. #
R5. The control panel shall be clearly labeled.
Safety : S1. If the passageway cannot be maintained at any particular place, access to place
Precautions shall be prevented when the oscillator is in use.

F2. Access ladder. #

Photo 1. Casing oscillator
1. (R3 & F1) Guardrails

155

Plant and Equipment
PLANT AND EQUIPMENT CASING ROTATOR

R4. Access ladder shall be provided. #
Safety : S1. If the passageway cannot be maintained at any particular place, access to place
Precautions shall be prevented when the Rotator is in use.

F2. Access ladder. #

Photo 1. Casing rotator

156

Plant and Equipment
PLANT AND EQUIPMENT CASING VIBRATOR

R2. The lifting gear, wires and shackles being used shall be tested and thoroughly
examined by a competent examiner every six months with Form 6 & 7 filled up. #
R4. Noise restrict zone shall be demarcated. Workers entering that noise restrict zone
shall wear proper ear protector. #
R5. The vibrator shall be lifted by shackles and wires using the indicated lifting points. #
R6. No persons shall be worked underneath the vibrator whenever it is in use.
R7. Working platform shall be provided when maintenance required. #
Features : F1. Noise restrict zone. #

F2. Indicated lifting points. #
F3. Maintenance working platform. #

Photo 1. Lifting gear Photo 2. Indicated lifting point
1
1
1. (R2) Lifting gear, shackles and wires 1. (R5 & F2) Indicated lifting point
157

Plant and Equipment
PLANT AND EQUIPMENT HYDRAULIC HAMMER

R2. The lifting gear, man cage, wires and shackles being used shall be tested and
thoroughly examined by a competent examiner every six months with Form 6 & 7
filled up. #
R3. Noise restrict zone shall be demarcated. Workers entering that noise restrict zone
shall wear proper ear protector. #
R4. No persons shall be worked underneath the hammer whenever it is in use.
R5. Lifting man cage shall be provided when maintenance required. #
Safety : S1. Underground utilities shall be marked. Refer to the requirements of Excavation and
Precautions Electricity of this Book of Safety Standards. #
Features : F1. Noise restrict zone. #

F2. Lifting man cage. #

Photo 1. Hydraulic hammer
158

Plant and Equipment
PLANT AND EQUIPMENT REVERSE CIRCULATION DRILL (RCD) RIG

him a clear and unrestrained view.
R4. All compressor air hose shall be properly secured with clamp. #
mast. #
R7. All moving parts shall be properly guarded. #
Safety : S1. RCD shall be set and adjusted to a stable and leveled position.
Precautions S2. Underground utilities shall be marked. Refer to the requirements of Excavation and
Electricity of this Book of Safety Standards. #
Features : F1. Air hose being secured with clamp. #

F2. Guardrails and toe-boards. #
F3. Independent lifeline. #

Photo 1. Operator cabin Photo 2. Independent lifeline along the cat ladder
1 1
1. (R2) Operator cabin with unobstructed view 1. (R6 & F3) Independent lifeline
159

Plant and Equipment
PLANT AND EQUIPMENT CONCRETE PUMP
Factories and Industrial Undertakings (Guarding and Operation of Machinery) Regulations
Requirements : R1. The hydraulic pump and system shall be checked to ensure they are in good
(# - Statutory) condition.
R2. The outriggers shall be fully extended. #
R3. The hopper shall be properly guarded. #
R4. All delivery lines, couplings and hoses shall be secured on the fixture.
R5. The connection points of the concrete placing boom, delivery lines and hoses shall
be properly secured with safety catching device. #
R6. Nobody is allowed to stay within the reach of the end hose, stand or sit on the
concrete placing boom or deliver lines.
R7. Work shall be stopped immediately and maintenance team shall be informed if any
blockage caused.
R8. Maintenance flaps shall be closed while the pumping is in progress.
R9. All workers shall wear ear protectors while the pumping is in progress. #
Safety : S1. The concrete pump shall be set on level ground with its wheels firmly locked and
Precautions chocked.
S2. Placing boom shall not be transported in extended state.
Features : F1. Hopper being guarded. #

F2. Safety catching device for connection points. #

Photo 1. Hopper Photo 2. Safety catching device
1
1
1. (R5 & F2) safety catching device at connection

1. (R3 & F1) The hopper is properly guarded
160

Plant and Equipment
PLANT AND EQUIPMENT WORK BARGE
Reference : Operational Control Procedure OCP-hsms-09: Work over / near Water

Shipping and Port Control Ordinance
Shipping and Port Control (Cargo Handling) Regulations
Requirements : R1. All staff working on the barge shall undergone mandatory Basic Safety Training
(# - Statutory) (Marine).
R2. Barge license shall be kept on board at any time. #
R3. Perimeter guardrails shall be erected as far as possible, otherwise, adequate
lifebuoys with 30m lifeline attached shall be provided and workers shall wear
lifejackets. #
R4. Walkway shall be kept tidy.
R5. Adequate fire extinguishers and first aid facilities shall be provided on board. #
R6. All mooring ropes and bollards shall be inspected regularly and kept in good
condition. #
R7. All power driven mechanical parts shall be properly guarded. #
R9. Barge with lifting appliances shall be tested and thoroughly examined by a
competent examiner after erection, alteration or every 12 months with Form 1 filled
up. #
R10. Barge with lifting appliances shall be inspected by a competent person every 3
months and fill the inspection report on logbook. #
R11. Openings or edge shall be properly guarded to prevent falls of person and object.
Refer to the requirements of Working at Height of this Book of Safety Standards. #
R12. Adequate lighting shall be provided. #
Safety : S1. Nobody is allowed to stand adjacent to mooring ropes.

Precautions S2. Fire prevention on board shall be referred to the requirements of Fire Prevention of
this Book of Safety Standards.
Features : F1. Barge license. #

F2. Perimeter guardrails. #
F3. Lifebuoys with 30m lifeline. #
F4. Lifejacket. #
F5. Fire extinguishers. #
F6. First aid facilities. #
161

Plant and Equipment

Photo 1. Safety measures Photo 2. Walkway
1
2
1. (R3 & F2) Perimeter guardrails 1. (R4) Tidy walkway

2. (R7) Guarding for moving parts 2. (R3 & F4) Lifejacket
Photo 3. Mooring rope Photo 4. Opening

1
1
1. (R11) Openings are guarded

1. (S1) Nobody is allowed to stand adjacent to
mooring ropes
162

Plant and Equipment
PLANT AND EQUIPMENT FORMWORK HOIST
Reference : Operational Control Procedure OCP-hsms-04: Working at Height

Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears
R2. Formwork hoist shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 2, 3 & 5 filled up. #
R3. Formwork hoist shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. The hoist shall be fitted with an effective driving machine brake. #
R5. All moving parts shall be properly guarded. #
R6. All edges shall be properly fenced off to prevent fall of person and object. Refer to
the requirements of Working at Height of this Book of Safety Standards. #
R7. The safe working load shall be marked clearly on the platform of cage. #
R8. If access to and egress from the hoist is required, interlock guards or similar device
shall be provided to gates which shall be kept closed except when loading and
unloading. #
Safety : S1. No persons shall work underneath the formwork hoist whenever it is in use.
Precautions
Features : F1. Safe working load. #

F2. Interlock guards. #
F3. Driving brake. #
F4. Guardrails and toe-boards. #

Photo 1. Edge protection Photo 2. Interlock guard
1. (R6 & F4) Guardrails and toe-boards 1. (R8 & F2) Interlock guard for gates
163

Plant and Equipment
PLANT AND EQUIPMENT GENERATOR
Reference : Operational Control Procedure OCP-hsms-13: Electricity

Requirements : R1. The generator shall be connected, checked and maintained only by a Registered
(# - Statutory) Electrician. #
R2. Only designated person with adequate training and experience shall be allowed to
operate the generator.
R3. Earthing shall be provided. #
R4. Drip tray shall be provided underneath the generator.
R5. The fuel oil supplies shall be properly stored in a dangerous goods store. The
storage shall be maintained under the permissible exempted quantity (2500 Litres for
diesel) as far as practicable. Refer to the requirements of Fire Prevention of this
Book of Safety Standards. #
R6. Generator shall be turned off before refueling.
R7. Maintenance flap shall be closed at any time while operating.
R8. At least one powder type fire extinguisher shall be provided near the generator. #
Safety : S1. All wiring shall be insulated and where there is the possibility of physical damage, the
Precautions wiring shall be further protected either by metal conduits or armoring.
S2. The radiator shall not be opened before the generator is completely cool down.
Features : F1. Earthing. #

F2. Drip tray.
F3. Powder type fire extinguisher. #

Photo 1. Generator Photo 2. Generator
1
1
1. (R3 & F1) Earthing 1. (R8 & F3) Fire extinguisher

2. (R4 & F2) Drip tray 2. (R4 & F2) Drip tray
164

Plant and Equipment
PLANT AND EQUIPMENT AIR COMPRESSORS AND AIR RECEIVERS
Boilers and Pressure Vessels Ordinance
Noise Control (Air Compressors) Regulations
Construction Site Safety Handbook
A Guide to the Construction, Installation, Operation and Maintenance of Air Receivers
Requirements : R1. Air compressor, air receiver, pressure vessel or boiler shall be registered with a valid
(# - Statutory) Form 2 Certificate of Fitness for a Pressure Vessel as stipulated in the Boilers and
Pressure Vessels Ordinance. #
R2. No air receiver shall be operated without a valid certificate, unless exemption has
been obtained from the Labour Department. #
R3. The air compressor shall be set on level ground with its wheels firmly locked and
chocked.
R4. No inspection or repair shall be carried out when the air compressor or air receiver is
in operation.
R5. Before changing tools, the supply air line shall be closed unless the compressor has
an automatic shut-off valve.
R6. A noise emission label shall be provided for any air compressor capable of supplying
compressed air at 500 kPa pressure or above. #
R7. All air hose connections shall be secured by wire net.
R8. Hose shall be kept clear of traffic to avoid damage.
R9. Ear protectors shall be used against excessive noise exposure if required during the
operation of a compressor. #
Safety : S1. When there is any damage or failure of the air compressor or air receiver, stop
Precautions operation and report it to the supervisor or the responsible.
S2. Adequate warning notices/signs shall be provided. #
S3. Good ventilation shall be provided when using air compressor in-door. #
S4. The pressure relief and safety valves shall be inspected in regular intervals.
Features : F1. Form 2 certificate of fitness for pressure vessels. #

F2. Wheels firmly locked and chocked. #
F3. Noise emission label. #
F4. Wire net.
F5. Automatic shut-off value. #
165

Plant and Equipment

Photo 1. Air compressor Photo 2. Noise emission label
1
1
3
1. (R1 & F1) Form 2 1. (R6 & F3) Noise emission label
2. (R3 & F2) Wheels firmly locked and chocked

3. (R6 & F3) Noise emission label
Photo 3. Hose connection
1. (R7 & F4) Being secured by wire net
166

Plant and Equipment
PLANT AND EQUIPMENT WOODWORKING MACHINES
Factories and Industrial Undertakings (Woodworking Machinery) Regulations
Factories and Industrial Undertakings (Noise at Work) Regulations
Requirements : R1. The operator shall be 16 years old or above, and fully trained. #
(# - Statutory) R2. The floor surrounding a woodworking machine shall be maintained in good condition
and free from chips and other loose material and shall not be allowed to become
slippery. #
R3. An efficient stopping and starting appliance shall be provided and easily accessed. #
R4. The saw blade, guards and riving knife shall be provided and properly set. #
R5. A push stick or push block shall be used when feeding the work piece to the saw. #
R6. The top of a circular saw shall be covered by a strong and easily adjustable crown
guard with a flange at the side of the saw furthers from the fence. #
R7. An emergency stopping and starting appliance shall be provided. #
R8. Adequate lighting shall be provided. #
R9. When guards are removed to facilitate the checking or maintenance of the machine,
that machine shall be isolated so that it cannot be operated with the guard removed.
#
R10. A noise assessment shall be conducted for the machine. If the noise level exceeds
the first-action level, a noisy zone shall be demarcated and ear protectors shall be
provided to the operators. #
Safety : S1. No smoking/no naked fire warning signs shall be displayed at prominent places. #
Precautions S2. Cotton gloves shall not be used during the operation of a woodworking machine.
Features : F1. Push stick or push block. #

F2. Crown guard with a flange at the side of the saw furthers from the fence. #
F3. Effective guarding. #
F4. Emergency stopping and starting appliance. #
F5. Fire extinguishers.
167

Plant and Equipment

Photo 1. Woodworking machine Photo 2. Woodworking machine
6 2
5 3
3
4 1
1
1. (R2) Floor condition

2. (R6 & F2) Crown guard
2
3. (R7 & F4) Emergency stop
4. (R10) Noise assessment report
4
1. (R4) Riving knife

2. (R5 & F1) Push stick
3. (R6 & F2) Crow guard
4. (R7 & F4) Emergency stop
5. (F5) Fire extinguishers
6. (S1) No smoking/no naked fire warning sign
168

Plant and Equipment
PLANT AND EQUIPMENT BUILDERS’ LIFT
Builders’ Lifts and Tower Working Platforms (Safety) Ordinance
Code of Practice on the Design and Construction of Builder’s Lift
Requirements : R1. All lift works shall be carried out by a registered contractor. #
(# - Statutory) R2. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
R3. Builders’ lift shall be tested and thoroughly examined by a competent examiner after
erection or every 6 months with Form 14, 15 & 16 filled up. #
R4. Builders’ lift shall be maintained, inspected, cleaned, oiled and adjusted by a
registered contractor at least every 7 days with Form 7 filled up. #
R5. The most recent certificate of test and examination shall be prominently displayed
inside the lift cage or on the platform. #
R6. Builders’ lift shall be checked and inspected by a competent operator daily for its
function before commencement of operation. The checks shall at least include the
tyre pressure, hydraulic oil level, operation on the controls, hydraulic oil leakage, hose
and connections, chassis mountings and linkages. #
R7. The number of passengers in the lift cage shall not exceed the maximum number
permitted. #
R8. No safety devices shall be interfered while operating the builder's lift. #
R9. Proper operating procedures laid down by the manufacturer shall be followed while
operating the builder's lift. #
Safety : S1. The design and construction of builders’ lift shall be complied with the Code of
Precautions Practice on the Builders’ Lift and the following requirements: -
a. A builders’ lift shall be of good design and construction, adequate mechanical
strength, and properly installed and anchored. #
b. A builders’ lift shall be provided by a cage which is constructed such that persons
shall not fall out of the cage or be trapped between any fixed structure or moving
parts of the lift or be struck by articles or materials falling down the lift. #
c. The cage shall be fitted with a gate which has efficient interlocking to prevent the
cage from being opened unless the cage is at a landing place and to prevent the
cage from moved away from the landing place until the gate is closed. #
d. The landing place in a lift enclosure shall be fitted with a gate which is fitted with
efficient interlocking or similar device. #
e. The lift cage shall be fitted with efficient automatic devices to cause the cage to
169

Plant and Equipment
come to rest at a point above the lowest point to which it is able to travel. #
f. The lift cage shall be fitted with an overload sensing device to cause the cage to
come to rest and sounds and audible alarm when overloaded. #
g. The lift cage shall be provided with an emergency opening either as a door in the
lift cage or as a trapdoor in the lift cage roof and a safety switch to interrupt the
control circuit and prevent the movement of the lift cage if the emergency
opening is not properly closed or locked. #
h. The lift shall be fitted with effective safety gear and over speed governor to cause
the cage to come to rest when maximum speed exceeded. #
i. The lift shall be fitted with an effective driving machine brake. #
S2. The following markings shall be clearly shown on the builders’ lifts: -
a. The safe working load; the maximum number of persons it may carry; the
maximum wind speed exceeding which no operation shall be permitted and the
maximum gradient exceeding which no operation shall be permitted. #
b. The purpose and method of the operation of the controls.
c. The tyre pressure.
S3. The life shall not be used to lift to carry materials.
Features : F1. Registered contractor. #

F2. Competent examiner. #
F3. Competent operator. #
F4. Interlocking device. #
F5. Emergency opening. #
F6. Safe working load. #
F7. Maximum number of persons permitted. #
F8. Maximum wind speed permitted.
F9. Maximum gradient permitted.
F10. Automatic stopping device. #
F11. Overload sensing device. #
F12. Safety gear. #
F13. Over speed governor. #
170

Plant and Equipment

Photo 1. Lift cage Photo 2. Hoist gate
1 2
1. (S1) Lift cage to prevent person fall from height 1. (S1 & F4) Interlock guards fitted to all hoist gates
2. (S1, F6 & F7) Safe working load and maximum
number of persons permitted
Photo 3. Control panel
1. (S2) The control panel shall be clearly labeled
171

Plant and Equipment
PLANT AND EQUIPMENT MATERIAL HOIST
Requirements : R1. The operator shall be 18 years old or above, fully trained and competent. #
(# - Statutory) R2. Material hoist shall be tested and thoroughly examined by a competent examiner
R3. Material hoist shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. Material hoist shall be provided with a suitable cabin which affords its operator
adequate protection from the weather. #
R5. Material hoist shall be fitted with one or more efficient brakes, or other similar safety
devices, which will prevent a load suspended from the appliance from falling out of
control or dangerously. #
R6. The drum or pulley of a material hoist shall be of sufficient diameter and construction
for the rope used. #
R7. The hoist way of the hoist where persons are liable of being struck by a moving part
of the hoist shall be protected by a substantial enclosure. #
R8. The winch of a hoist shall be fitted with an effective driving machine brake. #
R9. Effective arrangements for signals for operating the hoist shall be made if the
operator does not have a clear and unrestricted view of the hoist's carriage, platform
or cage. #
R10. The safe working load shall be marked clearly on the platform of cage. #
R11. The list of authorized competent operators shall be displayed on operating cabin. #
R12. Loads shall be adequate secured or securely suspended or supported when being
raised or lowered. #
R13. If access to and egress from the hoist is required, interlock guards or similar device
shall be provided to gates which shall be kept closed except when loading and
unloading. #
Safety : S1. Material hoist shall not be used for carrying persons at any time. #
Precautions S2. Material hoist shall be operated only from one position at any one time.
Features : F1. Competent examiner. #

F2. Competent person. #
F3. Competent operator. #
F4. Cabin. #
172

Plant and Equipment
F5. Gate with interlock guards. #

F6. Safe working load. #

Photo 1. Material hoist Photo 2. Material hoist
1
1
1. (R13 & F5) Gate with interlock guard
1. (R13 & F5) Gate with interlock guard

2. (R7) Enclosure hoist way
173

Plant and Equipment
PLANT AND EQUIPMENT SCISSOR LIFT (MOBILE ELEVATED WORKING PLATFORM)
Requirements : R1. The operator shall be over 18 year, fully trained and competent. #
(# - Statutory) R2. Mobile elevated working platform shall be tested and thoroughly examined by a
competent examiner after erection or every 12 months with Form 3 & 5 filled up. #
R3. Mobile elevated working platform shall be inspected by a competent person every 7
days with Form 1 filled up. #
R4. Mobile elevated working platform shall be provided with top guardrail of
900-1150mm height, intermediate guardrail of 450-600mm height and toe-board of
200mm height. Refer to the requirement of Working at Height of this Book of Safety
Standards. #
R5. Visible and audible alarms shall be provided when mobile elevated working platform
is in operation. #
R6. The list of the approved operators shall be displayed in the mobile elevated working
platform for inspection.
R7. Visual inspection of scissor lift and surrounding area shall be conducted to ensure
both are clear of other personnel and obstructions (including overhead obstructions).
R8. Mobile elevated working platform shall be proper switched off with keys removed
when not in use.
R9. Safety harness with double lanyard system shall be attached to the basket of mobile
elevated working platform.
Safety : S1. Do not climb up or down extendible, articulating or scissor arms.

Precautions S2. Guardrails shall not be used to carry materials unless they are designed for this
purpose.
S3. Excessive overhang of materials shall be avoided when elevating the platform.
S4. If working near the edge of floor opening, a step wedge shall be use to prevent the
movement of mobile elevated working platform.
S5. In case A/C power cable is connected with a mobile elevated working platform, the
power cable shall be properly located.
Features : F1. Guardrails and toe-board. #

F2. Visible and audible alarms. #
F3. Double lanyard system.
174

Plant and Equipment

Photo 1. Mobile elevated working platform Photo 2. Mobile elevated working platform
2
1
1. (R7) Visual inspection 1. (R2 & R3) Form 3, 5 & 1

2. (R9) Safety Hardness 2. (R6) Lift of approved operators
175

Plant and Equipment
PLANT AND EQUIPMENT CHERRY PICKERS (AERIAL WORKING PLATFORMS)
Factories and Industrial Undertakings (Lifting Appliance and Lifting Gears) Regulations
Requirements : R1. The operator shall be 18 year old or above, fully trained and competent. #
(# - Statutory) R2. Aerial working platform shall be tested and thoroughly examined by a competent
R3. Aerial working platform shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R4. Aerial working platform shall be provided with top guardrail of 900-1150mm height,
intermediate guardrail of 450-600mm height and toe-board of 200mm height. Refer
to the requirement of Working at Height of this Book of Safety Standards. #
R5. Visible and audible alarms shall be provided and function normally when cherry
pickers are in operation. #
R6. Proper access and egress shall be provided. #
R7. The cherry pickers shall be used on level ground and its tyres shall be with correct
tyre pressure.
R8. The load capacities specified by the manufacturer shall not be exceeded.
R9. The work area shall be fenced off to prevent other parties enter into the working
area.
R10. The boom shall be loaded down before moving/leaving the cherry picker.
R11. The key shall not left in an unattended cherry picker.
R12. The parking break shall be set before leaving the machine.
R13. Personal protective equipment and communication facilities shall be provided to
banksman and any person assisting in the operations.
Safety : S1. Check any obstruction, especially overhead cable or other facilities before raise up
Precautions the boom.
S2. The cherry picker shall not be operated at boom lengths and boom radius which are
not listed on the chart. Under extreme conditions, the machine may overturn even
without a load on the hook.
Features : F1. Visual and audio alarms. #

F2. Proper access and egress. #
F3. Barrier.
F4. Guardrail and toe-board. #
176

Plant and Equipment

Photo 1. Move the cherry pickers Photo 2. Work area
2
1
2
1. (R10) Load down the boom before moving the
cherry picker
2. (R13) Personal protective equipment
1. (R9) The work area is fenced off

2. (R7) Level ground
Photo 3. PPE Photo 4. Parking

1
1
2
2
1. (R10) The boom is loaded down

1. (R13) Safety harness
2. (R12) Set the parking brake
2. (R4) Guardrails and toe-board
177

Plant and Equipment
PLANT AND EQUIPMENT GONDOLA (SUSPENDED WORKING PLATFORM)
Reference : Operational Control Procedure OCP-hsms-05: Scaffolds and Working Platforms

Factories and Industrial Undertakings (Suspended Working Platforms) Regulations
Code of Practice for Safety Use and Operation of Suspended Working Platforms
Requirements : R1. The gondola operator shall be 18 years old or above and hold a valid certificate. #
(# - Statutory) R2. A gondola shall be thoroughly examined by a competent examiner at every 6 months
with Form 2 filled up and load tested at every 12 months with Form 3 filled up. #
R3. A gondola shall be inspected by a competent person at every 7 days with Form 1
filled up. #
R4. A gondola shall be adequately and securely anchored supported. The supports shall
be of good construction and adequate strength. #
R5. Two independent and efficient braking systems shall be installed in the
power-operated winches to climbers to prevent the suspended working platform from
falling out of control. #
R6. The platform of a suspended working platform shall be: -
a. At least 440 mm wide and with sufficient length; #
b. With toe boards at least 200mm high on all sides; #
c. With guard-rails of adequate strength and the top guard-rail of 900mm to
1150mm and the lowest guard-rail of not more than 700mm from the toe-board. #
d. Provided with sufficient safe means of access and egress; #
e. Clearly and legible marked with the safe working load; maximum number of
persons allowed; appropriate mark to distinguish it from other similar platform;
and warning notice to remind operator to wear safety harnesses. #
R7. Effective means of communication (e.g. walkie-talkies) shall be provided between
those persons on the gondola and those on the ground. #
R8. Gondolas shall not be use in windy and adverse weather.
R9. A safety harness and an independent lifeline shall be provided to each person using
a gondola. #
Safety : S1. A gondola shall be properly designed, installed or assembled, and maintained. #
Precautions S2. Overloading or exceeding the number of persons permitted are forbidden. #
S3. The gondola shall be operated in such a way that it is close to the building façade.
Features : F1. Outrigger.

F2. Anchorage. #
178

Plant and Equipment
F3. Automatic safety device. #

F4. Safety ropes. #
F5. Guardrails and toe-board. #
F6. Safety harness #
F7. Independent lifeline. #

Photo 1. Gondola Photo 2. Anchorages and fixings
(S1) Proper design and installation 1. (R4) Anchorages and fixings.
Photo 3. Gondola Photo 4. Gondola
1
1
2
1. (F3 & F4) Safety rope and safety device
2. (R7 & F5) Guardrail and toe-board
1. (R9, F6 & F7) Safety harnesses with the lanyards
securely attached to independent lifelines
2. (R6) Safe working load and maximum number of
persons
179

Plant and Equipment
PLANT AND EQUIPMENT CUTTING / GRINDING WHEELS (ABRASIVE WHEELS)
Factories and Industrial Undertakings (Abrasive Wheel) Regulations
Requirements : R1. All abrasive wheels shall be properly mounted by competent persons who have been
(# - Statutory) appointed in writing by the employer. They shall be well trained and have the
practical experience for the mounting job. #
R2. Every wheel shall be clearly marked, in English or Chinese, with the maximum
permissible speed in revolutions per minute specified by the manufacturer of that
wheel. #
R3. No abrasive wheel shall be operated at a speed in excess of the maximum
permissible speed. #
R4. No spindle shall be operated at a speed in excess of the lesser of the maximum
working speed of that spindle and, while an abrasive wheel is mounted on it, the
maximum permissible speed of the wheel. #
R5. A guard shall be provided and kept in position at every abrasive wheel in motion.
Suitable protection flanges shall be mounted if necessary. #
R6. An efficient device for starting and cutting off the power shall be provided to the
machine where abrasive wheels are used. #
R7. Where at an abrasive wheel there is a rest for supporting a workpiece, that rest shall
at all times while the wheel is in motion be properly secured and adjusted so as to be
as close as practicable to the exposed part of the abrasive wheel. Every rest shall be
of substantial construction and properly maintained. #
R8. A warning notice, in English and Chinese and in a approved, concerning the dangers
arising from the use of abrasive wheels and the precautions to be observed shall be
affixed. #
R9. The floor immediately surrounding every fixed machine on which an abrasive wheel
is mounted shall be maintained in good and even condition and shall be kept clear of
loose material and prevented from becoming slippery. E
R10. Persons carrying out dry grinding operations and truing or dressing an abrasive
wheel shall wear eye protectors or appropriated PPE and protected by suitable
transparent screens to intercept flying particles. #
Safety : S1. Only trained persons shall be allowed to use cutting / grinding wheels. #
Precautions S2. No employee shall misuse or remove any guard, protection flange, machine control,
governor or other device provided. #
S3. Abrasive wheel shall be suitable for the work for which it is used to the extent
necessary.
180

Plant and Equipment
S4. Abrasive wheels shall be properly maintained and stored.

S5. A new or replacement abrasive wheel shall be run at least 1 minute before use.
S6. All grinding or cutting tool shall be registered and with a label for identification before
use.
Features : F1. Maximum permissible speed of wheel. #

F2. Maximum working speed of spindle. #
F3. Competent person for mounting the wheel. #
F4. Guard. #
F5. Protection flange. #
F6. Warning notice. #
F7. Rest for abrasive wheels. #

Photo 1. Abrasive wheel Photo 2. Abrasive wheel
1
1
4
2
2
1. (R8 & F6) Warning notice in English and Chinese 1. (S6) Identification label
2. (R5 & F4) Guard 2. (R5 & F4) Guard
3. (R6) Starting and cutting device
4. (R10) PPE
181

Plant and Equipment
Photo 3. Maximum permissible speed Photo 4. Proper mounting
1. (R2) Maximum permissible speed

(R1) Proper mounting by a competent person
Photo 5. Warning notice Photo 6. PPE
1 1
1. (R8 & F6) Warning notice in English and Chinese 1. (R10) Eye protector
2. (R5 & F4) Guard
182

Plant and Equipment
PLANT AND EQUIPMENT DUMPER AND TRUCK (INCLUDING DUMP TRUCK)
Road Traffic Ordinance
Requirements : R1. The driver of loadshifting machine shall be 18 years old or above and hold a valid
(# - Statutory) certificate. #
R2. The driver of truck shall have a valid driver license for the specific truck. #
R3. The dumper and truck shall not be overloaded or over speeded. #
R4. Mirrors, reverse alarm and warning alarm shall be provided. #
R5. Temporary fencing and warnings at edges of embankments, excavations and pits
shall be provided. Safety measures for dumping pits such as stop logs to rear wheels
of dumpers shall be provided. #
R6. The tipping bodies shall be lowered and the engine shall be switched off in an
unattended vehicle or machine. The machine shall be parked on level ground, in
neutral with the parking brake applied.
R7. Where required, bandsmen shall be designated for assisting in the dumping
operations. They shall be provided with PPE (safety helmet, reflective vest and
safety boots, refer to the requirement of PPE in this Book of Safety Standards) and
communication means.
R8. The dumper and truck driver shall be provided with PPE (safety helmet, reflective
vest and safety boots) when getting off the driver cabin on site. #
Safety : S1. Be aware of the overhead power lines and cables.

Precautions S2. The machine shall be provided with periodic servicing according to the
manufacturers’ requirements. #
S3. Any loose parts, damage or oil strain shall be reported to the site supervisor who will
then arrange repair.
S4. No passenger shall be carried on a dumper except the driver. #
Features : F1. Competent driver. #

F2. Mirrors. #
F3. Reverse alarm. #
F4. Warning alarm. #
F5. Front lighting. #
183

Plant and Equipment

Photo 1. Dumping Photo 2. Do not overload
1. (R3) The truck shall not be overloaded
1. (R7) Designated bandsman with PPE

2. (R5) Stop logs to rear wheels
184

Plant and Equipment
PLANT AND EQUIPMENT EXCAVATOR
Code of Practice on Safety Use of Excavators
R2. Excavator shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 3 & 5 filled up. #
R3. Excavator shall be inspected by a competent person every 7 days with Form 1 filled
up. #
R4. Excavator shall be provided with seat belts and a falling object protective structure
(FOPS), roll over protective structure (ROPS) or tip over protective structure (TOPS).
#
R5. A permit-to-dig shall be obtained before commencing works. #
R6. Mirrors, warning flashlight, mega phone, audio sensors, and protection bars with
flexible hinges, shall be provided. #
R7. The work area of excavator shall be fenced off on all sides as far as practicable. An
slewing or other moving parts of the excavator and any fixed fixtures. Warning signs,
in English and Chinese, shall be displayed at the back of excavator #
R8. Excavator shall be rested on firm ground during operation and parking.
R9. Excavator shall be parked with parking brake firmly applied and blocking wedges
used where appropriate. The bucket or other type of working tools shall be lowered
to ground surface.
R10. Bandsmen shall be designated when reversing or in case the operator's view is
restricted. They shall be provided with PPE (safety helmet, reflective vest and safety
boots, refer to the requirement of PPE in this Book of Safety Standards) and
communication means. #
R11. The operator shall be provided with PPE (safety helmet, reflective vest and safety
boots) when getting off the driver cabin on site. #
Safety : S1. Refer to the requirement of Excavation and Electricity of this Book of Safety
Precautions Standards for the precautions of underground utilities and overhead cables.
S2. Excavator shall be chosen considering its capacity, intended purposes and site
185

Plant and Equipment
conditions.
S3. Unauthorised movement or use of the excavators shall be prevented at all times.
S4. Excavators shall be regularly maintained with records kept on site. #
S5. Operation and maintenance manuals, manufacturer’ s specifications, inspection and
maintenance log books shall be provided where required. #
S6. It should avoid operating the machine too close to an overhang, deep ditch or hole
and be alert to potential carving edges, falling rocks and slides, rough terrain and
obstacles.
Features : F1. FOPS, ROPS or TOPS. #

F2. Mirrors. #
F3. Warning flashlight. #
F4. Audio sensors. #
F5. Protection bars with flexible hinges. #
F6. Fence. #
F7. Unobstructed passageway of not less than 600 mm #
F8. Warning notice of slewing motion. #
F9. Permit-to-dig.

Photo 1. Inspection Photo 2. Cabin
1 1
1. (R3) Form 1 at every 7 days by a competent

1. (R4) Suitable cabin
person
2. (R6 & F2) Mirrors
186

Plant and Equipment
Photo 3. Audio sensor Photo 4. Warning flash light
1
2
1
1. (R6 & F4) Audio sensor in the driver cabin

2. (R6 & F4) Audio sensor at the back 1. (R6 & F3) Warning flash light
Photo 5. Passageway Photo 6. Warning sign
1
1
1. (R7 & F7) Passageway of 600 mm wide 1. (R7 & F8) Warning sign in English and Chinese
Photo 7. Fence on all sides Photo 8. Parking
1
2
1. (R7& F6) Work area is fenced off on all sides 1. (R9) The bucket is lowered to ground
2. (R8) Parking on level and firm ground
187

Plant and Equipment
PLANT AND EQUIPMENT FORKLIFT TRUCK
Requirements : R1. The driver shall be 18 years old or above and hold a valid certificate applicable to
(# - Statutory) forklift truck. #
R2. The forklift shall not be overloaded or over speeded.
R3. Forklift shall not be used to carry passengers or to act as a working platform.
R4. Flashlight, horn, mirrors and brake lamp shall be provided. #
R5. The tyres of forklift shall be at correct pressure.
R6. The forks shall be maintained correctly spaced to afford maximum support.
R7. The load travels shall be maintained at the lowest possible level with the mast raked
back.
R8. Bandsmen shall be designated if the operator’s view is restricted. They shall be
provided with PPE (safety helmet, reflective vest and safety boots, refer to the
requirement of PPE in this Book of Safety Standards) and communication means.
R9. The driver shall be provided with PPE (safety helmet, reflective vest and safety
Safety : S1. The pallet shall be suitable for the intended use and be inspected before use.
Precautions S2. Sudden stops shall be avoided.
S3. All warning alarms shall function normal during operation.
Features : F1. Competent operator. #

F2. Flashlight. #
F3. Horn. #
F4. Mirrors #.
F5. Brake lamp. #
F6. Warning alarms. #
188

Plant and Equipment

Photo 1. Certified operator Photo 2. Forklift operation
1
1
2
1. (R1) Certified personnel 1. (R2) Never exceed the rated capacity
2. (R7) Load travels at the lowest possible level with
the mast raked back
3. (R9) PPE
189

Plant and Equipment
PLANT AND EQUIPMENT LOADER (INCLUDING BOBCAT)
R2. Loader shall be provided with seat belts, a suitable cabin with a clear and
unrestrained view, and a falling-object protective structure (FOPS). #
R3. Mirrors, and visible and audible alarms shall be provided. #
R4. Loader shall not be overloaded or over speeded.
R5. Loader shall not travel with a raised load. #
R6. Loader shall be parked on level ground with parking brake firmly applied, the engine
shut off and the bucket lowered.
R7. The operator shall be provided with PPE (safety helmet, reflective vest and safety
Safety : S1. The loader shall be regularly inspected and maintained with records kept on site. #
Precautions S2. No passenger shall be carried on a loader except the driver.
S3. Works or travel on slopes with steep or unstable surfaces shall be avoided.
S4. Limbs shall not protrude into traffic routes when working near roads.
Features : F1. Seat belt. #

F2. FOPS. #
F3. Mirrors. #
F4. Visible and audible alarms. #
190

Plant and Equipment

Photo 1. FOPS Photo 2. Visible and audible alarm
2
1
1
1. (R4) Do not overload 1. (R3 & F4) Visible and audible alarm
2. (R2, F1 & F2) Seat belt and FOPS
Photo 3. Slope Photo 4. Parking

2
1
1. (R6) Level ground

1. (S3) Avoid works / travel on slopes
2. (R6) The bucket is lowered
191

Plant and Equipment
PLANT AND EQUIPMENT GAS WELDING AND FLAME CUTTING
Reference : Operational Control Procedure OCP-hsms-15: Arc Welding, Gas Welding and Flame
Cutting
Factories and Industrial Undertakings (Protection of Eyes) Regulations
Factories and Industrial Undertakings (Gas Welding and Flame Cutting) Regulations
Dangerous Goods Ordinance
Requirements : R1. Gas welder and flame cutter shall be 18 years old or above, hold a valid certificate
(# - Statutory) and be competent. #
R2. A Dangerous Goods Store shall be provided if storage quantity exceeded exemption
quantity. Refer to the requirement of Fire Protection of this Book of Safety Standards.
R3. Flash back arrestors and non-return valves shall be provided for both oxygen and
acetylene cylinders. #
R4. Cylinders shall be held in an upright position by straps, collars or chains.
R5. Cylinders shall not be knocked, dropped or rolled in handling, or otherwise subjected
to violent shocks.
R6. Cylinders shall be locked in cage or in trolley, and stored separately for acetylene
and oxygen cylinders, or empty and charged cylinders, with proper signs and label.
R7. Trolley or lifting cages shall be used for transporting cylinders.
R8. Torches shall be lit with friction lighters, stationary pilot flames or other safe sources
but not with matches.
R9. A permit-to-work certificate shall be obtained if the workplaces are of high fire risk.
R10. Proper shields shall be provided during welding and cutting works.
R11. Welders shall use suitable PPE and wear clothing that is free from grease, oil and
other flammable materials. Refer to the requirement of PPE in this Book of Safety
Standards. #
Safety : S1. Welding sets shall be kept clean and free from grease, oil, dust and dirt.
Precautions S2. Hose shall not be kinked or entangled, stepped on, run over or otherwise damaged.
S3. Cylinders shall not be recharged on site or warmed up.
S4. A ventilation system shall be provided if the natural air movement is not sufficient to
remove the exhaust effectively.
S5. Fire extinguisher shall be in place.
Features : F1. Flash back arrestors. #

F2. Non-return valves. #
F3. Permit-to-work.
F4. Dangerous goods store. #
192

Plant and Equipment
F5. Trolley.
F6. Cylinders upright.
F7. Ventilation.

Photo 1. Gas welding and flame cutting Photo 2. Storage cage
3
2
3
1
1. (R12) Use suitable PPE 1. (R4) Cylinders in an upright position.

2. (R3, F1 & F2) Flash back arrestors and non-return 2. (R6) Cylinders locked and stored separately
valves 3. (R7) Cage for lifting purpose
3. (F8) Fire extinguisher
Photo 3. Gas cylinder Photo 4. Permit-to-work
1. (R7) Trolley for transporting cylinders

1. (R9) Permit-to-work certificate
2. (R6) Appropriated signs and label on dangerous
goods
193

Gammon Construction Limited
28/F Devon House
Taikoo Place 979 King’s Road
PO Box 9711 GPO Hong Kong
金門建築有限公司
香港英皇道 979 號太古坊
德宏大廈廿八樓
香港郵政信箱 9711 號 08/2006 1st Edition
二零零六年八月第一版
Tel 電話 (852) 2516 8823
Fax 傳真 (852) 2516 6260 (Not for sale 非賣品)

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Book of SafetyStandards

Thomas Ho Chief Executive

BOOK OF SAFETY STANDARDS 2006

2. WORKING AT HEIGHT ........................................................................................................................ 11

3. CONFINED SPACE ................................................................................................................................. 23

4. VENTILATION AND AIR QUALITY................................................................................................... 27

5. PEDESTRIAN / VEHICLE DEMARCATION ..................................................................................... 31

6. WORKING ON LIVE ROADS ............................................................................................................... 34

8. LIFTING GEAR ....................................................................................................................................... 46

BOOK OF SAFETY STANDARDS 2006

Floor Condition ...................................................................................................................................... 53

10. FIRE PROTECTION ............................................................................................................................... 60

11. EXCAVATION ......................................................................................................................................... 69

12. PERSONAL PROTECTIVE EQUIPMENT.......................................................................................... 77

BOOK OF SAFETY STANDARDS 2006

Ceiling Fixer, E&M Worker ................................................................................................................ 113

13. PLANT AND EQUIPMENT.................................................................................................................. 135

BOOK OF SAFETY STANDARDS 2006

Builders’ Lift ........................................................................................................................................ 169

BOOK OF SAFETY STANDARDS 2006

BOOK OF SAFETY STANDARDS 2006

Reference : Operational Control Procedure OCP-hsms–13: Electricity

Safety : S1. All switchboards shall be free from obstructions. #

Features : F1. Coloured marking for circuits and appliances.

BOOK OF SAFETY STANDARDS 2006

Reference Photos (R - Requirement; S - Safety Precaution; F - Feature;)

1. (R2) Registered electrician 1. (R5) The switchboard is locked

Photo 3. Coloured markings Photo 4. MCB and RCD

1. (R7) MCB and RCD

BOOK OF SAFETY STANDARDS 2006

Photo 5. Earthing Photo 6. Electrical wiring diagram

1. (R4) Proper earth connection

Photo 7. Temporary switchboard Photo 8. Outsources supply

Photo 9. Conductor Photo 10. Flexible cable

BOOK OF SAFETY STANDARDS 2006

Photo 11. Permit-to-work Photo 12. Electric Shock Notice

1. (R2) Registrered electrican 1. (F5) Electrical shock treatment notice

BOOK OF SAFETY STANDARDS 2006

ELECTRICITY WORKING NEAR UNDERGROUND (U/G) CABLES

Reference : Operational Control Procedure OCP-hsms-13: Electricity

Features : F1. Permit-to-dig certificate.

BOOK OF SAFETY STANDARDS 2006

Reference Photos (R - Requirement; S - Safety Precaution; F - Feature;)

Photo 3. U/G cable mark Photo 4. Use of hand tools

1. (R4) U/G cable identification and mark

BOOK OF SAFETY STANDARDS 2006

ELECTRICITY WORKING NEAR OVERHEAD (O/H) ELECTRICITY LINES

Reference : Operational Control Procedure OCP-hsms–13: Electricity

Reference Photos (R - Requirement; S - Safety Precaution; F - Feature;)

1. (F3) Goal post

BOOK OF SAFETY STANDARDS 2006

ELECTRICITY ELECTRIC ARC WELDING

Features : F1. Electrical shock preventor / voltage reducing unit. #

BOOK OF SAFETY STANDARDS 2006

Reference Photos (R - Requirement; S - Safety Precaution; F - Feature;)

1. (R4) Electrical shock preventor 1. (R6 & R7) Earth connection

Photo 3. Arc welding set Photo 4. Arc welding

1. (R9) Outlet terminals are properly protected 1. (R10) PPE

BOOK OF SAFETY STANDARDS 2006

BOOK OF SAFETY STANDARDS 2006

WORKING AT HEIGHT GENERAL

Reference : Operational Control Procedure OCP-hsms–04: Working at Height