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Programmable Safety Systems

PSS-Range

Error List
Item No. 19 715

The spirit of safety.


This manual is intended for instruction and should be retained for future reference.

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respective companies.

V, 02/02
Contents

Introduction 1-1

FS Error Messages 2-1

Error class F-01


Hardware error in processor A 2-1
Error class F-02
Hardware error in processor B 2-2
Error class F-03
Hardware error in processor C 2-3
Error class F-04
Battery error 2-4
Error class F-05
Configuration error 2-5
Error class F-06
Module error 2-6
Error class F-07
Defective user program 2-14
Error class F-08
Selective shutdown error 2-15
Error class F-09
Word module error 2-27
Error class F-0C
Scan time exceeded 2-28
Error class F-12
Process interrupt overflow 2-29
Error class F-14
Alarm errors 2-30
Error class F-20
Messages 2-31
Error class F-21
Addressing error in the user program 2-33
Error class F-22
Error accessing data blocks 2-34

PSS-Range: Error List 1


Contents

Error class F-23


Error accessing read-only data blocks 2-38
Error class F-24
Error setting parameters for FBs and SBs 2-39
Error class F-25
Indirect addressing error 2-43
Error class F-26
Block error 2-46
Error class F-27
Parameter error 2-47
Error class F-28
Block nesting error 2-48
Error class F-29
Start/stop FS section through PG 2-49
Error class F-70
Operating system error (processor A) 2-50
Error class F-71
Synchronisation error (processor A) 2-53
Error class F-72
Error in adjacent CPU (processor A) 2-54
Error class F-73
Error reading the PII (processor A) 2-55
Error class F-74
Configuration error (processor A) 2-56
Error class F-75
Programming device error (processor A) 2-60
Error class F-76
Compiler error messages (processor A) 2-61
Error class F-77
Program load error (processor A) 2-62
Error class F-78
Program link error (processor A) 2-64
Error class F-79
Error in process image of outputs
System error (processor A) 2-65
Error class F-7A
System error (processor A) 2-66
Error class F-80
Fatal system error (processor A) 2-67
Error class F-81
Operating system call up error 2-68

2 PSS-Range: Error List


Error class F-82
Test pulse error (processor A) 2-78
Error class F-83
Debug error (processor A) 2-79
Error class F-84
Word module match error (processor A) 2-80
Error class F-90
Operating system error (processor B) 2-81
Error class F-91
Synchronisation error (processor B) 2-82
Error class F-92
Error in adjacent CPU (processor B) 2-83
Error class F-93
Error reading the PII (processor B) 2-84
Error class F-94
Configuration error 2-85
Error class F-96
Compiler error messages (processor B) 2-89
Error class F-97
Program load error (processor B) 2-90
Error class F-98
Program link error (processor B) 2-92
Error class F-99
Error in process image of outputs (processor B) 2-93
Error class F-A2
Test pulse error (processor B) 2-94
Error class F-A3
Debug error (processor B) 2-95
Error class F-A4
Word module match error (processor B) 2-96
Error class F-B0
Operating system error (processor C) 2-97
Error class F-B1
Synchronisation error (processor C) 2-98
Error class F-B2
Error in adjacent CPU (processor C) 2-99
Error class F-B3
Error reading the PII 2-100
Error class F-B4
Configuration error (processor C) 2-101

PSS-Range: Error List 3


Contents

Error class F-B6


Compiler error messages (processor C) 2-105
Error class F-B7
Program load error (processor C) 2-106
Error class F-B9
Error in the PIO
System error (processor C) 2-108
Error class F-C2
Test pulse error (processor C) 2-109
Error class F-C4
Word module match error (processor C) 2-110
Error class F-D0
Information on selective shutdown 2-111
Error class F-D1
Selective shutdown acknowledgement error 2-112
Error class F-D6
SafetyBUS p bus interface 2-113

ST Error Messages 3-1

Error class S-01


Hardware error 3-1
Error class S-04
Battery error 3-2
Error class S-05
Configuration error 3-3
Error class S-06
Module error 3-4
Error class S-07
User program error 3-5
Error class S-08
Program cartridge error 3-6
Error class S-0B
Power failure 3-7
Error class S-0C
Scan time exceeded 3-8
Error class S-0F
Addressable module error 3-9

4 PSS-Range: Error List


Error class S-10
Missing program cartridge 3-10
Error class S-20
Operating status messages 3-11
Error class S-21
Invalid operands in the application program 3-12
Error class S-22
Error accessing data blocks 3-13
Error class S-23
Error writing to a read-only data block 3-18
Error class S-24
Parameter addressing error 3-19
Error class S-25
Indirect addressing error 3-24
Error class S-26
Block error 3-27
Error class S-27
Parameter error 3-28
Error class S-28
Block nesting error 3-29
Error class S-2A
Timer error 3-30
Error class S-76
Compiler error messages 3-31
Error class S-77
Program load error 3-35
Error class S-80
Fatal error 3-36
Error class S-81
Operating system call up error 3-37
Error class S-83
Debug error 3-38

PSS-Range: Error List 5


Contents

SafetyBUS p Error Messages 4-1


Error class F-30
User stop 4-2
Error class F-31
Internal error 4-3
Error class F-32
Periphery error 4-5
Error class F-33
Bus error 4-6
Error class F-34
Configuration error 4-12

Error Messages on Decentralised Modules 5-1


Error class F-01 5-2
Error class F-02 5-3
Error class F-03 5-4
Error class F-04 5-5
Error class F-05 5-6
Error class F-06 5-7
Error class F-07 5-8
Error class F-08 5-9
Error class F-10 5-10
Error class F-11 5-11
Error class F-12 5-12
Error class F-13 5-14
Error class F-14 5-15
Error class F-15 5-16
Error class F-50 5-17
Error class F-51 5-19
Error class F-52, F-53, F-54 5-21
Error class F-55 5-22
Error class F-60 5-23
Error class F-61 5-24
Error class F-62 5-25
Error class F-63 5-26
Error class F-64 5-27
Error class F-65 5-28

6 PSS-Range: Error List


Error class F-66 5-29
Error class F-67 5-30
Error class F-68 5-31
Error class F-69 5-33
Error class F-81 5-34
Error class F-82 5-35
Error class F-83 5-36
Error class F-84 5-37
Error class F-85 5-38
Error class F-88 5-39
Error class F-90 5-40
Error class F-91 5-41
Error class F-92 5-42
Error class F-93 5-44
Error class F-95 5-45
Error class F-D0 5-46
Error class F-D1 5-48
Error class F-D2, F-D3, F-D4 5-50
Error class F-D5 5-51
Error class F-E0 5-52
Error class F-E1 5-53
Error class F-E2 5-54
Error class F-E3 5-55
Error class F-E4 5-57
Error class F-E5 5-58
Error class F-E6 5-59
Error class F-E7 5-60
Error class F-E8 5-61
Error class F-E9 5-63

PSS(1) AI U5I1 Error Messages 6-1

PSS-Range: Error List 7


Contents

8 PSS-Range: Error List


Introduction

This manual describes the error messages for the PSS-range of


programmable safety systems. Error messages which specifically relate to
modular block systems, such as MBS eccentric presses, are described in
the relevant operating manuals.

The error list is divided into the following chapters:


1. Introduction
2. FS Error Messages
3. ST Error Messages
4. SafetyBus p Error Messages
5. Error Messages on Decentralised Modules
6. PSS(1) AI U5I1 Error Messages

In each chapter, error messages are assigned to error classes.

PSS-Range: Error List 1-1


Introduction

Notes

1-2 PSS-Range: Error List


FS Error Messages F-01

Error class F-01 - Hardware error in processor A

Error no. Description Remedy


03
.
. Hardware error Change PSS CPU
.
0E
0F Faulty user program Download user program
10 to the PSS
If no remedy helps:
change PSS CPU
11
.
. Hardware error Change PSS CPU
.
15
16 Error in power supply Change PSS power supply
17
.
. Hardware error Change PSS CPU
.
1A

PSS-Range: Error List 2-1


FS Error Messages F-02

Error class F-02 - Hardware error in processor B

Error no. Description Remedy


01
.
. Hardware error Change PSS CPU
.
07
08 Faulty user Download user program to
09 program the PSS;
If no remedy helps:
change PSS CPU
0A
.
. Hardware error Change PSS CPU
.
0C
0D Error in the power supply Change power supply
0E
.
. Hardware error Change PSS CPU
.
11

2-2 PSS-Range: Error List


F-03

Error class F-03 - Hardware error in processor C

Error no. Description Remedy


01 Hardware error Change PSS CPU
02
03 Faulty user Download user program
04 program to the PSS;
If no remedy helps:
change PSS CPU
05
.
. Hardware error Change PSS CPU
.
0F
10 Error in the power supply Change power supply
11
.
. Hardware error Change PSS CPU
.
28

PSS-Range: Error List 2-3


FS Error Messages F-04

Error class F-04 - Battery error

Error no. Description Remedy


01 Battery is depleted Change battery. Leave voltage
applied until the battery has been
changed.

2-4 PSS-Range: Error List


F-05

Error class F-05 - Configuration error

Error parameter: Slot

Error no. Description Remedy


01 Configuration error Compare the registered hardware
02 set up with the actual configuration.
Adjust configuration in configurator
or insert the correct module.

PSS-Range: Error List 2-5


FS Error Messages F-06

Error class F-06 - Module error

Error parameter: Low byte: Slot


High byte: 0 = Whole slot
1 = Upper half
2 = Lower half
Error location: Assigned number of the faulty I/Os
(coded bit by bit)

Error no. Description Remedy


01 1.) Check supply voltage to the
. module (voltage interrupt?)
2.) Short circuit at the outputs
Error on or to 0 V or 24 V?
. PSS (1) DIO Z 3.) Load break?
4.) Does the test pulse wiring
. match the allocation in the
configurator?
16 If no remedy helps: change module.
17 Error on 1.) Check alarm conditions e.g. the
PSS (1) DIF alarm must appear for min. 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.
18 Error on 1.) Check supply voltage to the
PSS (1) DIO T module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.

2-6 PSS-Range: Error List


F-06

Error no. Description Remedy


19 1.) Check supply voltage to the
. module (voltage interrupt?)
2.) Short circuit at the outputs
. Error on or to 0 V or 24 V?
PSS (1) DO/DOS/DIO T 3.) Short circuits at the inputs
or test pulse wiring?
. 4.) Does the test pulse wiring
match the allocation in the
configurator?
1A If no remedy helps: change module.
1B 1.) Check supply voltage to the
module (voltage interrupt?)
. 2.) Does the test pulse wiring
Error on match the allocation in the
. PSS (1) DIO T configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
. 4.) Short circuits at the inputs
or test pulse wiring?
22 If no remedy helps: change module.
23 1.) Check supply voltage to the
. module (voltage interrupt?)
. Error on 2.) Short circuit at the outputs
. PSS (1) DO/DOS or to 0 V or 24 V?
29 If no remedy helps: change module.
2A Error on PSS (1) DIF 1.) Check alarm conditions e.g. the
2B alarm must appear for min. 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.

PSS-Range: Error List 2-7


FS Error Messages F-06

Error no. Description Remedy


2C Error on 1.) Check supply voltage to the
2D PSS (1) DIO T module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.
2E 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
. Error on 2.) Does the test pulse wiring
. PSS (1) DIF match the allocation in the
configurator ?
. 3.) Short circuits at the inputs
or the test pulse wiring?
3E If no remedy helps: change module.
3F 1.) Does the test pulse wiring
match the allocation in the
. Error on configurator?
. PSS (1) DI/DI 2 2.) Short circuits at the inputs
or the test pulse wiring?
42 If no remedy helps: change module.
43 Error on 1.) Check supply voltage to the
PSS (1) DIO T module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit atthe outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.

2-8 PSS-Range: Error List


F-06

Error no. Description Remedy


44 1.) Check the supply voltage to the
module (voltage interrupt?)
. 2.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
. Error on 3.) Does the test pulse wiring
PSS (1) DIF/DIO T match the allocation in the
configurator?
. 4.) Short circuits at the inputs
or test pulse wiring?
5.) Short circuit at the outputs
or to 0 V or 24 V (DIO T)?
46 If no remedy helps: change module.
47 Error on 1.) Check the supply voltage to the
PSS (1) DI/DI 2/DIO T module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or test pulse wiring?
4.) Short circuit at the outputs
or to 0 V or 24 V (DIO T)?
If no remedy helps: change module.
48 Error on PSS (1) AI or PSS(1) 1.) Check the supply voltage to the
. AI U5I1 (see also chapter entitled module (voltage interrupt?)
. “PSS(1) AI U5I1 Error Messages) 2.) Short circuits at the inputs?
. 3.) Test value sent and read?
51 If no remedy helps: change module.
52 Error on Check the supply voltage to the
. PSS (1) DOR module (voltage interrupt?)
. If no remedy helps: change module.

PSS-Range: Error List 2-9


FS Error Messages F-06

Error no. Description Remedy


61 Error on PSS (1) DIO T 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
62 Error on PSS (1) DIF 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
63 Error on an output module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
5.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
If no remedy helps: change module.
64 Faulty application program Application program attempts to write
to test pulse outputs; remove error
from the application program

2-10 PSS-Range: Error List


F-06

Error no. Description Remedy


65 Error on PSS (1) DOR Check supply voltage to the
module (voltage interrupt?)
If no remedy helps: change module.
66 Error on PSS (1) DI/DI 2/DIO T 1.) Check supply voltage to the
67 module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
68 1.) Check supply voltage to the
. module (voltage interrupt?)
. Error on PSS (1) DOS 2.) Short circuit at the outputs
. or to 0 V or 24 V?
70 If no remedy helps: change module.
71 Error on PSS (1) DI 1.) Does the test pulse wiring
match the allocation in the
configurator?
2.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
72 1.) Check supply voltage to the
. module (voltage interrupt?)
2.) Does the test pulse wiring
. Error on PSS (1) DIO T match the allocation in the
configurator?
. 3.) Short circuit at the outputs
or to 0 V or 24 V?
. 4.) Short circuits at the inputs
or the test pulse wiring?
74 If no remedy helps: change module.

PSS-Range: Error List 2-11


FS Error Messages F-06

Error no. Description Remedy


75 Not assigned
76 Error at the inputs 1.) Does the test pulse wiring
match the allocation in the
configurator?
2.) Short circuits at the inputs or test
pulse wiring
If no remedy helps: change PSS.
77 Error in the test pulse 1.) Does the test pulse wiring
wiring of the inputs match the allocation in the
configurator?
2.) Short circuits at the inputs or test
pulse wiring
If no remedy helps: change PSS.
78 Error on PSS (1) DIF 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 s
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
79 Defective signal route between 1.) Check alarm inputs for interference
alarm input and CPU 2.) On modular PSS: check contacts
between the alarm module, bus back
plane and CPU module?
If no remedy helps: contact Pilz.
7B Error at stated output (DOT) Check stated outputs for short
circuits and shorts across contacts;
check load supply voltage.
If no remedy helps: change module/
compact PSS.

2-12 PSS-Range: Error List


F-06

Error no. Description Remedy


7C Error at stated output (DOT) Check stated outputs for short
circuits and shorts across contacts;
check load supply voltage.
If no remedy helps: change module/
compact PSS.
7D Error at stated output (DOT) Check outputs for short circuits and
shorts across contacts;
check load supply voltage.
If no remedy helps: change module/
compact PSS.
7E Error at stated output (DOS) Check stated outputs for short
circuits and shorts across contacts;
check load supply voltage.
If no remedy helps: change module/
compact PSS.

PSS-Range: Error List 2-13


FS Error Messages F-07

Error class F-07 - Defective user program

Error no. Description Remedy


01 Clear user program and
. User program reload into PSS ; .
. If no remedy helps: change CPU.
05

2-14 PSS-Range: Error List


F-08

Error class F-08 - Selective shutdown error

Error parameter: Low byte: Slot


High byte: 0 = Whole slot
1 = Upper half
2 = Lower half
Error location: Assigned number of the faulty I/Os
(coded bit by bit)

Error no. Description Remedy


00 Error on an output module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
01 Error on PSS (1) DO module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
02 Error on PSS (1) DIF module 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.

PSS-Range: Error List 2-15


FS Error Messages F-08

Error no. Description Remedy


03 Error on CPU Check supply voltage to the
or on all output modules modules (voltage interrupt?)
If no remedy helps: if there is only
one output module, change it;
if there are several output modules,
change CPU
04 Error on an 1.) Check supply voltage to the
output module module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
05 Module error 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
06 Error on a word 1.) Check supply voltage to the
module module (voltage interrupt?)
2.) Short circuits at the inputs?
3.) Test value sent and read
(by AI)?
If no remedy helps: change module.

2-16 PSS-Range: Error List


F-08

Error no. Description Remedy


07 Error on PSS (1) DIO T module 1.) Check the supply voltage to
the module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator ?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
08 Error on PSS (1) DIF module 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 s
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
09 Error on PSS (1) DIO Z module 1.) Check the supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
0A Error on PSS (1) DOR module 1.) Check supply voltage to the
module (voltage interrupt?)
If no remedy helps: change module

PSS-Range: Error List 2-17


FS Error Messages F-08

Error no. Description Remedy


0B Error on the PSS (1) DOS module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
0C Error on the PSS (1) DIO Z 1.) Check supply voltage to the
module module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
0D Error on an output module 1.) Check the supply voltage to the
module (voltage interrupt?)
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
0E Error on a PSS (1) DIO Z module 1.) Check supply voltage to the
0F (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.

2-18 PSS-Range: Error List


F-08

Error no. Description Remedy


F-08
10 Error on a PSS (1) DO/DOS 1.) Check supply voltage to the
11 module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
12 Error on a PSS (1) DIO Z module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
If no remedy helps: change module.
13 Error on a PSS (1) DIO T module 1.) Check supply voltage to the
14 (voltage interrupt?)
2.) Does test pulse wiring
match the allocation in the
configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
4.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
15 Error on PSS (1) DOR module Check supply voltage to the
module (voltage interrupt?)
If no remedy helps: change module.

PSS-Range: Error List 2-19


FS Error Messages F-08

Error no. Description Remedy


16 Error on an output module or 1.) Check supply voltage to the
on the CPU module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Does test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change output
module or CPU.
17 Error on an output module; 1.) Check supply voltage to the
2nd output of an output pair is module (voltage interrupt?)
defective 2.) Short circuits at the outputs
or to 0 V or 24 V?
3.) Does test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
18 Error on a PSS (1) DOS module; 1.) Check supply voltage to the
2nd error within a group of 8 module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
19 Error on a PSS (1) DIO Z module; 1.) Check supply voltage to the
2nd error within a group of 8 module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.

2-20 PSS-Range: Error List


F-08

Error No. Description Remedy


1A Error on PSS (1) DIF module 1.) Check alarm conditions e.g. the
alarm must appear for min. of 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.
1B Error on an input module 1.) Does the test pulse wiring
match the allocation in the
configurator?
2.) Short circuits at the inputs
or test pulse wiring?
If no remedy helps: change module.
1C Error at a word module 1.) Check supply voltage to the
2nd output segment defective module (voltage interrupt?)
2.) Short circuits at the inputs
3.) Test value sent and read
(by AI)?
If no remedy helps: change module.
1D Error on PSS (1) DIF module 1.) Check alarm conditions e.g. the
1E alarm must appear for min. of 1.5 ms
2.) Does the test pulse wiring
match the allocation in the
configurator?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
1F Bit error signalled by Check user program
user program and reload into the PSS (SB 255)
20 Word error signalled Check user progam
by user program and reload into the PSS (SB 255)

PSS-Range: Error List 2-21


FS Error Messages F-08

Error No. Description Remedy


21 1.) Check supply voltage to the
. module (voltage interrupt?)
.Error on a word module 2.) Short circuits at the inputs
. 3.) Test value sent and read
. (by AI)?
25 If no remedy helps: change module.
26 Error on an input module 1.) Does the test pulse wiring
27 match the allocation in the
configurator?
2.) Short circuits at the inputs
or the signal wiring?
If no remedy helps: change module.
28 Error on the CPU Change CPU module
29 Error on an output module 1.) Check the supply voltage to the
module (voltage interrupt?)
2.) Short circuits at the outputs
or to 0 V or 24 V?
3.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
2A Error on the CPU Change CPU module
2B Error on an output module 1.) Check supply voltage to the
2C module (voltage interrupt?)
2.) Short circuits at the outputs
or to 0 V or 24 V?
3.) Short circuits at the inputs
or the test pulse wiring?
If no remedy helps: change module.
2D Error on the CPU Change CPU module

2-22 PSS-Range: Error List


F-08

Error no. Description Remedy


2E 1.) Check supply voltage to the
module (voltage interrupt?)
. 2.) Short circuit at the outputs
Error on an ouput module or to 0 V or 24 V?
. 3.) Does the test pulse wiring
match the allocation in the
. configurator?
31 If no remedy helps: change module.
34 Error on PSS (1) DIO Z module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
35 Error on PSS (1) DOR module 1.) Check supply voltage to the
module (voltage interrupt?)
If no remedy helps: change module.
36 Error on PSS (1) DOS module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
37 Error on PSS (1) DIO Z module 1.) Check supply voltage to the
module (voltage interrupt?)
. 2.) Short circuit at the outputs
or to 0 V or 24 V?
. 3.) Load break?
4.) Does the test pulse wiring
. match the allocation in the
configurator?
3C If no remedy helps: change module.

PSS-Range: Error List 2-23


FS Error Messages F-08

Error no. Description Remedy


3D Error on a word module 1.) Check supply voltage to the
. module (voltage interrupt?)
. 2.) Short circuits at the inputs?
. 3.) Test value sent and read
(by AI)?
3F If no remedy helps: change module.
40 Error on the CPU Change CPU module
41 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 s
. Error on PSS(1) DIF module 2.) Does the test pulse wiring
match the allocation in the
. configurator?
. 3.) Short circuits at the inputs
or the test pulse wiring?
44 If no remedy helps: change module.
45 Error on a word module 1.) Check supply voltage to the
46 module (voltage interrupt?)
2.) Short circuits at the inputs?
3.) Test value sent and read
(by AI)?
If no remedy helps: change module
48 1.) Check alarm conditions, e.g. the
alarm must appear for min. of 1.5 ms
. Error on PSS (1) DIF module 2.) Does the test pulse wiring
. match the allocation in the
. configurator
3.) Short circuits at the inputs
or the test pulse wiring?
4C If no remedy helps: change module

2-24 PSS-Range: Error List


F-08

Error no. Description Remedy


4D Error on PSS (1) DIO Z module 1.) Check supply voltage to the
module (voltage interrupt?
2.) Short circuits at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator ?
If no remedy helps: change module.
4E Error on PSS (1) DOR module Check supply voltage to the
4F module (voltage interrupt?)
If no remedy helps: change module.
50 Error on PSS (1) DOS module 1.) Check supply voltage to the
51 module (voltage interrupt?)
2.) Short circuits at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
52 Error on PSS (1) DIO Z module 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Short circuits at the outputs
or to 0 V or 24 V?
3.) Load break?
4.) Does the test pulse wiring
match the allocation in the
configurator?
If no remedy helps: change module.
53 Error on an output module 1.) Check supply voltage to the
54 module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.

PSS-Range: Error List 2-25


FS Error Messages F-08

Error no. Description Remedy


55 Configuration error Compare true layout with set layout
56 and either adapt configuration or
57 change layout
58 Error on an output module 1.) Check supply voltage to the
59 module (voltage interrupt?)
2.) Short circuit at the outputs
or to 0 V or 24 V?
If no remedy helps: change module.
60 Error on the CPU Change CPU module
61
62 Fault at stated inputs Rectify fault at stated inputs.
(DIF/DIF2)

2-26 PSS-Range: Error List


F-09

Error class F-09 - Word module error

Error parameters: Low byte: Slot


High byte: 0 = Whole slot
1 = Upper half
2 = Lower half
Error location: Assigned number of the faulty I/Os
(coded bit by bit)

Error no. Description Remedy


01 1.) Tolerance set is too low
. 2.) Incorrect match algorithm
. Error on word module (e.g. match instead of min.- max.)
. if no error is present in the
0E configuration: change the module
0F Word error signalled Check application program
from application program and change if necessary

PSS-Range: Error List 2-27


FS Error Messages F-0C

Error class F-0C - Scan time exceeded

Error no. Description Remedy


01 Block run time exceeded Increase the block run time in the
configurator or optimise the
user program
02 Maximum scan time exceeded Scan time is the same as the
block run times for the FS and ST
user program and the processing
time for the operating system;
optimise user program, e.g. reduce
alarm load

2-28 PSS-Range: Error List


F-12

Error class F-12 - Process interrupt overflow

Error parameter: Alarm-OB

Error no. Description Remedy


01 Too many alarms 1.) Reduce alarm load
(Alarm queue overflow) 2.) Make the segments shorter
3.) Optimise user program

PSS-Range: Error List 2-29


FS Error Messages F-14

Error class F-14 - Alarm errors

Error no. Description Remedy


01 Alarm triggered although Remove sources of interference
no module with alarm from the working environment.
capabilities installed If no remedy helps: change CPU.
02 Alarm source cannot 1.) Increase alarm pulse
be determined 2.) Remove sources of interference
from the working environment
03 Alarm reaction time 1.) Increase alarm reaction time in
exceeded the configurator
2.) Reduce alarm load
3.) Optimise user program

2-30 PSS-Range: Error List


F-20

Error class F-20 - Messages

Error no. Description Remedy


01 Cold start: FS program ---
starting up

03 STOP: FS program ---


switched to STOP
05 STOP: FS program Read error stack and contact
switched to "No FS" Pilz

06 Minimum scan time 1.) Increase min. scan time in


exceeded the configurator
2.) Optimise user program
07 Internal system time exceeded ---
08 Error stack cleared Replace the battery
Leave voltage applied until the
battery has been replaced!
09 System error Please contact Pilz
0A
0B
0C Fleeting voltage drop out Check mains voltage
0D CPU defective Change PSS CPU
0E
0F System error Please contact Pilz
10 Faulty user program Enable alarm at end of cycle
(AF-command)
11 Alarm source cannot 1.) Increase alarm pulse
12 be detected 2.) Remove sources of interferences
from the working environment
13 AS-command in Clear AS-command from Alarm-OB
Alarm-OB (not permitted in alarm-OB )
14 AF-command in Clear AF-command from Alarm-OB
Alarm-OB (not permitted in alarm-OB)

PSS-Range: Error List 2-31


FS Error Messages F-20

Error no. Description Remedy


15 Deactivation data Replace the battery.
16 cleared Leave the voltage applied until the
battery is replaced!
1D Start reactivation ---
1E Acknowledge reactivation error ---
1F Acknowledge reactivation ---
20 Reactivation through operator ---
22 Maximum scan time ---
exceeded on start-up
23 Maximum scan time ---
exceeded in STOP
24 Reactivation completed ---
successfully

2-32 PSS-Range: Error List


F-21

Error class F-21 - Addressing error in the user program

Error parameter: Timer number


Error location: Block in which the error occurred

Error no. Description Remedy


13 Command SE: timer was Enter positive value for
started with a negative value time value
21 Byte division by 0 Change user program
22 Byte division overflow Reduce dividend
32 Word division overflow Reduce dividend
33 Periphery word access No periphery accesses permitted
to pulsed input in alarm-OB in alarm-OBs

PSS-Range: Error List 2-33


FS Error Messages F-22

Error class F-22 - Error accessing data blocks

Error parameter: Block ID for selected DB


Error location: Block in which the error occurred

Error no. Description Remedy


01 Command "L DR": Check the length of the DB,
DW lies outside the current DB rectify program
02 Command "L DL": Check the length of the DB,
DW lies outside the current DB rectify program
03 Command "T DR": Check the length of the DB,
DW lies outside the current DB rectify program
04 Command "T DL": Check the length of the DB,
DW lies outside the current DB rectify program
05 Command "AND DR": Check the length of the DB,
DW lies outside the current DB rectify program
06 Command "AND DL": Check the length of the DB,
DW lies outside the current DB rectify program
09 Command "OR DR": Check the length of the DB,
DW lies outside the current DB rectify program
0A Command "OR DL": Check the length of the DB,
DW lies outside the current DB rectify program
0D Command "XOR DR": Check the length of the DB,
DW lies outside the current DB rectify program
0E Command "XOR DL": Check the length of the DB,
DW lies outside the current DB rectify program
0F Command "+ DR": Check the length of the DB,
DW lies outside the current DB rectify program
10 Command "+ DL": Check the length of the DB,
DW lies outside the current DB rectify program
11 Command "- DR": Check the length of the DB,
DW lies outside the current DB rectify program
12 Command "- DL": Check the length of the DB,
DW lies outside the current DB rectify program

2-34 PSS-Range: Error List


F-22

Error no. Description Remedy


13 Command "* DR": Check the length of the DB,
DW lies outside the current DB rectify program
14 Command "* DL": Check the length of the DB,
DW lies outside the current DB rectify program
15 Command ": DR": Check the length of the DB,
DW lies outside the current DB rectify program
16 Command ": DL": Check the length of the DB,
DW lies outside the current DB rectify program
17 Command "I DR": Check the length of the DB,
DW lies outside the current DB rectify program
18 Command "I DL": Check the length of the DB,
DW lies outside the current DB rectify program
19 Command "D DR": Check the length of the DB,
DW lies outside the current DB rectify program
1A Command "D DL": Check the length of the DB,
DW lies outside the current DB rectify program
1B Command "> DR": Check the length of the DB,
DW lies outside the current DB rectify program
1C Command "> DL": Check the length of the DB,
DW lies outside the current DB rectify program
1F Command "!= DR": Check the length of the DB,
DW lies outside the current DB rectify program
20 Command "!= DL": Check the length of the DB,
DW lies outside the current DB rectify program
23 Command "< DR": Check the length of the DB,
DW lies outside the current DB rectify program
24 Command "< DL": Check the length of the DB,
DW lies outside the current DB rectify program
30 Command "L DW": Check the length of the DB,
DW lies outside the current DB rectify program
31 Command "T DW": Check the length of the DB,
DW lies outside the current DB rectify program

PSS-Range: Error List 2-35


FS Error Messages F-22

Error no. Description Remedy


32 Command "AND DW": Check the length of the DB,
DW lies outside the current DB rectify program
34 Command "OR DW": Check the length of the DB,
DW lies outside the current DB rectify program
36 Command "XOR DW": Check the length of the DB,
DW lies outside the current DB rectify program
37 Command "+ DW": Check the length of the DB,
DW lies outside the current DB rectify program
38 Command "- DW": Check the length of the DB,
DW lies outside the current DB rectify program
39 Command "* DW": Check the length of the DB,
DW lies outside the current DB rectify program
3A Command ": DW": Check the length of the DB,
DW lies outside the current DB rectify program
3B Command "I DW": Check the length of the DB,
DW lies outside the current DB rectify program
3C Command "D DW": Check the length of the DB,
DW lies outside the current DB rectify program
3D Command "> DW": Check the length of the DB,
DW lies outside the current DB rectify program
3F Command "!= DW": Check the length of the DB,
DW lies outside the current DB rectify program
41 Command "< DW": Check the length of the DB,
DW lies outside the current DB rectify program
51 Actual parameter for Check actual parameter,
DR is invalid rectify program
52 Actual parameter for Check actual parameter,
DL is invalid rectify program
53 Command "T =para": Check the length of the DB,
DR lies outside the current DB rectify program
54 Command "T =para": Check the length of the DB,
DL lies outside the current DB rectify program

2-36 PSS-Range: Error List


F-22

Error no. Description Remedy


61 Command "L =para": Check length of the DB,
DW lies outside the current DB rectify program
62 Command "T =para": Check length of the DB,
DW lies outside the current DB rectify program

63 Command "I =para": Check length of the DB,


DW lies outside the current DB rectify program
64 Command "D =para": Check length of the DB,
DW lies outside the current DB rectify program
65 Command "A DB" Select a data block with "A DB"
is missing before accessing a data word

PSS-Range: Error List 2-37


FS Error Messages F-23

Error class F-23 - Error accessing read-only data blocks

Error parameter: Block ID for selected DB


Error location: Block in which the error occurred

Error no. Description Remedy


01 Command "T DR": Remove read-only or
transferring to read-only DB select correct DB
02 Command "T DL": Remove read-only or
transferring to read-only DB select correct DB
11 Command "T DW": Remove read-only or
transferring to read-only DB select correct DB
12 Command "I DW": Remove read-only or
transferring to read-only DB select correct DB
13 Command "D DW": Remove read-only or
transferring to read-only DB select correct DB
20 Command "T =para": Remove read-only or
transferring DL to read-only DB select correct DB
21 Command "T =para": Remove read-only or
transferring DR to read-only DB select correct DB
31 Command "T =para": Remove read-only or
transferring DW to read-only DB select correct DB
32 Command "I =para": Remove read-only or
transferring DW to read-only DB select correct DB
33 Command "D =para": Remove read-only or
transferring DW to read-only DB select correct DB

2-38 PSS-Range: Error List


F-24

Error class F-24 - Error setting parameters for FBs and SBs

Error parameter: Call up block


Error location: Block called up

Error no. Description Remedy


01 Actual parameter (bit) Check and rectify actual
lies outside the permitted range parameter
02 Actual parameter (byte) Check and rectify actual
lies outside the permitted range parameter
03 Actual parameter (word) Check and rectify actual
lies outside the permitted range parameter
13 Command "SE =para": Check and rectify actual
Actual parameter lies parameter
outside the permitted range
16 Command "ZV =para": Check and rectify actual
Actual parameter lies parameter
outside the permitted range
18 Command "R =para": Check and rectify actual
Actual parameter lies parameter
outside the permitted range
19 Command "R =para": Check and rectify actual
Timer address is incorrect parameter
1A Command "R =para": Check and rectify actual
Counter address is incorrect parameter
21 Command "T =para": Check and rectify actual
Byte-actual parameter parameter
lies outside the permitted range
22 Command "I =para": Check and rectify actual
Byte-actual parameter parameter
lies outside the permitted range
23 Command "D =para": Check and rectify actual
Byte-actual parameter parameter
lies outside the permitted range

PSS-Range: Error List 2-39


FS Error Messages F-24

Error no. Description Remedy


31 Command "T =para": Check and rectify actual
Word-actual parameter parameter
lies outside the permitted range
32 Command "I =para": Check and rectify actual
Word-actual parameter parameter
lies outside the permitted range
33 Command "D =para": Check and rectify actual
Word-actual parameter parameter
lies outside the permitted range
34 Command "A =para": Check and rectify actual
Actual parameter DB lies parameter
outside the permitted range
35 Command "T =para": Check and rectify actual
Actual parameter ZW lies parameter
outside the permitted range
36 Command "S =para": Flag range > do not use last special
Bit-write access to flag in the user program;
flag range above the special flag rectify parameter
37 Command "S =para": Check and rectify actual parameter
Write access to read-only flags
38 Command "S =para": Only output bit can be set;
Input bit set is not permitted rectify parameter
39 Command "R =para": Flag range > do not use last special
Bit-write access to flag range flag in the user program;
above the special flag rectify parameter
3A Command "R =para": Check and rectify parameter
Bit-write access to read-only flag
3B Command "R =para": Check and rectify parameter
Resetting of input bit is not permitted
3C Command "T =para": Flag range > do not use last special
Byte-write access to flag in the user program;
flag range above the special flag rectify parameter
3D Command "T =para": Check and rectify parameter
Byte-write access to read-only flags

2-40 PSS-Range: Error List


F-24

Error no. Description Remedy


3E Command "T =para": Flag range > do not use last special
Word-write access to flag in the user program;
flag range above the special flags rectify parameter
3F Command "T =para": Check and rectify parameter
Word write access to read-only flags
40 Command "I =para": Flag range > do not use last special
Byte-write access to flag in the user program;
flag range above the special flags rectify parameter
41 Command "I =para": Check and rectify parameter
Byte write access to read-only flags
42 Command "I =para": Check and rectify parameter
Incrementing input byte is not
permitted
43 Command "D =para": Flag range > do not use last special
Byte-write access to flag in user program;
flag range above the special flags rectify parameter
44 Command "D =para": Check and rectify parameter
Byte-write access to read-only flags
45 Command "D =para": Check and rectify parameter
Decrementing input byte
is not permitted
46 Command "I =para": Flag range > do not use last special
Word-write access to flag in user program;
flag range above the special flag rectify parameter
47 Command"I =para": Check and rectify parameter
Word-write access to read-only flags
48 Command "I =para": Check and rectify parameter
Incrementing input word
is not permitted
49 Command "D =para": Flag range > do not use last special
Word-write access to flag in user program;
flag range above the special flag rectify parameter
4A Command "D =para": Check and rectify parameter
Word write-access to read-only flags
4B Command "D =para": Check and rectify parameter
Decrementing input word
is not permitted

PSS-Range: Error List 2-41


FS Error Messages F-24

Error no. Description Remedy


4C Command "S =para", "!= =para", Check and rectify parameter
"=N =para": Actual parameter lies
outside the permitted range
4D Command "R =para", Actual Check and rectify pararmeter
parameter lies outside the
permitted range
4F Command "L =para", Check and rectify pararmeter
XW-address on word module lies
outside the permitted range
50 Command "T =para", Check and rectify pararmeter
XW-address on word module lies
outside the permitted range
51 Command "SE =para": Incorrect Check and rectify actual pararmeter
timer address as actual parameter
52 Command "ZR =para": Incorrect Check and rectify actual pararmeter
counter address as actual parameter
53 Command "ZV =para": Check and rectify actual pararmeter
Incorrect counter address
as actual parameter
54 Command "L =para": Check and rectify actual pararmeter
Bit-actual parameter lies outside
the permitted range
55 Command "L =para": Check and rectify bit
Timer address lies outside the
permitted range
56 Command "L =para": Check and rectify bit parameter for
Counter address lies outside the counters
permitted range
57 Command "L =para": Byte actual Check and rectify byte parameter
parameter lies outside
the permitted range
58 Command "L =para": Word actual Check and rectify word parameter
parameter lies outside the
permitted range
59 Command "L =para": Check and rectify word parameter
Counter address lies outside the for counters
permitted range

2-42 PSS-Range: Error List


F-25

Error class F-25 - Indirect addressing error

Error parameter: Flag word in which the indirect address appears


Error location: Block in which the error was detected

Error no. Description Remedy


01 Indirect address of the flag bit lies Rectify flag where the indirect
outside the permitted range address is incorrect
02 Indirect address of the input bit lies Rectify flag where the indirect
outside the permitted range address is incorrect
03 Indirect address of the output bit lies Rectify flag where the indirect
outside the permitted range address is incorrect
04 Indirect address of the timer bit lies Rectify flag where the indirect
outside the permitted range address is incorrect
05 Indirect address of the counter bit Rectify flag where the indirect
lies outside the permitted range address is incorrect
13 Command "SE T(...)": Rectify flag where the indirect
Indirect address of the timer lies address is incorrect
outside the permitted range
16 Command "ZV Z(...)": Rectify flag where the indirect
Indirect address of the counter lies address is incorrect
outside the permitted range
17 Command "ZR Z(...)": Rectify flag where the indirect
Indirect address of the counter lies address is incorrect
outside the permitted range
18 Command "R T(...)": Rectify flag where the indirect
Indirect address of the timer lies address is incorrect
outside the permitted range
19 Command "R Z(...)": Rectify flag where the indirect
Indirect address of the counter lies address is incorrect
outside the permitted range
1A Command "SE T(...)": Rectify flag where the indirect
Indirect address of the timer lies address is incorrect
outside the permitted range

PSS-Range: Error List 2-43


FS Error Messages F-25

Error no. Description Remedy


21 Indirect address of the flag byte lies Rectify flag where the indirect
outside the permitted range address is incorrect
22 Indirect addressed of the input byte Rectify flag where the indirect
ies outside the permitted range address is incorrect
23 Indirect address of the output byte Rectify flag where the indirect
lies outside the permitted range address is incorrect
24 Indirect address of the data Rectify flag where the indirect
byte-word lies outside the address is incorrect
permitted range
31 Indirect address of the flag word Rectify flag where the indirect
lies outside the permitted range address is incorrect
32 Indirect address of the input word Rectify flag where the indirect
lies outside the permitted range address is incorrect
33 Indirect addressed output word Rectify flag where the indirect
lies outside the permitted range address is incorrect
34 Indirect address of the counter Rectify flag where the indirect
word lies outside the address is incorrect
permitted range
36 Command "L XW(...)": Rectify flag where the indirect
Indirect address of XW address is incorrect
(word module) lies outside the
permitted range
50 Command "I MW(...)": Rectify flag word in the
Indirect address of the flag word increment command where
lies outside the permitted range the indirect address is incorrect
51 Command "I AW(...)": Rectify output word in the
Indirect addres of the output word increment command where
lies outside the permitted range the indirect address is incorrect
52 Command "D MW(...)": Rectify flag word in the
Indirect address of the flag word decrement command where
lies outside the permitted range the indirect address is incorrect

2-44 PSS-Range: Error List


F-25

Error no. Description Remedy


53 Command "D AW(...)": Rectify output word in the
Indirect address of the output word decrement command where
lies outside the permitted range the indirect address is incorrect
54 Command "A DB(...)": Rectify data block call up where
Indirect address of the DB lies the indirect address is incorrect
outside the permitted range
55 Command "D MW(...)": Check and rectify parameter
Word-write access to read-only flags
56 Command "I MW(...)": Check and rectify parameter
Word-write access to read-only flag
57 Indirect bit-write access Check and rectify parameter
to read-only flags
58 Indirect byte write access Check and rectify parameter
to read-only flags
59 Indirect word write access to Check and rectify parameter
read-only flags
5A Command "T XW(...)": Rectify access to word module
Indirect address of XW where the indirect address is
(word module) lies outside the incorrect
permitted range

PSS-Range: Error List 2-45


FS Error Messages F-26

Error class F-26 - Block error

Error parameter: Block ID for missing block


Error location: Block which calls up the missing block

Error no. Description Remedy


01 Please contact Pilz;
. Possibly use a new programmng
. Block not loaded device in user program
. (latest PG version)
14

2-46 PSS-Range: Error List


F-27

Error class F-27 - Parameter error

Error parameter: Call-up block


Error location: Block called up

Error no. Description Remedy


01 Formal and actual parameters do Adjust the call-ups to suit the
not match (type, number, sequence) block header.

PSS-Range: Error List 2-47


FS Error Messages F-28

Error class F-28 - Block nesting error

Error location: Block in which the error occurred

Error no. Description Remedy


01 Nesting level exceeded Check block nesting levels
by starting an OB (CAL OB) and reduce the level
03 Nesting level exceeded Check block nesting levels
by starting a PB (CAL PB) and reduce the level
05 Nesting level exceeded Check block nesting levels
by starting a FB (CAL FB) and reduce the level
07 Nesting level exceeded Check block nesting levels
by starting a SB (CAL SB) and reduce the level

2-48 PSS-Range: Error List


F-29

Error class F-29 - Start/Stop FS section through PG

Error no. Description Remedy


01 FS section stopped through PG Message solely for information
02 Internal error: unable to start FS section Please contact Pilz.
through PG
03 Start FS section through PG: invalid Enter correct password
password
04 Internal error: unable to start FS section Please contact Pilz.
through PG
05 Start FS section through PG: FS Switch FS selector switch to RUN.
selector switch at STOP
06 Internal error: unable to start FS section Please contact Pilz.
through PG
07 Start FS section through PG: start Message solely for information
aborted by user
08 Internal error: unable to start FS section Please contact Pilz.
through PG
09 Start FS section through PG: FS section Message solely for information
is already in RUN mode
0A FS section started through PG Message solely for information

PSS-Range: Error List 2-49


FS Error Messages F-70

Error class F-70 - Operating system error (processor A)

Error no. Description Remedy


01 Please contact Pilz
. Major system error
.
.
0D
0E Switch on processor A is not at Restart system
STOP, but an adjacent processor If no remedy helps: change CPU
has registered a STOP
0F Please contact Pilz
. Major system error
.
.
13
14 Message for internal purposes
15 Please contact Pilz
. Major system error
.
.
18
19 CRC is incorrect Transfer program again,
If no remedy helps: change CPU
1A Please contact Pilz
. Major system error
.
.
1F
20 Error in the Use latest PG version
21 programming device
22 Major system error Please contact Pilz

23 Message for internal purposes

2-50 PSS-Range: Error List


F-70

Error no. Description Remedy


24 Major system error Please contact Pilz

25 Message for internal purposes


26 Please contact Pilz
. Major system error
.
.
32
33 Incorrect CRC Transfer program
If no remedy helps: change CPU

40 Please contact Pilz


. Major system error
.
.
42
43 CPUs attempt to call-up Reduce alarm load
different alarm-OBs If no remedy helps: change CPU
44 Major system error Please contact Pilz

46 Internal table has changed Transfer program


If no remedy helps: change CPU
47 Message for internal purposes
48 Please contact Pilz
. Major system error
.
.
63
64 Error on DIF module Change DIF module
65 Please contact Pilz
. Major system error
.
.
71

PSS-Range: Error List 2-51


FS Error Messages F-70

Error no. Description Remedy


72 Too many errors simultaneously Restart PSS
73
. Major system error Please contact Pilz
.
.
7F

2-52 PSS-Range: Error List


F-71

Error class F-71 - Synchronisation error (processor A)

Error parameter: Synchronisation location

Error no. Description Remedy


01 Major system error Please contact Pilz
02

PSS-Range: Error List 2-53


FS Error Messages F-72

Error class F-72 - Error in adjacent CPU (processor A)

Error no. Description Remedy


01 Please contact Pilz
. Major system error
.
.
26
27 Defective CPU Change CPU
28
29 Major system error Please contact Pilz
32

2-54 PSS-Range: Error List


F-73

Error class F-73 - Error reading the PII (processor A)

Error no. Description Remedy


04 PII cannot be determined Increase the number of read
attempts;
If no remedy helps: change input
module
05 PII for DIF cannot be determined Increase the number of read
attempts; reduce interrupt load;
If no remedy helps: change DIF
module
06 PII cannot be determined Increase the number of read
07 attempts;
If no remedy helps: change input
module

PSS-Range: Error List 2-55


FS Error Messages F-74

Error class F-74 - Configuration error (processor A)

Error no. Description Remedy


01 Check contents of the configurator,
. Error in the operating If no remedy helps: use a new
. system or programming device programming device (use latest
06 PG version)
07 Entry in the configurator Rectify basic data in the
is invalid configurator
08 Invalid slot entered in the confi- Enter valid slot in the configurator
gurator for the test pulse module
09 Slot entered in configurator as the Check PSS configuration and adjust,
slot for test pulse module contains or adjust the entry in the configurator
no pulsed outputs to the layout
0A FS user program Download FS user program
is not loaded into PSS
0B Max. number of test pulses in the Rectify the number of test pulses
configurator does not match the in the configurator
number used
0C Two adjacent inputs are being Re-enter the test pulse allocation
tested with the same test pulse in the configurator
0D Highest test pulse number used is Re-enter the number of test pulses
not permitted in the configurator
0E Alarm-OBs configuration Re-enter alarm-OBs in the
is not consecutive configurator
0F Alarm-OB loaded, which Check user program
is not configured
10 Invalid slot number configured for Check PSS configuration and check
alarm configuration the details in the configurator for the
slot for the DIF module
12 Invalid edge configuration, process Check alarm-OB configuration
alarm-OB must be activated with a
rising and falling pulse edge

2-56 PSS-Range: Error List


F-74

Error no. Description Remedy


13 Edge configuration is Check alarm-OB configuration
invalid
14 Check contents of configurator,
. Error in alarm If no remedy helps: contact Pilz;
. configuration or the possibly use new programming
. programming device device
17
18 Min. scan time is greater than the Re-enter the minimum scan time in
max. permitted scan time the configurator
19 Error in the operating Check contents of configurator,
1A system or programming device If no remedy helps: contact Pilz;
possibly use new programming
device
1B Read segments have been Check the read/write segments in
defined on a slot that does not have the configurator
a word module
1C Start address for read Check the read segments for the
segments is too high word module in the configurator
1D Read segments overlap Check the read segments for the
word module in the configurator
1E Segment length is invalid Check the read segments for that
word module in the configurator
1F Read segment extends beyond Check the read segments for that
the module word module in the configurator
20 Alignment algorithm is invalid Check alignment algorithm for that
word module in the configurator
21 Double word read segment lies Check the read segments for that
outside the double word address word module in the configurator
22 Word modules are not Enter word modules in the
in ascending order configurator in ascending order

PSS-Range: Error List 2-57


FS Error Messages F-74

Error no. Description Remedy


23 Alignment point is invalid Check alignment point for the word
module in the configurator
24 A word module has an Check configuration, check read and
invalid slot write segments in the configurator

25 Slots for output segments are not Check read and write segments in
in ascending order the configurator
26 Output segments have been Check read and write segments in
defined on a slot that has no the configurator
word module
27 Start address for output Check output segments for word
segments is too high module in the configurator
28 Output segments overlap Check output segments for word
module in the configurator
29 Segment length is invalid Check output segments for word
module in the configurator
30 Output segment extends Check output segments for word
beyond the module module in the configurator
31 Double word output segment lies Check output segments for word
outside the double word address module in the configurator
32 Word modules are Enter the word modules in
not in ascending order configurator in ascending order
33 Output point is invalid Check output point for the word
module in the configurator
34 Both DI and DIF inputs tested with Check test pulse allocation
the same test pulse in the configurator
35 More than 2 DIF in the Check configuration, change the
set layout configuration configuration in the configurator
36 Test module entered Check configuration or test pulse
but pulse number is FF allocation in the configurator
37 Program cannot be run on this PSS Use correct CPU module

2-58 PSS-Range: Error List


F-74

Error no. Description Remedy


38 Please contact Pilz;
. Selective shutdown possibly use new programming
. configuration error device (use latest version)
47
48 A module is not supported by the Change CPU module
operating system
49 Please contact Pilz;
. Selective shutdown possibly use new programming
. configuration error device (use latest version)
4B

PSS-Range: Error List 2-59


FS Error Messages F-75

Error class F-75 - Programming device error (processor A)

Error no. Description Remedy


01 Please contact Pilz;
. possibly use new programming
. Programming device error device (use latest version)
.
04

2-60 PSS-Range: Error List


F-76

Error class F-76 - Compiler error messages (processor A)

Error parameter: Line number


Error location: Block

Error no. Description Remedy


01 Programming device error Please contact Pilz;
24 possibly use new programming
7F device (use latest version)

PSS-Range: Error List 2-61


FS Error Messages F-77

Error class F-77 - Program load error (processor A)

Error no. Description Remedy


01 Too many blocks have been loaded Reduce blocks to a maximum of 511
02 PG communication error Reload the user program into the
03 PSS, remove the communication
error: If no remedy helps: contact
Pilz; possibly use new programming
device
04 User program damaged Reload the user program into the
PSS, remove the communication
error: If no remedy helps: contact
Pilz; possibly use new programming
device
05 PG communication error Reload the user program into the
06 PSS, remove the communication
error: If no remedy helps: contact
Pilz; possibly use new programming
device
07 Message for internal purposes
08 Memory for the Clear memory (Flash-EPROM),
application program is full reload the user program into
the PSS. If no remedy helps: reduce
the size of the application program
09 PSS program has not Only load the program created
been loaded using the programming device for
the PSS
0A PG communication error Reload the user program into the
PSS, remove the communication
error: If no remedy helps: contact
Pilz; possibly use new programming
device

2-62 PSS-Range: Error List


F-77

Error no. Description Remedy


0B Approved block is defective Obtain block from original disk,
0C re-link program and transfer
0D DB 002 does not have Reload the user program into the
write-protection PSS, remove the communication
error: If no remedy helps: contact
Pilz; possibly use new programming
device

PSS-Range: Error List 2-63


FS Error Messages F-78

Error class F-78 - Program link error (processor A)

Error parameter: Block

Error no. Description Remedy


01 Clear user program,
. Re-load user program into the
. Link error PSS. If no remedy helps, contact
. . Pilz; change CPU or programming
device
03

2-64 PSS-Range: Error List


F-79

Error class F-79 - Error in the process image of outputs system error
(processor A)

Error no. Description Remedy


01 Please contact Pilz.
. Major system error
.
.
04

PSS-Range: Error List 2-65


FS Error Messages F-7A

Error class F-7A - System error (processor A)

Error no. Description Remedy


01 Please contact Pilz
. Major system
. error
.
07

2-66 PSS-Range: Error List


F-80

Error class F-80 - Fatal system error (processor A)

Error parameter: Adjacent error number

Error no. Description Remedy


01 Please contact Pilz.
. Major system error
.
.
04

PSS-Range: Error List 2-67


FS Error Messages F-81

Error class F-81 - Operating system call up error

Error no. Description Remedy


01 Too many test slices set Enter max. 99 test slices in DB 003,
DW 220
02 Alignment algorithm: (SB 255, Correct the slot number in DB 003
FUNK 21); Slot number is invalid
03 Alignment algorithm: (SB 255, Check configuration;
FUNK 21); No word module on slot Correct the slot number in DB 003
04 Alignment algorithm: (SB 255, Correct match segment number
FUNK 21); Segment number is in DB 003
invalid
05 Alignment algorithm (SB 255, Correct alignment algorithm number
FUNK 21): Alignment algorithm in DB 003
number is invalid
06 Alignment algorithm (SB 255, Correct match segment number
FUNK 21): Alignment segment in DB 003
does not exist
07 Called up SB 255 with Check function number
invalid function
08 Read segment (SB 255, FUNK 25): Correct read segment number in
Segment number is invalid DB 003
09 (SB 255, FUNK 25): Alignment Correct match segment number
segment does not exist in DB 003
0A Read segment (SB 255, FUNK 25): Correct read segment number in
Segment number is invalid DB 003
0B (SB 255, FUNK 25): Word module Correct slot number in DB003
not on slot entered
0C Write segment (SB 255, FUNK 23): Correct write segment number in
Segment number is invalid DB 003
0D Write segment (SB 255, FUNK 23): Correct write segment number in
Write segment does not exist DB 003
0E Write segment (SB 255, FUNK 23): Correct slot number in DB 003
Slot number is invalid
0F (SB 255, FUNK 23): Word module Correct slot number in DB 003
not on slot entered

2-68 PSS-Range: Error List


F-81

Error no. Description Remedy


18 Invalid start address for CRC- Correct input parameter STRT
calculation in SB 001
19 Invalid end address for CRC- Choose the address range for CRC-
calculation in SB 001 checksum so that the last value is in
the permitted address range
1A ID-Number for CRC-calculation
is invalid
1D Call SB 255, FUNK 100, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
1E Call SB 255, FUNK 100: Check signal groups
Selected signal group not available
1F Call SB 255, FUNK 100: Deactivate the signal group,
Selected signal group then acknowledge with FUNK = 100
not deactivated yet
20 Call SB 255, FUNK 100: Run time Reduce run time for deadman timer
for deadman timer is too long
21 Call SB 255, FUNK 101, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
22 Call SB 255, FUNK 101: Check signal groups
Selected signal group not available
23 Call SB 255, FUNK 102, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
24 Call SB 255, FUNK 102: Check signal groups
Selected signal group not available
25 Call SB 255, FUNK 102: Deactivate the signal groups,
Selected signal group then acknowledge with FUNK = 100
not yet deactivated
27 Call SB 255, FUNK 103, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
28 Call SB 255, FUNK 103: Check configuration or correct the
No module on slot entered slot number in DB 003
29 Call SB 255, FUNK 104, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function

PSS-Range: Error List 2-69


FS Error Messages F-81

Error no. Description Remedy


2A Call SB 255, FUNK 104: Check configuration or correct entry
No module on slot entered in DB 003
2B Call SB 255, FUNK 104: Check configuration or correct entry
Word module not on slot entered in DB 003
2C Call SB 255, FUNK 104: Check configuration or read/write
Segment has not been defined segment in DB 003
2D Call SB 255, FUNK 105, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
2E Call SB 255, FUNK 105, Do not carry out reactivation
called up in alarm-OB with FUNK 105 in alarm-OB
2F Call SB 255, FUNK 106, but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
31 Call SB 255, FUNK 106, Do not carry out reactivation
Called up in alarm-OB with FUNK 106 in alarm-OB
32 Call SB 255, FUNK 106: Remove call up from OB120
Called up in OB 120
33 Call SB 255, FUNK 106, although Correct user program
reactivation is already active
34 Call SB 255, FUNK 106: Check signal groups
Selected signal group not available
35 Call SB 255, FUNK 106: Only deactivated signal groups can
Selected signal group has not be reactivated, check signal
been deactivated groups
36 Call SB 255, FUNK 106: Check user program,
Reactivation although signal group and if required reactivate all
type 0 is not to be reactivated signal groups simultaneously
37 Call SB 255, FUNK 106: Check user program,
Reactivating a module that and if required reactivate all
has been shut down, pulsed signal groups simultaneously
inputs, signal group type 1 or
type 2 on faulty module

2-70 PSS-Range: Error List


F-81

Error no. Description Remedy


39 Call SB 255, FUNK 107: but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
Error class Error no. Description Remedy
F-81
3A Call SB 255, FUNK 107: Reactivation error acknowledgement
Called up in alarm-OB do not carry out with FUNK 107 in
an alarm-OB
3B Call SB 255, FUNK 107: Reactivation error acknowledgement
Although reactivation is not active carry out only after a reactivation
error
3C Call SB 255, FUNK 107: Reactivation error acknowledgement
Although no reactivation carry out only after a reactivation
error is present error
3E Call SB 255, FUNK 108: but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
3F Call SB 255, FUNK 108: Reactivation acknowledgement
Called up in alarm-OB should not be carried out with
FUNK 108 in alarm-OB
40 Call SB 255, FUNK 108: Reactivation acknowledgement
Although reactivation is not active should only be carried out once
reactivation is complete
41 Call SB 255, FUNK 108: Only acknowledge reactivation
Reactivation error if a reactivation error has not
occurred
42 Call SB 255, FUNK 108: Carry out reactivation and then
Reactivation acknowledgement acknowledge
although reactivation not complete
44 Call SB 255, FUNK 109: but Set selective shutdown in the
selective shutdown is not defined configurator or correct the function
45 Call SB 255, FUNK 109: Check signal group number
Signal group number is invalid and correct in DB 003
46 Call SB 255, FUNK 109: Correct the reaction type in DB 003
reaction type selected is invalid

PSS-Range: Error List 2-71


FS Error Messages F-81

Error no. Description Remedy


47 Call SB 255, FUNK 109: Reaction type of the signal group
Deactivation interrupted for the 2nd deactivation must be
as the reaction type smaller than that for the 1st,
is too large change reaction type in DB 003
49 User interface: Check configuration DB
Config. DB too short (DB no. must appear in DB 003)
4A User interface: Check send DB
Send DB too short (DB no. must appear in DB 003)
4B User interface: Check receive DB
Receive DB too short (DB no. must appear in DB 003)
4C Call SB 255, FUNK 103: Check configuration, adjust
Word module is on the parameters; FUNK 103 only for bit
slot entered modules
4D Call SB 255, FUNK 104: Check user program, only
Call-up is invalid call-up parameters 0 ... 5 are
permitted (see DB 003/DW 201)
4E Reactivation prevents self-check, Once reactivation is complete,
reactivation is not acknowledged acknowledge using FUNK 108
4F Error in stated block: Correct enable parameters
Call SB 255, FUNK 111, invalid
I/O-Group entered
50 Error in stated block: Calls of SB 255, FUNK 111 should
Call SB 255, FUNK 111, but be separate in terms of time. The
previous call not yet processed time offset should be at least one
cycle.
52 Error in stated block: Correct enable parameters
Call SB 255, FUNK 115, invalid
I/O-Group entered
53 Error in stated block: Calls of SB 255, FUNK 111 should
Call SB 255, FUNK 115, but be separate in terms of time. The
previous call not yet processed time offset should be at least one
cycle.

2-72 PSS-Range: Error List


F-81

Error no. Description Remedy


55 Error in stated block: Correct enable parameters stated in
Call SB255, FUNK 118, invalid enable code
parameters 0 = DB-Number (target)
1 = Device Address (target)
The code is shown on the error stack
display on the PG.
56 Error in stated block: Correct enable parameters stated in
Call SB255, FUNK 119, invalid enable code
parameters 0 = DB-Number (source)
1 = Device Adresse (target)
3 = Start-DW (source)
4 = Number of DWs
The code is shown on the error stack
display on the PG.
57 Error in stated block: 1.) Check enable parameter “DB-
Call SB255, FUNK 119, source DB not number”
available 2.) Check whether DB is available in the
project
58 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
119, source DB too short number”
2.) Check length of DB
59 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “Device
119, Master-LD has no write access to address”
the stated device 2.) Check the configuration; the Master-
LD must have write access to the I/O-
Group containing the stated device
5A Error in stated block: Call SB255, FUNK Correct enable parameters stated in
122, invalid enable parameters code
0 = DB-Number (source)
1 = Device Address (target)
The code is shown on the error stack
display on the PG.

PSS-Range: Error List 2-73


FS Error Messages F-81

Error no. Description Remedy


5B Error in stated block: Call SB255, FUNK Correct enable parameters stated in
123, invalid enable parameters code
0 = DB-Number (source)
1 = Device Adresse (source)
2 = DB-Number (target)
3 = Start-DW (target)
4 = Number of DWs
The code is shown on the error stack
display on the PG.
5C Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
123, target DB not available number (target)”
2.) Check whether DB is available in the
project
5D Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
123, target DB too short number (target)”
2.) Check length of DB
5E Error in stated block: Call SB255, FUNK Lift write protection on target DB
123, target DB is Read-Only

5F Error in stated block: Call SB255, FUNK 1.) Check enable parameter “Device
123, Master-LD has no read access to address”
the stated device 2.) Check the configuration; the Master-
LD must have read access to the I/O-
Group containing the stated device
60 Error in stated block: Call SB255, FUNK Correct enable parameters stated in
124, invalid enable parameters code
0 = Domain Number (source)
1 = Device Adresse (source)
The code is shown on the error stack
display on the PG.

2-74 PSS-Range: Error List


F-81

Error no. Description Remedy


61 Error in stated block: Call SB255, FUNK Correct enable parameters stated in
127, invalid enable parameters code
0 = DB-Number (source)
2 = DB-Number (target)
3 = Start-DW (target)
4 = Number of DWs
The code is shown on the error stack
display on the PG.
62 Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
127 not permitted 127 may only be called in OB131 of the
Slave-LD
63 Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
127, DB-Number (source) does not (source)”
match the DB received
64 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
127, target DB not available number (target)”
2.) Check whether DB is available in the
project
65 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
127, target DB too short number (target)”
2.) Check length of DB
66 Error in stated block: Call SB255, FUNK Lift write protection on target DB
127, target DB is Read-Only
68 Error in stated block: Call SB255, FUNK Correct enable parameters
131, invalid DB-Number

69 Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
131 not permitted 131 may only be called in OB131 of the
Slave-LD
6A Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
131, DB-Number (source) does not (source)”
match the DB received

PSS-Range: Error List 2-75


FS Error Messages F-81

Error no. Description Remedy


6B Error in stated block: Call SB255, FUNK Correct enable parameters
135, invalid DB-Number
6C Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
135 not permitted 135 may only be called in OB131 of the
Slave-LD
6D Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
135, DB-Number (source) does not (source)”
match the DB received
6E Error in stated block: Call SB255, FUNK Correct enable parameters stated in
139, invalid enable parameters code
0 = DB-Number (source)
3 = Start-DW (source)
4 = Number of DWs
The code is shown on the error stack
display on the PG.
6F Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
139 not permitted 139 may only be called in OB132 of the
Slave-LD
70 Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
139, DB-Number (source) does not (source)”
match the DB received

71 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
139, source DB not available number (source)”
2.) Check whether DB is available in the
project
72 Error in stated block: Call SB255, FUNK 1.) Check enable parameter “DB-
139, source DB too short number (source)”
2.) Check length of DB
74 Error in stated block: Call SB255, FUNK Check enable parameters
143, invalid DB-Number

2-76 PSS-Range: Error List


F-81

Error no. Description Remedy


75 Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
143 not permitted 143 may only be called in OB132 of the
Slave-LD
76 Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
143, DB-Number (source) does not (source)”
match the DB received
77 Error in stated block: Call SB255, FUNK Correct enable parameters
147, invalid DB-Number
78 Error in stated block: Call SB255, FUNK Amend programming; SB255, FUNK
147 not permitted 147 may only be called in OB132 of the
Slave-LD
79 Error in stated block: Call SB255, FUNK Check enable parameter “DB-number
147, DB-Number (source) does not (source)”
match the DB received
7A Error in stated block: Call SB255, FUNK Correct enable parameters
02, invalid slot
7B Error in stated block: Call SB255, FUNK 1.) Check enable parameters
02, slot is unoccupied 2.) Amend configuration
7C Error in stated block: Call SB255, FUNK In the enable parameters, a slot has
02, power-up test cannot be deactivated been entered that contains no outputs
on which the power-up test can be
deactivated.

PSS-Range: Error List 2-77


FS Error Messages F-82

Error class F-82 - Test pulse error (processor A)

Error parameter: Pulse number coded bit by bit

Error no. Description Remedy


01 1.) Check supply voltage to the
. module (voltage interrupt?)
2.) Does the test pulse wiring
. Error on PSS (1) DIO T match the allocation in the
configurator?
3.) Short circuit at the output
. or to 0 V or 24 V?
4.) Short circuits at the inputs
or test pulse wiring?
03 If no remedy helps: change module.

2-78 PSS-Range: Error List


F-83

Error class F-83 - Debug error (processor A)

Error no. Description Remedy


01 Please contact Pilz
.
. Debug error
.
7F

PSS-Range: Error List 2-79


FS Error Messages F-84

Error class F-84 - Word module match error (processor A)

Error parameter: High byte: Slot number


Low byte: Number of read segments

Error no. Description Remedy


01 1.) Tolerance set is too low
. Error on word module 2.) Incorrect alignment algorithm
. (e.g. match instead of min.- max.)
. if there is no error in the
0E configuration: change module

2-80 PSS-Range: Error List


F-90

Error class F-90 - Operating system error (processor B)

Error no. Description Remedy


01 Please contact Pilz
. Major system error
.
.
10
11 Switch on processor B is not at Restart system
STOP, but an adjacent processor If no remedy helps: change CPU
has registered a STOP
12 Please contact Pilz
. Major system error
.
.
20
21 Internal table error Reload program into the PSS,
22 If no remedy helps: contact Pilz
25 Please contact Pilz
. Major system error
.
.
33
34 Message for internal purposes
35 Reload program into the PSS,
. Internal table error If no remedy helps: contact Pilz
.
.
37
38 Please contact Pilz
. Major system error
.
.
7C

PSS-Range: Error List 2-81


FS Error Messages F-91

Error class F-91 - Synchronisation error (processor B)

Error parameter: Synchronisation location

Error no. Description Remedy


00 Error within the operating Please contact Pilz
system

2-82 PSS-Range: Error List


F-92

Error class F-92 - Error in adjacent CPU (processor B)

Error no. Description Remedy


00 Please contact Pilz
. Major system error
.
.
36

PSS-Range: Error List 2-83


FS Error Messages F-93

Error class F-93 - Error reading the PII (processor B)

Error no. Description Remedy


00 PII cannot be Increase number of read attempts
determined If no remedy helps: change input
module
01 PII for DIF cannot be Increase number of read attempts;
determined reduce interrupt load
If no remedy helps: change DIF
module
04 PII cannot be Increase number of read attempts
05 determined If no remedy helps: change input
module
06 PII for DIF cannot be Increase number of read attempts;
determined reduce interrupt load
If no remedy helps: change DIF
module

2-84 PSS-Range: Error List


F-94

Error class F-94 - Configuration error

Error no. Description Remedy


01 Check contents of the configurator
. Programming device error If no remedy helps: contact Pilz.
. possibly use new programming
. device (use latest PG version)
03
04 Memory range for read/write Reduce the number of read/write
DBs is full data blocks
05 Programming device error Check contents of the configurator
06 If no remedy helps: contact Pilz.
possibly use new programming
device (use latest PG version)
07 Invalid slot has been entered in the Enter valid slot in the
configurator for test pulse module configurator
08 Slot entered for the test output Check PSS configuration and
module contains no pulsed adjust or amend the entry in the
outputs configurator to suit the configuration
09 FS application program Download user program into
has not been loaded PSS
0A Max. number of test pulses in the Correct the number of test pulses
configurator does not correspond in the configurator
with those used
0B Two adjacent inputs are tested Correct the test pulse allocation in
with the same test pulse the configurator
0C Highest test pulse number used Correct the test pulse allocation in
is not permitted the configurator
0D Configuration of alarm- Enter alarm-OBs in the configurator
OB is not consecutive consecutively

PSS-Range: Error List 2-85


FS Error Messages F-94

Error no. Description Remedy


0E Alarm-OB has been loaded Check user program
which has not been configured If no remedy helps: contact Pilz;
possibly use new programming
device
0F Invalid slot number has been Check PSS configuration,
entered for the alarm configuration check the slot for the PSS DIF
in the configurator
10 Slot entered for the DIF Check PSS configuration,
in the configurator does check the slot for the PSS DIF
not contain a DIF module in the configurator
11 Edge configuration is invalid, Check the configuration for the
process alarm OB must be alarm OBs
activated with a rising and falling
pulse edge
12 Invalid edge configuration Check the configuration for the
alarm OBs
13 Alarm configuration error Check contents of configurator
. If no remedy helps: contact Pilz;
. possibly use new programming
. device
16
17 Min. scan time is greater than the Correct minimum scan time in the
max. permitted scan time configurator

18 Programming device error Check contents of configurator,


19 If no remedy helps: contact Pilz;
possibly use new programming
device
1A Read segments defined for a slot Check read segments in the
on which a word module is not configurator
located
1B Start address for read Check read segment for the word
segments is too large module in the configurator

2-86 PSS-Range: Error List


F-94

Error no. Description Remedy


1C Read segments overlap Check read segment for the word
module in the configurator
1D Segment length is invalid Check read segment for the word
module in the configurator
1E Write segment extends Check read segment for the word
beyond the module module in the configurator
1F Alignment algorithm is invalid Check alignment algorithm for the
word module in the configurator
20 Double word read segment begins Check read segments for
with an uneven (odd) address word modules
21 Word modules are not Enter word modules in ascending
in ascending order order in the configurator
22 Alignment point is invalid Check alignment point for the
word module in the configurator
23 Slot for the word module Check configuration, check read and
is invalid write segments in the configurator
24 Slots for the write segments are Check write segments in the
not in ascending order configurator
25 Write segments have been Check write segments in the
defined on a slot that has no configurator
word module
26 Start address for read Check write segments for the word
segments is too large module in the configurator
27 Write segments overlap Check write segments for the word
module in the configurator
28 Segment length is invalid Check write segments for the word
module in the configurator
29 Write segment extends Check write segments for the word
beyond the module modules in the configurator
2A Double-word write segment lies Check write segment for the word
outside the double-word address module in the configurator

PSS-Range: Error List 2-87


FS Error Messages F-94

Error no. Description Remedy


2B Word modules have not Enter the word modules in the
been entered in ascending order configurator in ascending order
2C Output time point is invalid Check output time point for the word
module in the configurator
2D The same pulse is testing Check test pulse allocation in the
the DI and DIF inputs configurator
2E More than 2 DIF in the Check configuration, amend set
set layout layout in the configurator
2F Pulse module entered, Check configuration or test pulse
but pulse number = FF allocation in the configurator
30 Operating system Use correct PSS CPU,
version is invalid program cannot be executed using
this PSS.
31 Check configuration
. Error in selective If no remedy helps: contact Pilz
. shutdown configuration support; possibly use new
. programming device
(use latest PG version)
49

2-88 PSS-Range: Error List


F-96

Error class F-96 - Compiler error messages (processor B)

Error parameter: Line number


Error location: Block

Error no. Description Remedy


01 Please contact Pilz; possibly
. use new programming device
. Programming device error (use latest PG version)
.
0D

PSS-Range: Error List 2-89


FS Error Messages F-97

Error class F-97 - Program load error (processor B)

Error no. Description Remedy


01 Programming device error Please contact Pilz; possibly
02 use new programming device
(use latest PG version)
03 Too many blocks have Reduce the number of blocks to a
been loaded maximum of 511
04 Memory range for Clear the memory (Flash-EPROM),
application program is full Transfer user program again
If no remedy helps: reduce the
size of the user program
05 Faults/interference Reload user program into
affecting the download the PSS, rectify error
cable If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)
06 P10 block was loaded To program the PSS only use a
programming device suitable for
the PSS (not a P10 PG)
07 Programming device error Please contact Pilz; possibly
08 use a new programming device
(use latest PG version)
09 Configuration error See additional error messages in the
error stack
0A Programming device error Please contact Pilz; possibly
use a new programming device
(use latest PG version)
0B Program error See error stack

2-90 PSS-Range: Error List


F-97

Error no. Description Remedy


0C Major system error Please contact Pilz; possibly use
0D new programming device
(use latest PG version)
0E Program error See error stack
10 An approved block Obtain the block from the original,
11 is defective disk, relink the program and
transfer to PSS
12 Error in the programming device Please contact Pilz; possibly use
0D new programming device
(use latest PG version)

PSS-Range: Error List 2-91


FS Error Messages F-98

Error class F-98 - Program link error (processor B)

Error parameter: Block

Error no. Description Remedy


01 Clear user program,
. Reload user program into the PSS
If no remedy helps: contact Pilz;
. Link error possibly use new CPU module
or new programming device
.

03

2-92 PSS-Range: Error List


F-99

Error class F-99 - Error in process image of outputs (processor B)

Error no. Description Remedy


01 Please contact Pilz
. Major system error
.
.
09

PSS-Range: Error List 2-93


FS Error Messages F-A2

Error class F-A2 - Test pulse error (processor B)

Error parameter: Pulse number coded bit by bit

Error no. Description Remedy


01 1.) Check supply voltage to the
module (voltage interrupt?)
. 2.) Does the test pulse wiring
Error on PSS (1) DIO T match the allocation in the
. configurator?
3.) Short circuit at the outputs
or to 0 V or 24 V?
. 4.) Short circuits at the inputs or
the test pulse wiring?
03 If no remedy helps: change module

2-94 PSS-Range: Error List


F-A3

Error class F-A3 - Debug error (processor B)

Error no. Description Remedy


01 Debug error Please contact Pilz.

PSS-Range: Error List 2-95


FS Error Messages F-A4

Error class F-A4 - Word module match error (processor B)

Error parameter: High byte: Slot number


Low byte: Number of read segments

Error no. Description Remedy


01 1.) Tolerance set is too low
. Error on word module 2.) Incorrect alignment algorithm
. (e.g. match instead of min.- max.)
. if there is no error in the
0D configuration: change module

2-96 PSS-Range: Error List


F-B0

Error class F-B0 - Operating system error (processor C)

Error no. Description Remedy


01 Please contact Pilz
. Major system error
.
.
17
18 Switch on processor C is not at Restart system
STOP, but an adjacent processor If no remedy helps: change CPU
has registered a STOP
19 Please contact Pilz
. Major system error
.
.
1C
1D Message for internal purposes
1E Please contact Pilz
. Major system error
.
.
26
27 Message for internal purposes
28 Please contact Pilz
. Major system error
.
.
30
31 Block not available Reload program into PSS
If no remedy helps: change CPU
32 Please contact Pilz
. Major system error
.
.
5D

PSS-Range: Error List 2-97


FS Error Messages F-B1

Error class F-B1 - Synchronisation error (processor C)

Error parameter: Synchronisation location

Error no. Description Remedy


00 Please contact Pilz.
.
. Major system error
.
2C

2-98 PSS-Range: Error List


F-B2

Error class F-B2 - Error in adjacent CPU (processor C)

Error no. Description Remedy


00 Please contact Pilz.
.
. Major system error
.
06
07 Please contact Pilz.
.
. Major system error
.
19
1A Error on word module Change word module
1C Please contact Pilz.
.
. Major system error
.
20
21 Cause of the alarm Alarms must appear for a
cannot be determined minimum of 1.5 ms
22 Major system error Please contact Pilz.
23

PSS-Range: Error List 2-99


FS Error Messages F-B3

Error class F-B3 - Error reading the PII

Error no. Description Remedy


00 PII cannot be determined Increase number of read attempts;
If no remedy helps: change input
module
02 PII for DIF cannot be determined Increase number of read attempts;
If no remedy helps: change DIF
module
05 Test time for DI module is too short Increase test time in the configurator;
06 If no remedy helps: contact Pilz
0B Major system error Please contact Pilz.

32 PII cannot be determined Increase rnumber of read attempts;


33 If no remedy helps: change input
module
34 PII for DIF cannot be determined Increase number of read attempts;
If no remedy helps: change DIF
module

2-100 PSS-Range: Error List


F-B4

Error class F-B4 - Configuration error (processor C)

Error no. Description Remedy


01 Major system error Please contact Pilz.
02
03 Check contents of the configurator,
. Programming device If no remedy helps: contact Pilz;
. error possibly use new programming
. device (use latest PG version)
08
09 Too many read/write Reduce the number of read/write-
DBs have been loaded DBs
0A Check contents of the configurator,
Programming device If no remedy helps: contact Pilz;
error possibly use new programming
device (use latest PG version)
0B Input in the configurator is invalid Check contents of the configurator
0C Min. scan time is greater Correct scan time in the configurator
than the max. scan time
0D Check contents of the configurator,
. Programming device If no remedy helps: contact Pilz;
. error possibly use new programming
. device (use latest PG version)
17
18 Incorrect CRC checksum Transfer program again
19 Programming device error Check contents of the configurator,
(alarm-OB is missing) If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)

PSS-Range: Error List 2-101


FS Error Messages F-B4

Error no. Description Remedy


1A DIF has been Check contents of the configurator,
1B configured incorrectly check user program
1C Alarm-OB has been configured for a Check the configuration for the
slot that contains no DIF alarm-OBs and the layout
1D More alarm-OBs configured than Check the configuration for the
inputs on DIF alarm-OBs
1E Edge configuration is invalid Check the configuration for the
alarm-OBs
1F Alarm configuration is not entered Enter the slots for alarm processing
in ascending order in the configurator in ascending
order
20 Slot number for the Check the PSS configuration, check
alarm configuration is invalid the slots defined for the DIF in the
configurator
21 Alarm-OBs are not Enter alarm-OBs in the configurator
configured consecutively consecutively
22 Alarm-OB loaded which Check user program
was not configured
23 Slot entered in the configurator for Enter a slot in the configurator that
the pulse module is invalid is valid
24 Pulse module not in the Check the PSS configuration and
slot entered in the configurator adjust or amend the entry in the
configurator to match the
configuration
25 Number for the highest Correct the number of the test pulse
test pulse used is invalid in the configurator
26 Highest test pulse used does not Correct the entry for the test pulse
match the highest test pulse number in the configurator
entered in the configurator
27 Two adjacent inputs are tested with Correct the test pulse allocation in
the same test pulse the configurator
28 Word module is not on the slot Check configuration and enter the
entered in the configurator slot number correctly in the
configurator

2-102 PSS-Range: Error List


F-B4

Error no. Description Remedy


29 Slot number for the word module Enter the slot number correctly in
is invalid the configurator

2A Slots for the read segments are not Check read segments in the
in ascending order configurator

2B Read segment length is too long Correct the read segment length in
the configurator (1 or 2 words)
2C Address range for word Check address range in the
module exceeded configurator (max. offset + segment
length)
2D Segment with 2 words is not at a Change offset in the configurator,
double word address the offset must be divisible by 4
2E Read segments overlap Check read segments in the
configurator
2F Alignment algorithm is invalid Check alignment algorithm in the
configurator
30 Compare alignment algorithm, but Set tolerance to 0 in the configurator
but the tolerance does not = 0
31 Read-in point is invalid Correct read-in point in the
configurator
32 Write segment for a slot has been Check read segments in the
defined, but no word module configurator
on the slot
33 Slot number for the Check write segment in the
word module is invalid configurator
34 Write segments are not Enter write segments in the
in ascending order configurator in ascending order
35 Length of the write is Correct length of the write segments
segment is too long in the configurator (1 or 2 words)
36 Address range for the Correct address range (max. offset
word modules exceeded + segment length) in the configurator
37 Segment with 2 words Change the offset in the configurator,
starts with an unequal address offset must be divisible 4
38 Write segments overlap Check write segments in the
configurator

PSS-Range: Error List 2-103


FS Error Messages F-B4

Error no. Description Remedy


39 Output point is invalid Correct the output point in the
configurator
3B FS application program Reload the FS user program
3C is not loaded
3D A pulse is testing DI and Check the test pulse allocation
DIF inputs configurator
3E More than 2 DIF modules Check configurator, amend the set
in the set layout configuration in the configurator
3F Pulse module entered, Check configuration or test pulse
but pulse number = FF allocation in the configurator
40 Operating system Use correct CPU-module,
41 version is invalid program cannot be run on this PSS
42 Check configuration,
. Error in the configuration If no remedy helps: contact Pilz;
. for selective shutdown possibly use new programming
. device (use latest PG version)
4E
4F Operating system error Change PSS CPU
50 DO outputs have not been Check configuration
allocated a reaction type ³ 12 If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)
51 Selective shutdown DB Check configuration
is not read-only If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)

2-104 PSS-Range: Error List


F-B6

Error class F-B6 - Compiler error messages (processor C)

Error parameter: Line number


Error location: Block

Error no. Description Remedy


01 Programming device error Please contact Pilz.
. Possibly use new programming
. device (use latest PG version)
.
27

PSS-Range: Error List 2-105


FS Error Messages F-B7

Error class F-B7 - Program load error (processor C)

Error no. Description Remedy


01 Communication/transfer Reload user program and
error on the programming transfer to the PSS
. device or system error If no remedy helps: contact Pilz;
. possibly use new programming
. device (use latest PG version)
04
05 Communication/transfer Reload user program and
error on the programming transfer to the PSS
device If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)
06 P 10 block was loaded To program the PSS, only use a
programming device suitable for
a PSS (not P10 PG)
07 Programming device error Reload user program and
transfer to the PSS
If no remedy helps: contact Pilz;
possibly use new programming
device (use latest PG version)
08 Memory range for Clear memory (Flash-EPROM) ,
application program is full reload user program
If no remedy helps: reduce the size of
the user program
09 Too many blocks have Reduce the number of blocks to max.
been loaded 511

2-106 PSS-Range: Error List


F-B7

Error no. Description Remedy


0A PG transfer error Reload user program and
. transfer to the PSS
. If no remedy helps: contact Pilz;
. possibly use new programming
0E device (use latest PG version)
0F Adjacent CPU has detected an error See error stack
10 Memory range for user program Clear memory (Flash-EPROM) ,
is full reload user program
If no remedy helps: reduce the size of
the user program
11 Approved block is defective Obtain the block from the original
12 disk, relink and transfer to the PSS
13 DB002 is not read only Ensure DB 002 is read only

PSS-Range: Error List 2-107


FS Error Messages F-B9

Error class F-B9 - Error in the PIO system error (processor C)

Error no. Description Remedy


00 Please contact Pilz
. Major system error
.
.
07

2-108 PSS-Range: Error List


F-C2

Error class F-C2 - Test pulse error (processor C)

Error parameter: Pulse number coded bit by bit

Error no. Description Remedy


01 1.) Check supply voltage to the
module (voltage interrupt?)
2.) Does the test pulse wiring
. Error on PSS (1) DIO T match the allocation in the
configurator?
. 3.) Short circuit at the outputs
or to 0 V or 24 V?
. 4.) Short circuits at the inputs
or the test pulse wiring?
03 If no remedy helps: change module

PSS-Range: Error List 2-109


FS Error Messages F-C4

Error class F-C4 - Word module match error (processor C)

Error parameter: High byte: Slot number


Low byte: Number of read segments

Error no. Description Remedy


01 1.)Tolerance has been set too low
. Word module error 2.) Incorrect alignment algorithm
. (e.g. match instead min.- max.)
. if there are no errors in the
0D configuration: change the module

2-110 PSS-Range: Error List


F-D0

Error class F-D0 - Information on selective shutdown

Error parameter: Reaction type for deactivation


Error location: Signal group number

Error no. Description Remedy


01 Signal group deactivated, For infomation only
error or deadman timer has elapsed
02 Deadman timer has elapsed For infomation only
03 Error timer elapsed For infomation only
04 Signal group has been For infomation only
deactivated by the user
05 Signal group is to be deactivated For infomation only
with the same reaction type
06 Signal group has been For infomation only
deactivated by the user
07 Error timer for signal For infomation only
group is disabled

PSS-Range: Error List 2-111


FS Error Messages F-D1

Error class F-D1 - Selective shutdown acknowledgement error

Error parameter: Signal group number


Error location: Deactivation-OB

Error no. Description Remedy


01 Acknowledgement error Acknowledge deactivation in a
during deactivation deactivation-OB

2-112 PSS-Range: Error List


F-D6

Error class F-D6 - SafetyBUS p bus interface

Error parameter: Device Address, Item (not on all errors)


Error location: Block (not on all errors)

Error no. Description Remedy


00 SafetyBUS p: PIO cannot be written to Restart PSS
the decentralised outputs If message appears regularly: increase
FS and/or ST block run time, reduce
bus load.
If no remedy helps: contact Pilz.
01 SafetyBUS p: internal error Please contact Pilz.
02 SafetyBUS p: decentralised inputs Restart PSS
unable to read PII If message appears regularly: increase
FS and/or ST block run time, reduce
bus load.
If no remedy helps: contact Pilz.
03 SafetyBUS p, error in stated block: the 1.) Reduce the number of changes in
command L PB cannot be executed the input signal (possibly interference
on the inputs)
2.) Reduce bus load
If no remedy helps: change CPU
module/compact PSS.
04 SafetyBUS p, error in stated block: the 1.) Reduce the number of changes in
command L PW cannot be executed the input signal (possibly interference
on the inputs)
2.) Reduce bus load
If no remedy helps: change CPU
module/compact PSS.

PSS-Range: Error List 2-113


FS Error Messages F-D6

Error no. Description Remedy


05 SafetyBUS p, error in stated block: the 1.) Reduce the number of changes in
command T PB cannot be executed the output signal
2.) Reduce bus load
If no remedy helps: change CPU
module/compact PSS.
06 SafetyBUS p, error in stated block: the 1.) Reduce the number of changes in
command T PW kann nicht ausgeführt the output signal
werden 2.) Reduce bus load
If no remedy helps: change CPU
module/compact PSS.
07 SafetyBUS p: internal error Change CPU module/compact PSS
08
09 SafetyBUS p: internal error Please contact Pilz.
0B SafetyBUS p: internal error Change CPU module/compact PSS
0C
0E SafetyBUS p: internal error Please contact Pilz.
0F SafetyBUS p: bus overload Increase FS and/or ST block run time,
reduce bus load
If no remedy helps: contact Pilz.
10 SafetyBUS p: internal error Change CPU module/compact PSS
11
12 SafetyBUS p: internal error Please contact Pilz.
.
.
15
18 SafetyBUS p: internal error Please contact Pilz.
19 SafetyBUS p: internal error Change CPU module/compact PSS
1A
1B SafetyBUS p: internal error Please contact Pilz.

2-114 PSS-Range: Error List


F-D6

Error no. Description Remedy


1C SafetyBUS p: internal error Change CPU module/compact PSS
.
.
1E
1F SafetyBUS p: internal error Please contact Pilz.
20 SafetyBUS p: internal error Change CPU module/compact PSS
21 SafetyBUS p: internal error Please contact Pilz.
22 SafetyBUS p can be restarted by Message for information only
transferring PSS from STOP-RUN.
23 SafetyBUS p: internal error Please contact Pilz.
.
.
29
2A SafetyBUS p: internal error Change CPU module/compact PSS

PSS-Range: Error List 2-115


FS Error Messages

Notes

2-116 PSS-Range: Error List


ST Error Messages S-01

Error class S-01 - Hardware error

Error no. Description Remedy


01 Error has occurred while Clear user program
clearing the program cartridge If no remedy helps: if present, change
program cartridge, otherwise change
CPU module or PSS.
02 Error has occurred while Clear user program
03 writing to the program cartridge If no remedy helps: if present, change
program cartridge, otherwise change
CPU module or PSS.
04 Real-time clock defective Change CPU module

PSS-Range: Error List 3-1


ST Error Messages S-04

Error class S-04 - Battery error

Error-OB: OB 029

Error no. Description Remedy


01 Battery is depleted Replace battery.
When replacing the battery, ensure
data is not lost. The PSS-CPU may
be powered down for a max. 5 min.,
before data is lost.

3-2 PSS-Range: Error List


S-05

Error class S-05 - Configuration error

Error parameter: Slot

Error no. Description Remedy


01 Module configuration error 1.) Is the correct module inserted?
02 2.) Using the programming device,
check the set/true configuration and
either change the module or adjust
the set layout to the true layout
If no remedy helps: change module.

PSS-Range: Error List 3-3


ST Error Messages S-06

Error class S-06 - Module error

Error parameter: Slot

Error no. Description Remedy


01 Error on expansion module Check supply voltage to the
. expansion rack
. If no remedy helps: change module.
.
04

3-4 PSS-Range: Error List


S-07

Error class S-07 - User program error

Error parameter: Block ID

Error no. Description Remedy


01 Error detected in at Clear defective block(s) and
least one block reload: start program
If error message continues:
clear program cartridge and
download all blocks again
02 End of the block table could not be Clear all blocks and transfer again
found
03 Unknown block ID found in block Clear all blocks and transfer again
table
04 Unknown block number found in Clear all blocks and transfer again
block table
05 Block has been loaded twice Clear all blocks and transfer again

06 Number of blocks found is Clear all blocks and transfer again


no longer correct
07/08 Valid program cartridge Clear all blocks and transfer again
does not exist
09 Program cartridge is not available Insert program cartridge

0A Error found in user program See entry in the error stack

PSS-Range: Error List 3-5


ST Error Messages S-08

Error class S-08 - Program cartridge error

Error no. Description Remedy


04 Program cartridge was removed Insert program cartridge and
restart standard section
05 Incorrect programming Use programming adapter
adapter plugged in suitable for PSS
06 Incorrect program Use correct program cartridge
cartridge type plugged in type
07 No flash-program cartridge in Insert flash-program cartridge into
PSS programming adapter PSS programming adapter
08 PSS program cartridge is not valid Program cartridge has been
formatted due to clearing
09 Error with the structure of the data Program cartridge has been
block table formatted due to clearing

3-6 PSS-Range: Error List


S-0B

Error class S-0B - Power failure

Error no. Description Remedy


02 Power supply(s) for expansion 1.) Check power-LEDs for all power
rack not ready for operation in time supplies and switch on those that
for the start of the program are switched off
2.) Check mains voltage
If no remedy helps: change the PSS
standard power supply(s) on the
the expansion rack
03 Power failure on the expansion 1.) Check power-LEDs for all power
module rack has been detected supplies and switch on those that
during a cycle change are switched off
2.) Check mains voltage
If no remedy helps: change the PSS
standard power supply(s) on the
the expansion rack

PSS-Range: Error List 3-7


ST Error Messages S-0C

Error class S-0C - Scan time exceeded

Error location: Block in which the scan time is exceeded

Error no. Description Remedy


01 Scan time for the ST application Search the ST application program
02 program has been exceeded section which has caused the error
and optimise or accelerate the
program. The application program
may be caught in a loop
03 Scan time exceeded Optimise or accelerate the ST
OB 020/OB 022 application program

3-8 PSS-Range: Error List


S-0F

Error class S-0F - Addressable module error

Error parameter: Low byte: Slot number with lower address


High byte: Slot number with higher address or
access address

Error no. Description Remedy


01 There is no XW-module Check the configuration of XW
at the given XW-address module with the configuration error
and correct if required or
check the ST user program
for incorrect access address and
corrrect if necessary.
If no remedy helps: change module
04 Addressable module registers an Please contact Pilz;
invalid address width Possibly change the module
(XW module)
05 Address range of an addressable Check base address of the module
module lies outside the permitted and correct in DB 005
address range
06 The number of addressable Limit number of addressable
modules is invalid modules
07 The address range for two Check base address of the module
addressable modules overlap and correct in DB 005
09 Two addressable modules have Check the base address for the
the same base address modules and correct in DB 005
0A Base address of an addressable Check base address of the modules
module is not a common multiple and correct in DB 005
of the assigned address range

PSS-Range: Error List 3-9


ST Error Messages S-10

Error class S-10 - Missing program cartridge


Error no. Description Remedy
01 Program cartridge is missing Insert program cartridge

3-10 PSS-Range: Error List


S-20

Error class S-20 - Operating status messages


Error no. Description Remedy
01 ST application program was started For information only
02 ST application program was For information only
stopped
13 Non-volatile data is invalid PSS carries out a general reset and
all non-voltatile data is cleared
Change battery in power supply
14 Reset was carried out For infomation only

PSS-Range: Error List 3-11


ST Error Messages S-21

Error class S-21 - Invalid operands in the application program

Error location: Block in which the invalid operand occurred


Low byte: Block number
High byte: Block type

Error no. Description Remedy


01 Invalid operand with DEF-command Rectify ST application program
02 Invalid operand with DUF-command Rectify ST application program
21 Division by 0 during a byte Rectify ST application program
operation
22 Dividend too high during a byte Reduce dividend
division command
31 Division by 0 during a word division Rectify ST application program
command
32 Dividend too high during a word Reduce dividend
division command

3-12 PSS-Range: Error List


S-22

Error class S-22 - Error accessing data blocks

Error parameter: Number of the data block selected


Error location: Block in which the incorrect access occurred
Low Byte: Block number
High Byte: Block type

Error no. Description Remedy


01 Command "L DR": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
02 Command "L DL": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
03 Command "T DR": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
04 Command "T DL": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
05 Command "AND DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
06 Command "AND DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
09 Command "OR DR": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
0A Command "OR DL": Data word lies Check the length of the current DB,
outside the current DB rectify ST application program
or set correct DB
0D Command "XOR DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB

PSS-Range: Error List 3-13


ST Error Messages S-22

Error no. Description Remedy


0E Command "XOR DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
0F Command "+ DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
10 Command "+ DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
11 Command "- DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
12 Command "+ DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
13 Command "* DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
14 Command "* DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
15 Command ": DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
16 Command ": DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
17 Command "I DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
18 Command "I DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB

3-14 PSS-Range: Error List


S-22

Error no. Description Remedy


19 Command "D DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
1A Command "D DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
1B Command "> DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
1C Command "> DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
1F Command "!= DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
20 Command "!= DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
23 Command "< DR": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
24 Command "< DL": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
30 Command "L DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
31 Command "T DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
32 Command "AND DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB

PSS-Range: Error List 3-15


ST Error Messages S-22

Error no. Description Remedy


34 Command "OR DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
36 Command "XOR DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
37 Command "+ DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
38 Command "- DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
39 Command "* DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
3A Command ": DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
3B Command "I DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
3C Command "D DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
3D Command "> DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
3F Command "!= DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB
41 Command "< DW": Data word Check the length of the current DB,
lies outside the current DB rectify ST application program
or set correct DB

3-16 PSS-Range: Error List


S-22

Error no. Description Remedy


51 Actual parameter for DR Check actual parameter
is invalid rectify ST application program
52 Actual parameter for DL Check actual parameter
is invalid rectify ST application program
53 Command "T =para": Check length of current DB,
DR lies outside the current DB rectify ST application program
or set correct DB
54 Command "T =para": Check length of current DB,
DL lies outside the current DB rectify ST application program
or set correct DB
61 Actual parameter for DW Check the length of current DB,
is invalid rectify ST application program
or set correct DB
62 Command "T =para": Check the length of current DB,
Data word lies outside rectify ST user program
the current DB or set correct DB
63 Command "I =para": Check the length of current DB,
Data word lies outside rectify ST application program
the current DB or set correct DB
64 Command "D =para": Check the length of current DB,
Data word lies outside rectify ST application program
the current DB or set correct DB
65 Command "A DB" is missing Always select a DB with "A DB"
before the first data word access;
rectify ST application program

PSS-Range: Error List 3-17


ST Error Messages S-23

Error class S-23 - Error writing to a read-only data block

Error parameter: Number of data block selected


Error location: Block in which the incorrect access occurred
Low byte: Block number
High byte: Block type

Error no. Description Remedy


01 Command "T DR": Remove read-only or select
transferring to read-only DB the correct DB
02 Command "T DL": Remove read-only or select
transferring to read-only DB the correct DB
03 Command "I DR": Remove read-only or select
access to read-only DB the correct DB
04 Command "I DL": Remove read-only or select
access to read-only DB the correct DB
05 Command "D DR": Remove read-only or select
access to read-only DB the correct DB
06 Command "D DL": Remove read-only or select
access to read-only DB the correct DB
11 Command "T DW": Remove read-only or select
access to read-only DB the correct DB
12 Command "I DW": Remove read-only or select
access to read-only DB the correct DB
13 Command "D DW": Remove read-only or select
access to read-only DB the correct DB
21 Command "T =para": Remove read-only or select
byte access to read-only DB the correct DB
31 Command "T =para": Remove read-only or select
word access to read-only DB the correct DB
32 Command "I =para": Remove read-only or select
word access to read-only DB the correct DB
33 Command "D =para": Remove read-only or select
word access to read-only DB the correct DB

3-18 PSS-Range: Error List


S-24

Error class S-24 - Parameter addressing error

Error parameter: Block ID for the call up block


Error location: Block ID for the block called up
Low byte: Block number
High byte: Block type

Error no. Description Remedy


01 Actual parameter (bit) Check actual parameter and
lies outside the permitted range rectify ST application program
02 Actual parameter (byte) Check actual parameter and
lies outside the permitted range rectify ST application program
03 Actual parameter (word) Check actual parameter and
lies outside the permitted range rectify ST application program
13 Command "SE =para": Check actual parameter and
Actual parameter lies outside rectify ST application program
the permitted range
16 Command "ZV =para": Check actual parameter and
Actual parameter lies outside rectify ST application program
the permitted range
17 Command "ZR =para": Check actual parameter and
Actual parameter lies outside rectify ST application program
the permitted range
18 Command "R =para": Check actual parameter and
Actual parameter lies outside rectify ST application program
the permitted range
21 Command "T =para": Check actual parameter and
Byte-actual parameter lies outside rectify ST application program
the permitted range
22 Command "I =para": Check actual parameter and
Byte-actual parameter lies outside rectify ST application program
the permitted range
23 Command "D =para": Check actual parameter and
Byte-actual parameter lies outside rectify ST application program
the permitted range

PSS-Range: Error List 3-19


ST Error Messages S-24

Error no. Description Remedy


31 Command "T =para": Check actual parameter and
Word-actual parameter lies outside rectify ST application program
the permitted range
32 Command "I =para": Check actual parameter and
Word-actual parameter lies outside rectify ST application program
the permitted range
33 Command "D =para": Check actual parameter and
Word-actual parameter lies outside rectify ST application program
the permitted range
34 Command "A =para": Check actual parameter and
Actual parameter lies outside rectify ST application program
the permitted range
40 Command "R =para": Check actual parameter and
Timer number lies outside rectify ST application program
the permitted range
41 Command "R =para": Check actual parameter and
Counter number lies outside rectify ST application program
the permitted range
42 Command "T =para": Check actual parameter and
Word-actual parameter lies outside rectify ST application program
the permitted range
43 Command "S =para": Check actual parameter and
Bit-write access to a reserved range rectify ST application program
44 Command "S =para": Check actual parameter and
Bit-write access to a rectify ST application program
write-protected flag
45 Command "S =para": Only output bit can be set,
Setting input bit is not permitted check actual parameter and
rectify ST application program
46 Command "R =para": Check actual parameter and
Bit-write access to a reserved range rectify ST application program
47 Command "T =para": Check actual parameter and
Bit write access to a read-only flag rectify ST application program
48 Command "R =para": Only output bit can be reset,
Resetting input bit is not permitted check actual parameter and
rectify ST application program

3-20 PSS-Range: Error List


S-24

Error no. Description Remedy


49 Command "T =para": Byte Check actual parameter and
write access to a reserved range rectify ST application program
4A Command "T =para": Byte Check actual parameter and
write access to a read-only range rectify ST application program
4B Command "T =para": Word Check actual parameter and
write access to a reserved range rectify ST application program

4C Command "T =para": Word Check actual parameter and


write access to a read-only flag rectify ST application program
range
4D Command "I =para": Byte Check actual parameter and
write access to a reserved range rectify ST application program
4E Command "I =para": Byte Check actual parameter and
write access to a read-only flag rectify ST application program
range
4F Command "I =para": Only an output byte can be
Incrementing input byte is not incremented, check actual
permitted parameter and rectify ST application
program
50 Command "D =para": Byte Check actual parameter and
write access to a reserved range rectify ST application program
51 Command "D =para": Check actual parameter and
Byte write access to rectify ST application program
read-only flag range
52 Command "D =para": Only an output byte can be
Decremeting input byte decremented, check actual
is not permitted parameter and rectify
ST application program
53 Command "I =para": Check actual parameter and
Word-write access to rectify ST application program
a reserved range
54 Command "I =para": Check actual parameter and
Word write access to a rectify ST user program
read-only flag range

PSS-Range: Error List 3-21


ST Error Messages S-24

Error no. Description Remedy


55 Command "I =para": Only an output word can be
Incrementing input word decremented, check actual
is not permitted parameter and rectify
ST application program
56 Command "D =para": Word Check actual parameter and
write access to a reserved range rectify ST application program
57 Command "D =para": Word Check actual parameter and
write access to a read-only flag rectify ST application program
range
58 Command "D =para": Only an output word can be
Decrementing input word decremented, check actual
is not permitted parameter and rectify ST application
program
59 Invalid contents in the actual Check actual parameter and
parameter of a bit-command rectify ST application program
(S, =, =N, or =para)
5A Command "R =para": Check actual parameter and
Bit-actual parameter lies outside rectify ST application program
the permitted range
5B Command "L =para": Check actual parameter and
XW-address on word module rectify ST application program
lies outside the permitted range
5C Command "T =para": Check actual parameter and
XW-address on word module rectify ST application program
lies outside the permitted range
5D Command "SE =para": Check actual parameter and
Incorrect timer address as rectify ST application program
actual parameter
5E Command "ZR =para": Check actual parameter and
Incorrect counter address rectify ST application program
as actual parameter
5F Command "ZV =para": Check actual parameter and
Incorrect counter address rectify ST application program
as actual parameter

3-22 PSS-Range: Error List


S-24

Error no. Description Remedy


60 Command "L =para": Check bit-parameter and
Bit-actual address lies outside rectify ST application program
the permitted range
61 Command "L =para": Check bit actual parameter and
Timer address lies outside rectify ST application program
the permitted range
62 Command "L =para": Check bit actual parameter for
Counter address lies outside rectify ST application program
the permitted range
63 Command "L =para": Check byte parameter and
Byte-actual address lies outside rectify ST application program
the permitted range
64 Command "L =para": Check word parameter and
Word-actual address lies outside rectify ST application program
the permitted range
65 Command "L =para": Check word actual parameter for
Counter address lies outside rectify ST application program
the permitted range

PSS-Range: Error List 3-23


ST Error Messages S-25

Error class S-25 - Indirect addressing error

Error parameter: Flag in which the indirect address appears


Error location: Block in which the error occurred
Low byte: Block number
High byte: block type

Error no. Description Remedy


01 An indirect address of Check which indirect address is
a flag bit lies outside incorrect and rectify the
the permitted range ST application program
02 An indirect address of Check which indirect address is
a input bit lies outside incorrect and rectify the
the permitted range ST application program
03 An indirect address of Check which indirect address is
a output bit lies outside incorrect and rectify the
the permitted range ST application program
04 An indirect address of Check which indirect address is
a timer bit lies outside incorrect and rectify the
the permitted range ST application program
05 An indirect address of Check which indirect address is
a counter bit lies outside incorrect and rectify the
the permitted range ST application program
13 Command "SE T(...)": Check which indirect address is
Indirect address of a timer lies incorrect and rectify the
outside the permitted range ST application program
16 Command "ZV Z(...)": Check which indirect address is
Indirect address of a counter incorrect and rectify the
lies outside the permitted range ST application program
17 Command "ZR Z(...)": Check which indirect address is
Indirect address of a counter incorrect and rectify the
lies outside the permitted range ST application program
18 Command "R T(...)": Check which indirect address is
Indirect address of a timer incorrect and rectify the
lies outside the permitted range ST application program

3-24 PSS-Range: Error List


S-25

Error no. Description Remedy


19 Command "R Z(...)": Check which indirect address is
Indirect address of the counter incorrect and rectify the
lies outside the permitted range ST application program
20 An indirect address of a flag byte Check which indirect address is
lies outside the permitted range incorrect and rectify the
ST application program
22 An indirect address of an input byte Check which indirect address is
lies outside the permitted range incorrect and rectify the
ST application program
23 An indirect address of an output byte Check which indirect address is
lies outside the permitted range incorrect and rectify the
ST application program
31 An indirect address of a flag word Check which indirect address is
lies outside the permitted range incorrect and rectify the
ST application program
32 An indirect address of an input word Check which indirect address is
lies outside the permitted range incorrect and rectify the
ST application program
33 An indirect address of an output Check which indirect address is
word lies outside the permitted incorrect and rectify the
range ST application program
35 An indirect address for a counter Check which indirect address
word lies outside the permitted is incorrect for the counter word and
range rectify the ST application program
50 Command "I MW(...)": Check which indirect address
Indirect address for a flag is incorrect for the flag word in the
word lies outside the permitted increment command and rectify the
range ST application program
51 Command "I AW(...)": Check which indirect address
Indirect address for an output is incorrect for the flag word in the
word lies outside the permitted increment command and rectify the
range ST application program

PSS-Range: Error List 3-25


ST Error Messages S-25

Error no. Description Remedy


52 Command "D MW(...)": Check which indirect address
Indirect address for a flag word is incorrect for the flag word in the
lies outside the permitted range decrement command and rectify
the ST application program
53 Command "D AW(...)": Check which indirect address
Indirect address for an output word is incorrect for the flag word in the
lies outside the permitted range decrement command and rectify
the ST application program
54 Command "D MW(...)": Check which indirect address
Word-write access to read-only is incorrect for the flag word in the
flag range decrement command and rectify
the ST application program
55 Command "I MW(...)": Check which indirect address
Word-write access to read-only is incorrect for the flag word in the
flag range increment command and rectify
the ST application program
56 Indirect bit-write access Check which indirect address is
to read-only flags incorrect and rectify ST application
program
57 Indirect byte-write access to a Check which indirect address is
a read-only flag incorrect and rectify ST
application program
58 Indirect word-write access to a Check which indirect address is
a read-only flag incorrect and rectify ST
application program
59 Command "L XW(...)": Check which indirect address is
Indirect address of an XW-module incorrect for the XW-module and
lies outside the permitted range rectify the ST application program
60 Command "T XW(...)": Check which indirect address is
Indirect address of an XW-module incorrect for the XW-module and
lies outside the permitted range rectify the ST application program

3-26 PSS-Range: Error List


S-26

Error class S-26 - Block error

Error parameter: Block ID for missing block


Error location: Block which calls up the missing block

Error no. Description Remedy


01 OB to be called up is not loaded. Reload the OB or
remove the block call-up
03 PB to be called up is not loaded. Reload the PB or
remove the block call-up
05 FB to be called up is not loaded. Reload the FB or
remove the block call-up
07 SB to be called up is not loaded. Reload SB or
remove the block call-up
11 A selected DB does not exist. Reload DB or
remove block call-up
12 A DB selected through Reload DB or
parameters does not exist. remove block call-up
13 An DB selected indirectly Reload DB or
does not exist. remove block call-up

PSS-Range: Error List 3-27


ST Error Messages S-27

Error class S-27 - Parameter error

Error parameter: Call up block


Error location: Block called up

Error no. Description Remedy


02 When "CAL FB" was called up, Adapt call ups to suit the amended
the formal and actual parameters block header
do not match (type, number,
sequence)
06 When "CAL SB" was called up, Adapt call ups to suit the amended
the formal and actual parameters block header
do not match (type, number,
sequence)

3-28 PSS-Range: Error List


S-28

Error class S-28 - Block nesting error

Error location: Block in which the error has occurred

Error no. Description Remedy


01 Nesting level exceeded Check the block nesting levels
by starting an OB (CAL OB) Reduce the block nesting levels
03 Nesting level exceeded Check the block nesting levels
by stating a PB (CAL PB) Reduce the block nesting levels
05 Nesting level exceeded Check the block nesting levels
by starting an FB (CAL FB) Reduce the block nesting levels
07 Nesting level exceeded Check the block nesting levels
by starting an SB (CAL SB) Reduce the block nesting levels

PSS-Range: Error List 3-29


ST Error Messages S-2A

Error class S-2A - Timer error

Error parameter: Timer number


Error location: Block in which the timer is used
Low byte: Block number
High byte: Block type

Error no. Description Remedy


01 A timer was started with a Load a positive value into the
negative value entered in the accumulator before the SE-
accumulator command

3-30 PSS-Range: Error List


S-76

Error class S-76 - Compiler error messages

Error parameter: Line number


Error location: BLock ID
Low byte: Block number
High byte: Block type

Error no. Description Remedy


01 Undefinedcode Clear all blocks and transfer again
If no remedy helps: contact Pilz
02 Undefined parameters Clear all blocks and transfer again
If no remedy helps: contact Pilz
03 Input address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
04 Output address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
05 Flag address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
06 Input byte address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
07 Output byte address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz

PSS-Range: Error List 3-31


ST Error Messages S-76

Error no. Description Remedy


08 Flag byte address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
09 Input word address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
0A Output word address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
0B PW address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
0C XW-addresses are invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
0D Flag word address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
0E Address indicator for indirect Clear all blocks and transfer again
addressing is invalid If no remedy helps: contact Pilz
0F Flag (byte or word) is read-only Clear all blocks and transfer again
If no remedy helps: contact Pilz
11 Segment number is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz

3-32 PSS-Range: Error List


S-76

Error no. Description Remedy


12 Data block is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
13 Undefined parameters Clear all blocks and transfer again
If no remedy helps: contact Pilz
14 Too many parameters Clear all blocks and transfer again
with block call up If no remedy helps: contact Pilz
15 Internal compiler error while Clear all blocks and transfer again
calculating the target address If no remedy helps: contact Pilz
for a jump
16 Segment is not available Clear all blocks and transfer again
If no remedy helps: contact Pilz
17 Undefined time base Clear all blocks and transfer again
If no remedy helps: contact Pilz
18 Undefined timer number Clear all blocks and transfer again
If no remedy helps: contact Pilz
19 Undefined counter number Clear all blocks and transfer again
If no remedy helps: contact Pilz
1A BE-command is missing Clear all blocks and transfer again
If no remedy helps: contact Pilz

PSS-Range: Error List 3-33


ST Error Messages S-76

Error no. Description Remedy


1B Undefined operating Remove operating system call-up
system call up from the application program
1C Link table overflow Clear all blocks and transfer again
If no remedy helps: contact Pilz
1D Overflow of the execite code Clear all blocks and transfer again
buffer for the ST processor If no remedy helps: contact Pilz
1E Too many jumps in the block Reduce number of jumps

1F Max. possible number of open Reduce number of bracket


brackets has been reached commands "("
20 ")"-command, although no more Remove ")"-command
brackets are open
21 Command cannot be used within Clear all blocks and transfer again
bracketed expression If no remedy helps: contact Pilz
22 Undefined program block Clear all blocks and transfer again
called up If no remedy helps: contact Pilz
23 Parameter size is not Clear all blocks and transfer again
bit, byte or word If no remedy helps: contact Pilz
24 PB address is invalid Clear all blocks and transfer again
If no remedy helps: contact Pilz
7F Command not implemented Clear all blocks and transfer again
If no remedy helps: contact Pilz

3-34 PSS-Range: Error List


S-77

Error class S-77 - Program load error

Error parameter: Block ID

Error no. Description Remedy


01 Too many blocks have been loaded Reduce the number of blocks in
into the program cartridge the program
02 Block length in the block header Transfer the block again
does not match the number in the If no remedy helps: contact Pilz
the data transferred
03 Block is not an ST block Create block with ST programming
device and re-send
04 The DB has a reserved Rename DB,
DB-number which may create block with ST programming
not be loaded device and re-send
05 DB 004 or DB 005 does not match Set DB to correct length
its set length
06 CRC-checksum for the Remove the interferences from the
block is incorrect transfer cable and re-send
07 ST user program memory is full Clear program cartridge and transfer
project once more; possibly reduce
the application program or use
a larger program cartridge
08 Operating system call up is invalid Please contact Pilz.

09 OB, FB or PB created Create block in PSS code


in assembler code
0A Read/Write DB-range is full Reduce the number of read/write
DBs

PSS-Range: Error List 3-35


ST Error Messages S-80

Error class S-80 - Fatal error

Error parameter: Fatal error number

Error no. Description Remedy


01 ST section has detected a fatal Please contact Pilz
error in the operating system

3-36 PSS-Range: Error List


S-81

Error class S-81 - Operating system call up error

Error class Error no. Description Remedy


S-81
01 ST application program Rectify ST application program
transferred an invalid parameter to
SB 254

PSS-Range: Error List 3-37


ST Error Messages S-83

Error class S-83 - Debug error

Error parameter: Status of start-up manager

Error no. Description Remedy


01 A module called up by the start-up Increase ST-block run time
the start-up manager never issues If no remedy helps: contact Pilz
ready signal
02 A module called up by the start-up Increase ST block run time
manager does not keep to the If no remedy helps: contact Pilz
time conditions
03 The start-up manager was offset Please contact Pilz
to an invalid status

3-38 PSS-Range: Error List


SafetyBUS p Error Messages

This chapter describes SafetyBUS p errors. Errors can occur in individual


bus subscribers as well as on the bus system as a whole. The error
parameter will indicate on which bus subscriber the error has occurred.
The error description for the device error (bus subscriber) is stored in the
local error stack for the device and must be read using the PG. Device
errors are described in the chapter entitled “Error Messages on
Decentralised Modules”.

Up to two parameters are assigned to each device error. The parameters


contain the error location. Two error locations can be displayed, for example,
in error class 31, error number 0: a device address and an I/O-Group
number. In this example the device address in parameter 2 determines the
device which caused the I/O-Group stated in parameter 1 to STOP. If only
one parameter is required to locate an error, it is the second parameter that
is used. The first parameter remains unused. In addition, there are errors
which are managed without parameters. Please note, if you are displaying
errors on the CPU-display, always display both parameters using the error
stack button.

PSS-Range: Error List 4-1


SafetyBUS p Error Messages F-30

Error class F-30 – User stop

Error no. Error parameter Description Remedy


00 I/O-Group- Stop via user program or -
No.Device-Adr. operating the FS selector
switch RUN/STOP
01 - I/O Group stopped due to too In the user program reduce the
many alarms number of alarms to be
processed

4-2 PSS-Range: Error List


F-31

Error class F-31 – Internal error

Error no. Error parameter Description Remedy


00 I/O-Group-No. MD, LD or I/O D caused a Display error stack of the
Device-Adr. STOP of the given I/O-Group Device in the PG, see error
description for the device
01 I/O-Group-No. Error in the LD (PSS caused all Display PSS error stack, see
Device-Adr. assigned I/O-Groups to STOP) PSS FS error messages for
error description
02 System error no. Internal system error in LD Change PSS or PSS CPU
Device-Adr. (PSS)
03 System error no. Internal system error in LD Change PSS or PSS CPU
Device-Adr. (PSS)
04 - Not assigned
05 System error no. Internal system error in LD Change PSS or PSS CPU
Device-Adr (PSS)
06 - Not assigned
07 - Not assigned
08 Item No.* 1 Write access via indirect or Check addressing in the user
Device-Adr. parameterised address on a program
non-configured Device-Adr.
09 System error no. Domain request from an Check parameter in call up of
Device-Adr. address that is not configured SB 255,
or invalid permitted addresses: 32 …
95
0A System error no. Domain-transfer to LD which is Check parameter in call up of
Device-Adr. not a master or is an invalid SB 255,
address range permitted addresses: 32 …
95
0B - Internal system error
. Contact Pilz technical support
.
0C

*1 0: I/OD A, 1: I/OD B

PSS-Range: Error List 4-3


SafetyBUS p Error Messages F-31

Error no. Error parameter Description Remedy


0D - Error in LD (PSS) Display previous entry in the
PSS error stack, see PSS FS
error messages

4-4 PSS-Range: Error List


F-32

Error class F-32 – Periphery error

Error no. Error parameter Description Remedy


00 I/O-Group-No. MD, LD or I/O D caused a Display error stack of the
Device-Adr. STOP of the given I/O-Group device in the PG, see error
description for the device

PSS-Range: Error List 4-5


SafetyBUS p Error Messages F-33

Error class F-33 – Bus error

Error no. Error parameter Description Remedy


00 I/O-Group-No. MD, or I/O D caused a STOP Display error stack of the
Device-Adr. of the given I/O-Group Device in the PG, see error
description for the device
01 - No message from the LD as Change Cycle-Timeout in the
Device-Adr. Cycle-Timeout is too short or configurator or display the
there is an error in the LD PSS error stack, see PSS
(PSS) FS-error messages
02 - No message from the LD or Change Cycle-Timeout in the
Device-Adr. I/OD, as Cycle-Timeout is too configurator or display the
short or there is an error in the PSS error stack, see PSS FS
device error messages or device
error messages
03 - Unknown or defective device on Display device error stack,
Device-Adr. the bus see device error messages or
remove the unit from the bus
04 - Unknown or defective device on Display device error stack,
Device-Adr. the bus see device error messages or
remove the unit from the bus
05 - Internal system error Change PSS or PSS CPU
Device-Adr
06 Item No.* 1 No message from the LD or Change Event-Timeout in the
Device-Adr. I/OD as the Event-Timeout is configurator or display the
too short or there us an error in PSS error stack, see PSS FS
the device error messages or device
error messages
07 - Internal system error Change PSS or PSS CPU
Device-Adr.

*1 0: I/OD A, : I/OD B

4-6 PSS-Range: Error List


F-33

Error no. Error parameter Description Remedy


08 I/O-Group-No. Domain-Timeout from the LD or Change Domain-Timeout in
Device-Adr. I/OD too short or an error in the the configurator or display the
device device error stack, see device
error messages
09 I/O-Group-No. Domain-Timeout from the LD or Change Domain-Timeout in
Device-Adr. I/OD too short or an error in the the configurator or display the
Device device error stack, see device
error messages
0A Domain No. Domain-Timeout from the LD or Change Domain-Timeout in
Device-Adr. I/OD too short or an error in the the configurator or display the
Device device error stack, see device
error messages
0B Domain No. Domain-Timeout from the LD or Change Domain-Timeout in
Device-Adr. I/OD too short or an error in the the configurator or display the
Device device error stack, see device
error messages
0C - Error in the LD Display device error stack,
Device-Adr see device error messages.
0D - Error in the MD Display device error stack,
Device-Adr see device error messages
0E - LD (PSS) cannot send Check whether: Short-circuit
Device-Adr on the bus cable, correct
termination, unknown device
on the bus; if no remedy helps
Change PSS

0F -Device-Adr 2 MDs on the bus Only one MD permitted.


Configure 2nd MD as LD
10 - 2 LDs on the bus have the Change address of the given
Device-Adr same address LD or remove LD from the
bus.

PSS-Range: Error List 4-7


SafetyBUS p Error Messages F-33

Error no. Error parameter Description Remedy


11 - Error when transferring a Check configuration, delete
Device-Adr. project the PSS program memory,
transfer user program, if no
remedy helps: change PSS or
PSS CPU

12 - Domain-Timeout of the MD Increase Domain-Timeout in


Device-Adr. (PSS) too short or an error in the configurator or display the
the MD (PSS) PSS error stack, see PSS
FS-error messages
13 - Bus configuration in the LD Change configuration, delete
Device-Adr. does not correspond with the PSS program memory,
configuration of the MD transfer user program

14
. -
. Device-Adr. Internal system error Change PSS.
.
20
21 - Not assigned
22 - 2 LDs or I/ODs on the bus have Display device error stack or
Device-Adr. the same address disconnect the device

23
. -
. Device-Adr. Internal system error Change PSS
.
25
26 - Bus configuration is incorrect or Check configuration, delete
Device-Adr. the MD or LD is defective the PSS program memory,
transfer user program, if no
remedy helps: change the
PSS or PSS CPU

4-8 PSS-Range: Error List


F-33

Error no. Error parameter Description Remedy


27 Too many PSS systems Switch on PSS sytems
. - switched on simultaneously or consecutively or before the
. Device-Adr. an internal system error start of the program, initialise
. a group start once only (with
29 LD „FE“, with MD „FF“); if
there is no remedy:
change PSS or PSS CPU
2A - Bus configuration is incorrect or Check configuration, delete
Device-Adr. the MD or LD is defective the PSS program memory,
transfer user program, if no
remedy helps: change PSS or
PSS CPU
2B Check configuration, delete
. - Error when transferring a project the PSS program memory,
. Device-Adr. in the LD transfer user program, if no
. remedy helps: change PSS or
30 PSS CPU

31 - Internal system error Change PSS or PSS CPU


Device-Adr.
32 - I/O-Group configuration is Check configuration, delete
Device-Adr. incorrect or the LD is defective the PSS program memory,
transfer user program, if no
remedy helps: change PSS or
PSS CPU
33 - Internal system error Change PSS or PSS CPU
Device-Adr.
34 - Not assigned
35 - Internal system error Change PSS or PSS CPU
Device-Adr.
36 - Not assigned
37 - Not assigned
38 - Internal system error Change PSS or PSS CPU
Device-Adr.

PSS-Range: Error List 4-9


SafetyBUS p Error Messages F-33

Error no. Error parameter Description Remedy


39 - Telegram has not transferred Repeat group start, read from
Device-Adr. or internal system error the device error stack, if no
remedy helps: change the
device
3A - LD or I/OD are no longer on the Read from the device error
Device-Adr. bus or are defective stack; if no remedy helps:
change the device
3B - 2 LDs or I/ODs on the bus have Display device error stack or
Device-Adr. the same address remove the device from the
bus.
3C
. -
. Device-Adr. Internal system error Change PSS or PSS CPU
.
44
45 MD configured incorrectly or is Check configuration, delete
- defective the PSS program memory,
Device-Adr. transfer user program, if no
remedy helps: change PSS or
PSS CPU
46
. -
. Device-Adr. Internal system error Change PSS or PSS CPU
.
4C
4D I/O-Group-No. Error in the MD Display PSS error stack, see
Device-Adr. PSS FS error messages
4E I/O-Group-No. Several devices are on the bus Remove all the devices from
4F Device Adr. without a device addresss the bus, connect one device
and establish the address;
then connect the next one,
establish the address etc.

4-10 PSS-Range: Error List


F-33

Error no. Error parameter Error parameter Remedy


50 Display the device error stack,
. Domain-No. Unknown or defective device see the error messages or
. Device-Adr. on the bus remove the device from the
. bus
58

PSS-Range: Error List 4-11


SafetyBUS p Error Messages

Error class F-34 - Configuration error

Error no. Error parameter Description Remedy


00 - Not assigned
01 - Check configuration, delete
. Error during program transfer or the PSS program memory,
. program memory is defective transfer user program, if no
. remedy helps: change PSS or
03 PSS CPU

04 - Not assigned
05 - Check configuration, delete
Error during program transfer or the PSS program memory,
program memory is defective transfer user program, if no
remedy helps: change PSS or
PSS CPU
06 - Not assigned
07 - Check configuration, delete
. Error during program transfer or the PSS program memory,
. program memory is defective transfer user program, if no
. remedy helps: change PSS or
0D PSS CPU
0E - Check configuration, delete
. Error during program transfer or the PSS program memory,
. program memory is defective transfer user program, if no
. remedy helps: change PSS or
0F PSS CPU

10 - Not assigned
11 - Check configuration, delete
Error during program transfer or the PSS program memory,
program memory is defective transfer user program, if no
remedy helps: change PSS or
PSS CPU

4-12 PSS-Range: Error List


F-34

Error no. Error parameter Description Remedy


12
.
. - Not assigned
.
1C
1D - Check configuration, delete
Error during program transfer or the PSS program memory,
program memory is defective transfer user program, if
remedy does not help: change
PSS or PSS CPU
1E Check configuration, delete
. Error during program transfer or the PSS program memory,
. - program memory is defective transfer user program, if
. remedy does not help: change
2F PSS or PSS CPU
30 - Delete PSS program memory,
. transfer user program; if
. Error during program transfer remedy does not help; change
. PSS or PSS CPU
35
36 Check configuration, delete
. Error during program transfer or the PSS program memory,
. - program memory is defective transfer user program, if
. remedy does not help: change
45 PSS or PSS CPU
46 Check configuration, delete
. Error during program transfer the PSS program memory,
. - or program memory is transfer user program, if
. defective remedy does not help: change
48 PSS or PSS CPU
49 - Internal system error Change PSS or PSS CPU

PSS-Range: Error List 4-13


SafetyBUS p Error Messages F-34

Error no. Error parameter Description Remedy


4A Check configuration, delete
. Error during program transfer or the PSS program memory,
. - program memory is defective transfer user program, if
. remedy does not help: change
4B PSS or PSS CPU
4C Rectify Timeout-values, delete
. PSS program memory,
. - Timeout values are incorrect transfer user program; if
. remedy does not help; change
4F the device
50 Transfer rate is not permitted Rectify transfer rate, delete
- PSS program memory,
transfer user program; if
remedy does not help; change
the device
51 - Error during program transfer or Check and rectify
program memory is defective configuration, delete the PSS
program memory, transfer
user program, if remedy does
not help: change PSS or PSS
CPU
52 - Delete PSS program
. Error during program transfer memory, transfer user
. program; if remedy does not
. help; change PSS or PSS
5B CPU
5C - Error during program transfer or Check and rectify
program memory is defective configuration, delete the PSS
program memory, transfer
user program, if remedy does
not help: change PSS or PSS
CPU
5D Device-Adr. Device does not support a Change the device (for
Bus version no. transfer rate of 500 kBit permitted transfer rates, refer
to the device's operating
manual

4-14 PSS-Range: Error List


Error Messages on Decentr. Modules

This chapter describes the error messages on the decentralised modules,


e.g. PSS SB DI8O8 and PSS SB DI16. The error messages can be read
via a PSS using the PG.

Most errors contain error parameters that can be used to locate the error.
These parameters can be displayed using the error display in the PG.
Many of these parameters have no relevance to you the user. However,
they help Pilz engineers to determine the cause of the error. If you require
support from Pilz or need to send the device back to rectify the error,
please quote the error parameter(s).

PSS-Range: Error List 5-1


Error Messages on Decentr. Modules F-01

Error class F-01

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
04
0A Internal error Please contact Pilz.
0C
.
. Internal error Please contact Pilz.
.
10
12
.
. Internal error Please contact Pilz.
.
14

5-2 PSS-Range: Error List


F-02

Error class F-02

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
05
09
.
. Internal error Please contact Pilz.
.
18

PSS-Range: Error List 5-3


Error Messages on Decentr. Modules F-03

Error class F-03

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
05
06 Internal error Change device.
07 Internal error Please contact Pilz.
08
.
. Internal error Change device.
.
0A
0B Internal error Please contact Pilz.
0D
.
. Internal error Please contact Pilz.
.
0E

5-4 PSS-Range: Error List


F-04

Error class F-04

Error no. Description Remedy


00 Memory defective Please contact Pilz.
03 Internal error Change device.
04 EEPROM defective Change device.
05 Internal error Change device.
0A Internal error Change device.
0B EEPROM defective Change device.

PSS-Range: Error List 5-5


Error Messages on Decentr. Modules F-05

Error class F-05

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
01
03
:
. Internal error Please contact Pilz.
.
04

5-6 PSS-Range: Error List


F-06

Error class F-06

Error no. Description Remedy


00 Internal error Change device
01 Internal error Please contact Pilz.
02
.
. Internal error Change device.
.
03
04 Noise due to voltage swings. Check earth connection; check supply voltage
“Supply” and supply voltage for the load “Load
Supply”
05 Internal error Please contact Pilz.

PSS-Range: Error List 5-7


Error Messages on Decentr. Modules F-07

Error class F-07

Error no. Description Remedy


01 Internal error Change device.
0D
.
. Internal error Change device.
.
0E

5-8 PSS-Range: Error List


F-08

Error class F-08

Error no. Description Remedy


00 Device switched on Message is shown only for information.
01 Internal error Change device.
05 Internal error Change device.
06 Internal error Please contact Pilz.
09 Device switched on Message is shown only for information.

PSS-Range: Error List 5-9


Error Messages on Decentr. Modules F-10

Error class F-10

Error no. Description Remedy


01
.
. Internal error Please contact Pilz.
.
02
04
.
. Internal error Please contact Pilz.
.
06
07 Unable to establish the current Check bus cabling: all specifications in the
transmission rate “SafetyBUS p Installation Manual” must be
fulfilled.
If no remedy helps: contact Pilz.
08 Internal error Please contact Pilz.

5-10 PSS-Range: Error List


F-11

Error class F-11

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
01

PSS-Range: Error List 5-11


Error Messages on Decentr. Modules F-12

Error class F-12

Error no. Description Remedy


00 Domain-Timeout Check and rectify the time entered for the
Domain-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
01 Stated I/O-Group is configured Check and rectify the I/O-Group configuration,
incorrectly clear the program memory and reload the
application program.
If no remedy helps: contact Pilz.
02 Incorrect device configuration Check and rectify Device configuration, clear
. the program memory and reload the
. application program.
. If no remedy helps: contact Pilz.
03
04 Cycle-Timeout because bus Check and rectify the time entered for the
connection interrupted, LD for Cycle-Timeout in the configuration, clear the
I/O-Group no longer available program memory and reload the application
or bus overloaded program. If necessary, reduce the bus load.
If no remedy helps: contact Pilz.
05 Bus error If message appears frequently: contact Pilz.

06 I/O-Group was stopped via the Evaluate error stack of the stated device.
. stated Device
.
.
07

5-12 PSS-Range: Error List


F-12

Error no. Description Remedy


08 Cycle-Timeout because bus Check and rectify the time entered for the
connection interrupted, MD no Cycle-Timeout in the configuration, clear the
longer available or bus program memory and reload the application
overloaded program. If necessary, reduce the bus load.
If no remedy helps: contact Pilz.
09 Bus error Please contact Pilz.
0A Domain-Timeout Check and rectify the time entered for the
Domain-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
0B Event-Timeout Check and rectify the time entered for the
Event-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
0C The Device-Address of this Check bus cabling; check whether the address
Device is also being used by setting on the devices matches the address
another Device configuration. If no remedy helps: contact Pilz.
0D Bus error If message appears frequently: contact Pilz.
0E Stated I/O-Group is configured Check and rectify the I/O-Group configuration,
incorrectly clear the program memory and reload the
application program.
If no remedy helps: contact Pilz.
0F The stated I/O-Groups were Evaluate error stack of the stated device.
stopped via the stated Device.
10 Bus error If message appears frequently: contact Pilz.

PSS-Range: Error List 5-13


Error Messages on Decentr. Modules F-13

Error class F-13

Error no. Description Remedy


00 Internal error Please contact Pilz.

5-14 PSS-Range: Error List


F-14

Error class F-14

Error no. Description Remedy


00 Too many telegrams received. If message appears frequently: Reduce bus
load.
01 Telegram lost because bus If message appears frequently: Reduce bus
load is too high load.

PSS-Range: Error List 5-15


Error Messages on Decentr. Modules F-15

Error class F-15

Error no. Description Remedy


00 Internal error Change device.
01 Check bus cabling: all specifications in the
. “SafetyBUS p Installation Manual” must be
. Telegram traffic is disrupted fulfilled.
. If no remedy helps: contact Pilz.
05
06 Device-Address was altered If this message appears frequently, even
during operation. though the Device-Address has not been
changed manually: Change device.

5-16 PSS-Range: Error List


F-50

Error class F-50

Error no. Description Remedy


01
.
. Internal error Please contact Pilz.
.
06
07 Check and rectify configuration, clear the
. program memory and reload the application
. Incorrect configuration data program.
. If no remedy helps: contact Pilz.
08
0A
.
. Internal error Please contact Pilz.
.
0B
0D Internal error Please contact Pilz.
0F Internal error Please contact Pilz.
16 Internal error Please contact Pilz.
18
.
. Internal error Please contact Pilz.
.
19
1C Incorrect configuration data Check and rectify configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
1D
.
. Internal error Please contact Pilz.
.
20

PSS-Range: Error List 5-17


Error Messages on Decentr. Modules F-50

Error no. Description Remedy


21 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.
22 Incorrect configuration data Check and rectify the device type and version
. in the configuration, clear the program memory
. and reload the application program.
. If no remedy helps: contact Pilz.
.
23
24 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.

5-18 PSS-Range: Error List


F-51

Error class F-51

Error no. Description Remedy


01 Internal communication error Reduce the changes in process data (PIO).
If no remedy helps: contact the device
manufacturer.
02 Internal communication error Please contact the device manufacturer.
04 Internal communication error Reduce the changes in process data (PIO/PII).
If no remedy helps: contact the device
manufacturer.
05
.
. Internal communication error Please contact the device manufacturer.
.
06
08
.
. Internal communication error Please contact the device manufacturer.
.
09
0C Internal communication error Please contact the device manufacturer.
10 Incorrect configuration data Check and rectify the device type and version
. in the configuration, clear the program memory
. and reload the application program.
. If no remedy helps: contact Pilz.
.
11
12
.
. Internal communication error Please contact the device manufacturer.
.
1B

PSS-Range: Error List 5-19


Error Messages on Decentr. Modules F-51

Error no. Description Remedy


1C Internal communication error Reduce the changes in process data (PIO).
If no remedy helps: contact the device
manufacturer.
1D
.
. Internal communication error Please contact the device manufacturer.
.
1E
1F Internal error Please contact Pilz.
20
.
. Internal communication error Please contact the device manufacturer.
.
22
24 Incorrect configuration data Check and rectify the device type and version
in the configuration, clear the program memory
and reload the application program.
If no remedy helps: contact Pilz.
25
.
. Internal communication error Please contact the device manufacturer.
.
26
27 Internal communication error Reduce the changes in process data (PII).
If no remedy helps: contact the device
manufacturer.
28
.
. Internal communication error Please contact the device manufacturer.
.
2A

5-20 PSS-Range: Error List


F-52, F-53, F-54

Error class F-52, F-53, F-54

Errors of this class should be documented in the device’s operating


manual. If this is not the case, please contact the device manufacturer.

PSS-Range: Error List 5-21


Error Messages on Decentr. Modules F-55

Error class F-55

Error no. Description Remedy


00 I/O-Group was started. Message is shown only for information.
01 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.
02 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.
03 Internal error Change device

5-22 PSS-Range: Error List


F-60

Error class F-60

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
06

PSS-Range: Error List 5-23


Error Messages on Decentr. Modules F-61

Error class F-61

Error no. Description Remedy


00
.
. Internal error Change device.
.
01

5-24 PSS-Range: Error List


F-62

Error class F-62

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
03

PSS-Range: Error List 5-25


Error Messages on Decentr. Modules F-63

Error class F-63

Error no. Description Remedy


00 Incorrect device configuration Check and rectify Device configuration, clear
the program memory and reload the
application program.
If no remedy helps: contact Pilz.
02 Incorrect device configuration Check and rectify Device configuration, clear
the program memory and reload the
application program.
If no remedy helps: contact Pilz.
03 Incorrect application program. Check and rectify application program, clear
There was an attempt to program memory and reload application
access non-existing outputs. program.
04 Incorrect application program. Insert standard function block SB250.
Written to outputs in the stated
I/O group, although the I/O-
group on the other end of the
Bridge is in a STOP condition.
05 Incorrect application program. Insert standard function block SB250.
Written to the stated Bit
(14,15, 30 or 31), although this
Bit is reserved.
06 Internal error Please contact Pilz.
07 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.
08 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.

5-26 PSS-Range: Error List


F-64

Error class F-64

Error no. Description Remedy


00 Error while testing inputs with Check inputs/outputs for short circuits; check
test pulses. connection between inputs and test pulses.
If no remedy helps: Change device.
01 Status of output is not as Check outputs for shorts between contacts
expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
02 Status of output during output Check outputs for shorts between contacts
test is not as expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
03 I/O-Group warm start is not Check inputs/outputs for short circuits; check
possible due to a previous connection between inputs and test pulses;
major output error switch voltage to Device off/on.
If no remedy helps: Change device.
04 Error while testing inputs with Check inputs/outputs for short circuits; check
test pulses. connection between inputs and test pulses.
If no remedy helps: Change device.
05 Status of output is not as Check outputs for shorts between contacts
expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
06 Status of output during output Check outputs for shorts between contacts
test is not as expected and short circuits; check load supply voltage.
If no remedy helps: Change device.

PSS-Range: Error List 5-27


Error Messages on Decentr. Modules F-65

Error class F-65

Error no. Description Remedy


00
.
. Internal error Change device.
.
12

5-28 PSS-Range: Error List


F-66

Error class F-66

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
03
04 Internal error Change device.
05
.
. Internal error Please contact Pilz.
.
07
0A
.
. Internal error Please contact Pilz.
.
0D

PSS-Range: Error List 5-29


Error Messages on Decentr. Modules F-67

Error class F-67

Error no. Description Remedy


00
.
. Load supply is missing Check earth connection; check load supply
. voltage.
01

5-30 PSS-Range: Error List


F-68

Error class F-68

Error no. Description Remedy


00 Incorrect device configuration Check and rectify Device configuration, clear
. the program memory and reload the
. application program.
. If no remedy helps: contact Pilz.
01
02 Overflow of the telegram 1.) Reduce difference in transmission rates of
buffer. both SafetyBUS p networks.
The changes in signal status 2.) Reduce number of signal status changes
on the opposite end of the at the opposite end of the bridge.
Bridge cannot be processed 3.) Signals on which the status changes
quickly enough. frequently should be distributed evenly on
I/OD A and I/OD B.
4.) Increase bus speed in the network on this
end of the bridge: Increase transmission rate,
increase value for the Cycle-Timeout or
reduce the bus load.
5.) Assign this end of the Bridge a lower
Device-Address (telegrams from the Bridge
will then have a higher priority).
03 Overflow of the telegram 1.) Reduce number of signal status changes
buffer. at the inputs.
Signal status at the inputs 2.) Signals on which the status changes
changes too often. frequently should be distributed evenly on
I/OD A and I/OD B.
3.) Increase bus speed: Increase transmission
rate, increase value for the Cycle-Timeout or
reduce the bus load.
4.) Assign the Device a lower Device-Address
(telegrams from the Device will then have a
higher priority).

PSS-Range: Error List 5-31


Error Messages on Decentr. Modules F-68

Error no. Description Remedy


04 Overflow of the telegram 1.) Reduce difference in transmission rates of
buffer. both SafetyBUS p networks.
The changes in signal status 2.) Reduce number of signal status changes
on this end of the Bridge on this end of the bridge.
cannot be processed quickly 3.) Signals on which the status changes
enough. frequently should be distributed evenly on
I/OD A and I/OD B.
4.) Increase bus speed in the network on the
opposite end of the bridge: Increase
transmission rate, increase value for the
Cycle-Timeout or reduce the bus load.
5.) Assign the opposite end of the Bridge a
lower Device-Address (telegrams from the
Bridge will then have a higher priority).

5-32 PSS-Range: Error List


F-69

Error class F-69

Error no. Description Remedy


00 I/O-Group was started. Message is shown only for information.
01 Bridge communication error Evaluate the error stack on the opposite end
of the bridge.
If no remedy helps: Change device.
02 Internal error Change device
03 I/O-group has been stopped Restart I/O group
because the I/O-group on the
opposite end of the bridge was
stopped.
04 Different number of I/O-groups Amend configuration, clear program memory
on the opposite end of the and reload the application program.
bridge
05 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.
06 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.

PSS-Range: Error List 5-33


Error Messages on Decentr. Modules F-81

Error class F-81

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
09
13
.
. Internal error Please contact Pilz.
.
14

5-34 PSS-Range: Error List


F-82

Error class F-82

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
08
15 Internal error Please contact Pilz.
19
.
. Internal error Please contact Pilz.
.
1A

PSS-Range: Error List 5-35


Error Messages on Decentr. Modules F-83

Error class F-83

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
05
06 Internal error Change device.
0C
.
. Internal error Please contact Pilz.
.
10

5-36 PSS-Range: Error List


F-84

Error class F-84

Error no. Description Remedy


00 Memory defective Please contact Pilz.
01
.
. Internal error Change device.
.
02
05 Internal error Change device.

PSS-Range: Error List 5-37


Error Messages on Decentr. Modules F-85

Error class F-85

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
02

5-38 PSS-Range: Error List


F-88

Error class F-88

Error no. Description Remedy


05 Internal error Change device.

PSS-Range: Error List 5-39


Error Messages on Decentr. Modules F-90

Error class F-90

Error no. Description Remedy


01
.
. Internal error Please contact Pilz.
.
02
04
.
. Internal error Please contact Pilz.
.
06

5-40 PSS-Range: Error List


F-91

Error class F-91

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
01

PSS-Range: Error List 5-41


Error Messages on Decentr. Modules F-92

Error class F-92

Error no. Description Remedy


00 Domain-Timeout Check and rectify the time entered for the
Domain-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
01 Stated I/O-Group is configured Check and rectify the I/O-Group configuration,
incorrectly clear the program memory and reload the
application program.
If no remedy helps: contact Pilz.
02 Incorrect device configuration Check and rectify Device configuration, clear
. the program memory and reload the
. application program.
. If no remedy helps: contact Pilz.
03
04 Cycle-Timeout because bus Check and rectify the time entered for the
connection interrupted, LD for Cycle-Timeout in the configuration, clear the
I/O-Group no longer available program memory and reload the application
or bus overloaded program. If necessary, reduce the bus load.
If no remedy helps: contact Pilz.
05 Bus error If message appears frequently, please contact
Pilz.
06 I/O-Group was stopped via the Evaluate error stack of the stated device.
. stated Device
.
.
07

5-42 PSS-Range: Error List


F-92

Error no. Description Remedy


08 Cycle-Timeout because bus Check and rectify the time entered for the
connection interrupted, MD no Cycle-Timeout in the configuration, clear the
longer available or bus program memory and reload the application
overloaded program. If necessary, reduce the bus load.
If no remedy helps: contact Pilz.
09 Bus error Please contact Pilz.
0A Domain-Timeout Check and rectify the time entered for the
Domain-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
0B Event-Timeout Check and rectify the time entered for the
Event-Timeout in the configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
0D Bus error If message appears frequently: contact Pilz.

0E Stated I/O-Group is configured Check and rectify the I/O-Group configuration,


incorrectly clear the program memory and reload the
application program.
If no remedy helps: contact Pilz.
0F The stated I/O-Groups were Evaluate error stack of the stated device.
stopped via the stated Device.
10 Bus error If message appears frequently: contact Pilz.

PSS-Range: Error List 5-43


Error Messages on Decentr. Modules F-93

Error class F-93

Error no. Description Remedy


00 Internal error Please contact Pilz.

5-44 PSS-Range: Error List


F-95

Error class F-95

Error no. Description Remedy


05 Device-Address was altered If this message appears frequently, even
during operation though the Device-Address has not been
changed manually: Change device.

PSS-Range: Error List 5-45


Error Messages on Decentr. Modules F-D0

Error class F-D0

Error no. Description Remedy


01
.
. Internal error Please contact Pilz.
.
06
07 Check and rectify configuration, clear the
. program memory and reload the application
. Incorrect configuration data program.
. If no remedy helps: contact Pilz.
08
0A
.
. Internal error Please contact Pilz.
.
0B
0D Internal error Please contact Pilz.
0F Internal error Please contact Pilz.
16 Internal error Please contact Pilz.
18
.
. Internal error Please contact Pilz.
.
19
1C Incorrect configuration data Check and rectify configuration, clear the
program memory and reload the application
program.
If no remedy helps: contact Pilz.
1D
.
. Internal error Please contact Pilz.
.
20

5-46 PSS-Range: Error List


F-D0

Error no. Description Remedy


21 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.
22 Incorrect configuration data Check and rectify the device type and version
. in the configuration, clear the program memory
. and reload the application program.
. If no remedy helps: contact Pilz.
.
23
24 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.

PSS-Range: Error List 5-47


Error Messages on Decentr. Modules F-D1

Error class F-D1

Error no. Description Remedy


01 Internal communication error Reduce the changes in process data (PIO).
If no remedy helps: contact the device
manufacturer.
02 Internal communication error Please contact the device manufacturer.

04 Internal communication error Reduce the changes in process data (PIO/PII).


If no remedy helps: contact the device
manufacturer.
05
.
. Internal communication error Please contact the device manufacturer.
.
06
08
.
. Internal communication error Please contact the device manufacturer.
.
09
0C Internal communication error Please contact the device manufacturer.

10 Incorrect configuration data Check and rectify the device type and version
. in the configuration, clear the program memory
. and reload the application program.
. If no remedy helps: contact Pilz.
.
11
12
.
. Internal communication error Please contact the device manufacturer.
.
1B

5-48 PSS-Range: Error List


F-D1

Error no. Description Remedy


1C Internal communication error Reduce the changes in process data (PIO).
If no remedy helps: contact the device
manufacturer.
1D
.
. Internal communication error Please contact the device manufacturer.
.
1E
1F Internal error Please contact Pilz.
20
. Internal communication error Please contact the device manufacturer.
.
22
23 Incorrect configuration data Check and rectify overall Device configuration,
clear the program memory and reload the
application program.
If no remedy helps: contact Pilz.
24 Incorrect configuration data Check and rectify the device type and version
in the configuration, clear the program memory
and reload the application program.
If no remedy helps: contact Pilz.
25
.
. Internal communication error Please contact the device manufacturer.
.
26
27 Internal communication error Reduce the changes in process data (PII).
If no remedy helps: contact the device
manufacturer.
28 Internal communication error Please contact the device manufacturer.
.
.
2A

PSS-Range: Error List 5-49


Error Messages on Decentr. Modules F-D2, F-D3, F-D4

Error class F-D2, F-D3, F-D4

Errors of this class should be documented in the device’s operating


manual. If this is not the case, please contact the device manufacturer.

5-50 PSS-Range: Error List


F-D5

Error class F-D5

Error no. Description Remedy


03 Internal error Change device

PSS-Range: Error List 5-51


Error Messages on Decentr. Modules F-E0

Error class F-E0

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
01
03
.
. Internal error Please contact Pilz.
.
07

5-52 PSS-Range: Error List


F-E1

Error class F-E1

Error no. Description Remedy


00
.
. Internal error Change device.
.
01

PSS-Range: Error List 5-53


Error Messages on Decentr. Modules F-E2

Error class F-E2

Error no. Description Remedy


00 Internal error Please contact Pilz.
02
.
. Internal error Please contact Pilz.
.
04

5-54 PSS-Range: Error List


F-E3

Error class F-E3

Error no. Description Remedy


00 Incorrect device configuration Check and rectify Device configuration, clear
the program memory and reload the
application program.
If no remedy helps: contact Pilz.
01 Internal error Please contact Pilz.
02 Incorrect device configuration Check and rectify Device configuration, clear
the program memory and reload the
application program.
If no remedy helps: contact Pilz.
03 Incorrect application program. Check and rectify application program, clear
There was an attempt to program memory and reload application
access non-existing outputs. program.
04 Incorrect application program. Insert standard function block SB250.
Written to outputs in the stated
I/O group, although the I/O-
group on the opposite end of
the Bridge is in a STOP
condition.
05 Incorrect application program. Insert standard function block SB250.
Written to the stated Bit
(14,15, 30 or 31), although this
Bit is reserved.
06 Internal error Please contact Pilz.
07 Value for Event Timeout is too Amend the time entered for the Event-Timeout
low. in the configuration to > 10 ms, clear the
program memory and reload the application
program.

PSS-Range: Error List 5-55


Error Messages on Decentr. Modules F-E3

Error no. Description Remedy


08 Value for Event Timeout is too Amend the time entered for the Event-Timeout
high. in the configuration to < 500 ms, clear the
program memory and reload the application
program.

5-56 PSS-Range: Error List


F-E4

Error class F-E4

Error no. Description Remedy


00 Error while testing inputs with Check inputs/outputs for short circuits; check
test pulses. connection between inputs and test pulses.
If no remedy helps: Change device.
01 Status of output is not as Check outputs for shorts between contacts
expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
02 Status of output during output Check outputs for shorts between contacts
test is not as expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
03 I/O-Group warm start is not Check inputs/outputs for short circuits; check
possible due to a previous connection between inputs and test pulses;
major output error switch voltage to Device off/on.
If no remedy helps: Change device.
04 Error while testing inputs with Check inputs/outputs for short circuits; check
test pulses. connection between inputs and test pulses.
If no remedy helps: Change device.
05 Status of output is not as Check outputs for shorts between contacts
expected and short circuits; check load supply voltage.
If no remedy helps: Change device.
06 Status of output during output Check outputs for shorts between contacts
test is not as expected and short circuits; check load supply voltage.
If no remedy helps: Change device.

PSS-Range: Error List 5-57


Error Messages on Decentr. Modules F-E5

Error class F-E5

Error no. Description Remedy


00 Internal error Change device.
02
.
. Internal error Change device.
.
12

5-58 PSS-Range: Error List


F-E6

Error class F-E6

Error no. Description Remedy


00
.
. Internal error Please contact Pilz.
.
03
04 Internal error Change device.
05
.
. Internal error Please contact Pilz.
.
0D

PSS-Range: Error List 5-59


Error Messages on Decentr. Modules F-E7

Error class F-E7

Error no. Description Remedy


00
.
. Load supply is missing Check earth connection; check load supply
. voltage.
01

5-60 PSS-Range: Error List


F-E8

Error class F-E8

Error no. Description Remedy


01 Incorrect device configuration Check and rectify Device configuration, clear
the program memory and reload the
application program.
If no remedy helps: contact Pilz.
02 Overflow of the telegram 1.) Reduce difference in transmission rates of
buffer. both SafetyBUS p networks.
The changes in signal status 2.) Reduce number of signal status changes at
on the opposite end of the the opposite end of the bridge.
Bridge cannot be processed 3.) Signals on which the status changes
quickly enough. frequently should be distributed evenly on
I/OD A and I/OD B
4.) Increase bus speed in the network on this
end of the bridge: Increase transmission rate,
increase value for the Cycle-Timeout or
reduce the bus load
5.) Assign this end of the Bridge a lower
Device-Address (telegrams from the Bridge
will then have a higher priority).
03 Overflow of the telegram 1.) Reduce number of signal status changes at
buffer. the inputs.
Signal status at the inputs 2.) Signals on which the status changes
changes too often. frequently should be distributed evenly on
I/OD A and I/OD B.
3.) Increase bus speed: Increase transmission
rate, increase value for the Cycle-Timeout or
reduce the bus load.
4.) Assign the Device a lower Device-Address
(telegrams from the Device will then have a
higher priority).

PSS-Range: Error List 5-61


Error Messages on Decentr. Modules F-E8

Error no. Description Remedy


04 Overflow of the telegram 1.) Reduce difference in transmission rates of
buffer. both SafetyBUS p networks.
The changes in signal status 2.) Reduce number of signal status changes
on this end of the Bridge on this end of the bridge.
cannot be processed quickly 3.) Signals on which the status changes
enough. frequently should be distributed evenly on
I/OD A and I/OD B
4.) Increase bus speed in the network on the
opposite end of the bridge: Increase
transmission rate, increase value for the
Cycle-Timeout or reduce the bus load
5.) Assign the opposite end of the Bridge a
lower Device-Address (telegrams from the
Bridge will then have a higher priority).

5-62 PSS-Range: Error List


F-E9

Error class F-E9

Error no. Description Remedy


01 Bridge communication error Evaluate the error stack on the opposite end
of the Bridge.
If no remedy helps: Change Device.
02 Internal error Change Device
03 I/O-group has been stopped Restart I/O-Group.
because the I/O-group on the
opposite end of the bridge was
stopped.

PSS-Range: Error List 5-63


Error Messages on Decentr. Modules

Notes

5-64 PSS-Range: Error List


PSS(1) AI U5I1 Error Messages

An error on the module PSS(1) AI U5I1 is displayed (as with all module
errors) using the error class 06. The error numbers 48 ... 51 in this error class
relate to the AI module (see also PSS FS error messages).
If an error occurs, an additional parameter is given for the PSS(1) AI U5I1
that describes the error in more detail. The meaning of these parameters is
described in this chapter.

PSS-Range: Error List 6-1


PSS(1) AI U5I1 Error Messages

Error class 06

Error Error parameter Description Remedy


no.
01... 03 Parameter is invalid Check application program,
use SB 105
04 ... 09 Match error Increase tolerance, if this does
not help: change the module
0A Parameter is invalid Check application program,
use SB 105
0B Module is defective Change module
0C ... 17 Match error Increase tolerance, if this does
not rectify the error: change
the module
48 18 Configuration change during Check application program,
. minimum value formation use SB 105
.
19 Not assigned
.
51 1A Match error Increase tolerance, if this does
rectify the error: change the
module
1B Not assigned
1C External voltage supply is Apply supply voltage
missing
1D, 1E System error Change module
1F Start/Stop of a function which Check application program,
was not started/selected use SB 105
20 System error Change module
21 Not assigned
22 Parameter is invalid Check application program,
use SB 105
23 ... 7F Not assigned
80 ... A1 System error Change module
FE Message for internal purposes
FF System error Change module

6-2 PSS-Range: Error List


A Pilz Ges.m.b.H. F Pilz France Electronic NL Pilz Nederland
Modecenterstraße 14 1, rue Jacob Mayer Postbus 186
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