OCEANERGY code:

N1002-STR-DRA-Str-50-COFLEXIP HOSE
REEL (EX UAE)-2-foundation drawings-Rev-
0
Client code:

OCEAN TURQUOISE
OSV TO WSV CONVERSION

Document Title: Structural Analysis Report of Hose Reel foundation

Distribution:
Halliburton Offshore Services Inc. and Indian Register of Shipping only

Additional Supplementary Notes:

Private and confidential.

04

03

02

01

00 2018-08-10 Submitted for Approval 49 RG ANK RKV

Rev. Date Description Pages Prepared Checked Approved

This document is the property of OEDEC Pvt. Ltd. - any unauthorized use of the same will be prosecuted.

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Table of Contents
1 Introduction...................................................................................................................................................................... 5
1.1 Scope of Document ................................................................................................................................................. 5
1.2 Revision Update ...................................................................................................................................................... 6
2 Summary ......................................................................................................................................................................... 6
2.1 General .................................................................................................................................................................... 6
2.2 Design Loads .......................................................................................................................................................... 6
2.3 Stress Result ........................................................................................................................................................... 6
2.4 Deformation Results ................................................................................................................................................ 6
2.5 Conclusion............................................................................................................................................................... 6
2.6 Critical Areas ........................................................................................................................................................... 6
3 Codes and References ................................................................................................................................................... 7
3.1 Reference Document .............................................................................................................................................. 7
3.2 Codes for calculation ............................................................................................................................................... 7
3.3 Definition and Abbreviation ..................................................................................................................................... 7
3.4 Units ........................................................................................................................................................................ 7
3.5 Reference Coordinate System ................................................................................................................................ 7
4 Materials ........................................................................................................................................................................ 10
4.1 General Material Properties .................................................................................................................................. 10
4.2 Allowable Stresses ................................................................................................................................................ 10
5 Description of Designed Structure ................................................................................................................................ 11
5.1 General Description .............................................................................................................................................. 11
5.2 Main Dimension..................................................................................................................................................... 11
6 Loads and Loading Concept ......................................................................................................................................... 12
6.1 Design Loads ........................................................................................................................................................ 12
6.1.1 Ship motions and acceleration...................................................................................................................... 12
6.1.2 Force calculation ........................................................................................................................................... 16
6.1.3 Moment calculation ...................................................................................................................................... 17
6.2 Load on hose reel foundation in Z- Direction ........................................................................................................ 17
6.3 Load in X and Y direction ...................................................................................................................................... 18
6.4 Moment on hose reel foundation in X – direction.................................................................................................. 18
6.5 Moment on hose reel foundation in Y - direction .................................................................................................. 19
7 Load cases .................................................................................................................................................................... 20
7.1 Load Case with forces acting in towards Forward and towards Starboard direction. ........................................... 20
7.2 Load Case with forces acting in towards Aft and towards Starboard direction. .................................................... 20
7.3 Load Case with forces acting in towards Forward and towards Port direction. .................................................... 20
7.4 Load Case with forces acting in towards Aft and towards Port direction. ............................................................. 20
8 Structural Strength Analysis .......................................................................................................................................... 21
8.1 General .................................................................................................................................................................. 21
8.2 Boundary Conditions ............................................................................................................................................. 24
8.3 Loads ..................................................................................................................................................................... 24
8.4 Mesh ...................................................................................................................................................................... 26
9 Analysis Methodology ................................................................................................................................................... 28
10 Result ............................................................................................................................................................................ 29
10.1 Stress in hose reel foundation for load case 1 ...................................................................................................... 29
10.2 Deformation in load case 1 ................................................................................................................................... 31
10.3 Stress in hose reel foundation for load case 2 ...................................................................................................... 33
10.4 Deformation in load case 2 ................................................................................................................................... 36
10.5 Stress in hose reel foundation for load case 3 ...................................................................................................... 38
10.6 Deformation in load case 3 ................................................................................................................................... 40
10.7 Stress in hose reel foundation for load case 4 ...................................................................................................... 43
10.8 Deformation in load case 4 ................................................................................................................................... 44

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List of Tables
Table 1: Forces and moments for worst case scenario .......................................................................................................... 6
Table 2: Unit Definitions .......................................................................................................................................................... 7
Table 3: Material Properties .................................................................................................................................................. 10
Table 4: Allowable Steel Stresses ........................................................................................................................................ 10
Table 5: Design load calculations ......................................................................................................................................... 12
Table 6: Unit Definitions .......................................................................................................... Error! Bookmark not defined.
Table 7: Roll and Pitch angles .............................................................................................................................................. 12
Table 8: Pitch angle .............................................................................................................................................................. 12
Table 9: Acceleration components ........................................................................................................................................ 12
Table 10: Rotation axis ......................................................................................................................................................... 13
Table 11: Radial roll acceleration .......................................................................................................................................... 13
Table 12: Tangential pitch acceleration ................................................................................................................................ 13
Table 13: Combined acceleration ......................................................................................................................................... 13
Table 14: Acceleration definitions ......................................................................................................................................... 13
Table 15: Acceleration components ...................................................................................................................................... 14
Table 16: Acceleration components ...................................................................................................................................... 15
Table 17: Acceleration components ...................................................................................................................................... 15
Table 18: Intermediate values for calculation of final loads .................................................................................................. 16
Table 19: Load inputs ............................................................................................................................................................ 17
Table 20: Resultant forces acting on equipment .................................................................................................................. 17
Table 21: Moment Calculation .............................................................................................................................................. 17
Table 22: Forces and Moments for load case 1.................................................................................................................... 20
Table 23: Forces and Moments for load case 2.................................................................................................................... 20
Table 24: Forces and Moments for load case 3.................................................................................................................... 20
Table 25: Forces and Moments for load case 4.................................................................................................................... 20
Table 26: Mesh Properties. ................................................................................................................................................... 27
Table 27: Values for Load Case 1 ........................................................................................................................................ 47
Table 28: Values for Load Case 2 ........................................................................................................................................ 47
Table 29: Values for Load Case 3 ........................................................................................................................................ 47
Table 30: Values for Load Case 4 ........................................................................................................................................ 47

List of Figures
Figure 1: Hose Reel foundation [Top view] ............................................................................................................................. 5
Figure 2: Hose Reel foundation [Profile view] ......................................................................................................................... 5
Figure 3: 3D view of Model ..................................................................................................................................................... 8
Figure 4: Top view ................................................................................................................................................................... 8
Figure 5: Front view ................................................................................................................................................................ 9
Figure 6: Left view [Aft to Forward] ......................................................................................................................................... 9
Figure 7: Back view [Bottom to Top] ....................................................................................................................................... 9
Figure 8: Hose Reel foundation drawing ............................................................................................................................... 11
Figure 9: Rrh distances ......................................................................................................................................................... 14
Figure 10: Rph distances ...................................................................................................................................................... 14
Figure 11: Rrh distances ....................................................................................................................................................... 15
Figure 12: Rpv distances ...................................................................................................................................................... 16
Figure 13: Force and Moment components .......................................................................................................................... 17
Figure 14: vertical force on hose reel top.............................................................................................................................. 18
Figure 15: Fx and Fy on the hose reel hook ......................................................................................................................... 18
Figure 16: Moment in X direction .......................................................................................................................................... 19
Figure 17: Moment in Y direction .......................................................................................................................................... 19
Figure 18: Fem model of hose reel foundation [View 1] ....................................................................................................... 21
Figure 19: Fem model of hose reel foundation [View 2] ....................................................................................................... 21
Figure 20: Fem model of skid supporting all equipment ....................................................................................................... 22
Figure 21: Thickness plot Fem model of hose reel foundation – 3dview [View 1] ................................................................ 22
Figure 22: Thickness plot Fem model of hose reel foundation – Top view [View 2]............................................................. 23
Figure 23: Thickness plot Fem model of hose reel foundation – Front view [View 3] .......................................................... 23
Figure 24: Boundary condition [Fixed] .................................................................................................................................. 24
Figure 25: Load applied on skid top ...................................................................................................................................... 24
Figure 26: Load Application area [Forces] ............................................................................................................................ 25
Figure 27: Load Application area [Moments] ........................................................................................................................ 25
Figure 28: Resultant moment direction [Magnified view] ...................................................................................................... 26
Figure 29: Mesh [View1] ....................................................................................................................................................... 26
Figure 30: Mesh [View2] ....................................................................................................................................................... 27
Figure 31: Overall viewof the foundation [View1].................................................................................................................. 29
Figure 32: Stress concentration in Skid supporting the equipment [View2] ......................................................................... 29
Figure 33: Stress concentration in Skid supporting the equipment [Magnified View] ........................................................... 30

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Figure 34: Stress concentration at the Main Deck [View3] ................................................................................................... 30

Figure 35: Stress concentration below Main Deck [View4] ................................................................................................... 31
Figure 36: Deformation in hose reel foundation [View1] ....................................................................................................... 31
Figure 37: Local Deformations around skid .......................................................................................................................... 32
Figure 38: Deformation plot for skids [View2] ....................................................................................................................... 32
Figure 39: Deformation in Main Deck [View3]....................................................................................................................... 33
Figure 40: Deformation below Main Deck [View4] ................................................................................................................ 33
Figure 41: Overall view of the foundation [View1] ................................................................................................................ 34
Figure 42: Stress concentration in Skid supporting the equipment [View2] ......................................................................... 34
Figure 43: Stress concentration in Main Deck [View3] ......................................................................................................... 35
Figure 44: Stress concentration below Deck [View 4] .......................................................................................................... 35
Figure 45: Overall view of deformation of hose reel foundation [View1] .............................................................................. 36
Figure 46: Deformation plot at the skid above Main Deck [View2] ....................................................................................... 36
Figure 47: Deformation at Main Deck [View3] ...................................................................................................................... 37
Figure 48: Deformation below Main Deck [View4] ................................................................................................................ 38
Figure 49: Overall view of the foundation [View1] ................................................................................................................ 38
Figure 50: Stress plot at Skid [View2] ................................................................................................................................... 39
Figure 51: Stress plot at Skid [View2] ................................................................................................................................... 39
Figure 52: Stress concentration in Main Deck [View3] ......................................................................................................... 40
Figure 53: Stress concentration below Main Deck [View4] ................................................................................................... 40
Figure 54: Deformation in the top of the hose reel foundation [View1] ................................................................................. 41
Figure 55: Deformation plot for skids [View2] ....................................................................................................................... 41
Figure 56: Deformation in Main Deck [View3]....................................................................................................................... 42
Figure 57: Deformation below Main Deck [View4] ................................................................................................................ 42
Figure 58: Overall view of the foundation [View1] ................................................................................................................ 43
Figure 59: Stress plot for Skid supporting the equipment [View1] ........................................................................................ 43
Figure 60: Stress in Main Deck [View3] ................................................................................................................................ 44
Figure 61: Stress below Main Deck [View4] ......................................................................................................................... 44
Figure 62: Overall view of Deformation of the hose reel foundation [View1] ........................................................................ 45
Figure 63: Deformation plot for skid supporting hose reel[View2] ........................................................................................ 45
Figure 64: Deformation in Main Deck [View3] ....................................................................................................................... 46
Figure 65: Deformation below Main Deck [View4] ................................................................................................................ 46
Figure 66: Hose Reel General Arrangement ........................................................................................................................ 48
Figure 67: Foundation General Arrangement ....................................................................................................................... 48
Figure 68: Hose Reel foundation details ............................................................................................................................... 49

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1 Introduction
Halliburton (“Client”) has engaged Oceanergy (“Consultant”) to perform engineering for conversion of Offshore Supply
vessel (OSV) to Well Stimulation Vessel (WSV). The structural, machinery, electrical, mechanical and statutory
modifications are to be carried out on the vessel to comply with the tender requirements of ONGC, Indian Registrar of
Shipping and Directorate General of Shipping. The vessel is to be in accordance with the requirements of Classification
society and applicable statutory requirements.
This report assesses the structural integrity of 2 identical Hose Reel foundations, each installed on the port and starboard
side on Main Deck of the vessel as shown below in Figure 1.

Figure 1: Hose Reel foundation [Top view]

Figure 2: Hose Reel foundation [Profile view]

1.1 Scope of Document

This document presents the structural design verification and analysis of the hose reel foundation.

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1.2 Revision Update

None, this is initial revision.

2 Summary

2.1 General
The hose reel foundation on main deck is for mounting the hose reel which weighs approximately 58T as per Halliburton
inputs. A maximum moment of 100Tm and maximum vertical force of 120T is applied on top of hose reel foundation. Commented [AP1]: In accordance to max experienced as
The hose reel foundation is modeled with the existing vessel structure – main deck and under deck stiffening. per IRS or HAL inputs ?? Always mention the basis of these
Appropriate mathematical restrains and boundary conditions are applied in finite element model to stimulate the actual values calculated explicitly
behavior as indicated in below Chapter 8.2 in the analysis.

The results indicate that the hose reel foundation of material AH-36 is sufficient to support the hose reel.

2.2 Design Loads

The design loads for the worst case scenario are as indicated in belowTable 2. Details of loads calculated are as indicated
in below Chapters 6. The forces and moments are applied on the edges of the elements of the mesh. The loads are
applied per unit length. The unit of Forces and Moments are N/mm and N-mm/mm respectively.
Description Value
Fx -128 kN
Fy 333 kN
Fz -1206 kN
Mx 999 kNm
My 384 kNm
Mz 0 kNm
Table 1: Forces and moments for worst case scenario

2.3 Stress Result

The maximum stress observed for skid supporting equipment is 279.8MPa and for Main Deck is 123.6 MPa. These values
are within the limits of the allowable stress for materials AH-36 (284MPa) and A-36 (188MPa) respectively as per 4.2. For
the detailed information about the stress, please refer to section 10.1 of the document.

2.4 Deformation Results

Local deformation sare observed at the junctions between skids and main deck. Deformation in skids is within 2.4 mm.
Deformation in Main Deck and below is within 2.2 mm. These values are in the acceptable limits for operation. For
detailed information about the deformation, please refer to section10.2.

2.5 Conclusion
The stresses and deflection are within acceptable limits and pose no apparent hazard. The current structural members–
are adequate for the loading case as mentioned in 2.2 loading case.

2.6 Critical Areas

The bottom flange connecting the skid to main deckisan area of concern with higher stress values. However, the stress is
still under allowable limits.

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3 Codes and References

3.1 Reference Document

The following document has been referred to:
[1.] H1456-57 -- P-1537-G01-R10__GA Plan
[2.] H1456-57 -- P-1537-H03-R9__Aft Hull Structure
[3.] N1002-STR-DRA-Str-50-COFLEXIP HOSE REEL (EX UAE)-2-foundation drawings-Rev-0__Hose Reel
Foundation
[4.] Oceanergy-GEN-CAL-Acc-1-IRS Design load calculations-Rev-0
[5.] Ocean Turquoise Equipment List

3.2 Codes for calculation

Following codes have been referred to for the calculations and analysis:
[I.] IRS – Rules and Regulations for the construction and classification of steel ships
[II.] BV –Rules for the Classification of Offshore Units PART B – Structural Safety

3.3 Definition and Abbreviation

The abbreviations used in this document are presented with full forms as below:
IRS : Indian Register of Shipping
WSV : Well Stimulation Vessel
OT : Ocean Turquoise
OSV : Offshore Supply Vessel
DAF : Dynamic Amplification Factor
REP : Report
FS : Factor of Safety
FEA : Finite Element Analysis
FE : Finite Element
BV : Bureau Veritas

The mathematical abbreviations used in this document are as below:

L : Rule Length of vessel
B : Moulded Breadth
T : Design draught
V : Design speed
Cb : Block coefficient
Tr : Roll period
a0 : Common acceleration parameter

3.4 Units
The international SI unit systems are used within this document. The following units are used in all analysis performed
unless noted otherwise:
Unit Description Input Units
Length Millimetre mm
Mass Kilogram, Metric Tons Kg, MT
Stress Mega Pascal MPa / N/mm²
Force Kilo Newton kN
Temperature Kelvin K
Energy Joule J
Density Tons per cubic meter t/mm³
Table 2: Unit Definitions

3.5 Reference Coordinate System

The local coordinate system of the system is chosen as presented in the figure below:
 X-axis: Positive towards Forward
 Y-axis: Positive towards Port
 Z-axis: Positive towards Top

The below figures show the coordinate system used in analysis.

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Commented [AP2]: Mark with arrows which is skid and

which is deck. Show it in different colors.

Figure 3: 3D view of Model

Commented [AP3]: No pint of this as there is no

differentiation between the skid and deck color. Use differnet
colors.

Figure 4: Top view

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Commented [AP4]: Use diff colors

Figure 5: Front view

Commented [AP5]: Use diff colors

Figure 6: Left view [Aft to Forward]

Commented [AP6]: Underside View I guess. Form below

the deck

Figure 7: Back view [Bottom to Top]

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4 Materials

4.1 General Material Properties

The following tables summarize the properties of the steel assigned to the structural members of the hose reel foundation.

Data Value Value

Structural Steel Structural Steel
Structural Part
(Main Deck& below) (Skid)
Material Type A-36 AH-36
Specific Yield stress [MPa] 235 355
Tensile Strength [MPa] 360 490
Density [kg/m3] 7850 7850
Elasticity Modulus [MPa] 200000 200000
Poisson Ratio 0.33 0.33
Table 3: Material Properties

4.2 Allowable Stresses

For structures, members are designed according to the von Mises equivalent stress criterion, where the equivalent
stress σeqv, defined as follows, is not to exceed Fy/F.S.FS =1.25. The F.S value is taken as per BV Rules for the Commented [AP7]: Quote IRS sections. Why BV?
Classification of Offshore Units. Part B, Section 3.

Data Value Value

Material Grade A-36 Grade AH-36
Characteristic Yield Stress [N/mm 2] fy 235 355
Safety Factor as per BV rules 1.25 1.25
Allowable Design Stress [N/mm2] 188 284
Table 4: Allowable Steel Stresses

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5 Description of Designed Structure

5.1 General Description

The length of hose reel is 5590 mm, breadth of hose reel is 4310 mm and height is 6000 mm. The weight of hose reel is
58 tons. The foundation is supported by main deck of thickness 11mm and it spans from Transom to Frame 17.The below Commented [AP8]: Weight along with hose dry wet what is
Figure 8shows the hose reel foundation basic geometry. considered.quote reference from whr u have this figure

Commented [AP9]: Mark frames 17 and indicate

FRAME 17 transom.Use Arrows and Text to describe diagram alaways
Formatted: English (United Kingdom)

Figure 8: Hose Reel foundation drawing

5.2 Main Dimension

The principal dimensions of the hose reel foundation are:
1. Longitudinal direction (Forward-Aft): 17 m
2. Transverse direction (Port-Starboard): 20 m
3. Vertical Direction (Top-Bottom): 9 m

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6 Loads and Loading Concept

The load calculation for the hose reel analysis is described in this section herein below.

6.1 Design Loads

The sea loads are calculated by using the IRS main rules. The input parameters are L, B, T, V, and Cb

go 9.81
ρ density of liquid cargo or dry cargo
p design pressure
Cw 0.0856L for L≤90
1075-[(300-L)/100]3/2 for 90<L<300[m]
10.75 for 300≤L≤350
Table 5: Design load calculations

6.1.1 Ship motions and acceleration

The roll and pitch calculations for the rose reel placed on the vessel are as indicated in below chapters.

6.1.1.1 Roll and Pitch angles

The roll angle, Φ −50𝑐

B + 75
c (1.25-0.025Tr)d
d 1.2 for ships without bilge keel
1 for ships with bilgekeel having area equal to 2.5%
of LxB
Table 6: Roll and Pitch angles

Tr is not to be greater than 30[s]

𝑎𝑜
The pitch angle , θ 0.25
𝐶𝑏

Table 7: Pitch angle

6.1.1.2 Acceleration components

The Surge Acceleration, ax 0.2 goao√𝐶𝑏 [m/s^2]

The Sway Acceleration, ay 0.3 go ao [m/s^2]
The Heave Acceleration, az 0.7g0 ao
[m/s^2]
√𝐶𝑏

The Tangential Roll Acceleration(Excluding Gravity) 2𝜋 2

Φ{ } Rr [m/s^2]
ar Tr

Period Of Roll,Tr[S] 2kr/√GM

Roll Radius Of Gyration ,Kr[M] roll radius of gyration[m]
Metacentric Height ,GM[M] 0.07B
Kr 0.39B for ships with even transverse distribution of
mass
0.35Bfor tanker in ballast
0.25B for ships loaded with ore between longitudinal
bulkheads

Table 8: Acceleration components

Rr = distance from the centre of the mass under consideration to the axis of rotation, [m].
The axis of rotation for roll may be taken on the centre line of the ship and at a height 'z' above base linewhere,

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z D T
[ + ] [m] or,
4 2
D
2
Table 9: Rotation axis

Z is the smaller of the 2 values obtained from Table 9:

The radial roll acceleration may normally be neglected. Commented [AP10]: Justify this. What are the roll
The tangential pitch acceleration, (excluding gravity): accelerations.

ap 2𝜋 2
θ{ } Rp [m/s^2]
Tp

Table 10: Radial roll acceleration Commented [AP11]: Mention the the frame of reference –
vessels fixed co-ordinate system.

Tp L
1.8√ [s]
go

Table 11: Tangential pitch acceleration

Rp= distance from the centre of the mass under consideration to the axis of rotation [m]. The axis of rotation for pitch may
be taken at 0.45L from A.P. and 'z' [m] above base line.
The radial pitch acceleration may normally be neglected. Commented [AP12]: Need to discuss this load modelling.

6.1.1.3 Combined accelerations

The combined accelerations in the ship's vertical, transverse, and longitudinal directions are to be taken as:

The combined vertical acceleration (combined effect of heave, pitch and roll; excluding gravity)

𝑎𝑣 2 + 𝑎2 ) [m/𝑠 2 ]
√(𝑎𝑧2 + 𝑎𝑟𝑧 𝑝𝑧

Table 12: Combined acceleration

where,

𝑎𝑧 heave acceleration as given in 6.1.1.2

𝑎𝑟𝑧 vertical component of the tangential roll acceleration as given in 6.1.1.2

𝑎𝑝𝑧 vertical component of the tangential pitch acceleration as given in6.1.1.2

Table 13: Acceleration definitions

Horizontal projection of Rr = Rrh = Transverse distance between horizontal coordinate of the centre of mass under
consideration to axis of rotation for roll. Shown in Figure 9: Rrh distances

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Commented [A13]: Replace

Figure 9: Rrh distances

Horizontal projection of Rp = Rph = longitudinaldistance between longitudinal coordinate of thecentre of mass under
consideration to axis ofrotation for pitch shown in Figure 10: Rph distances
Commented [A14]:
Commented [AP15]: Photo missing?

Figure 10: Rph distances

𝑎𝑣 may be approximated as
𝑎𝑣 g 0ao
𝑘𝑣
𝐶𝑏
Where ,𝑘𝑣 1.3 aft of A.P.
0.7 between 0.3L and 0.6L from A.P
1.5 forward of F.P.
Table 14: Acceleration components

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Between these specified regions 𝑘𝑣 may beobtained by linear interpolation.

The combined transverse acceleration,
(combined effect of sway, yaw & roll)
𝑎𝑡
√[𝑎𝑦2 + (g o sinΦ + ary )2 ] [m/𝑠 2 ]

ary = transverse component of tangential roll acceleration given 6.1.1.2, the same may be obtained by using in the
formula the vertical projection of the distance Rr as given below :
Vertical projection of Rr = Rrv = Vertical distance between vertical coordinate of the centre of mass under consideration to
axis of rotation for roll
Commented [A16]: ?

Figure 11: Rrh distances

The combined longitudinal acceleration, (combined effect of surge and pitch)

𝑎𝑙 √[𝑎𝑥2 + (g o sinΦ + apx )2 ] [m/𝑠 2 ]

Table 15: Acceleration components

where,
𝑎𝑥 surge acceleration given in 6.1.1.2
Table 16: Acceleration components

apx = longitudinal component of the tangentialpitch acceleration given in6.1.1.2, the same may be obtained by using in the
formula the vertical projection of the distance Rp as given below.

Vertical projection of Rp =Rpv= vertical distance between vertical coordinate of the centre of mass under consideration to
axis of rotation for pitch.

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Commented [A17]: ?

Figure 12: Rpv distances

6.1.1.4 Intermediate Calculations

The below table describes the values of all intermediate variables used to calculate the forces:

Description Value Units

Cb 0.65
Cw 7.10
Cv 0.18
kr 7.80 [m]
GM 1.40 [m]
z 4.50 [m]
a0 0.46 [m/s2]
Tr 13.18 [s]
Tp 5.24 [s]
c 1.10
phi 0.58 [radians]
theta 0.18 [radians]
ax 0.72 [m/s2]
ay 1.34 [m/s2]
az 3.89 [m/s2]
ary 0.20 [m/s2]
arz 0.96 [m/s2]
apx 0.38 [m/s2]
apz 10.23 [m/s2]
Table 17: Intermediate values for calculation of final loads

6.1.2 Force calculation

6.1.2.1 Forces

Inputs to calculate the forces in three directions:

Description Value
Rule length (L) 83 m
Greatest moulded breadth (B) 20 m
Moulded draught amidships corresponding to summer load waterline (T) 5.95 m
Moulded depth (D) 9m
Vol. displacement (Disp) 6439.02 m3

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Maximum service speed (V) 10 knots

x coordinate of center of mass of equipment (xp) 3.2 m (Aft side)
y coordinate of center of mass of equipment (yp) 7.24 m (Port side)
z coordinate of center of mass of equipment (zp) 3m
Mass of item (ton) 58 tons
Table 18: Load inputs

On basis of these inputs, loads are calculated which are acting on the equipment’s center of mass:

Description Value
Vertical Force (Fv) -1206.06 kN
Transverse Force (Ft) 333.17 kN
Longitudinal Force (Fl) 128.18 kN
Table 19: Resultant forces acting on equipment

6.1.3 Moment calculation

Figure 13: Force and Moment components

The forces are transferred from center of mass to the foundation surface. As a result, a combination of resultant forces
and moments are applied on the top surface of foundation.

Center of mass height (hc) from Main Deck surface = Equipment height/2 = 550 mm

Moments due to transfer of load:

Description Value
Mx -183.2
My 70.5
Table 20: Moment Calculation

The forces and moments of above values are considered for checking the structural integrity of the hose reel foundation.
Both the forces and moments are applied on the perimeter of the foundation top.

Allowable stresses will be calculated based on the below mentioned formulae:

Allowable Stress = Yield Stress / (Factor of Safety)
Allowable Stress = 355/1.25 = 284 MPa

6.2 Load on hose reel foundation in Z- Direction Commented [A18]: ???

A vertical load is applied on the perimeter of hose reel foundation top in Z - direction. Figure 14indicates the load applied
on the upper flange.

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Commented [A19]: Update force and moment

Figure 14: vertical force on hose reel top

The load is applied as pressure on the top of the foundation along the perimeter of the skid.

6.3 Load in X and Y direction

A sea load of Fx and Fy is applied on the skid top in both x and y direction respectively. Figure 15indicates the load Commented [A20]: ?
applied on the skid top.
Commented [A21]: ???

Figure 15: Fx and Fy on the hose reel hook

6.4 Moment on hose reel foundation in X – direction

Figure 16indicates the moment applied on the skid top in x direction

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Figure 16: Moment in X direction

6.5 Moment on hose reel foundation in Y - direction

Figure 17indicates the moment applied on the skid top in y direction Commented [A22]: ?

Figure 17: Moment in Y direction

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7 Load cases
Hose reel analysis has been performed for 4 load cases with forces acting in Forward (+X)/Aft (-X) and Starboard (-
Y)/Port (-Y).

7.1 Load Case with forces acting in towards Forward and towards Starboard direction.
The design loads for the considered scenario are as indicated in below Table 21. Details of loads calculated are as
indicated in above Chapter 6. The forces and moments are applied on element surface of mesh (as shown in Figure 25).
The loads are applied per unit length. The unit of Forces and Moments are kN and kNm respectively. It is to be noted that
the forces for hose reels in port and starboard sides are same.

Description Value
Fx 128kN
Fy 333kN
Fz -1206kN
Mx 999kNm
My -384kNm
Mz 0kNm
Table 21: Forces and Moments for load case 1

7.2 Load Case with forces acting in towards Aft and towards Starboard direction.

Description Value
Fx -128kN
Fy 333kN
Fz -1206kN
Mx 999kNm
My 384kNm
Mz 0kNm
Table 22: Forces and Moments for load case 2

7.3 Load Case with forces acting in towards Forward and towards Port direction.

Description Value
Fx 128kN
Fy -333kN
Fz -1206kN
Mx -999kNm
My -384kNm
Mz 0kNm
Table 23: Forces and Moments for load case 3

7.4 Load Case with forces acting in towards Aft and towards Port direction.

Description Value
Fx -128kN
Fy -333kN
Fz -1206kN
Mx -999kNm
My 384kNm
Mz 0kNm
Table 24: Forces and Moments for load case 4

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8 Structural Strength Analysis

8.1 General
The structural strength has been assessed by means of stress utilization against reduced allowable stress as defined in
earlier section4.2.

Figure 18&Figure 19 shows the FE model used for the analysis. Figure 21and Figure 22show thickness plots of the
model.

Figure 18: Fem model of hose reel foundation [View 1]

Figure 19: Fem model of hose reel foundation [View 2]

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Figure 20: Fem model of skid supporting all equipment

Figure 21: Thickness plot Fem model of hose reel foundation – 3dview [View 1]

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Figure 22: Thickness plot Fem model of hose reel foundation – Top view [View 2]

Figure 23: Thickness plot Fem model of hose reel foundation – Front view [View 3]

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8.2 Boundary Conditions

The indicated region is given a fixed boundary condition in all directions. The nodes indicated in below Figure 24 are
assigned fixed boundary condition.

Figure 24: Boundary condition [Fixed]

8.3 Loads
The load in form of uniform pressure is applied at the top of skid. The integration between hose reel foundation and hose
reel is going to be as indicated in Figure 25.Figure 25, Figure 26 and Figure 27 shows the load and moments applied on
the finite element model used for analysis.

Figure 25: Load applied on skid top

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Figure 26: Load Application area [Forces]

Figure 27: Load Application area [Moments]

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Figure 28: Resultant moment direction [Magnified view]

8.4 Mesh
The mesh details of hose reel foundation are presented below. Variable mesh sizes and shapes (Triangular and
Quadrilateral) have been used for the analysis. The details of the mesh are as indicated in below Table 25. Figure 29 to
Figure 30indicate the mesh on the model.

Figure 29: Mesh [View1]

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Figure 30: Mesh [View2]

The structure is analysed with variable mesh sizes suitable for analysis. The mesh is dense around the corners to capture
the realistic stress and deflection values. Local mesh refinement has been done manually to remove the stress
concentration. The modelled structure is meshed using both triangular and quadrilateral meshing type. The mesh details
on the tool are presented inTable 25: Mesh Properties. Table 25 below:

Mesh Properties
Mesh type Surface mesh
Mesher used Free mesh
Jacobian points 2 Points
Element size 75mm, variable
Tolerance 1.E-8
Mesh quality Jacobian
Total nodes 187733
Total elements 202767
Percentage of distorted elements (Jacobian) 0
Table 25: Mesh Properties.

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9 Analysis Methodology

The hose reel foundation is checked with linear static stress analysis of a solid model.
The linear static solver assumes that the structure’s behaviour is linear and the loading is static. It performs the followin g
steps:
Calculates and assembles element stiffness matrices, equivalent element force vectors and external nodal force vectors.
In the stiffness calculation, material temperature dependency is considered through the user nominated temperature case.
Either consistent or lumped element equivalent load vectors can be calculated according to the option setting. Constraints
are also assembled in this process. At the end of this assembly procedure, the following linear system of equilibrium
equations is formed where:
[K] {d} = {P}
[K] = Global stiffness matrix
{d} = Unknown nodal displacement vector(s)
{P} = Global nodal load vector(s).

For inertia relief analysis, the program calculates the translational and rotational accelerations for the structure as a rigid
body, and adds inertia forces to global nodal load vector(s) {p}.

Solves the equations of equilibrium for the unknown nodal displacements.

Calculates element strains, stresses, stress resultants and strain energy densities etc. as requested.
Updates the total nodal displacement vector
If combined loading conditions from the basic load cases are of interest, the post-processor can be used to find the
structure’s response by simply combining the results for the basic load cases.

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10 Result
With above defined loads and boundary conditions, the FEA analysis for the surface based mesh has been performed
and to validate the design, the structural stress has been checked against allowable von-mises stress for Global
validation.

10.1 Stress in hose reel foundation for load case 1

The von-mises stress on the foundation is indicated in below Figure 31. Local stress concentration of 167.5 MPa has
been observed at the top of the foundation due to load application on top. The local stress concentration is indicated
inFigure 33.

Figure 31: Overall viewof the foundation [View1]

Figure 32: Stress concentration in Skid supporting the equipment [View2]

In Figure 31, the structure is shown up-to 2 m from main deck. The maximum stress observed is 239.9 MPa which is
locally concentrated at the skid on top of main deck. The stress is still under allowable limits as defined in section 4.2.
Hence, the structure is considered safe for installing hose reel.

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Figure 33: Stress concentration in Skid supporting the equipment [Magnified View]

Figure 34: Stress concentration at the Main Deck [View3]

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Figure 35: Stress concentration below Main Deck [View4]

10.2 Deformation in load case 1

The displacement plot of the structure for the defined load case is presented in Figure 36. The maximum local
displacement is observed to be 2 mm at the bottom of skid due to load application.

Figure 36: Deformation in hose reel foundation [View1]

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Figure 37: Local Deformations around skid

The local deflections are to be ignored (as shown in red colour in above Figure 37) as the hose reel is a continuous
structure with the existing structure and load will be suspended from four corners of the skid. The maximum deformation
observed is 2 mm, which is below the maximum allowable limits of deformation for such structure, so the structure is
considered safe for installing hose reel on the top of the foundation. The displacement is as indicated in below Figure 39
and Figure 40.

Figure 38: Deformation plot for skids [View2]

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Figure 39: Deformation in Main Deck [View3]

Figure 40: Deformation below Main Deck [View4]

10.3 Stress in hose reel foundation for load case 2

The von-mises stress on the foundation is indicated in Figure 41. Local stress concentration of 169.4 MPa has been
observed at the top of the foundation due to load application on top. Figure 32

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Figure 41: Overall view of the foundation [View1]

Figure 42: Stress concentration in Skid supporting the equipment [View2]

In Figure 41, the structure is shown up-to 2m from main deck. The maximum stress observed is 123.6 MPa which is
locally concentrated at side shell. The stress is still under allowable limits as defined in section 4.2. Hence the structure is
considered safe for installing hose reel.

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Figure 43: Stress concentration in Main Deck [View3]

Figure 44: Stress concentration below Deck [View 4]

The overstress in some elements (as shown in blue colour in above Figure 44) is around the area where hose reels are
placed. Nevertheless, the stresses are within allowable limits.

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10.4 Deformation in load case 2

The displacement plot of the structure for the defined load caseis presented below. The maximum local displacement is
observed to be 2.3 mm at the bottom of skid due to load application. The displacement is as indicated in below Figure 45.

Figure 45: Overall view of deformation of hose reel foundation [View1]

Figure 46: Deformation plot at the skid above Main Deck [View2]

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Figure 47: Deformation at Main Deck [View3]

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Figure 48: Deformation below Main Deck [View4]

10.5 Stress in hose reel foundation for load case 3

The von-mises stress on the foundation is indicated in below Figure 49. Local stress concentration of 244.4 MPa has
been observed at the top of the hose reel due to load application on top (as shown in below Figure 51). As one can see
only a few over stressed elements (in green colour), however within the allowable stress range, it is safe to ignore that.

Figure 49: Overall view of the foundation [View1]

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Figure 50: Stress plot at Skid [View2]

Figure 51: Stress plot at Skid [View2]

In the Figure 49, the structure is shown up-to 2m from main deck. The maximum stress observed in Main Deck is 91.77
MPa which is locally concentrated at the corner of side shell. The stress is still under allowable limits as defined in section
4.2. Hence the structure is considered safe for installing hose reel.

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Figure 52: Stress concentration in Main Deck [View3]

Figure 53: Stress concentration below Main Deck [View4]

10.6 Deformation in load case 3

The displacement plot of the structure for the defined load case is presented in Figure 54. The maximum local
displacement is observed to be 1.96mm at the bottom of the skid due to load application. The displacement is as indicated
in belowFigure 55.

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Figure 54: Deformation in the top of the hose reel foundation [View1]

Figure 55: Deformation plot for skids [View2]

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Figure 56: Deformation in Main Deck [View3]

Figure 57: Deformation below Main Deck [View4]

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10.7 Stress in hose reel foundation for load case 4

The von-mises stress on the foundation is indicated in belowFigure 58. Local stress concentration of 274.3 MPa has been
observed at the skid due to load application on top.

Figure 58: Overall view of the foundation [View1]

Figure 59: Stress plot for Skid supporting the equipment [View1]

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Figure 60: Stress in Main Deck [View3]

Figure 61: Stress below Main Deck [View4]

InFigure 58, the structure is shown up-to 2m from main deck. The maximum stress observed in Main Deck is 111.5 MPa
which is locally concentrated around skids. The stress is still under allowable limits as defined in section 4.2. Hence the
structure is considered safe for installing hose reel.

10.8 Deformation in load case 4

The displacement plot of the structure for the defined load caseis presented in Figure 62. The maximum local
displacement is observed to be 2.21 mm at the bottom of skid and top of main deck due to load application. The
displacement is as indicated in below Figure 63.

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Figure 62: Overall view of Deformation of the hose reel foundation [View1]

The local deflections are to be ignored as the hose reel is a continuous structure from the main deck. For the structure up-
to 2m from main deck the maximum deformation observed is 2 mm, which is below the maximum allowable limits of
deformation for such structure, so the structure is considered safe for installing hose reel on the top of the foundation.

Figure 63: Deformation plot for skid supporting hose reel[View2]

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Figure 64: Deformation in Main Deck [View3]

Figure 65: Deformation below Main Deck [View4]

The following tables summarize the results obtained through analyses. The values mentioned are maximum values for
parameters for different parts of model:

Description Von-Mises Stress (MPa) Deformation (mm)

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Overall 239.9 2.05

Skid 167.5 2.05
Main Deck 109.8 1.94
Below Deck 239.9 1.75
Table 26: Values for Load Case 1

Description Von-Mises Stress (MPa) Deformation (mm)

Overall 279.8 2.31
Skid 169.4 2.31
Main Deck 123.6 2.17
Below Deck 279.8 1.97
Table 27: Values for Load Case 2

Description Von-Mises Stress (MPa) Deformation (mm)

Overall 262.5 1.97
Skid 262.5 1.97
Main Deck 91.77 1.83
Below Deck 244.4 1.66
Table 28: Values for Load Case 3

Description Von-Mises Stress (MPa) Deformation (mm)

Overall 274.3 2.21
Skid 274.3 2.21
Main Deck 111.5 2
Below Deck 272.4 1.92
Table 29: Values for Load Case 4

APPENDIX I
The details of the hose reel as received from the vendor for the analysis are as indicated below.

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Commented [AP23]: ATTACH THE EXCEL SHEET AS

APPENDIX – PHOTOS OF THE SHEET.

Figure 66: Hose Reel General Arrangement

Figure 67: Foundation General Arrangement

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Commented [A24]: ?

MAIN DECK PLAN

KEY PLAN
Notes :.

Figure 68: Hose Reel foundation details

This report is published by, and remains the copyright of, Offshore Engineering Design and EnergyConsultants Private Limited- (Oceanergy).
This report is provided under agreed terms and condition enteredbetween Halliburton Offshore Services Inc. and Offshore Engineering
Design and EnergyConsultants Pvt. Ltd. under proposal number N1002-GEN-PRO-Quo-Techno Commercial Proposal-Rev-04 communicated
vide emails and phone calls confirmed vide email dated 17th July 2018 by Mr. Karan Pande of Halliburton Offshore Services Inc. No part of
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