CENTRAL TOOL ROOM AND TRAINING CENTRE

BHUBANESWAR
NSQF LEVEL 8
POST GRADUATE DIPLOMA IN TOOL DESIGN & CAD/CAM

QUALIFICATION CODE: MSME/PGDTD & CC/Ol

OCCUPATION: TOOL DESIGNEROR CAD/CAM ENGINEER
Anticipated volume of training / learning require to complete the qualification: 2340 HR

SEMESTERI

ESTIMATED
Theory Theory Practical NSQF
SIZE
Practical hr level
SL. NO. TITLE AND IDENTIFICATION CODE OF COMPONENT (learning hr marks marks

hours)
40 120 0 60 7
160
1 CNC Programming & CNC Machining
30 110 0 60 7
Computer Aided Design (CAD-Autocad) 140
2 0 60 8
120 30 90

·C~ 3
4
Computer Aided Manufacturing
Design of Jigs & Fixtures
(Master CAM & UG CAM)
, 120
160
40
40
80
120
60
60
60
60
8
8
- 5- - Design of Press Tools
40 120 60 60 8
160
6 Design of Moulds 8
80 80 0 60 60
7 Advance Metrology
0 120 0 60 8
Advance CAD-I (Unigraphics & CATIA) 120
8 480 8
1060 300 760 240
TOTAL

SEMESTERII

ESTIMATED
Theory Theory Practical NSQF
SIZE
Practical hr level
SL. NO. TITLE AND IDENTIFICATION CODE OF COMPONENT (learning hr marks marks

hours)
40 80 60 60 8
120
1 Design of die casting dies
0 120 0 60 8
120
2 Advance-CAD-II (PRO-E)
40 0 60 0 8
Manufacturing Process-Process Planning & Heat Treatment 40
3 60 7
80 0 80 0
4 Computer Aided Engineering (ANSYS)
40 0 60 0 7
Rapid Prototyping and Reverse Engineering 40
5 0 7
60

c
40 40 0
6 Enterprenurship .. ' 60 7
40 40 - 0 0
7 Engineering Research Methoc.:Jlogy:
800 0 800 0 0 8
8 Course-work: Project
1280 200 1080 300 180 8
TOTAL
ONE YEAR COURSE IN POST GRADUATE DIPLOMA IN TOOL DESIGN & CAD/CAM-(PGDTD 17 th BATCH)
NSQF LEVEL-8 Occupation: Tool Designer or CAD/CAM Engineer Total Hours : 2340h

STARTING DATE: 11-July-2017 TIME PLANNING END.DATE: 30th-June-2018

CO-ORDINATOR:PRANAB KUMAR CHOWDHURY RELATED THEORY
hours MARKING SCHEME hours
1. COMPUTER AIDED DESIGN (AUTO CAD) ASHWINI 140 WRITTEN TEST 1 - ADVANCE METROLOGY PRIYADARSHI 80
2. COMPUTER AIDED MFG (MASTER CAM & UG CAM ) ARIF & PRANAB 120 2 -DESIGN OF PRESS TOOL P C MOHANTY 160
PRACTICAL TEST
J K MOHANTY
3. CNC PROGRAM ,SIMULATION & MACHINING
& ANOOP
160 VIVA VOCE 3 - DESIGN OF MOULDS A N BARAL 160

4. ADVANCE CAD-I(CATIA & UNIGRAPHICS) PRANAB & SIVA 4 -DESIGN OF JIGS & FIXTURE R K BAIDYA 120
120 CLASS/WORKSHOPPERFORMANCE
5. PROJCET/EXERCISE 200
TOTAL 520
TOTAL 740 TOTAL

Minimum Marks to Pass Final Exam :50%

SEMESTER 1

Practical 1 Month 2 Month 3 Month 4 Month 5 Month 6 Month

11 July TO 31 July 1AUG TO 31 AUG 1SEPT TO 30 SEPT 1 OCT TO 31 OCT 1NOV TO 30 NOV 1DECTO 31 DEC

Module 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Admission,registration,Eligibility test,Orientation Programme &
Safety Training, Basic Machining, Engineering Drawing,
Metrology,
AUTO CAD (4HR/DAY)/DESIGN OF JIGS & FIXTURE(1HR/DAY)
PORTABLE VICE(4 HR /DAY)
MASTER CAM(4HR/DAY)/ DESIGN OF JIGS & FIXTURE(1HR/DAY)
CNC Simulation (3HR/DAY)/ DESIGN OF PRESS TOOL(1 HR/DAY)
CNC MACHINE PRACTICE (4HR/DAY)
CATIA (4 HR/DAY) /DESIGN OF PRESS TOOL(1HR/DAY)
PRESSTOOL MANUFACTURING (4HR/DAY)
UNIGRAPHICS (CAD & CAM) (4 HR/DAY)
DESIGN OF MOULDS (1 HR/DAY)
END SEMES EXAMINATION
 SEMESTER 2
hours MARKING SCHEME hours
1. ADVANCE CAD-II (CREO) SUDHIR 120 WRITTEN TEST 1 - DESIGN OF DIE CASTING DIES P C MOHANTY 120
2. COMPUTER AIDED ENGINERING (ANSYS ) PRANAB 80 PRACTICAL TEST 2 -MANUFACTURING PROCESS, PROCESS A NPLANNING
BARAL & HEAT40
TREATMENT
VIVA VOCE PRIYADARSHI
3 - RAPID PROTOTYPING & REVERSE ENGINEERING 40
CLASS/WORKSHOPPERFORMANCE 4 -ENTERPRENURSHIP BIJAYALAXMI 40
PROJCET/EXERCISE 5- ENGINEERING RESEARCH METHODOLOGYPRANAB 40
TOTAL 280
TOTAL 200 TOTAL

Practical 7 Month 8 Month 9 Month 10 Month 11 Month 12 Month

1 JAN TO 31 JAN-18 1 FEB TO 28 FEB 1 MAR TO 31 MAR 1 APRL TO 30 APRL 1 MAY TO 31 MAY 1 JUNE TO 30 JUNE

Module 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
UNIGRAPHICS
CREO (ADVANCE CAD) (4 HR/DAY)
FIXTURE MANUFACTURING (4HR/DAY)
DESIGN OF MOULDS (1 HR/DAY)
MANUFACTURING PROCESS, PROCESS PLANNING & HEAT
TREATMENT (1HR/DAY)
DESIGN OF DIE CASTING DIES (1HR /DAY)
MOULD MANUFACTURING (4HR/DAY)
CREO (ADVANCE CAD) (4 HR/DAY)
DESIGN OF DIE CASTING DIES (2HR /DAY)
ANSYS
RAPID PROTOTYPING & REVERSE ENGINEERING (1HR/DAY)
ENTERPRENURSHIP (1HR/DAY)
PROJECT (6HR/DAY)
ENGINEERING RESEARCH METHODOLOGY(1HR/DAY)
PROJECT (6HR/DAY)
END SEMESTER EXAMINATION
IN PLANT TRAINING-PRODUCTION

NOTE: 17.07.17 TO 21.07.17 ORIENTATION PROGRAMME & SAFETY TRAINING

* IN CONVENTIONAL MACHINING TRAINEE HAS TO COMPLETE PORTABLE VICE & SPECIAL OPERATION LIKE INDEXING,TOOL GRINDING & BORING
*IN CNC PRACTICE , TRAINEE WILL BE ALLOTED 4H/DAY ON CNC MACHINE IN TRAINING DEPARTMENT& HAS TO COMPLETE SPECIFIED EXERCISE
* WEEKLY PERFORMANCE WILL BE CONDUCTED ON SATURDAY OF EVERY WEEK
* MONTHLY PERFORMANCE WILL BE CONDUCTED ON LAST SATURDAY OF EVERY MONTH
* EXAMINATION WILL BE CONDUCTED AFTER COMPLETION OF EACH MODULE AS PER NSQF
* CERTIFICTAE WILL BE ISSUED ONLY AFTER FULLFILLING THE NSQF NORMS
CC:MD/DGM/SMT/LODP FILE/PERSONS CONCERNED CO-CORDINATOR
 150 9001-150 14001
CNC PROGRAMMING AND CNC MACHINING OH5A518001

NSQF LEVEL:8

THEORY HOURS: 40 PRACTICAL HOURS: 120 THEORY MARKS: - PRACTICAL MARKS: 60

Unit Unit Name Contents (chapters/topics) TH Marks

No. hours
Introduction to CNCtechnology - CNCmachines & controls. 6 8
History & development of CNCtechnology.
Introduction to Conventional Vs. non-conventional machine tool. Numerical
UNIT-l CNCtechnology control on CNCmachine tools CNCcontrol and CNCControl and
and CNC types of CNCcontrol Calculation of technological data for CNC
programing machining.
CNCclamping system.

Implementation of JHfor CNCBasichealth

and safety CNCprogramming basics.
Introduction to manual NCprogramming
Manual NCprogramming for lathe & milling machines.
Application Numerical Control, Advantages, & Disadvantages,
Adoptive Control System.
Practical training & workshop for above sub topics on CNC
Machine.

Introduction to CNCprogramming
Introduction and demonstration of line programs CNC
programming for lathe & milling machine using iso codes into
the CNCsimulator.
CNCprogramming for lathe and milling machines using different
machining cycles into the CNCsimulator.
Procedures Associated with part programming, Cutting process
UNIT-2 CNCPrograming parameter selection, Processplanning issuesand path planning, 6 10
G & M Codes, Interpolations, Canned Cyclesand Subprograms,
Tool compensations
Exposure for programming and simulator of FANUC,
SINUMt:RIC, DMG TURNPLUS & Controls through post
processors.
Programming exercise.
Machining of programmed exercise on CNC lathe & milling
machines.
 Plan and optimize programs for CNC turning operations. 12
UNIT-3 CNC Machining Calculate parameters like speed feed etc. and set a references 8
- Lathe for the various operations

Prepare operation and operation sequence for the lathe

operations like turning, grooving etc. Prepare & set CNClathe
operations and test run programmed
Execute program and inspect simple geometrical forms /
standard parts
Use of various PPE'son CNClathe machine

Plan and optimize programs for CNCMllling operations. 6 8

Calculate parameters like speed feed, depth of cut etc. and set
a references for the various operations
Various methods of work process like edge finding block center
I etc.
I Prepare & set CNCMilling operations and test run
UNIT-4 CNCMachining programmed
-Milling I Execute program and inspect simple geometrical forms /
standard parts
I Use of various PPE'son CNCmilling machine

Plan and optimize programs for CNCWire EDM operations. 6 10

CNC Machining Calculate parameters affecting surface finish Calculate various
UNIT-S -EDM & WEDM machining parameters like Ip, voltage etc
Prepare & set CNCWire EDM operations and test
 run programmed
Execute program and inspect simple geometrical forms /
standard parts
Plan and optimize programs for CNC EDM operations.
Prepare & set CNCEDM operations and test run programmed
Execute program and inspect simple geometrical forms /
standard parts
Use of various PPE'son CNCmilling machines

I lndexable carbide tools, Modular Tooling & Tool Presetting, 8 12

i Macnining Centers, Automatic tool changers
I Introduction to advanced cnc systems like HSM, RP,CIM
I '
UNIT-6 Modern CNC Importance and application of advanced CNCsystems
Systems Computer Aided Part Programming
Part Program Generation through ProE/DeICAM Post
Processors Computations for part
programming
 Computer Aided Design
ISO 9001-ISO 14001
OHSAS18oo1
(CAD-Auto CAD/Collab CAD and Solid works)

THEORY HOURS: PRACTICAL HOURS: 140 THEORY MARKS: PRACTICAL MARKS: 60

UNIT NO. UNIT NAME CONTENTS (CHAPTERS/TOPICS) frH MARKS

hours
Capability of CADSoftware and Introduction to AutoCAD, Collab20
CAD, Solid Work. Description of the feature that have been
added or changed since new ReleaseCAD.Criteria for selection
of CAD workstations, Shingle Design Process, Design criteria,
Geometric modeling, entities, 20 & 3D Primitives. Different
UNIT-l
[Ivpes of cad software. Also comparison of various CAD
Software. CAD software features. Concept of hardware &
Isoftware.
I
IDrawing curve objects (Circle, Arc, Ellipse, elliptical arcs).20
Creating solid filled areas- Regions, Hatch, Dot-nut, DO type.
UNIT-2 Drawing line object like line, polyline, multiline etc. Drawing
curve objects like Circle, Arc, Ellipse, elliptical arcs etc. Editing
lobjects using the object property tool bar and various method
1& Controliing Drawing Display. (Carry, Lengthen, Stretching,
Offset, Align, Trim, Extend, Array etc. Detailed discussion on
IDimensions, Geometrical Dimension, Tolerance method in
AUTOCAD.
IWorking with block & defining block attributes. Concept of20
UNIT-3 Iisometric Drawing, Layout & Plotting. Creating of solid modeling
II 3d moaelling. Like creating, Editing, and modification
technique. Creating of surface modeling like creating, Editing,
land modification technique.
 Capability of Collab CAD Software and Brief Introduction to30
Collab CAD. Introduce Collab
CAD Modeling Philosophy & PLM
Strategy. Build and Edit entities in Virtual 3D
Space, 2D Profile and free hand Sketching, Plot Configurator,
Generation of 2D Drawings, Dimensioning and Detailing.
Creation and Modification of Surface Entities Trimming and
Lofting of Surfaces, Surface Diagnostics, Reflection Line Analysis.
Generate complex Surfaces and Curves from a set of Points
UNIT-4 Iobtained from Raw/Scanned Data Create Solid Modeling
jPrimitive Solids Slab, Revolution Solid, Sweep Solid Boolean
operations, Mass and Section property calculations, Sectioning,

lSlicing, and Feature BasedPart Modeling. Assembly- Constraint

ibased Parametric Profile Editing and 3D Constraint Solver.

i
! Introduction & Capabilities of Solid Work. 30
I SolidWorks Basicsand the User Interface

I
What is the SolidWorks Software DesignIntent File References
: Opening FilesThe SolidWorks User Interface.
UNIT-S Basic Part Modeling, Basic Modeling, Terminology, Choosing
I the Best Profile, Choosingthe Sketch Plane, Details ofthe Part
Boss Feature, Patterning, revolving, shelling, ribs & editing
, features. Assembly- Bottom-Up
I Assembly, Creating a New Assembly.

UNIT-6 i Bill of Materials, Assembly Drawings, Drafting, generate 20

: standard three views, model view, and predefined view,
I standard section views, crafting drawings, creating
dimensions, annotations, notes and surface finish symbols,
add geometric tolerance to the drawing views, add center
i marks and center lines to the drawing views, add center
I
marks and center lines to the drawing views
 Computer Aided manufacturing (Master CAM & Unigraphics CAM)
ISO 8001-1S0 14001
OHSAS 18001

THEORY HOURS: PRACTICAL HOURS: 120 THEORY MARKS: PRACTICAL MARKS: 60

UNIT UNIT CONTENTS (CHAPTERS/TOPICS) PR Marks

NO. NAME hours
Capability of CAM Software and Introduction to Master CAM 20 8
and Unigraphics CAM. Scope of CAM software in Market
advantages of CAM. Introducing CNC machining by using CAM.
Distinguish between Various types of CAM software and
UNIT-l Master CAM and Unigraphics CAM.CAD software features.
Concept of hardware & software.

I Introduction to master CAM environment. To understandin€ 20 10

I 20 drawing. Creation of basic geometry like Point, line,
! rectangle, arc, ellipse, helix, spline & polygon. Modify Like
fillet, chamfer, Trim, Break, Join, Extend, Dragging spline to
arc, control point I NURBS Spline, Break Drafting etc.
UNIT-2 Transformation of object - Mirror, Rotate, Translate, Scale.
r Selection
I Methods Creating Groups / Masking of entities / Assigning I
Changing colors. Chain / Window /
I Area / Group / Delete / Undelete / Undo. Transformation 0
I object - Mirror, Rotate, Translate, Scale.
~-----+-----------------
I Plane concepts. Wireframe Modelling: 3D Wireframe, normal, 20 12
! entity, rotated, named, number. Surface terminology.
Modification of surfaces and Editing of Surfaces features. Solid
UNIT-3
. terminology - Creation of solids extrude, revolve, lofts, sweep,
, solids manager, fillet, chamfer, solids editing, trim, Boolean
I operations, shell, draft etc. Creating drafting:

dimensions/ drafting note/ freestanding witness / leader lines

I / attributes / Editing drafting text/ Creating hatch /Smart
I mode function to create a layout of different part views/
! Layout view selection / dimensioning.
 2D Tool path generation. Concepts of Machining: CNC control 20 8
basics, & coordinate systems, Selection of tool, tool
parameters, Program Manager / Creation of 2D tool path:
contour / Facing / Pocket. Compensations, Drilling parameters
/ 3D contour machining surface roughing methods.- Pocket I
I Parallel for 3D Surfaces And Solids. Various 3D machining
~surface finishing methods.3D machining surface roughing
, methods. Various 3D machining surface finishing methods.
UNIT-4 , Post
. Processing: Generating NC / Nci Files / Editing NC Files /
, Verification and Program generation for actual machining /
! verification / post processing / Job machining on CNC Milling
I Machine DMU 50 T simulation - Backlot / Solid NC Verification
. of material cutting and simulation .DNC Data I.e. NC Program
I Transfer LO machine.

, Introduction to Unigraphics CAM environment. Review of 20 10

I Modelling. Introduction to CAM concept, Master model
,concept. Machining environment, Operation Navigator.Re-
UNIT-5 : entering into the Manufacturing application.Manufacturing
I Tools, Creating new operation.Manufacturing applications,
Saving part file, closing part file.

! Various Milling and Lathe operations by using Unigraphics 20 12

CAM. Point to point machining. Creating drilling & reaming
operation and hole making. Planner mill overview Profiling,
I

I Single level. Multi-level. Multi region, Creation of Boundaries.

I
I Setting Custom Boundary Member Data Setting Drive Cutting
Method, Ramping method. Cut types, Trim boundary, and
UNIT-6
Uncut Region boundary. Creating Cavity Milling operation.
, Blank Geometry and offset, Uses of cutting option. Creating
i fixed contour operation. Lathe cross section, common turning
parameters. Rough & Finish turning, What is wire EDM, EDM
I

I dialog overview? Wire EDM operation, creating Wire EDM

, Operation. internal & External Trim operation
 1509001-15014001
OH5A518001
Design of Jigs and Fixtures

NSQF LEVEL:8

THEORY HOURS: 40 PRACTICAL HOURS: 80 THEORY MARKS: 60 PRACTICAL MARKS: 60

UNIT Unit Contents (chapters/topics) TH Marks

NO Name Hrs.
UNIT-l Locating Locating Elements: Introduction, Jigs (Production 6 10
Elements Devices), Locating Principle, Locating methods and
devices, Standard parts and their selection.
UNIT-2 Clamping Clamping Devices: Introduction, Pneumatics and 6 12
Devices: hydraulic actuation clamping, Analysis of clamping
force, Tolerance and error analysis.
UNIT-3 Design of Design of Jigs: Introduction, Drill bushes, elements of 8 12
Jigs jigs, construction, material for jig elements, different
I types of jigs, automatic drill jig, rack and pinion
Iindexing device, Air operated drilling jig component,
group jigs and fixtures, chip control, economic
justification for jigs and fixtures, clearances and
I selection of jigs.
UNIT-4 Design of i Design of fixtures: Introduction, Design principles of 8 12
fixtures i fixtures, types of fixture, general principles of boring
I fixtures, classification of boring fixture, lathe fixture,
I
! broaching fixture, Milling fixture, Grinding fixture,
I Planning fixture, Shaping fixture, Inspection fixture,
welding fixture, modular fixtures, air operated fixture
and assembly fixture.
I

UNIT-S I Design of I Design of gauges: Introduction, types of gauges, gauge 10 14

gauges I design practices, Design principles of gauges.
 DESIGN OF PRESS TOOLS ISO 9OOHSO 14001
OHSAS 18001

THEORY HOURS: 40 PRACTICAL HOURS: 120 THEORY MARKS: 60 PRACTICAL MARKS:60

UNIT UNIT CONTENTS (CHAPTERS/TOPICS) TH Marks

NO. NAME Hrs.
6 10
Classification of Mechanical, Hydraulic, and pneumatic
presses, Press Characteristics, safety devices in presses.
UNIT-l Principles of stretch forming machines, principles of feeding
and unloading
equipment. Design principles of presses

Design of Dies: Introduction terminology shearing dies- types 6 12

of dies - analysis process shearing clearance - size and
! tolerances of die opening and punch - force, power, energy in
UNIT-2 i shearing - loading center, shearing with inclined edges - strip
, layouts, economical stock - Utilization.
I Elements of shearing dies - die plates - split dies, rules of 8 12
I development for split dies, inserts, types of punches, punch
II holders, punches - strippers - calculation of springs and
UNIT-3 rubber ejector, shedders, stops - pilots - stock guides -
, alignment system design for press tools.
Compound dies, progressive dies, stock feeding devices - cam 8 12
actuated die, horn dies (type, subpress dies) - precision
UNIT-4 I shearing dies, shaving dies, lamination dies - Bending dies,
i theory of bending development of blank, spring back, curling,
: flanging and press brake dies, bending on press brake.

UNIT-S ; Drawing and forming Dies: Theory of drawing, blank 10 14

I development, strain factor, calculation of force, construction
I of drawing and drawing dies - Drawing of rectangular
! components (development, stages draw beeds) - Ironing
(application of rubber and hydraulic system) - Defects in deep
I drawing - Modern Metal forming techniques - Discussion of
I various computer software for sheet metal design.
 Design of Moulds ISO 9001-ISO 14001
OH$AS1aOO1

NSQFLEVEL:8

THEORYHOURS:40 PRACTICALHOURS:120 THEORYMARKS:60 PRACTICALMARKS:

60

UNIT UNIT NAME Contents (chapters/topics) TH Marks

NO. Hrs.
UNIT-l Basic Basicterminology in moulds, Moulds cavities and cores, 6 10
terminology Bolters, Ancillary items, Attachment of mould to platen,
in moulds. BasicTerminology injection, ejector grid, ejector plate
assembly, ejection techniques, ejection from fixed half,
sprue pullers, feed system- runner, gates,
UNIT-2 Parting Parting surface- general, flat parting surface, non-flat 6 12
surface, parting, venting.
Mould Mould cooling- General, cooling inset-type mould plates,
cooling, cooling other mould parts, water connections and seals.
Standard Standard mould system- General consideration, standard
mould two-part mould system, deviation from the standard
svstern. mould, comparative terminology.
UNIT-3 Splits, Side Splits - General, sliding splits, angled-lifted splits, 8 12
cores and standard parts for the splits type mould.
cavities, Side cores and cavities- General, design features, types of
Molding side core and cavity, standard mould parts.
internal Molding internal undercuts- General, from pin, split
undercuts. cores, side cores, stripping internal undercuts, standard
mould parts.
UNIT-4 Mould for I Mould for thread components- General, moulds for 8 12
thread i internally threaded components, moulds for externally
components, threaded components, mould construction, standard
I Multi-day I unscrewing type mould systems.
light moulds, I Multi-day
light moulds- General, underfeed moulds,
Runner less triple-daylight moulds, standard parts for underfeed
moulds, moulds.
Runner less moulds- General, nozzle, hot runner unit
mould, Insulated runner mould, Hot runner plane
I moulds, standard parts for the hot runner type mould.
UNIT-S Procedure I Procedure for designing an injection moulds- General, 10 14
for designing primary positioning of inserts, ejector system, ejection
I an injection I grid, complete the top half drawing, complete the plan
moulds. view, complete the cross-section, complete drawing and
I checking mould drawing
 ISO 8001-ISO 14001
Advanced Metrology OHSAS 18001

THEORY HOURS: 40 PRACTICAL HOURS:40 THEORY MARKS:60 PRACTICAL MARKS:60

UNIT UNIT NAME CONTENTS (CHAPTERS/TOPICS) TH Marks

NO. hours
End & line standards for length, Airy & Bessel points, 6 10
Introduction Desirable features of end standards, slip gauge manufacture,
UNIT-l to basic calibration of end standards by interferometry.
Metrology NPL gauge interferometer, calibration of line standards by
micrometer microscope - superposition, coincidence and
symmetric straddling, photoelectric microscope and Moir
fringe techniques, measurement of large displacements
using lasers, Photoelectric Autocollimator, calibration of
polygons & circular scales.
I Types of interchangeability, dimensional chains
Fixed & ! Taylor's principles of gauge design 8 12
UNIT-2 Indicating I Limitations of ring & plug gauges, position and receiver
Gauges I gauges, types of indicating gauges.
I Comparators: Multi angle Sigma comparator, Back pressure
I and free flow type pneumatic comparators, Differential
back pressure gauge, usage of different types of jets, contact
& non-contact tooling.
II Amplification selection.
Air to electric transducer, Differential transducer, Variation
I transducer, Preprocess, In-process & Post process gauging,
I computation & match gauging.
I
I
I Usage of LVDT & Capacitive type gauge heads, Automatic
I
I inspection
II
I Floating carriage diameter measuring m/c. 8 12
I Universal measuring m/c .
. Matrix internal diameter measuring machine.
UNIT-3 Measuring : Optical dividing head.
Machines I Coordinate measuring machine, Optical projector light beam
: systems, Work tables, measurement techniques, fixture &
I accessories. Sources of error in measurement.

I
I I
 Design principles of measuring machines Abbe's rule, Kelvin
coupling, flexible steel strip, advantages & limitations of
hydrostatic & aerostatic bearings

; Evaluation of straightness & flatness, usage of beam 8 12

i comparator, evaluation of roundness - intrinsic & extrinsic
UNIT-4 Form Errors I datums. Talyrond. PGC, RGC, MZC & LSC, methods,
i roundness evaluation for even & odd number of lobes.
i Surface Finish: stylus instrument (TALYSURF).M & E
I Systems, numerical assessment, vertical & horizontal
I descriptors, profile as a random process, usage of
; interferograms. Plastic replica technique
Measurement of thread elements for internal & external 10 14
I threads, progressive periodic, drunkenness and irregular
UNIT-S Screw I pitch errors. NPLpitch measuring machine, virtual effective
I
Threads : diameter, thread gauging. Gears: measurement of tooth
I thickness, involute profile, pitch, concentricity and
I alignment, rolling gear test.
I
 1508001-15014001
Advanced-CAD-I (Unigraphics & CATIA) OH5A518001

THEORY HOURS: PRACTICAL HOURS: 120 THEORY MARKS: PRACTICAL MARKS: 60

UNIT NO. UNIT NAME CONTENTS (CHAPTERS/TOPICS) PR Marks

hours
Capability of CAD Software and Introduction to Unigraphics & 20 8
Catia. Description of the feature that have been added or changed
since new Release software. Criteria for selection of CAD
UNIT-l workstations, Shingle Design Process, Design criteria, Geometric
modeling, entities, 20 & 3D Primitives. Different Types of cad
software. Also comparison of various CADSoftware. CADsoftware
features. Concept of hardware & software.

Introduction of Unigraphics. History of cad & UG. Technical terms 20 10

related to UG. Drawing sketches for solid models. Creating
UNIT-2 sketches in the Sketchtask environment & Modeling Environment.
Understand Various Sketching Tool. Editing, Extruding, Revolving
sketches. Adding Geometric & Dimensional Constraint to sketches.

Working with Datum plane, Coordinate System, and datum axes. 20 12

Specifying Boolean operation, Specification other Extrusion
UNIT-3 Termination option. Advance Modelling Tool like creating various
types of Hole, Grooves, Slots, Dove-Tail Slots, Chamfer, and Edge
Blend. Pattern Feature Tool, Mirror Feature Tool, and Sweeping
Sketches along guide curve. Creating swept, Tubes or cables,
Threads, Shell Features.
Various Assembly constraints. Working with bottom up and top 20 10
down assembly. Design in context. Generating bill of material.
UNIT-4 Tool Develop & design in UG.
Surface Modelling Feature, surface analysis, curve analysis, Family
table. Generating, Editing, and Dimensioning the Drawing views.
I Types of Drawing View, Modifying the properties of Generated
I drawing view, printing tools, print, plot.
 Introduction to Catia and Important Technical Terms & 20 10
Definitions. Understand function of Tool bar, hot keys, Color
Scheme etc. Drawing Display Tools like Zoom In, Zoom Out, Pan
etc.
Drawing sketches in Sketcher work bench. Using sketching tools
like lines, Center Lines, Rectangle, Point, and Circle etc. Editing and
Modifying Tools. Constraining Sketches and Creating Sase
Features. Solid Modeling Feature Tool bars like Reference
UNIT-S
Element, Sketch Based Feature, Dress up Feature, Hole Feature,
Editing Features, Transforming Features, Boolean operations.
Wireframe and surface design feature. Wire frame geometry,
surface creation methods Extrude, revolve, spheres, offset, fill,
swept, loft, blend, Join, healing, untrimmed, disassemble, split,
trim, boundary curves, extract geometry. Operation on a shape
I
geometry Translate, symmetry, scaling affinity, rotate, nearest,
extrapolate
Assembly Modeling. Creating Bottom up Assemblies & Top- down 20 20
Assemblies. Editing Assembly Features. Working with Drafting
UNIT-6 I I
Work bench. Types of Views, generating automatically & manually
, Drawing View. Adding Various Dimensions, Tolerances, Datum,
I Surface finish, Welding symbols etc.

I
 Design of DIE CASTING DIES
ISO 9OOHSO 14001
OHSAS18001

NSQFLEVEL:8

THEORYHOURS:40 PRACTICAL
HOURS:80 THEORYMARKS:60 PRACTICAL
MARKS:60

UNIT UNITNAME Contents (chapters/topics) TH Marks

NO. Hrs.
Dies CastingMachines-types, classification, operations.
Die-casting Dies-- Introduction, specific details of die
construction, classification dies, and general details of
UNIT-l die design. Theoretical and practical aspect of die
casting-frommer's theory, other theories, techniques
affecting the parts, practical analysis and control of
casting variables.
Design of die casting dies: Selection of parting line and
general design, forming after casting, wall thickness,
fillets and radii tolerances, cored holes and recesses,
UNIT-2 inserts, bosses and projections, ribs and fins, threads,
engraving and lettering, electroplated parts, designing
for economy of production, comparison of Die Casting
with other production processes.
Die Steels: required characteristics of die steels, quality
control of die steel, selection of steels for Die Casting
UNIT-3 Dies,heat treatment of die steels.
Die casting alloys: types of Die Casting alloys and their
properties and selection, introduction to finishing and
! machining of Die casting.
Inspection of Die casting: first inspection, final
inspection, functions of the inspection department
UNIT-4j Estimating the cost of Die Casting: Estimating the die
cost) estimating the casting cost, part cost, and
maintenance and safety education.
 ISO 9001-ISO 14001
Advanced-CAD-II (CREO) OHSAS 18001

THEORY HOURS: PRACTICAL HOURS: 120 THEORY MARKS: PRACTICAL MARKS: 60

UNIT UNIT NAME CONTENTS (CHAPTERS/TOPICS) TH MARKS

NO. HOURS
Introduction to pro-e& various workbenches, Pro e user 6 8
UNIT-l interface, Tool Bar Customization, Various Visualization
commands.
I Sketching in pro e, Creating and constraining various sketch 8 12
profile, Operations on sketch Geometry viz. corner, quick
UNIT-2 trim, break, chamfer. Project 3D Elements, Intersect 3D
Elements, Isolate sketch profile. Various sketch based
projects.

Various workbench based features viz. pad, pocket, shaft, 6 10

Groove, Hole etc.
UNIT-3 Transformation Features Translate, Rotate, Mirror, RIC
pattern, Scale etc. Surface Based Features split, close
surface, sew surface. Various advance tasks power copy,
I catalogs, design table etc.

I
Tweak features. Various surface creation methods method 8 12
UNIT-4 : extrude, revolve, offset, swept, loft. Operation on shape
I geometry join, healing, trim, extract geometry projects.
I Advanced commands e.g. bend solid, toroid bend etc.
I Various Assembly constraints. Working with bottom up 6 10
UNiT-5 and top down assembly. Design in context. Generating bill
I
: of material.
I Tool Develop & design in Pro-e.
i Creating various views through wizard. Creating various 6 8
I section views. Add a B.O.M. Adding text and labels.
Dimensioning, Various engineering symbols, Translators.
Tool Develop & design in Pro-e.
 ISO 11001-15014001
Manufacturing process-process planning and heat treatment OHSAS 18001

THEORY HOURS: 40 PRACTICAL HOURS: THEORY MARKS: 60 PRACTICAL MARKS:

UNIT UNIT NAME CONTENTS (CHAPTERS/TOPICS) TH MARKS

NO. HOUR
S
Types and Crystal Structures. Imperfections. Strain 6 8
I hardening, Plastic range, Fracture, Fatigue, Creep and
I Creep properties. Recovery. Recrystallisation and Grain
UNIT-l Classification growth. Primary and secondary recrystallisation and sub-
grain structure. Mechanism of strengthening in metals.
of materials
i Grain size and its relation to mechanical properties
II Review and brief discussion on stress strain diagram of
steel and the parameters for ductility toughness, strain
! hardening, and tensile strength percentage of elongation
etc. Fracture toughness and crack growth measurement.
Failure analysis, Factorgraphy and scanning electronic
Microscope. Fatigue and Creep testing, testing for Residual
I stresses.
I I Selection and specification of carbon and alloy steels for 8 12
UNIT-2 I Tool Materials general engineering purpose,
I Specification of materials as per various standards (IS, BS,
AISI, APS etc.) Case hardening steels, Cold work tool steels,
I hot work tool steels, high speed tool steels. Types of
I modern Cutting Tool materials like Carbide, Coated
I carbides, Ceramics, CBN,
UNIT-III Heat Hardenability, its concepts and its role in steel 6 10
I
I treatment I specification. Hardening and annealing of tool steels. Case
I hardening and local hardening, methods, selection and
I
: specification of such steels study of Isothermal
Transformation diagrams. Austempering, Martempering
I and isothermal annealing for tool steels,. Tool failures due
to improper heat treatment like Overheating, improper
i quenching and loading. ION Nitrating, Vacuum
: carburising, Chemical Vapour depositing. Heat treatment
of non-ferrous materials-Aluminium Alloys.
UNIT-IV Manufacturing Various manufacturing processes, degree of accuracy and 8 12
processes finish obtainable, process capability studies. Methods of
improving tolerances. Basic product design rules for
Casting, Forging, Machining, Sheet metal and Welding.
I Physical properties of engineering materials and their
importance on products. Selection of plastics, rubber and
ceramics for product design
UNIT-V Industrial I Man-machine considerations, ease of maintenance. 6 10
ergonomics: ! Ergonomic considerations in product design
'Anthropometry, Design of controls, man-machine
I information exchange. Process sheet detail and their
I importance, Advanced techniques for higher productivity.
, Just-in-time and Kanban System. Modern approaches to
I

: product design; quality function development, Rapid

, prototyping
UNIT-VI I Computer : Role of computer in product design and management of 6 8
I aided I manufacturing, creation of manufacturing data base,
production Computer Integrated Manufacturing, communication
management i network, production flow analysis, Group Technology,
I
I
Computer Aided product design and process Planning.
I Integrating product design, manufacture and production
I control.
 ISO9001-ISO'400'
COMPUTER AIDED ENGINEERING (ANSYS) OHSAS'800,

THEORY HOURS: PRACTICAL HOURS: 80 THEORY MARKS: PRACTICAL MARKS: 60

UNIT UNIT CONTENTS (CHAPTERS/TOPICS) TH MARKS

NO. NAME HRS.
Introduction to Finite Element Method of solving field 6 8
problems using ANSYS workbench. User Interface of
UNIT-l ANSYS Workbench Mechanical, Boundary conditions.
Strain-Displacement relations. Stress-strain relations.
One Dimensional Problem: Finite element modeling.
Local, natural and global coordinates and shape
functions. Quadratic shape functions, application of
I static Analysis with ANSYSWorkbench Mechanical.

, Analysis of trusses and frames: Analysis of plane truss 8 12

: with number of unknowns not exceeding two at each
I node. Analysis of frames with two translations and a
UNIT-2 I rotational degree of fre~dom at each node. Analysis of
I Beams: Element stiffness matrix for two nodded, two
I degrees of freedom per node for beam element. Solving
I the using ANSYS Workbench Mechanical & details of
result reading IN POSTPROCESING.
I

I Finite element modeling of two dimensional stress 6 10

I analysis problems with constant strain triangles and
treatment of boundary conditions. Finite element
I
modeling of Axisymmetric solids subjected of
UNIT-3 I

: axisymmetric loading with triangular elements.

I Convergence requirements and geometric isotropy To
I Subjected To Design Optimization And Parametric Of
I Post orocessing
I Result Of ANSYSWorkbench Mechanical
 Steady state heat transfer analysis: One 8 12
dimensional analysis of a fin and two dimensional
UNIT-4 conduction analysis of thin plate. Using the NON-LINER
solver to solve the Complex problem in ANSYS
Workbench
Mechanical Dynamic analysis: Formulation of finite
element modeling of Eigen value problem for a stepped
bar and beam. Evaluation of Eigenvalues and Eigen
I vectors.
I Finite element formulation of three dimensional 6 10
I
UNIT-S problems in stressanalysis.And design Optimization over
the safety factor to predict the failure of design and
stress value in ANSYS
Workbench Mechanical
I Finite Element formulation of Dynamic transient analysis 6 8
UNIT-6 I result validation and supporting data file to simulate the
I real world problems into ANSYSWorkbench Mechanical
& Application of computer aided engineering in tool and
. die engineering,
 RAPID PROTOTYPING AND REVERSE ENGINEERING 150 1lOO1-15014001
OHSAS '8001

THEORY HOURS: 40 PRACTICAL HOURS: 40 THEORY MARKS: 60 PRACTICAL

MARKS:

UNIT UNIT NAME CONTENTS (CHAPTERS/TOPICS) TH MARKS

NO. HRS.
Introduction to rapid prototyping & 3D scanning, definition 6 8
of rapid manufacturing, latitude of applications, economic
UNIT-l for volumes down to one and disruptive technology and a
breakdown of the field of rapid manufacturing. Unlocking
the design potential of rapid manufacturing potential of
Rapid prototyping and manufacturing on design and
material combinations.
CAD and Rapid manufacturing, 3D scanning tools, CAD 8 12
, background, relations between CAD and rapid prototyping,
UNIT-2 CAD for functionally graded materials, emerging rapid
manuiacturing processes, liquid based processes, powder
basea processes and solid based process.
Material issue in rapid manufacturing. Role of materials in 6 10
rapid manufacturing, viscous flow, photo polymerization,
UNIT-3 sintering, infiltration and materials for RM parts. Materials
I and processes control for rapid manufacture.

I Production economics of rapid prototyping, economics of 8 12

, 3D scanning, Stereo lithography, selective laser sintering,
i fused deposition modeling, metal based processes.
UNIT-4 I Machine cost material. cost, labor cost, comparing the cost
~of rapid manufacturing with injection. Management and
: implementation of rapid manufacturing. Cost of
i manufacture, overhead allocation and location and
I business cost.

I
 Applications of rapid prototyping in medical, presurgery, 6 10
limb prosthesis, rapid prototyping in the hearing industry.
UNIT-S Manual manufacturing digital manufacturing & Electronic
detailing. Applications of 3D scanning

Automotive applications, cooling duct, rapid 6 8

I manufacturing in the aeronautical industry, aeronautical
UNIT-6 i requirement for RP. Problems and proposed solutions,
space applications, quality assurance, additive
manufacturing technologies for the construction industry
,I .RPfor retails industry, fascinating technology,lighting,3D
textiles & limitations possibilities.
 ISO 1IOO1-ISO 14001
ENTREPRENEURSHIP OHSAS '800'

THEORY HOURS: 40 PRACTICAL HOURS: THEORY MARKS: 60 PRACTICAL MARKS:

UNIT UNIT NAME CONTENTS (CHAPTERS/TOPICS) TH MARKS
NO. HOURS
Introduction, entrepreneurship, Views on 6 8
Entrepreneurship, Definitions of Entrepreneurship,
ENTREPRENEURShistorical perspectives on entrepreneurship,
UNIT-l HIP AND THE motivations to start
ENTREPRENEURI a business, skill requirement, Entrepreneurial Qualities,
AL PROCESS Difference between an Entrepreneur and a Manager,
different types of entrepreneurs, an entrepreneur
I converts the demand into supply, role of attitude,
values and entrepreneurship, areas of skill development
for entrepreneurs.
I I Introduction, opportunity recognition, opportunity 8 \ 12
I factors, three ways to identify an opportunity,
ENTREPRENEURSjopportunity recognition process, factors impacting
HIP emergence of entrepreneurship, entrepreneurial
UNIT-2 FRAMEWORK framework, framework of entrepreneurship, mental
AND THE sequences in idea development, entrepreneurial
ENTREPRENEUR! development - four major themes, the entrepreneurial
AL PERSONALITY personality, personality traits, fourteen character traits
i of an entrepreneur, competitive advantages of an
I

i entrepreneurial frim, difference between self-

I employment and entrepreneurship, entrepreneurial
I competencies, entrepreneurial women,
I I
: START-UP I Starting the venture, creativity, from creativity to 6 10
FACTORS, I entrepreneurship, environment scanning, swot
UNIT-3 ORGANISATIONAl (strengths, weaknesses, opportunities and threats),
L PLANNING I
AND
 competitor analysis, industry analysis, porter's five
WOMEN forces analysis, feasibility studies, market analysis,
ENTREPRENEURSbusiness plan, preparing project report, marketing plan,
HIP marxeting research for the new venture, the marketing
concept for entrepreneurs, the marketing system,
organization plan, barriers to entrepreneurship, women
entrepreneurship.
I Basic forms of ownership, organizational structure, job 8 12
ORGANISATIONAl design. meaning and importance of manpower
UNIT-4 L STRUCTURE planning,
AND FORMS OF financial planning, cash budget, working capital,
OWNERSHIP perrorrna income statement, performa balance sheet,
break even analysis, sick industries, board for industrial
and financial reconstruction,

Five stages of growth and development, greiner's model 6 10

of organizational growth,
STAGESOF I business model, Definitions of the Term "Business
GROWTH AND : Model", business model process, importance of the
UNIT-5 STRATEGIC , bus.r.ess model, business model analysis, the life cycle
MANAGEMENT I of entrepreneurship, crossing the chasm, barriers to
PROCESS ~small firm growth, strategic factors of entrepreneurship
I in small firms, the strategic management process,
, managerial competencies of entrepreneurs, turbulence
in a firm's environment, environmental strategies.
I Concept of property, intellectual property, objectives 6 8
I of intellectual property, nature of intellectual property
: lights, source of intellectual property, intellectual
i propertv and economic development, brief history in
I INTELLECTUAL the cevelopment of intellectual property, important
UNIT-6 PROPERTY i rnilesrones in area of IPR & IPM, types of intellectual
CONCEPTAND I

I property, criteria for patentability, some exclusion

I INNOVATION I from patentability, special requirement for patent,
,
! trademarks, trade names & services marks,
I geographical indications (GI), industrial designs (id),
I integrated circuit layout designs, intellectual property
I, management (IPM), transition from entrepreneur to
entrepreneurial leader, family business, the planning
,
I
I
process, changing face of family business,
 ISO 9001-ISO 14001
ENGINEERING RESEARCH METHODOLOGY OHSAS 18001

THEORY HOURS: 40 PRACTICAL HOURS: THEORY MARKS: 60 PRACTICAL MARKS:

UNIT UNIT CONTENTS (CHAPTERS/TOPICS) TH MARKS

NO. NAME HRS.
Research Methodology: Objectives and Motivation of Research, 8 12
Types of Research, Research Approaches, Significance of
Research,Research
UNIT-l Methods verses Methodology, Researchand Scientific Method,
Important of Research Methodology, Research Process,Criteria
of Good Research, Problems Encountered by Researchers in
India, Benefits to the society in general.
Defining the ResearchProblem: Definition of ResearchProblem,
Problem Formulation, Necessity of Defining the Problem,
Technique involved in Defining a Problem.
I
I

I literature Survey: Importance of Literature Survey, Sources of 8 12

information, Assessment of Quality of Journals and Articles,
UNIT-2 I ! Information through Internet. literature Review: Need of
I I Review, Guidelines for Review, Record of ResearchReview.

Research Design: Meaning of ResearchDesign,Need of Research 8 12

Design, ::eature of a Good Design, Important Concepts Related
UNIT-3 I
to Research Design, Different Research Designs, Basic Principles
of Experimental Design, Developing a Research Plan, Design of
I Experimental Set-up, Useof Standards and Codes.
I
I
 Data Collection: Exploring the data, Description and Analysis of 8 12
Data, Sample Design and Sampling, Role of Statistics for Data
Analysis, Functions of Statistics, Estimates of Population,
Parameters, Parametric vis
Non Parametric methods, Descriptive Statistics, Points of Central
tendency, Measures of Variability, Measures of relationship,
UN!T-4
Inferential Statistics Estimation, Hypothesis Testing, Use of
Statistical software.
Data Analysis: Deterministic and random data, Uncertainty
analysis, Tests for significance: Chisquare, student's't' test,
Regression modeling, Direct and Interaction effects, ANOVA, F-
i test, Time Series analysis, Autocorrelation and Autoregressive
modeling

Research Report Writing: Format of the Research report, Style 8 12

of writing report,
I I References/Bibliography/Webliography, Technical paper
UNIT-S I writing/iournal report writing. Research Proposal Preparation:
Writing a Research Proposal and Research Report, Writing
I
I
I
I I ResearcnGrant Proposal.
I
I
I
I

i
I