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User ’s Manual

CP9145

CP9150

Super
AutoScanner ™
Tool Information
Complete the following list using the
function “Tool Information” on
page 2-5. Provide this information
when contacting customer support.

Serial No:
SW ID:
HW Ver:
Boot Ver:
Prod ID:
Board ID:
Burn Date:
Burn Loc:

Copyright Information
Copyright © 2003 Actron Manufacturing, Inc.

All rights reserved.

The information, specifications and illustrations in this


manual are based on the latest information available at the
time of printing. Actron Manufacturing reserves the right
to make changes at any time without notice.
Safety Precautions !

For your safety, read this manual thoroughly before operating your Super
AutoScanner™. The safety messages presented below and throughout this
user’s manual are reminders to the operator to exercise extreme care when using
this test instrument.
Before using the scan tool, always refer to and follow safety messages and appli-
cable test procedures provided by the manufacturer of the vehicle or equipment
being tested.
Use equipment only as described in this manual.

Read All Instructions


Read, understand and follow all safety messages and instructions in this manual
and on the test equipment. Safety messages in this section of the manual contain
a signal word with a three-part message and, in some instances, an icon. The sig-
nal word indicates the level of the hazard in a situation.

Safety Messages
Safety messages are provided to help prevent personal injury and equipment
damage. All safety messages are introduced by a signal word indicating the haz-
ard level. The types of safety messages are:
Indicates an imminently hazardous situation which, if not
! DANGER avoided, will result in death or serious injury to the operator
or to bystanders.

Indicates a potentially hazardous situation which, if not


! WARNING avoided, could result in death or serious injury to the oper-
ator or to bystanders.

Indicates a potentially hazardous situation which, if not


! CAUTION avoided, may result in moderate or minor injury to the oper-
ator or to bystanders.

Indicates a situation which, if not avoided, may result in dam-


IMPORTANT age to the test equipment or vehicle.

Safety messages contain three different type styles.


• Normal type states the hazard.
• Bold type states how to avoid the hazard.
• Italic type states the possible consequences of not avoiding the hazard.

Example:
Engine systems can malfunction expelling fuel, oil vapors, hot
steam, hot toxic exhaust gases, acid, refrigerant and other debris.
Wear safety goggles and protective gloves, user and
bystander. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
Engine systems that malfunction can cause injury.

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Safety – i
Safety Precautions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

! Important Safety Instructions


Some vehicles are equipped with air bags. You must follow vehicle
! DANGER service manual’s warnings when working around the air bag com-
ponents or wiring. If the service manual’s instructions are not fol-
lowed, the air bag may open up unexpectedly, resulting in personal
injury. Note that the air bag can still open up several minutes after
the ignition key is off (or even if the vehicle battery is disconnected)
because of a special energy reserve module.

Risk of electric shock.


• Do not exceed voltage limits between inputs as indicated in
the “Specifications” on page 2-2.
• Use extreme caution when working with circuits that have
greater than 60 volts DC or 24 volts AC.
Electric shock can cause injury.
Risk of explosion.
• Wear safety goggles and protective clothing, user and
bystander. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
• Do not use this system in environments where explosive
vapor may collect, such as in below-ground pits, confined
areas, or areas that are less than 18 inches above the floor.
• Use this equipment in locations with mechanical ventila-
tion providing at least four air changes per hour.
• Flammable fuel and vapors can ignite.
• Do not smoke, strike a match, or cause a spark in the vicin-
ity of the battery. Battery gases can ignite.
• Avoid making accidental connection between battery ter-
minals. Do not place uninsulated metal tools on the battery.
• When removing battery cables, remove ground cable first.
• Avoid sparks when connecting or disconnecting power
leads to battery.
• Be sure ignition is OFF, headlights and other accessories
are OFF and vehicle doors are closed before disconnecting
battery cables. This also helps prevent damage to on-board
computer systems.
• Always disconnect battery ground connections before ser-
vicing electrical system components.
Explosion can cause injury.
! WARNING
Risk of poisoning.
• Use this equipment in locations with mechanical ventila-
tion providing at least four air changes per hour. Engine
exhaust contains odorless lethal gas.
• Route exhaust outside while testing with engine running.
Poisoning can result in death or serious injury.
! WARNING Battery acid is a highly corrosive sulfuric acid.
• Wear safety goggles and protective gloves, user and
bystander. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
• Make sure someone can hear you or is close enough to pro-
vide aid when working near a battery.

Safety – ii • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Safety Precautions

• Have plenty of fresh water and soap nearby. If battery acid !


contacts skin, clothing, or eyes, flush exposed area with
soap and water for 10 minutes.
• Seek medical help.
• Do not touch eyes while working near battery.
Battery acid can burn eyes and skin.
Risk of fire.
• Wear safety goggles and protective clothing, user and
bystander. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
• Do not position head directly over or in front of throttle
body. Do not pour gasoline down throttle body when crank-
ing or running engine, when working with fuel delivery sys-
tems or any open fuel line. Engine backfire can occur when
air cleaner is out of position.
• Do not use fuel injector cleaning solvents when performing
diagnostic testing.
• Keep cigarettes, sparks, open flame and other sources of
ignition away from vehicle.
• Keep a dry chemical (Class B) fire extinguisher rated for
gasoline, chemical and electrical fires in work area.
Fire can cause death or serious injury.
Risk of flying particles.
Wear safety goggles while using electrical equipment. Elec-
trical equipment or rotating engine parts can cause flying
particles.
Flying particles can cause eye injury.
Risk of burns.
Batteries can produce a short-circuit current high enough to
weld jewelry to metal. Remove jewelry such as rings, brace-
lets and watches before working near batteries.
Short circuits can cause injury.
! WARNING Risk of burns.
• Do not remove radiator cap unless engine is cold. Pressur-
ized engine coolant may be hot.
• Do not touch hot exhaust systems, manifolds, engines,
radiators, sample probe, etc.
• Wear insulated gloves when handling hot engine compo-
nents.
• Tester leads can become hot after extended testing in close
proximity to manifolds etc.
Hot components can cause injury.
Risk of expelling fuel, oil vapors, hot steam, hot toxic exhaust
gases, acid, refrigerant and other debris.
• Wear safety goggles and protective clothing, user and
bystander. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
• Engine systems can malfunction expelling fuel, oil vapors,
hot steam, hot toxic exhaust gases, acid, refrigerant and
other debris.
Fuel, oil vapors, hot steam, hot toxic exhaust gases, acid, refrig-
erant and other debris can cause serious injury.

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Safety – iii
Safety Precautions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

! The engine compartment contains electrical connections and hot


or moving parts.
• Keep yourself, test leads, clothing and other objects clear
of electrical connections and hot or moving engine parts.
• Do not wear watches, rings, or loose fitting clothing when
working in an engine compartment.
• Do not place test equipment or tools on fenders or other
places in the engine compartment.
• Barriers are recommended to help identify danger zones in
test area.
• Prevent personnel from walking through immediate test
area.
Contact with electrical connections and hot or moving parts can
cause injury.
Risk of injury.
• This equipment should be operated by qualified personnel
only.
• Use this equipment only as described in this manual. Use
only the manufacturer’s recommended attachments.
• Do not operate equipment with a damaged cord or if the
equipment has been dropped or damaged, until it has been
examined by a qualified service representative.
Operation of this equipment by anyone other than qualified per-
sonnel may result in injury.
Risk of unexpected vehicle movement.
! WARNING • Block drive wheels before performing a test with engine
running.
• Unless instructed otherwise, set parking brake and put
gear selector in neutral for standard transmissions or park
for automatic transmissions.
• If vehicle has an automatic parking brake release, discon-
PRNDL2 nect release mechanism for testing and reconnect when
testing is completed.
• Do not leave a running engine unattended.
A moving vehicle can cause injury.
Risk of equipment or circuit damage.
! CAUTION • Unless specifically directed by the manufacturer, make
sure the ignition is OFF before connecting or disconnect-
ing connectors or any vehicle electrical terminals.
• Do not create a short between battery terminals with a
jumper wire or tools.
Improper equipment use can cause equipment or circuit dam-
age.
Misdiagnosis may lead to incorrect or improper repair and/or
! CAUTION adjustment.
Do not rely on erratic, questionable, or obviously erroneous
test information or results. If test information or results are
erratic, questionable, or obviously erroneous, make sure
that all connections and data entry information are correct
and that the test procedure was performed correctly. If test
information or results are still suspicious, do not use them
for diagnosis.
Improper repair and/or adjustment may cause vehicle or equip-
ment damage or unsafe operation.
Safety – iv • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Table of Contents

ToC
Safety Precautions
Part 1 – Getting Started
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
On-Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Diagnostic Link Connectors (DLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
OBD II (J1962) DLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Ford Historic (OBD I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
GM Historic (OBD I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chrysler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Diagnostic Trouble Codes (DTCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Vehicle Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Part 2 – Using The Tool


Tool Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Scan Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Tool Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Tool Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Vehicle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Part 3 – Global OBD II Diagnostics


I/M Readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
View Freeze Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Part 4 – GM Historic Diagnostics


Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Field Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Part 5 – Ford Historic Diagnostics


Read KOEO Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Read KOER Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fast or Slow Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Computed Timing Check (1984-1991 EEC-IV Vehicles) . . . . . . . . . . . . 5-4
Review Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
EEC-IV Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
MECS Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
ToC

Wiggle Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7


Output Switch Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
DCL Data Functions (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Cyl Balance Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
STAR Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Part 6 – Chrysler Historic Diagnostics


Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Switch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Actuator Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Idle Speed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Part 7 – Help & Troubleshooting


How to Use On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tool Does Not Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Using Non-OBD II Adapter Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Using J1962 (OBD II) or Chrysler LH Adapter Cable . . . . . . . . . . . . . . . 7-1
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Vehicle Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operating Error or Erroneous Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tool Self-Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Display Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Keyboard Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Memory Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Appendix A – Data Link Connectors
Appendix B – Engine Application Chart
Appendix C – Glossary
Part 1 - Getting Started

The SUPER AutoScanner™ was developed by experts in the automotive service


industry to help diagnose vehicles and assist in troubleshooting procedures. The
tool will monitor vehicle events and to read codes from the computer’s memory
to pinpoint problem areas.
All information, illustrations and specifications contained in this manual are based 1
on the latest information available from industry sources at the time of publication.
No warranty (expressed or implied) can be made for its accuracy or complete-
ness, nor is any responsibility assumed by the manufacturer or anyone connected
with it for loss or damages suffered through reliance on any information contained
in this manual or misuse of accompanying product. The manufacturer reserves
the right to make changes at any time to this manual or accompanying product
without obligation to notify any person or organization of such changes.

MANUAL CONVENTIONS
This manual provides instructions to setup and use your SUPER AUTOSCAN-
NER™. A glossary and application charts provide valuable reference material.
Some of the information shown in text or illustrations is obtained using optional
equipment. A Sales Representative can determine option availability. This section
contains a list of conventions used.
Safety Messages
Refer to “Safety Precautions” at the beginning of this manual.
Check Note
A check note provides additional information about the subject in the preceding
paragraph.
Example:
✓ Make sure the printer is turned on, on-line and connected.
Tips and Lists
Tips and lists provide information that applies to specific systems and processes.
Each tip is introduced by this icon ❒ for easy identification.
Example:
❒ Use theUP/D OWN arrow keys to move up/down through the display or

move the cursor (`) to a selectable item.


Equipment Damage
Situations arise during testing that could damage the vehicle or the test equip-
ment. The word IMPORTANT signals these situations.
Example:
Screens may differ slightly for vehicle make and year.

Functions and Selections


Diagnostic and tool functions performed by the tool are highlighted in bold.
Example:
Select Read Codes and press ENTER .

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1–1
Getting Started • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Menus
The menus on the tool display are referenced in the procedures and are high-
lighted in bold-italic text.
Example:
Press the ENTER key to return to the GM Function List.
Questions and Responses
Messages and user responses are CAPITALIZED.
1 Example:
Selecting NO displays a COMMAND CANCELLED message prompting you to
press ENTER to continue back to the OBDII Function List.
Manual References
Used to reference other sections of the manual. References include the “Title”
and page number (section-page).
Example:
Complete the following list using the function “Tool Information” on page 2-5.
Screens
The screens are presented as examples and may change as the software is
updated.
Example:
Main Menu |
` Vehicle Diagnosis
Tool Setup [
Tool Self-Tests
ON-BOARD DIAGNOSTICS
The original on-board diagnostics (OBD I) lacked consistency in communication
and interface while allowing different interpretations amongst vehicle manufac-
turers. Ford used several types of engine control computers, Chrysler used sev-
eral types of data link connectors and GM varied the trouble codes and
communication protocols from year-to-year.
The following tables highlight changes for GM, Ford, and Chrysler. If this seems
confusing; don’t worry. Your tool makes it easy. Based on the VIN information
selected during Scan Tool setup, the processor is automatically recognized. All
you have to do is choose the correct adapter cable and jumper wires (if neces-
sary). Details on adapter cables and jumper wires may be found in “Diagnostic
Link Connectors (DLC)” on page 1-4.
GM On-Board Diagnostics
System Years Description
Most vehicles used the 12-pin ALDL (Assembly Line Data Link)
located under the dash on the driver side. Some 94-95 vehicles
OBD I Control Module 1981–1995 used the 16-pin OBD II (J1962) data link connector (DLC), but
use the Historical application software. Refer to the vehicle’s
Vehicle Emission Control Information label.
OBD II Control Module 1994*-Present Complies with OBD II regulations and uses the J1962 DLC.
* OBD II system used in certain 1994-1995 vehicles equipped with a 2.2L, 2.3L, 3.8L, 4.3L or 5.7L engines.

1 – 2• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Getting Started

Ford On-Board Diagnostics


System Long Name Years Description
Used in police vehicles, containing carbureted
MCU Microprocessor Control Unit 1980 –1991
engines. Uses the MCU DLC.
Electronic Engine Control, Most Ford vehicles equipped with North American
EEC-IV 1984 –1995
Fourth generation engines. Uses the EEC-IV DLC.
Mazda Electronic Control Vehicles equipped with Mazda-sourced engines.
MECS 1988 –1995
System Uses MECS 6-pin and 17-pin DLCs.
Electronic Engine Control, Complies with OBD II regulations and uses the
EEC-V
Fifth generation
1994* – present
OBD II J1962 DLC. 1
Powertrain Electronic Con- Complies with OBD II regulations and uses the
PTEC 2000 – present
troller OBD II J1962 DLC.
* EEC-V OBD II system used in 1994-1995 vehicles equipped with a 3.8L or 4.6L engine.

Chrysler On-Board Diagnostics


System Long Name Years Description
Single Module Used a 6-pin Serial Communication Interface (SCI) DLC
SMEC 1989–1990
Engine Controller and has bidirectional capability.
Single Board Engine Used two types of DLCs: a 6-pin SCI and a 6-pin LH series.
SBEC 1989*–1995
Controller The first to allow a tool to reset the EMR light on trucks.
OBD II OBD II Powertrain Complies with OBD II regulations and uses the OBD II
1995**– present
PCM Control Module J1962 DLC.
Complies with OBD II regulations and uses the OBD II
Jeep/Truck Engine
JTEC 1996– present J1962 DLC.
Controller
The JTEC system is used on light-duty trucks and Jeeps
* In 1989, the SBEC system was installed in selected vehicles with 3.0L V6 engines.
** Some vehicles in 1995 were equipped with the OBD II PCM.

OBD II stands for On-Board Diagnostics version II. OBD II is a system that the
Society of Automotive Engineers (SAE) developed to standardize automotive
electronic diagnosis. Technicians now can use the same tool to test any OBD II
compliant vehicles without special adapters. The established SAE guidelines are:
• a universal diagnostic test connector, called the data link connector (DLC),
with dedicated pin assignments.
• a standardized location for the DLC, visible under the dash on the driver’s
side.
• a standardized list of diagnostic trouble codes (DTCs) used by all manufactur-
ers.
• a standardized list of parameter identification (PID) data used by all manufac-
turers.
• the ability of the vehicle system to record a freeze frame of the operating con-
ditions when a fault occurs.
• expanded diagnostic capabilities that records a code whenever a condition
occurs that effects vehicle emissions.
• the ability to clear stored codes from vehicle memory with the scan tool.
In addition, SAE has published hundreds of pages of text defining a standard com-
munications protocol that establishes the hardware, software, and circuit param-
eters of OBD II systems. Unfortunately, vehicle manufacturers have different
interpretations of this standard communications protocol. As a result, the generic
OBD II communications scheme used will vary, depending on the vehicle.
SAE publishes recommendations, not laws, but the Environmental Protection
Agency (EPA) and California Air Resources Board (CARB) made many of SAE’s
recommendations legal requirements that vehicle manufacturers were required
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1–3
Getting Started • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

to phase in over a three-year period. Beginning in 1994, vehicles with a new


engine management computer – about 10% of each manufacturers fleet – were
supposed to comply with OBD II standards. For 1995, OBD II systems were to
appear on about 40% of the new vehicles sold in the USA. Some of the 1994-1995
OBD II systems were not fully compliant, so the Government granted waivers to
give manufacturers time to fine-tune their systems. Beginning in 1996, most of the
new vehicles sold in the USA were fully OBD II compliant.

DIAGNOSTIC LINK CONNECTORS (DLC)


1 The Data Link Connector (DLC) allows the scan tool to communicate with the
vehicle’s computer(s). Before OBD II, manufacturers used different data link con-
nectors to communicate with the vehicle. The proper DLC adapter cable must be
used to connect the tool to the vehicle. Also, the vehicle’s DLC may be found in
several different places and have many different configurations. The following
describes the DLCs used by Ford, GM and Chrysler. The DLC location and types
for domestic vehicles can be looked up in the charts in “Appendix A – Data Link
Connectors” .
OBD II (J1962) DLC
Beginning in 1996, vehicles sold in the
United States use the J1962 DLC, a
term taken from a physical and elec-
trical specification number assigned
by SAE (J1962). OBD II defines the
physical and electrical specification
for the DLC. The DLC should be
located under the dashboard on the driver side of the vehicle. If the DLC is not
located under the dashboard as stated, a decal describing its location should be
attached to the dashboard in the area the DLC should have been located.
Because the OBD II J1962 connector has power and ground, you only need a sin-
gle cable connection to the tool for both power and tool communications. Attach
the OBD II adapter cable to the extender cable, both supplied with the tool, to con-
nect the tool. Certain pins in the connector are reserved.

1 - Manufacturer Reserved 1 8
2 - J1850 Bus+
3 - Manufacturer Reserved
4 - Chassis Ground
5 - Signal Ground
6 - CAN High, J-2284
7 - K Line, ISO 9141-2 & ISO/DIS 14230-4 9 16
8 - Manufacturer Reserved
9 - Manufacturer Reserved 13 - Manufacturer Reserved
10 - J1850 Bus 14 - CAN Low, J-2284
11 - Manufacturer Reserved 15 - L Line, ISO 9141-2 & ISO/DIS 14230-4
12 - Manufacturer Reserved 16 - Battery Power

Ford Historic (OBD I)


Since 1984, Ford used several different types of powertrain control modules
(PCM). Refer to “On-Board Diagnostics” on page 1-2. With the proper adapter
cables, your tool will be able to read these systems as well.

IMPORTANT Use the Battery Power cable to provide 12V to the tool for all
systems.

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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Getting Started

EEC-IV System Cable Adapter Vehicle DLC


EEC-IV/MCU EEC-IV/MCU
The EEC-IV computer system P/N CP9128
uses a large six-sided connec-
tor and a pigtail connector.
To Scan STI Pigtail
MCU System Tool EEC-IV only
The MCU computer system
uses the same six-sided con-
nector, but NOT the pigtail
connector. Leave the pigtail 1
unattached.
MECS (Mazda Electronic Control System)
MECS vehicles (1988 –1995) use either a 6-pin (with pigtail) or a 17-pin DLC. The
6-pin MECS adapter cable and jumper wires (P/N 9131) are used to connect the
tool to both DLCs. Both adapter cables are also available through your dealer.
6-Pin MECS. Cable Adapter Vehicle DLC
6-Pin MECS 6-Pin MECS
P/N CP9131
To Scan
Tool

P igtail

4 5 6
1 2 3

STI Pigtail

Clip to good
Vehicle ground

17-Pin MECS
Use t he 6-Pin Adapter Cable Vehicle DLC
MECS and the 6-Pin MECS 17-Pin MECS
jumper wires. P/N CP9128
To
Scan Tool
STI Pigtail

5 6
4 3
1 2

STO

Clip to good
vehicle ground

MECS Ford Probe


Certain Probes have a WHITE TACH CONNECTOR located very
IMPORTANT close to the 6-pin Self-Test connector and bundled in the same
wiring harness. This is NOT the STI (Self Test Input) Pigtail.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1–5
Getting Started • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Connect the pigtail to Cable Adapter Vehicle DLC


the BLACK STI con- 6-Pin MECS 6-Pin MECS
nector located farther P/N CP9128
back on the wire har-
ness. If the tool is con-
nected to the WHITE STI
Pigtail
Tach connector, seri-
ous damage will result To
Scan Windshield
and may void warranty. Tool BLACK STI Wiper
1 Refer to the illustration. Connector Motor

5 6
4 3
1 2

6-Pin MECS
WHITE
Tach
6-Pin MECS Connector
DO NOT USE!
Clip to good
vehicle ground

GM Historic (OBD I)
Prior to1996, most GM vehicles used the standard 12-pin Assembly Line Diag-
nostic Link (ALDL). Use the GM ALDL cable kit (p/n CP9127) which includes the
ALDL adapter and cigarette lighter power cable for these vehicles. In 1994 &
1995, certain GM vehicles used the J1962 DLC.

IMPORTANT Use the Battery Power cable to provide 12V to the tool.

ALDL ALDL (P/N CP9127)


The ALDL DLCs are usually located under
the dashboard on the driver’s side.
F E D C B A
G H J K L M

Corvettes & Fieros:


Sometimes, the DLC is located in the center console behind the ashtray. Refer to
vehicle service manual for exact location. It may be in full view, or it may be
recessed behind a panel. An opening in the panel should allow access to the
recessed connector.
Chrysler
IMPORTANT Use the Battery Power cable to provide 12V to the tool for both
systems.
SCI SCI (P/N CP9129)
The SCI (serial communications interface) DLC is a 6-pin
connector located in the engine compartment. The
adapter cable to be used on these vehicles is supplied with
the tool. This cable is labeled CHRY on the 15 pin DB style
connector and SCI on the vehicle end.

1 – 6• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Getting Started

LH-series LH (P/N CP9130)


The LH-series data link connector is used on LH platform
vehicles. The LH style DLC is a small, blue, rectangular
6-pin connector located in the passenger compartment
below the dashboard to the right of the steering column.
The LH Adapter Cable (P/N CP91230) is optional and
must be purchased separately.

DIAGNOSTIC TROUBLE CODES (DTCS) 1


Diagnostic Trouble Codes (DTCs) consist of a five-digit alphanumeric code. The
DTC format and general code types are shown below. When the on-board com-
puter recognizes and identifies a problem, a DTC for that fault is stored in memory.
These codes are intended to help you determine the root cause of a problem.

Bx - Body
P 0 1 0 1
Cx - Chassis
Px - Powertrain Specific Fault Designation
Ux - Network Comm.
x = 0, 1, 2 or 3
Vehicle Specific System
Example:
P0101 - Mass or Volume Air Flow Circuit Range/Performance Problem

Powertrain Codes Body Codes


P0xxx - Generic (SAE) B0xxx - Generic (SAE)
P1xxx - Manufacturer Specific B1xxx - Manufacturer Specific
P2xxx - Generic (SAE) B2xxx - Manufacturer Specific
P30xx-P33xx - Manufacturer Specific B3xxx - Generic (SAE)
P34xx-P39xx - Generic (SAE) Network Communication Codes
Chassis Codes U0xxx - Generic (SAE)
C0xxx - Generic (SAE) U1xxx - Manufacturer Specific
C1xxx - Manufacturer Specific U2xxx - Manufacturer Specific
C2xxx - Manufacturer Specific U3xxx - Generic (SAE)
C3xxx - Generic (SAE)

Within each general category, the DTCs are assigned to specific ranges that
cover certain vehicle systems.
Lower Upper Assigned DTC System Lower Upper Assigned DTC System
Fuel Air Metering Auxiliary Emission Manufacturer Control Auxiliary Inputs
P0000 P00FF P1600 P16FF Auxiliary Outputs
Controls
P0100 P02FF Fuel Air Metering P1700 P19FF Manufacturer Control Transmission
P0300 P03FF Ignition System or Misfire Fuel Air Metering Auxiliary emission
P2000 P22FF Controls
P0400 P04FF Auxiliary Emission Controls
Vehicle Speed Idle Speed Control Aux- P2300 P23FF Ignition System or Misfire
P0500 P05FF iliary Inputs P2400 P24FF Auxiliary emission Controls
P0600 P06FF Computer and Auxiliary Outputs P2500 P25FF Auxiliary Inputs
P0700 P09FF Transmission P2600 P26FF Computer and Auxiliary Outputs
P0A00 P0AFF Hybrid Propulsion P2700 P27FF Transmission
P1000 P10FF Manufacturer Control Fuel & Air Meter- Fuel Air Metering Auxiliary Emission
ing, Auxiliary Emission Controls P2900 P32FF
Controls
P1100 P12FF Manufacturer Control Fuel Air Metering P3300 P33FF Ignition System or
P1300 P13FF Manufacturer Control Ignition System P3400 P34FF Cylinder Deactivation
or Misfire U0000 U00FF Network Electrical
P1400 P14FF Manufacturer Control Auxiliary emis- U0100 U02FF Network Communication
sion Controls
U0300 U03FF Network Software
Manufacturer Cntrl Veh.Spd. Idle
P1500 P15FF Speed Control Auxiliary Inputs U0400 U04FF Network Data

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1–7
Getting Started • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

J2012 and ISO 15031-6 are standards for all DTCs, established by the SAE, Inter-
national Organization for Standardization (ISO) and other governing bodies.
Codes and the definitions assigned by this specification are known as Generic
OBD II codes. OBD II requires compliance of this standard, and has made it a
standard for all cars, light trucks, APVs, MPVs, and SUVs sold in the U.S. Codes
not reserved by the SAE are reserved for the manufacturer and referred to as
Manufacturer Specific.

VEHICLE SERVICE INFORMATION


1 The following is a list of publishers who have manuals containing electronic
engine control diagnostic information. Some manuals may be available at auto
parts stores or your local public library. For others, you need to write for availability
and pricing, specifying the make, model and year of your vehicle.

Chilton Book Company Saturn:


Chilton Way Adistra Corporation
Radnor, PA 19089 c/o Saturn Publications
Haynes Publications 101 Union St.
861 Lawrence Drive Post Office Box 1000
Newbury Park, CA 91320 Plymouth, MI 48170
Cordura Publications Ford Motor Company:
Ford, Lincoln, & Mercury
Mitchell Manuals, Inc. Ford Publication Department
Post Office Box 26260 Helm Incorporated
San Diego, CA 92126 Post Office Box 07150
Motoríst Auto Repair Manual Detroit, MI 48207
Hearst Company Chrysler Corporation:
250 W. 55th Street Chrysler, Plymouth, & Dodge
New York, NY 10019 Chrysler Motors Service Training
General Motors Corporation: 26001 Lawrence Avenue
Buick, Cadillac, Chevrolet, GEO, GMC, Center Line, MI 48015
Oldsmobile, & Pontiac
Helm Incorporated
Post Office Box 07130
Detroit, MI 48207

Suitable manuals have titles such as:


• “Electronic Engine Controls”
• “Fuel Injection and Feedback Carburetors”
• “Fuel Injection and Electronic Engine Controls”
• “Emissions Control Manual”
... or similar titles

1 – 8• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Part 2 - Using The Tool

TOOL DESCRIPTION
B DB15 Male Connector – provides connection for vehicle interface and for a serial
port via the RS232 Adapter (CP9119)
C 12V Power Jack– provides power connection.
D LCD Display – 4 line x 20 character.
E HELP key – accesses the Help function.
F LEFT/RIGHT arrows – Select responses and moves cursor (^) in code lookup.
B ON/OFF key – turns power ON/OFF when not connected to vehicle. 2
C ENTER key – selects displayed items.
D UP/DOWN arrows – moves the selection pointer (`) and scrolls UP or DOWN.
E BACK key – go back to previous screens, redo selections or correct mistake.
a Battery compartment

Front of Tool

C B
E
H F
I
G
j

a
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2–1
Using The Tool • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Specifications
Display: LCD, 4 line, 20 column
Operating Temperature: 0 to 50°C (-32 to 122°F)
Storage Temperature: -20 to 70°C (-4 to 158°F)
Internal Power: 9V cell (Type 6LR61)
External Power: 10.0 to 15.5 Volts
✓ Most vehicle control modules require at least 8.0 V to operate properly.
Power Dissipation: 3.5 Watts maximum
Dimensions: Height Width Length
1.563" 4.5" 9.125”
2 40 mm 114 mm 232 mm
Weight: 33.1oz (918 g)
Accessories
CP9145 CP9150
Standard 8 ft Extender Cable . . . . . . . . . . . . . Included Included
Battery Power Cable . . . . . . . . . . . . . . . . . . . . Optional Included
– includes cigarette lighter adapter
– includes CP9118 Battery Clip Adapter
Adapter Cables:
– Standard OBD II (J1962) cable . . . . . . . . . . Included Included
– CP9127 GM ALDL cable kit . . . . . . . . . . . . Optional Included
– CP9128 Ford EEC-IV/ MCU cable kit . . . . . Optional Included
– CP9129 Chrysler SCI cable kit . . . . . . . . . . Optional Included
– 9605 Chrysler LH cable kit . . . . . . . . . . . . . Optional Optional
– 9603 Ford MECS cable kit . . . . . . . . . . . . . Optional Optional
CP9119 RS232 Adapter . . . . . . . . . . . . . . . . . . Optional Optional
Optional / Replacement Parts are available from the following:
• dealer where you originally purchased your tool.
• manufacturer contact customer service at 1-800-228-7667 (8:00 – 6:00 EST
Monday – Friday) or send an email to tech_support@actron.com.
Display
The tool uses a 4 line by 20 character, Liquid Crystal Display (LCD). The large
viewing area displays Help messages, instructions, and diagnostic information.
Five characters help you navigate and
operate the tool: OBDII Function List |
` 2)Read DTC(Codes) ]
| appears in upper right corner of display
3)Erase DTC(Codes) [
to indicate Help is available.
` identifies the selection. 4)View Data 
[ indicates additional information is
available on the next screen.
] indicates additional information is available on the previous screen.

tom right-hand corner of the screen at P0107 Mod$10 1/3
Low battery symbol will appear in bot-

power-up if the internal batteries need MAP/BARO


replacement or are not installed. Circuit Low Input [
 identifies Pending DTCs in the Global
OBD II Read Codes function.

2 – 2• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Using The Tool

Keyboard
The tool’s software is designed for ease in operating and navigating through
menus. Do not use solvents such as alcohol to clean the keypad or display. Use
a mild nonabrasive detergent and a soft cotton cloth. Do not soak the keypad as
water might find its way inside the tool.
Power
✓ Refer to “Tool Does Not Power Up” on page 7-1 if you encounter problems.
Internal Battery Power
The tool contains a 9V battery that provides power for remote printing and tool pro-
graming. Press and hold down the ON/OFF key for at least one second to turn ON
the tool. Each time the tool is powered up, the voltage of the batteries is checked.
If the voltage is low, the Low Battery Symbol () displays on the screen. Replace 2
batteries using the instructions provided in “Battery Replacement” on page 7-3.
Power must be provided through the data
link connector or 12V power jack. A mes- You Must Plug Tool
sage displays if power is not connected. Into Vehicle DLC
For This Operation
Press ENTER to Cont
✓ If tool is stored for long periods,
remove the batteries to prevent electrolyte leakage from damaging the battery
compartment.
✓ To conserve the battery, the scan tool turns Off after 2 minutes.
Vehicle Power
When using the OBD II J1962 or Chrysler LH adapter cables, the power to the tool
comes from vehicle Data Link Connector (DLC). The other adapter cables do not
provide power to the tool. In these cases, power can be provided from the ciga-
rette lighter, an accessory plug, or the vehicle battery using battery clip adapters.
Refer to “Diagnostic Link Connectors (DLC)” on page 1-4.
Some vehicle cigarette lighters are not powered when the ignition is in the OFF
position. Therefore, you may wish to use battery clip adapters.
CP9118 Battery Clip Adapter (optional)

Cigarette Lighter Adapter

AC Power Adapter
An AC power adapter can be used to power the tool.
GND 12 V
The tool is equipped to accept any 110 Vac - 12 Vdc
wall adapter with the following specifications:
• 300 mA minimum current unregulated wall power adapter.
• Adapter Dimensions:5.5 mm Outside Diameter
• 2.5 mm Inside Diameter
• The Inside Tip is positive (+).

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2–3
Using The Tool • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCAN TOOL OPERATION


To diagnose a vehicle, connect the DLC and power adapter (if applicable) to the
scan tool. Refer to “Diagnostic Link Connectors (DLC)” on page 1-4 of Getting
Started.
If you just want to power up the tool to do its self-tests, code lookup, review or print-
ing data from the last vehicle tested, then you do not need to attach the cable to
the Data Link Connector. The internal battery provides power for this.
Tool Power-Up
Connect the tool to the vehicle using the appropriate DLC and power connections.
When the tool powers up, a series of mes-
Welcome To The
2 sages display on the screen beginning
with a “Welcome” screen and ending with Actron
a “Key Button Help” screen. If you wish to Super AutoScanner
review the key button definitions, push the 2002.12.04C032.A056
HELP key; otherwise, press ENTER to
continue.
Tool Navigation
User Interface
All menu and lists are intuitive and operate the same way.
❒ Use the UP/DOWN arrow keys to move up/down through the display or
move the cursor (`) to a selectable item.
❒ Press the ENTER key to select the function or item.
❒ To return to previous screens, press the BACK key.
❒ This information can be viewed on the tool by pressing the HELP key after
powering up the tool.
If a list or message contains more than four lines, an arrow icon displays on the
last column of the display to indicate the scrolling direction available: up (]) or
down ([). Use the UP/DOWN arrow keys to move line-by-line through the display.
When the bottom of the list is reached, then only the] displays. At the top of the
list, only the [ displays.
User Responses
The tool may ask a question which requires
a YES or NO response — brackets (< >) View Instructions
enclose the default one. To accept the For Creating Custom
default choice, press the ENTER key. To Data List?
change the answer, use the LEFT/RIGHT Yes <No>
arrow keys to move the brackets to another
response and press ENTER .

Tool Setup Main Menu |


Tool Setup allows you to change the mea- ` Vehicle Diagnosis
surement units and display tool informa-
tion. The settings remain until the internal
Tool Setup [
battery becomes discharged. Tool Self-Test

2 – 4• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Using The Tool

Measurement Units
To change the measurement units, use
t he UP/DOWN arrow keys t o select Setup Tool
English/Metric and press ENTER. ` 1)English/Metric
In the Measurement Units menu, select
2)Tool Information
E n gl i sh o r M e tri c a n d t he n pre s s
ENTER . English is the default.
Press ENTER again to return to the Setup Tool menu.
Tool Information
This function allows you to view specific tool information that may be needed
when contacting customer service. Select Tool Information with the UP/DOWN
arrow keys and press ENTER. 2
The information shown to the right displays
on the screen. Use the UP/DOWN arrow
Tool Information:
keys to view all the lines. ` Serial No: 42949672
SW ID: D27FH
HW Ver: 1
Boot Ver: 2
Prod ID: 1
Board ID: 10
Press the BACK or ENTER key to return to
Burn Date: 03/07/02
the Setup Tool menu. Burn Loc: 255

✓ Write this information in the space provided on the inside of the front cover.

Vehicle Selection
When the tool powers up, the “Key Button Help” screen is followed by a Main
Menu screen.
Pick Vehicle Diagnosis to begin Vehicle
Selection. Main Menu |
` Vehicle Diagnosis
Tool Setup [
Tool Self-Test

If there is a previous vehicle present, the tool displays that vehicle. You can
choose the last vehicle selected or setup for a new vehicle. The tool retains all data
retrieved from the last vehicle selected until any of the following occurs:
❒ A new vehicle is selected
❒ Battery is dead or disconnected
❒ Tool is flash programmed to update software
❒ The last vehicle selected is kept but you choose Erase Data
You can eit her keep t he previ ousl y
selected vehicle or change it. If changing 1995 Neon
the vehicle, press the RIGHT arrow key C=2.0L SFI SOHC
and press ENTER . Otherwise, press
ENTER to keep the current one. <KEEP> CHANGE
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2–5
Using The Tool • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Keep Current Vehicle


The next screen asks if you want to erase
the stored data. The default is NO. Erase All Stored
Data For Selected
After pressing ENTER , the function list Vehicle?
displays.
YES <NO>
Changing the Vehicle
Changing vehicles erases all data stored
in the tool. The default is YES. Picking New Vehicle
Erases All Stored
Press ENTER to continue.
Data. Continue?
2 <YES> NO

Four Vehicle Options are available: General Motors, Ford, Chrysler and Global
OBD II. Global OBD II does not require additional information and takes you
directly to the function list. The other three require additional information so that
the tool and vehicle can communicate. For example, select GENERAL MOTORS.
The menus provide a list of
choices and reference the
Select Manufacturer
vehicle’s VIN where appli- ` General Motors
cable. The VIN is visible Ford [
from outside the vehicle by ChryslerVehicle Type
Select
looking through the base of ` Car
the front windshield at the
top of the dashboard on the
Truck
dr i ve r ’ s s i de . B ec au se Select Year VIN 10
manufacturers use different T=1996 ]
VIN schemes, the tool will ` S=1995 [
indicate which digit of the R=1994 Make VIN 3
Select
VIN to locate for information
such as Year, Make and
3=Oldsmobile ]
Engine. ` 4=Buick [
Use UP/DOWN arrow keys
6=Cadillac
Select Model
to move through the list. Park Avenue ]
` Regal [
If you ma ke a m ist ake,
press the BACK key t o
Reviera Engine VIN 8l
Select
r e t u rn t o t h e p re v i o u s ` L=3.8L SFI
menu. M=3.1L SFI 4T60E
At the last screen, press M=3.1L 1995
SFI Regal
AUTO-3S
ENTER. L=3.8L SFI
<KEEP> CHANGE
If a message displays, follow the instruc-
tions then press ENTER. Turn Key Off
For 10 Seconds
✓ Vehicles manufactured from 2000 to
Then Turn Key On
present automatically use Global OBD
II Diagnostics even if GM, Ford or Then Press ENTER
Chrysler was selected.

2 – 6• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Part 3 - Global OBD II Diagnostics

This section covers all OBD II compliant vehicles. Non OBD II vehicles manu-
factured by GM, Ford and Chrysler are covered in Parts 5, 6 and 7, respectively.
✓ If an Operating Error message displays, refer to “Error Messages” on
page 7-2 and check the following :
❒ make sure the OBD II connector is securely attached, and the ignition key
is ON. Cycle the ignition key to OFF for 10 seconds, then ON. This may be
required to reset the computer. If required, select YES to try again.
❒ the vehicle fails to link because it does not support OBD II diagnostics.
Check the emissions label on the vehicle for OBD II compliance.
✓ On the initial link to the vehicle, the scan tool checks the status of the
I/M Monitors and displays it regardless of the function selected.

I/M READINESS 3
The I/M Readiness (Inspection and Maintenance) function displays the state of
the vehicle’s OBD II Monitors. Monitors are tests designed to verify the operation
of emission related systems or components and detect out-of-range values. The
vehicle may have to be operated under certain driving conditions to initiate a mon-
itor. If the vehicle loses electrical power or codes are erased, the monitors may
be cleared. This function can be performed with the key ON — engine OFF
(KOEO) or key ON — engine Running (KOER).
The abbreviations and names for the OBD II Monitors supported by this tool are
shown in the following list. They are required by the U.S. Environmental Protec-
tion Agency (EPA). Not all monitors are supported by all vehicles.
Abbreviated Name Expanded Name
Misfire Monitor ..............................Misfire Monitor
Fuel System Mon .........................Fuel System Monitor
Com Component ..........................Comprehensive Components Monitor
Catalyst Mon ................................Catalyst Monitor
Htd Catalyst..................................Heated Catalyst Monitor
Evap System Mon ........................Evaporative System Monitor
Sec Air System ............................Secondary AIR System Monitor
A/C Refrig Mon.............................Air Conditioning Refrigerant Monitor
Oxygen Sens Mon .......................Oxygen Sensor Monitor
Oxygen Sens Htr .........................Oxygen Heater Sensor Monitor
EGR System Mon ........................Exhaust Gas Recirculation System Monitor

The vehicle may support more than one type of I/M Readiness. The first type
shows the status of the monitors since the DTCs were last erased. They are dis-
played under the heading SINCE DTCs CLEARED. The second type shows the
status of the monitors since the start of the current drive cycle, and are displayed
under the heading THIS DRIVING CYCLE. If the monitors are not supported for
THIS DRIVING CYCLE , then the scan tool only shows monitors for SINCE DTCs
CLEARED with no header on line 1.
Select I/M Readiness from the OBDII
Function List menu and press ENTER. OBDII Function List |
` 1)I/M Readiness
2)Read Codes [
3)Erase Codes

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Global OBD II Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

A message stating whether the I/M Readiness monitors are completed.

On-Board Readiness | Not All Supported


Tests Are Complete On-Board Readiness
Tests Are Complete.
Use [ To View Test Use [ To View
Use the DOWN arrow key to view the monitor statuses. If both monitor types are
supported, use the LEFT/RIGHT arrow keys to toggle between monitor types.

THIS DRIVING CYCLE SINCE DTCS CLEARED


Misfire Monitor n/a Misfire Monitor ok
Fuel System Mon ok [ Fuel System Mon ok [
Catalyst Mon inc Catalyst Mon inc
• A status of “OK” means that the required driving conditions for that monitor
3 have been met and the monitor passed.
• A status of “Inc” means that the required driving conditions for that monitor
have not been met or the monitor did not pass.
• A status of “N/A” means the vehicle does not support that monitor.
When done, press the BACK key to return to the OBDII Function List.
READ CODES
The Read Codes function retrieves DTCs from the vehicle’s computer module(s).
This function can be performed with the KOEO or KOER. There are two types of
codes, Malfunction Indicator Lamp (MIL) codes and Pending codes.
• MIL Codes: These codes cause the computer to illuminate the MIL when an
emission related or driveability fault occurs. The MIL is also known as the “ser-
vice Engine Soon” or “Check Engine Lamp”. MIL codes remain in the vehi-
cle’s memory until the fault is repaired.
• Pending Codes: These codes are also referred as “continuous monitor” and
“maturing codes”. An intermittent fault will cause the computer to store a code
in memory. If the fault does not occur within 40 warm-up cycles, the code will
be cleared from memory. If the fault occurs a specific number of times, the
code will mature into a DTC and the MIL will turn on. If the DTC is a pending
code, then the icon (  ) displays next to the DTC number.
Select Read Codes and press ENTER .
The Scan Tool retrieves the DTCs stored in
OBDII Function List |
the vehicle’s computer module(s). 1)I/M Readiness
` 2)Read Codes [
3)Erase Codes
The Scan Tool displays the DTCs or a message stating SYSTEM PASS: NO
CODES FOUND. Scroll down to view the DTCs or press the BACK key to return
to the OBDII Function List.

System Pass: DTCs Found: 3


No Faults Detected. Use [ To View DTCs
Write Down Codes
For Reference

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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Global OBD II Diagnostics

Write down the DTCs for reference and


then press BACK to return to the OBD II P0107 Mod$10 1/3
Function List. Note that the DTC P0107 MAP/BARO
is a pending one. Circuit Low Input [

If the DTC definition is not found or is manufacturer-specific, then the DTC family
(or range) is provided. Refer to “Diagnostic Trouble Codes (DTCs)” on page 1-7

P1601 Mod$10 2/3 P0358 Mod$10 3/3


Manfacurer Contrl. Ignition System or
Auxiliary Inputs Misfire
Auxiliary Outputs

ERASE CODES
The Erase Codes function deletes the DTCs from the vehicle’s computer mem- 3
ory. It may also erase Freeze Frame, O2 Sensor Data, System Monitors, and
On-Board Monitor test results. Perform this function only after the systems have
been checked completely and DTCs have been documented. This function
should be performed with KOEO — Do not START engine.
After servicing the vehicle, delete the stored DTCs and verify no codes have been
reset. If DTCs return, the problem has not been corrected or other faults are
present.
✓ In addition to clearing DTCs, the Erase Codes function may also erase
Freeze Frame and I/M Readiness test results.
Select Erase Codes and press t he
ENTER key. OBDII Function List |
1)I/M Readiness
2)Read Codes [
` 3)Erase Codes
A message appears asking if you are
sure. Press the LEFT/RIGHT arrow keys Erase Diagnostic
to move the brackets to the desired Results and Codes?
response and press ENTER. Are You Sure?
Yes <No>

Selecting NO cancels the function. Press


ENTER to return back to the OBDII Func-
tion List. Command Cancelled
Selecting YES displays a screen prompt-
ing you to turn ignition KOEO, press Press ENTER To Cont
ENTER key to continue.
A message confirming that the Erase
Codes command was successful dis-
plays. Press ENTER to return to the Command Sent
OBDII Function List.
Press ENTER To Cont

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VIEW DATA
The View Data function allows you to view the vehicle’s Parameter Identification
(PID) data in real time. As the computer monitors the vehicle, the information is
simultaneously transmitted to the scan tool. Apart from Read Codes, View Data
is the most useful diagnostic function for isolating the cause of a vehicle operation
problem. Viewing data is also used for observing sensor data and the status of
switches, solenoids, and relays.
Select View Data from the OBDII Func-
tion List and press ENTER. OBDII Function List |
2)Read Codes ]
3)Erase Codes [
` 4)View Data

The scan tool asks the vehicle to provide


the global PIDs it supports and generates Validating PID Map
3 a list.
PID 23 of 99
Please Wait

The Select Data To View menu displays.


Select Display Data to view the PIDs or Select Data To View|
Change Display Set to change the num- ` Display Data
ber of lines displayed on the screen. Change Display Set
Selecting fewer lines provides faster
update rates. The default is four lines.
Press ENTER to establish a communication link.
Multiple PIDs may be sent if the vehicle is equipped with more than one computer
module — Powertrain Control Module (PCM), Transmission Control Module
(TCM), etc. The scan tool identifies them by their identification names (ID)
assigned by the manufacturer (i.e. $40 or $1F).
I f t he S can Too l r e cei ve s m ul t i pl e
responses for a PID, such as MIL STA- MIL STATUS($10) ON
TUS, it displays the PID and with the com- MIL STATUS($1A) OFF
puter module ID blinking in parentheses. ENGINE(RPM)($10) 256[
Use the UP/DOWN arrow keys to move ENGINE(RPM)($1A) 261
through the list. Use the LEFT/RIGHT
arrow keys to page up/down.
If one or more control modules stops
responding, the tool will display a mes- Module $1F is not
sage that it is not responding. Responding. Continue
Without it?
Yes <No>
If No is selected, the Scan Tool attempts to reestablish communication with that
module. If you choose to continue, dashes will replace the module ID.
Press the BACK key twice to return to the OBDII Function List. Pressing the
BACK key once returns to the Select Data To View menu.

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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Global OBD II Diagnostics

VIEW FREEZE DATA


When an emission-related fault occurs, certain vehicle conditions are recorded by
the on-board computer. This information is referred to as a Freeze Frame data.
The information is a “snapshot” of the operating conditions at the time of a fault.
This data can be overwritten by faults with a higher priority.
✓ If codes were erased, then freeze frame data may not be stored in vehicle
memory.
Select View Freeze Data from the OBDII Function List and press ENTER. The
scan tool generates a PID list before displaying the data.

OBDII Function List | Validating PID Map


3)Erase Codes ]
4)View Data [ PID 23 of 99
` 5)View Freeze Data Please Wait
Use the UP/DOWN arrow keys to move 3
through the list. TROUB CODE P0443
ABSLT TPS(%) 36.5
CALC LOAD(%) 95.0[
COOLANT ( F) 120o

I f m ore than one com put er module


responds with freeze frame data, then the Frame 1 Mod $1A
frame number and module display on the TROUB CODE P0443
first line. Press the LEFT/RIGHT key to ABSLT TPS(%) 36.5[
change freeze frame data. CALC LOAD(%) 95.0
When done, press the BACK key to return
to the OBDII Function List.

REVIEW DATA
The Review Data function allows you to review the information stored in the Scan
Tool’s memory. The scan tool does not require power from the vehicle to perform
this function. Internal battery power can be used.
Select Review Data from the OBDII
Function List and press ENTER. OBDII Function List |
4)View Data ]
5)View Freeze Data
` 6)Review Data
In the Review Data screen, use the
UP/DOWN arrow keys to select and press Review Data
ENTER . ` 1)I/M Readiness
2)DTC (Codes)
3)Freeze Frame
If data does not exist for the function you
selected to review (for example DTC No Data Stored In
(Codes)), a message informs you to run Tool. Use READ CODES
the Read Codes function first. Before Reviewing.

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Part 4 - GM Historic Diagnostics

✓ Some 1994 and 1995 vehicles use the 16-pin OBD II connector, but are not
OBD II compliant. They still use the OBD I application software. Refer to
“Appendix A - Data Link Connectors".
✓ If an Operating Error message displays, make sure the cables and adapters
are securely attached and the ignition key is ON. Cycle the ignition key to OFF
for 10 seconds, then ON. Attempt the test selected again. If the problem
remains, refer to “Error Messages” on page 7-2.

READ CODES
The Read Codes function is used to retrieve all stored Diagnostic Trouble Codes
(DTCs) from the control module(s). This can be performed KOEO or KOER. Two
types of codes were used by GM in the Historic System: Current codes and His-
tory codes. Prior to 1986, all codes were referred as Current Codes. From 1986
through 1995, both codes were used as the PCM was able to differentiate them.
The tool automatically displays the type of codes that pertain to the vehicle under
test. The DTC types are defined as follows:
• History Codes — intermittent codes placed in the vehicle’s memory when the 4
trouble originally occurred, and will remain there even if the trouble has been
corrected. If no trouble after 50 engine warm-up cycles, the DTC erases.
• Current Codes — codes transmitted through the PCM’s data stream when a
trouble condition is active and cannot be erased. The problem must be
repaired to remove the DTC.
✓ On some vehicles, all codes are Current Codes, because the PCM cannot
distinguish Current Codes from History Codes. The only way to determine this
is to erase the code and then drive the vehicle to see if the code returns.
Perform the following:
1) Set Parking Brake
2) Turn Key On-Engine Off or Running.
3) Put Transmission In Park Or Neutral.
Select Read Codes from the GM Func-
tion List and press ENTER . The tool will
GM Function List |
retrieve the DTCs. ` 1)Read Codes
2)Erase Codes [
3)View Data
One of two screens displays: If the diagnostic checks are working correctly and
no DTCs have been stored in vehicle’s memory, a SYSTEM PASS message dis-
plays. If not, the tool displays a screen indicating the number DTCs.

System Pass: Codes Found: 1


No Faults Detected. Use [ To View Codes
Write Down Codes
For Reference

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Use the UP/DOWN arrow keys to scroll


through the codes. Note the codes and Current Code P0325
press BACK to return to the GM Function Ign System Problem
List. Elec Spark Control
ESC Failure

Erase Codes
The Erase Codes function deletes the DTCs from the vehicle’s computer mem-
ory. Perform this function with KOEO — Do not START engine. This function
should be performed only after the systems have been checked completely and
DTCs have been documented.
After servicing the vehicle, erase the stored DTCs, perform a road test, and then
verify no new codes have been stored. If DTCs return, the problem has not been
corrected or other faults are present.
✓ Some codes can only be removed by repairing the faults that caused them.
Therefore, these codes will remain in the vehicle’s memory until the condition
is repaired.

4 ✓ Not all trouble codes can be automatically erased using the scan tool. Some
vehicles require a manual erasing procedure. If possible, the tool performs the
appropriate Erase Codes procedure for your vehicle.

Select Erase Codes and press the


ENTER key. GM Function List |
1)Read Codes
` 2)Erase Codes [
3)View Data

A message appears asking if you are


sure. Press LEFT/RIGHT to move the Erase Codes?
brackets to the desired response and
press ENTER. Are You Sure?
Selecting NO and pressing ENTER Yes <No>
returns you to the GM Function List.
Selecting YES displays a screen prompt-
ing you to turn ignition ON. Turn ignition Turn Ign Key On
key ON. Engine can be off or running. Engine Can Be Off
Press ENTER to continue. Or Running.
Press ENTER To Cont

A message confirming that the Erase


Codes command was successful dis- Erase Codes Command
plays. Press ENTER to return to the GM Sent. Perform READ
Function List. CODES Function To
Verify Erase.

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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • GM Historic Diagnostics

Manual Erase Methods


Alternate Method 1:
1) Turn Ignition Key Off.
2) Locate Fuse Box and Remove ECM Fuse.
3) Wait 20 seconds.
4) Replace the Fuse.
Alternate Method 2:
1) Turn Ignition Key Off.
2) Remove Power from Scan Tool.
3) Disconnect Scan Tool from Vehicle.
4) Remove Negative (–) Battery Cable. Wait 30 seconds, then replace the cable.
✓ The computer has a “learning” ability to compensate for minor variations in
engine operation. Whenever power is removed from the PCM, the computer
must “relearn” various functions. Vehicle performance may be noticeably dif-
ferent until this is accomplished. This is a temporary situation and is normal.
The “learning” process takes place during warm engine driving.

VIEW DATA
The View Data function allows the user to view the vehicle Parameter Identifica-
tion Data (PIDs) in real time. As the PCM monitors PIDs, they are simultaneously 4
transmitted to the scan tool. The PIDs are continuously updated at the PCM’s rate.
In addition to reading codes, View Data is the most useful diagnostic function for
isolating the cause of a vehicle operation problem. Viewing data is also used for
observing sensor data and the ON/OFF state of switches, solenoids, and relays.
View Data can be performed with the ignition key On-Engine Off or Running.
Never operate the tool while driving. Have another person
!! WARNING
WARNING ASSIST WITH THE OPERATION OF the tool.

Select View Data from the GM Function


List and press ENTER. The data displays
GM Function List |
within 3 minutes unless a Select Group 1)Read Codes
screen appears. 2)Erase Codes [
` 3)View Data
Some vehicles display a Select Group
screen for viewing data. In these cases, Select Group |
only one group of data can be viewed at a Engine Group 1
time. Select and press ENTER. Engine Group 2
` Engine Group 3
Use the UP/DOWN arrow keys to scroll
through the PIDs. Vehicle Data List
CODES PRESENT YES
The “Vehicle Data List” header marks the
beginning.
1ST GEAR SW ON[
A/F RATIO 18.8
Press the BACK key to return to the GM Function List. If multiple engine groups
were available, then pressing BACK displays the Select Group screen.

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REVIEW DATA
The Review Data function allows you to review the Read Codes data. Select
Review Data and press ENTER.

GM Function List | History Code P0054


4)Record Data ] Low Fuel Pump
` 5)Review Data [ Voltage
6)Field Service

Codes will be noted as History or Current. Use UP/DOWN arrow keys if more than
one DTC exists. Press BACK to return to the GM Function List.

FIELD SERVICE
Field Service is a special diagnostic mode to monitor fuel system operation and
read DTCs. Some GM service manuals may refer to this mode as the Field Ser-
vice Mode Check. This mode works on vehicles equipped with a 12-pin ALDL con-
nector with a wire present in Pin-B, Diagnostic or Test Enable. The scan tool
enters this mode by grounding Pin-B: shorting Pin-B to Pin -A (ground).
Field Service Mode can be operated with the ignition Key On-Engine Off (KOEO)
4 or with the Key On-Engine Running (KOER).
✓ Vehicles equipped with climate control computers do not use Field Service.
✓ Some 1994 & 1995 vehicles equipped with a 12-pin ALDL connector with pins
A and B shorted will not cause the CHECK ENGINE light to flash codes.
Select Field Service from the GM Func-
tion List and press ENTER. GM Function List |
4)Record Data ]
5)Review Data [
` 6)Field Service

Turn ignition Key On, but do not start


engine. The Check Engine light should *Test Availability*
flash. Select YES to continue. If the light Does Your CHECK
does not illuminate, either the vehicle ENGINE Light Flash?
does not support this test mode, the lamp <Yes> No
is burned-out or circuit problems exist.
✓ It is difficult to know exactly which GM vehicles use the Field Service mode. It
is possible to have the Field Service mode function on the Function List, and it
not be applicable.
If Check Engine light operates, the Field
Serv ic e screen di sp lay s. P ressi ng Field Service: Off |
ENTER toggles the short to Pins A & B On
and Off as indicated on the tool’s screen. Press ENTER To Turn
Field Service On

Continue with either the KOEO procedure or KOER procedure. When done, press
BACK to return to the GM Function List.
✓ While in Field Service mode, no new trouble codes are stored in the vehicle’s
memory.
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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • GM Historic Diagnostics

KOEO Procedure
With the KOEO (key On engine Off), Field Service can check relays, solenoids
and the idle speed motor, and obtain DTCs using the CHECK ENGINE light.
1) Turn ignition Key ON but DO NOT Start Engine.
2) On scan tool, place Field Service On.
3) The Check Engine light will begin to flash codes. Each DTC is displayed
three (3) times. The DTCs are displayed starting with the lowest numbered
one. After all DTCs are displayed, the sequence keeps repeating until the
ignition key or Field Service mode is turned OFF.
• Count CHECK ENGINE Light Flashes to obtain trouble codes. The first digit
is sent first. A short pause separates digits while a long pause separates each
DTC. All codes contain 2 digits.
• DTC 12 (No RPM reference pulse) should display first, since the engine is not
running. If not, problems exist in the PCM or Check Engine light circuit.
Code 12 will look like:
FLASH-pause-FLASH-FLASH — long pause.
Code 23 will look like:
FLASH-FLASH-pause-FLASH-FLASH-FLASH — long pause.
4) When Field Service Mode is ON, most computer controlled Relays and Sole-
noids will be turned ON, except for the fuel pump relay and fuel injectors. 4
Toggle the Field Service Mode On and Off.
• Use a voltmeter to measure Relays and Solenoids input voltage to verify
On/Off conditions. An ohmmeter could be used to check the continuity
between the relay’s switch terminals.
• The Idle Air Control (IAC) valve is fully seated to the zero position by the PCM.
• The Exhaust Gas Recirculation (EGR) solenoid is energized for 25 seconds.
KOER Procedure
With the engine running, the Field Service mode can be used to measure base
timing, check open loop/closed loop operation, and determine if the engine is run-
ning rich or lean.
1) Engage parking brake and block drive wheels.
2) Verify engine is cold. If engine is hot or warm, allow it to cool.
3) On scan tool, place Field Service On.
4) Start engine and place transmission in Park or Neutral. The Check Engine
light will flash once.
5) Warm the engine by idling for 2 minutes at 2000 RPM.
6) Observe Check Engine light.
• If Check Engine light flashes 2.5 times a second, the on-board computer
is operating in Open Loop.
• When the engine warms up to normal operating temperature, the
on-board computer is now operating in Closed Loop. The Check Engine
light should flash once a second. The on-board computer is now operat-
ing in Closed Loop.
• If Check Engine light...
— flashes equally ON/OFF, then the fuel system is running normally.
— is mostly ON, then the fuel system is running Rich.
— is mostly OFF, then the fuel system is running Lean.
7) On some engines, the spark advance timing is fixed during Field Service
Mode. This allows the technician to measure the engine base timing.
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Part 5 - Ford Historic Diagnostics

This section covers Ford vehicles equipped with EEC-IV and


MECS system from 1984 – 1995. Some Ford trucks still used the
EEC-IV system after 1995. Refer to “Appendix A - Data Link
Connectors".
Due to different processor calibrations, the Ford Function List for a particular vehi-
cle may or may not appear as shown. Based on the vehicle information entered
at the Vehicle Setup menu, the tool automatically recognizes the computer sys-
tem installed.
✓ If an Operating Error message displays, make sure the adapter cable is
securely attached and the ignition key is ON. Cycle the ignition key to OFF for
10 seconds, then ON. This may be required because the Ford system allows
only one Self-Test function to be performed for each Key ON. Attempt the test
selected again and if the problem remains, refer to “Error Messages” on
page 7-2.

READ KOEO CODES


The Read KOEO Codes function activates the KOEO (Key On Engine Off) and
Continuous Memory self-tests which retrieves KOEO and Continuous Memory
DTCs from the PCM.
• KOEO DTCs are transmitted through the PCM data link when a trouble con-
dition is active. KOEO codes remain until the trouble condition becomes inac-
tive – usually when the fault is repaired. 5
• Continuous Memory DTCs are stored in vehicle’s memory at the time of
occurrence during continuous self-test monitoring. They will remain there until
the problem does not reoccur within 40 warm-up cycles, Fast KOEO codes
have been read, or the Erase Codes function has been run. Continuous mem-
ory codes follow the KOEO codes in the data stream.
The DTCs are transmitted in two format; both transmit the same information:
• Slow Codes are regular service codes that allow the user to identify the faults
with an analog voltmeter or the check engine light. Slow codes are transmitted
within 3 minutes.
• Fast Codes are transmitted within seconds and must be read with a diagnos-
tic tool. Retrieving Fast Codes erases Continuous Memory Codes, Slow
Codes does not. Fast Codes do not apply to MECS vehicles.
Select Read KOEO Codes from the Ford
Function List and press ENTER. Ford Function List |
` 1)Read KOEO Codes
Select Fast Codes or Slow Codes and
press ENTER . Follow the instructions
2)Read KOER Codes [
step-by-step. 3)Review Codes
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-Engine Off. Do Not Start Engine.

Avoid Cooling Fan! It May Turn On During Test.


! CAUTION
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5–1
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

While waiting for the codes to transmit, the


PCM cycles the following system compo- Procedure Runs Less
nents On and Off: Than 3 Minutes.
• Electric radiator cooling fan
• Fuel pump
Time Remaining=1:56
• Check engine light or Malfunction Indi-
cator Light (MIL) – slow codes only.
• Idle speed control solenoid
After performing these steps, wait for the
tool to retrieve DTCs. When the test is Test Completed
done, turn Ign Key OFF and press Turn Ign Key Off.
ENTER.
Press ENTER To Cont

The KOEO codes transmit before the


Continuous Memory codes. Use the Use  to view Codes.
DOWN arrow key to begin viewing codes. Write Down Codes
For Reference. [

If no problems exist, Code 11 or 111 will be


displayed. KOEO Code 111
System Pass Code
5 No Faults Detected [
During KOEO Test

If vehicle problems exist, codes are set.


Use UP/DOWN arrow keys to view codes. KOEO Code 628
Write down codes for reference. Excess Converter ]
Clutch Slippage. [

✓ Continuous Memory Codes (codes set previously under normal driving condi-
tions) are available after reading KOEO Codes. They are indicated as Mem-
ory Codes by the scan tool and are transmitted after KOEO Codes.
After viewing and noting the KOEO codes,
use the DOWN arrow key to view Contin- Memory Code 126
uous Memory codes. MAP Sensor Signal ]
When done, press BACK to return to the
Voltage Higher or [
Ford Function List. Lower Than Expected

READ KOER CODES


The Read KOER Codes function activates the KOER (Key-On-Engine-Running)
self-test which retrieves KOER DTCs that are present when the engine is run-
ning.When the trouble condition is inactive, the KOER Code will no longer be sent
through the data stream. This function also performs a Computed Timing Check
for EEC-IV vehicles manufactured from 1984 through 1991.

5–2 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Ford Historic Diagnostics

The DTCs are transmitted in two formats which transmit the same information:
• Slow Codes are regular service codes that allow the user to identify the faults
with an analog voltmeter or the check engine light. Slow codes are transmitted
within 3 minutes.
• Fast Codes are transmitted within seconds and must be read with a diagnos-
tic tool. MECS vehicles do not support Fast Codes.

Exhaust gases are harmful or lethal. Always Operate vehi-


! CAUTION cle in a well-ventilated area.
The KOER test is done with the engine running. Do not
! CAUTION over-rev engine. Observe all safety precautions.
Avoid Cooling Fan! It May Turn On During Test.
! CAUTION
Select Read KOEO Codes from the Ford
Function List and press ENTER. Ford Function List |
1)Read KOEO Codes
` 2)Read KOER Codes [
3)Review Codes

Fast or Slow Codes


Select Fast Codes or Slow Codes and
press ENTER. Select Code Type
` 1)Fast Codes 5
Follow the instructions step-by-step. Fail-
ure to perform these steps may set a false
2)Slow Codes
DTC in the PCM — observe the display.
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
7) If Vehicle Has A Manual Transmission, Release Clutch.
Press ENTER to activate the self-test.
✓ The following actions do not apply to MECS vehicles.
❒ For a 7.3L Diesel, depress the throttle until test is done.
❒ If Applicable, set Octane Switch To Premium.
The tool will prompt the user to:
❒ Work Steering Wheel
❒ Pump Brake Pedal & Cycle OD (overdrive) Cancel Switch.
✓ Observe Screen for Prompt to Perform the next action.
❒ Quickly Press And Release Throttle. One Time Only!

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5–3
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

After performing these steps, wait for the


tool to retrieve DTCs. When the test is Test Completed
done, turn Ign Key OFF and press ENTER. Turn Ign Key Off.
Press ENTER To Cont
Use the DOWN arrow key to begin viewing
codes. Use  to view Codes.
Write Down Codes
For Reference. [

If no problems exist, Code 11 or 111 will be


displayed. KOER Code 111
System Pass Code
No Faults Detected [
During KOER Test

If vehicle problems exist, codes are set.


KOER Code 326
Use UP/DOWN arrow keys to view codes. PFE/DPFE EGR Sensor]
Write down codes for reference.
Below Min. Voltage [
When done, press BACK to return to the
Ford Function List screen.
5
Computed Timing Check (1984-1991 EEC-IV Vehicles)
This option of the KOER Read Codes function allows you to check both the
“Base” engine timing (no computer adjustment) and the ability of the computer to
control spark advance.
✓ This does not apply to 7.3L diesel vehicles.
Connect a Timing Light to the vehicle in accordance with the manufacturer’s
instructions. (For 2.3L dual plug engines, use exhaust side plug. Refer to ignition
system section in vehicle service manual for specific instructions.)
Select Computed Timing and press
ENTER. Select Code Type
1)Fast Codes
Follow the instructions step-by-step. Fail-
ure to perform these steps may set a false
2)Slow Codes
DTC in the PCM — observe the display. ` 3)Computed Timing

Avoid Cooling Fan! It May Turn On During Test.


! CAUTION
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
7) If Vehicle Has A Manual Transmission, Release Clutch.

5–4 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Ford Historic Diagnostics

If a KOER code of 98 or 998 is detected,


then the fault must be fixed before per- Can't Run Timing
forming this function. Press the BACK key Check. Code 98/998
to return to the Ford Function List. Detected. Fix Fault
& Redo Timing Check

Otherwise, the timing remains fixed for


90 seconds to allow you to measure it with Timing Is Now Fixed
the Timing Light. At Base Timing Plus
20 Deg. (+/- 3 deg).
Time Remaining=1:30
Computed timing is equal to the base timing plus 20 degrees BTDC (Before Top
Dead Center) with 3 degrees tolerance. The base timing value is printed on the
Vehicle Emission Control Information (VECI) decal.
Press ENTER when done.

REVIEW CODES
After reading DTCs, reviewing the codes is possible, even after returning to the
Ford Function List. The codes acquired during the KOEO and KOER tests are
stored in the Scan Tool’s memory. This is a safeguard to make sure that all codes
have been viewed.
Select Review Codes from the Ford
Function List and press ENTER to display Ford Function List | 5
the Review Codes screen. 1)Read KOEO Codes
2)Read KOER Codes [
` 3)Review Codes
Select the codes to be viewed and press
ENTER. Use the UP/DOWN arrow keys to Review Codes
scroll through the lists. ` 1)KOEO Codes
2)KOER Codes

✓ These will be the same codes read in earlier tests. If no new tests, then no
new codes. If the tests required to read codes have not been performed, there
will be no codes stored in the tool memory, and a message will be displayed.
Press BACK to return to the Ford Function
List or BACK to the Review Codes screen. No Data Stored in
Tool. Use Desired
Function from Menu
Before Reviewing.
ERASE CODES
The vehicle service manual may recommend erasing Continuous Memory Codes
from vehicle’s memory, and then drive vehicle to duplicate the malfunction before
beginning a diagnostic test. If KOEO codes were read using Fast Codes, the
memory codes have already been erased.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5–5
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Only Continuous Memory Codes can be erased from the vehicle without repairing
the fault. To remove KOEO and KOER Codes, the fault must be repaired since
they only exist when a fault exists.
EEC-IV Erase Codes
Select Erase Codes from the Ford Func-
tion List and press ENTER. Ford Function List |
3)Review Codes ]
` 4)Erase Codes [
5)Wiggle test
Press ENTER after each message.

Only Memory Codes To Erase KOEO And


Are Erasable! KOER Codes, You Must
Fix Cause of Code.
Press ENTER to Cont Press ENTER to Cont

Follow all instructions on the display.


1) Turn Ign Key Off.
2) Transmission In Park Or Neutral.
3) Wait 10 Seconds.
4) Turn Ign Key On.
5 Press ENTER to begin erasing the codes.
Erasing Codes
The procedure takes less 1 minute to run.
Procedure Runs Less
Than 1 Minute.
Press BACK to return to the Ford Function Time Remaining=0:53
List.

MECS Erase Codes


Select Erase Codes from the Ford Func-
tion List and press ENTER.
Ford Function List |
3)Review Codes ]
` 4)Erase Codes [
5)Wiggle test

Press ENTER after each message.

Only Memory Codes To Erase KOEO And


Are Erasable! KOER Codes, You Must
Fix Cause of Code.
Press ENTER to Cont Press ENTER to Cont

Never Lay Tools On Vehicle Battery. Tools May Create


! CAUTION Shorts And Causing Harm To User And Damage To Tools,
Battery And Electrical System.
5–6 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Ford Historic Diagnostics

Follow all instructions on the display.


1) Turn Ign Key Off.
2) Remove Negative (–) Battery Cable.
3) Hold Down Break Pedal for 10 Seconds.
4) Reattach Negative (–) Battery Cable.
All continuous memory codes should be erased. Press BACK to return to the Ford
Function List.

WIGGLE TEST (EEC-IV VEHICLES)


The Wiggle Test, often referred to as the Continuous Monitor Test, is used to
locate intermittent electrical faults on EEC-IV vehicles. When the test is activated,
the tool will beep and display a message when a fault is present. If the problem
is fixed or goes away, the tone and message goes away. Refer to the applicable
vehicle service manual for circuits that can be tested.
✓ If the Audio Alert was turned off in the tool Setup menu, it will be automatically
activated for the Wiggle Test. Once the Wiggle Test is complete, the audio
alert returns to its previous setting.
Select Wiggle Test from the Ford Func-
tion List and press ENTER. Ford Function List |
3)Review Codes ]
4)Erase Codes [
` 5)Wiggle Test
5
Either a KOEO or KOER Wiggle Test can
be run. If the vehicle problem occurs while Select Wiggle Test
driving, the KOER Wiggle Test is recom- ` 1)KOEO Wiggle Test
mended. After selecting, press ENTER. 2)KOER Wiggle Test

Follow the tool’s instructions.


1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Turn Ign Key Off. Wait 10 Seconds.
5) KOEO: Turn Key On. Engine Off. Do Not Start Engine.
6) KOER: Turn Key On. Engine On and let Idle.
Instructions are available for viewing. The
default is YES. If NO is selected, the test View Instructions
will begin to initialize. For Wiggle Test?
<YES> NO
If YES is selected, the following instructions will appear.
❒ Gently tap and shake the sensor.
❒ Wiggle the sensor connectors.
❒ Twist and shake the wiring between the sensor and the PCM.
Press ENTER to continue. The next instruction states: Beeper sounds and mes-
sage displayed while fault exists. Press ENTER to Test and the test will begin to
initialize.
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5–7
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

After the 10-second initialization period,


the tool is ready for the Wiggle Test. Wiggle Test Running
Locate the suspect sensor or circuit Status:
according to the above instructions. *** Circuit OK ***

If a fault is detected, the tool will beep and


display a FAULT PRESENT message. A Wiggle Test Running
DTC(s) will be stored in the PCM and in the Status:
tool. When done, press BACK to return to ***Fault Present***
the Ford Function List.

Perform the “Read KOEO Codes” on page 5-1 to retrieve the DTC(s) set during
wiggle test. After making all repairs, perform “Erase Codes” on page 5-5 to clear
the memory.

OUTPUT SWITCH TEST (EEC-IV VEHICLES)


The Output Sw (Switch) Test, also known as the Output State Check, is used to
check the operation of the computer-controlled relays and solenoids on EEC-IV
vehicles. The user can troubleshoot circuits using a voltmeter to measure voltage
at the relays and solenoids in both energized and non-energized conditions. All
measurements should be recorded for reference.
✓ Fuel injectors are NOT energized during this test.

5 ✓ On vehicles equipped with Integrated Vehicle Speed Control (IVSC), failure to


disconnect the vacuum supply hose from the Speed Control Servo energizes
the Speed Control Solenoids.
Select Output Sw Test from the Ford
Function List and press ENTER. Ford Function List |
5)Wiggle test ]
Observe the screens and follow the
instructions.
` 6)Output Sw Test [
7)DCL Data
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-Engine Off. Do not Start Engine.
Avoid Cooling Fan! It May Turn On During Test.
! CAUTION
The test screen indicates the time remain-
ing. Do not touch vehicle or tool keys dur-
Procedure Runs Less
ing this time until the next screen appears. Than 3 Minutes.
Time Remaining=1:56
Depress the accelerator pedal fully to turn
ON relays and solenoids. Do the same to Relays & Solenoids |
turn them OFF. This can be repeated as Are *Off*. Depress &]
many times as required to locate the fault. Release Throttle [
When done, turn key Off and press BACK Fully To turn On.
twice to return to the Ford Function List.

5–8 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Ford Historic Diagnostics

DCL DATA FUNCTIONS (EEC-IV VEHICLES)


The DCL Data (Data Communication Link) functions allows you to view engine
data transmitted from EEC-IV vehicles beginning in 1990. This function allows
viewing of data parameters in real time to pinpoint problems when they occur.
Select DCL Data from the Ford Function
List and press ENTER . Ford Function List |
6)Output Sw Test ]
` 7)DCL Data [
8)Cyl Balance Test

A Vehicle Data List header marks the


beginning of the data list. Use the Vehicle Data List
UP/DOWN arrow keys to scroll through the MIL STATUS OFF
PIDs. ECT( F) o
-40
ECT(V) 4.6

When done, press BACK to return to the Ford Function List.


CYL BALANCE TEST (EEC-IV VEHICLES)
✓ The Cyl Balance Test (Cylinder Balance Test) is only applicable to engines
equipped with EEC-IV Sequential Electronic Fuel Injection (SEFI or SFI) .
The Cyl Balance Test identifies a weak cylinder(s) on EEC-IV vehicles. A weak 5
cylinder may be caused by low compression, poor valve seating, fouled spark
plugs, damaged fuel injectors, and other cylinder faults. The PCM shuts off the
fuel supply to each cylinder and measures the RPM drop. The PCM then calcu-
lates variations between cylinders thus identifying the weak ones.
Exhaust gases are harmful or lethal. Always operate vehicle
! CAUTION in a well-ventilated area.

The Cyl Balance Test is done with the engine running. Do


! CAUTION not over-rev engine. Observe all safety precautions.

Select Cyl Balance Test from the Ford


Function List and press ENTER. Ford Function List |
6)Output Sw Test ]
7)DCL Data [
` 8)Cyl Balance Test

Keep hands and tools away from fan and engine during
! CAUTION test.

Follow the instructions on the tool screen that prompt the user to:
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5–9
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

4) Start Engine — Let Idle Until Hot.


5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
7) If Vehicle Has A Manual Trans., Release Clutch.
After pressing ENTER to continue, the scan tool prompts the PCM for the Cyl-
inder ID. The PCM has 15 seconds to respond. If no ID was received, the tool
prompts the user to try again.
Once the ID is received, a Read KOER Self-Test begin. Follow all user prompts:
❒ Work Steering Wheel
❒ Pump Brake Pedal & Cycle OD (overdrive) Cancel Switch.
✓ Observe Screen for Prompt to Perform the next action.
❒ Quickly Press And Release Throttle. One Time Only!

paragraph following the note below. If any Correct All Faults


If no DTC is present, continue with the

DTC(s) are present, the Cyl Balance Test Rerun Test


stops and the tool displays the screen to View Fault Codes?
the right. <YES> NO ~

Select YES to review the DTC(s), then turn engine off. Record them and make
repairs before repeating the Cyl Balance Test.
In the next step, Do Not touch any vehicle or tool keys while the test is running.
5 Allow engine to idle. Engine speed may drop or become uneven — this is normal.
With no DTCs present, the tool prompts
the user to depress the Throttle Halfway Running Test.
and release within the next 1.5 minutes. Dont Move Throttle
Press ENTER to continue. Do not move Test Under 5 Min.
the throttle. Time Remaining=4:45 ~

If the throttle was moved, the tool displays an error message indicating that the
test failed due to throttle movement. It prompts the user to retest the vehicle or
return to the Ford Function List.
✓ Noise from the Throttle Position Sensor may cause the test to abort even
though the throttle was not moved.
If the engine operates properly, the screen
to the right displays. Press ENTER to con- Stage 1 Completed.
tinue. Code 90: Cylinder
Balance Test Passed.
Press ENTER To Cont

If a problem exists with one or more cylin-


ders, the tool displays a list of failed cylin-
Stage 1 Completed.
der(s). Press ENTER to continue. Failed Cylinders:
1
Press ENTER To Cont~

5 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Ford Historic Diagnostics

Refer to the applicable vehicle service manual for cylinder numbering sequence.
Cylinder failure may be caused by faulty injectors, sparks plugs, or wiring.
Turn the ignition key Off and press ENTER to continue — the tool prompts the user
to retest (up to three times). If required, rerun the test to double check the results,
or to check for weaker or dead cylinders.
When done, press BACK to return to the Ford Function List.
STAR TEST MODE
The STAR Test Mode can be used to retrieve DTCs from the PCM or other STAR
(Self-Test Automatic Readout) compatible controllers installed in the vehicle.
STAR Test Mode functions largely the same way and serves the same purpose
as running KOEO and KOER tests. It is generally used as a last resort to check
for DTCs in systems which may not be covered by KOEO and KOER testing
(i.e. - Computer Ride Control suspension systems).
Select STAR Test Mode from the Ford
Function List and press ENTER Ford Function List |
` 9)STAR Test Mode ]
10)Code Lookup [
11)Print Data

Follow the instructions on the tool screen


to access DTCs from the PCM. Pressing STAR Mode. 5
ENTER begins test. STO:
Test/Hold On: Hold
ENTER To Test.

The TEST/HOLD parameter indicates the


state the STI (Self-Test Input). The ENTER STAR Mode
key toggles this state from TEST to HOLD. STO: LOW
Test/Hold On: Test
ENTER To Hold.
With the STI in the TEST state, the self-test begins. The STO (Self-Test Output)
parameter flashes either a HIGH or LOW. A beep will accompany each LOW flash.
Write down the 2– digit or 3 – digit code for reference.
✓ Disregard the blink which may occur when ignition key is turned ON. Depend-
ing on the vehicle being tested, determines if a three digit or two digit code
used. If required, refer to the vehicle service manual for applicable code struc-
ture.
❒ A digit consists of consecutive LOW flashes or beep — count the num-
ber of LOWs for the digit
❒ A short HIGH (short pause) occurs between digits.
❒ A long HIGH (long pause) occurs between codes.
❒ There is no flash for the digit 0 (zero).

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 11
Ford Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

After all codes are sent, the series will repeat once and then stop. An example is
shown below.
A Three-Digit DTC (214) will Flash as follows:
STO: LOW-LOW =2XX (Hundreds Place =2)
STO: HIGH Short Pause
STO: LOW =21X (Tens Place =1)
STO: HIGH Short Pause
STO: LOW-LOW-LOW-LOW =214 (Ones Place =4)
Two-Digit DTCs (12, 42) will Flash as follows:
STO: LOW =1X (Tens Place =1)
STO: HIGH Short Pause
STO: LOW-LOW =12 (One’s Place =2)
STO: HIGH Long Pause (Between DTCs)
STO: LOW-LOW-LOW-LOW =4X (Tens Place =4)
STO: HIGH Short Pause
STO: LOW-LOW =42 (Ones Place =2)

If necessary, refer to an appropriate vehicle service manual for procedure on how


to use STAR Test Mode for specific vehicle under test.

5 – 12 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Part 6 - Chrysler Historic Diagnostics

This section covers most non-OBD II (OBD I) compliant


Chrysler vehicles manufactured from 1989 – 1995.

✓ Due to different processor calibrations used, the function list for a particular
vehicle may or may not appear as shown. Based on the vehicle information
entered, the tool automatically detects the computer system installed.
✓ If an Operating Error message displays, make sure the adapter cable is
securely attached, and the ignition key is ON. Cycle the ignition key to OFF for
10 seconds, then ON. This may be required to reset the computer. If required,
select YES to try again. If the problem still exists, refer to “Error Messages”
on page 7-2.

READ CODES
The Read Codes function enables the tool to retrieve and display any specific
emission-related Diagnostic Trouble Codes (DTC) stored in vehicle’s memory.
This function also retrieves DTCs that failed one trip but did not turn on the MIL
light. The function can be performed KOEO or KOER.
Select Read Codes from the Chrysler
Functions list and press ENTER.
Chrysler Functions |
` 1)Read Codes
2)Erase Codes [
Perform the following. 3)View Data
1) Set Parking Brake
2) Turn Key On-Engine Off or Running.
3) Put Transmission In Park Or Neutral. 6
Keep hands and Tools away from fan and engine during
! CAUTION test.

If no DTCs have been stored in vehicle’s


memory, a System Pass screen displays.
System Pass:
No Faults Detected.

If not, press the DOWN arrow to view the


DTCs. Use  To View Code.
Write Down Codes
For Reference

Use the UP/DOWN arrow keys to scroll


through the codes. Write down the codes ENG: 31/P0443
for reference or print them later. EVAP Purge Solenoid
Circuit

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6–1
Chrysler Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

The Chrysler MIL code (3-digit) and SAE code (5-digit) follow on the first line.

ENG: 31/P0443 TRANS: 18/P1792


EVAP Purge Solenoid Battery ]
Circuit Disconnected [
(In Last 50 Cycles)
There may be times where only one or both display. Dashes display if the DTC
type does not exist.

ENG: 7/---- ENG: ---/P0010


Boost Limit Camshaft Position ]
Exceeded Actuator A - Bank 1[
Circuit Malfunction

When done, press BACK to return to the Chrysler Functions list.

ERASE CODES
The Erase Codes function deletes the DTCs from the vehicle’s computer mem-
ory. Perform this function only after the systems have been checked completely
and DTCs have been documented. This function should be performed KOEO. Do
not START engine.
After servicing the vehicle, erase the stored DTCs, perform a road test, and then
verify no new codes have been stored. If DTCs return, the problem has not been
corrected or other faults are present.
6 Select Erase Codes and press the
ENTER key. Chrysler Functions
1)Read Codes
` 2)Erase Codes [
3)View Data

Follow the instructions and press


ENTER. Turn Ign Key On.
Engine Must Be Off
To Erase Codes.
Press ENTER To Cont

A message confirms the codes are


erased. Press ENTER to return to the Codes Erased.
Chrysler Functions menu.

6–2 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Chrysler Historic Diagnostics

VIEW DATA
The View Data function allows the mechanic to view the vehicle’s parameter iden-
tification data (PIDs) in real time. As the PCM monitors the PIDs, they are sent to
the scan tool. Apart from Read Codes, View Data is the most useful diagnostic
function for isolating the cause of a vehicle operation problem. Viewing data is
also used for observing sensor data and the ON/OFF state of switches, solenoids,
and relays.
Select View Data from the Chrysler
Functions list and press ENTER.
Chrysler Functions
1)Read Codes
2)Erase Codes [
` 3)View Data
Perform the following.
1) Set Parking Brake
2) Turn Key On-Engine Off or Running.
3) Put Transmission In Park Or Neutral.
Press ENTER when done.
Keep hands and Tools away from fan and engine during
! CAUTION test.

The Select Data To View menu displays.


Select Display Data to view the PIDs or Select Data To View|
Change Display Set to change the num- ` Display Data
ber of lines displayed on the screen. Change Display Set
Selecting fewer lines provides faster
update rates. The default is four lines.
Press ENTER to establish a communication link. 6
Use the UP/DOWN arrow keys to scroll
through the PIDs. A “n/a” or “- - -” indi- ADD FUEL(uS) n/a
cates the PID is not used by the vehicle. ADPT FUEL(%) n/a]
BARO (Hg) 29.2[
BATT TEMP( F) o
78
Press BACK to return to the Select Data To View menu. Press BACK again to
display theChrysler Functions list.

SWITCH TEST
The Switch Test is used to test the operation of switches on various Chrysler
vehicle systems. These systems may include cruise control, A/C, braking, and the
shift lever position.
✓ Because of differences in vehicle designs, the Switch Test may not test the
same switches in every car.
Select Switch Test and press ENTER.
Chrysler Functions |
` 4)Switch Test ]
5)Actuator Test [
6)Idle Speed Test

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6–3
Chrysler Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Select a switch to be tested from the list


and press ENTER. Select SW To Test |
` A/C CLCH REL
ASD RELAY [
ASD VOLTS SENS

To test a switch, press the switch and


check the tool display. If the switch is Testing Switch:
available for testing, the tool displays the A/C CLUTCH REL
current status of the switch.
To finish testing switch, press the switch SWITCH IS HIGH
again. The switch status on the bottom
should change if the switch is working.
To test another switch, press the BACK key to return to the Select SW to Test
screen. To return to the Chrysler Functions list, press the BACK key.

ACTUATOR TEST
The Actuator Test is used to check the operation of many of the computer-con-
trolled relays and solenoids. This is also helpful for checking voltages and output
signals. Use a voltmeter to check the output signals at each relay and solenoid
to verify their operation. To do this, take voltage readings at relays and solenoids
before beginning this test. Then activate the test to energize the relays and sole-
noids. Check voltages again to determine if they are functioning properly.
Remember to write down readings for reference.
✓ Not all vehicles have the same actuators. The tool will not allow the test of
actuators not present on the vehicle.
Some Actuator Tests may activate the fuel pump. Do not
6 ! CAUTION disconnect any fuel lines or remove fuel injectors unless it
is required by the vehicle service manual. Be sure to recon-
nect all lines when testing is complete.

Gasoline leaking onto hot engine and exhaust parts can


! CAUTION cause fire or other hazardous conditions.

Select Actuator Test and press ENTER.


Chrysler Functions |
Follow all instructions on the tool screen. 4)Switch Test ]
It will prompt the user when to turn the
ignition key ON, do not start the engine.
` 5)Actuator Test [
6)Idle Speed Test
✓ Actuators for the Engine and Transmission are combined into one list when
applicable.
Select an actuator to be tested from the
list and press ENTER. Pick Actuator Test |
` A/C CLCH REL
ALL SOLS/RELS [
If the actuator selected is not available for AIS SW SOL
the vehicle under test, the tool will indicate
so. If the actuator is available, the tool will
energize that actuator

6–4 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Chrysler Historic Diagnostics

Use a voltmeter to test the actuator for cor-


rect operation. To test another actuator on Testing Actuator:
the list, press the BACK key. A/C CLCH REL
BACK To Select
Different Actuator
To return to the Chrysler Functions list, press the BACK key.

IDLE SPEED TEST


The Idle Speed Test is used to test the functionality of the vehicle idle speed con-
trol system. The test allows the user to enter the desired engine speed. The test
vehicle should respond by matching the speed commanded. If the vehicle
matches the demanded engine speed, the idle speed control system is function-
ing properly.
Select Idle Speed Test from the Chrysler
Functions list and press ENTER. Chrysler Functions |
4)Switch Test ]
The tool instructions may vary depending
on the vehicle information entered. How-
5)Actuator Test [
ever, in all cases it will instruct the user to ` 6)Idle Speed Test
perform the following:
1) Set the Parking Brake.
2) Turn A/C off.
3) Start engine and let idle.
Keep hands and Tools away from fan and engine during
! WARNING test.
Carbon monoxide (CO) and other vehicle emissions are
! WARNING harmful or fatal to personnel. Always operate vehicle in a
well ventilated area. 6
Use the UP/DOWN arrow keys to change
the Ideal RPM (engine speed). The vehi- Idle Speed Test
cle should respond by matching the Ideal Actual RPM 750
RPM. Ideal RPM 755
Press the BACK or BACK key to end the ][ To Change RPM
test and return to the Chrysler Functions
list.

SENSOR TEST
The Sensor Test is used to view the sensor outputs of some monitored vehicle
systems. The Sensor Test is similar to View Data, as it allows the user to read
the current output of various sensors throughout the vehicle.
Select Sensor Test from the Chrysler
Functions list and press ENTER. Chrysler Functions |
6)Idle Speed Test ]
` 7)Sensor Test
8 Review Data
Turn ignition key On — Engine can be Off or Running. Press ENTER and the scan
tool will build a list of sensors and display them.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6–5
Chrysler Historic Diagnostics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

One sensor will be displayed per screen.


Use the UP/DOWN arrow keys to scroll Viewing Sensor:
through the supported sensors. The tool
displays the status of the sensor. ADPT FUEL(%) 5.00[

Press the BACK key to end the test and


return to the Chrysler Functions list.

REVIEW DATA
The Review Data function allows you to review the information stored in the Scan
Tool’s memory. The scan tool does not require power from the vehicle to perform
this function. Internal battery power can be used.
Select Review Data from the Chrysler
Functions list and press ENTER . Chrysler Functions |
6)Idle Speed Test ]
7)Sensor Test
` 8 Review Data
In the Review Data screen press ENTER
to display the data. Review Data
` 1)Codes

Use the UP/DOWN arrow keys to scroll


through the DTCs.
6
If data does not exist, a message informs
you to run the Read Codes function first. No Data Stored In
Tool. Use READ
CODES Before
Reviewing.

Press BACK twice to return to the Chrysler Functions list.

6–6 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Part 7 - Help & Troubleshooting

HOW TO USE ON-LINE HELP


The software contains On-Line Help for
Operating Error. |
specific tool screens, functions, and error
messages. When the icon (|) appears in Check Connections!
Try Again?
<Yes> No
the upper right-hand corner of the display,
On-Line Help is available.

To enter On-Line Help, press the HELP


RECHECK FOLLOWING:
key. For the screen above, the help mes-
1.IGNITION KEY ON?
sage would look like this
2.HOOKUP TO VEHICLE [
TEST CONNECTOR OK?
The text in On-Line Help screens are in
5.TEST CONNECTOR TO
CAPITAL LETTERS. This is an indication
COMPUTER WIRING OK? ]
that you are viewing On-Line Help
6.COMPUTER POWER/
GROUND CIRCUITS OK?
screens and not screens associated with
a function of the Function List.

Some messages are longer than one screen. Use the UP/DOWN arrow keys to
scroll through the screens.
To exit On-Line Help and return to the original screen, press the BACK key.
TOOL DOES NOT POWER UP
✓ Review the “Safety Precautions” before troubleshooting.
If the tool will not power up, communicate with your vehicle’s PCM, pass Tool
Self-Tests, or functions incorrectly in any other way, then try these Troubleshoot- 7
ing Tips below before consulting Actron.
Though the tool requires at least 6.5V to power up, the vehicle’s control modules
require a minimum of 8.0V to power up and operate.
Check the following:
• Using Non-OBD II Adapter Cables
❒ The cigarette lighter adapter is hooked up. Make sure the cigarette lighter
end is firmly held in the cigarette lighter socket.
❒ Verify that the vehicle’s cigarette lighter fuse is OK. Some vehicles must
have the key on for the cigarette lighter socket to be on.
• Using J1962 (OBD II) or Chrysler LH Adapter Cable
❒ Make sure the tool’s DLC is connected correctly to the vehicle’s DLC. Verify
the pins are clean and fully seated in the DLC.
❒ At least 8.0V must be present between the power and ground pins to power
the computer module(s) and communicate.
❒ Use the following flowchart to troubleshoot the problem.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7–1
Help & Troubleshooting • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

PIN 4 (GND)
PIN 2 (BAT+)

PIN 6 (GND)
PIN 16 (BAT+)
LH DLC
J1962 (OBD II) DLC
scan tool does not power
up. Is
battery fully NO
Charge battery.
charged?

Measure Voltage
YES
between Pins 16 and 4.
Measure resistance
between Pin 4 and
frame ground.
NO
Above 10V?

Repair Ground
YES less than NO circuit. Refer to a
5 ohms? service manual.
Contact Customer
Service Center. YES

Open exists in power


circuit. Check for a blown fuse
or an open wire. Refer to a
service manual.

7
ERROR MESSAGES
• Vehicle Communication Fault
If the tool exhibits a problem when com-
Vehicle Comm Fault. |
municating with the vehicle, a message
Turn Key Off For
10 Sec, Then Press
displays. The vehicle’s control module(s)

ENTER To Reset Tool


enters into an unrecoverable state. Press
ENTER and the tool resets.

• Operating Error or Erroneous Data


An Operating Error or Erroneous Data
Operating Error |
occurs if the vehicle’s computer(s) stops
Check Connections!
communicating with the tool. When this
Try Again?
<YES> NO
happens, the tool prompts you to select
YES to try again of NO to return to the
Function List, or HELP to display Help
messages and then press the ENTER key.

7–2 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Help & Troubleshooting

Check the following if an error message displays:


❒ Verify ignition key is ON — not in the ACCES-
SORIES position.
❒ Make sure the tool’s adapter cable is securely
connected to the vehicle’s DLC.
❒ Examine the DLC closely and check for cracked
or recessed pins, or for any substance that
could prevent a good electrical connection.
❒ Verify that the vehicle you are testing is an OBD II-compliant vehicle. Just
because it has the OBD II J1962 DLC does not mean the vehicle is OBD II
compliant. Inspect the vehicle’s VECI decal for a statement of OBD II com-
pliance.
❒ Test for continuity between the DLC wiring and the computer. In an extreme
case, there may be a broken wire.
❒ With the KOEO, check for blown fuses. The computer and DLC usually use
separate fuses. If the fuse for the computer is blown, data cannot be trans-
mitted. The fuses may be located on the fuse block in the passenger com-
partment.
❒ Make sure the computer has a good ground. If the computer case is
grounded, then clean the connection and apply a conductive (dielectric)
grease to the mating surfaces.
❒ With the KOEO, verify the battery voltage is at least 10.0V; the minimum
voltage to power the computer.
❒ As a last resort, the computer may be defective. Refer to the vehicle ser-
vice manual to diagnose the computer.

BATTERY REPLACEMENT
The tool requires a 9V (type 6LR61) alkaline battery to operate independent of
vehicle and AC power. When the batteries need to be replaced, the low-battery

icon ( ) displays.
❒ Rechargeable batteries do not last as long alkaline types and are not rec-
ommended. 7
❒ Non-rechargeable Lithium (Li) batteries can be used. Though Lithium types
last longer than the alkaline types, they are more expensive.
Follow these steps to replace the batteries:
1) Place the tool with the display
facing down on a non-abrasive Screw
surface.
2) Remove the battery cover
screw.
9V Battery
3) Slide the battery cover off.
4) Remove discharged batteries
and properly discard.
5) Install new battery.
6) Slide battery cover on.
7) Install screw — do not over-
tighten.
Cover

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7–3
Help & Troubleshooting • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

TOOL SELF-TESTS
If you experience problems when performing the Tool Self-Tests, contact tech-
nical support at 1-800-228-7667 (8:00 – 6:00 EST Monday – Friday) or send an
email to tech_support@actron.com
Tool Self-Tests check the display, keypad, internal memory, and RS-232 inter-
face.
After powering up the tool, the Main Menu
displays four choices. Select Tool
Main Menu |
Self-Test with the UP/DOWN arrow keys Vehicle Diagnosis
and press ENTER. Tool Setup [
From the Tool Self-Test menu, choose `Tool Self-Test
from Display Test, Keyboard Test, Mem-
ory Test or Printer Test.
• Display Test
The Display Test is used to check the
Tool Self-Test |
LCD. The test fills every pixel of the LCD
display with a solid black character. Select `1)Display Test
Display Test and press ENTER. 2)Keyboard Test [
3)Memory Test
Press ENTER again to start the test. Look for pixels that are not black. In other
words, look for missing spots in the solid black characters. When done, press the
BACK key.
ENTER To Test. Look 
For Missing Spots 
In Display. Press 
BACK When Done 

7 • Keyboard Test
The Keyboard Test is used to verify the keys are functioning properly.
Select Keyboard Test from the Tool Self-Test menu to display the Keyboard
Test screen.
When you press a KEY, the key name or
scroll direction should appear on the dis-
Push Button To Test
play. Key And Display Name
Key:
BACK When Done
For example, if you press the ENTER key,
then Key: ENTER displays on the third
Push Button To Test
line of the screen. If the name does not dis- Key And Display Name
play, then the key is not working. Key: ENTER
The only exception is the BACK key. When BACK When Done
the BACK key is pressed, the Tool
Self-Test menu returns.
If the Tool Self-Test menu does not return, then the BACK key is not working.

7–4 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Help & Troubleshooting

• Memory Test
If the tool has trouble playing back recorded data, displaying trouble code defini-
tions, or doing any other function that uses internal memory, then it is a good idea
to run the Memory Test.
From the Tool Self-Test menu, select Memory Test and press ENTER.
A MEMORY TEST message displays and
the screen fills with dots as the internal
Memory Test . . . . . .
memory is tested. ..........
✓ The Memory Test may take several
minutes to complete.

If no problems were detected, then a


MEMORY TEST PASSED! message dis-
Memory Test Failed
plays on the screen. If a problem was SW ID = 50AD
detected, then a MEMORY TEST FAILED!
message and the software identification Press ENTER To Cont
(SW ID) display on the screen.
Press the ENTER key to return to the Tool Self-Test menu.
• Program Mode
The Program Mode is accessed from the Main Menu. This mode is used for
updating the tool software. Instructions are provided with the new software.

TECHNICAL SUPPORT
• Toll-Free Number: 1-800-228-7667
• e-mail: tech_support@actron.com
• visit website: www.actron.com

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7–5
Help & Troubleshooting • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

7–6 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Appendix A - Data Link Connectors
GM Cars, Light Trucks & Vans–

F E D C B A
G H J K L M
ALDL Connector OBD II (J1962) Connector
94-95 GM Cars (Used only ALDL prior to 1994)
Make/Model Engine VIN RPO Year DLC Adapter
A, D LG0,LD2 94 ALDL
2.3L DOHC PFI
D LD2 95 OBD II
Achieva
2.3L SOHC PFI 3 L40 94 ALDL
3.1L SFI M L82 94-95 ALDL
Aurora 4.0L SFI C L47 95 OBD II
2.2L TBI 4 LN2 94-95 ALDL
Beretta/Corsica 2.3L DOHC A LG0 94 ALDL
3.1L PFI M L82 94-95 ALDL
3.4L PFI OHV S L32 94-95 ALDL
Camaro, Firebird, 3.8L SFI K L36 95 16-Pin
Trans Am 94 ALDL
5.7L PFI P LT1
95 ALDL/OBD II
5.7L TBI, MFI P LT1 94, 95 ALDL, OBD II
Caprice / Impala
4.3L V-8 MFI W L99 94-95 ALDL
2.2L TBI, SFI 4 LN2 94, 95 ALDL, OBD II
Cavalier 2.3L DOHC D LD2 95 OBD II
3.1L SFI T LH0 95 ALDL
2.2L 4 LN2 95 ALDL
Century
3.1L M L82 94-95 ALDL
4.6L OHC Y, 9 LD8, L37 94-95 ALDL
Concours
4.9L SFI B L26 94 ALDL
5.7L OHC (ZR-1) J LT5 94-95 OBD II
Corvette
5.7L PFI, SFI P LT1 94-95 OBD II
2.2L PFI 4 LN2 94-95 ALDL
Cutlass Ciera
3.1L SFI M L82 94-95 ALDL
3.1L MFI, SFI M L82 94-95 ALDL
Cutlass Supreme
3.4L OHC SFI
4.6L OHC
X
Y, 9
LQ1
LD8, L37
94-95
94-95
ALDL
ALDL
A
DeVille/Concours
4.9L PFI B L26 94-95 ALDL
Eighty-Eight, 3.8L SFI L, K L27, L36 94-95 OBD II
Ninety-Eight, Park
3.8L SFI SC 1 L67 95 OBD II
Avenue, Bonneville
Eldorado, Seville 4.6L OHC Y, 9 LD8, L37 94-95 ALDL
4.6L OHC Y, 9 LD8, L37 94-95 ALDL
Fleetwood
5.7L TBI, SFI P LT1 94-95 ALDL
2.3L PFI DOHC A, D LD2 94-95 ALDL
Grand Am 2.3L PFI SOHC 3 L40 94 ALDL
3.1L SFI M L82 94-95 ALDL
Note: Data Link connectors (DLC) are located under the dash, near the steering wheel.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A–1
Data Link Connectors • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

94-95 GM Cars (Used only ALDL prior to 1994)


Make/Model Engine VIN RPO Year DLC Adapter
2.3L DOHC D LD2 94-95 OBD II
GrandPrix 3.1L MFI M L82 94-95 ALDL
3.4L PFI OHC X LQ1 94-95 ALDL
LeSabre 3.8L MFI L L27 94-95 OBD II
Lumina, Monte 3.1L PFI, SFI M, T L82, LH0 94-95 ALDL
Carlo 3.4L MFI OHC X LQ1 94-95 ALDL
3.1L MFI M LH0, L82 94-95 ALDL
Regal
3.8L SFI, MFI L L27 94-95 ALDL
3.8L MFI K L36 95 OBD II
Riviera
3.8L SFI SC 1 L67 95 OBD II
Roadmaster 5.7L P LT1 94-95 ALDL
Saturn SC1, SL,
1.9L SOHC 8 L24 94-95 ALDL
SL1, SW1
Saturn SC2, SL,
1.9L DOHC 7 LL0 94-95 ALDL
SL2, SW2
2.3L DOHC D LD2 95 ALDL
2.3L SOHC 3 L40 94 ALDL
Skylark
3.1L M, T L82, LH0 94-95 ALDL
3.8L MFI K L36 95 OBD II
Sunbird 3.1L PFI T LH0 94 ALDL
2.0L TBI OHV H LE4 94 ALDL
Sunfire 2.2L MFI 4 LN2 95 OBD II
2.3L PFI DOHC D LD2 95 OBD II
Note: Data Link connectors (DLC) are located under the dash, near the steering wheel.

94-95 GM Light Trucks & Vans


Make/Model Code RPO Engine Year DLC
Z LB4 4.3L TBI 94-95 ALDL
H LO3 5.0L TBI 94-95 ALDL
C Series 4x2 &
K LO5 5.7L TBI 94-95 ALDL
K series 4x4
Conventional Cab P L49 6.5L Diesel 94-95 ALDL
Pickup, Sierra, Blazer,
Suburban, Yukon & Tahoe 6.5L Turbo
F L65, L56 94-95 ALDL
diesel
N L19 7.4L TBI 94-95 ALDL
Z LB4 4.3L TBI 94-95 ALDL
G series 4x2 H LO3 5.0L TBI 94-95 ALDL
Van (full size)
A Chevy van, Sport van, GMC
K LO5 5.7L TBI 94-95 ALDL
Vandura and Rally P, Y L49, L57 6.5L Diesel 94-95 ALDL
N L19 7.4L TBI 94-95 ALDL
M series 4x2 & W L35 4.3L CPI 94-95 ALDL
L series 4x4, Small Van,
Astro, Safari Z LB4 4.3L TBI 94 ALDL
Note: Data Link connectors (DLC) are located under the dash, near the steering wheel.

A – 2• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Data Link Connectors

94-95 GM Light Trucks & Vans


Make/Model Code RPO Engine Year DLC
Z LB4 4.3L TBI 94-95 ALDL
K LO5 5.7L TBI 94-95 ALDL
P series 4x2
Forward Control Y L57 6.5L Diesel 94 ALDL
Parcel/Delivery commercial
vans, Motorhomes F L65 6.5L Turbo 94-95 ALDL
Diesel
N L19 7.4L TBI 94-95 ALDL
4 LN2 2.2L MFI 94-95 OBD II
S series 4x2 &
T series 4x4 W L35 4.3L CPI 94 ALDL
Small Conventional Cab, 95 OBD II
Blazer, Bravada, Jimmy, Pickup
& Sonoma 94 ALDL
Z LB4 4.3L TBI 95 OBD II
U & X series 4x2 D LG6 3.1L TBI 94-95 ALDL
All Purpose Vehicle,
Lumina APV, Silhouette, Trans L L27 3.8L PFI 94-95 ALDL
Sport
Note: Data Link connectors (DLC) are located under the dash, near the steering wheel.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A–3
Data Link Connectors • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Ford Cars, Light Trucks & Vans

EEC-IV Connector MECS 7-Pin Connector


MECS 17-Pin Connector

MCU Connector OBD II (J1962) Connector

Ford and Lincoln/Mercury Cars, Light Trucks & Vans


MODEL ENGINES DLC YEAR LOCATION
Aspire 1.3L MECS 17 94-95 Engine compartment, left rear corner
Capri / XR2 1.6L, 1.6L T MECS 7 91-94 Engine compartment, right rear corner.
2.3L, 2.3L T, 3.8L, EEC IV 84-86 Engine compartment, left rear corner.
5.0L, 5.0LHO
Continental 3.8L, 4.6L, 5.0L EEC IV 88 Engine compartment, right corner near fire-
wall.
89-94 Right rear of engine compartment.
4.6L EEC V 95 Below instrument panel right of steering
wheel.
Contour 2.0L, 2.5L EEC IV 95 Engine compartment, left side by shock
tower.
Cougar 2.3L, 2.3L T, 3.8L, EEC IV 84-85 Right inner fender of engine compartment
5.0L, 5.0LHO 86-90 Engine compartment, in front of left shock
tower.
91-95 Engine compartment, in front of right shock
tower.
4.6L EEC V 94-95 Below instrument panel to right of steering
wheel.
Escort / 1.6L, 1.6L Turbo, EEC IV* 84-90 Right fender apron near firewall and shock
XR3i/Lynx/ EXP/ 1.9L tower.
LN7 EEC IV 91-95 Engine compartment, left rear corner.
Escort 1.8L MECS 17 91-95 Engine compartment, left rear corner near
firewall.
A Festiva 1.3L MECS 7 90-93 Engine compartment, left rear corner.
Grand Marquis, 4.6L, 5.0L EEC IV* 84 Above right wheel well.
Crown Victoria, 85-94 Front Left fender apron above wheelwell.
Colony Park, 4.6L EEC V 95 Below instrument panel to right of steering
Country Squire wheel.
Grand Marquis/ 5.8L MCU 84 Above right wheel well.
Crown Victoria 85-91 Front of left fender apron above wheelwell.
(Police)
Marquis/LTD 2.3L, 3.8L EEC IV 84-86 Engine compartment, left rear corner.
Mark VII 5.0L, 5.0L HO EEC IV* 84-89 Engine compartment, right corner near
firewall
90-92 Front of right fender apron.
* Early models are equipped with the EEC III diagnostic system which is not supported by this tool.

A – 4• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Data Link Connectors

Ford and Lincoln/Mercury Cars, Light Trucks & Vans


MODEL ENGINES DLC YEAR LOCATION
Mark VIII 4.6L EEC IV 93-95 Engine compartment on top of left wheel
well.
Mustang 2.3L,2.3L Turbo, EEC IV 84-85 Center of left fender apron.
5.0L, 5.0L HO, 5.0L 86-93 Left rear corner of engine compartment on
SHP shock tower.
94-95 Rear of right shock tower.
3.8L EEC IV 84-85 Center of left fender apron.
86-93 Left rear corner of engine compartment on
shock tower.
3.8L EEC V 94-95 Below left side of glove compartment.
Mystique 2.0L, 2.5L EEC IV 95 Left side of engine compartment near shock
tower.
Probe 2.0L MECS 17 93 Left rear of engine compartment near strut
(A/T only in 93) tower.
EEC IV 93-95 Left rear of engine compartment near strut
tower.
2.2L, 2.2L Turbo MECS 7 89-92 Left rear of engine compartment near strut
tower.
2.5L MECS 17 93-95 Left front of engine compartment near bat-
tery.
3.0L EEC IV 91-92 Left rear of engine compartment near strut
tower.
Sable 3.0L, 3.8L EEC IV 86-87 Engine compartment near alternator.
88-95 Right rear corner of engine compartment.
Scorpio 2.9L EEC IV 88 Engine compartment, right rear corner.
Taurus 2.5L, 3.0L FF, 3.0L, EEC IV 86-87 Engine compartment near alternator.
3.0L SHO, 3.2L, 88-95 Right rear corner of engine compartment.
3.8L
Tempo / Topaz 2.3L HSC, EEC IV 84-92 Right rear corner of engine compartment.
2.3L HSO, 3.0L 93-94 Left strut tower.
Thunderbird 2.3L, 2.3L T, 3.8L, EEC IV 84-85 Right inner fender of engine compartment
3.8L SC, 5.0L, 86-90 Engine compartment, in front of left shock
5.0L HO tower.
91-95 Engine compartment, in front of right shock
tower.
4.6L EEC V 94-95 Below instrument panel to right of steering
wheel.
Town Car 4.6L EEC V 95 Below instrument panel right of steering
wheel.
4.6L, 5.0L EEC IV* 84 Above right wheel well.
85-90 Left fender apron, near or above wheelwell.
Above left wheel well.
94-94
Tracer 1.8L MECS 7 88-89 Engine compartment, left rear corner near A
1.8L firewall.
MECS 17 91-95 Engine compartment, left rear corner near
firewall.
1.9L EEC IV 91-95 Engine compartment, left rear corner.
XR4Ti 2.3L Turbo EEC IV 85-88 Engine compartment, right fender apron
above wheel well.
Aerostar 2.3L, 2.8L, 3.0L, EEC-IV 86-92 Left front fender below starter relay.
4.0L 93-95 Left rear engine compartment on firewall.
Bronco 4.9L*, 5.0L*, 5.8L* EEC-IV 84-87 Right inner fender near starter relay.
*84-85 A/T Only 88-95 Left front corner of engine compartment.
* Early models are equipped with the EEC III diagnostic system which is not supported by this tool.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A–5
Data Link Connectors • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Ford and Lincoln/Mercury Cars, Light Trucks & Vans


MODEL ENGINES DLC YEAR LOCATION
Bronco II 2.8L, 2.9L EEC-IV 84-88 Right inner fender near starter relay.
89-90 Right fender panel below engine compart-
ment fuse block.
E-Series, Econo- 4.9L, 5.0L, 5.8L, EEC-IV 84-91 Right front fender near starter relay.
line Van 7.3L D, 7.3L TD 92-95 Left front corner of engine compartment.
7.5L Calif. >14,000 EEC-IV 96 Left front corner of engine compartment.
GVW
7.5L 49 States EEC-IV 96 Left front corner of engine compartment.
5.8L > GVW EEC-IV 96 Left front corner of engine compartment.
Explorer 4.0L EEC-IV 91-95 Right rear of engine compartment.
F-Series Pickup 4.9L, 5.0L, 5.8L, EEC-IV 84-87 Right inner fender near starter relay.
7.3L D, 88-95 Left front fender apron in rear of engine com-
7.3L TD, 7.5L partment.
5.8L > 8500 GVW EEC-IV 96-98 Left rear of engine compartment.
7.0L EEC-IV 91-96 Left rear of engine compartment.
7.0L > 14,000 GVW EEC-IV 97-98 Left rear of engine compartment.
7.5L W/Fed Emiss EEC-IV 96 Left rear of engine compartment.
7.5L > 8,500 GVW EEC-IV 97-98 Left rear of engine compartment.
49 States
7.5L > 14,000 GVW EEC-IV 97-98 Left rear of engine compartment.
Ranger 2.3L MCU 84 Right front inner fender panel.
2.3L, 2.8L, 2.9L, EEC-IV 84-85 Right front inner fender panel.
3.0L, 4.0L 86-92 Right rear fender apron near fuel pump relay.
Left front inner fender by fuse/relay block.
92-94
2.3L, 3.0L, 4.0L EEC-V 95 Below instrument panel, right of steering
wheel.
Windstar 3.0L, 3.8L EEC-V 95 Below instrument panel, right of steering
wheel.
* Early models are equipped with the EEC III diagnostic system which is not supported by this tool.

A – 6• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Data Link Connectors

Chrysler Cars, Light Trucks & Vans

LH Connector SCI Connector OBD II (J1962) Connector

Chrysler Cars, Light Trucks & Vans


Make/Model Year Engine DLC Location
Front of left shock/strut tower, near the
Acclaim 89-95 ALL SCI
SBEC/SMEC module.
Aries K, Reliant 89 ALL SCI At front of left shock/strut tower.
89-91 ALL SCI In front of left fender panel below
relays.
Caravan, 92-93 ALL SCI In engine compartment near PCM
Grand Caravan module.
94-95 ALL SCI In engine compartment on left side of
firewall.
In front of left fender apron behind air
Cherokee 91-95 ALL SCI
cleaner.
Left of steering column under dash on
Cirrus 95 ALL OBD II
body control module
In front of left fender apron behind air
Comanche 91-92 ALL SCI
cleaner.
Concorde,
93-95 ALL LH Right of steering column under dash.
Intrepid, Vision
Engine compartment, right corner of
Dakota 91 ALL SCI
firewall
Daytona 89-93 ALL SCI At front of left shock/strut tower.
Front of left shock/strut tower near
Dynasty 89-93 ALL SCI
SBEC/PCM.
90 ALL SCI In engine compartment near air filter
Fifth Avenue, housing.
Imperial 91-93 ALL SCI On front of left fender panel by
SMEC/SBAC.
Grand Cherokee,
Grand Wagoneer
93- ALL SCI Right rear of engine compartment. A
Front of left side shock tower by relays
Horizon, Omni 89-90 ALL SCI
& SMEC.
Lancer 89 ALL SCI At front of left shock/strut tower.
LeBaron Coupe,
89-95 ALL SCI At front of left shock/strut tower.
Convertible
LeBaron Sedan, Front of left shock/strut tower near
89-95 ALL SCI
GTS SBEC/PCM.
LHS 94-95 ALL LH Right of steering column under dash.
Monaco, Premier 91-92 ALL SCI On left fender pane next to SBEC.
Neon 95 ALL OBD II Under left side of dash.

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A–7
Data Link Connectors • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Chrysler Cars, Light Trucks & Vans


Make/Model Year Engine DLC Location
89-93 ALL SCI Front of left shock tower near the
New Yorker SBEC/SMEC module.
94-95 ALL LH Right of steering column under dash.
89-95 5.2L, 5.9L SCI On left side of firewall near master cyl-
inder.
Pickup D/W, RAM 89-95 3.9L, 5.9L SCI In engine compartment on right side of
series Diesel firewall.
94-95 8.0L SCI In engine compartment on right side of
firewall.
89-90 5.2L, 5.9L SCI On left side of firewall below cowl.
91-95 5.2L, 5.9L SCI On center of firewall next to
Ram Wagon/Van, SBEC/PCM.
B-Van 92-95 5.2L CNG SCI Under center of dash panel.
89-95 3.9L SCI In engine compartment on right side of
firewall.
89-90 ALL SCI On left side corner of firewall below
cowl.
Ramcharger
91-93 ALL SCI In engine compartment, near master
cylinder.
Sebring Under left side of dash, right side of
95 ALL OBD II
Coupe/Avenger steering column.
Shadow, Sun- Front of left shock/strut tower near
89-95 ALL SCI
dance SBEC/PCM.
Front of left shock/strut tower near
Spirit 89-95 ALL SCI
SBEC/PCM.
Under left side of dash, right side of
Stealth 94-95 ALL OBD II
steering column.
Left of steering column under dash on
Stratus 95 ALL OBD II
body control module
Under left side of dash, right side of
Summit, Colt 94-95 ALL OBD II
steering column.
Under left side of dash, right side of
Talon 95 ALL OBD II
steering column.
90-91 ALL SCI On front of left fender panel below
relays.
92-93 ALL SCI In engine compartment near PCM
Town & County
module.
94-95 ALL SCI In engine compartment on left side of
firewall.
89-91 ALL SCI In front of left fender panel below
relays.
A Voyager, Grand 92-93 ALL SCI In engine compartment near PCM
Voyager module.
94-95 ALL SCI In engine compartment near PCM
module on left side of firewall.
In front of left fender apron behind air
Wrangler 91-95 ALL SCI
cleaner near SBEC.

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Appendix B - Engine Application Chart
GM Cars
Make/Model Code RPO* Engine Years
Buick
4 LN2 2.2L 93-96
R LR8 2.5L 84-92
X, W LE2, LB6 2.8L 86, 87-89
E LK9 3.0L 84, 85
Century
M L82 3.1L 94-99
N LG7 3.3L 89-93
3, B(86) LG3, LG2 3.8L 84-88
T, V LT7, LT6 4.3L Diesel 85
E LK9 3.0L 85
3, B(86),
C LG3, LG2, LN3 3.8L 85-88, 89-90
Electra,
Park Ave 4 LC4 4.1L 84
Y LV2 5.0L 84, 85
N LF9 5.7L Diesel 84, 85
L, K L27, L36 3.8L MFI 91-94, 95-99
Park Avenue 1 L67 3.8L Supercharged 92-99
C LN3 3.8L SFI 90
Estate Wagon Y LV2 5.0L 86-90
L LN7 3.0L 86
A LD5 3.8L 2BBL 84, 85
B, 3, C LG2, LG3, LN3 3.8L SFI 86, 87-88, 89-91
LeSabre L, K L27, L36 3.8L MFI 92-95, 96-99
4 LC4 4.1L 84
Y LV2 5.0L 84, 85
M LF9 5.7L Diesel 84, 85
Reatta C LN3 3.8L SFI 88- 91
W LB6 2.8L 88, 89
T, M LH0, L82 3.1L MFI 89-94, 95-97
A LD5 3.8L 2BBL 84-87
9, 7 LM9, LC2 3.8L SFI Turbo 84-85, 86-88
L, K L27,L36 3.8L SFI, MFI 91-95, 96-99
Regal 3.8L SFI super-
1 L67 98, 99
charged
4 LC4 4.1L 84
T, V LT7, LT6 4.3L Diesel 85
Y LV2 5.0L 86, 87
N LF9 5.7L Diesel 85
*Regular Production Option (RPO) for Engine B

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• B–1
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

GM Cars
Make/Model Code RPO* Engine Years
LG2, LG3, LN3, 86, 87, 88-91,
B, 3, C, L 3.8L SFI
L27 92-93
9 LM9 3.8L SFI Turbo 84, 85
K L36 3.8L MFI 95-99
Riviera 3.8L SFI super-
1 L67 95-99
charged
4 LC4 4.1L 84
Y LV2 5.0L 84, 85
N LF9 5.7L Diesel 84, 85
E LO3 5.0L 91, 92
Roadmaster
P LT1 5.7L 92-95
0, J LH8, LA5 1.8L, 1.8L Turbo 84-86
P,1,K(87-
Skyhawk LQ5, LL8, LT2 2.0L TBI 84-86, 87-89
88)
M LT3 2.0L MFI Turbo 87
D LD2 2.3L DOHC 88-93, 95
3 L40 2.3L SOHC 92-94
T LD9 2.4L 96-98
R, U LR8, L68 2.5L TBI 84-85, 86-91
Skylark, LE2/LH7,
X/Z, X/W 2.8L 84, 85
Somerset LE2/LB6
L LN7 3.0L 85-88
M, T L82, LH0 3.1L 94, 94-98
N LG7 3.3L 89-93
K L36 3.8L 95-97
Cadillac
5 LR6 4.5L 88-92
Allante
9, Y L37, LD8 4.6L OHC 93
Y LV2 5.0L 4BBL 87-90
Brougham E LO3 5.0L TBI 91-92
7 LO5 5.7L TBI 90-92
Catera R L81 3.0L SFI 97-99
P LQ5 2.0L TBI OHV 84-86
W LB6 2.8L MFI 85-88
Cimarron
Y, 9 LD8, L37 4.6L OHC 94-99
B L26 4.9L SFI 94
8 LT8 4.1L DFI 84-87
T LT7 4.3L Diesel 85
3 LW2 4.5L PFI 90
5 LR6 4.5L DFI 88-89
Deville/Conours
3 LW2 4.5L PFI 90
Y, 9 LD8, L37 4.6L OHC 94-99
B B L26 4.9L PFI 91-95
N LF9 5.7L Diesel 84
*Regular Production Option (RPO) for Engine

B – 2• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

GM Cars
Make/Model Code RPO* Engine Years
8 LT8 4.1L DFI 84-87
5, 3 LR6, LW2 4.5L DFI, PFI 88-89, 90
Eldorado Y, 9 LD8, L37 4.6L OHC 94-99
B L26 4.9L PFI 91-93
N LF9 5.7L Diesel 84-85
8 LT8 4.1L DFI 85-87
T LT7 4.3L Diesel 85
5, 3 LR6, LW2 4.5L DFI, PFI 89, 90
Y, 9 LD8, L37 4.6L OHC 94-99
Fleetwood B L26 4.9L PFI 91-92
Y LV2 5.0L 4BBL 86
7, P LO5, LT1 5.7L TBI, SFI 93, 94-96
N LF9 5.7L Diesel 84-85
9 L62 6.0L DFI 84
8 LT8 4.1L DFI 84-87
5, 3 LR6, LW2 4.5L DFI, PFI 88-89, 90
Seville Y, 9 LD8, L37 4.6L OHC 94-99
B L26 4.9L PFI 91-93
N LF9 5.7L Diesel 84-85
Sixty Special B L26 4.9L PFI 93
Chevrolet
1 LL8 2.0L OHV 87-89
4 LN2 2.2L TBI 90-96
Beretta/Corsica A LG0 2.3L DOHC 90-94
W B6 2.8L MFI 87-89
T, M LH0, L82 3.1L PFI 90-96
2 LQ9 2.5L TBI 84-86
1, L, Z LC1, LL1, LH7 2.8L 2BBL 84
S LB8 2.8L MFI 85-89
T LH0 3.1L PFI 90-92
S L32 3.4L PFI OHV 93-95
Camaro
K L36 3.8L SFI 95-99
G, H LG4, L69 5.0L 4BBL 84-87
E, F LO3, LB9 5.0L MFI, TBI 85-92
8, P, G L98, LT1, LS1 5.7L PFI 87-92, 93-97,
98-99
9, A LC3, LD5 3.8L 2BBL 84-85
W L99 4.3L V-8 MFI 94-96
Z LB4 4.3L V-6 TBI 85-93
H, E LG4, LV2 5.0L (305) 4BBL, TBI 84-88, 89-93
Caprice/Impala
Y LV2 5.0L (307) 4BBL 86-90
6, 7 LM1, LB9 5.7L 4BBL (POLICE) 86-88, 89
B
7, P LO5, LO3 5.7L TBI, MFI 90-93, 94-96
N LF9 5.7L Diesel 84-85
*Regular Production Option (RPO) for Engine

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• B–3
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

GM Cars
Make/Model Code RPO* Engine Years
P, 1 LQ5, LL8 2.0L TBI 84-86, 87-89
G, 4 LM3, LN2 2.2L TBI, SFI 90-91, 92-99
Cavalier D LD2 2.3L DOHC 95
W LB6 2.8L MFI 85-89
T LH0 3.1L SFI 90-94, 96-99
R L68 2.5L TBI 84-90
X, Z LE2, LE7 2.8L 2BBL, HO 84-86
Celebrity W LB6 2.8L MFI 86-89
T LH0 3.1L PFI 90
T LT7 4.3L Diesel 84-85
C L17 1.6L 2BBL 84-87
Chevette
D LJ5 1.8L Diesel 84-86
R L68 2.5L TBI 84-85
Citation
Z, X, W LH7, LE2, LB6 2.8L 2BBL 84-85
L83, L98, LT1, 84, 85-91, 92-95,
8, 8, P, G LSI 5.7L PFI, SFI 96-99
Corvette
J LT5 5.7L OHC (ZR-1) 89-95
4 LN2 2.2L PFI 93
R LR8 2.5L TBI 90-92
Lumina T, M LH0, L82 3.1L PFI, SFI 90-94, 95-99
X LQ1 3.4L MFI OHC 91-97
K L36 3.8L SFI 98-99
T LD9 2.4L SFI 97-99
Malibu
M L82 3.1L SFI 97-99
M L82 3.1L MFI 95-97
X LQ1 3.4L MFI 95-97
K L36 3.8L SFI 98-99
9, A LC3, LD5 3.8L 2BBL 84, 84-87
Monte Carlo Z LB4 4.3L TBI 85-88
G, H L69, LG4 5.0L 4BBL 84-88
N LF9 5.7L Diesel 84
M L82 3.1L MFI 95-97
X LQ1 3.4L MFI 95-97
4 LC9 1.6L 2BBL OHC 85-88
Nova
5 LW0 1.6L MFI OHC 88
K, 7 LC5 1.5L 2BBL 85-88
Spectrum
9 LC0 1.5L EFI Turbo 87-88
Oldsmobile
L LN7 3.0L MFI 86
A LD5 3.8L 2BBL 84-85
B, 3, C, LG2,LG3,LN3, 86, 87-88, 88-91,
B Delta 88/88 Roy- L, K L27,L36
3.8L SFI
92-94, 95-99
ale/88 3.8L SFI super-
1 L67 95-96
charged
Y LV2 5.0L 4BBL 84-85
N LF9 5.7L Diesel 84-85
*Regular Production Option (RPO) for Engine

B – 4• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

GM Cars
Make/Model Code RPO* Engine Years
E LK9 3.0L 2BBL 85
LG3,LN3,L27,L 85-88, 88-90,
3, C, L, K 3.8L SFI
36 91-94, 95-96
3.8L SFI super-
98/98 Regency 1 L67 92-95
charged
T LT7 4.3L Diesel 85
Y, 9 LV2, LG8 5.0L 4BBL 84
N LF9 5.7L Diesel 84
T LD9 2.4L SFI 96-98
A, D LG0, LD2 2.3L DOHC PFI 92-95
Achieva 3 L40 2.3L SOHC PFI 92-94
M L82 3.1L SFI 94-98
N LG7 3.3L SFI 92-93
Aurora C L47 4.0L SFI 95-99
A LD5 3.8L 2BBL 85
Y, E LV2, LO3 5.0L 4BBL 84-90, 91-92
Custom Cruiser
7 LO5 5.7L TBI 92
N LF9 5.7L Diesel 84-85
T LD9 2.4L SFI 97
M L82 3.1L SFI 97-99
A LD5 3.8L 2BBL 84-87
Cutlass
V LT6 4.3L Diesel 84
Y, 9 LV2, LG8 5.0L 4BBL 84-87
N LF9 5.7L Diesel 84-85
D, A LD2, LG0 2.3L DOHC 88-91, 90-91
Cutlass Calais, U L68 2.5L TBI 85-91
Calais L LN7 3.0L MFI 85-88
N LG7 3.3L SPFI 89-91
4 LN2 2.2L PFI 93-95
R LR8 2.5L TBI 84-92
W LB6 2.8L MFI 84-85, 87-89
Cutlass E LK9 3.0L 2BBL 84, 85
Ciera/Cruiser M L82 3.1L SFI 94, 95
N LG7 3.3L SPFI 89-93
3, B LG3, LG2 3.8L SFI 84-88, 86
V LT6 4.3L Diesel 84-85
A, D LG0, LD2 2.3L DOHC 90, 90-92
W LB6 2.8L MFI 88-89
Cutlass Supreme/
T, M LH0, L82 3.1L MFI, SFI 89-93, 94-97
Classic
X LQ1 3.4L OHC SFI 91-96
Y LV2 5.0L 4BBL 88
O LH8 1.8L OHC TBI 84-86 B
Firenza P, 1/K LQ5, LL8/LT2 2.0L OHV TBI 84-86, 87-88
W LB6 2.8L MFI 85-87
H LX5 3.5L SFI 98-99
Intrigue, LSS & K L36 3.8L SFI 97-99
Regency 3.8L SFI super-
1 L67 96-99
charged
*Regular Production Option (RPO) for Engine

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• B–5
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

GM Cars
Make/Model Code RPO* Engine Years
R LR8 2.5L TBI 84
Omega
X, Z LE2, LH7 2.8L 2BBL 84
B, 3, C LG2, LG3, LN3 3.8L SFI 86, 86-92
Toronado, 4 LC4 4.1L 4BBL 84
Trofeo Y, 9 LV2, LG8 5.0L 4BBL 84-85
N LF9 5.7L Diesel 84-85
Pontiac
R LR8 2.5L TBI 84-91
X, Z LE2, LH7 2.8L 2BBL 84
6000 W LB6 2.8L MFI 85-89
T LHO 3.1L MFI 88-91
T LT7 4.3L Diesel 84-85
A LD5 3.8L 2BBL 84-86
3, C, L, LG3, LN3, L27, 87-88, 88-91,
3.8L MFI, SFI
K L36 92-95, 96-99
1 L67 3.8L SFI super- 92-99
Bonneville charged
Z LB4 4.3L TBI 86
H LGH 5.0L 4BBL 84-86
N LF9 5.7L Diesel 84
D LG0 2.3L DOHC 91-96
W LB6 2.8L MFI 88-89
T, M LH0, L82 3.1L MFI 89-93, 94-99
V LG5 3.1L PFI Turbo 90
X LQ1 3.4L PFI OHC 91-96
A LD5 3.8L 2BBL 84-87
GrandPrix
K L36 3.8L SFI 97-99
3.8L SFI super-
1 L67 charged 97-99
Z LB4 4.3L TBI 86-87
H LGH 5.0L 4BBL 84-87
N LF9 5.7L Diesel 84
R LR8 2.5L TBI 84-88
Fiero
9 L44 2.8L MFI HO 85-88
2 LQ9 2.5L TBI 84-86
1, L LC1, LL1 2.8L 2BBL 84
S LB8 2.8L MFI 85-89
T LH0 3.1L PFI 90-92
Firebird S L32 3.4L SFI OHV 93-95
K L36 3.8L SFI 95-99
G, H LG4, L69 5.0L 4BBL 84-87
B E, F LO3, LB9 5.0L MFI, TBI 85-92
87-92, 93-97,
8, P, G L98, LT1, LS1 5.7L PFI, SFI 98-99
M/ 5, 6 LY9, LP2 1.0L 3cyl 2BBL, TBI 85-88, 89-99
Firefly
2 LS3 1.0L MFI Turbo 87-91
(Canada)
9, 2 L72, LY8 1.3L SOHC TBI, SFI 89-97, 98-99
*Regular Production Option (RPO) for Engine

B – 6• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

GM Cars
Make/Model Code RPO* Engine Years
M LT3 2.0L MFI Turbo 87-89
A, D LG0, LD2 2.3L PFI DOHC 88-95
3 L40 2.3L PFI SOHC 94
T LD9 2.4L SFI 96-99
Grand Am U L68 2.5L TBI 85-91
L LN7 3.0L MFI 85-87
M L82 3.1L SFI 94-99
N LG7 3.3L SFI 92-93
E LA1 3.4L SFI 99
O LH8 1.8L TBI OHC 84-86
J LA5 1.8L MFI Turbo 84-86
Sunbird, 84-86, 87-91,
P, K, H LQ5, LT2, LE4 2.0L TBI OHV
2000 Sunbird 92-94
M LT3 2.0L PFI Turbo 87-90
T LH0 3.1L PFI 91-94
6 LT3 1.6L TBI 88-93
LeMans
K LT2 2.0L TBI OHC 89-90
A LD5 3.8L 2BBL 84-85
Z LB4 4.3L TBI 85-86
Parisienne H LG4 5.0L 4BBL (305) 84-86
Y LV2 5.0L 4BBL (307) 86
N LG7 3.3L SFI 92-93
R LR8 2.5L TBI 84
Phoenix
X, Z LE2, LH7 2.8L 2BBL 84
Safari Wagon Y LV2 5.0L 4BBL 87-89
4 LN2 2.2L MFI 95-99
Sunfire D LD2 2.3L PFI DOHC 95
T LD9 2.4L SFI 96-99
C L17 1.6L 2BBL 84-87
T1000
D LJ5 1.8L Diesel 84-86
Saturn
SC 8/7 L24/LL0 1.9L SOHC, DOHC 91-92
SC1, SL 9, 8 LK0, L24 1.9L SOHC 93-94, 95-99
SC2, SL 7 LL0 1.9L DOHC 93-99
SL1 9, 8 LKO, L24 1.9L SOHC 91-94, 95-99
SL2 7 LL0 1.9L DOHC 91-99
SW1 9, 8 LK0, L24 1.9L SOHC 93-94, 95-99
SW2 7 LL0 1.9L DOHC 93-99
*Regular Production Option (RPO) for Engine

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• B–7
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

GM Light Trucks and Vans


Make/Model Code RPO* Engine Years
D LE3 4.1L 2BBL 84
4.3L 4BBL, TBI, 85-86, 86-95,
N, Z, W LB1, LB4, L35
CSI 96-99
T
L25 4.8L 1BBL 85-86
F/H, H,
LF3/LE9, LO3, 5.0L 4BBL, TBI, 84-87, 88-95,
C Series 4x2 & M
L30 CSI 96-99
K series 4x4 E/K
LP9/LT9 5.7L 2BBL/LPG 84
Conventional Cab 1 LS9/LT9, LO5, 5.7L 4BBL, TBI, 85-86, 87-95,
Pickup, Sierra, Silverado L/M, K, R L31 CSI 96-99
C, J LH6, LL4 6.2L Diesel 84-93
P L49 6.5L Diesel 94-95
F, S L65, L56 6.5L Turbo diesel 92-99, 94-98
7.4L 4BBL, TBI, 88-89, 88-95,
W, N, J LE8, LI9, L29
CSI 96-99
Z ZB4 4.3L TBI 87
T L25 4.8L 1BBL 87-88
R series 4x2 & H LO3 5.0L TBI 87
V series 4x4 M, K LT9, LO5 5.7L 4BBL, TBI 87-88, 87-91
Conventional Cab 1
C, J LH6, LL4 6.2L Diesel 87-91
W, N LE8, LI9 7.4L 4BBL, TBI 88-89, 88-91
1.9L 2BBL
A LR1 84-85
(ISUZU)
S series 4x2 & Y LQ2 2.0L 2BBL 84
T series 4x4 4 LN2 2.2L MFI/SFI 94-99
Small Conventional S LQ7 2.2L Diesel 84-85
Cab 2 E, A LN8, L38 2.5L TBI 85-91, 91-93
B, R LR2, LL2 2.8L 2BBL, TBI 84-86, 86-93
Z LB4 4.3L TBI/PFI 88-95
W, X L35, LF6 4.3L CPI, CSI 92-99, 96-99
D LE3 4.1L 2BBL 84
4.3L 4BBL, TBI, 85-86, 86-95,
N, Z, W LB1, LB4, L35
CSI 96-99
F/H, H, LF3/LE9, LO3, 5.0L 4BBL, TBI, 84-86, 87-95,
M L30 CSI 96-99
E/K LP9/LT9 5.7L 2BBL/LPG 84
G series 4x2 LS9/LT9, LO5, 5.7L 4BBL, TBI, 85-87, 87-95,
Van (Full Size) 2 L/M, K, R
L31 CSI 95-99
8 L98 5.7L PFI 90-91
C, J LH6, LL4 6.2L Diesel 84-93
P, Y L49, L57 6.5L Diesel 94-95, 94-99
S, F L56, L65 6.5L Turbo diesel 97, 98-99
7.4L 4BBL, TBI, 88-89, 88-95,
W, N, J LE8, LI9, L29
CSI 96-99
1. Includes Blazer, Jimmy, Suburban, Yukon, Tahoe and Escalade.
B 2. Includes Blazer, Jimmy, Bravada, Envoy, Pickup, Sonoma, Syclone, S10 and Typhoon
3. Chevy van, Sport van, Astro, GMC Vandura, Safari and Rally, Express, G-van, Savana
* Regular Production Option (RPO) for Engine

B – 8• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

GM Light Trucks and Vans


Make/Model Code RPO* Engine Years
D LE3 4.1L 2BBL 84
4.3L 4BBL, TBI, 85-86, 86-95,
N, Z, W LB1, LB4, L35
CSI 96-99
T L25 4.8L 1BBL 89
P series 4x2 F/H, H, LF3/LE9, LO3, 5.0L 4BBL, TBI, 84-86, 87-95,
Forward Control M L30 CSI 96-99
Parcel, commercial E/K LP9/LT9 5.7L 2BBL/LPG 84
vans, Motorhomes, LS9/LT9, LO5, 5.7L 4BBL, TBI, 85-87, 87-95,
L/M, K, R
Cutaway and Express L31 CSI 96-99
Vans C, J LH6, LL4 6.2L Diesel 84-93
Y L57 6.5L Diesel 94-99
F L65 6.5L Turbo diesel 95-99
7.4L 4BBL, TBI, 88-89, 88-95,
W, N, J LE8, LI9, L29
CSI 96-99
M series 4x2 & E LN8 2.5L TBI 85-90
R LL2 2.8L TBI 88
L series 4x4
N LB1 4.3L 4BBL 85-86
Small Van 3
Z, B LB4, LU2 4.3L TBI, TBI HO 86-94, 91
W L35 4.3L CPI/CSI 92-99
9, A LC3, LD5 3.8L 4BBL 84
W series 4x2
Z LB4 4.3L TBI 85-87
El Camino &
H, G, F LG4, L69, LF3 5.0L 4BBL, MFI 84-87
Caballero
N LF9 5.7L Diesel 84
U & X series 4x2 U LG6 3.1L TBI 90-95
All Purpose Vehicle 4 E LA1 3.4L SFI 96-99
Lumina APV, Silhou- L L27 3.8L PFI 92-95
ette, Trans Port, Ven-
N LF9 5.7L Diesel
ture, Montana
1. Includes Blazer, Jimmy, Suburban, Yukon, Tahoe and Escalade.
2. Includes Blazer, Jimmy, Bravada, Envoy, Pickup, Sonoma, Syclone, S10 and Typhoon
3. Chevy van, Sport van, Astro, GMC Vandura, Safari and Rally, Express, G-van, Savana
* Regular Production Option (RPO) for Engine

*Regular Production Option (RPO) for Engine

NOTE: GM Trucks and Vans - the terminology such as Tahoe, Yukon, Suburban, Jimmy, Bravada,
Vandura, Safari, Astro, etc.... refer to styles of a model or packages for that model, not necessarily
the model. To avoid confusion in properly choosing the correct model to test the vehicle, look at the
5th digit of the vehicle's VIN. The vehicle service manuals and the 5th digit of the VIN provide the
necessary information needed to determine the appropriate GM model.

Example: The test vehicle is a 1997 Tahoe 4X4 3/4 Ton Pickup Truck with Automatic Transmission
and Gross Vehicle Weight (GVW) under 8600 pounds. The 5th digit of its VIN is ”K”. Using the vehi-
cle charts in General Motors service literature you will find that this is a 97 K Series 5.7L 3/4 Ton
Pickup Truck with Auto and GVW < 8600. Select that vehicle from the tool Vehicle Selection menu. B

••••••••••••••••••••••••••••••••••••••••••••••••••••••••• B–9
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

B – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

Ford, Lincoln and Mercury Cars, Light Trucks and Vans


Model Engine Years
Aerostar 2.3L 1986-1987
3.0L 1986-1997
4.0L 1990-1997
Aspire 1.3L 1993-1997
Bronco 4.9L 1984-1995
(A/T only in 84-85) 5.0L 1984-1996
5.8L 1988-1996
Bronco II 2.8L 1984-1985
2.9L 1986-1990
Capri 2.3L 1984-1986
2.3L Turbo 1984-1986
3.8L 1984-1986
5.0L 1984-1986
1.6L 1991-1995
1.6L Turbo 1991-1995
Colony Park 5.0L 1984-1991
5.8L 1984-1991
Continental 5.0L 1984-1987
3.8L 1988-1994
4.6L DOHC 1995-1999
Contour 2.0L VIN 3 1995-1999
2.0L VIN Z GFP 1996-1999
2.5L 1995-1999
2.5L HO 1999
Cougar 2.3L Turbo 1984-1987
3.8L 1984-1997
3.8L Supercharged 1989-1990
4.6L VIN W 1994-1997
4.6L VIN 6 1997
5.0L 1984-1988,1991-1993
Country Squire 5.0L 1984-1991
5.8L 1984-1991
Crown Victoria 4.6L 1992-1995
4.6L VIN 6, 9 1996-1999
4.6L VIN W 1995-1999
5.0L 1984-1991
5.8L 1984-1991
E-Series Van 4.2L 1997-1999
4.6L 1997-1999
4.9L 1984-1995
5.0L 1984-1996
5.4L 1997-1999
5.8L 1984-1988, 1988-1995
5.8L over 8,500 GVW (Gross Vehicle 1996
Weight)
6.8L 1997-1999
7.3L Diesel 1989-1994
7.3L Turbo diesel 1994-1999
7.3L Turbo diesel Superduty 1996-1999
7.5L 1988-1995 B
7.5L 49 states except CA 1996
7.5L Calif. over 14,000 GVW 1996
Escort 1.6L, 1.6L Turbo 1984-1985
1.8L 1991-1995
1.8L DOHC 1996
1.9L 1986-1996
2.0L VIN 3 1999
2.0L VIN P 1997-1999

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • B – 11
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Ford, Lincoln and Mercury Cars, Light Trucks and Vans


Model Engine Years
EXP 1.6L, 1.6L Turbo 1984-1985
1.9L 1986-1988
Expedition 4.6L 1997-1999
5.4L 1997-1999
Explorer 4.0L 1994-1995
4.0L VIN E 1997-1999
4.0L VIN X 1996-1999
5.0L 1996-1999
F-Series 4.2L 1997-1999
4.6L 1997-1999
4.6L NGV 1999
4.9L 1994-1996
5.0L 1994-1996
5.4L 1997-1999
5.4L Bi-Fuel 1999
5.8L 1984-1985, 1988-1995
5.8L over 8,500 GVW 1996-1999
7.0L 1991-1996
7.0L over 14,000 GVW 1997-1999
7.3L Diesel 1989-1994
7.3L DI (IDI) Diesel Turbo 8th VIN K 1994
7.3L Turbo diesel 1994-1999
7.5L 1988-1995
7.5L 49 states 1996
7.5L CA, >14,000 GVW 1996
7.5L 49 states >8,500 GVW 1997-1999
7.5L 50 states, >14,000 GVW 1996-1999
Grand Marquis 4.6L 1992-1995
4.6L VIN 6 1994-1999
4.6L NGV 1996-1997
5.0L 1984-1991
5.8L 1984-1990
L-Series 7.0L 1992-1995
LTD 2.3L 1984-1986
3.8L 1984-1986
5.0L 1984-1985
Lynx 1.6L, 1.6L Turbo 1984-1985
1.9L 1986-1987
Mark VII 5.0L 1984-1992
Mark VIII 4.6L DOHC 1993-1999
Marquis 2.3L 1984-1986
3.8L 1984-1986
5.0L 1984-1985
Mountaineer 4.0L 1999
4.6L 1995-1999
5.0L 1997-1999
Mustang 2.3L 1984-1993
2.3L Turbo 1984-1986
3.8L 1984-1986, 1994-1999
B 4.6L VIN 6, W 1996-1997
4.6L DOHC, VIN X 1996-1999
5.0L 1984-1995
Mystique 2.0L 1995-1999
2.5L 1995-1999
Navigator 5.4L 1999

B – 12 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

Ford, Lincoln and Mercury Cars, Light Trucks and Vans


Model Engine Years
Probe 2.0L 1993-1995
2.0L DOHC 1996-1997
2.2L 1989-1992
2.2L Turbo 1989-1992
2.5L 1993-1995
2.5L DOHC 1994-1997
3.0L 1990-1992
Ranger 2.0L 1984
2.3L 1984-1997
2.5L 1999
2.8L 1984-1985
2.9L 1986-1992
3.0L 1991-1999
4.0L 1990-1999
Sable 3.0L 1986-1999
3.0L DOHC 1996-1999
3.8L 1988-1995
Taurus 2.5L 1986-1991
3.0L 1986-1999
3.0L OHC (SHO) 1989-1995
3.0L DOHC 1996-1999
3.2L OHC (SHO) 1993-1995
3.4L DOHC 1996-1999
3.8L 1988-1995
Tempo 2.3L 1984-1994
3.0L 1992-1994
Thunderbird 2.3L Turbo 1984-1988
3.8L 1984-1997
3.8L Supercharged 1994-1995
4.6L OHC 1994-1997
5.0L 1984-1988, 1991-1993
Topaz 2.3L 1984-1994
3.0L 1992-1994
Town Car 4.6L 1991-1995
4.6L VIN W 1995-1999
4.6L VIN 6 1996-1999
5.0L 1984-1990
Tracer 1.6L 1988-1989
1.8L 1991-1995
1.8L DOHC 1996
1.9L 1991-1996
2.0L 1997-1999
Windstar 3.0L 1995-1999
3.8L 1995-1999
XR4Ti 2.3L Turbo 1986-1989

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • B – 13
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Chrysler Cars, Light Trucks and Vans


Make/Model VIN EO* Engine Years
R 2.7L DOHC 99
300M LH J 3.2L SOHC 99
G 3.5L SOHC 99
D 2.2L TBI 89
K 2.5L TBI 89-95
Acclaim Y J 2.5L MFI Turbo 89-90
V 2.5L Flex-Fuel 93-95
3 3.0L TBI 89-95
D 2.2L TBI 89
Aries K, Reliant K
K 2.5L TBI 89
C 2.0L SOHC 96-99
Breeze JA
X 2.4L DOHC 98-99
B 2.4L SFI 96-99
K K 2.5L TBI 89-95
D(91) J 2.5L MFI Turbo 89-90
Caravan, Grand Cara-
S(92) 3 3.0L TBI 89-99
van
AS(94) R 3.3L PFI 90-99
NS(95) J, G 3.3L CNG, Flex-Fuel 94-97, 99
L 3.8L MFI 94-99
P 2.5L PFI, SFI 91-99
Cherokee XJ
S 4.0L PFI, SFI 91-99
J H 2.4L MFI 95-99
Cirrus
JA(96) X 2.5L MFI 95-99
P 2.5L PFI 91-92
Comanche MJ
S 4.0L PFI 91-92
R 2.7L SFI 98-99
3 3.0L MFI 95
J 3.2L SFI 98-99
Concorde, Intrepid, L, D, D
U, R 3.3L Flex-Fuel 94, 95
Vision LH(96)
T 3.3L MFI 93-97
F 3.5L MFI 93-97
G 3.5L SOHC SFI 99
K, G, P 2.5L TBI,MFI, SFI 89-93, 94-95, 96-99
N X 3.9L TBI 89-99
Dakota
AN(94) Y 5.2L TBI 91-99
Z 5.9L TBI 98-99
D, A 2.2L PFI, 2.2L Turbo II 89-93
K, J 2.5L PFI. 2.5L Turbo I 89-93, 89-92
Daytona G
3 3.0L FPI 90-93
R 3.3L PFI 90
X 3.9L SFI 98-99
Durango DN Y 5.2L SFI 98-99
Z 5.9L SFI 98-99
D 2.2L PFI 89
K 2.5L PFI 89-93
B Dynasty C 3 3.0L PFI 89-93
R 3.3L PFI 90-93
U 3.3L Flex-Fuel 94
R 3.3L PFI 90-93
Fifth Avenue, Imperial Y
L 3.8L PFI 91-93
* Engine Option

B – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Engine Application Chart

Chrysler Cars, Light Trucks and Vans


Make/Model VIN EO* Engine Years
S 4.0L PFI, SFI 93-99
Grand Cherokee,
ZJ N 4.7L PFI, SFI 99
Grand Wagoneer
Y 5.2L PFI, SFI 91-98
D 2.2L TBI 89-90
Horizon, Omni L
K 2.5L TBI 89-90
D, A 2.2L PFI, 2.2L Turbo II 89
Lancer H
K, J 2.5L PFI. 2.5L Turbo I 89
D, A/C(90) 2.2L PFI, 2.2L Turbo II 89
LeBaron Coupe/Con- J
K, J 2.5L PFI. 2.5L Turbo I 89-93, 89-92
vertible U(95)
3 3.0L FPI 90-95
D, A 2.2L PFI, 2.2L Turbo II 89
A
LeBaron Sedan, GTS K, J 2.5L PFI. 2.5L Turbo I 89-94
H(GTS)
3 3.0L FPI 90-94
R 2.7L SFI 94-95
C
LHS J 3.2L SFI 99
LH(96)
F, G 3.5L MFI, SOHC SFI 99
Monaco,
B U 3.0L PFI 91-92
Premier
S C 2.0L SOHC, 2.0L
Neon 95-99
PL(96) Y DOHC
D 2.2L PFI 89-93
K 2.5L PFI 89
C
New Yorker 3 3.0L PFI 89-90
LH(96)
R 3.3L PFI 90-93
F 3.5L MFI 94-96
X 3.9L TBI 89-99
Y 5.2L TBI 89-99
D
Z/5 5.9L TBI, SFI 89-99
Pickup D/W, R & RAM BR(94)
T 5.2L CNG 96
series BR/BE(
3,C,D,6 5.9L Turbo Diesel 90-93, 94-96, 97-98,
98)
98-99
W 8.0L MFI 94-99
X
3.9L TBI, SFI 89-99
Y
Ram Wagon/Van, B 5.2L TBI, SFI 89-99
T, 2
B-Van AB(94) 5.2L CNG, LPG 92-99, 99
Z, 5,
5.9L TBI, SFI 89-92, 92-99, 91
W(91)
Y 5.2L TBI 89-93
Ramcharger D
Z 5.9L TBI 89-93
X 2.4L DOHC SFI 96-99
Sebring Convertible JX
H 2.5L DOHC Turbo 96-99
U
Sebring Y 2.0L DOHC PFI 95-99
FJ22(96
Coupe/Avenger N 2.5L MFI 95-99
)
D, C
2.2L PFI, 2.2L PFI
Turbo
89-94, 90-94 B
Shadow, Sundance P K, J 89-94, 89-92
2.5L PFI. 2.5L Turbo I
3 93-94
3.0L MFI
A 2.2L PFI Turbo 91-92
K, J 2.5L PFI. 2.5L Turbo I 89-95, 89-92
Spirit A
V 2.5L Flex-Fuel 93-93
3 3.0L MFI 89-95
* Engine Option

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • B – 15
Engine Application Chart • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Chrysler Cars, Light Trucks and Vans


Make/Model VIN EO* Engine Years
H 3.0L MFI SOHC 94-96
Stealth 4 J 3.0L MFI DOHC 94-96
K 3.0L MFI DOHC Turbo 94-96
C 2.0L SOHC 95-99
J
Stratus X 2.4L DOHC 95-99
JA(96)
H 2.5L MFI 95-99
A 1.5L SOHC 94-96
Summit, Summit
1, 6, 0 C 1.8L SOHC 94-96
wagon & Colt
G 2.4L SOHC 94-96
G/L
B, Y 2.0L DOHC PFI 95-96, 97-98
Talon F24S(9
F 2.0L DOHC Turbo 95-98
6)
Y
R 3.3L PFI 90-99
S(92)
Town & County G 3.3L Flex-Fuel 99
AS(94)
L 3.8L PFI 94-99
NS(96)
2.4L SFI
B 96-99
2.5L PFI. 2.5L Turbo I
K K, J 89-95,89-90
3.0L FPI
Voyager, Grand Voy- S(92) 3 89-99
3.3L PFI
ager AS(94) R 90-99
3.3L CNG, 3.3L
NS(96) T, G 94-96, 99
Flex-Fuel
L 94-99
3.8L MFI
YJ P 2.5L PFI, SFI 91-99
Wrangler
TJ(97) S 4.0L PFI, SFI 91-99
* Engine Option

B – 16 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Appendix C - Glossary
A/C: Bank 1:
Air Conditioner The standard way of referring to the bank of
A/D: cylinders containing cylinder #1. In-line
Analog to Digital engines have only one bank of cylinders.
Most commonly used to identify the
A/F: location of oxygen sensors. SeeO2S,
Air/Fuel ratio. The proportion of air and fuel Sensor 1, Sensor 2.
delivered to the cylinder for combustion.
For example, an A/F ratio of 14:1 denotes Bank 2:
14 times as much air as fuel in the mixture. The standard way of referring to the bank of
A typical ideal A/F ratio is 14.7:1. cylinders opposite cylinder #1. Found on
V-6, V-8, V-10, etc. and horizontally
ABS: opposed engines. Most commonly used to
Anti-lock Brake System identify the location of oxygen sensors.
AC Clutch Relay: SeeO2S, Sensor1,Sensor 2.
The PCM uses this relay to energize the BARO:
A/C clutch, turning the A/C system on or Barometric Pressure Sensor. See MAP
off. Sensor.
AC Pressure Sensor: BBV:
Measures air conditioning refrigerant Brake Boost Vacuum (Sensor)
pressure and sends a voltage signal to the
PCM. BCM:
Body Control Module
AC Pressure Switch:
A mechanical switch connected to the A/C Boost Control Solenoid:
refrigerant line. The switch is activated A solenoid that is energized by the PCM, in
(sending a signal to the PCM) when the order to control supercharger boost
A/C refrigerant pressure becomes too low. pressure.

Actuator: Brake Switch Signal:


Actuators such as relays, solenoids, and An input signal to the PCM indicating that
motors allow the PCM to control the the brake pedal is being pressed. This
operation of vehicle systems. signal is typically used to disengage Cruise
Control systems and Torque Converter
Air Injection Reaction (AIR) System: Clutch (TCC) solenoids. See also TCC.
An emission control system operated by
the PCM. During cold starts, an air pump CAM:
injects outside air into the exhaust manifold Camshaft Position Sensor. Sends a
to help burn hot exhaust gases. This frequency signal to the PCM in order to
reduces pollution and speeds warm-up of synchronize fuel injector and spark plug
oxygen sensors and catalytic converters. firing.
After the engine is warm, the air will either CAN:
be “dumped” back to the atmosphere (or Controller Area Network
into the air cleaner assembly) or sent to the CARB:
catalytic converter. California Air Resources Board. Governing
APP: body for emissions control in California.
Acceleration Pedal Position (Sensor) CKP REF:
ASR: Crankshaft Position Reference.
Acceleration Slip Regulation
C
CKP:
Crankshaft Position. See CPS.

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Closed Loop (CL): DPFE:


A feedback system that uses the O2 Differential Pressure Feedback – Exhaust
Sensor(s) to monitor the results of Gas Recirculation Sensor
combustion. Based on the signal(s) from DTC:
the O2 sensor(s), the PCM modifies the Diagnostic Trouble Code. An
air/fuel mixture to maintain optimum alphanumeric identifier for a fault condition
performance with lowest emissions. In identified by the On Board Diagnostic
closed loop mode, the PCM can “fine tune” System.
control of a system to achieve an exact
result. Duty Cycle:
A term applied to signals that switch
CMP: between “on” and “off”. Duty cycle is the
Camshaft Position Sensor percentage of time the signal is “on”. For
CO: example, if the signal is “on” only one fourth
Carbon Monoxide of the time, then the duty cycle is 25%. The
Continuous Memory Codes: PCM uses duty cycle type signals to
See Pending Codes. maintain precise control of an actuator.

CPS: EBCM:
Crankshaft Position Sensor. Sends a Electronic Brake Control Module
frequency signal to the PCM. It is used to EBTCM:
reference fuel injector operation and Electronic Brake/Traction Control Module
synchronize spark plug firing on ECM
distributorless ignition systems (DIS). Engine Control Module or Electronic
CTS: Control Module
Coolant Temperature Sensor. A resistance ECT:
sensor that sends a voltage signal to the Engine Coolant Temperature sensor. See
PCM indicating the temperature of the CTS.
coolant. This signal tells the PCM whether
the engine is “cold” or “warm”. EEPROM:
Electrically Erasable Programmable Read
CVRTD: Only Memory
Continuous Variable Real Time Damping
EFE:
D/R: Early Fuel Evaporation
Drive/Reverse
EFI:
Data Link Connector (DLC): Electronic Fuel Injection. Any system
Connector providing access and/or control where a computer controls fuel delivery to
of the vehicle information, operating the engine by using fuel injectors.
conditions, and diagnostic information.
Vehicles with OBD II use a 16-pin EGR:
connector located in the passenger Exhaust Gas Recirculation. The PCM uses
compartment. the EGR system to recirculate exhaust
gases back into the intake manifold to
Data Stream: reduce emissions. EGR Recirculation is
The actual data communications sent from used only during warm engine cruise
the vehicle’s PCM to the data connector. conditions. EGR flow at other times can
DEPS: cause stalling or no starts.
Digital Engine Position Sensor. EOP:
Detonation: Engine Oil Pressure (Switch)
See Knock. EOT
C DI/DIS: Engine Oil Temperature (Sensor)
Direct Ignition/Distributorless Ignition EPA:
System. A system that produces the Environmental Protection Agency.
ignition spark without the use of a
distributor.
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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary

ESC: IMRC:
Electronic Spark Control. An ignition Intake Manifold Runner Control
system function that warns the PCM when IPC:
“knock” is detected. The PCM will then Instrument Panel Cluster
retard spark timing to eliminate the
knocking condition. ISC:
Idle Speed Control. A small electric motor
EST: mounted on the throttle body and
Electronic Spark Timing. An ignition controlled by the PCM. The PCM can
system that allows the PCM to control control idle speed by commanding the ISC
spark advance timing. The PCM to adjust its position.
determines optimum spark timing from
sensor information — engine speed, ISO:
throttle position, coolant temperature, International Organization of
engine load, vehicle speed, Park/Neutral Standardization.
switch position, and knock sensor KAM:
condition. Keep Alive Memory
EVAP: Knock Sensor (KS):
Evaporative Emissions System. Used to detect engine detonation or
FC: “knock.” The sensor contains a
Fan Control piezoelectric element and is threaded into
the engine block. Special construction
Freeze Frame: makes the element sensitive only to engine
A block of memory containing the vehicle vibrations associated with detonation.
operating conditions for a specific time.
Knock:
Ground (GND): Uncontrolled ignition of the air/fuel mixture
An electrical conductor used as a common in the cylinder. Also referred to as
return for an electric circuit(s) and with a detonation or ping. Knock indicates
relative zero potential (voltage). extreme cylinder pressures or “hotspots”
Hall Effect Sensor: which are causing the air/fuel mixture to
Any of a type of sensor utilizing a detonate prematurely.
permanent magnet and a transistorized KOEO:
Hall Effect switch. Hall Effect type sensors Key On — Engine Off.
may be used to measure speed and
position of the crankshaft or camshaft — KOER:
for spark timing and fuel injector control. Key On — Engine Running.
HO2S: LCD:
Heated Oxygen Sensor. See O2S. Liquid Crystal Display.
HVAC: LT:
Heating, Ventilation & Air Conditioning Long Term fuel trim.
(System) M/T:
I/M: Manual transmission or manual transaxle.
Inspection and Maintenance. An emission MAF:
control program. Mass Air Flow Sensor. Measures the
IAC: amount and density of air entering the
Idle Air Control. A device mounted on the engine and sends a frequency or voltage
throttle body which adjusts the amount of signal to the PCM. The PCM uses this
air bypassing a closed throttle so that the signal in its fuel delivery calculations.
PCM can control idle speed.
IAT:
C
Intake Air Temperature (Sensor)
ICM:
Ignition Control Module.
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MAP: OBD II:


Manifold Absolute Pressure Sensor. On-Board Diagnostics, Second
Measures intake manifold vacuum or Generation. OBD II is a U.S.
pressure and sends a frequency or voltage Government-mandated standard requiring
signal (depending on sensor type) to the all cars and light trucks to have a common
PCM. This gives the PCM information on data connector, connector location,
engine load for control of fuel delivery, communication protocol, DTCs and code
spark advance, and EGR flow. definitions. OBD II first appeared on
MAT: vehicles in late 1994, and is required to be
Manifold Air Temperature sensor. A present on all cars sold in the US after
resistance sensor in the intake manifold January 1, 1996.
that sends a voltage signal to the PCM ODM:
indicating the temperature of the incoming Output Device Monitor.
air. The PCM uses this signal for fuel Open Loop (OL):
delivery calculations. A control system mode that does not
MIL: monitor the output to verify if the desired
Malfunction Indicator Lamp. The MIL is results were achieved. A fuel delivery
most commonly known as the “Check system will usually operate in open loop
Engine” or “Service Engine Soon” light. A mode during cold engine warm-up
required on-board indicator to alert the because the oxygen sensors are not yet
driver of an emission-related malfunction. ready to send a signal. Without the oxygen
Monitor: sensor signal, the computer cannot check
A test performed by the on-board computer the actual results of combustion.
to verify proper operation of emission PCM:
related systems or components. Powertrain Control Module. The “brains” of
MPFI or MFI: the engine control system housed in a
Multi-Port Fuel Injection. MPFI is a fuel metal box with a number of sensors and
injection system using one (or more) actuators connected via a wiring harness.
injector(s) for each cylinder. The injectors Its job is to control fuel delivery, idle speed,
are mounted in the intake manifold, and spark advance timing, and emission
fired in groups rather than individually. systems. The PCM receives information
from sensors, then energizes various
NOx: actuators to control the engine. The PCM is
Oxides of Nitrogen. A pollutant. The EGR also known as the ECM (Engine Control
system injects exhaust gases into the Module).
intake manifold to reduce these gases at
the tailpipe. Pending Codes:
Also referred to as Continuous Memory
O2S: codes and Maturing Diagnostic Trouble
Oxygen Sensor. Generates a voltage of 0.6 codes. These codes are set when
to 1.1 volts when the exhaust gas is rich intermittent faults occur while driving. If the
(low oxygen content). The voltage changes fault does not occur after a certain number
to 0.4 volts or less when the exhaust gas is of drive cycles, the code is erased from
lean (high oxygen content). This sensor memory.
only operates after it reaches a
temperature of approximately 349×C PID:
(660×F). O2 sensors are usually found Parameter Identification. Identifies an
both upstream and downstream of the address in memory which contains vehicle
catalytic converter. The PCM uses these operating information.
sensors to fine tune the air-fuel ratio and to PNP:
C monitor the efficiency of the catalytic
converter. See Bank 1, Bank 2, Sensor 1,
Park/Neutral Position. This is a switch that
tells the PCM when the gear shift lever is in
Sensor 2. the Park or Neutral position. When in Park
or Neutral, the PCM will operate the engine
in an “idle” mode.

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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary

PROM: Sensor 1:
Programmable Read-Only Memory. The A standard term used to identify the
PROM contains programming information location of oxygen sensors. Sensor 1 is
the PCM needs to operate a specific located upstream of the catalytic converter.
vehicle model/engine combination. See O2S, Bank 1, Bank 2.
PSPS: Sensor 2:
Power Steering Pressure Switch A standard term used to identify the
Purge Solenoid: location of oxygen sensors. Sensor 2 is
Controls the flow of fuel vapors from the located downstream of the catalytic
carbon canister to the intake manifold. The converter. See O2S, Bank 1, Bank 2.
canister collects vapors evaporating from Sensor:
the fuel tank, preventing them from Any device that reports information to the
escaping to the atmosphere and causing PCM. The job of the sensor is to convert a
pollution. During warm engine cruise parameter such as engine temperature
conditions, the PCM energizes the Purge into an electrical signal that the PCM can
Solenoid so the trapped vapors are drawn understand.
into the engine and burned. SFI or SEFI:
PWM: Sequential Fuel Injection or Sequential
Pulse Width Modulated Electronic Fuel Injection. A fuel injection
PZM: system that uses one or more injectors for
Platform Zone Module each cylinder. The injectors are mounted in
the intake manifold and are fired
QDM: individually.
Quad Driver Module
Solenoid:
RAM: A device consisting of an electrical coil
Random Access Memory which when energized, produces a
Relay: magnetic field in a plunger, which is pulled
An electromechanical device in which to a central position. A solenoid may be
connections in one circuit are switched used as an actuator in a valve or switch.
Reluctance Sensor: ST:
A type of sensor typically used to measure Short Term fuel trim.
crankshaft or camshaft Speed and/or STS:
position, driveshaft speed, and wheel Service Throttle Soon
speed
TAC:
ROM: Throttle Actuator Control
Read-Only Memory. Permanent
programming information stored inside the TBI:
PCM, containing the information the PCM Throttle Body Injection. A fuel injection
needs to operate a specific vehicle system having one or more injectors
model/engine combination. mounted in a centrally located throttle
body, as opposed to positioning the
RPM: injectors close to an intake valve port. TBI
Revolutions Per Minute is also called Central Fuel Injection (CFI) in
SAE: some vehicles.
Society of Automotive Engineers. TCC:
Scan Tool: Torque Converter Clutch
A device that interfaces with and TCM:
communicates information on a data link. Transmission Control Module
SDM: TCS:
C
Sensing and Diagnostic Module Traction Control System

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TDC: VSS:
Top Dead Center. When a piston is at its Vehicle Speed Sensor. Sends a frequency
uppermost position in the cylinder. signal to the PCM. The frequency
TFP: increases as the vehicle moves faster to
Transmission Fluid Pressure give the PCM vehicle speed information
used to determine shift points, engine load,
TFT: and cruise control functions.
Transmission Fluid Temperature (Sensor)
VTD:
Throttle Body: Vehicle Theft Deterrent
A device which performs the same function
as a carburetor in a fuel injection system. WOT:
Wide-Open Throttle. The vehicle operating
On a throttle body injection (TBI) system,
condition brought about when the throttle is
the throttle body is both the air door and the
completely (or nearly) open. The PCM will typi-
location of the fuel injectors. On port fuel
cally deliver extra fuel to the engine and
injection systems (PFI, MPFI, SFI, etc.),
de-energize the A/C compressor at this time for
the throttle body is simply an air door. Fuel
acceleration purposes. The PCM uses a switch
is not added until the injectors at each
or the Throttle Position Sensor to identify the
intake port are activated. In each case, the
WOT condition.
throttle body is attached to the accelerator
pedal.
TPS:
Throttle Position Sensor.
Potentiometer-type sensor connected to
the throttle shaft. Its voltage signal output
increases as the throttle is opened. The
PCM uses this signal to control many
systems such as idle speed, spark
advance, fuel delivery, etc.
TTS:
Transmission Temperature Sensor. A
resistance sensor mounted in the
transmission housing in contact with the
transmission fluid. It sends a voltage signal
to the PCM indicating the temperature of
the transmission.
VECI:
Vehicle Emission Control Information. A
decal located in the engine compartment
containing information about the emission
control systems found on the vehicle. The
VECI is the authoritative source for
determining whether a vehicle is OBD
II-compliant.
VIN:
Vehicle Identification Number. This is the
factory-assigned vehicle serial number.
This number is stamped on a number of
locations throughout the vehicle, but the
most prominent location is on top of the
C dashboard on the driver’s side, visible from
outside the car. The VIN includes
information about the car, including where
it was built, body and engine codes,
options, and a sequential build number.
C–6 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary

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©2003 ACTRON MANUFACTURING CO.
Printed in USA
0002-002-2421

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