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q Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

XT250F
1YB-28199-22
EAU46091

Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

INTRODUCTION
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the XT250F, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XT250F. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

IMPORTANT MANUAL INFORMATION


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE
vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.


*Product and specifications are subject to change without notice.
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

IMPORTANT MANUAL INFORMATION

EAU10201

XT250F
OWNER’S MANUAL
©2014 by Yamaha Motor Co., Ltd.
1st edition, February 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

TABLE OF CONTENTS
LOCATION OF IMPORTANT FOR YOUR SAFETY – Spoke wheels ................................ 7-18
LABELS.............................................. 1-1 PRE-OPERATION CHECKS ............. 5-1 Adjusting the clutch lever free
play............................................. 7-19
SAFETY INFORMATION ................... 2-1 OPERATION AND IMPORTANT Adjusting the brake lever free
RIDING POINTS................................. 6-1 play............................................. 7-19
DESCRIPTION ................................... 3-1 Starting the engine .......................... 6-1 Brake light switches ....................... 7-20
Left view .......................................... 3-1 Shifting ............................................ 6-2 Checking the front and rear
Right view ........................................ 3-2 Tips for reducing fuel brake pads.................................. 7-20
Controls and instruments................. 3-3 consumption ................................ 6-3 Checking the brake fluid level........ 7-21
Engine break-in ............................... 6-3 Changing the brake fluid................ 7-22
INSTRUMENT AND CONTROL Parking ............................................ 6-4 Drive chain slack............................ 7-22
FUNCTIONS ....................................... 4-1 Cleaning and lubricating the
Main switch/steering lock................. 4-1 PERIODIC MAINTENANCE AND drive chain .................................. 7-24
Indicator lights and warning lights ... 4-2 ADJUSTMENT ................................... 7-1 Checking and lubricating the
Multi-function display ....................... 4-3 Owner’s tool kit................................ 7-2 cables ......................................... 7-24
Handlebar switches ......................... 4-5 Periodic maintenance chart for Checking and lubricating the
Clutch lever...................................... 4-6 the emission control system ........ 7-3 throttle grip and cable................. 7-25
Shift pedal........................................ 4-6 General maintenance and Checking and lubricating the
Brake lever ...................................... 4-7 lubrication chart ........................... 7-4 brake and shift pedals ................ 7-25
Brake pedal ..................................... 4-7 Removing and installing the Checking and lubricating the
Fuel tank cap ................................... 4-7 cowling and panels ...................... 7-8 brake and clutch levers .............. 7-26
Fuel.................................................. 4-8 Checking the spark plug................ 7-10 Checking and lubricating the
Seat ................................................. 4-9 Engine oil and oil filter element ..... 7-12 sidestand .................................... 7-26
Helmet holder ................................ 4-10 Replacing the air filter element Lubricating the rear suspension..... 7-27
Adjusting the shock absorber and cleaning the check hose ..... 7-14 Lubricating the swingarm pivots .... 7-27
assembly .................................... 4-10 Checking the engine idling Checking the front fork................... 7-27
Sidestand....................................... 4-12 speed ......................................... 7-15 Checking the steering .................... 7-28
Ignition circuit cut-off system ......... 4-12 Checking the throttle grip free Checking the wheel bearings......... 7-28
play ............................................ 7-16 Battery ........................................... 7-29
Valve clearance............................. 7-16 Replacing the fuses ....................... 7-30
Tires .............................................. 7-16 Replacing the headlight bulb ......... 7-31
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

TABLE OF CONTENTS
Replacing the tail/brake light
bulb ............................................ 7-32
Replacing a turn signal light
bulb ............................................ 7-33
Supporting the motorcycle............. 7-34
Front wheel.................................... 7-34
Rear wheel .................................... 7-35
Troubleshooting............................. 7-37
Troubleshooting chart.................... 7-38

MOTORCYCLE CARE AND


STORAGE .......................................... 8-1
Matte color caution .......................... 8-1
Care................................................. 8-1
Storage............................................ 8-3

SPECIFICATIONS.............................. 9-1

CONSUMER INFORMATION........... 10-1


Identification numbers ................... 10-1
Motorcycle noise regulation
(for Australia) ............................. 10-2

INDEX ............................................... 11-1


1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

LOCATION OF IMPORTANT LABELS


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
2 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
3

4 1 2

10

11

12

1-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

LOCATION OF IMPORTANT LABELS


1

1 WARNING
3
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
4
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
5GK-2118K-00
5

7
2
8
Cold tire normal pressure should be set
as follows.
Up to 90 kg (198 Ibs) load 9
FRONT : 125 kPa, ( 1.25 kgf / cm 2 ), 18 psi
REAR : 150 kPa, ( 1.50 kgf / cm 2 ), 22 psi
90 kg (198 Ibs) ~ maximum load 10
FRONT : 150 kPa, ( 1.50 kgf / cm 2 ), 22 psi
REAR : 175 kPa, ( 1.75 kgf / cm 2 ), 25 psi
3C5-21668-00
11

12

1-2
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LOCATION OF IMPORTANT LABELS


1

3 1 2 3

10

11

12

1-3
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LOCATION OF IMPORTANT LABELS


1

1 3 STATIONARY NOISE TEST INFORMATION 3


TESTED 82 dB(A) AT 3750 r/min
SILENCING SYSTEM : YAMAHA 4
IDENTIFICATION : 5XT
1YB-2118G-00
5

2 7

10
4AA-22259-40

11

12

1-4
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

SAFETY INFORMATION
EAU1031C
Take a training course. Beginners • Use extra caution when you are
1 should receive training from a cer- approaching and passing
tified instructor. Contact an autho- through intersections, since in-
2 Be a Responsible Owner rized motorcycle dealer to find out tersections are the most likely
As the vehicle’s owner, you are respon- about the training courses nearest places for motorcycle accidents
sible for the safe and proper operation you. to occur.
3
of your motorcycle. • Ride where other motorists can
Motorcycles are single-track vehicles. Safe Riding see you. Avoid riding in another
4 Their safe use and operation are de- Perform the pre-operation checks each motorist’s blind spot.
pendent upon the use of proper riding time you use the vehicle to make sure it • Never maintain a motorcycle
5 techniques as well as the expertise of is in safe operating condition. Failure to without proper knowledge. Con-
the operator. Every operator should inspect or maintain the vehicle properly tact an authorized motorcycle
know the following requirements before increases the possibility of an accident dealer to inform you on basic
6 riding this motorcycle. or equipment damage. See page 5-1 motorcycle maintenance. Cer-
He or she should: for a list of pre-operation checks. tain maintenance can only be
7  Obtain thorough instructions from  This motorcycle is designed to car- carried out by certified staff.
a competent source on all aspects ry the operator and a passenger.  Many accidents involve inexperi-
8 of motorcycle operation.  The failure of motorists to detect enced operators. In fact, many op-
 Observe the warnings and mainte- and recognize motorcycles in traf- erators who have been involved in
nance requirements in this Own- fic is the predominating cause of accidents do not even have a cur-
9 er’s Manual. automobile/motorcycle accidents. rent motorcycle license.
 Obtain qualified training in safe Many accidents have been caused • Make sure that you are qualified
10 and proper riding techniques. by an automobile driver who did and that you only lend your mo-
 Obtain professional technical ser- not see the motorcycle. Making torcycle to other qualified opera-
11 vice as indicated in this Owner’s yourself conspicuous appears to tors.
Manual and/or when made neces- be very effective in reducing the • Know your skills and limits.
sary by mechanical conditions. chance of this type of accident. Staying within your limits may
12  Never operate a motorcycle with- Therefore: help you to avoid an accident.
out proper training or instruction. • Wear a brightly colored jacket. • We recommend that you prac-
2-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

SAFETY INFORMATION
tice riding your motorcycle with both hands and keep both that covers your legs, ankles, and
where there is no traffic until you feet on the passenger footrests. feet. The engine or exhaust sys- 1
have become thoroughly famil- Never carry a passenger unless tem become very hot during or af-
iar with the motorcycle and all of he or she can firmly place both ter operation and can cause burns. 2
its controls. feet on the passenger footrests.  A passenger should also observe
 Many accidents have been caused  Never ride under the influence of the above precautions. 3
by error of the motorcycle opera- alcohol or other drugs.
tor. A typical error made by the op- Avoid Carbon Monoxide Poisoning
erator is veering wide on a turn Protective Apparel All engine exhaust contains carbon 4
due to excessive speed or under- The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car-
cornering (insufficient lean angle cle accidents are the result of head in- bon monoxide can cause headaches, 5
for the speed). juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
• Always obey the speed limit and single most critical factor in the preven- sion, and eventually death.
6
never travel faster than warrant- tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
ed by road and traffic conditions.  Always wear an approved helmet. less, tasteless gas which may be pres-
• Always signal before turning or  Wear a face shield or goggles. ent even if you do not see or smell any 7
changing lanes. Make sure that Wind in your unprotected eyes engine exhaust. Deadly levels of car-
other motorists can see you. could contribute to an impairment bon monoxide can collect rapidly and 8
 The posture of the operator and of vision that could delay seeing a you can quickly be overcome and un-
passenger is important for proper hazard. able to save yourself. Also, deadly lev-
9
control.  The use of a jacket, heavy boots, els of carbon monoxide can linger for
• The operator should keep both trousers, gloves, etc., is effective in hours or days in enclosed or poorly
hands on the handlebar and preventing or reducing abrasions ventilated areas. If you experience any 10
both feet on the operator foot- or lacerations. symptoms of carbon monoxide poison-
rests during operation to main-  Never wear loose-fitting clothes, ing, leave the area immediately, get 11
tain control of the motorcycle. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
• The passenger should always control levers, footrests, or wheels MENT.
hold onto the operator, the seat and cause injury or an accident.  Do not run engine indoors. Even if 12
strap or grab bar, if equipped,  Always wear protective clothing you try to ventilate engine exhaust
2-2
1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分

SAFETY INFORMATION
with fans or open windows and Operation of an overloaded vehicle • Never attach any large or heavy
1 doors, carbon monoxide can rap- could cause an accident. items to the handlebar, front
idly reach dangerous levels. fork, or front fender. These
2  Do not run engine in poorly venti- Maximum load: items, including such cargo as
150 kg (331 lb)
lated or partially enclosed areas sleeping bags, duffel bags, or
3 such as barns, garages, or car- When loading within this weight limit, tents, can create unstable han-
ports. keep the following in mind: dling or a slow steering re-
 Do not run engine outdoors where  Cargo and accessory weight sponse.
4 engine exhaust can be drawn into  This vehicle is not designed to
should be kept as low and close to
a building through openings such the motorcycle as possible. Se- pull a trailer or to be attached to
5 as windows and doors. curely pack your heaviest items as a sidecar.
close to the center of the vehicle as
Loading possible and make sure to distrib- Genuine Yamaha Accessories
6
Adding accessories or cargo to your ute the weight as evenly as possi- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ble on both sides of the motorcycle is an important decision. Genuine
7 ty and handling if the weight distribution Yamaha accessories, which are avail-
to minimize imbalance or instabili-
of the motorcycle is changed. To avoid ty. able only from a Yamaha dealer, have
8 the possibility of an accident, use ex-  Shifting weights can create a sud- been designed, tested, and approved
treme caution when adding cargo or den imbalance. Make sure that ac- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use cessories and cargo are securely Many companies with no connection to
9
extra care when riding a motorcycle attached to the motorcycle before Yamaha manufacture parts and acces-
that has added cargo or accessories. riding. Check accessory mounts sories or offer other modifications for
10 Here, along with the information about Yamaha vehicles. Yamaha is not in a
and cargo restraints frequently.
accessories below, are some general • Properly adjust the suspension position to test the products that these
11 guidelines to follow if loading cargo to for your load (suspension-ad- aftermarket companies produce.
your motorcycle: justable models only), and Therefore, Yamaha can neither en-
The total weight of the operator, pas- check the condition and pres- dorse nor recommend the use of ac-
12 senger, accessories and cargo must cessories not sold by Yamaha or
sure of your tires.
not exceed the maximum load limit. modifications not specifically recom-
2-3
1YB-9-22.book 4 ページ 2014年2月28日 金曜日 午前10時21分

SAFETY INFORMATION
mended by Yamaha, even if sold and limit suspension travel, steering not recommended.
installed by a Yamaha dealer. travel or control operation, or ob-  Use caution when adding electri- 1
scure lights or reflectors. cal accessories. If electrical acces-
Aftermarket Parts, Accessories, • Accessories fitted to the handle- sories exceed the capacity of the 2
and Modifications bar or the front fork area can motorcycle’s electrical system, an
While you may find aftermarket prod- create instability due to improper electric failure could result, which 3
ucts similar in design and quality to weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accessories are added to the handlebar or 4
or modifications are not suitable be- front fork area, they must be as Aftermarket Tires and Rims
cause of potential safety hazards to you lightweight as possible and The tires and rims that came with your 5
or others. Installing aftermarket prod- should be kept to a minimum. motorcycle were designed to match the
ucts or having other modifications per- • Bulky or large accessories may performance capabilities and to provide
6
formed to your vehicle that change any seriously affect the stability of the best combination of handling, brak-
of the vehicle’s design or operation the motorcycle due to aerody- ing, and comfort. Other tires, rims, siz-
characteristics can put you and others namic effects. Wind may at- es, and combinations may not be 7
at greater risk of serious injury or death. tempt to lift the motorcycle, or appropriate. Refer to page 7-16 for tire
You are responsible for injuries related the motorcycle may become un- specifications and more information on 8
to changes in the vehicle. stable in cross winds. These ac- replacing your tires.
Keep the following guidelines in mind, cessories may also cause
9
as well as those provided under “Load- instability when passing or being Transporting the Motorcycle
ing” when mounting accessories. passed by large vehicles. Be sure to observe following instruc-
 Never install accessories or carry • Certain accessories can dis- tions before transporting the motorcy- 10
cargo that would impair the perfor- place the operator from his or cle in another vehicle.
mance of your motorcycle. Care- her normal riding position. This  Remove all loose items from the 11
fully inspect the accessory before improper position limits the free- motorcycle.
using it to make sure that it does dom of movement of the opera-  Check that the fuel cock (if
not in any way reduce ground tor and may limit control ability, equipped) is in the “OFF” position 12
clearance or cornering clearance, therefore, such accessories are and that there are no fuel leaks.
2-4
1YB-9-22.book 5 ページ 2014年2月28日 金曜日 午前10時21分

SAFETY INFORMATION
 Point the front wheel straight
1 ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
2 vent movement.
 Shift the transmission in gear (for
3 models with a manual transmis-
sion).
 Secure the motorcycle with
4 tie-downs or suitable straps that
are attached to solid parts of the
5 motorcycle, such as the frame or
upper front fork triple clamp (and
not, for example, to rubber-mount-
6
ed handlebars or turn signals, or
parts that could break). Choose
7 the location for the straps carefully
so the straps will not rub against
8 painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the
9
tie-downs, if possible, so that the
motorcycle will not bounce exces-
10 sively during transport.

11

12

2-5
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

DESCRIPTION
EAU10411

Left view 1

1 2 3 4 2

1. Headlight (page 7-31)


2. Fuel tank cap (page 4-7) 10
3. Air filter element (page 7-14)
4. Helmet holder (page 4-10) 11

12

3-1
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DESCRIPTION
EAU10421

1 Right view

2
1 2, 3 4 5

9 7 6
1. Fuse box 1 (page 7-30)
10 2. Fuse box 2 (page 7-30)
3. Battery (page 7-29)
11 4. Main fuse (page 7-30)
5. Owner’s tool kit (page 7-2)
6. Engine oil level check window (page 7-12)
12
7. Engine oil filler bolt (page 7-12)

3-2
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DESCRIPTION
EAU10431

Controls and instruments 1

2
1 2 3 4 5 6 7 8
3

1. Clutch lever (page 4-6)


2. Left handlebar switches (page 4-5) 10
3. Indicator lights (page 4-2)
4. Main switch/steering lock (page 4-1) 11
5. Multi-function display (page 4-3)
6. Right handlebar switches (page 4-5)
12
7. Brake lever (page 4-7)
8. Throttle grip (page 7-16)
3-3
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INSTRUMENT AND CONTROL FUNCTIONS


EAU10462 EAU10662
To lock the steering
1 Main switch/steering lock OFF
All electrical systems are off. The key
2 can be removed.
EWA10062
1
WARNING
3 Never turn the key to “OFF” or
“LOCK” while the vehicle is moving. 2
4 Otherwise the electrical systems will
be switched off, which may result in
5 loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU10693 2. Turn.
6 the ignition and lighting systems, and is LOCK
used to lock the steering. The various 1. Turn the handlebars all the way to
The steering is locked, and all electrical
positions are described below. the left or right.
7 systems are off. The key can be re-
2. Push the key in from the “OFF” po-
moved.
EAU45111 sition, and then turn it to “LOCK”
8 ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
9 power, and the meter lighting and tail-
light come on, and the engine can be
started. The key cannot be removed.
10
TIP
The headlight comes on automatically
11
when the engine is started and stays on
until the key is turned to “OFF”, even if
12 the engine stalls.

4-1
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INSTRUMENT AND CONTROL FUNCTIONS


To unlock the steering EAU49396 EAU11081

Indicator lights and warning High beam indicator light “ ” 1


lights This indicator light comes on when the
high beam of the headlight is switched 2
on.
1 2 3 4 5
1 EAU11354 3
Fuel level warning light “ ”
2 This warning light comes on when the 4
fuel level drops below approximately
1.8 L (0.48 US gal, 0.40 Imp.gal). When
this occurs, refuel as soon as possible. 5
1. Push.
The electrical circuit of the warning light
2. Turn.
can be checked by turning the key to 6
1. Engine trouble warning light “ ”
Push the key into the main switch, and “ON”. The warning light should come
2. Turn signal indicator light “ ”
then turn it to “OFF” while still pushing on for a few seconds, and then go off.
3. Fuel level warning light “ ” 7
it. If the warning light does not come on
4. High beam indicator light “ ”
5. Neutral indicator light “ ”
initially when the key is turned to “ON”,
or if the warning light remains on, have 8
EAU11021 a Yamaha dealer check the electrical
Turn signal indicator light “ ” circuit. 9
This indicator light flashes when the
EAU11485
turn signal switch is pushed to the left or
Engine trouble warning light “ ” 10
right.
This warning light comes on if a prob-
EAU11061 lem is detected in the electrical circuit 11
Neutral indicator light “ ” monitoring the engine. If this occurs,
This indicator light comes on when the have a Yamaha dealer check the
self-diagnosis system. 12
transmission is in the neutral position.
The electrical circuit of the warning light
4-2
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INSTRUMENT AND CONTROL FUNCTIONS


can be checked by turning the key to EAU53891

1 “ON”. The warning light should come Multi-function display 1 2


EWA12313
on for a few seconds, and then go off.
2 If the warning light does not come on WARNING
initially when the key is turned to “ON”, Be sure to stop the vehicle before
or if the warning light remains on, have making any setting changes to the
3
a Yamaha dealer check the electrical multi-function display. Changing
circuit. settings while riding can distract the
4 operator and increase the risk of an
accident.
5 1. Odometer/tripmeter (bottom)
1 2 3 4 2. Tripmeter (top)

6 The multi-function display is equipped


with the following:
 a speedometer
7
 an odometer
 two tripmeters (which show the
8 distance traveled since they were
last set to zero)
9  a fuel reserve tripmeter (which
1. “SELECT” button shows the distance traveled since
2. “RESET” button the fuel level warning light came
10 3. Clock on)
4. Speedometer  a clock
11  a self-diagnosis device
TIP
12  Be sure to turn the key to “ON” be-
fore using the “SELECT” and “RE-
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INSTRUMENT AND CONTROL FUNCTIONS


SET” buttons. Clock mode
 When the key is turned to “ON”, all 1 1
of the display segments of the To set the clock:
multi-function display will appear 1. Push the “SELECT” button and 2
one after the other and then disap- “RESET” button together for at
pear, in order to test the electrical least two seconds. 3
circuit. 2. When the hour digits start flashing,
push the “RESET” button to set the
hours. 4
Odometer and tripmeter modes
3. Push the “SELECT” button, and
Pushing the “SELECT” button switches 1. Fuel reserve tripmeter the minute digits will start flashing. 5
the display between the odometer
To reset a tripmeter, select it by push- 4. Push the “RESET” button to set
mode “ODO” and the tripmeter modes
ing the “SELECT” button until “TRIP” the minutes.
“TRIP” in the following order: 6
5. Push the “SELECT” button and
ODO  TRIP (top)  TRIP (bottom)  begins flashing (“TRIP” will only flash
for five seconds). While “TRIP” is flash- then release it to start the clock.
ODO 7
If the fuel level warning indicator flash- ing, push the “RESET” button for at
least one second. If you do not reset Self-diagnosis device
es (see page 4-2), the tripmeter (bot-
tom) display will automatically change the fuel reserve tripmeter manually, it 8
to the fuel reserve tripmeter mode will reset itself automatically and the
“F-TRIP” and start counting the dis- display will return to the prior mode af- 9
tance traveled from that point. In that ter refueling and traveling 5 km (3 mi).
case, pushing the “SELECT” button 1
TIP 10
switches the display between the vari- The display cannot be changed back to
ous tripmeter and odometer modes in “F-TRIP” after pushing the “RESET”
the following order: 11
button.
F-TRIP  TRIP (top)  TRIP (bottom)
 ODO  F-TRIP 1. Error code display 12

4-4
1YB-9-22.book 5 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


This model is equipped with a self-diag- EAU1234H EAU12401

1 nosis device for various electrical cir- Handlebar switches Dimmer switch “ / ”
cuits. Set this switch to “ ” for the high
Left beam and to “ ” for the low beam.
2 If a problem is detected in any of those
circuits, the display will indicate an error EAU12461

3 code. Turn signal switch “ / ”


If the display indicates such an error 1
To signal a right-hand turn, push this
code, note the code number, and then switch to “ ”. To signal a left-hand
4 have a Yamaha dealer check the vehi-
2 turn, push this switch to “ ”. When re-
cle. leased, the switch returns to the center
5 ECA11591 3
position. To cancel the turn signal
NOTICE
lights, push the switch in after it has re-
6 If the display indicates an error turned to the center position.
code, the vehicle should be checked 1. Dimmer switch “ / ”
as soon as possible in order to avoid 2. Turn signal switch “ / ” EAU12501
7 engine damage. 3. Horn switch “ ” Horn switch “ ”
Right Press this switch to sound the horn.
8
EAU12661

1 Engine stop switch “ / ”


9 Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
10 stop the engine in case of an emergen-
cy, such as when the vehicle overturns
2 or when the throttle cable is stuck.
11
EAU12713

12 Start switch “ ”
1. Engine stop switch “ / ”
Push this switch to crank the engine
2. Start switch “ ”
4-5
1YB-9-22.book 6 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


with the starter. See page 6-1 for start- EAU12821 EAU12872

ing instructions prior to starting the en- Clutch lever Shift pedal 1
gine.
1
2

1 5
1. Clutch lever 1. Shift pedal
6
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the handle- combination with the clutch lever when 7
bar grip. To engage the clutch, release shifting the gears of the 5-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on 8
rapidly and released slowly for smooth this motorcycle.
clutch operation. 9
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See 10
page 4-12.)
11

12

4-6
1YB-9-22.book 7 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


EAU12892 EAU12943 EAUM1794

1 Brake lever Brake pedal Fuel tank cap

2 1 To remove the fuel tank cap


1 1. Open the fuel tank cap lock cover.
2. Insert the key into the lock and turn
3
it 1/4 turn clockwise. The lock will
be released and the fuel tank cap
4 can be removed.

5
2
1. Brake lever 1. Brake pedal 1
6
The brake lever is located on the right The brake pedal is located on the right
side of the handlebar. To apply the front side of the motorcycle. To apply the
7 brake, pull the lever toward the throttle rear brake, press down on the brake
grip. pedal.
8
1. Fuel tank cap lock cover
9 2. Unlock.

10 To install the fuel tank cap


1. Push and install the fuel tank cap
into position with the key inserted
11 in the lock.
2. Turn the key counterclockwise to
12 the original position, and then re-
move it.
4-7
1YB-9-22.book 8 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


EAU13213

Fuel 2 1
Make sure there is sufficient gasoline in
the tank. 1
2
EWA10882

WARNING
3
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the 4
risk of injury when refueling, follow
TIP these instructions. 1. Maximum fuel level 5
The fuel tank cap cannot be installed 2. Fuel tank filler tube
1. Before refueling, turn off the en-
unless the key is in the lock. In addition, gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi- 6
the key cannot be removed if the cap is ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
not properly installed and locked. while smoking, or while in the vi- off spilled fuel with a clean, dry,
7
3. Close the lock cover. cinity of sparks, open flames, or soft cloth, since fuel may deteri-
EWA11142 other sources of ignition such as orate painted surfaces or plastic
WARNING the pilot lights of water heaters and parts.[ECA10072] 8
Make sure that the fuel tank cap is clothes dryers. 4. Be sure to securely close the fuel
properly installed before riding. 2. Do not overfill the fuel tank. Stop tank cap. 9
EWA15152
Leaking fuel is a fire hazard. filling when the fuel reaches the
bottom of the filler tube. Because WARNING
10
fuel expands when it heats up, Gasoline is poisonous and can
heat from the engine or the sun cause injury or death. Handle gaso-
can cause fuel to spill out of the line with care. Never siphon gaso- 11
fuel tank. line by mouth. If you should swallow
some gasoline or inhale a lot of gas- 12
oline vapor, or get some gasoline in

4-8
1YB-9-22.book 9 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


your eyes, see your doctor immedi- or premium unleaded fuel. Use of un- EAU13972

1 ately. If gasoline spills on your skin, leaded fuel will extend spark plug life Seat
wash with soap and water. If gaso- and reduce maintenance costs.
2 line spills on your clothing, change To remove the seat
your clothes. Gasohol Remove the bolts, and then pull the
There are two types of gasohol: gaso- seat off.
3
EAU54992 hol containing ethanol and that contain-
ing methanol. Gasohol containing
4 ethanol can be used if the ethanol con-
Recommended fuel: tent does not exceed 10% (E10). Gas-
Regular unleaded gasoline (Gasohol ohol containing methanol is not
5 (E10) acceptable)
Fuel tank capacity: recommended by Yamaha because it
9.6 L (2.54 US gal, 2.11 Imp.gal) can cause damage to the fuel system
6
Fuel reserve amount (when the fuel or vehicle performance problems. 1
level warning light comes on):
7 1.8 L (0.48 US gal, 0.40 Imp.gal)
1. Bolt
ECA11401

8 NOTICE To install the seat


Use only unleaded gasoline. The use 1. Insert the projection on the front of
9 of leaded gasoline will cause severe the seat into the seat holder as
damage to internal engine parts, shown.
10 such as the valves and piston rings,
as well as to the exhaust system.

11 Your Yamaha engine has been de-


signed to use regular unleaded gaso-
line with a research octane number of
12 91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
4-9
1YB-9-22.book 10 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


EAU14283 EAU44774

1 Helmet holder Adjusting the shock absorber 1


assembly
This shock absorber assembly is 2
2 1
equipped with a spring preload adjust-
2 ing ring. 3
It is recommended to have a Yamaha
dealer adjust the spring preload. How-
ever, if you choose to make this adjust- 4
ment yourself, obtain a special wrench
1. Seat holder at a Yamaha dealer. 5
2. Projection ECA10102

1. Helmet holder NOTICE


2. Place the seat in the original posi- 2. Unlock. 6
tion, and then tighten the bolts. To avoid damaging the mechanism,
To open the helmet holder, insert the do not attempt to turn beyond the
TIP key into the lock, and then turn the key maximum or minimum settings. 7
Make sure that the seat is properly se- as shown.
cured before riding. 1. Loosen the locknut.
To lock the helmet holder, place it in the 2. To increase the spring preload and 8
original position, and then remove the thereby harden the suspension,
key. WARNING! Never ride with a turn the spring preload adjusting 9
helmet attached to the helmet hold- ring in direction (a). To decrease
er, since the helmet may hit objects, the spring preload and thereby
causing loss of control and possibly 10
soften the suspension, turn the ad-
an accident.[EWA10162] justing ring in direction (b).
The spring preload setting is deter- 11
mined by measuring distance A,
shown in the illustration. The short- 12
er the distance A is, the higher the

4-10
1YB-9-22.book 11 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


spring preload; the longer distance Spring preload: flame or other high heat source.
1 A is, the lower the spring preload. This may cause the unit to ex-
Minimum (soft):
Distance A = 207 mm (8.15 in) plode due to excessive gas
2 (b) 1 Standard: pressure.
Distance A = 197 mm (7.76 in)  Do not deform or damage the
Maximum (hard):
3 (a) Distance A = 187 mm (7.36 in) cylinder in any way. Cylinder
2
damage will result in poor
3. Tighten the locknut to the specified damping performance.
4 torque. NOTICE: Always tighten  Do not dispose of a damaged or
the locknut against the adjust- worn-out shock absorber as-
5 ing ring, and then tighten the sembly yourself. Take the shock
locknut to the specified absorber assembly to a Yamaha
1. Locknut torque.[ECA10132] dealer for any service.
6 2. Spring preload adjusting ring
Tightening torque:
7 Locknut:
30 Nm (3.0 m·kgf, 22 ft·lbf)
1
8 EWA10222

WARNING
9 This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
10 lowing information before handling
the shock absorber assembly.
11 1. Distance A  Do not tamper with or attempt to
open the cylinder assembly.
12  Do not subject the shock ab-
sorber assembly to an open

4-11
1YB-9-22.book 12 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


EAU15306
Yamaha dealer repair it if it does not EAU44893

Sidestand function properly. Ignition circuit cut-off system 1


The sidestand is located on the left side The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or prising the sidestand switch, clutch 2
lower it with your foot while holding the switch and neutral switch) has the fol-
vehicle upright. lowing functions.
3
 It prevents starting when the trans-
TIP
mission is in gear and the sides-
The built-in sidestand switch is part of 4
tand is up, but the clutch lever is
the ignition circuit cut-off system, which
not pulled.
cuts the ignition in certain situations.
 It prevents starting when the trans- 5
(See the following section for an expla-
mission is in gear and the clutch le-
nation of the ignition circuit cut-off sys-
ver is pulled, but the sidestand is
tem.) 6
still down.
EWA10242  It cuts the running engine when the
WARNING transmission is in gear and the sid- 7
The vehicle must not be ridden with estand is moved down.
the sidestand down, or if the sides- Periodically check the operation of the 8
tand cannot be properly moved up ignition circuit cut-off system according
(or does not stay up), otherwise the to the following procedure.
9
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. 10
Yamaha’s ignition circuit cut-off
system has been designed to assist 11
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check 12
this system regularly and have a
4-12
1YB-9-22.book 13 ページ 2014年2月28日 金曜日 午前10時21分

INSTRUMENT AND CONTROL FUNCTIONS


1 With the engine turned off: WARNING
1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
3 5. Push the start switch.
Does the engine start?
4 The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
5 With the engine still running:
6. Move the sidestand up.
6 7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
7 Does the engine stall?
The sidestand switch may not be working correctly.
8 YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
9 10. Move the sidestand up.
11. Keep the clutch lever pulled.
10 12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
11 YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
12 The system is OK. The motorcycle can be ridden.

4-13
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15598

1
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual. 2
EWA11152

WARNING
3
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer. 4
Before using this vehicle, check the following points:
5
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 4-8 6
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-12 7
• Check vehicle for oil leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system. 8
• Check lever free play.
• Adjust if necessary.
Front brake • Check brake pads for wear. 7-19, 7-21 9
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level. 10
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system. 11
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21
• Check fluid level in reservoir. 12
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE
1
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
2 • Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
3 • Check throttle grip free play.
Throttle grip 7-16, 7-25
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
4 Control cables
• Make sure that operation is smooth.
7-24
• Lubricate if necessary.
• Check chain slack.
5 Drive chain
• Adjust if necessary.
7-22, 7-24
• Check chain condition.
• Lubricate if necessary.
6 • Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-18
• Check air pressure.
7 • Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-25
• Lubricate pedal pivoting points if necessary.
8 • Make sure that operation is smooth.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
9 Sidestand 7-26
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
10
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
11 • Check operation of ignition circuit cut-off system.
Sidestand switch 4-12
• If system is not working correctly, have Yamaha dealer check vehicle.

12

5-2
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

OPERATION AND IMPORTANT RIDING POINTS


EAU15952 EAU48021 EAU16248

Starting the engine 1


Read the Owner’s Manual carefully to TIP In order for the ignition circuit cut-off
become familiar with all controls. If This model is equipped with a lean an- system to enable starting, one of the 2
there is a control or function you do not gle sensor to stop the engine in case of following conditions must be met:
understand, ask your Yamaha dealer. a turnover. In this case, the multi-func-  The transmission is in the neutral
3
EWA10272
tion display indicates error code 30, but position.
WARNING  The transmission is in gear with
this is not a malfunction. Turn the key to
Failure to familiarize yourself with the clutch lever pulled and the sid- 4
“OFF” and then to “ON” to clear the er-
the controls can lead to loss of con- ror code. Failing to do so will prevent estand up.
trol, which could cause an accident the engine from starting even though See page 4-12 for more informa- 5
or injury. the engine will crank when pushing the tion.
start switch. 1. Turn the key to “ON” and make
sure that the engine stop switch is 6
set to “ ”.
The following warning lights 7
should come on for a few seconds,
then go off. 8
 Fuel level warning light
 Engine trouble warning light
ECA15485 9
NOTICE
If a warning light does not come on 10
initially when the key is turned to
“ON”, or if a warning light remains 11
on, see page 4-2 for the correspond-
ing warning light circuit check.
12
2. Shift the transmission into the neu-

6-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

OPERATION AND IMPORTANT RIDING POINTS


tral position. The neutral indicator EAU16672 ECA10261

1 light should come on. If not, ask a Shifting NOTICE


Yamaha dealer to check the elec-  Even with the transmission in
2 trical circuit. the neutral position, do not
3. Start the engine by pushing the coast for long periods of time
3 start switch. with the engine off, and do not
If the engine fails to start, release 5 tow the motorcycle for long dis-
4
the start switch, wait a few sec- 3 tances. The transmission is
4 onds, and then try again. Each 2 properly lubricated only when
N
starting attempt should be as short 1 the engine is running. Inade-
5 as possible to preserve the bat- 1 2 quate lubrication may damage
tery. Do not crank the engine more the transmission.
1. Neutral position
6
than 10 seconds on any one at-  Always use the clutch while
2. Shift pedal
tempt. changing gears to avoid damag-
ECA11043
Shifting gears lets you control the ing the engine, transmission,
7 NOTICE amount of engine power available for and drive train, which are not
For maximum engine life, never ac- starting off, accelerating, climbing hills, designed to withstand the
8 celerate hard when the engine is etc. shock of forced shifting.
cold! The gear positions are shown in the il-
9 lustration.
TIP
10 To shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
11
travel, and then slightly raise it.

12

6-2
1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分

OPERATION AND IMPORTANT RIDING POINTS


EAU16811 EAU16842
throttle.
Tips for reducing fuel Engine break-in 1
consumption There is never a more important period 1600 km (1000 mi) and beyond
Fuel consumption depends largely on in the life of your engine than the period The vehicle can now be operated nor- 2
your riding style. Consider the following between 0 and 1600 km (1000 mi). For mally.
tips to reduce fuel consumption: this reason, you should read the follow- ECA10271
3
 Shift up swiftly, and avoid high en- ing material carefully. NOTICE
gine speeds during acceleration. Since the engine is brand new, do not If any engine trouble should occur
 Do not rev the engine while shifting put an excessive load on it for the first during the engine break-in period, 4
down, and avoid high engine 1600 km (1000 mi). The various parts in immediately have a Yamaha dealer
speeds with no load on the engine. the engine wear and polish themselves check the vehicle. 5
 Turn the engine off instead of let- to the correct operating clearances.
ting it idle for an extended length of During this period, prolonged full-throt-
tle operation or any condition that might 6
time (e.g., in traffic jams, at traffic
lights or at railroad crossings). result in engine overheating must be
avoided. 7

EAU17024
8

0–1000 km (0–600 mi) 9


Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600 10
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.[ECA11283] 11

1000–1600 km (600–1000 mi) 12


Avoid prolonged operation above 1/2

6-3
1YB-9-22.book 4 ページ 2014年2月28日 金曜日 午前10時21分

OPERATION AND IMPORTANT RIDING POINTS


EAU17214

1 Parking
When parking, stop the engine, and
2 then remove the key from the main
switch.
EWA10312
3 WARNING
 Since the engine and exhaust
4 system can become very hot,
park in a place where pedestri-
5 ans or children are not likely to
touch them and be burned.
 Do not park on a slope or on soft
6
ground, otherwise the vehicle
may overturn, increasing the
7 risk of a fuel leak and fire.
 Do not park near grass or other
8 flammable materials which
might catch fire.
9

10

11

12

6-4
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17245 EWA15123 EAU17303

WARNING 1
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to 2
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi-  A running engine has moving performance. In the following periodic
3
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require 4
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic  Running the engine while ser- equipment. Maintenance, replacement, 5
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- any repair establishment or individual 6
poisoning – possibly leading to
pending on the weather, terrain, geo- death. See page 2-2 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to 7
the maintenance intervals may need to ide. perform these particular services.
be shortened. EWA15461 8
EWA10322

WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and 9
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let 10
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
11
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service. 12

7-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17342

1 Owner’s tool kit

2 1

5
1. Owner’s tool kit
6
The owner’s tool kit is located behind
panel B. (See page 7-8.)
7 The service information included in this
manual and the tools provided in the
8 owner’s tool kit are intended to assist
you in the performance of preventive
9 maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
10 certain maintenance work correctly.
TIP
11
If you do not have the tools or experi-
ence required for a particular job, have
12 a Yamaha dealer perform it for you.

7-2
1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46862

1
TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a 2
mileage-based maintenance, is performed instead.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). 3
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
4

EAU46911

Periodic maintenance chart for the emission control system 5

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB
ANNUAL 6
1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
• Check fuel hoses for cracks or 7
1 * Fuel line     
damage.
• Check condition.
  8
2 Spark plug • Clean and regap.
• Replace.  
• Check valve clearance.
3 * Valves     9
• Adjust.
4 * Fuel injection • Adjust engine idling speed.      
Muffler and exhaust • Check the screw clamp(s) for 10
5 *     
pipe looseness.
• Check the air cut-off valve, reed
Air induction valve, and hose for damage. 11
6 *     
system • Replace any damaged parts if
necessary.
12

7-3
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU1770K

1 General maintenance and lubrication chart


ODOMETER READING
2 ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
3 • Check condition and for damage,
   
1 Air filter element and replace if necessary.
• Replace.  
4 2 Clutch
• Check operation.
    
• Adjust.
• Check operation, fluid level and
5 vehicle for fluid leakage.      
3 * Front brake • Adjust brake lever free play.
• Replace brake pads. Whenever worn to the limit
6 • Check operation, fluid level and
     
4 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7
• Check for cracks or damage.
• Check for correct routing and     
5 * Brake hoses clamping.
8
• Replace. Every 4 years
6 * Brake fluid • Replace. Every 2 years
9 • Check runout, spoke tightness
7 * Wheels and for damage.     
• Tighten spokes if necessary.
10 • Check tread depth and for
damage.
8 * Tires • Replace if necessary.     
11 • Check air pressure.
• Correct if necessary.
• Check bearings for looseness or
9 * Wheel bearings    
12 damage.

7-4
1YB-9-22.book 5 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL 1
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
• Check bush assemblies for 2
   
Swingarm pivot looseness.
10 *
bushes • Lubricate with lithium-soap-based
grease.
Every 10000 km (6000 mi) 3
• Check chain slack, alignment and
condition. 4
Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or
11 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
5
• Check bearing play and steering
    
for roughness.
12 * Steering bearings
• Lubricate with lithium-soap-based 6
Every 50000 km (30000 mi)
grease.
• Make sure that all nuts, bolts and
13 * Chassis fasteners     
screws are properly tightened. 7
Brake lever pivot
14 • Lubricate with silicone grease.     
shaft
Brake pedal pivot • Lubricate with lithium-soap-based 8
15     
shaft grease.
Clutch lever pivot • Lubricate with lithium-soap-based
16      9
shaft grease.
Shift pedal pivot • Lubricate with lithium-soap-based
17     
shaft grease.
• Check operation.
10
18 Sidestand • Lubricate with lithium-soap-based     
grease.
19 * Sidestand switch • Check operation.      
11
• Check operation and for oil
20 * Front fork    
leakage. 12
Shock absorber • Check operation and shock
21 *    
assembly absorber for oil leakage.
7-5
1YB-9-22.book 6 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
1 ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
2 Rear suspension • Check operation.    
relay arm and
22 * • Lubricate with lithium-soap-based
connecting arm  
3 pivoting points grease.
• Change.
23 Engine oil • Check oil level and vehicle for oil      
4 leakage.
Engine oil filter
24 • Replace.   
element
5
Front and rear brake
25 * • Check operation.      
switches
6 Moving parts and
26 • Lubricate.     
cables
• Check operation.
7 • Check throttle grip free play, and
27 * Throttle grip     
adjust if necessary.
• Lubricate cable and grip housing.
8 28 *
Lights, signals and • Check operation.
     
switches • Adjust headlight beam.

10

11

12

7-6
1YB-9-22.book 7 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18681

1
TIP
 Air filter 2
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it. 3
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. 4
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid. 5
• Replace the brake hoses every four years and if cracked or damaged.
6

10

11

12

7-7
1YB-9-22.book 8 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18724
2. Unhook both projections at the
1 Removing and installing the 2 1 bottom of the cowling by pulling it
cowling and panels downward, and then pull the cowl-
2 The cowling and panels shown need to ing forward as shown.
be removed to perform some of the
3 maintenance jobs described in this
chapter. Refer to this section each time
the cowling or a panel needs to be re-
4 moved and installed.
1 2 1. Panel B
5
2. Panel C
1 1
6 EAU44842

Cowling A 1. Projection
7
To remove the cowling To install the cowling
1. Remove the bolts. 1. Place the cowling in the original
8
position.
1. Cowling A 1 2. Install the bolts.
9 2. Panel A
EAU44852

10
Panels A and B
11
To remove a panel
12 1. Remove the screw and collar.
1. Bolt

7-8
1YB-9-22.book 9 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


1

2
2
3
1
3 4
1 1
1. Panel A 1. Panel A 1. Panel A
5
2. Collar
3. Screw
6
1
7

8
2 1
9
3 1. Panel B 1. Panel B
1
10
1. Screw To install a panel Panel C
2. Collar Place the collar and panel in their origi-
11
3. Panel B nal position, and then install the screw. To remove the panel
1. Remove the seat. (See page 4-9.)
2. Pull the front part of the panel out-
2. Remove the bolt and washer, and 12
ward, and then remove the panel
then remove the panel as shown.
by pulling it forward as shown.
7-9
1YB-9-22.book 10 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


2. Install the seat. EAU19605

1 Checking the spark plug


3 The spark plug is an important engine
2 component, which is easy to check.
Since heat and deposits will cause any
2 spark plug to slowly erode, the spark
3
1 plug should be removed and checked
in accordance with the periodic mainte-
4 nance and lubrication chart. In addition,
the condition of the spark plug can re-
1. Bolt veal the condition of the engine.
5
2. Washer
3. Panel C To remove the spark plug
6 1. Remove the spark plug cap.
To install the panel
7 1. Place the panel in the original posi- 1
tion, and then install the washer
and bolt.
8

9
1
10

1. Spark plug cap


11
2. Remove the spark plug as shown,
with the spark plug wrench includ-
12
1. Panel C ed in the owner’s tool kit.

7-10
1YB-9-22.book 11 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


necessary. spark plug wrench, and then tight-
en it to the specified torque. 1
Specified spark plug:
NGK/DR7EA Tightening torque: 2
Spark plug:
3. Measure the spark plug gap with a 18 Nm (1.8 m·kgf, 13 ft·lbf)
wire thickness gauge and, if nec- 3
1 essary, adjust the gap to specifica- TIP
tion. If a torque wrench is not available when 4
installing a spark plug, a good estimate
1. Spark plug wrench of the correct torque is 1/4–1/2 turn
5
past finger tight. However, the spark
To check the spark plug plug should be tightened to the speci-
1. Check that the porcelain insulator fied torque as soon as possible. 6
around the center electrode of the 3. Install the spark plug cap.
spark plug is a medium-to-light tan 7
(the ideal color when the vehicle is
ridden normally). 8
TIP 1. Spark plug gap
If the spark plug shows a distinctly dif- 9
Spark plug gap:
ferent color, the engine could be oper- 0.6–0.7 mm (0.024–0.028 in)
ating improperly. Do not attempt to
10
diagnose such problems yourself. In-
stead, have a Yamaha dealer check To install the spark plug
the vehicle. 1. Clean the surface of the spark plug 11
gasket and its mating surface, and
2. Check the spark plug for electrode then wipe off any grime from the
erosion and excessive carbon or spark plug threads. 12
other deposits, and replace it if 2. Install the spark plug with the
7-11
1YB-9-22.book 12 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU37806
4. Remove the engine oil filler bolt,
1 Engine oil and oil filter engine oil drain bolt and its gasket
element to drain the oil from the crankcase.
2 The engine oil level should be checked
before each ride. In addition, the oil 1
3 must be changed and the oil filter ele-
ment replaced at the intervals specified 1
in the General periodic maintenance 2
4 and lubrication chart. 3

5 To check the engine oil level 1. Maximum level mark


1. Place the vehicle on a level sur- 2. Minimum level mark
face and hold it in an upright posi- 3. Engine oil level check window
6 1. Engine oil filler bolt
tion. A slight tilt to the side can 4. If the engine oil is below the mini-
result in a false reading. mum level mark, add sufficient oil
7 2. Start the engine, warm it up for of the recommended type to raise
several minutes, and then turn it it to the correct level.
8 off.
3. Wait a few minutes until the oil set- To change the engine oil (with or
tles, and then check the oil level
2
9 without oil filter element replace-
through the check window located ment)
at the bottom-right side of the 1. Place the vehicle on a level sur- 1
10 crankcase. face.
1
TIP 2. Start the engine, warm it up for
11 several minutes, and then turn it 1. Engine oil drain bolt
The engine oil should be between the
off. 2. Gasket
minimum and maximum level marks.
12 3. Place an oil pan under the engine 5. Remove the oil filter element drain
to collect the used oil. bolt to drain the oil from the oil filter
7-12
1YB-9-22.book 13 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


element.
1 1
1
1 2

3
2
2 4
1
1. Oil filter element cover bolt 1. O-ring 5
1. Oil filter element drain bolt 2. Oil filter element cover 2. Oil filter element

TIP 7. Remove and replace the oil filter 8. Install the oil filter element cover by 6
Skip steps 6–8 if the oil filter element is element and O-rings. installing the bolts, and then tight-
not being replaced. en the bolts to the specified torque.
TIP 7
6. Remove the oil filter element cover Make sure that the O-rings are properly Tightening torque:
by removing the bolts. seated. Oil filter element cover bolt: 8
10 Nm (1.0 m·kgf, 7.2 ft·lbf)

9. Install the engine oil drain bolt and 9


its new gasket, and then tighten
the bolt to the specified torque.
10
Tightening torque:
Engine oil drain bolt: 11
20 Nm (2.0 m·kgf, 14 ft·lbf)

10. Install the oil filter element drain 12


bolt, and then tighten the bolt to the
7-13
1YB-9-22.book 14 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


specified torque. not use oils with a diesel speci- EAU44652

1 fication of “CD” or oils of a high- Replacing the air filter element


Tightening torque: er quality than specified. In and cleaning the check hose
Oil filter element drain bolt:
2 10 Nm (1.0 m·kgf, 7.2 ft·lbf) addition, do not use oils labeled The air filter element should be re-
“ENERGY CONSERVING II” or placed at the intervals specified in the
3 11. Refill with the specified amount of higher. periodic maintenance and lubrication
the recommended engine oil, and  Make sure that no foreign mate- chart. Replace the air filter element
then install and tighten the oil filler rial enters the crankcase. more frequently if you are riding in un-
4 usually wet or dusty areas. In addition,
bolt. 12. Start the engine, and then let it idle
the air filter check hose must be fre-
for several minutes while checking
5 Recommended oil: quently checked and cleaned if neces-
See page 9-1. it for oil leakage. If oil is leaking, im-
sary.
Oil quantity: mediately turn the engine off and
6 Without oil filter element replace- check for the cause.
ment: To replace the air filter element
13. Turn the engine off, and then
1.20 L (1.27 US qt, 1.06 Imp.qt) 1. Remove the seat. (See page 4-9.)
7 check the oil level and correct it if
With oil filter element replacement: 2. Remove the air filter case cover by
1.30 L (1.37 US qt, 1.14 Imp.qt) necessary.
removing the screws.
8
TIP 2
Be sure to wipe off spilled oil on any
9 parts after the engine and exhaust sys-
tem have cooled down.
10 ECA11621

NOTICE
11  In order to prevent clutch slip- 1
page (since the engine oil also
12 lubricates the clutch), do not 1. Screw
mix any chemical additives. Do 2. Air filter case cover

7-14
1YB-9-22.book 15 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


3. Pull the air filter element out. To clean the air filter check hose EAU44735

4. Insert a new air filter element into 1. Check the hose on the side of the Checking the engine idling 1
the air filter case as shown. air filter case for accumulated dirt speed
NOTICE: Make sure that the air or water. Check the engine idling speed and, if 2
filter element is properly seated necessary, have it corrected by a
in the air filter case. The engine 1 Yamaha dealer. 3
should never be operated with-
out the air filter element in- Engine idling speed:
1300–1600 r/min 4
stalled, otherwise the piston(s)
and/or cylinder(s) may become
excessively worn.[ECA10482] 5
1 2
6
1. Air filter check hose
7
2. If dirt or water is visible, remove
the hose, clean it, and then install
it. 8

3
9
1. Air filter element
2. Air filter case 10
3. Slot

5. Install the air filter case cover by in- 11


stalling the screws.
6. Install the seat. 12

7-15
1YB-9-22.book 16 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21385 EAU21402 EAU61771

1 Checking the throttle grip free Valve clearance Tires


play The valve clearance changes with use, Tires are the only contact between the
2 resulting in improper air-fuel mixture vehicle and the road. Safety in all con-
and/or engine noise. To prevent this ditions of riding depends on a relatively
from occurring, the valve clearance small area of road contact. Therefore, it
3
must be adjusted by a Yamaha dealer is essential to maintain the tires in good
at the intervals specified in the periodic condition at all times and replace them
4 1 maintenance and lubrication chart. at the appropriate time with the speci-
fied tires.
5
Tire air pressure
The tire air pressure should be checked
6 1. Throttle grip free play and, if necessary, adjusted before each
ride.
The throttle grip free play should mea-
7 EWA10504
sure 3.0–5.0 mm (0.12–0.20 in) at the WARNING
inner edge of the throttle grip. Periodi-
8 Operation of this vehicle with im-
cally check the throttle grip free play
proper tire pressure may cause se-
and, if necessary, have a Yamaha
vere injury or death from loss of
9 dealer adjust it.
control.
 The tire air pressure must be
10 checked and adjusted on cold
tires (i.e., when the temperature
11 of the tires equals the ambient
temperature).
 The tire air pressure must be ad-
12 justed in accordance with the
riding speed and with the total
7-16
1YB-9-22.book 17 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


weight of rider, passenger, car- Tire inspection EWA17960

go, and accessories approved WARNING 1


for this model.  It is dangerous to ride with a
1 2
worn-out tire. When a tire tread
Tire air pressure (measured on cold depth reaches the specified lim-
tires): it, have a Yamaha dealer replace 3
Up to 90 kg (198 lb) load: the tire immediately.
Front:
2
 The replacement of all wheel
125 kPa (1.25 kgf/cm2, 18 psi) 4
Rear: and brake-related parts, includ-
150 kPa (1.50 kgf/cm2, 22 psi) ing the tires, should be left to a
90 kg (198 lb) to maximum load: Yamaha dealer, who has the 5
Front: 1. Tire tread depth necessary professional knowl-
150 kPa (1.50 kgf/cm2, 22 psi) 2. Tire sidewall
Rear:
edge and experience. 6
175 kPa (1.75 kgf/cm2, 25 psi) The tires must be checked before each  It is not recommended to patch
Maximum load*: ride. If the center tread depth reaches a punctured tube. If unavoid-
150 kg (331 lb) able, however, patch the tube 7
the specified limit, if the tire has a nail or
* Total weight of rider, passenger, car- very carefully and replace it as
go and accessories glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re- soon as possible with a 8
EWA10512 place the tire immediately. high-quality product.
WARNING  Ride at moderate speeds after
9
Minimum tire tread depth (front and changing a tire since the tire
Never overload your vehicle. Opera- rear): surface must first be “broken
tion of an overloaded vehicle could 1.5 mm (0.06 in) 10
in” for it to develop its optimal
cause an accident.
characteristics.
TIP
11
The tire tread depth limit may differ
from country to country. Always comply Tire information
with the local regulations. This model is equipped with tube tires. 12
Tires age, even if they have not been

7-17
1YB-9-22.book 18 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


used or have only been used occasion- EAU21944
ened tire life.
1 ally. Cracking of the tread and sidewall Spoke wheels
EWA10611
rubber, sometimes accompanied by
2 carcass deformation, is an evidence of WARNING
ageing. Old and aged tires shall be The wheels on this model are not de-
checked by tire specialists to ascertain signed for use with tubeless tires.
3
their suitability for further use. Do not attempt to use tubeless tires
EWA10462 on this model.
4 WARNING
To maximize the performance, durabil-
The front and rear tires should be of ity, and safe operation of your motorcy-
5 the same make and design, other- cle, note the following points regarding
wise the handling characteristics of the specified wheels.
6 the vehicle may be different, which  The wheel rims should be checked
could lead to an accident. for cracks, bends, warpage or oth-
After extensive tests, only the tires list- er damage, and the spokes for
7
ed below have been approved for this looseness or damage before each
model by Yamaha. ride. If any damage is found, have
8 a Yamaha dealer replace the
Front tire: wheel. Do not attempt even the
Size: smallest repair to the wheel. A de-
9 2.75-21 45P
Manufacturer/model: formed or cracked wheel must be
BRIDGESTONE/TW-301G replaced.
10
Rear tire:  The wheel should be balanced
Size: whenever either the tire or wheel
11 120/80-18M/C 62P has been changed or replaced. An
Manufacturer/model:
BRIDGESTONE/TW-302G unbalanced wheel can result in
12 poor performance, adverse han-
dling characteristics, and a short-

7-18
1YB-9-22.book 19 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22036
adjusting bolt in direction (a). To EAU48443

Adjusting the clutch lever free decrease the clutch lever free play, Adjusting the brake lever free 1
play turn the adjusting bolt in direction play
(b). 2
1 2 (a) 3 (b) 4
TIP (b)
(a) If the specified clutch lever free play 3
6 (b) could be obtained as described above, 3
skip steps 4–7. (a)
4 4
5 4. Fully turn the adjusting bolt in di-
5 rection (a) to loosen the clutch ca-
1 5
2
ble.
5. Loosen the locknut further down 6
1. Locknut (clutch lever) the clutch cable. 1. Locknut
2. Clutch lever free play adjusting bolt 6. To increase the clutch lever free 2. Brake lever free play adjusting screw
3. Clutch lever free play adjusting nut play, turn the clutch lever free play 3. Brake lever free play 7
4. Locknut (clutch cable) 4. Rubber cover
adjusting nut in direction (a). To
5. Rubber cover
decrease the clutch lever free play, The brake lever free play should mea- 8
6. Clutch lever free play
turn the adjusting nut in direction sure 2.0–5.0 mm (0.08–0.20 in) as
The clutch lever free play should mea- (b). shown. Periodically check the brake le- 9
sure 10.0–15.0 mm (0.39–0.59 in) as 7. Tighten the locknut at the clutch ver free play and, if necessary, adjust it
shown. Periodically check the clutch le- cable. as follows.
ver free play and, if necessary, adjust it 8. Tighten the locknut at the clutch le- 1. Slide the rubber cover back at the 10
as follows. ver, and then slide the rubber cov- brake lever.
1. Slide the rubber cover back at the er to its original position. 2. Loosen the locknut. 11
clutch lever. 3. To increase the brake lever free
2. Loosen the locknut. play, turn the brake lever free play 12
3. To increase the clutch lever free adjusting screw in direction (a). To
play, turn the clutch lever free play
7-19
1YB-9-22.book 20 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


decrease the brake lever free play, EAU22274 EAU22393

1 turn the adjusting screw in direc- Brake light switches Checking the front and rear
tion (b). brake pads
2 4. Tighten the locknut, and then slide The front and rear brake pads must be
the rubber cover back to its original 1 checked for wear at the intervals spec-
3 position. ified in the periodic maintenance and
EWA10631
lubrication chart.
WARNING
4 (b) 2
 After adjusting the brake lever EAU22421
(a) Front brake pads
free play, check the free play
5 and make sure that the brake is
working properly.
1. Rear brake light switch
6  A soft or spongy feeling in the
2. Rear brake light switch adjusting nut
brake lever can indicate the
presence of air in the hydraulic The brake light, which is activated by
7 system. If there is air in the hy- the brake pedal and brake lever, should
draulic system, have a Yamaha come on just before braking takes ef-
8 dealer bleed the system before fect. If necessary, adjust the rear brake 1
operating the motorcycle. Air in light switch as follows, but the front
the hydraulic system will dimin- brake light switch should be adjusted
9 1. Wear indicator groove
ish the braking performance, by a Yamaha dealer.
which may result in loss of con- Turn the rear brake light switch adjust- Each front brake pad is provided with a
10 trol and an accident. ing nut while holding the rear brake light wear indicator groove, which allows
switch in place. To make the brake light you to check the brake pad wear with-
11 come on earlier, turn the adjusting nut out having to disassemble the brake.
in direction (a). To make the brake light To check the brake pad wear, check
come on later, turn the adjusting nut in the wear indicator groove. If a brake
12 pad has worn to the point that the wear
direction (b).
indicator groove has almost disap-
7-20
1YB-9-22.book 21 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


peared, have a Yamaha dealer replace EAU22582
Rear brake
the brake pads as a set. Checking the brake fluid level 1
Before riding, check that the brake fluid
EAU36721 is above the minimum level mark. 2
Rear brake pads Check the brake fluid level with the top
of the reservoir level. Replenish the 1
3
brake fluid if necessary.
Front brake 4

1 5
1. Minimum level mark
1 1
Specified brake fluid: 6
DOT 4
1. Wear indicator groove EWA15991 7
Each rear brake pad is provided with WARNING
wear indicator grooves, which allow Improper maintenance can result in 8
you to check the brake pad wear with- 1. Minimum level mark loss of braking ability. Observe
out having to disassemble the brake. these precautions:
9
To check the brake pad wear, check  Insufficient brake fluid may al-
the wear indicator grooves. If a brake low air to enter the brake sys-
pad has worn to the point that the wear tem, reducing braking 10
indicator grooves have almost disap- performance.
peared, have a Yamaha dealer replace  Clean the filler cap before re- 11
the brake pads as a set. moving. Use only DOT 4 brake
fluid from a sealed container.
 Use only the specified brake flu- 12
id; otherwise, the rubber seals
7-21
1YB-9-22.book 22 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


may deteriorate, causing leak- EAU22733 EAU22762

1 age. Changing the brake fluid Drive chain slack


 Refill with the same type of Have a Yamaha dealer change the The drive chain slack should be
2 brake fluid. Adding a brake fluid brake fluid at the intervals specified in checked before each ride and adjusted
other than DOT 4 may result in a the periodic maintenance and lubrica- if necessary.
harmful chemical reaction. tion chart. In addition, have the oil seals
3
 Be careful that water does not of the master cylinders and calipers as EAU22775

well as the brake hoses replaced at the To check the drive chain slack
enter the brake fluid reservoir
4 intervals listed below or whenever they 1. Place the motorcycle on the sides-
when refilling. Water will signifi-
are damaged or leaking. tand.
cantly lower the boiling point of
5 the fluid and may result in vapor  Oil seals: Replace every two TIP
lock. years. When checking and adjusting the drive
 Brake hoses: Replace every four chain slack, there should be no weight
6 ECA17641
years.
NOTICE on the motorcycle.

7 Brake fluid may damage painted sur- 2. Shift the transmission into the neu-
faces or plastic parts. Always clean tral position.
up spilled fluid immediately. 3. Measure the drive chain slack as
8
As the brake pads wear, it is normal for shown.
the brake fluid level to gradually go Drive chain slack:
9
down. A low brake fluid level may indi- 40.0–45.0 mm (1.57–1.77 in)
cate worn brake pads and/or brake sys-
10 tem leakage; therefore, be sure to
check the brake pads for wear and the
11 brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
12 further riding.

7-22
1YB-9-22.book 23 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


of the motorcycle and can lead 4. Make sure that the drive chain pull-
to chain slippage or breakage. ers are in the same position, the 1
To prevent this from occurring, drive chain slack is correct, and
keep the drive chain slack with- the drive chain moves smoothly. 2
in the specified limits.[ECA10572]
TIP 3
1 Make sure that both adjusting plates
are in the same position for proper 4
wheel alignment.
1. Drive chain slack 5
2
4. If the drive chain slack is incorrect,
adjust it as follows. 6
EAU22963 3
To adjust the drive chain slack 7
Consult a Yamaha dealer before ad- (a)
justing the drive chain slack. (b) 8
1
1. Loosen the axle nut.
2. To tighten the drive chain, turn the
1. Stopper
9
drive chain slack adjusting plate on
each side of the swingarm in direc- 2. Drive chain slack adjusting plate
tion (a). To loosen the drive chain, 3. Axle nut 10
turn the adjusting plate on each 3. Tighten the axle nut to the speci-
side of the swingarm in direction fied torque. 11
(b), and then push the rear wheel
forward. NOTICE: Improper drive Tightening torque:
chain slack will overload the en- Axle nut: 12
gine as well as other vital parts 85 Nm (8.5 m·kgf, 61 ft·lbf)
7-23
1YB-9-22.book 24 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23026
may contain substances that EAU23098

1 Cleaning and lubricating the could damage the O-rings.[ECA11112] Checking and lubricating the
drive chain cables
2 The drive chain must be cleaned and The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
3 the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubricat-
out, especially when riding in dusty or ed if necessary. If a cable is damaged
4 wet areas. Service the drive chain as or does not move smoothly, have a
follows. Yamaha dealer check or replace it.
5 ECA10584
WARNING! Damage to the outer
NOTICE housing of cables may result in in-
The drive chain must be lubricated ternal rusting and cause interfer-
6
after washing the motorcycle, riding ence with cable movement. Replace
in the rain or riding in wet areas. damaged cables as soon as possi-
7 ble to prevent unsafe condi-
1. Clean the drive chain with kero-
tions.[EWA10712]
sene and a small soft brush.
8 NOTICE: To prevent damaging Recommended lubricant:
the O-rings, do not clean the Yamaha cable lubricant or other suit-
9 drive chain with steam cleaners, able cable lubricant
high-pressure washers or inap-
10 propriate solvents.[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
11 chain with a special O-ring chain
lubricant. NOTICE: Do not use
12 engine oil or any other lubri-
cants for the drive chain, as they

7-24
1YB-9-22.book 25 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23115 EAU44275
Shift pedal
Checking and lubricating the Checking and lubricating the 1
throttle grip and cable brake and shift pedals
The operation of the throttle grip should The operation of the brake and shift 2
be checked before each ride. In addi- pedals should be checked before each
tion, the cable should be lubricated by a ride, and the pedal pivots should be lu- 3
Yamaha dealer at the intervals speci- bricated if necessary.
fied in the periodic maintenance chart.
Brake pedal 4
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the 5
cover is installed correctly, it does not Recommended lubricant:
Lithium-soap-based grease
completely protect the cable from water
6
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable 7
or cover becomes dirty, wipe clean with
a moist cloth. 8

10

11

12

7-25
1YB-9-22.book 26 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23144
Clutch lever EAU23203

1 Checking and lubricating the Checking and lubricating the


brake and clutch levers sidestand
2 The operation of the brake and clutch
levers should be checked before each
3 ride, and the lever pivots should be lu-
bricated if necessary.

4 Brake lever

5
Recommended lubricants:
Brake lever:
6 Silicone grease The operation of the sidestand should
Clutch lever:
Lithium-soap-based grease be checked before each ride, and the
7 sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
8 EWA10732

WARNING
9 If the sidestand does not move up
and down smoothly, have a Yamaha
10 dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
11
sulting in a possible loss of control.

12 Recommended lubricant:
Lithium-soap-based grease
7-26
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23252 EAUM1653 EAU51951

Lubricating the rear Lubricating the swingarm Checking the front fork 1
suspension pivots The condition and operation of the front
fork must be checked as follows at the 2
intervals specified in the periodic main-
tenance and lubrication chart.
3
To check the condition
Check the front fork for damage and ex- 4
cessive oil leakage.
5
To check the operation
1. Place the vehicle on a level sur-
The pivoting points of the rear suspen- The swingarm pivots must be lubricat- face and hold it in an upright posi- 6
sion must be lubricated by a Yamaha ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury,
dealer at the intervals specified in the specified in the periodic maintenance securely support the vehicle so 7
periodic maintenance and lubrication and lubrication chart. there is no danger of it falling
chart. over.[EWA10752]
Recommended lubricant: 8
Lithium-soap-based grease 2. While applying the front brake,
Recommended lubricant:
Lithium-soap-based grease push down hard on the handlebars
several times to check if the front 9
fork compresses and rebounds
smoothly. 10

11

12

7-27
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23284 EAU23292

1 Checking the steering Checking the wheel bearings


Worn or loose steering bearings may
2 cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
3
riodic maintenance and lubrication
chart.
4 1. Place a stand under the engine to
raise the front wheel off the
ECA10591
5 ground. (See page 7-34 for more
NOTICE information.) WARNING! To
If any damage is found or the front avoid injury, securely support The front and rear wheel bearings must
6 fork does not operate smoothly, the vehicle so there is no danger be checked at the intervals specified in
have a Yamaha dealer check or re- of it falling over.[EWA10752] the periodic maintenance and lubrica-
7 pair it. 2. Hold the lower ends of the front tion chart. If there is play in the wheel
fork legs and try to move them for- hub or if the wheel does not turn
ward and backward. If any free smoothly, have a Yamaha dealer check
8 the wheel bearings.
play can be felt, have a Yamaha
dealer check or repair the steering.
9

10

11

12

7-28
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46344
burns. Avoid any contact with have discharged. Keep in mind that the
Battery skin, eyes or clothing and al- battery tends to discharge more quickly 1

2 ways shield your eyes when if the vehicle is equipped with optional
1 working near batteries. In case electrical accessories. 2
of contact, administer the fol- ECA16522

lowing FIRST AID. NOTICE


3
• EXTERNAL: Flush with plenty To charge a VRLA (Valve Regulated
of water. Lead Acid) battery, a special (con-
• INTERNAL: Drink large quan- stant-voltage) battery charger is re- 4
tities of water or milk and im- quired. Using a conventional battery
3 mediately call a physician. charger will damage the battery. 5
• EYES: Flush with water for 15
1. Negative battery lead (black)
minutes and seek prompt
2. Positive battery lead (red) To store the battery 6
medical attention.
3. Battery 1. If the model will not be used for
 Batteries produce explosive hy-
more than one month, remove the 7
The battery is located behind panel C. drogen gas. Therefore, keep
battery, fully charge it, and then
(See page 7-8.) sparks, flames, cigarettes, etc.,
place it in a cool, dry place.
This model is equipped with a VRLA away from the battery and pro- 8
NOTICE: When removing the
(Valve Regulated Lead Acid) battery. vide sufficient ventilation when
battery, be sure the key is
There is no need to check the electro- charging it in an enclosed
turned to “OFF”, then discon- 9
lyte or to add distilled water. However, space.
nect the negative lead before
the battery lead connections need to be  KEEP THIS AND ALL BATTER-
disconnecting the positive 10
checked and, if necessary, securely IES OUT OF THE REACH OF
lead.[ECA16303]
tightened. CHILDREN.
EWA10761
2. If the battery will be stored for more
than two months, check it at least 11
WARNING
To charge the battery once a month and fully charge it if
 Electrolyte is poisonous and Have a Yamaha dealer charge the bat- necessary. 12
dangerous since it contains sul- tery as soon as possible if it seems to 3. Fully charge the battery before in-
furic acid, which causes severe
7-29
1YB-9-22.book 30 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


stallation. NOTICE: When install- EAU53901

1 ing the battery, be sure the key Replacing the fuses


is turned to “OFF”, then con- The main fuse and the fuse boxes, 1 2 3
which contains the fuses for the individ- 4 5 6
2 nect the positive lead before
connecting the negative ual circuits, are located behind panel C.
lead.[ECA16841] (See page 7-8.)
3 ECA16531

2 3 4
NOTICE 1
4 Always keep the battery charged.
Storing a discharged battery can
5 cause permanent battery damage. 1. Spare fuse
2. Ignition fuse
3. Fuel injection system fuse
6 4. Spare fuse
5. Headlight fuse
7 6. Signaling system fuse
1. Fuse box 1
2. Fuse box 2
If a fuse is blown, replace it as follows.
8 1. Turn the key to “OFF” and turn off
3. Main fuse
4. Spare main fuse
the electrical circuit in question.
9 2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
10 use a fuse of a higher amperage
rating than recommended to
11 avoid causing extensive dam-
age to the electrical system and
12 possibly a fire.[EWA15132]

7-30
1YB-9-22.book 31 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23817
Specified fuses: 1
Main fuse:
Replacing the headlight bulb
30.0 A This model is equipped with a halogen
Signaling system fuse: bulb headlight. If the headlight bulb 2
10.0 A burns out, replace it as follows.
Ignition fuse: ECA10651
10.0 A NOTICE 3
Headlight fuse:
15.0 A Take care not to damage the follow-
Fuel injection system fuse: ing parts: 4
10.0 A  Headlight bulb
Do not touch the glass part of 1. Do not touch the glass part of the bulb. 5
3. Turn the key to “ON” and turn on
the headlight bulb to keep it free
the electrical circuit in question to 1. Remove cowling A. (See
from oil, otherwise the transpar-
check if the device operates. page 7-8.) 6
ency of the glass, the luminosity
4. If the fuse immediately blows 2. Remove the headlight unit by re-
of the bulb, and the bulb life will
again, have a Yamaha dealer moving the bolts.
be adversely affected. Thor- 7
check the electrical system.
oughly clean off any dirt and fin-
gerprints on the headlight bulb 8
using a cloth moistened with al-
cohol or thinner.
 Headlight lens 9
Do not affix any type of tinted 1
film or stickers to the headlight 10
lens.
Do not use a headlight bulb of a 11
wattage higher than specified. 1. Bolt

3. Disconnect the headlight coupler, 12


and then remove the headlight
7-31
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PERIODIC MAINTENANCE AND ADJUSTMENT


bulb cover. then secure it with the bulb holder. EAU24134

1 6. Install the bulb cover, and then Replacing the tail/brake light
1 connect the coupler. bulb
2 7. Place the headlight unit in the orig- 1. Remove the tail/brake light lens by
inal position, and then install the removing the screws.
3 bolts.
8. Install the cowling.
1
9. Have a Yamaha dealer adjust the
4 2 headlight beam if necessary.

5
1. Headlight coupler
2. Headlight bulb cover
6 2
4. Remove the headlight bulb holder
by turning it counterclockwise, and
7 1. Tail/brake light lens
then remove the burnt-out bulb.
2. Screw

8 2. Remove the burnt-out bulb by


pushing it in and turning it counter-
9 clockwise.

10
1
11

1. Headlight bulb holder


12
5. Place a new bulb into position, and
7-32
1YB-9-22.book 33 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24205

Replacing a turn signal light 1


bulb 1
1. Remove the turn signal light lens 2
1 by removing the screw.
3
1 2
4

1. Tail/brake light bulb 1. Turn signal light bulb 5


3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket,
push it in, and then turn it clock- push it in, and then turn it clock- 6
wise until it stops. wise until it stops.
4. Install the lens by installing the 4. Install the lens by installing the
1. Screw 7
screws. NOTICE: Do not over- screw. NOTICE: Do not over-
2. Turn signal light lens
tighten the screws, otherwise tighten the screw, otherwise the
the lens may break.[ECA10682] 2. Remove the burnt-out bulb by lens may break.[ECA11192] 8
pushing it in and turning it counter-
clockwise. 9

10

11

12

7-33
1YB-9-22.book 34 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24351
frame in front of the rear wheel or under EAU24361

1 Supporting the motorcycle each side of the swingarm. Front wheel


Since this model is not equipped with a
2 centerstand, follow these precautions EAU56421

when removing the front and rear


wheel or performing other maintenance
3 To remove the front wheel
requiring the motorcycle to stand up- EWA10822
right. Check that the motorcycle is in a
4 WARNING
stable and level position before starting
any maintenance. A strong wooden To avoid injury, securely support the
box can be placed under the engine for vehicle so there is no danger of it
5
added stability. falling over.
1. Loosen the axle nut.
6 To service the front wheel
1. Stabilize the rear of the motorcycle
7 by using a motorcycle stand or, if
an additional motorcycle stand is
8 not available, by placing a jack un-
der the frame in front of the rear
wheel.
9 2. Raise the front wheel off the 1
ground by using a motorcycle
10 stand.
1. Axle nut

11 To service the rear wheel


2. Lift the front wheel off the ground
Raise the rear wheel off the ground by
according to the procedure in the
using a motorcycle stand or, if a motor-
12 previous section “Supporting the
cycle stand is not available, by placing
motorcycle”.
a jack either under each side of the
7-34
1YB-9-22.book 35 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


3. Remove the axle nut and the Tightening torque:
EAU25081

washer. Rear wheel 1


Axle nut:
4. Pull the wheel axle out. 85 Nm (8.5 m·kgf, 61 ft·lbf)
EAU56761
5. Remove the washer, spacers and 2
the wheel. NOTICE: Do not apply 7. Push down hard on the handlebar
the brake after the wheel and several times to check for proper
fork operation. To remove the rear wheel 3
brake disc have been removed, EWA10822
otherwise the brake pads will be WARNING
forced shut.[ECA11073] 4
To avoid injury, securely support the
vehicle so there is no danger of it
To install the front wheel 5
falling over.
1. Install the spacers into both sides
of the wheel hub. 1. Loosen the axle nut.
6
2. Lift the wheel up between the fork 2. Lift the rear wheel off the ground
legs. according to the procedure on
page 7-34. 7
TIP
3. Turn the drive chain adjusting
Make sure that there is enough space
plate on each side of the swingarm 8
between the brake pads before insert-
fully in direction (a).
ing the brake disc into the caliper.
4. Push the wheel forward, and then
9
3. Insert the wheel axle (together with remove the drive chain from the
the right side washer) from the rear sprocket.
right-hand side. 10
4. Install the left side washer and the
axle nut. 11
5. Lower the front wheel so that it is
on the ground.
12
6. Tighten the axle nut to the speci-
fied torque.
7-35
1YB-9-22.book 36 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


the right-hand side.
1 1 2
TIP
 Make sure that the drive chain ad-
2
1 justing plates are installed with the
3 punched sides facing to the out-
3 (a)
side and that the retainer on the
swingarm is inserted into the slot in
4 2 the brake caliper bracket.
 Make sure that there is enough
1. Axle nut 1. Drive chain adjusting plate space between the brake pads be-
5
2. Drive chain adjusting plate 2. Wheel axle fore installing the wheel.
3. Brake caliper
6 TIP
The drive chain does not need to be 7. Remove the spacers and wheel by
disassembled in order to remove and pulling the wheel to the back.
7
install the wheel. NOTICE: Do not apply the brake
after the wheel and brake disc
8 5. Remove the axle nut, washer and have been removed, otherwise
drive chain adjusting plate from the the brake pads will be forced 1
9 left-hand side. shut.[ECA11073]
6. While supporting the brake caliper,
pull the wheel axle out together To install the rear wheel
10 with the drive chain adjusting plate 1. Install the spacers into both sides 1. Retainer
and washer from the right-hand of the wheel hub. 3. Install the drive chain onto the rear
11 side. 2. Install the right side washer, both sprocket, and then adjust the drive
drive chain adjusting plates, the chain slack. (See page 7-22.)
12 wheel and the brake caliper brack- 4. Install the left side washer and the
et by inserting the wheel axle from axle nut, and then lower the rear

7-36
1YB-9-22.book 37 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


wheel so that it is on the ground. EAU25852
heaters or furnaces. Gasoline or
5. Tighten the axle nut to the speci- Troubleshooting gasoline vapors can ignite or ex- 1
fied torque. Although Yamaha motorcycles receive plode, causing severe injury or
a thorough inspection before shipment property damage. 2
Tightening torque: from the factory, trouble may occur dur-
Axle nut: ing operation. Any problem in the fuel,
85 Nm (8.5 m·kgf, 61 ft·lbf) 3
compression, or ignition systems, for
example, can cause poor starting and
loss of power. 4
The following troubleshooting chart
represents a quick and easy procedure 5
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha 6
dealer, whose skilled technicians have
the necessary tools, experience, and 7
know-how to service the motorcycle
properly. 8
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi- 9
or, have a shorter service life and can
lead to expensive repair bills. 10
EWA15142

WARNING
11
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar- 12
ea, including pilot lights from water
7-37
1YB-9-22.book 38 ページ 2014年2月28日 金曜日 午前10時21分

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT1985

1 Troubleshooting chart

2 1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
3 There is no fuel. Supply fuel.
The engine does not start.
Check the battery.

4 2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
5 Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.
6
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
7 Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
8 Check the compression.

4. Compression
9 There is compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.
10 There is no compression. Have a Yamaha dealer check the vehicle.

11

12

7-38
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

MOTORCYCLE CARE AND STORAGE


EAU37834 EAU26005
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel 1
ECA15193
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water. 2
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning 3
sure to consult a Yamaha dealer for even if high-quality components are ECA10773

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts  Avoid using strong acidic wheel 4
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are 5
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
torcycle looking good, extend its life 6
be applied to any matte colored fin- fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi- 7
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 8
plastic bag after the engine has  Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers 9
panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft, 10
spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if 11
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a 12
luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

MOTORCYCLE CARE AND STORAGE


off any detergent residue using Test the product on a small hid- remain well into spring.
1 plenty of water, as it is harmful den part of the windshield to
1. Clean the motorcycle with cold wa-
to plastic parts. make sure that it does not leave
ter and a mild detergent, after the
2  Do not use any harsh chemical any marks. If the windshield is
engine has cooled down.
products on plastic parts. Be scratched, use a quality plastic
NOTICE: Do not use warm water
3 sure to avoid using cloths or polishing compound after
since it increases the corrosive
sponges which have been in washing.
action of the salt.[ECA10792]
contact with strong or abrasive
4 2. Apply a corrosion protection spray
cleaning products, solvent or
After normal use on all metal, including chrome- and
thinner, fuel (gasoline), rust re-
Remove dirt with warm water, a mild nickel-plated, surfaces to prevent
5 movers or inhibitors, brake flu-
detergent, and a soft, clean sponge, corrosion.
id, antifreeze or electrolyte.
and then rinse thoroughly with clean
 Do not use high-pressure wash-
6 water. Use a toothbrush or bottlebrush After cleaning
ers or steam-jet cleaners since
for hard-to-reach areas. Stubborn dirt 1. Dry the motorcycle with a chamois
they cause water seepage and
7 and insects will come off more easily if or an absorbing cloth.
deterioration in the following ar-
the area is covered with a wet cloth for 2. Immediately dry the drive chain
eas: seals (of wheel and swing-
a few minutes before cleaning. and lubricate it to prevent it from
8 arm bearings, fork and brakes),
rusting.
electric components (couplers,
After riding in the rain, near the sea or 3. Use a chrome polish to shine
connectors, instruments,
9 on salt-sprayed roads chrome, aluminum and stain-
switches and lights), breather
Since sea salt or salt sprayed on roads less-steel parts, including the ex-
hoses and vents.
during winter are extremely corrosive in haust system. (Even the thermally
10  For motorcycles equipped with
combination with water, carry out the induced discoloring of stain-
a windshield: Do not use strong
following steps after each ride in the less-steel exhaust systems can be
11 cleaners or hard sponges as
rain, near the sea or on salt-sprayed removed through polishing.)
they will cause dulling or
roads. 4. To prevent corrosion, it is recom-
scratching. Some cleaning com-
12 mended to apply a corrosion pro-
pounds for plastic may leave TIP
tection spray on all metal,
scratches on the windshield. Salt sprayed on roads in the winter may
8-2
1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分

MOTORCYCLE CARE AND STORAGE


including chrome- and nickel-plat- any excess. EAU43203

ed, surfaces.  Never apply oil or wax to any Storage 1


5. Use spray oil as a universal clean- rubber and plastic parts, but
er to remove any remaining dirt. treat them with a suitable care Short-term 2
6. Touch up minor paint damage product. Always store your motorcycle in a cool,
caused by stones, etc.  Avoid using abrasive polishing dry place and, if necessary, protect it
3
7. Wax all painted surfaces. compounds as they will wear against dust with a porous cover. Be
8. Let the motorcycle dry completely away the paint. sure the engine and the exhaust sys-
before storing or covering it. tem are cool before covering the motor- 4
EWA11132
TIP cycle.
WARNING  Consult a Yamaha dealer for ad-
ECA10811
5
vice on what products to use. NOTICE
Contaminants on the brakes or tires
can cause loss of control.  Washing, rainy weather or humid  Storing the motorcycle in a
6
 Make sure that there is no oil or climates can cause the headlight poorly ventilated room or cover-
wax on the brakes or tires. lens to fog. Turning the headlight ing it with a tarp, while it is still
 If necessary, clean the brake on for a short period of time will wet, will allow water and humid- 7
discs and brake linings with a help remove the moisture from the ity to seep in and cause rust.
regular brake disc cleaner or ac- lens.  To prevent corrosion, avoid 8
etone, and wash the tires with damp cellars, stables (because
warm water and a mild deter- of the presence of ammonia)
and areas where strong chemi- 9
gent. Before riding at higher
speeds, test the motorcycle’s cals are stored.
braking performance and cor- 10
nering behavior. Long-term
ECA10801 Before storing your motorcycle for sev- 11
NOTICE eral months:
 Apply spray oil and wax spar- 1. Follow all the instructions in the 12
ingly and make sure to wipe off “Care” section of this chapter.

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1YB-9-22.book 4 ページ 2014年2月28日 金曜日 午前10時21分

MOTORCYCLE CARE AND STORAGE


2. Fill up the fuel tank and add fuel 4. Lubricate all control cables and the
1 stabilizer (if available) to prevent pivoting points of all levers and
the fuel tank from rusting and the pedals as well as of the sidestand/
2 fuel from deteriorating. centerstand.
3. Perform the following steps to pro- 5. Check and, if necessary, correct
3 tect the cylinder, piston rings, etc. the tire air pressure, and then lift
from corrosion. the motorcycle so that both of its
a. Remove the spark plug cap wheels are off the ground. Alterna-
4 and spark plug. tively, turn the wheels a little every
b. Pour a teaspoonful of engine oil month in order to prevent the tires
5 into the spark plug bore. from becoming degraded in one
c. Install the spark plug cap onto spot.
the spark plug, and then place 6. Cover the muffler outlet with a
6
the spark plug on the cylinder plastic bag to prevent moisture
head so that the electrodes are from entering it.
7 grounded. (This will limit spark- 7. Remove the battery and fully
ing during the next step.) charge it. Store it in a cool, dry
8 d. Turn the engine over several place and charge it once a month.
times with the starter. (This will Do not store the battery in an ex-
coat the cylinder wall with oil.) cessively cold or warm place [less
9
e. Remove the spark plug cap than 0 C (30 F) or more than 30
from the spark plug, and then C (90 F)]. For more information
10 install the spark plug and the on storing the battery, see page
spark plug cap. WARNING! To 7-29.
11 prevent damage or injury
TIP
from sparking, make sure to
Make any necessary repairs before
ground the spark plug elec-
12 storing the motorcycle.
trodes while turning the en-
gine over.[EWA10952]
8-4
1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

SPECIFICATIONS
Dimensions: EAU5091K
Engine oil: Fuel tank capacity:
Overall length: Recommended brand: 9.6 L (2.54 US gal, 2.11 Imp.gal) 1
2160 mm (85.0 in) YAMALUBE Fuel reserve amount:
Overall width: Type: 1.8 L (0.48 US gal, 0.40 Imp.gal)
805 mm (31.7 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel injection: 2
Overall height: 20W-40 or 20W-50 Throttle body:
1160 mm (45.7 in) ID mark:
3
Seat height: 0 10 30 50 70 90 110 130 ˚F 5XT8 11
810 mm (31.9 in) Spark plug(s):
Wheelbase: SAE 10W-30 Manufacturer/model: 4
1360 mm (53.5 in) SAE 10W-40 NGK/DR7EA
Ground clearance: Spark plug gap:
SAE 10W-50
285 mm (11.22 in) 0.6–0.7 mm (0.024–0.028 in) 5
Minimum turning radius: SAE 15W-40
Clutch:
1900 mm (74.8 in) SAE 20W-40 Clutch type:
Weight: SAE 20W-50 Wet, multiple-disc 6
Curb weight: Transmission:
–20 –10 0 10 20 30 40 50 ˚C
133 kg (293 lb) Primary reduction ratio:
Engine: 7
Recommended engine oil grade: 3.083 (74/24)
Engine type: API service SG type or higher, JASO stan- Final drive:
Air cooled 4-stroke, SOHC dard MA Chain 8
Cylinder arrangement: Engine oil quantity: Secondary reduction ratio:
Single cylinder Without oil filter element replacement: 3.200 (48/15)
Displacement: 1.20 L (1.27 US qt, 1.06 Imp.qt) Transmission type: 9
249 cm3 With oil filter element replacement: Constant mesh 5-speed
Bore  stroke: 1.30 L (1.37 US qt, 1.14 Imp.qt) Operation:
74.0  58.0 mm (2.91  2.28 in) Air filter: Left foot operation 10
Compression ratio: Air filter element: Gear ratio:
9.5 : 1 Oil-coated paper element 1st:
Starting system: Fuel: 2.846 (37/13) 11
Electric starter Recommended fuel: 2nd:
Lubrication system: Regular unleaded gasoline (Gasohol (E10) 1.812 (29/16)
Wet sump 3rd: 12
acceptable)
1.318 (29/22)

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1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

SPECIFICATIONS
4th: Loading condition: Spring/shock absorber type:
1 1.035 (29/28) 90–150 kg (198–331 lb) Coil spring/oil damper
5th: Front: Wheel travel:
0.821 (23/28) 150 kPa (1.50 kgf/cm2, 22 psi) 225 mm (8.9 in)
2 Chassis: Rear: Rear suspension:
Frame type: 175 kPa (1.75 kgf/cm2, 25 psi) Type:
Semi double cradle Front wheel: Swingarm (link suspension)
3
Caster angle: Wheel type: Spring/shock absorber type:
26.42  Spoke wheel Coil spring/gas-oil damper
4 Trail: Rim size: Wheel travel:
106 mm (4.2 in) 21x1.60 180 mm (7.1 in)
Front tire: Rear wheel: Electrical system:
5 Size: Wheel type: Ignition system:
2.75-21 45P Spoke wheel TCI
Manufacturer/model: Rim size: Charging system:
6 BRIDGESTONE/TW-301G 18M/C x MT2.15 AC magneto
Rear tire: Front brake: Battery:
Size: Type: Model:
7 120/80-18M/C 62P Single disc brake YTZ7S
Manufacturer/model: Operation: Voltage, capacity:
BRIDGESTONE/TW-302G Right hand operation 12 V, 6.0 Ah
8
Loading: Specified brake fluid: Headlight:
Maximum load: DOT 4 Bulb type:
9 150 kg (331 lb) Rear brake: Halogen bulb
* (Total weight of rider, passenger, cargo Type: Bulb voltage, wattage  quantity:
and accessories) Single disc brake Headlight:
10 Tire air pressure (measured on cold Operation: 12 V, 60.0 W/55.0 W  1
tires): Right foot operation Tail/brake light:
Loading condition: Specified brake fluid: 12 V, 5.0 W/21.0 W  1
11 0–90 kg (0–198 lb) DOT 4 Front turn signal light:
Front: Front suspension: 12 V, 21.0 W  2
125 kPa (1.25 kgf/cm2, 18 psi) Type: Rear turn signal light:
12 Telescopic fork 12 V, 21.0 W  2
Rear:
150 kPa (1.50 kgf/cm2, 22 psi)
9-2
1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分

SPECIFICATIONS
Neutral indicator light:
LED 1
High beam indicator light:
LED
Turn signal indicator light: 2
LED
Fuel level warning light:
LED
3
Engine trouble warning light:
LED 4
Fuse:
Main fuse:
30.0 A 5
Headlight fuse:
15.0 A
Signaling system fuse: 6
10.0 A
Ignition fuse:
10.0 A 7
Fuel injection system fuse:
10.0 A
8

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1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

CONSUMER INFORMATION
EAU53562 EAU26401 EAU26441

1 Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
2 ber, engine serial number, and the 1
model label information in the spaces
provided below. These identification
3 1
numbers are needed when registering
the vehicle with the authorities in your
4 area and when ordering spare parts
from a Yamaha dealer.
5
VEHICLE IDENTIFICATION
1. Vehicle identification number 1. Engine serial number
NUMBER:
6
The vehicle identification number is The engine serial number is stamped
stamped into the steering head pipe. into the crankcase.
7 Record this number in the space pro-
vided.
8 ENGINE SERIAL NUMBER: TIP
The vehicle identification number is
9 used to identify your motorcycle and
may be used to register your motorcy-
10 cle with the licensing authority in your
MODEL LABEL INFORMATION: area.

11

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1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

CONSUMER INFORMATION
EAU36981 EAU26571

Model label Motorcycle noise regulation 1


(for Australia)
TAMPERING WITH NOISE CON- 2
TROL SYSTEM PROHIBITED:
Owners are warned that the law may 3
prohibit:
 The removal or rendering inopera-
tive by any person other than for 4
purposes of maintenance, repair
1 or replacement, of any device or 5
element of design incorporated
1. Model label
into any new vehicle for the pur-
6
The model label is affixed to the frame pose of noise control prior to its
behind panel A. (See page 7-8.) Re- sale or delivery to the ultimate pur-
cord the information on this label in the chaser or while it is in use; and 7
space provided. This information will be  The use of the vehicle after such
needed when ordering spare parts from device or element of design has 8
a Yamaha dealer. been removed or rendered inoper-
ative by any person.
9

10

11

12

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1YB-9-22.book 1 ページ 2014年2月28日 金曜日 午前10時21分

INDEX
A F R
1 Air filter element and check hose, Front and rear brake pads, checking....... 7-20 Rear suspension, lubricating................... 7-27
replacing and cleaning...........................7-14 Front fork, checking ................................. 7-27 S
B Fuel............................................................ 4-8 Safety information ..................................... 2-1
2 Battery......................................................7-29 Fuel consumption, tips for reducing........... 6-3 Seat........................................................... 4-9
Brake and clutch levers, checking and Fuel level warning light .............................. 4-2 Shifting ...................................................... 6-2
lubricating ..............................................7-26 Fuel tank cap ............................................. 4-7 Shift pedal ................................................. 4-6
3
Brake and shift pedals, checking and Fuses, replacing ...................................... 7-30 Shock absorber assembly, adjusting ...... 4-10
lubricating ..............................................7-25 H Sidestand ................................................ 4-12
4 Brake fluid, changing ...............................7-22 Handlebar switches ................................... 4-5 Sidestand, checking and lubricating........ 7-26
Brake fluid level, checking .......................7-21 Headlight bulb, replacing ......................... 7-31 Spark plug, checking............................... 7-10
Brake lever.................................................4-7 Helmet holder .......................................... 4-10 Specifications ............................................ 9-1
5 Brake lever free play, adjusting................7-19 High beam indicator light ........................... 4-2 Starting the engine .................................... 6-1
Brake light switches .................................7-20 Horn switch................................................ 4-5 Start switch................................................ 4-5
Brake pedal................................................4-7 I Steering, checking................................... 7-28
6 C Identification numbers ............................. 10-1 Storage...................................................... 8-3
Cables, checking and lubricating .............7-24 Ignition circuit cut-off system ................... 4-12 Supporting the motorcycle ...................... 7-34
Care ...........................................................8-1 Indicator lights and warning lights ............. 4-2 Swingarm pivots, lubricating ................... 7-27
7 Clutch lever ................................................4-6 L T
Clutch lever free play, adjusting...............7-19 Labels, location.......................................... 1-1 Tail/brake light bulb, replacing ................ 7-32
Cowling and panels, removing and M Throttle grip and cable, checking and
8
installing...................................................7-8 Main switch/steering lock........................... 4-1 lubricating ............................................. 7-25
D Maintenance and lubrication, periodic ....... 7-4 Throttle grip free play, checking .............. 7-16
9 Dimmer switch ...........................................4-5 Maintenance, emission control system...... 7-3 Tires ........................................................ 7-16
Drive chain, cleaning and lubricating .......7-24 Matte color, caution ................................... 8-1 Tool kit....................................................... 7-2
Drive chain slack......................................7-22 Model label .............................................. 10-2 Troubleshooting ...................................... 7-37
10 E Multi-function display ................................. 4-3 Troubleshooting chart ............................. 7-38
Engine break-in..........................................6-3 N Turn signal indicator light .......................... 4-2
Engine idling speed, checking .................7-15 Neutral indicator light................................. 4-2 Turn signal light bulb, replacing .............. 7-33
11 Engine oil and oil filter element ................7-12 Noise regulation (for Australia) ................ 10-2 Turn signal switch ..................................... 4-5
Engine serial number ...............................10-1 P V
Engine stop switch .....................................4-5 Parking ...................................................... 6-4 Valve clearance....................................... 7-16
12 Engine trouble warning light.......................4-2 Vehicle identification number .................. 10-1
Part locations............................................. 3-1

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1YB-9-22.book 2 ページ 2014年2月28日 金曜日 午前10時21分

INDEX
W
Wheel bearings, checking .......................7-28 1
Wheel (front)............................................7-34
Wheel (rear).............................................7-35
Wheels.....................................................7-18 2

10

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1YB-9-22.book 3 ページ 2014年2月28日 金曜日 午前10時21分
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2014.03-0.2×1 !
(E)

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