(RATHCHAKRA

PROJECT, PARADIP)
Mechanical Datasheet - Air
Filter
(031-GN-002A/B)
Project No.
Page 3 of 7
ThyssenKrupp PPOS
Industrial Solution (India)

Table of Contents

Sl. No. Description No. of sheets

1 Cover Sheet 2
2 Table of Contents 3
3 Design Data 4
4 Material & Testing Requirements 5
5 Nozzle Schedule 6
6 Design Notes 7

Client Document No. :PPOS-8430-DS-031-6017 Rev-1

 (RATHCHAKRA
PROJECT, PARADIP)
Mechanical Datasheet - Air Filter
(031-GN-002A/B)

Project No. PPOS Page 4 of 7

ThyssenKrupp
Industrial Solution (India)

Design Data
1 Number of Units Two Rev.
2 Units Shell Jacket/ Coil
3 Type Cartridge
4 Cleaning method Offline
5 Toxic / Lethal (Yes / No) No
6 Sour Service (Yes / No) No
7 Cyclic Service (Yes / No) No
8 Fluid Air
9 Density kg/m³ 7.31
10 Viscosity @ Temp Amb°C cP 0.01
11 Flow (Max/ Normal) kg/h 307.1/ 279.2
12 Inlet temperature °C Ambient
13 Inlet pressure kg/cm²g 6.5
14 Design temperature °C 70
15 Design pressure kg/cm²g 10.5
16 Nature of particles to be
Dust
17 removed
18 Corrosive/ Erosive agents Nil
19 Particle size of solids to be
microns ≥5
20 removed
21 Filter efficiency % 99
22 Total filtration area m² 0.127
23 Filter flux rate m³ / m² N.A.
24 Pressure drop across filter (at Nor. Flow) kg/cm² 0.1
25 Maximum allowable
kg/cm² 0.1
26 pressure drop (clean)
27 Maximum allowable
(at max flow) kg/cm² 0.2
28 pressure drop (dirty)
29 (At Site - Hot & Corroded) kg/cm2 g 64.55
Hydrotest Pressure
30 (At Shop - New & Cold) kg/cm2 g 67.72
31 Corrosion Allowance (Body/ Filter Element) mm 3.00/ NIL
32 MDMT °C 11.3
33 MAWP kg/cm2 g 49.66
34 Orientation (Vertical/ Horizontal) Vertical
35 Vessel Diameter (ID/ OD) mm OD 200 DN 1
36 Weld to Weld Length mm 960
37 Minimum Length (Face-Face)( Inlet & Outlet) mm 630
38 Thickness (Shell/ Head) mm Sch. 60
39 Operating Volume m3 0.02
40 Insulation/ Fire proofing No/ No
41 FOUNDATION LOADING DATA
42 Wind Design Code IS-875, Part-3 1987 (Reaffirmed 2003) Weights (in kgs)
43 Basic Wind Speed (m/s) 65 Fabricated 225
44 Wind Design Factors Empty 228
45 a) K1, K3 1, 1 Shipping 250
46 b) Zone No. 6 Operating 233
47 b) Terrain Category 2 Hydrotest (At Site) 260
48 Seismic Design Code IS-1893, Part 4 (RSM) Hydrotest (At Shop) 260
49 Earthquake Factor Note 6.6 Internals (Including Packing) 5
50 a) Importance Factor 2 (vertical) / DELETED 1
51 b) Zone No. 3
52 Base Shear (kN) 1
53 Base Moment (N-m) 274
54 Note: Wind & Seismic Analysis shall be carried out as per Project Specification PDRP-8310-SP-0001.

Client Document No. :PPOS-8430-DS-031-6017 Rev-1

 (RATHCHAKRA
PROJECT, PARADIP)
Mechanical Datasheet - Air Filter
(031-GN-002A/B)
Project No.
ThyssenKrupp Page 5 of 7
PPOS
Industrial Solution (India)

Material & Testing Requirements

1 MATERIALS OF CONSTRUCTION Rev.
2 Shell ASTM A 106 Gr. B Bolts (external) ASTM A 193 B7
3 Heads ASTM A 234 Gr. WPB Nuts (external) ASTM A 194 2H
4 Boot NA Bolts (internal) NA
5 Shell / Boot Cladding NA Nuts (internal) NA
6 Heads Cladding NA Gaskets (External) SS 316 spiral wound / Graphite
7 Jacket/ Coil Shell NA Gaskets (Internals) NA
8 Jacket/ Coil Head NA Cover Gasket SS 316 spiral wound / Graphite
9 Nozzle Flanges ASTM A 105N
10 Nozzle Necks (Size <12") ASTM A 105N / External Welded Supports ASTM A 516 70N
11 ASTM A 106 GR. B Internal Welded Supports ASTM A 516 70N
12 Nozzle Necks (Size >12") NA 1 Baffle NA
13 Nozzle RF Pads ASTM A 516 70N Screen NA
14 Nozzles Cladding/ Overlay NA Filter Element SS 304 L (Note 6.9)
15 Girth Flanges ASTM A 105N Internal Pipe Fittings NA
Girth Flanges Cladding/
16 NA Internal Flanges NA
Overlay
17 Skirt (Top Side) NA Packing NA
18 Skirt (Lower Side) NA Internal Pipe NA
19 Basering NA Internal Bed NA
20 Support Legs ASTM A 283 C Vortex Breaker NA
21 Saddles NA Impingement Baffles NA
22 Base Plate ASTM A 283 C Coalescer NA
23 Wear/ Wrapper Plate NA Coalescer Distributor NA
24 Stiffening Rings NA Demister NA
25 Lifting Lugs (w/o RF Pad) ASTM A 516 70N
26 Insulation Supports NA Lifting Lugs (w/ RF Pad) NA 1
27 Fireproofing Cleats NA Tailing Lugs NA
28 Anchor Bolts ASTM A 36
29
30 FABRICATION/ TESTING REQUIREMENTS
31
32 ASME SEC.VIII, Div.1, Radiography Per Code & Spec.
Design Code
33 Ed. 2015 Magnetic Particle Per Code & Spec.
34 Project Specification PDRP-8430-SP-0001 Dye Penetrant Per Code & Spec.
35 Code Stamp (Yes/ No) No Ultrasonic Per Code & Spec.
36 Stress Relieving/ PWHT Yes Gas Leak Testing NA
37 Special Heat Treatment NO PMI For SS Material Only
38 Surface Finish (Internal) Clean & Dry Other NDE Per Code & Spec.
39 Surface Finish (External) PDRP-8440-SP-0006 Hardness Tests Per Code & Spec.
40 Painting PDRP-8440-SP-0006 Impact Testing Per Code & Spec.
41 Lining NA IOCL inspection- Free
42 Per Code + Specs. PDRP-8440- access to Vendor's and
Welding Standard Required
43 SP-0010 their Sub- Vendor's works
44 Surveillance Grade 1B (as per PDRP-8440-SP-0024)
for IOCL representatives
45 Design Life (Excluding Visual and dimensional
20 Years
46 elements) inspection (at Final Required
47 inspection)
48
49
50

Client Document No. :PPOS-8430-DS-031-6017 Rev-1

 (RATHCHAKRA
Mechanical Datasheet - Air Filter PROJECT, PARADIP)
(031-GN-002A/B)
Project No.
ThyssenKrupp Page 6 of 7
PPOS
Industrial Solution (India)

Nozzle Schedule
1 Rev.
2 Sch./ Flanges
Size, Pad/ Insert Plate Projections
Nozzle Plate
No. Service NB Rating Size, Dia. x Thk (mm) Remarks
3 Tag Thk. Type Face Finish Note 5.1
(mm) (#) (mm)
(mm)
4 Process Nozzles
5 N1 1 Inlet 80 160 300 WN RF 180 OD X 10 Thk 315
6 N2 1 Outlet 80 160 300 WN RF 180 OD X 10 Thk 315
125 ~
7 N3 1 Vent 50 16.6 300 LWN RF - 360
250
8 N4 1 Drain 50 160 300 WN RF - 315
AARH
9 N5 1 Drain 50 16.6 300 LWN RF 360
10
11 BODY FLANGE
125 ~
REFER
12 1 Bolted Access 200 60 300 WN RF 250 - Note 5.1 1
GAD
AARH
13
14 Notes :
15 5.1) Nozzle projections shall be as per Engineering Standard " Nozzle Details, PDRP-8430-SP-0018". (200mm from vessel outer wall to flange
16 face for WN nozzles & 300mm from vessel outer wall to flange face for LWN nozzles).
17 5.2) All nozzles with companion flange are required with gasket & bolting. 1
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Client Document No. :PPOS-8430-DS-031-6017 Rev-1

 (RATHCHAKRA
Mechanical Datasheet - Air Filter PROJECT, PARADIP)
(031-GN-002A/B)
Project No.
ThyssenKrupp Page 7 of 7
PPOS
Industrial Solution (India)

Design Notes
1 Vessel Design Notes: Rev.
2 6.1) All dimensions are in millimetres unless otherwise stated.
3 6.2) All anchor bolt holes shall straddle the principal center line of vessel, unless otherwise indicated. All bolt holes of nozzle flanges
4 shall straddle the principal center lines of vessel, unless otherwise indicated.
5 6.3) Vendor shall perform stress analysis as per applicable Design Codes complying to all requirements of Design Code and applicable
6 project specifications
6.4) Gaskets: Spiral wound graphite filled gaskets with type 316 SS windings and SS 316 inner & CS outer ring conforming to ASME
7 1
B16.20.
8 6.5) Impact testing requirements shall be fulfilled for all materials as per code at the given MDMT.
9 6.6) Earthquake data as per Sec. 3.9 of document no. PDRP-8820-SP-0001.
10 6.7) All Carbon steel material shall be killed carbon steel. Hardness in KCS welds not to exceed 200BHN.
11 6.8) Chloride content in water for hydrostatic test shall be as per applicable project specification.
12 6.9) Filter element shall be removable and reusable type.
13 6.10) Internal bypass around filter element not acceptable.
14 6.11) Screwed connections & Slip on connections are not permitted.
15 6.12) Filter must be be capable of being depressurised and completely drained / flushed prior to opening.
16 6.13) Asbestos in any form is probhibited.
17 6.14) Tolerances on the plate thicknesses shall be +ve side only.
18 6.15) Mechanical Datasheet abbreviations:
19 VTA- Vendor To Advise SS- Stainless Steel
20 IOCL- Indian Oil Corporation Limited NA- Not Applicable
21 CS- Carbon Steel
22 6.16) Model No. of filter elements.: NOT Applicable
23 6.17) filter operation is alone.
24 6.18) Molecular weight is 28.97 kg/kmol.
25 6.19) Backwashing is not applicable for this filter.
26 6.20) Solid content of fluid (nor/ max) shall be defined later.
27 6.21) Particle size (average) is 5 microns.
28 6.22) estimated time between element change-out (during commissioning/ normal operation)'.: It will depend upon the quantity of
29 incoming 'dust & particle distribution size.
30 6.23) No. of banks and no. of filters per bank.: Total 3 Nos. of elements are fixed in filter housing on single plate.
31 6.24) Bolted filter cover (removable for cleaning), davit arrangement is required for the cover.
32 6.25) Package shall comply with the requirements of the local regulations and standards including those specified in the
33 Environmental Design Basis PDRP4280-8150-PH-0002.
34 6.26) Health,Safety,Security and Environmental instructions as per 3210-8560-SP-0004.
35 6.27) filter size : Dia 54 X 250Lg. & and clean pressure drop: 0.1 Kg/cm2
36 6.28) Nitrogen purging along with pressure indicators is required for transportation and storage of all stainless steel and duplex stainless
37 steel equipment & equipment with stainless steel components.
38 6.29) This datasheet is prepared/ revised based upon Process Data Sheet : PPOS-8110-DS-031-0029, Rev.0 for Air Filter (031-GN-002
39 A/B).
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Client Document No. :PPOS-8430-DS-031-6017 Rev-1