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Alcatel 7670

ROUTING SWITCH PLATFORM | RELEASE 4.0


CABINET AND RACK INSTALLATION GUIDE
Alcatel assumes no responsibility for the accuracy of the information presented, which is subject to
change without notice.
Alcatel, the Alcatel logo, MainStreet, and Newbridge are registered trademarks of Alcatel. All other
trademarks are the property of their respective owners.

Copyright 2005 Alcatel.


All rights reserved.

Disclaimers

Alcatel products are intended for commercial uses. Without the appropriate network design
engineering, they must not be sold, licensed or otherwise distributed for use in any hazardous
environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft
navigation or communication systems, air traffic control, direct life-support machines, or weapons
systems, in which the failure of products could lead directly to death, personal injury, or severe physical
or environmental damage. The customer hereby agrees that the use, sale, licence or other distribution
of the products for any such application without the prior written consent of Alcatel, shall be at the
customer's sole risk. The customer hereby agrees to defend and hold Alcatel harmless from any claims
for loss, cost, damage, expense or liability that may arise out of or in connection with the use, sale,
licence or other distribution of the products in such applications.
This document may contain information regarding the use and installation of non-Alcatel products.
Please note that this information is provided as a courtesy to assist you. While Alcatel tries to ensure
that this information accurately reflects information provided by the supplier, please refer to the
materials provided with any non-Alcatel product and contact the supplier for confirmation. Alcatel
assumes no responsibility or liability for incorrect or incomplete information provided about
non-Alcatel products.
However, this does not constitute a representation or warranty. The warranties provided for Alcatel
products, if any, are set forth in contractual documentation entered into by Alcatel and its customers.
This document was originally written in English. If there is any conflict or inconsistency between the
English version and any other version of a document, the English version shall prevail.

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Mandatory regulations

The following sections describe the mandatory regulations that govern the
installation and operation of the 7670 RSP.

List of terms

Table 1 lists the terms used in this chapter.

Table 1 List of terms

Term Expansion
ANSI American National Standards Institute

AS/NZ Australian/New Zealand standard

CE Conformité Européene

CFR Code of Federal Regulations

CSA Canadian Standards Association

EEC European Economic Community

EN European Standards

FCC Federal Communications Commission

ICES Interference Causing Equipment Standard

IEC International Electrotechnical Commission

IEE Institute of Electrical Engineers (UK)

ETSI European Telecommunications Standards Institute

LVD Low Voltage Directive

(1 of 2)

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Term Expansion

NRTL Nationally Recognized Testing Laboratory

OSHA Occupational Safety and Health Administration

SELV Safety Extra Low Voltage


UL Underwriters Laboratories

(2 of 2)

General requirements

The sections that follow outline the mandatory regulations that govern the
installation and operation of the 7670 RSP. You must adhere to these instructions so
that your system meets regulatory requirements.

Danger 1 — There is a risk of explosion if you incorrectly replace


the battery on the control cards. Do not attempt to replace the battery.
Return the equipment to the vendor when you suspect that a battery
fault is the cause of equipment failure. Where the law prohibits, do not
discard the battery or the equipment with a battery. Return the battery
to the vendor for proper disposal.
Danger 2 — The battery in this device can cause a fire or chemical
burn if you mishandle it. Do not recharge, disassemble, heat above
100°C (212°F), or incinerate the battery.
Danger 3 — When removing cards from a shelf under power, some
of the components such as the dc converters may be extremely hot.
Handle by the card guides only.

Warning 1 — This unit contains no user-serviceable parts. Refer


servicing to qualified personnel.
Warning 2 — To prevent accidental electrical short circuits, align
the card correctly between the card guides before you insert it in the
slot.

Equipment interconnection points


Interconnection points of the 7670 RSP are defined as the following SELV
connectors:
• OC3c, OC12c, and OC48c
• STM1, STM4, and STM16
• DS3
• TIA/EIA-232
• Ethernet
• alarms
• clock inputs and clock outputs

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SELV

Connect SELV circuits on this equipment only to other circuits that comply with
the requirements of SELV circuits as defined in CSA C22.2 No. 60950-1,
UL60950-1, EN 60950-1, AS/NZS 60950, and IEC60950-1.

Prevention of access
The 7670 RSP must be accessible only to authorized personnel. Install this apparatus
in a restricted access location or similar environment to prevent unauthorized access.

Laser interface
The 7670 RSP uses a fiber-optic communications method and is an FDA Class 1
laser product. Only trained service personnel thoroughly familiar with laser radiation
hazards should install or remove the fiber-optic cables and cards in this system.

Protective safety earth


The cable used for safety ground should be at least the same gauge as the supply
conductors, green and yellow in color, and of sufficient length to connect the
building earth point to the chassis ground connection (refer to the installation chapter
for specific instructions on connecting the chassis ground).

Secondary earth (signal) (applies only to older single-shelf systems,


control shelves, and Peripheral shelves)
The secondary earth is required to provide a safe ground path for secondary current.
Use 6 AWG wire for this earth. On newer shelves, the secondary earth has been
combined internally with the protective safety earth and a separate attachment is no
longer required.

EMC compliance
EMC compliance may require the use of ferrites, shielded cables or other special
accessories. Where required, these special accessories must be installed as per the
instructions.

Caution — The 8-port DS3, 4-port STM1 Electrical and 8-port


STM1 Electrical I/O cards must use double-shielded coaxial cable in
order to maintain EMC compliance to Class B.

Regulatory symbols

The following sections show examples of the regulatory approvals symbols that the
7670 RSP uses. They may be used on product markings such as approvals labels.
These symbols are described in IEC 417.

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Power on
Figure 1 indicates that the power switch is in the on (|) position.

Figure 1 Symbol for on position

9715

Power off
Figure 2 indicates that the power switch is in the off (O) position.

Figure 2 Symbol for off position

9716

Protective grounding terminal


Figure 3 and Figure 4 indicate a terminal that you must connect to earth ground
before you make any other connections to the equipment.

Figure 3 Protective earth (ground)

9717

Figure 4 Earth (ground)

9718

Canada

This section describes the mandatory regulations that govern the installation and
operation of the 7670 RSP in Canada.

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Industry Canada regulations


This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Safety approval for dc systems in Canada


The dc source for the system must meet the requirements of a SELV source to
comply with CSA standard C22.2 No. 60950-1. Use the system with a SELV
secondary source that is electrically isolated from the ac source and that is grounded
reliably.

United States

This section describes the mandatory regulations that govern the installation and
operation of the 7670 RSP in the United States.

Federal Communications Commission


This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference; the user will
be required to correct the interference at his or her own expense.

CSA NRTL
This equipment is certified by the CSA as meeting the requirements of UL 60950-1,
Safety of Information Technology Equipment. The American Federal OSHA lists
the CSA as equivalent to UL and other American safety testing laboratories under
the NRTL program.

NRTL approval for external dc supplies


When the system is equipped with an ac rectifier, the rectifier must have
NRTL-accredited approval or UL approval. In addition, the dc outputs must meet
UL 60950-1 SELV requirements.

Safety approval for dc systems in the United States


The dc source for the system must meet the requirements of a SELV source in
accordance with UL 60950-1. You must use the system with a SELV secondary
source that is electrically isolated from the ac source and that is grounded reliably.

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Food and Drug Administration


This product complies with 21 CFR 1040.10 and 1040.11 regulations, which govern
the safe use of lasers. Only qualified service personnel, thoroughly familiar with
laser radiation hazards, should install or remove the fiber-optic cables used in this
system. You can find information about the safe use of lasers in ANSI Z 136.1: Safe
Use of Lasers and ANSI Z 136.2: Safe Use of Lasers in Optical Fiber
Communications Systems. You can obtain these documents and other instructional
material from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826-3274

European regulations

EU compliance statement
This product has been CE marked in accordance with the requirements of European
Directive 99/05/EC, the Radio and Telecommunications Terminal Equipment
Directive.

General
This equipment must be permanently grounded.

Laser interface
The system uses laser devices that are rated in accordance with IEC60825-1 as
Class 1 devices.
The following cards use devices that are rated in accordance with IEC60825-1 as
Class 3A devices. Only trained service personnel thoroughly familiar with laser
radiation hazards should install or remove the fiber-optic cables from these cards.
• OC48 LR
• QFIC
• DFIC
• SAC

Safety approval for dc systems in Europe


The dc source for the system must meet the requirements of a SELV source as
defined in EN 60950-1.

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Protective earth
Protective earth is referred to as chassis ground in this document. A green and yellow
colored earth wire must be connected from the site equivalent of the ac earth to all
shelves in accordance with IEE Wiring Regulations (16th edition). This connection
is made via the chassis ground connection (refer to the installation chapter for
specific instructions on connecting the protective earth). The protective earth is also
carried by the mains plug and socket (for ac systems only).

Approval for external ac rectifiers


When the system is equipped with an external ac rectifier, the rectifier must meet
EN 60950 SELV dc output requirements. Make sure that the rectifier is rated and
adjusted for the appropriate ac input voltage and frequency for the country where it
is installed. Set the output of the rectifier according to the installation and operating
instructions of the manufacturer, to provide output levels that coincide with the
nominal dc input ratings of the system.

United Kingdom regulations

Prevention of access by user


The apparatus must be accessible only to authorized personnel. Install this apparatus
in a locked room or similar environment, such that unauthorized user access is
prevented. Failure to prevent such user access will invalidate any approval given this
apparatus.

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1.1 Site planning 1-2

1.2 Rack and cabinet planning and shelf dimensions 1-5

1.3 System grounding 1-13

1.4 System power—dc voltage source 1-15

1.5 System power—ac voltage source 1-21

1.6 External synchronization sources 1-22

1.7 Cable management 1-23

1.8 Installation procedure lists 1-29

1.9 Installation procedures 1-31

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1.1 Site planning

Before you install the system, you must ensure that the site meets installation
requirements.
Note 1 — For more information about a wide range of network
services, including network design, installation, and commissioning,
contact your technical support representative.
Note 2 — To find information for references outside this chapter, see
the 7670 RSP Release 4.0 Technical Practices.

Location and environmental specifications


You must install the system in an equipment rack or cabinet located indoors, in a dry,
clean, well-ventilated and well-illuminated area. The system accommodates cabling
for either raised-floor or overhead cable rack environments.
Table 1-1 lists the environmental specifications for the site.

Warning — The system has been designed and tested to all relevant
standards of conducted and radiated EMI. However, the system may
be affected by very strong EMI sources, such as elevators, air
conditioners, photocopiers, and facsimile machines.

Table 1-1 Environmental specifications

Specification Description

Shipping and storage temperature –40°C to 70°C (–40°F to 158°F)


Normal operating temperature 5°C to 40°C (41°F to 104°F)

Short-term operating temperature (1) –5°C to 55°C (23°F to 131°F)

Normal relative humidity 5% to 85% at sea level


Short-term relative humidity (1) 5% to 95% at sea level

Altitude Between 60 m (197 ft) below sea level and


1800 m (5906 ft) above sea level

Earthquake Suitable for high risk areas

Pollution degree 2

Rated voltage -48 Vdc/-60 Vdc

Operating voltage range -40 Vdc to -75 Vdc

Note
(1) Short-term is a period of less than 96 consecutive hours and a total of no more than 15 days yearly.
This refers to a total of 360 hours per year, with short-term periods occurring no more than 15 times
yearly.

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Power information
Table 1-2 lists the voltage and ampere power rating of each fully configured shelf.
Table 1-3 lists the maximum power consumption of each of the 7670 RSP
components. Use these numbers when planning your power connections.

Table 1-2 Shelf power rating

Voltage Maximum system current drain (total) Maximum current drain per feed

–38 V dc (1) • Single shelf, control shelf or Peripheral • Single shelf, control shelf or
shelf: 116 Adc (L2) (2) Peripheral shelf: 29 Adc (L2) (2)
• Switching shelf: 58 Adc (L2) (2) • Switching shelf: 30 Adc (L2) (2)

–48 V dc • Single shelf, control shelf or Peripheral • Single shelf, control shelf or
shelf: 92 Adc (L1) (2) Peripheral shelf: 23 Adc (L1) (2)
• Switching shelf: 46 Adc (L1) (2) • Switching shelf: 24 Adc (L1) (2)

–60 V dc • Single shelf, control shelf or Peripheral • Single shelf, control shelf or
shelf: 75 Adc (L1) (2) Peripheral shelf: 19 Adc (L1) (2)
• Switching shelf: 37 Adc (L1) (2) • Switching shelf: 19 Adc (L1) (2)

Notes
(1) –38 V dc represents the worst case input voltage condition for a fully configured shelf. –38 V dc is
used as the worst case input voltage condition because the components of the shelf have a Low
Battery Voltage shutdown feature which is activated at –38 V dc. –38 V dc input voltage is not the
normal operating condition for the shelf and is only included to enable calculation of the input wire
AWG to the shelf.
(2) List 1 (L1) current drains are used to determine the size of the dc power plant; that is, rectifiers and
batteries.
List 2 (L2) current drains are used to determine the size of the dc distribution system; that is, power
feeders and fuses or circuit breakers.
For complete definitions of L1 and L2, refer to GR-513-CORE.

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Table 1-3 Power consumption of 7670 RSP components

Component Maximum power consumption (Watts)

Switch card 69

SSC card 37

SMX card 47

SCH card 33

SAC 28

Control card 110


CC2G card 84

PSC 28

CIC 22

ICON Management card, ICON I/O card and ICON 130


Expansion card

Facilities card 7

DFIC 48

QFIC 61

Fan unit 103

Multi-Rate 8 ATM/IP line card 122

Multi-Rate 16 ATM line card 107


Multi-Rate 16 POS line card 86

MR48 line card 121

OC48c/STM16 SONET/SDH ATM line card 64


Gigabit Ethernet line card 86

PIC 20

1-port OC12c/STM4 I/O card 16

2-port OC12c/STM4 I/O card 23

4-port OC12/STM4 Channelized I/O card 17

4-port OC3c/STM1 I/O card 18

4-port STM1c Electrical I/O card 29

8-port OC3c/STM1 I/O card 29

8-port OC3/STM1 I/O card 13

8-port STM1 Electrical MR48 I/O card 17

8-port STM1c Electrical I/O card 46

1-port OC48c/STM16 ATM I/O card 27


1-port OC48/STM16 Channelized I/O card 12

8-port DS3 I/O card 17

2-port Gigabit Ethernet I/O card 13

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Note — It is the recommended practice to size the dc feeder cables


and overcurrent protection to accommodate L2 in Table 1-2,
regardless of the actual power consumption of your existing system
configuration. This will avoid any necessary effort and costly
upgrading of the dc power feed distribution and protection if the shelf
configuration changes.

If you require the L1 and L2 current drains for a specific shelf configuration, you can
calculate them as shown in Table 1-4.

Table 1-4 Sample shelf configuration

Component Quantity Component power consumption Calculation


installed element

Multi-Rate 8 ATM/IP line card 14 122 W x 14 = 1708 W a

Control card 2 110 W x 2 = 220 W b


4-port OC3c/STM1 I/O card 28 18 W x 28 = 504 W c

Facilities card 1 7Wx1=7W d

CIC 2 22 W x 2 = 44 W e

Switch card 2 69 W x 2 = 138 W f

Fan unit 3 103 W x 3 = 309 W g

Calculation of total shelf wattage:


a+b+c+d+e+f+g = 2930 W

L1 current drain for –48 V dc input voltage:


2930 W / 48 V dc = 61.04 A dc

L1 current drain for –60 V dc input voltage:


2930 W / 60 V dc = 48.83 A dc

L2 (worst case) current drain for –38 V dc input voltage:


2930 W / 38 V dc = 34.88 A dc

1.2 Rack and cabinet planning and shelf dimensions

Before you install the system in an equipment rack or cabinet, you must ensure that
you are using an Alcatel approved rack or cabinet which meets installation
requirements.

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Table 1-5 describes the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) and the
Alcatel 7670 RSP custom cabinet which are recommended for use with 7670 RSP
shelves.
Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet,
regardless of system or shelf configuration; otherwise, thermal
shutdown and/or failure may result. Alcatel’s closed cabinet design
(2200 mm × 900 mm × 750 mm ETSI footprint) with custom cooling
vents is the only exception to this rule. For seismic installations, we
recommend installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft
Zone 4 seismic rack with a custom airflow base (44 RU).
If you use an unapproved rack or cabinet, or fail to configure the
shelves according to this document, or if you fail to use the required
air intake/exhaust plenums, you may obstruct critical air intake and
exhaust openings and cause thermal shutdown and/or failure.
Please consult with your technical support representative to ensure
you are using the proper rack or cabinet and configuration.
Danger 2 — You must not obstruct the air intake openings in the
base of the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) or the
Alcatel 7670 RSP custom cabinet, as they are required for proper
cooling of any RSP shelf installed in the cabinet.

Note 1 — All 7670 RSP shelves are designed for 23 in frame


mounting; mounting flanges are adjustable front to back to allow both
NEBS and ETSI compliance.
Note 2 — All 7670 RSP shelves are 600 mm deep, including fiber
management.

Table 1-5 Alcatel rack and cabinet recommended for 7670 RSP installations

Rack / cabinet Seismic? Usable ETSI/NEBS Part number


equipment
space

Alcatel 23 in, 7 ft Zone 4 seismic yes 44 RU NEBS 90-7313-01


rack

Alcatel 7670 RSP custom cabinet no 44 RU ETSI 90-9061-01

Installation requirements and shelf physical properties


Before you install your 7670 RSP shelves in any rack, you must ensure that the rack
and site plan meet the specific requirements of your planned shelf configuration.
Table 1-6 describes the installation requirements and shelf physical properties
(including RU, full load weight, and full load thermal dissipation) for 7670 RSP
shelves installed in any rack.

Danger — You must meet the requirements and follow the


installation notes described in Table 1-6, whether you install your
7670 RSP shelf configuration in the Alcatel 7670 RSP custom
cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.

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Table 1-6 Installation requirements and shelf physical properties for 7670 RSP shelves installed in any rack

7670 RSP shelf Occupied RU Full load Thermal Important installation notes
configuration weight dissipation

1 × Peripheral shelf (1) 21 RU 400 lb 4000 W —

1 × Switching shelf 22 RU 340 lb 2500 W You will usually install the two
Switching shelves (required in a
7670 RSP multishelf system) in the
same rack.

2 × Peripheral shelf (1) 42 RU 800 lb 8000 W —

2× Switching shelf 44 RU 680 lb 5000 W —

Peripheral shelf (1) + 43 RU 740 lb 6500 W —


Switching shelf

Note
(1) Peripheral shelf includes either a single shelf or a control shelf.

Table 1-7 describes the dimensional specifications of the 7670 RSP shelves.

Table 1-7 7670 RSP shelf specifications

Dimension Single, control, and Peripheral Switching shelf


shelf

Height 21 RU (933.5 mm, 36.75 in.) 22 RU (977.9 mm, 38.5 in.)

Width 545 mm (21.46 in.) 545 mm (21.46 in.)

Depth 600 mm (23.62 in.) 600 mm (23.62 in.)


Weight 68 kg (150 lbs) when empty 68 kg (150 lbs) when empty
Up to 181 kg (400 lbs), depending Up to 148 kg (325 lbs), depending
on configuration on configuration

Figures 1-1 and 1-2 show the dimensions of the Peripheral shelf and Switching shelf,
respectively.

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Figure 1-1 Single shelf, control shelf, and Peripheral shelf dimensions

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c Control Control OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c
STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

21RU
I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault

933.5 mm
(36.75 in.)

Fan Unit 1 Fan Unit 2 Fan Unit 3

Status Status Status

545 mm 545 mm (21.45 in.)


(21.45 in.)
600 mm (23.62 in.)
13927

Figure 1-2 Switching shelf dimensions

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power B Power

OC192 OC192 OC192 OC192 OC192 OC192 OC192 OC192

22 RU
Status

Active
Status

Active
Status

Active
Status

Active
Status

Active
Status

Active
Status

Active
Status

Active
977.9 mm
(38.50 in.)

Status Status Status

545 mm (21.45 in.) 545 mm (21.45 in.)

600 mm (23.62 in.)


16910

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Requirements for installation in an Alcatel 23 in, 7 ft Zone 4 seismic


rack (44 RU)
For seismic installations of 7670 RSP shelves, it is recommended that you use the
Alcatel 23 in, 7 ft Zone 4 seismic rack with a custom airflow base (44 RU); see
Table 1-8 for physical specifications of the rack.

Danger — You must meet the requirements and follow the


installation notes described in Table 1-6, whether you install your
7670 RSP shelf configuration in the Alcatel 7670 RSP custom
cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.

Note — Contact your technical support representative for more


information about ordering the Alcatel 23 in, 7 ft Zone 4 seismic rack
(44 RU).

Table 1-8 Physical specifications for the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU)

Physical characteristics Specifications


Height 2134 mm (84.02 in.)

Width 659 mm (25.94 in.)

Depth 599 mm (23.58 in.)


Weight 113.40kg (250 lb)

Figure 1-3 shows the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) dimensions.

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Figure 1-3 Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) dimensions

2134 mm
(84.02 in.)

599 mm 659 mm
(23.58 in.) (25.94 in.)

16902

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Requirements for installation in an Alcatel 7670 RSP custom cabinet


You can install the 7670 RSP shelves into an Alcatel 7670 RSP custom cabinet; see
Table 1-9 for physical specifications of the cabinet.
Danger 1 — The Alcatel 7670 RSP custom cabinet (2200 mm ×
900 mm × 750 mm ETSI footprint) with custom cooling vents is the
only approved cabinet for use with 7670 RSP shelves. Do not install
a 7670 RSP shelf in any other closed cabinet, regardless of system or
shelf configuration; otherwise, thermal shutdown and/or failure may
result.
If you use an unapproved cabinet or fail to configure the shelves
according to this document, or if you fail to use the required air
intake/exhaust plenums, you may obstruct critical air intake and
exhaust openings and cause thermal shutdown and/or failure.
Danger 2 — You must meet the requirements and follow the
installation notes described in Table 1-6, whether you install your
7670 RSP shelf configuration in the Alcatel 7670 RSP custom
cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.
Danger 3 — Before you install equipment in the Alcatel 7670 RSP
custom cabinet, you must configure the adjustable air intake vent on
the cabinet door; see Table 1-17 for air intake positioning and
Procedure 1-5 for adjusting the air intake vents.
When you install shelves in the Alcatel 7670 RSP custom cabinet,
you must install them in one of the configurations listed in Table 1-17
and in one of the mounting positions described in Table 1-18.
Failure to comply may result in thermal shutdown and/or failure.

Warning — You cannot remove the cabinet side panels to run cables
between cabinets.

Note 1 — Contact your technical support representative for more


information about ordering a 7670 RSP custom cabinet.
Note 2 — You can install several 7670 RSP custom cabinets side by
side without any airflow restrictions.

Table 1-9 Physical specifications for the 7670 RSP cabinet

Physical characteristics Specifications

Height 2200 mm (86.61 in.)

Width 900 mm (35.43 in.)

Depth 750 mm (29.53 in.)

Weight 90.72 kg (200 lb)

(1 of 2)

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Physical characteristics Specifications

Door swing 400 mm (15.75 in.)

Overhead clearance 300 mm (11.81 in.)

(2 of 2)

Figure 1-4 shows the Alcatel 7670 RSP custom cabinet dimensions.

Figure 1-4 Alcatel 7670 RSP custom cabinet

2200 mm
(86.61 in.)

900 mm 750 mm
(35.43 in) (29.53 in.)

16140

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1.3 System grounding

Provision should be made at the site for access to the appropriate building ground
points. You ground the single shelf, control shelf, Peripheral shelf and Switching
shelf using a 2-hole lug on the top rear of the shelf. On the single shelf, control shelf,
and Peripheral shelf you must connect chassis and signal ground to the CO ground.
On the Switching shelf, chassis ground and signal ground are interconnected on the
midplane.

Note — On newer single shelves, control shelves, and Peripheral


shelves the signal and chassis grounds have been internally merged
and no longer require separate connections. A single ground point
now serves for both the signal and chassis grounds.

You must install the ground cables before powering any shelf.
Table 1-10 lists the grounds used and the various names that identify them; see the
Mandatory regulations for more information.

Table 1-10 Ground types

Ground Common name Description

Signal Functional ground This ground ensures signal integrity. It usually provides a
Functional earth return path for unbalanced signaling between systems.
Telecom safety earth

Chassis Protective earth This ground ensures electrical safety. All user-accessible
Safety ground surfaces that may become energized under a fault condition
must be connected to this ground.
Frame ground
ac ground
ac earth

Signal ground
Signal ground is a communications ground that provides a current return path for
circuits that are grounded on both ends. It uses a 0 V reference when both circuits use
the ground. For the single shelf, control shelf, and Peripheral shelf, you must connect
the signal and chassis ground to the CO ground. For the Switching shelf, signal
ground and chassis ground are interconnected on the midplane. The Switching shelf
has a single ground point on the rear of the shelf.
The signal ground termination is located at the top rear of the single shelf, control
shelf, and Peripheral shelf. See Figures 1-9 and 1-10 for signal ground information
on the connection label.

Note — On newer single shelves, control shelves, and Peripheral


shelves the signal and chassis grounds have been internally merged
and no longer require separate connections. A single ground point
now serves for both the signal and chassis grounds.

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Chassis ground
Chassis ground provides safety for electrical devices by drawing current away from
the device frame and chassis, preventing equipment from being energized if there is
an internal power fault in the device. Chassis ground also keeps ESD current away
from internal electronic components.
The chassis ground connection is located at the top rear of the control shelf,
Peripheral shelf and Switching shelf. The terminal supports a 2-hole lug.
If you install the shelves into a 7670 RSP cabinet, you may connect chassis ground
to the cabinet using the ground lugs provided on the cabinet.

Battery return
Also known as 0VR, battery return is the 0 V wire that returns to the battery. Because
the battery return carries a high level of current, always make sure that this wire is
separate from other ground wires. The wires that carry current should be separate
from the chassis ground, energy dumping ground, and signal ground. Never connect
the battery return to the main ground bus. See Figure 1-9 for battery return
information on the connection label.

Antistatic precautions
An antistatic kit is included with the shipment. Figure 1-5 shows the contents of the
kit.

Warning — Always wear a properly connected antistatic wrist strap


when performing any installation or equipment repair tasks.
Electronic circuitry is highly susceptible to damage by ESD.

Figure 1-5 Antistatic kit

Alligator
clip
Wrist Strap
bracelet Ring
terminal
8424

You can attach the wrist strap to ground points at the front or rear of a shelf.
Figure 1-6 and Figure 1-7 show the wrist-strap connection points on the front and
rear of a shelf.

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Figure 1-6 Wrist-strap connection point on the front of a shelf

Wrist-strap
connection point
Antistatic
wrist-strap

Status Status Status Status


Status
Status Status
Status

13946

Figure 1-7 Wrist-strap connection point on the rear of a shelf

Antistatic Wrist-strap
wrist-strap connection point

2-2 1-2
4-2 3-2
6-2 5-2

10-2 9-2
12-2 11-2
14-2 13-2
16-2 15-2

13953

1.4 System power—dc voltage source

The power module on the single shelf, control shelf, and Peripheral shelf provides
eight terminal blocks for external power termination. Figure 1-8 shows the terminal
blocks in the rear of a control shelf.

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Figure 1-8 Terminal blocks

Connection
label
Terminal
blocks

2-2 1-2
4-2 3-2
6-2 5-2

10-2 9-2
12-2 11-2
14-2 13-2
16-2 15-2

7-1 Switch X
8-1 Switch Y

1-1
3-1 2-1
5-1 4-1
6-1

Status
9-1
11-1 10-1 Status Active
12-1 Active
14-1 13-1
16-1 15-1

14148

Figures 1-9 and 1-10 show the connection label on the inside of the cover on a single
shelf, control shelf, or Peripheral shelf.

Figure 1-9 Single shelf, control shelf, or Peripheral shelf connection label

-VBATT= -40 / -60 Vdc


2A
4B 2B 3A 1A
-VBATT -VBATT
-VBATT -VBATT -VBATT
0VR
0VR 3B 0VR 1B 0VR 0VR
4A Signal
-VBATT Ground
-VBATT -VBATT
0VR 0VR 0VR
14197

Figure 1-10 Single shelf, control shelf, or Peripheral shelf connection label (newer shelves)

TERMINAL BLOCK TIGHTENING


TORQUE: 1.7-2.0 NM (15-17 in-lb) 2A 1A
4B 2B 3A -VBATT
-VBATT
-VBATT -VBATT -VBATT
0VR
0VR 3B 0VR 1B 0VR
4A
-VBATT 0VR
-VBATT -VBATT
0VR 0VR 0VR
17496

Figure 1-11 shows the connection labeling on the Switching shelf.

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Figure 1-11 Switching shelf connection labeling

SEE INSTALLATION
INSTRUCTIONS BEFORE
CONNECTING TO THE SUPPLY.
THIS UNIT SHALL BE CONFIGURED ONLY
WITH THOSE COMPONENT ASSEMBLIES
-VBATT -VBATT SPECIFIED IN THE INSTALLATION MANUAL
-VBATT -VBATT
2B 1B
AND MOUNTED IN THE LOCATIONS
SPECIFIED.
2A 1A
0VR 0VR
CAUTION: THIS UNIT MAY HAVE UP TO FOUR
DC POWER FEEDS. DISCONNECT ALL FEEDS
BEFORE SERVICING. -VBATT INPUT RATED 0VR 0VR
-48/60 VDC

SEE INSTALLATION
INSTRUCTIONS BEFORE
CONNECTING TO THE SUPPLY.
THIS UNIT SHALL BE CONFIGURED ONLY
WITH THOSE COMPONENT ASSEMBLIES
SPECIFIED IN THE INSTALLATION MANUAL
AND MOUNTED IN THE LOCATIONS
SPECIFIED.
CAUTION: THIS UNIT MAY HAVE UP TO FOUR
DC POWER FEEDS. DISCONNECT ALL FEEDS
BEFORE SERVICING. -VBATT INPUT RATED
-48/-60 VDC

16326

Each single shelf, control shelf, or Peripheral shelf is powered by both an A input
feed and a B input feed from the terminal blocks.
The single shelf, control shelf, Peripheral shelves, and Switching shelves are fully
operational from either the A or B feeds. You must connect independent power feeds
from the dc power source to the A and B input terminal blocks to ensure equipment
reliability (redundancy) requirements. When both the A and B input feeds are
present, power is distributed between the A and B feeds. In the even of a failure of
one set of feeds, all power is supplied by the other set of feeds.
The power termination area on the Switching shelf provides four terminal blocks for
external power termination.
Each terminal block in a single shelf, control shelf, Peripheral shelf, or Switching
shelf supports two wires: one for -VBATT and one for 0VR, terminated by 2-hole
lugs. The lugs supplied with the shelf are sized for AWG#6 power feeds.
Figure 1-12 shows power termination on a terminal block.

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Figure 1-12 Power termination

Terminal
block

2-hole lug -VBATT

0VR

13943

The shelves have left and right terminal block safety covers installed over the
terminal block area. These covers come with the shelves. The covers must be
removed before you connect to the terminal blocks or signal ground, except on the
Switching shelf, which does not have a signal ground connection point. You must
reinstall the safety covers after you finish connecting to the terminal blocks and
signal ground. The covers have removable tabs on the sides to allow for increasing
numbers of cables. Figure 1-13 shows terminal block safety covers and the
removable tabs on a control shelf.
Note — On newer single shelves, control shelves, and Peripheral
shelves the signal and chassis grounds have been internally merged
and no longer require separate connections. A single ground point
now serves for both the signal and chassis grounds.

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Figure 1-13 Terminal block safety covers on a control shelf

Removeable tabs
Right cover
1-2

Left cover 3-2 2-2


5-2 4-2
6-2

10-2 9-2
12-2 11-2
14-2 13-2
16-2 15-2

7-1 Switch X
8-1 Switch Y

1-1
3-1 2-1
5-1 4-1
6-1

Status
9-1
11-1 10-1 Status Active
12-1 Active
14-1 13-1
16-1 15-1

14354

Power zones
The control shelf, Peripheral shelf and Switching shelf have four power zones with
each zone containing an A feed and a B feed for redundancy. Each feed is separately
filtered and breakered and can be powered on or powered off independently. All
power zones should be powered on at all times for normal system operation,
regardless of whether there are system cards installed in that zone. The eight circuit
breakers are located on the front of the shelves. Figure 1-14 shows the power zones
on the single shelf, control shelf, and Peripheral shelf.

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Figure 1-14 Single shelf, control shelf, and Peripheral shelf power zone redundancy

7670 RSP
Routing Switch Platform

Status Status Status Status Status Status Status Status

1A 2A 3A 4A 1B 2B 3B 4B
A Power A Power

Power Zone 1 Power Zone 2 Power Zone 3 Power Zone 4

OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c Control Control OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c
STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault

Cards
Status Status Status

Fan tray 1 Fan tray 2 Fan tray 3


14368

Table 1-11 lists which Switching shelf components are in each power zone.

Table 1-11 Switching shelf power zones

Power zone Components

1 Top row of 16 SAC cards

2 All front cards:


• SCH card
• SSC card
• six SMX cards

3 Bottom row of 16 SAC cards

4 Fan units

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Peripheral shelf, control shelf, and Switching shelf breaker panel

The breaker panel:


• terminates incoming power wires at the rear of the shelf
• has individual circuit breakers for each power feed
• filters low frequency EMI of power wires
• delivers power to the midplane and fan units
• contains the system alarm display panel

As an example, Figure 1-15 shows the front of the breaker panel on the control and
Peripheral shelf.

Figure 1-15 Front of the breaker panel on the control and Peripheral shelves

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c Control Control OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c
STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault

Status Status Status Status Status Status Status Status

1A 2A 3A 4A 1B 2B 3B 4B
A Power B Power

Fan Unit 1 Fan Unit 2 Fan Unit 3

Status Status Status

14058

1.5 System power—ac voltage source

The 7670 RSP uses a Direct Current (dc), nominal –48 V dc/ –60 V dc input voltage
source. You must use a rectifier power system to power the 7670 RSP from an ac
voltage source. You install the rectifier power system between the available ac
voltage source and the dc input terminal blocks.
Table 1-12 lists the rectifier power system requirements.

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Table 1-12 Rectifier power system requirements

Requirement Description

Input voltage range 90 to 264 V ac (Autoranging)


(Power Factor Corrected)

Input frequency range 45 to 66 Hz

Efficiency >90% (50% to 100% load)


Output voltage range -40 to -75 V dc

Output current 92 Adc (at -48 V dc nominal output voltage)


75 Adc (at -60 V dc nominal output voltage)
(Maintain 100% output load over entire ac input
operating voltage range without output derating)

Output power 4400 W

Redundancy N+1 rectifiers

Safety requirements C22.2 No.60950-1


UL60950-1
EN 60950-1
CB Report IEC 60950-1 (all member countries of CB
scheme)

Safety agency markings CSA, NRTL/C or cULus and CE

EMC requirements Emissions FCC Part 15 (class B)


EN55022 (class B)
EN61000-3-2
EN61000-3-3
Immunity EN300-386 (2001-09)

AC input connections Safety Agency approved terminal block or equivalent.

DC output connections Reliable 2-hole lug connections for quantity 16 cables of


AWG#6
See Procedure 1-9 for details on how to make dc
connections to input terminal blocks.

1.6 External synchronization sources

You can configure up to four external synchronization sources for the 7670 RSP.
Table 1-13 lists the synchronization sources supported by the single-shelf system and
the multishelf system.
Caution — You must synchronize your nodes to the same source to
avoid traffic disruption due to timing differences between nodes.

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Table 1-13 External synchronization sources

External synchronization source Single-shelf Control shelf in a


configuration multishelf configuration

External A (North American variant of the Facilities ✓ ✓


card) or 2.048 MHz A (International variant of the
Facilities card)

External B (North American variant of the Facilities ✓ ✓


card) or 2.048 MHz B (International variant of the
Facilities card)

Derived timing from any I/O card port, except ports ✓ ✓


on the DS3 I/O card

Note — In the single-shelf system, and on the control shelf, one


2.048 MHz output port on each CIC is always available for
synchronization.

The SSU distributes system timing to all line cards and chooses a source based on a
configurable hierarchy.

Caution — The 7670 RSP may experience cell loss if the control
complex is not accessible by the line cards and therefore cannot
distribute timing. The control complex is not accessible when both
control cards are removed from the control shelf.

Table 1-14 shows the default hierarchy.

Table 1-14 Synchronization source selection default hierarchy

Number (priority) Source

1 (highest) External A
2 External B

3 Undefined

4 Undefined
5 Holdover

6 (lowest) Free-run

You can configure sources 1 to 4. You cannot configure sources 5 and 6.


If all sources are invalid, the SSU enters holdover mode and outputs a signal at the
same frequency as it previously output, or it enters free-run mode and outputs its own
signal.

1.7 Cable management

This section describes cable management on the 7670 RSP.

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7670 RSP cabinet


This section describes cable management requirements for installing the 7670 RSP
in a custom cabinet.

Signal cables
As the signal cables exit the shelves, you must route them through the cabinet using
the vertical conduit provided. The cables can be routed either through the top of the
cabinet or through the bottom.

Warning — Be careful not to bend the fiber cables past the minimum
bend radius when routing them from the termination point into the
conduit.

Power cables
Power cables should not be routed through the conduits. They should be dressed
separately and secured to the cabinet with the cable tie locations provided on the
cabinet. The cables can be routed either through the top of the cabinet or through the
bottom.
Figure 1-16 shows the cable management vertical conduits in the cabinet.

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Figure 1-16 Cable management in the 7670 RSP cabinet

Cable management conduit


(both sides)

Equipment mounting
rail
Removable side
panels

Air intake
on plenum

16141

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Single shelf, control shelf, and Peripheral shelf cable management


All permanent cable connections on the single shelf, control shelf, and Peripheral
shelf connect to the rear of the shelf. Trays for cable management are located beneath
each of the upper and lower I/O slot rows. Cables are routed down from each I/O slot
to the cable management trays and then horizontally to the frame uprights.
You can remove the standard cable management trays and install the Alcatel Extra
Large Cable Management System (90-9545-01) on the 7670 RSP single shelf,
control shelf, and Peripheral shelf. It increases the area reserved for optical fiber
routing, and enables you to route optical fibers and copper cables separately.

Note — The extra large cable management tray extends the depth of
the shelf to 665 mm (26.18 in.), which exceeds the standard 600 mm
(23.62 in.) limit.
Contact your technical support representative for more information
about ordering the Extra Large Cable Management System.

Cables from CICs, FICs, and Facilities cards are routed up to the power termination
area and then horizontally to the frame uprights.
Power, alarm, and ground cables leaving the system terminate at the top rear of the
shelf and are routed from the termination point horizontally to the frame uprights.
Figure 1-17 shows the cable management features of the single shelf or Peripheral
shelf.

Figure 1-17 Cable management on the single shelf or Peripheral shelf

ACO/LT Critical Alarm


Major Alarm
Minor Alarm

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 6-2 5-2 4-2 3-2 2-2 1-2

Facilities CIC

Status Status Status


Active Active

Clock Clock Clock


Out A In Out
CIC

Clock
B In

1 1
External Alarms

2 2

3 3

4 4
External Alarms

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

14057

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Figure 1-18 shows the CSL and QFIC cable management features of the control
shelf. Optionally, you can reorient the cable supports below slots 7 and 8 on a
Peripheral or control shelf. This allows the cables from a DFIC or QFIC to run in the
same direction to either one or the other side of the shelf, or in opposite directions to
each side of the shelf. See Procedure 1-22.

Figure 1-18 CSL and QFIC cable management on the control shelf

CSL cable management


Control shelf
ACO/LT Critical Alarm
Major Alarm
Minor Alarm

Facilities CIC

Status Status Status


16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 6-2 5-2 4-2 3-2 2-2 1-2

Active Active
Facilities CIC

Status Status Status


Active Active

Clock
Out
Clock
A In
Clock
Out Clock Clock Clock
CIC
Out A In Out
Clock
B In
CIC
1 1

Clock

External Alarms
2 2
B In
3 3

4 4

External Alarms

6-2 5-2 4-2 3-2 2-2 1-2

Tx2 Tx2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

QFIC cable management


12861 17373

ICON cable management on the control shelf


The cable management brackets located at the far left of the upper and lower cable
management trays are adjustable. They are designed to keep CSL and fiber cables
separate when a Peripheral shelf is used as a control shelf. You must prepare this
adjustable bracket to route ICON cables from slots 15 and 16 of a control shelf; see
Procedure 1-20.
Figure 1-19 shows ICON cable management on the control shelf via the adjustable
bracket.

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Figure 1-19 ICON cable management on the control shelf

Control shelf
ACO/LT Critical Alarm
Major Alarm
Minor Alarm

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 6-2 5-2 4-2 3-2 2-2 1-2

Facilities CIC

Status Status Status


Active Active

Clock Clock Clock


Out A In Out
CIC

Clock
B In

1 1

External Alarms
2 2

ICON cable management 3

4
3

(cap removed for clarity)

External Alarms
16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2
2-2 1-2
1-2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

Tx2 Tx2

12861 17372

Switching shelf cable management


All permanent cable connections on the Switching shelf connect to the rear of the
shelf. Trays for cable management are located beneath each of the upper and lower
SAC card slot rows. Cables are routed down from each SAC card slot to the trays and
then horizontally to the frame uprights.
HISL cables are available in four lengths: 5 m, 10 m, 15 m, 20 m, and 70 m. The
length you choose depends upon the distance between the Peripheral shelf and the
Switching shelves.
Warning 1 — Do not twist the HISL cable more than 90° over a
length of 20 mm.
Warning 2 — There is a 1 in. bend radius if the HISL cable remains
flat; the bend radius is 1.5 in. if the cable is twisted 90° throughout the
bend.

Caution — Always connect two HISL cables of the same length to


the Peripheral shelf when connecting between the FIC and the SAC.

Power, alarm, and ground cables leaving the system terminate at the top rear of the
shelf and are routed from the termination point horizontally to the frame uprights.

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Figure 1-20 shows the Switching shelf cable management features.

Figure 1-20 Cable management on the Switching shelf

Switching shelf
ACO/LT Critical Alarm
Major Alarm
Minor Alarm

CSL cable management


32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

CSL A

CSL B
Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status

Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx
CSL A

CSL B

Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx

HISL cable management

Tx Tx Tx Tx Tx

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Rx Rx Rx Rx Rx
Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status

Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx

Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx

12861 17371

1.8 Installation procedure lists

Table 1-15 lists procedures associated with installation and connection of the
Peripheral, control, and single shelves.

Table 1-15 Single shelf, control shelf, and Peripheral shelf installation and
connection procedures

To See procedure

Undo the shelf from the shipping pallet 1-1

Prepare shelf for installation 1-2

Move the mounting brackets from the NEBS to the ETSI position (optional) 1-3

Mount the shelf in the rack or cabinet 1-4, 1-6

Remove the terminal block safety cover 1-7

Connect the chassis and signal grounds 1-8

Connect shelf power feeds 1-9

Install the terminal block safety cover 1-7

Install fan units 1-10

(1 of 2)

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To See procedure

Install an exhaust deflector tray (optional) 1-11

Install Extra Large Cable Management System (optional) 1-12

Install cards 1-13


Install filler plates 1-14

Remove filler plates 1-15

Connect cables to optical-based I/O cards 1-16

Connect cables to electrical-based I/O cards 1-17

Configure adjustable bracket for ICON cable management on a control shelf 1-20

Reorient adjustable cable supports for DFIC or QFIC cable management on a 1-22
control or Peripheral shelf (optional)

Connect a node management terminal to a serial port on the Facilities card or a 1-21
control card

Connect the network manager and data collector to the Ethernet ports on the 1-23
CICs

Connect a 2.048 MHz synchronization input to the Facilities card 1-24

Connect a 2.048 MHz synchronization output from a CIC 1-25


Connect a BITS synchronization input to the Facilities card 1-26

Connect alarm inputs and outputs to and from the Facilities card 1-27

Power up the system 1-28

(2 of 2)

Table 1-16 lists procedures associated with installation and connection of the
Switching shelves.

Table 1-16 Switching shelf installation and connection procedures

To See procedure

Undo the shelf from the shipping pallet 1-1


Move the mounting brackets from the NEBS to the ETSI position (optional) 1-3

Mount the shelf in the rack or cabinet 1-4, 1-6

Remove the terminal block safety cover 1-7

Connect the chassis ground 1-8

Connect shelf power feeds 1-9

Install the terminal block safety cover 1-7

Remove filler plates from the SAC slots that will contain SACs 1-15

Install an exhaust deflector tray (optional) 1-11

Install Extra Large Cable Management System (optional) 1-12

Install cards 1-13

Connect optical cables 1-16

(1 of 2)

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To See procedure

Connect electrical cables 1-17

Power up the Switching shelf (1) 1-28

(2 of 2)

Note
(1) Repeat procedures for the second Switching shelf.

1.9 Installation procedures

This section contains procedures associated with 7670 RSP installation and cable
connection.

Procedure 1-1 Undo the shelf from the shipping pallet

Warning — Do not lift the shelf by applying pressure or force to the fiber
tray; doing so will bend the tray and damage your equipment. The fiber
tray is the horizontal metal tray below the cable management brackets;
all cables dress down to this tray and are directed to either side of the
shelf.

You require the following tools to complete this procedure:

• a 9/16 in. socket wrench


• a 9/16 in. wrench
• #2 Phillips screwdriver

1 Undo the bolts that secure the front tie-downs/handles to the base of the shipping
pallet; see Figure 1-21 for an example of the tie-downs/handles on the Peripheral
shelf.

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Figure 1-21 Tie-downs/handles

Status Status Status Status


Status
Status Status
Status

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Status
Status
Active Status
Active Status Status
I/O Active Status Status
I/O Active Active
I/O Active Active Status
I/O I/O
I/O Active
Status
Status
Active Status
Active Status Status
I/O Active Status
I/O Active Active Status
I/O Active Status
I/O I/O Active
I/O Active
I/O
I/O

Rear tie down/


slider

Front tie down/


handle

14337

2 Undo the bolts that secure the rear tie-downs/sliders to the base of the shipping
pallet, see Figure 1-21.

3 Remove the rear tie-downs/sliders from the shelf and keep them and their screws
for mounting the shelf.

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Procedure 1-2 Prepare the single shelf, control shelf, or Peripheral


shelf for installation

You require the following tools and hardware to complete this procedure:

• antistatic wrist strap


• slot screwdriver

Warning — If the shelf was shipped with the fan units installed, or if you
are relocating an existing shelf, remove the fan units before proceeding
with the installation.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Use a slot screwdriver to turn the 1/4-turn lock on one of the fan units to the unlocked
position; see Figure 1-22.

Figure 1-22 1/4-turn lock on fan unit

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Fan Unit 1 Fan Unit 2 Fan Unit 3

Status Status Status

14195

3 Using the handle, pull the fan unit out of the shelf.

4 Repeat steps 2 and 3 for the other two fan units.

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Procedure 1-3 Move the mounting brackets from the NEBS to the
ETSI position

A Peripheral shelf and Switching shelf have the mounting brackets attached to the shelf
exterior in a NEBS position. If you require the shelf to be in an ETSI position, you must
move the mounting brackets forward prior to installing a shelf in a rack. If the shelf is
already installed in a rack, decommission and remove the shelf from the rack before
performing this procedure.

You require the following tools to complete this procedure:

• an antistatic wrist strap


• a torque screwdriver or wrench
• a slot screwdriver
• #2 Phillips screwdriver

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Remove all front-side cards and filler plates, power modules, and fan units. See
Procedure 61-2 for the cards, Procedure 1-15 for the filler plates, Procedure 61-4
for the power modules, and Procedure 61-5 for the fan units.

3 On a Switching shelf, remove the filler plates from the interior of the shelf by
removing the 5 filler-plate screws on each side. See Figure 1-23.

4 Remove the screws in the mounting brackets from the inside of the shelf.
Figure 1-23 shows a Switching shelf with a bracket removed on one side and a
bracket in the NEBS position on the other side. Figure 1-24 shows the same details
on a Peripheral shelf.

5 Place each mounting bracket in the ETSI position on the side of the shelf exterior.

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Figure 1-23 Moving the mounting brackets on a Switching shelf

ETSI position
NEBS position
1

Mounting bracket screws 3 Filler plate


6 per side

4 Filler plate screws


5 per side

17162

Figure 1-24 Moving the mounting brackets on a Peripheral shelf

ETSI position
1 NEBS position
2

4
Mounting bracket screws
8 per side

7
8

17163

6 Insert the screws for each mounting bracket.

a On a Switching shelf, use a torque of 2.9 to 3.3 N . m (26 to 29 lbf-in) on each


screw.

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b On a Peripheral shelf, use a torque of 2.0 to 2.3 N . m (18 to 20 lbf-in) on each


screw.

7 On a Switching shelf, replace the two filler plates using a torque of 0.9 to 1.1 N . m (8
to 10 lbf-in).

8 Mount the shelf in the rack; see Procedure 1-4.

9 Re-install all front-side card and filler plates, power modules, and fan units removed
in step 2.

Procedure 1-4 Mount the single shelf, control shelf, Peripheral shelf,
or Switching shelf in a rack

You can also install the shelves into a custom 7670 RSP cabinet; see Procedure 1-6.

Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet,


regardless of system or shelf configuration; otherwise, thermal shutdown
and/or failure may result. Alcatel’s closed cabinet design (2200 mm ×
900 mm × 750 mm ETSI footprint) with custom cooling vents is the only
exception to this rule. For seismic installations, we recommend
installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft Zone 4 seismic
rack with a custom airflow base (44 RU).

If you use an unapproved rack or cabinet, or fail to configure the shelves


according to this document, or if you fail to use the required air
intake/exhaust plenums, you may obstruct critical air intake and exhaust
openings and cause thermal shutdown and/or failure.

Please consult with your technical support representative to ensure you


are using the proper rack or cabinet and configuration.

Danger 2 — The shelves weigh in excess of 68 kg (150 lbs) depending


on installed components. You require mechanical assistance and an
assistant to mount the shelf in the rack.

Warning — Do not lift the shelf by applying pressure or force to the fiber
tray; doing so will bend the tray and damage your equipment. The fiber
tray is the horizontal metal tray below the cable management brackets;
all cables dress down to this tray and are directed to either side of the
shelf.

You require the following tools and hardware to complete this procedure:

• two antistatic wrist straps


• two rear tie-downs/sliders and their screws
• 8 mm (5/16 in.) and 12.5 mm (1/2 in.) slot screwdrivers
• #1 and #2 Phillips screwdrivers
• 10 panhead machine screws, each 1 cm (1/2 in.) long with a diameter
appropriate for your rack

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1 You and an assistant must each put on an antistatic wrist strap and connect it to the
ground point.

2 Position and fasten the rear tie-downs/sliders in the equipment rack; see
Figure 1-25.

Note — You can also use the base of the rack or the top of the lower
shelf as a guide.

Figure 1-25 Rear tie-downs/sliders

14338

3 With your assistant and mechanical assistance, position the shelf on the rear
tie-downs/sliders in the equipment rack; see Figure 1-26.

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Figure 1-26 Positioning the shelf

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Fan Unit 1 Fan Unit 2 Fan Unit 3

Tie-down/slider Tie-down/slider

17379

4 Use screws to fasten the mounting flanges of the shelf to the rack; see Figure 1-27.

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Figure 1-27 Fastening a shelf to a rack

7670 RSP
Routing Switch Platform

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Machine Machine
screws screws

Fan Unit 1 Fan Unit 2 Fan Unit 3

13925

Procedure 1-5 Position the air intake vents

See Table 1-17 for the air intake positions for the installed shelves.

Warning 1 — Note the orientation of the duct assemblies when you


remove them from the cabinet, because you must reinstall them in the
same orientation.

Warning 2 — Note the orientation of the intermediate plates when you


remove them from the cabinet, because you must reinstall them in the
same orientation.

You require a socket driver for M4 nuts to complete this procedure.

1 Remove the intermediate plate and duct assembly from each door of the cabinet;
see Figure 1-28. Place plates and assemblies on a surface such as a table or the
floor.

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Figure 1-28 Removing intermediate plates and duct assemblies

Intermediate plate

Duct assembly Intermediate plate

Duct assembly

Intermediate plate

Duct assembly Intermediate plate

Duct assembly

16272

2 Remove the duct assemblies from the intermediate plates; see Figure 1-29.

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Figure 1-29 Removing duct assemblies

16273

3 Transpose the intermediate plates, but do not transpose the duct assemblies; see
Figure 1-30.

Figure 1-30 Transposing intermediate plates

16274

4 Rotate both intermediate plates 180°; see Figure 1-31.

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Figure 1-31 Rotating intermediate plates

16275

5 Attach the duct assemblies to the intermediate plates; see Figure 1-32.

Figure 1-32 Attaching duct assemblies

16276

6 Install the intermediate plates/duct assemblies on the doors; see Figure 1-33.

Note — The duct assembly from the right door must be reinstalled on
the right door.

The duct assembly from the left door must be reinstalled on the left door.

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Figure 1-33 Installing intermediate plates and duct assemblies

16277

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Procedure 1-6 Mount the shelves in a 7670 RSP custom cabinet

Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet,


regardless of system or shelf configuration; otherwise, thermal shutdown
and/or failure may result. Alcatel’s closed cabinet design (2200 mm ×
900 mm × 750 mm ETSI footprint) with custom cooling vents is the only
exception to this rule. For seismic installations, we recommend
installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft Zone 4 seismic
rack with a custom airflow base (44 RU).

If you use an unapproved rack or cabinet, or fail to configure the shelves


according to this document, or if you fail to use the required air
intake/exhaust plenums, you may obstruct critical air intake and exhaust
openings and cause thermal shutdown and/or failure.

Please consult with your technical support representative to ensure you


are using the proper rack or cabinet and configuration.

Danger 2 — Before you install equipment in the Alcatel 7670 RSP


custom cabinet, you must configure the adjustable air intake vent on the
cabinet door; see Table 1-17 for air intake positioning and Procedure 1-5
for adjusting the air intake vents.

When you install shelves in the Alcatel 7670 RSP custom cabinet, you
must install them in one of the configurations listed in Table 1-17 and in
one of the mounting positions described in Table 1-18.

Failure to comply may result in thermal shutdown and/or failure.

Warning 1 — Do not lift a shelf by applying pressure or force to the fiber


tray; doing so will bend the tray and damage your equipment. The fiber
tray is the horizontal metal tray below the cable management brackets;
all cables dress down to this tray and are directed to either side of the
shelf.

Warning 2 — Before mounting the equipment in the cabinet you must


do the following.

• Level the cabinet, using the leveling feet provided.


• If required, secure the cabinet to the floor or overhead support system
using the brackets or holes provided. You use two angle brackets for
overhead mounting, or four predrilled holes for floor mounting.

The adjustable air intake vent must be configured on the cabinet door
before you install the shelf. See Table 1-17 for air intake positioning for
cabinet combinations. See Procedure 1-5 for adjusting the air intake vent.

When you install the shelves into a cabinet, you must install them in one of the
configurations listed in Table 1-17. Table 1-18 describes the upper and lower mounting
positions.

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Table 1-17 Cabinet mounting combinations for the 7670 RSP

Top shelf Bottom shelf Top air intake Bottom air intake

Peripheral shelf Peripheral shelf Lower position Lower position

Peripheral shelf Switching shelf Lower position Lower position

Switching shelf Peripheral shelf Lower position Lower position

Switching shelf Switching shelf Lower position Lower position

Peripheral shelf (top or bottom position) Lower position

Switching shelf (top or bottom position) Lower position

Table 1-18 Mounting positions

Shelf Cabinet position Mounting position on rack (1)

All shelves Top 1956 mm (77.0 in.)

Bottom 978 mm (38.5 in.)

Note
(1) From top of shelf to bottom of door opening.

You require the following tools to complete this procedure:

• #2 Phillips screwdriver
• slothead screwdriver
• socket driver

1 Put on an antistatic wrist strap, and connect it to a grounding point.

2 Check Table 1-17 to confirm that your mounting configurations are correct.

3 Position the air intake vents; see Procedure 1-5.

4 Using mechanical assistance, mount the first shelf into the cabinet. Use the
mounting positions listed in Table 1-18 to determine the correct position on the rack
for each shelf. Fasten the shelves to the rack using the fasteners provided with the
cabinet.

Procedure 1-7 Remove or install the terminal block safety covers on


the control shelf, Peripheral shelf, or Switching shelf

You require the following tools to complete this procedure:

• an antistatic wrist strap


• a #2 Phillips screwdriver

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1 To remove the terminal block safety cover:

i Using the #2 Phillips screwdriver, remove the screws that attach the right
terminal block safety cover to the shelf. For an example of removing the
terminal cover screws from a control shelf, see Figure 1-34.

ii Remove the terminal block safety cover by pulling the cover toward you.

Figure 1-34 Screw and cover removal from a control shelf

2-2 1-2
4-2 3-2
6-2 5-2

10-2 9-2
12-2 11-2
14-2 13-2
16-2 15-2

14356

iii Repeat steps i and ii for the left terminal block safety cover.

2 To install the terminal block safety covers:

i If necessary, snap off one or more breakaway tabs from the side of both covers
to accommodate the cables. For an example of the breakaway tabs on a cover
for a control shelf, see Figure 1-35.

Figure 1-35 Tab removal from cover

Break away
tabs

14357

ii Slide the terminal safety block cover into the slots. If you are installing the
terminal safety block cover on a single shelf, control shelf, or Peripheral shelf,
rest the LED cable on top of the terminal block safety cover. Figure 1-36
shows, as an example, the LED cable on a control shelf.

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Figure 1-36 LED cable on a control shelf

LED cable

2-2 1-2
4-2 3-2
6-2 5-2

10-2 9-2
12-2 11-2
14-2 13-2
16-2 15-2

14358

iii Tighten the screws to hold the cover in place.

iv Repeat steps i to iii for the left cover.

Procedure 1-8 Connect the chassis ground and signal ground on


the single shelf, control shelf, Peripheral shelf, or Switching shelf

Note 1 — You only connect the chassis ground on a Switching shelf.


The signal ground is interconnected on the midplane.

Note 2 — On newer single shelves, control shelves, and Peripheral


shelves the signal and chassis grounds have been internally merged and
no longer require separate connections. A single ground point now
serves for both the signal and chassis grounds.

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You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• a torque wrench with a 3/8 in. socket
• a wire stripper
• a crimping tool
• an 8 mm (5/16 in.) screwdriver
• two 2-hole lugs (shipped already connected to connection points)
• two 6 AWG wires one for chassis ground and one for signal ground

Note — If you are connecting the chassis ground on the Switching shelf,
or newer version of the single shelf, control shelf, or Peripheral shelf, you
only need one 2-hole lug and one wire between 2 AWG and 6 AWG, for
use as a ground strap.
1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Open the rear panel cover.

3 Remove the plastic protective covers, nuts, and 2-hole lugs from the ground
connectors. See Figures 1-37, 1-38, and 1-39 for the connector locations. See
Procedure 1-7 for instructions on removing the protective covers.

4 Feed the ground strap to the shelf.

5 Strip approximately 3 cm (1 in.) from one end of the ground strap.

6 Crimp one 2-hole lug on the end of the ground strap.

7 Position the lug of the chassis ground strap over the chassis ground connectors,
secure with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.); see
Figure 1-37 and Figure 1-39.

Warning — Do not exceed the recommended torque values.

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Figure 1-37 Ground connection for single shelf, control shelf, or Peripheral shelf

Chassis ground

-Vbatt
Rear panel
cover
0VR

Signal
ground

Chassis ground
16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 7-2 6-2 5-2 4-2 3-2 2-2 1-2

CIC

Status
Active
Facilities

Status
CIC

Status
Active
Signal ground
Clock Clock Clock
Out A In Out

Clock
B In

1 1
External Alarms

2 2

3 3

4 4

Mgnt. Mgnt.
RS 232 DCE

Spool Spool
Aux.1 Aux.1
Aux.2 Aux.2

13947

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Figure 1-38 Ground connection for single shelf, control shelf, or Peripheral shelf (newer shelves)

Chassis ground

Rear panel -Vbatt


cover
0VR

Chassis ground
16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 7-2 6-2 5-2 4-2 3-2 2-2 1-2

CIC

Status
Active
Facilities

Status
CIC

Status
Active
Signal ground
Clock Clock Clock
Out A In Out

Clock
B In

1 1
External Alarms

2 2

3 3

4 4

Mgnt. Mgnt.
RS 232 DCE

Spool Spool
Aux.1 Aux.1
Aux.2 Aux.2

17497

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Figure 1-39 Ground connection for the Switching shelf

Rear panel -Vbatt


cover
0VR

SEE INSTALLATION INSTRUCTIONS BEFORE


CONNECTING TO THE SUPPLY.
THIS UNIT SHALL BE CONFIGURED ONLY WITH
THOSE COMPONENT ASSEMBLIES SPECIFIED
IN THE INSTALLATION MANUAL AND
MOUNTED IN THE LOCATIONS SPECIFIED.
CAUTION: THIS UNIT MAY HAVE TWO DC
POWER FEEDS. DISCONNECT BOTH FEEDS
BEFORE SERVICING.

Chassis ground

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status

Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx

13947
17363

8 Note — Ground the shelf directly to the equipment rack.

Connect the free end of the ground strap to the grounded equipment rack.

9 If you are installing a single shelf, control shelf, or Peripheral shelf, repeat steps 7
and 8 for the signal ground.

Note — On newer single shelves, control shelves, and Peripheral


shelves the signal and chassis grounds have been internally merged and
no longer require separate connections. A single ground point now
serves for both the signal and chassis grounds.
10 Replace the plastic protective cover that you removed in step 3. See Procedure 1-7
for instructions on installing the protective covers.

11 Close the rear panel cover.

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Procedure 1-9 Connect the control shelf, Peripheral shelf, or


Switching shelf power feeds

Warning — On a single shelf, control shelf, or Peripheral shelf, all cards


and fan units must be removed.

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• a torque wrench with a 3/8 in. socket
• a wire stripper
• a crimping tool
• a #2 Phillips screwdriver
• sixteen 2-hole lugs (shipped already connected to connection points)
• 16 wires, 6 AWG, for dc power
• sixteen 0.95-cm (0.375-in.) heat shrink tubes
• a heat gun
• a voltage meter

Note — If you are connecting the power feeds on a Switching shelf, you
only need eight 2-hole lugs, eight 6-AWG wires, and 8 heat shrink tubes.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Open the rear panel cover.

3 Remove the plastic protective covers, nuts, and 2-hole lugs from the terminal
connectors. See Figure 1-12 for the connector locations.

4 Feed the dc power wires to the shelf.

5 Strip approximately 0.6 cm (0.25 in.) of insulation from the end of each wire.

6 Slide a heat shrink tube over the wire.

7 Crimp one 2-hole lug on the end of each wire; see Figure 1-40.

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Figure 1-40 2-hole lug and heat shrink tube

14708

8 Position the heat shrink tube over the 2-hole lug and warm with a heat gun until the
tube tightens around the lug and wire; see Figure 1-41.

Figure 1-41 Wire with 2-hole lug and tightened heat shrink tube

14710

9 Locate the terminal block of power zone 1 for power feed A. See Figure 1-9 for the
connection label.

10 Position the lug of the 0VR wire over the terminal connector labeled 0VR, secure it
with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.); see
Figure 1-12.

Warning — Do not exceed the recommended torque values.

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11 Position the lug of the -VBATT wire over the terminal connector labeled -VBATT,
secure it with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.).

Warning — Do not exceed the recommended torque values.

12 Repeat steps 9 to 11 for power feed B.

13 Repeat steps 9 to 12 for each of the other three power zones.

14 At the terminal strip of all power feeds, use a voltage meter to verify the proper
polarity and voltage level.

15 Close the rear panel cover.

16 Set the shelf circuit breakers to ON; see Figure 1-61. Wait for the system to
complete the power-up tests.

Warning — If any of the circuit breakers trip, verify that the power feeds
are connected correctly.

17 Check the color of the power status LED located below each circuit breaker to
ensure that the power feeds are working properly; see Table 1-19.

Table 1-19 Power status LED colors

LED Status

Green The power feeds are working properly.


Red The voltage is too low for operation and must be corrected.

Off One of the following:


• the polarity is reversed
• the power feed is defective

18 Power off the system.

Procedure 1-10 Install a fan unit in the single shelf, control shelf, or
Peripheral shelf

Warning — To prevent the shelf from overheating, install the three fan
units before powering on the shelf for operation. You must install all three
fan units to ensure adequate thermal performance of the shelf.

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You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• slot screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Align the fan unit with the fan unit rails, and slide the fan unit into the shelf.

3 Use a slot screwdriver to turn the 1/4-turn lock on one of the fan units to the locked
position; see Figure 1-42.

Figure 1-42 1/4-turn lock on fan unit

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Fan Unit 1 Fan Unit 2 Fan Unit 3

Status Status Status

14195

4 Repeat steps 2 and 3 for the other two fan units.

5 If the shelf is powered off, power on the shelf, check that all fan units are operating,
and power off the shelf.

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Procedure 1-11 Install an exhaust deflector tray

The exhaust deflector tray can be installed below a Peripheral or a Switching shelf in a
rack. Two people are required to mount the tray in a rack. The tray can be mounted in a
NEBS-compliant or ETSI-compliant rack. The mounting brackets on the tray are shipped
in the ETSI position.

Note — The tray extends 5.1 cm (2 in.) beyond the front edge of the
shelf in the NEBs position. If this does not meet your requirements, you
can move the mounting brackets on the shelf to the ETSI position; see
Procedure 1-3.

You require the following tools and hardware to complete this procedure:

• two antistatic wrist straps


• 4 mounting screws and a screwdriver appropriate for the rack installation

1 You and an assistant must each put on an antistatic wrist strap and connect it to a
ground point.

2 Have your assistant hold the tray flush with the bottom of the shelf to ensure proper
air flow. Make sure the mounting brackets on the tray match the mounting brackets
of the shelf.

3 For an ETSI-compliant tray, mount the tray to the rack with a minimum of 2 screws
per side. See Figure 1-43. The holes in the mounting brackets of the tray align with
a minimum of two holes in the rack. Use the widest spacing when more than two
holes are visible.

Figure 1-43 Mounting an exhaust deflector tray in an ETSI position

Fan Unit 3

Fan Unit 2 Status


Fan unit
Fan Unit 1
Status

Status

Exhaust
deflector
tray

Mounting
bracket

Rack
Latches

17143

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4 To configure the tray for a NEBS rack:

i Remove the mounting brackets from the tray by removing the 2 screws on
each side.

ii Shift the brackets to the NEBS position and reattach the brackets with the
screws removed in step i, using a torque of 0.9 to 1.1 N . m (8 to 10 lbf-in); see
Figure 1-44.

Figure 1-44 Mounting an exhaust deflector tray in a NEBS position

Fan Unit 3 Fan unit


Fan Unit 2 Status

Fan Unit 1
Status

Status

Exhaust
deflector
tray

Mounting
bracket

Rack
Latches For ETSI-mounting

17144

iii Mount the tray to the rack with a minimum of 2 screws per side. The holes in
the mounting brackets of the tray align with a minimum of two holes in the rack.
Use the widest spacing when more than two holes are visible.

Procedure 1-12 Install an extra large cable management tray

Installing an extra large cable management tray increases the area reserved for optical
fiber routing, and enables you to route optical fibers and copper cables separately. See
section 1.7 for more information on cable management.

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• a #2 Phillips screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Remove any fiber and copper cables from around the cable supports on the
standard cable management trays.

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3 Use the Phillips screwdriver to remove the standard cable management trays from
the shelf; see Figure 1-45.

i Remove the two mounting screws from each of the upper cable management
trays.

ii Remove the four mounting screws from the lower cable management tray.

Figure 1-45 Remove the standard cable management trays

Status
Status Active
Active

17106

4 Use the Phillips screwdriver to attach the extra large cable management trays to the
shelf; see Figure 1-46.

i Install the two mounting screws in each of the upper cable management trays.

ii Install the four mounting screws in the lower cable management tray.

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Figure 1-46 Install the extra large cable management tray

Status
Status Active
Active

17107

5 Route the optical fibers from the I/O cards and QFIC/DFIC cards around the cable
supports; see section 1.7 for more information.

6 Route the copper cables from the I/O cards down to the extended part of the tray
and secure the cables with a cable tie in the lance provided for each card slot; see
Figure 1-47. Ensure that the cables are routed straight down and do not interfere
with insertion or extraction of the adjacent cards. Alternatively, you can route the
ICON cables through the ICON cable management bracket as described in
Procedure 1-20.

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Figure 1-47 Route copper cables to the extended cable management tray

17119

Procedure 1-13 Install a card

You can install or remove cards while the system is powered on.

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All shelves support card installation on both the front and rear of the midplane. Table 1-20
describes card types and slot positions.

Danger — Laser emissions can damage your eyes. Never look at the
end of a live fiber-optic cable or the optical port of an installed card.

Warning 1 — Electronic circuitry is very susceptible to damage by


ESD. Always use caution when you handle a card.

Warning 2 — Do not touch any cables connected to a card. Contact


could damage the optical fiber in the cables.

Warning 3 — You must install filler plates in empty slots to prevent


cooling air from escaping and to maintain EMC compliance.

Warning 4 — When you replace a card at the rear of the shelf, use
caution to ensure that you do not damage the fiber-optic cables that are
attached to neighboring cards. Always ensure that these cables are
removed from the cable brackets before you replace a card.

Caution — Do not remove the SSC card, SCH card, or any of the SMX
cards from the active Switching shelf. If you must remove one of these
cards from the active shelf, force activity to the other shelf first.

Note 1 — You may need to remove the filler plate before you can install
a card. When you remove a card and do not install another card in its
place, you must install a filler plate to prevent cooling air from escaping
and to maintain EMC compliance.

Note 2 — To protect the integrity of optical cables, we recommend that


you keep optical and copper cabling separate. Install cards that use
optical cables on one side of the shelf, and cards that use copper cables
on the other side of the shelf.

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Table 1-20 7670 RSP card types and slot positions

Shelf Card Slot See figure

Single shelf, control Control card (1) Front slots 7 and 8 4-1
shelf or Peripheral
shelf CC2G card (1) Front slots 7 and 8

PSC Front slots 7 and 8 3-6

CIC (1) Rear slots 8-2 CICB and 7-2 CICA 4-2

PIC Rear slots 8-2 PICB and 7-2 PICA 4-2

Facilities card Rear slot Facilities 4-2


Switch card (2) Rear slots 8-1 FabY/FIC Y and 7-1 FabX/FICX 4-2

Line card Front slots 1 to 6 and 9 to 14 5-2

Front slots 15 and 16 (3)

I/O card Rear slots 16-2 to 15-2 (top row) (3) (4) (5) 6-2
Rear slots 16-1 to 15-1 (bottom row) (3)

Rear slots 14-2 to 9-2 and 6-2 to 1-2 (top row) (4) (5)
Rear slots 14-1 to 9-1 and 6-1 to 1-1 (bottom row)

ICON Management Front slots 15 and 16 5-2


card

ICON I/O card Rear slots 16-1 and 15-1 (bottom row) 6-2

ICON I/O Rear slots 16-2 and 15-2 (top row) 6-2
Expansion card

DFIC and QFIC Rear slots 8-1 FabY/FIC Y and 7-1 FabX/FICX 4-2

Switching shelf SCH card Front slot 1 4-3

SMX card Front slots 2 to 7 4-3

SSC Front slot 8 4-3

SAC Rear slots 1-32 4-4

Notes
(1) You only install control cards and CIC cards in a single shelf or control shelf.
(2) You only install Switch cards in a single-shelf system.
(3) If you plan to upgrade to a multishelf configuration, reserve line card slots 15 and 16 and I/O card slots 16 and 15 on both
the top and bottom rows.
(4) You can install the 1-port OC48/STM16 Channelized I/O card in I/O slot 1 only. The I/O card can be physically placed in I/O
slot 2, but you cannot configure the card in that slot.
(5) You can install the 4-port OC12/STM4 Channelized I/O card in I/O slot 1 only. The I/O card can be physically placed in I/O
slot 2, but you cannot configure the card in that slot.

You require the following tools to complete this procedure.

• an antistatic wrist strap


• a small slot screwdriver
• a medium slot screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

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2 Danger — Do not touch the alignment pins on the card connector;


they are sharp.

Warning — If a card is not properly located within its guides when it is


inserted into the shelf, damage to both the card and midplane connectors
may occur.

Align the card with its slot, ensuring that the PCB is properly located in both the top
and bottom card guides. If the card has ejectors, keep them in the closed position,
flush with the faceplate.

3 Warning 1 — When you slide the card into the slot, push the card
by applying pressure at the center of the faceplate until the closed
ejectors contact the top and bottom ejector troughs. This ensures that
you do not insert the card at an angle and damage your equipment.

Warning 2 — Do not use excessive force during card installation.


Forcing a card into the shelf can damage the card and the midplane
connectors.

Warning 3 — For cards that have ejectors, use the ejectors as


described to protect the connectors during initial insertion and to
engage the pin field once the card is in place. The ejectors are
designed to seat the card evenly without the use of excessive force.
Inserting a card without using the ejectors, or failing to engage both
ejectors evenly, can damage both the card and the shelf.

Warning 4 — Inductors are located along the solder-side of the


midplane edge of OC3 and OC12 cards. The inductors protrude out
from the card edge. Make sure that you do not damage the inductors
when you slide the card into the slot.
Slide the card slowly into the shelf, applying constant force to the center of the card.
You will feel an increase in resistance as the faceplate gasket engages and then
slides along the adjacent card.

a For a card that has ejectors:

i Slide the card into the slot until the closed ejectors contact the shelf
metalwork.

ii Open the ejectors by pulling them away from the center of the card
faceplate while depressing the catch on the back of the ejector. The card
will pull back slightly as you perform this step. You must ensure that the
card does not get pulled back beyond the point of gasket engagement to
protect the pin field.

iii Gently slide the card the rest of the way into the shelf, until the open
latches make contact with the shelf metalwork again.

iv Push the levers of both ejectors simultaneously toward the center of the
card faceplate until the spring clips lock the card into place; see
Figure 1-48.

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b For a card that does not have ejectors, slowly slide the card all the way into the
slot. You must ensure that the card is inserted evenly and gently, and do not
use force to overcome initial gasket compression load.

Figure 1-48 Seating a card

13920

4 Secure the card.

a For a card with an ejector, use a medium slot screwdriver to secure the card
lock.

b For a card without an ejector, use a medium slot screwdriver to secure the
captive screws on the card.

Procedure 1-14 Install a filler plate

You require an antistatic wrist strap to complete this procedure.

Note — You must install filler plates in empty slots to prevent cooling air
from escaping and to maintain EMC compliance.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Pull the filler plate locking levers away from the center of the faceplate to the open
position.

3 Align the filler plate with the upper and lower card guides.

4 Slide the filler plate all the way into the slot.

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5 Pull the locking levers toward the center of the faceplate until the spring clips lock
the filler plate in place.

Procedure 1-15 Remove a filler plate

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Pull the locking levers away from the center of the faceplate to release the filler
plate. Gently pull on the ejectors to remove the filler plate from the chassis.

Procedure 1-16 Connect or disconnect optical cables

This procedure describes how to connect to, or disconnect from, optic-based cards. See
chapter 60 for information on handling, inspecting, and cleaning optical connectors and
receptacles.

Note — Use the cable clips that come with the card to join the transmit
and receive cables before connecting them to the card. The clip makes it
easier to connect and remove cables.

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Take one half of a cable clip and lay the transmit and receive cables across it; see
Figure 1-49.

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Figure 1-49 Inserting optical cables into the cable clip

Cables
Cable clip

14232

3 Take the second half of a cable clip and snap it closed over the first one; see
Figure 1-50.

Figure 1-50 Fastening the cable clip

Cables
Cable clip

14231

4 Holding on to the cable clip, insert the transmit cable into the transmit port and the
receive cable into the receive port of the I/O card; see Figure 1-51. When properly
seated, the cable collar clicks into place.

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Figure 1-51 Connecting the transmit and receive cables to an optic-based card

14233

5 To remove the cables from the card, grasp the cable clip and pull it toward you. The
cable collar releases the connection to the card.

Procedure 1-17 Connect or disconnect cables on electrical cards

You require an antistatic wrist strap to complete this procedure.

Caution — The I/O cables for the DS3 and STM1 electrical I/O cards
must be double-shielded coaxial cable to maintain EMC compliance to
Class B.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Slide the transmit cable onto the transmit port until it clicks into place.

3 Slide the receive cable onto the receive port until it clicks into place.

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4 To remove a cable, grasp the end of the cable and pull it toward you.

Procedure 1-18 Connect or disconnect HISL cables

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Slide the transmit cable into the transmit port until it clicks into place. Figure 1-52
shows a HISL cable connector.

Figure 1-52 HISL cable connector

HISL connector
HISL cable

17358

3 Slide the receive cable into the receive port until it clicks into place. Figure 1-53
shows the three possible HISL cable connector positions.

Figure 1-53 HISL connector positions

17359

4 To disconnect a cable, grasp the end of the cable and pull it toward you.

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Procedure 1-19 Connect or disconnect CSL cables

You require an antistatic wrist strap to complete this procedure.

CSL cables have different connectors on each end. The DB-15 connector on one end
connects to the PIC or directly to the Switching shelf. The Lemo connector on the other
end connects to the ICON I/O or ICON I/O Expansion cards. Figure 1-54 shows the
connectors on each end of the CSL cable.

Figure 1-54 CSL cable

DB-15 connector

CSL cable

Lemo connector
17356

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 To connect the DB-15 connector, slide the cable connector into the card or shelf
port. When firmly seated, tighten the thumbscrews.

3 To connect the Lemo connector, slide the connector into the ICON port. Press
firmly. Figure 1-55 shows the Lemo connector attached to an ICON card.

Figure 1-55 CSL connectors

ACO/LT Critical Alarm ACO/LT Critical Alarm


Major Alarm Major Alarm
Minor Alarm Minor Alarm

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 6-2 5-2 4-2 3-2 2-2 1-2

Facilities CIC

Status Status Status


Active Active

Clock Clock Clock


Out A In Out
CIC

Clock
B In

1 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
External Alarms

2 2

3 3

4 4
External Alarms

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status

Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx

CSL A

CSL B Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CSL A
Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status

Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active

Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx Tx

CSL B
Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx

CSL cable

12861 17357
Lemo connector DB-15 connector

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4 To remove the DB-15 connector, loosen the thumbscrews and pull the cable
connector toward you.

5 To remove the Lemo connector, grasp the connector and pull it toward you.

Procedure 1-20 Configure adjustable bracket for ICON cable


management on a control shelf

See section 1.7 for more information on cable management. You require the following
tools and hardware to complete this procedure:

• an antistatic wrist strap


• slot screwdriver

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Remove the bracket faceplate by loosening the upper and lower screws; see
Figure 1-56.

Note 1 — You must retain the bracket faceplate and screws; you will
reattach them in step 4.

Note 2 — There are four hexagonal posts behind the bracket faceplate;
one post is attached to the bracket faceplate by the middle screw. You
may detach this post from the faceplate and discard it. The middle screw
is captive in the faceplate; you may leave the screw in the faceplate or
remove it from the faceplate and discard it.

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Figure 1-56 Adjustable ICON cable management bracket

Adjustable
bracket

Hexagonal post
(one of four behind
bracket faceplate)

Faceplate

Lower Upper Cable Cable


screw screw support management
Middle tray
screw
16776

3 While the bracket faceplate is off, dress the ICON cables through the posts on the
ICON cable management bracket to the left-hand frame upright; see Figure 1-57.

a Dress ICON cables from slot 16 around the first post and above the lower post.

b Dress ICON cables from slot 15 around the second post and above the lower
post.

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Figure 1-57 ICON cable dressing through adjustable bracket

ICON card
in slot 15

ICON card
in slot 16

CSL cables from


ICON card in slot 16
CSL cables from
ICON card in slot 15

First Lower Second


post post post
16777

4 To retain the ICON cable dressing, reattach the bracket faceplate using the upper
and lower screws previously removed.

Procedure 1-21 Connect a node management terminal to a serial


port on the control shelf

See section 17.6 for more information on node management terminals. You require the
following tools and hardware to complete this procedure:

• an antistatic wrist strap


• 8 mm (5/16 in.) and 12.5 mm (1/2 in.) slot screwdrivers
• #2 Phillips screwdriver
• a DB-9 shielded cable to connect to the TIA/EIA-232 port on the Facilities card
• a DB-9 cable with a DB-9 to RJ-45 connector to connect to a control card

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Connect the DB-9 cable.

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a To connect a node management terminal to the serial port on the Facilities


card, attach the DB-9 cable to the TIA/EIA-232 port (labeled RS-232 DTE) on
the Facilities card and tighten the screws.

b To connect a terminal to the serial port on a control card, push the DB-9 to
RJ-45 connector into the serial port on the control card faceplate.

3 Attach the free end of the DB-9 cable to the TIA/EIA-232 port on the node
management terminal and tighten the screws.

Procedure 1-22 Reorient adjustable cable supports for DFIC or QFIC


cable management on a control or Peripheral shelf

Optionally, you can reorient the cable supports below slots 7 and 8 on a Peripheral or
control shelf. This allows the cables from a DFIC or QFIC to run in the same direction to
either one or the other side of the shelf, or in opposite directions to each side of the shelf.

You require the following tools to complete this procedure:

• an antistatic strap
• #2 Phillips screwdriver

1 Put on an antistatic wrist strap and connect it to a ground point.

Note — Disengage any fiber or copper cables from the cable supports
on the lower cable management tray.

2 While holding the lower cable management tray, remove the 4 screws that attach
the tray to the shelf; see Figure 1-58.

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Figure 1-58 Removing the lower cable management tray from the shelf

Cable support

Cable management
tray

Screw 4
Screw 3
Screw 2
Screw 1
17197

3 Turn the cable management tray with its back side facing you. Loosen the screw of
one or both cable supports for slots 7 and 8 for which you want to change the
orientation; see Figure 1-59.

4 Reorient each cable support in the direction you want the cables to run. Tighten the
screw.

5 Turn the cable management tray with the front side facing you. Reattach the tray to
the shelf using the 4 screws removed in step 2.

6 Engage any fiber or copper cables around the cable supports.

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Figure 1-59 Reorienting the two cable supports for slots 7 and 8

17198

Procedure 1-23 Connect Ethernet devices to the control shelf

See section 17.6 for more information on Ethernet devices. You require the following
tools and hardware to complete this procedure:

• an antistatic wrist strap


• RJ45 shielded cables (MAHAWK M55082 or equivalent) with metal RJ-45
connectors
• ferrite beads (Alcatel part number 45-0250-00, 28A2029-0A2 Steward or
equivalent)
• cable ties

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Push the RJ-45 connectors on the Ethernet cable into the Ethernet ports on the
CICs. For each CIC, use Port 1 for the network management connection and
Port 2 for the data spooling connection.

Caution — Never connect an Ethernet crossover cable between


Ethernet ports 3 and 4 on the CIC. Doing so may cause one or more line
cards to reset.

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3 Clip the ferrite beads around the Ethernet cables as close to the CIC faceplate as
possible. Secure the beads in place with cable ties.

4 Connect the free end of the cables to the Ethernet devices.

Procedure 1-24 Connect a 2.048 MHz synchronization input to the


control shelf and Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• double-shielded BNC cables (Delco Wire PN: 396021 Type 734A 75 Ohm or
equivalent) terminated with a BNC connector for the 7670 RSP and a connector
suitable for the timing supply

Note — The 2.048 MHz synchronization input option is only available on


the International variant of the Facilities card.

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Attach the BNC connector for the primary timing supply to the port on the Facilities
card labeled Clock A In.

3 Attach the BNC connector for the redundant timing supply to the port on the
Facilities card labeled Clock B In.

4 Attach the free end of the cable to the timing supply.

Procedure 1-25 Connect a 2.048 MHz synchronization output to the


control shelf

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• double-shielded BNC cables (Delco Wire PN: 396021 Type 734A, 75 Ohm or
equivalent) terminated with a BNC connector for the 7670 RSP and a connector
suitable for the external device

Note — The 2.048 MHz synchronization output option is only available


on the International variant of the CIC.

1 Put on an antistatic wrist strap and connect it to a grounding point.

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2 Attach the BNC connector for the timing output to the port on the CIC labeled
Clock Out.

3 Attach the free end of the cable to the external device.

Procedure 1-26 Connect a BITS input to the control shelf and


Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• a wire-wrap tool
• a shielded copper cable 22 AWG thick

Caution — You must synchronize your nodes to the same BITS source
to avoid traffic disruption due to timing differences between nodes.

Note — The BITS synchronization option is only available on the North


American variant of the Facilities card.

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Connect the positive lead (tip) of the timing supply to the Clock A pin on the Facilities
card labeled Tip; see Figure 1-60.

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Figure 1-60 Clock connection points

Facilities

Status
Clock A In
Shield
Tip
Ring
Clock B In
Shield
Tip
Ring

External Alarms
RS 232 DCE

14328

3 Connect the negative lead (ring) of the timing supply to the Clock A pin on the
Facilities card labeled Ring.

4 Repeat steps 2 and 3 for the Clock B pins.

5 If you are connecting an unshielded BITS, connect the shield grounds to the pins on
the Facilities card labeled Shield.

6 Attach the free end of the cable to the timing supply.

Procedure 1-27 Connect alarm inputs and outputs to the control


shelf and Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap


• a small slot screwdriver
• cabling terminated with a DB-25 connector wired according to Table 1-21 for the
7670 RSP and a suitable connection method for the third-party alarm input and
output devices

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Table 1-21 Alarm connector pin and signal assignments

Pin Signal

1 No connect

2 External alarm 2

3 External alarm 4

4 No connect

5 General purpose audio Normally Closed

6 Critical audible Normally Closed


7 Critical visible Normally Closed

8 Minor audible Normally Open

9 Major audible Normally Open

10 General purpose visual Normally Open

11 Minor visual Normally Open

12 Major visual Normally Open

13 No connect
14 No connect

15 External alarm 1

16 External alarm 3
17 General purpose visual Contact

18 Common (-24 v)

19 Critical visual Contact


20 Minor audible Contact

21 Major audible Contact

22 General purpose audible Contact

23 Minor visual Contact

24 Major visual Contact

25 Critical audible Contact

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Attach the DB-25 connector to the port on the Facilities card labeled External
Alarms.

3 Make the connections to the third-party alarm input and output devices.

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Procedure 1-28 Power up the control shelf, Peripheral shelf, or


Switching shelf
1 Warning — If any of the circuit breakers trip, verify that all of the
power feeds are connected correctly.

Set the shelf circuit breakers to ON; see Figure 1-61 for an example of the
Peripheral shelf breaker panel. Wait for the system to complete the power-up tests.

Each card performs a self-test, a lamp test on the faceplate LEDs, and power-up
diagnostics.

2 Check the color of the Status LED on each card faceplate. A flashing red/green LED
display is normal and indicates that the slot has not yet been programmed for this
card type. A red Status LED indicates that the card has failed power-up diagnostics.

Figure 1-61 Peripheral shelf circuit breakers

Circuit
breakers

Status Status Status Status Status Status Status Status

A1 A2 A3 A4 B1 B2 B3 B4
A Power A Power

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Card A Control Card A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c Control Control OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c OC3c-OC12c
STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4 STM1-STM4

Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status Status
Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active Active
I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault I/O Fault

Fan Unit 1 Fan Unit 2 Fan Unit 3

Status Status Status

17355

1-80 Alcatel 7670 Routing Switch Platform, Release 4.0


95-5879-01-00-A March 2005
Index

Numbers cables
CSL
0VR, 1-14, 1-17 connecting, 1-69
2.048 MHz synchronization disconnecting, 1-69
connecting input, 1-76 electrical
connecting output, 1-76 connecting, 1-67
disconnecting, 1-67
A HISL
connecting, 1-68
alarms
disconnecting, 1-68
connecting inputs, 1-78
management, 1-23, 1-26
connecting outputs, 1-78
optic
connector pins, 1-78
connecting, 1-65
signal assignments, 1-78
disconnecting, 1-65
antistatic ground, 1-14
cards
B handling, 1-60
installing, 1-60
battery disposal, viii power consumption, 1-4
battery return, 1-14 slot positions, 1-62
BITS, 1-22 CC2G cards
connecting synchronization, 1-77 installing, 1-60
breaker panel, 1-21 chassis ground, 1-13, 1-48
CICs
C connecting 2.048 MHz output, 1-76
installing, 1-60
cabinet planning, 1-5 synchronization, 1-22
cable management clock connection points, 1-77
Switching shelf, 1-28

Alcatel 7670 Routing Switch Platform, Release 4.0 IN-1


March 2005 95-5879-01-00-A
Index

connecting — installation

connecting exhaust deflector tray


2.048 MHz synchronization input, 1-76 installing, 1-56
2.048 MHz synchronization output, 1-76
alarm inputs, 1-78 F
alarm outputs, 1-78
BITS input, 1-77 Facilities cards
chassis grounds, 1-48 connecting 2.048 MHz input, 1-76
CSL cables, 1-69 installing, 1-60
electrical cables, 1-67 synchronization, 1-22
Ethernet port, 1-75 fan units
HISL cables, 1-68 installing, 1-54
node management terminal, 1-72 power consumption, 1-4
optic cables, 1-65 filler plates
shelf power, 1-52 installing, 1-64
signal grounds, 1-48 removing, 1-65
Control cards
G
installing, 1-60
Control shelf ground, 1-13
dimensions, 1-7 0VR, 1-14
reorienting cable supports, 1-73 antistatic, 1-14
CSL cables battery return, 1-14
connecting, 1-69 chassis, 1-13
disconnecting, 1-69 chassis
connecting, 1-48
D signal, 1-13
DFIC signal
reorienting cable supports, 1-73 connecting, 1-48
disconnecting grounding symbols, x
CSL cables, 1-69
H
electrical cables, 1-67
HISL cables, 1-68 heat shrink tube, 1-52
optic cables, 1-65 HISL cables, 1-28
connecting, 1-68
E disconnecting, 1-68
electrical cables
I
connecting, 1-67
disconnecting, 1-67 I/O cards
EMC compliance, ix installing, 1-60
environmental specifications, 1-2 installation
Ethernet ports cabinet planning, 1-5
connecting, 1-75 environmental specifications, 1-2
European regulations exhaust deflector tray, 1-56
grounding, xiii location specifications, 1-2
laser interface, xii

IN-2 Alcatel 7670 Routing Switch Platform, Release 4.0


95-5879-01-00-A March 2005
Index

installation (continued) — signal ground

rack planning, 1-5 power, 1-3


shelf dimensions, 1-5 breaker panel, 1-21
installing connecting, 1-52
cards, 1-60 consumption, 1-4
exhaust deflector tray, 1-56 LEDs, 1-54
fan unit, 1-54 rating, 1-3
filler plates, 1-64 termination, 1-17
shelf, 1-33 zones, 1-19
terminal block safety covers, 1-45 powering up the system, 1-80

L Q
lasers, ix QFIC
LEDs reorienting cable supports, 1-73
power status, 1-54
line cards R
installing, 1-60
rack mounting, 1-36
M rack planning, 1-5
regulations
mandatory regulations, vii Canada, x
mounting brackets CSA NRTL, xi
moving from NEBS to ETSI, 1-34 Europe, xii
FCC, xi
N FDA, xii
mandatory, vii
node management terminal USA, xi
connecting
Ethernet port, 1-75 S
serial port, 1-72
safety covers
O installing, 1-45
removing, 1-45
optic cables SELV, ix
clips, 1-65 shelf
connecting, 1-65 connecting power, 1-52
disconnecting, 1-65 dimensions, 1-7
installing, 1-33
P
mounting, 1-36
Peripheral shelf power consumption, 1-4
dimensions, 1-7 power rating, 1-3
exhaust deflector tray, 1-56 power status LEDs, 1-54
moving mounting brackets, 1-34 unpacking, 1-31
Perpheral shelf shelf dimensions, 1-5
reorienting cable supports, 1-73 signal ground, 1-13
connecting, 1-48

Alcatel 7670 Routing Switch Platform, Release 4.0 IN-3


March 2005 95-5879-01-00-A
Index

site planning — VBATT

site planning, 1-2


specifications
system component power consumption,
1-4
SSU, 1-22
Switch cards
installing, 1-60
Switching shelf
cable management, 1-28
dimensions, 1-7
exhaust deflector tray, 1-56
moving mounting brackets, 1-34
synchronization
BITS, 1-22
clock connections, 1-77
connecting 2.048 MHz input, 1-76
connecting 2.048 MHz output, 1-76
connecting BITS input, 1-77
sources, 1-22
system
dimensions, 1-7
environmental specifications, 1-2
ground, 1-13
installation, 1-29
power, 1-3, 1-15
power up, 1-80
power zones, 1-19
system components
power consumption specifications, 1-4

T
terminal blocks, 1-15
installing safety covers, 1-45
removing safety covers, 1-45

V
VBATT, 1-17

IN-4 Alcatel 7670 Routing Switch Platform, Release 4.0


95-5879-01-00-A March 2005
Customer documentation and product support

Customer documentation
http://www.alcatel.com/osds/

Product manuals and documentation updates are available through the Alcatel Support
Documentation and Software Download service at Alcatel.com. If you are a new user and
require access to this service, please contact your Alcatel sales representative.

Technical support
http://www.alcatel.com/support/

Customer documentation feedback


documentation.feedback@alcatel.com
© 2005 Alcatel. All rights reserved.

95-5879-01-00-A

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