Ac Base

REPUBLIC OF INDONESIA
MINISTRY OF PUBLIC WORKS

DIRECTORATE GENERAL OF HIGHWAY
International Bank For Reconstruction and Developmant ( IBRD )
STRATEGIC ROAD INFRASTRUCTURE PROJECT ( SRIP )
Loan No. 7786 ( 4834 ) - IND
Package : WIDANG - LAMONGAN
Contractor : PT. Baita Sari Consultant : CECI Joint Venture With PT.Cipta Strada
SIEVE ANALYSIS AGGREGATE

Date : 17-Feb-10
Kind of Material : 10 ~ 30 mm
Total : 1854.2 Gram Total : 1795.1 Gram
SIEVE CUMULATIVE SIEVE CUMULATIVE
AVERAGE
SIZE WT.RET % RET % PASS SIZE WT.RET % RET % PASS
1½ 0 0 100 1½ 0 0 100
1" 340.9 18.4 81.6 1" 525.2 29.3 70.7
3/4" 1287.3 69.4 30.6 3/4" 1291.4 71.9 28.1
1/2 " 1739.3 93.8 6.2 1/2 " 1682.0 93.7 6.3
3/8 " 1817.1 98.0 2.0 3/8 " 1743.4 97.1 2.9
# 4. 1841.0 99.3 0.7 # 4. 1784.4 99.4 0.6
# 8. 1841.4 99.3 0.7 # 8. 1784.9 99.4 0.6
# 16. 1841.8 99.3 0.7 # 16. 1785.5 99.5 0.5
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.
Kind of Material :
Total : Gram Total : Gram.
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.
BINA MARGA CONSULTANT CONTRACTOR

Saiful ST. M.Sanyoto/M.Abdul Azis Munib
Loan No. 7786 ( 4834 ) - IND

Date : 17-Feb-10
AVERAGE
1½ 0 0 100 1½ 0 0 100
1" 596 30.1 69.9 1" 294.9 15.9 84.1
3/4" 1266.2 63.9 36.1 3/4" 1180.4 63.7 36.3
1/2 " 1822.6 91.9 8.1 1/2 " 1722.4 92.9 7.1
3/8 " 1921.8 96.9 3.1 3/8 " 1810.3 97.7 2.3
# 4. 1961.6 98.9 1.1 # 4. 1838.6 99.2 0.8
# 8. 1963.9 99.1 0.9 # 8. 1839.2 99.2 0.8
# 16. 1964.5 99.1 0.9 # 16. 1840.0 99.3 0.7
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 13-Feb-10
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 299.0 19.9 80.1 79.4 1/2 " 322.2 21.4 78.6
3/8 " 1148.4 76.2 23.8 24.2 3/8 " 1136.8 75.3 24.7
# 4. 1493.5 99.2 0.8 0.7 # 4. 1501.7 99.5 0.5
# 8. 1494.8 99.2 0.8 0.6 # 8. 1502.4 99.6 0.4
# 16. 1495.3 99.3 0.7 0.6 # 16. 1502.7 99.6 0.4
# 30. 1495.6 99.3 0.7 0.5 # 30. 1503.9 99.7 0.3
# 50. # 50.
# 100. # 100.
# 200. # 200.
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 13-Feb-10
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 186.2 12.6 87.4 82.6 1/2 " 322.8 22.2 77.8
3/8 " 1021.8 69.3 30.7 28.1 3/8 " 1082.6 74.4 25.6
# 4. 1465.1 99.4 0.6 0.8 # 4. 1439.5 98.9 1.1
# 8. 1467.9 99.6 0.4 0.7 # 8. 1440.3 99.0 1.0
# 16. 1468.6 99.6 0.4 0.7 # 16. 1441.2 99.0 1.0
# 30. 1469.2 99.7 0.3 0.6 # 30. 1441.8 99.1 0.9
# 50. # 50.
# 100. # 100.
# 200. # 200.
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 13-Feb-10
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 0 0 100 100 1/2 " 0 0 100
3/8 " 3.8 0.5 99.5 99.2 3/8 " 8.6 1.2 98.8
# 4. 652.0 81.6 18.4 16.3 # 4. 626.8 85.8 14.2
# 8. 786.4 98.4 1.6 1.5 # 8. 720.8 98.6 1.4
# 16. 787.2 98.5 1.5 1.4 # 16. 721.5 98.7 1.3
# 30. 787.9 98.6 1.4 1.3 # 30. 721.8 98.8 1.2
# 50. 788.1 98.7 1.3 1.3 # 50. 722.1 98.8 1.2
# 100. 789.8 98.9 1.1 1.1 # 100. 722.6 98.9 1.1
# 200. 791.5 99.1 0.9 0.9 # 200. 723.6 99.0 1.0
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 0 0 100 100 1/2 " 0 0 100
3/8 " 16.8 1.8 98.2 98.9 3/8 " 3.9 0.4 99.6
# 4. 796.9 85.8 14.2 13.1 # 4. 838.7 88.0 12.0
# 8. 909.6 97.9 2.1 1.9 # 8. 936.3 98.3 1.7
# 16. 914.2 98.4 1.6 1.4 # 16. 941.8 98.8 1.2
# 30. 916.2 98.6 1.4 1.2 # 30. 943.0 99.0 1.0
# 50. 917.8 98.8 1.2 1.1 # 50. 944.4 99.1 0.9
# 100. 919.7 99.0 1.0 0.9 # 100. 946.2 99.3 0.7
# 200. 923.2 99.3 0.7 0.5 # 200. 948.8 99.6 0.4
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 13-Feb-10
Kind of Material :0~5 mm
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 0 0 100 100 1/2 " 0 0 100
3/8 " 0 0 100 100 3/8 " 0 0 100
# 4. 16.2 1.8 98.2 97.5 # 4. 27.5 3.2 96.8
# 8. 298.8 33.5 66.5 65.5 # 8. 305.8 35.5 64.5
# 16. 531.9 59.6 40.4 39.6 # 16. 527.9 61.3 38.7
# 30. 631.8 70.8 29.2 28.7 # 30. 619.2 71.8 28.2
# 50. 692.2 77.6 22.4 22.0 # 50. 675.3 78.4 21.6
# 100. 739.3 82.9 17.1 16.8 # 100. 719.7 83.5 16.5
# 200. 793.7 89.0 11.0 10.7 # 200. 772.8 89.7 10.3
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 0 0 100 100 1/2 " 0 0 100
3/8 " 0 0 100 100 3/8 " 0 0 100
# 4. 31.7 3.9 96.1 96.2 # 4. 28.7 3.7 96.3
# 8. 310.3 38.2 61.8 61.9 # 8. 297.5 38.0 62.0
# 16. 501.6 61.7 38.3 38.0 # 16. 487.6 62.3 37.7
# 30. 582.0 71.6 28.4 28.2 # 30. 564.4 72.1 27.9
# 50. 634.5 78.0 22.0 21.6 # 50. 616.5 78.7 21.3
# 100. 682.5 83.9 16.1 15.8 # 100. 661.8 84.5 15.5
# 200. 737.0 90.6 9.4 9.0 # 200. 715.4 91.3 8.7
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10
Kind of Material : Filler
AVERAGE
1½ 0 0 100 100 1½ 0 0 100
1" 0 0 100 100 1" 0 0 100
3/4" 0 0 100 100 3/4" 0 0 100
1/2 " 0 0 100 100 1/2 " 0 0 100
3/8 " 0 0 100 100 3/8 " 0 0 100
# 4. 0 0 100 100 # 4. 0 0 100
# 8. 0 0 100 100 # 8. 0 0 100
# 16. 0 0 100 100 # 16. 0 0 100
# 30. 0 0 100 100 # 30. 0 0 100
# 50. 0 0 100 100 # 50. 0 0 100
# 100. 16.0 7.1 92.9 93.1 # 100. 18.5 6.8 93.2
# 200. 52.1 23.0 77.0 76.6 # 200. 64.6 23.8 76.2
Kind of Material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND
AVERAGE SIEVE ANALYSIS

Date : 17-Feb-10
SIEVE SIEVE ANALISIS

AVERAGE
SIZE I II III IV V VI
1½ 100 100 100 100 100
1" 81.6 70.7 69.9 84.1 76.6
3/4" 30.6 28.1 36.1 36.3 32.8
1/2 " 6.2 6.3 8.1 7.1 6.9
3/8 " 2.0 2.9 3.1 2.3 2.6
# 4. 0.7 0.6 1.1 0.8 0.8
# 8. 0.7 0.6 0.9 0.8 0.7
# 16. 0.7 0.5 0.9 0.7 0.7
# 30. 0.0 0.0 0.0 0.0 0.0
# 50. 0.0 0.0 0.0 0.0 0.0
# 100. 0.0 0.0 0.0 0.0 0.0
# 200. 0.0 0.0 0.0 0.0 0.0

Loan No. 7786 ( 4834 ) - IND

Date : 13-Feb-10

AVERAGE
1½ 100 100 100 100 100
1" 100 100 100 100 100
3/4" 100 100 100 100 100
1/2 " 80.1 78.6 87.4 77.8 81.0
3/8 " 23.8 24.7 30.7 25.6 26.2
# 4. 0.8 0.5 0.6 1.1 0.8
# 8. 0.8 0.4 0.4 1.0 0.7
# 16. 0.7 0.4 0.4 1.0 0.6
# 30. 0.7 0.3 0.3 0.9 0.6
# 50. 0.0 0.0 0.0 0.0 0.0
# 100. 0.0 0.0 0.0 0.0 0.0
# 200. 0.0 0.0 0.0 0.0 0.0

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10

AVERAGE
1½ 100 100 100 100 100
1" 100 100 100 100 100
3/4" 100 100 100 100 100
1/2 " 100 100 100 100 100
3/8 " 99.5 98.8 98.2 99.6 99.0
# 4. 18.4 14.2 14.2 12.0 14.7
# 8. 1.6 1.4 2.1 1.7 1.7
# 16. 1.5 1.3 1.6 1.2 1.4
# 30. 1.4 1.2 1.4 1.0 1.3
# 50. 1.3 1.2 1.2 0.9 1.2
# 100. 1.1 1.1 1.0 0.7 1.0
# 200. 0.9 1.0 0.7 0.4 0.7

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10

AVERAGE
1½ 100 100 100 100 100
1" 100 100 100 100 100
3/4" 100 100 100 100 100
1/2 " 100 100 100 100 100
3/8 " 100 100 100 100 100
# 4. 98.2 96.8 96.1 96.3 96.9
# 8. 66.5 64.5 61.8 62.0 63.7
# 16. 40.4 38.7 38.3 37.7 38.8
# 30. 29.2 28.2 28.4 27.9 28.4
# 50. 22.4 21.6 22.0 21.3 21.8
# 100. 17.1 16.5 16.1 15.5 16.3
# 200. 11.0 10.3 9.4 8.7 9.8

Loan No. 7786 ( 4834 ) - IND

Date : 15-Feb-10
Kind of Material : Filler

AVERAGE
1½ 100 100 100
1" 100 100 100
3/4" 100 100 100
1/2 " 100 100 100
3/8 " 100 100 100
# 4. 100 100 100
# 8. 100 100 100
# 16. 100 100 100
# 30. 100 100 100
# 50. 100 100 100
# 100. 92.9 93.2 93.1
# 200. 77.0 76.2 76.6

Loan No. 7786 ( 4834 ) - IND
COMBINE GRADING AGGREGATE
Date : 6-Mar-10 Contractor : PT.Baita Sari
Type Mix : AC Base Consultant : CECI Joint Ven
SIEVE Coarse 10 -30 mm Coarse 10-15 mm Medium 5-10 mm Fine 0 - 5 mm Filler

SIZE 28% 19% 17% 35% 1%
1½ " 100 28 100 19 100 17 100 35 100 1
1" 76.6 21.4 100 19 100 17 100 35 100 1
3/4 " 32.8 9.2 100 19 100 17 100 35 100 1
1/2 " 6.9 1.9 81.0 15.4 100 17 100 35 100 1
3/8 " 2.6 0.7 26.2 5.0 99.0 16.8 100 35 100 1
#4 0.8 0.2 0.8 0.1 14.7 2.5 96.9 33.9 100 1
#8 0.7 0.2 0.7 0.1 1.7 0.3 63.7 22.3 100 1
# 16 0.7 0.2 0.6 0.1 1.4 0.2 38.8 13.6 100 1
# 30 0.0 0.0 0.6 0.1 1.3 0.2 28.4 9.9 100 1
# 50 0.0 0.0 0.0 0.0 1.2 0.2 21.8 7.6 100 1
# 100 0.0 0.0 0.0 0.0 1.0 0.2 16.3 5.7 93.1 0.9
# 200 0.0 0.0 0.0 0.0 0.7 0.1 9.8 3.4 76.6 0.8
BINA MARGA CONSULTANT C
Saiful ST. M.Sanyoto/M.Abdul Azis

Loan No. 7786 ( 4834 ) - IND
GRAFIC COMBINE AGGREGATE

Date : 6-Mar-10 Contractor : PT.Baita Sari
Type Mix : AC Base Consultant : CECI Joint Ven
#200 #100 #50 #30 #16 #8 #4 3/8" 1/2"

100
90
100
90
% PASSING
80
70
60
50
40
30
20
10
BINA MARGA CONSULTANT
Saiful ST. M.Sanyoto/M.Abdul Azis

BRD )
P)
10/15 20
0/5 15
I Joint Venture With PT.Cipta Strada Ns 15
Cmt 2
Ac 4.9
TOTAL BATASAN
100 100 #REF! jmd.1 100.0 CA

93.4 90 - 100 #REF! 100 100.0 FA
81.2 max.90 #REF! 84.5 93.8 FF
70.3 #REF! 62.7 80.8 Aspl
58.5 #REF! 56.2 67.9
37.8 #REF! 44.7 48.0
23.9 19 - 45 #REF! 34.4 32.8
15.1 #REF! 27.3 21.0
11.3 #REF! 21.7 14.9
8.8 #REF! 13.7 11.0
6.8 #REF! 8.5 8.8
4.3 3 -7 #REF! 5.6 7.0
CONTRACTOR
Munib
BRD )
P)
20 8 1"
30
16
4
50
I Joint Venture With PT.Cipta Strada 1 " 3/4" 1/2"
3/8"
3/4" 1" 1 1/2 "
1 JANGAN DIRUBAH
X Fuller Larangan
1 1/2" 95 95 100
1" 90.1 90.1 83.3
3/4" 86 86.0 73.3
1/2" 79.3 79.3 60.6
3/8" 74.4 74.4 53.5
4 64.5 64.5 39.5 39.5 39.5
8 55.4 55.4 26.8 26.8 30.8
16 45.5 45.5 18.1 18.1 24.1
30 36.4 36.4 13.6 13.6 17.6
50 26.4 26.4 11.4 11.4 11.4
100 17.4 17.4 8.3
200 3.3 3.3 6.1
0.0 100.0
CONTRACTOR
Munib
19% 5700
41% 12300
5/10 47
76.1 72.4
19.6 18.6
4.3 4.1
4.82 4.82
104.8 100.0
JMF TOLERANSI
SPEC SELISIH
SPEC AMBIL ATAS BAWAH
ac bese
100 100.0 +5 100.0 100.0

90 100 93.4 +5 98.4 88.4
90.0 81.2 +5 86.2 76.2
70.3 +5 75.3 65.3
58.5 +5 63.5 53.5
37.8 +5 42.8 32.8
19.0 45.0 23.9 +5 28.9 18.9
15.1 +3 18.1 12.1
11.3 +3 14.3 8.3
8.8 +3 11.8 5.8
6.8 +2 8.8 4.8
3 7 4.3 +1 5.3 3.3
Loan No. 7786 ( 4834 ) - IND
Date : 18-Mar-10 Contractor : PT. Baita Sari

Type of Mix : AC Base Consultant : CECI Joint Venture With PT.Cipta Strada
DESIGN MIX FORMULA
Pb = 0.035 ( % CA ) + 0.045 ( % FA ) + 0.18 ( % Filler ) + Constant
Pb = estimate asphalt content

CA = coarse aggregate,retained # 8 sieve
FA = fine aggregate,passing # 8 sieve and retained # 200 sieve
Filler = filler,passing # 200 sieve
Constant = 0.5 ~ 1.0
Pb = 0.035 (100 - 23.9 ) + 0.045 ( 23.9 - 4.3 ) + 0.18 ( 4.3 ) + 0.6
= 4.920 %
= 4.900 %

Loan No. 7786 ( 4834 ) - IND
AGGREGATE GRADING COMBINED AGGREGATE GRADING Agg. Surface
ASTM SIEVE SIZE
a b c d e f I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI factor
1 "1/2
100 100 100 100 100 100
1" 76.6 100 100 100 100 93.4
3/4" 32.8 100 100 100 100 81.2 -
1/2" 6.9 81.0 100 100 100 70.3 1 X 0.41
3/8" 2.6 26.2 99.0 100 100 58.5 -
#4 0.8 0.8 14.7 96.9 100 37.8 X 0.41
#8 0.7 0.7 1.7 63.7 100 23.9 X 0.82
# 16 0.7 0.6 1.4 38.8 100 15.1 X 1.64
# 30 0.0 0.6 1.3 28.4 100 11.3 X 2.87
# 50 0.0 0.0 1.2 21.8 100 8.8 X 6.14
# 100 0.0 0.0 1.0 16.3 93.1 6.8 X 12.29
# 200 0.0 0.0 0.7 9.8 76.6 4.3 X 32.77
a. Coarse Aggregate ( 10 - 30 mm ) 28%
AGGREGATE b. Coarse Aggregate ( 10 - 15 mm ) 19%
BLENDING RATIO
(%) BY WEIGHT OF c. Medium Aggregate ( 5 - 10 mm ) 17%
TOTAL
AGGREGATE d. Fine Aggregate ( 0 - 5 mm ) 35%
e. Filler 1%
TOTAL AGGREGATE SURFACE AREA (M2/Kg) 4.132

100
95.01
36.01
25.21
16.19
12.86
10.03
8.1
5.07 0.0000
0.41
Loan No. 7786 ( 4834 ) - IND
Package : WIDANG - LAMONGAN Packag
Contractor : PT. Baita Sari Consultant : CECI Joint Venture With PT.Cipta Strada Contra
SPECIFIC GRAVITY AND ABSORPTION TEST
Date : 17-Feb-10
NO.
Kind Of Material : Coarse Aggregate ( 10 ~ 30 mm )
NO.OF SAMPLE UNIT I II AVERAGE 1
Weight of sample oven - dry in air Gr A 3224 3608 2
Weight of sample saturated surface dry in air Gr B 3271 3660 3
Weight of sample in water Gr C 2075 2325 4
A 5
Bulk Specific Gravity ( oven dry ) Gr/cc 2.696 2.703 2.699
B-C
B
Bulk Specific Gravity ( saturated surface dry ) Gr/cc 2.735 2.742 2.738
B-C
A N0
Apparent Specific Gravity Gr/cc 2.806 2.812 2.809
A-C
(B - A) x 100
Absorption % 1.458 1.441 1.450
A 1
2
Date : 3
Kind Of Material : Fine Aggregate ( 0 ~ 5 mm ) 4
NO.OF SAMPLE UNIT I II AVERAGE 5
Weight of sample saturated surface dry in air Gr 500
Weight of sample oven - dry in air Gr A
Weight of flask + water to calibration mark Gr B
Weight of sample + flask + water to calibration Gr C
A I.
Bulk Specific Gravity ( oven dry ) Gr/cc
(B+500-C)
500
Bulk Specific Gravity ( saturated surface dry ) Gr/cc
(B+500-C) II.
A
Apparent Specific Gravity Gr/cc
(B+A-C)
(500-A) x100 III.
Absorption %
A

Loan No. 7786 ( 4834 ) - IND
Date : 17-Feb-10
NO.OF SAMPLE UNIT I II AVERAGE
Weight of sample oven - dry in air Gr A 3439 3025
Weight of sample saturated surface dry in air Gr B 3502 3077
Weight of sample in water Gr C 2192 1924
A
B-C
B
B-C
A
A-C
(B - A) x 100
Absorption % 1.832 1.719 1.775
A
Date :
Kind Of Material : Fine Aggregate ( 0 ~ 5 mm )
A
(B+500-C)
500
(B+500-C)
A
(B+A-C)
(500-A) x100
Absorption %
A

Loan No. 7786 ( 4834 ) - IND
Date : 16-Feb-10
Weight of sample oven - dry in air Gr A 2433 2277
Weight of sample saturated surface dry in air Gr B 2480 2322
Weight of sample in water Gr C 1547 1452
A
B-C
B
B-C
A
A-C
(B - A) x 100
Absorption % 1.932 1.976 1.954
A
Date :
A
(B+500-C)
500
(B+500-C)
A
(B+A-C)
(500-A) x100
Absorption %
A

Loan No. 7786 ( 4834 ) - IND
Date : 16-Feb-10
Kind Of Material :
Weight of sample saturated surface dry in air Gr B
Weight of sample in water Gr C
A
B-C
B
B-C
A
A-C
(B - A) x 100
Absorption %
A
Date :
Weight of sample saturated surface dry in air Gr 500 500 500
Weight of sample oven - dry in air Gr A 489.1 488.9
Weight of flask + water to calibration mark Gr B 620.0 650.2
Weight of sample + flask + water to calibration Gr C 932.1 963.4
A
(B+500-C)
500
(B+500-C)
A
(B+A-C)
(500-A) x100
Absorption % 2.229 2.270 2.249
A

Loan No. 7786 ( 4834 ) - IND
SPECIFIC GRAFITY TEST FOR FILLER
Date : 17-Feb-10
Material : Filler
Ex. : Tulung Agung
CONTAINER I II
WEIGHT PICNOMETER + SAMPLE ( W2 ) 90.59 103.27
WEIGHT PICNOMETER ( W1 ) 35.3 47.42
WEIGHT SAMPLE ( WT = W2-W1 ) 55.29 55.85
TEMPERATURE (C) 25 25
WEIGHT PICNOMETER + WATER + SAMPLE ( W3 ) 169.11 179.91
WEIGHT PICNOMETER + WATER ( W4 ) 134.17 144.66
W5 = W2 - W1 + W4 189.46 200.51
VOLUME OF SOIL AT T2 C ( W5 -W3 ) 20.35 20.60
S.P.G.R OF SOIL AT T 30 C WT / ( W5 - W3 ) 2.717 2.711
AVERAGE 2.714
REMARK :

Loan No. 7786 ( 4834 ) - IND
AGGREGATE BULK S.S.D APPARENT ABSORBED
Coarse Agg. ( 10 ~ 30 mm ) 2.699 2.738 2.809 1.450

Coarse Agg. ( 10 ~ 15 mm ) 2.624 2.671 2.753 1.775
Medium Agg. ( 5 ~ 10 mm ) 2.612 2.664 2.753 1.954
Fine Agg. ( 0 ~ 5 mm ) 2.610 2.669 2.773 2.249
Filler 2.714 2.714 2.714
THEORETICAL SPECIFIC GRAVITY

% OF SPECIFIC GRAVITY FACTOR
AGGREGATE FRACTION BULK APPARENT BULK APPARENT
A B C D E=B/C F=B/D
Coarse Agg. ( 10 ~ 25 mm ) 28 2.699 2.809 10.374 9.968
Coarse Agg. ( 10 ~ 15 mm ) 19 2.624 2.753 7.240 6.902
Medium Agg. ( 5 ~ 10 mm ) 17 2.612 2.753 6.507 6.175
Fine Agg. ( 0 ~ 5 mm ) 35 2.610 2.773 13.409 12.622
Filler 1 2.714 2.714 0.368 0.368
TOTAL 37.899 36.036
Bulk Sp.Gr Total Agg = 100 2.639 Gr/Cm³

ΣE
Apparent Sp.Gr Total Agg = 100 2.775 Gr/Cm³

ΣF
Effective Sp.Gr Total Agg = I + II 2.707 Gr/Cm³

2

Loan No. 7786 ( 4834 ) - IND
MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS
PAVING MIXTURES
( AASHTO - T.209 )
Date : 19-Mar-10 Contractor : PT. Baita Sari

Asphalt Content : 4.9 %
No SAMPLE No. I II III

A Weight of Sample and Bowl Gram 1717 1775
B Weight of Bowl Gram 813 813
C Weight of Sample (A-B) Gram 904 962
D Weight of Bowl and Sample in Water Gram 988 1022
E Weight of Bowl in Water Gram 447 447
F Weight of Sample in Water (D-E) Gram 541 575
G Volume of Sample ( C-F) Gram 363 387
H Max Specific Gravity (C/G) Gram/cc 2.490 2.486
I Temperature of Water ° C 25 25
J Corection of Temperature ° C 1 1
K Max Specific Gravity (HxJ) Gram/cc 2.490 2.486
L Average Gram/cc 2.488
Remaks :

Loan No. 7786 ( 4834 ) - IND
PROPERTIES OF ASPHALT MIXES BY MARSHALL METHOD
Date of Test : 19-Mar-10 Contractor : PT. Baita Sari
Tipe of Mix : AC Base Consultan : CECI Joint Venture With PT.Cipta Strada
Penetration of Bitumen : 60/70 Bulk Sp.Gr (U) : 2.639 Area (a) : 4.13 Temperature : 145 ºC
Sp.Gr of Bitumen (T) : 1.03 Gmm Test (V) : 2.488 Compaction : 112 Blows
Bitumen Eff Sp.Gr Absorbed Effective Max Sp.gr Weight ( Gram ) Volume Bulk SpGr Air Void Stability Marshall
No. Content Total agg Bitumen Bitumen Combine In In Of Combine Void V.M.A Filled Meas Adjust Flow Quotien T. Film
Mix Air Water S.S.D Specimen Mix (%) (%) (%) ( mm ) ( Kg/mm )
A B C D E F G H I J K L M N O P Q R
100 - a A- 100 100 -
100 - a B-U 100X (100-A)C A + 100-A LAB LAB LAB H - G F (E-J)100 (100-A)J (L-K)100 LAB LAB LAB O ((A-C)x100)/
Gmm T BxU 100 T B I E U L P (Txax(100-A))

1 3.9 2.684 0.657 3.268 2.526 3758 2171 3789 1618 2.323 140 1699 4.90
2 3767 2167 3794 1627 2.315 150 1820 4.70
3 3765 2173 3791 1618 2.327 146 1771 4.80
Average 2.322 8.08 15.45 47.69 1763 4.80 367.4 7.928
1 4.4 2.684 0.657 3.771 2.507 3769 2181 3797 1616 2.332 141 1711 4.90
2 3755 2175 3780 1605 2.340 150 1820 4.90
3 3760 2180 3785 1605 2.343 156 1968 4.90
Average 2.338 6.72 15.29 56.01 1833 4.90 374.1 9.198
1 4.9 2.684 0.657 4.275 2.488 3767 2195 3788 1593 2.365 159 1929 5.10
2 3765 2190 3785 1595 2.361 150 1820 5.00
3 3750 2175 3769 1594 2.353 140 1699 5.10
Average 2.359 5.18 14.97 65.41 1816 5.07 358.4 10.482
Spec. < 1.2 3.5 - 5.5 > 13 > 60 > 1500 > 4.5 > 300
REMAKS :
Loan No. 7786 ( 4834 ) - IND
Date of Test : 19-Mar-10 Contractor : PT. Baita Sari
100 - a A- 100 100 -

1 5.4 2.684 0.657 4.778 2.470 3759 2190 3776 1586 2.370 145 1759 5.20
2 3766 2195 3785 1590 2.369 139 1686 5.30
3 3754 2186 3772 1586 2.367 152 1844 5.10
Average 2.369 4.10 15.08 72.85 1763 5.20 339.1 11.779
1 5.9 2.684 0.657 5.281 2.452 3749 2182 3765 1583 2.368 140 1699 5.50
2 3754 2184 3769 1585 2.368 151 1832 5.30
3 3757 2189 3772 1583 2.373 145 1759 5.40
Average 2.370 3.33 15.48 78.51 1763 5.40 326.5 13.090
Spec. < 1.2 3.5 - 5.5 > 13 > 60 > 1500 > 4.5 > 300
REMAKS :
Loan No. 7786 ( 4834 ) - IND
PROPERTIES OF ASPHALT MIXES BY MARSHALT PERCENTAGE REFUSEL DENSITY ( PRD )
Date of Test : 2-Apr-10 Contractor : PT. Baita Sari
100 - a A- 100 100 -

1 4.1 2.684 0.657 3.469 2.518 3714 2167 3726 1559 2.382
2 3747 2181 3754 1573 2.382
3
Average 2.382 5.40
1 4.6 2.684 0.657 3.973 2.499 3755 2193 3762 1569 2.393
2 3753 2197 3764 1567 2.395
3
Average 2.394 4.21
1 5.1 2.684 0.657 4.476 2.481 3759 2197 3764 1567 2.399
2 3790 2212 3792 1580 2.399
3
Average 2.399 3.30
Spec. < 1.2 > 2.5
REMAKS : BINA MARGA CONSULTANT CONTRACTOR

Loan No. 7786 ( 4834 ) - IND
Date of Test : 6-Apr-10 Contractor : PT. Baita Sari
100 - a A- 100 100 -

1a 5.0 2.684 0.657 4.375 2.484 3735 2172 3755 1583 2.359 150 1820 5.00
2a 3747 2184 3768 1584 2.366 145 1759 5.20
3a 3743 2175 3762 1587 2.359 140 1699 5.30
Average 2.361 4.96 14.99 66.92 1759 5.17 340.5 10.740
1b 5.0 2.684 0.657 4.375 2.484 3762 2191 3784 1593 2.362 122 1480 5.50
2b 3746 2178 3767 1589 2.357 122 1480 5.50
3b 3765 2191 3788 1597 2.358 114 1383 5.60
Average 2.359 5.05 15.07 66.48 1448 5.53 261.7 10.740
Remaks :
1448
Retained Marshalt Stability after 24 hours soaking at 60 Co ( % ) = x 100 % = 82.30 %
1759
Spec. < 1.2 3.5 - 5.5 > 13 > 60 > 1500 > 4.5 > 300

air
31.00
27.00
26.00
28.00
25.00
25.00
21.00
20.00
19.00
air
17.00
19.00
18.00
16.00
15.00
15.00
12.00
7.00
7.00
11.00
5.00
2.00
Loan No. 7786 ( 4834 ) - IND
CURVE MARSHALL TEST

Date of Test : 2-Apr-10
Type of Mix : AC Base
STABILITY ( KG ) AIR VOID ( % )
2000
1900 5
8. 4.6%
1800
0
1700 7.
1600
5
1500 5.
1400
0
1300 4.
1200
5
1100 2.
1000 0
3.4 3.9 4.4 4.9 5.4 5.9 6.4 1.
3.4 3.9 4.4 4.9 5.4 5.9 6.4
3.5%
FLOW ( mm ) VOID FILLED ( % )

6.0
90
80
5.0
70
4.0 60
50
3.0 40
3.4 3.9 4.4 4.9 5.4 5.9 6.4 3.4 3.9 4.4 4.9 5.4 5.9 6.4
MARSHALL QUOTIENT ( Kg/mm ) V.M.A ( % )

0 18
60
17
0
50
16
0
40 15
0
30 14
0 13
20
0 12
103.4 3.9 4.4 4.9 5.4 5.9 6.4 3.4 3.9 4.4 4.9 5.4 5.9 6.4
VIM.PRD ( % ) ASPHALT CONTENT ( % )

0
8. Air Void
0
7. Void filled
0
6. VMA
0
5. Stability
0
4. Flow
0
3. M.Quotient
0
2. Vim.PRD
. 0 Asphal.Cont 3.9 4.4 4.9 5.4 5.9
1
3.4 3.9 4.4 4.9 5.4 5.9 6.4
5.0
BINAMARGA CONSULTANT CONTRACTORS

VIM Stab VIM
3.9 8.08 1763
4.4 6.72 1833
4.9 5.18 1816
5.4 4.10 1763
5.9 3.33 1763
VFB Flow
3.9 47.69 4.80
4.4 56.01 4.90
4.9 65.41 5.07
5.4 72.85 5.20
5.9 78.51 5.40
M Quo Vma
3.9 367.4 15.45
4.4 374.1 15.29
4.9 358.4 14.97
5.4 339.1 15.08
5.9 326.5 15.48
VIM.PRD
3.6
4.1 5.40
4.6 4.21
5.1 3.30
5.6
Loan No. 7786 ( 4834 ) - IND
JOB MIX FORMULA

AC Base
PROPORTION COLD BIN
COLD AGGREGATE % TOTAL AGG % TOTAL MIX GATE COLD
Coarse agg. (10 ~ 30 mm ) 28 % 26.60 % 9.7 Cm
Coarse agg. (10 ~ 15 mm ) 19 % 18.05 % 12.8 Cm
Medium agg. ( 5 ~ 10 mm ) 17 % 16.15 % 11.1 Cm
Fine agg. ( 0 ~ 5 mm ) 35 % 33.25 % 13.1 Cm
Filler 1 % 0.95 %
Asphalt 5.00 %
COMBINED GRADING
SIEVE SIZE 11/2" 1" 3/4" 1/2" 3/8" #4 #8 # 16 # 30 # 50 # 100 # 200
Design Mix Formula 100 93.4 81.2 70.3 58.5 37.8 23.9 15.1 11.3 8.8 6.8 4.3
Job Mix Formula 100 93.4 82.3 70.7 59.8 33.4 22.0 16.5 12.2 9.8 7.0 4.0
Specification 100 90-100 Max.90 19 - 45 3-7
MARSHALL PROPERTY
TEST RESULT
PROPERTIES
DMF JMF SPECIFICATION
Asphalt % 4.0 4.5 5.0 5.5
5.0 6.0
Density Gr/cc 2.322 2.338 2.359 2.369
2.361 2.370 ~
Marshall Stability Kg 1763 1833 1816 1763
1759 1763 Min. 1500
Marshall Quotient Kg/mm 367.4 374.1 358.4 339.1
340.5 326.5 Min. 300
Flow mm 4.80 4.90 5.07 5.20
5.17 5.40 Min. 4.5
Air Void % 8.08 6.72 5.18 4.10
4.96 3.33 3.5 ~ 5.5
Void Filled % 47.69 56.01 65.41 72.85
66.92 78.51 Min. 60
Void Mineral Aggregate % 15.45 15.29 14.97 15.08
14.99 15.48 Min. 13
Void Refusal ( P.R.D ) % 3.50 Min. 2.5
Absorption % 0.657 0.657 0.657 0.657 0.657 0.657 Max. 1.2
Retained Strength Index % 82.30 Min. 75
Baglak Consultant Supervisi Contractor

Widang - Lamongan PT.CECI - PT.Cipta Strada Jo. PT. Baita Sari
Satuadji ST.MM. Ir.Moch. Sutotok Sukamto

Project Officer Quality Engineer Chief Laboratorium
Loan No. 7786 ( 4834 ) - IND
COMBINE GRADING HOT BINS

Date : 02-Sep-10 Contractor : PT. Baita Sari
Type Mix : AC Base Consultan : CECI Joint Venture With PT.Cipta Strada
SIEVE Hot Bin I Hot Bin II Hot Bin III Hot Bin IV Filler
COMB. SPEC.
SIZE 31% 22% 17% 29% 1%
1½ " 100 31 100 22 100 17 100 29 100 1 100 100
1" 100 31 100 22 100 17 72.7 21.1 100 1 92.1 90 - 100
3/4 " 100 31.0 100 22 100 17 26.3 7.6 100 1 78.6 max.90
1/2 " 100 31.0 100 22.0 61.3 10 0.6 0.2 100 1 64.6
3/8 " 100 31.0 91.2 20.1 2.9 0.5 0.2 0.1 100 1 52.6
#4 96.9 30.0 7.6 1.7 0.2 0.0 0.2 0.1 100 1 32.8 19 - 45
#8 67.1 20.8 0.5 0.1 0.2 0.0 0.1 0.0 100 1 22.0
# 16 49.3 15.3 0.5 0.1 0.1 0.0 0.1 0.0 100 1 16.4
# 30 35.6 11.0 0.4 0.1 0.1 0.0 0.0 0.0 100 1 12.2
# 50 28.0 8.7 0.4 0.1 0.0 0.0 0.0 0.0 100 1 9.8
# 100 19.3 6.0 0.4 0.1 0.0 0.0 0.0 0.0 93.1 0.9 7.0
# 200 10.1 3.1 0.3 0.1 0.0 0.0 0.0 0.0 76.6 0.8 4.0 3 -7

Loan No. 7786 ( 4834 ) - IND
GRAFIC COMBINNED HOT BINS

# 200 # 100 # 50 # 30 # 16 #8 #4 3/8" 1/2" 3/4" 1" 11/2"
100
90
% PASSING
80
70
60
50
40
30
Cold Bins :
Hot Bins :
20
10

5/10 47
Gradasi Koreksi
Fuller Larangan Cold Hot
11/2" 97 97 100 100 100 0.0
1" 90.2 90.2 83.3 90.0 100.0 93.4 92.1 100 100 1.4
3/4" 86.2 86.2 73.3 90.0 81.2 78.6 76.2 86.2 2.5
1/2" 79.5 79.5 60.6 70.3 64.6 65.3 75.3 5.7
3/8" 74.4 74.4 53.5 58.5 52.6 53.5 63.5 5.9
4 64.6 64.6 39.5 39.5 19.0 45.0 37.8 32.8 32.8 42.8 5.0
8 55.4 55.4 26.8 30.8 23.9 22.0 20.9 26.9 1.9
16 45.5 45.5 18.1 24.1 15.1 16.4 12.1 18.1 -1.3
30 36.5 36.5 13.6 17.6 11.3 12.2 8.3 14.3 -0.9
50 26.5 26.5 11.4 11.4 8.8 9.8 6.8 10.8 -0.9
100 17.5 17.5 8.3 6.8 7.0 4.8 8.8 -0.2
200 3.4 3.4 6.1 3 7 4.3 4.0 3.3 5.3 0.4
0.0 100.0
Loan No. 7786 ( 4834 ) - IND
Contractor: PT. Baita Sari Consultant : CECI Joint Venture With PT.Cipta Strada
HOT BINS AGGREGATE COMPOCITION

AC Base
Weight ( Kg )
No. Aggregate Compocition ( % )
Individu Comulatif Corection Calibration
1 Hot Bin I 31 295 295 290.0
2 Hot Bin II 22 209 504 595.0
3 Hot Bin III 17 162 665 776.0
4 Hot Bin IV 29 276 941 962.0
5 Filler 1 10 950 7.7
6 Aspal 50 1000 50.0
TOTAL 100 1000 1000

290 295
510 580
680 751
941 941
950
Loan No. 7786 ( 4834 ) - IND
Contractor: PT. Baita Sari Consultant : CECI Joint Venture With PT.Cipta Strada

AC Base
Weight ( Kg )
1 Hot Bin I 31 295 295 290.0
2 Hot Bin II 30 285 580 595.0
3 Hot Bin III 18 171 751 776.0
4 Hot Bin IV 20 190 941 962.0
5 Filler 1 10 950 7.7
6 Aspal 50 1000 50.0
TOTAL 100 1000 1000

HPP
AC Base
Weight ( Kg )
1 Hot Bin I 33 311.9 312
2 Hot Bin II 28 264.6 576
3 Hot Bin III 20 189.0 765
4 Hot Bin IV 17 160.7 926
5 Semen 2 18.9 945
6 Aspal 55.0 1000
TOTAL 100 1000 1000
Saiful ST. 0 0
Loan No. 7786 ( 4834 ) - IND
COMBINE GRADING HOT BINS

Type Mix : AC Base Consultan : CECI Joint Venture With PT.Cipta Strada
SIEVE Hot Bin I Hot Bin II Hot Bin III Hot Bin IV Filler
COMB. SPEC.
SIZE 31% 30% 14% 24% 1%
1½ " 100 31 100 30 100 14 100 24 100 1 100 100
1" 100 31 100 30 100 14 72.7 17.4 100 1 93.4 90 - 100
3/4 " 100 31.0 100 30 100 14 26.3 6.3 100 1 82.3 max.90
1/2 " 100 31.0 100 30.0 61.3 9 0.6 0.1 100 1 70.7
3/8 " 100 31.0 91.2 27.4 2.9 0.4 0.2 0.1 100 1 59.8
#4 96.9 30.0 7.6 2.3 0.2 0.0 0.2 0.0 100 1 33.4 19 - 45
#8 67.1 20.8 0.5 0.2 0.2 0.0 0.1 0.0 100 1 22.0
# 16 49.3 15.3 0.5 0.1 0.1 0.0 0.1 0.0 100 1 16.5
# 30 35.6 11.0 0.4 0.1 0.1 0.0 0.0 0.0 100 1 12.2
# 50 28.0 8.7 0.4 0.1 0.0 0.0 0.0 0.0 100 1 9.8
# 100 19.3 6.0 0.4 0.1 0.0 0.0 0.0 0.0 93.1 0.9 7.0
# 200 10.1 3.1 0.3 0.1 0.0 0.0 0.0 0.0 76.6 0.8 4.0 3 -7

Loan No. 7786 ( 4834 ) - IND
GRAFIC COMBINNED HOT BINS

# 200 # 100 # 50 # 30 # 16 #8 #4 3/8" 1/2" 3/4" 1" 11/2"
100
90
% PASSING
80
70
60
50
40
30
Cold Bins :
Hot Bins :
20
10

5/10 47
Gradasi Koreksi
Fuller Larangan Cold Hot
11/2" 97 97 100 100 100 0.0
1" 90.2 90.2 83.3 90.0 100.0 93.4 93.4 100 100 0.0
3/4" 86.2 86.2 73.3 90.0 81.2 82.3 76.2 86.2 -1.1
1/2" 79.5 79.5 60.6 70.3 70.7 65.3 75.3 -0.4
3/8" 74.4 74.4 53.5 58.5 59.8 53.5 63.5 -1.3
4 64.6 64.6 39.5 39.5 19.0 45.0 37.8 33.4 32.8 42.8 4.4
8 55.4 55.4 26.8 30.8 23.9 22.0 20.9 26.9 1.9
16 45.5 45.5 18.1 24.1 15.1 16.5 12.1 18.1 -1.3
30 36.5 36.5 13.6 17.6 11.3 12.2 8.3 14.3 -0.9
50 26.5 26.5 11.4 11.4 8.8 9.8 6.8 10.8 -1.0
100 17.5 17.5 8.3 6.8 7.0 4.8 8.8 -0.2
200 3.4 3.4 6.1 3 7 4.3 4.0 3.3 5.3 0.4
0.0 100.0
MINISTRY OF PUBLIC WORKS Contractor : PT. Baita Sari
Consultant : CECI Joint Venture With PT.Cipta Strada
Loan No. 7786 ( 4834 ) - IND
HOT - BIN GRADING
Date of Test : 22-Sep-10 Tipe of Mix : AC Base
HOT BIN. I HOT BIN. II HOT BIN. III HOT BIN. IV FILLER
1 Weight 695.8 Gram Weight 914.3 Gram Weight 1154.8 Gram Weight 1524.9 Gram Weight 226.1 Gram
SIEVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE
SIZE WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS
11/2" 0 0 100 0 0 100 0 0 100 0 0 100 0 0 100
1" 0 0 100 0 0 100 0 0 100 415.2 27.2 72.8 0 0 100
3/4" 0 0 100 0 0 100 0 0 100 1139.7 74.7 25.3 0 0 100
1/2" 0 0 100 0 0 100 482.4 41.8 58.2 1512.6 99.2 0.8 0 0 100
3/8" 0 0 100 30.6 3.3 96.7 1123.9 97.3 2.7 1515.9 99.4 0.6 0 0 100
# 4. 10.6 1.5 98.5 812.6 88.9 11.1 1144.9 99.1 0.9 1518.7 99.6 0.4 0 0 100
# 8. 210.5 30.3 69.7 901.6 98.6 1.4 1148.2 99.4 0.6 0 0 100
# 16. 362.8 52.1 47.9 906.5 99.1 0.9 1150.2 99.6 0.4 0 0 100
# 30. 442.6 63.6 36.4 908.7 99.4 0.6 1151.5 99.7 0.3 0 0 100
# 50. 502.5 72.2 27.8 909.6 99.5 0.5 0 0 100
# 100. 559.3 80.4 19.6 911.2 99.7 0.3 16.0 7.1 92.9
# 200. 612.3 88.0 12.0 913.2 99.9 0.1 52.1 23.0 77.0
HOT BIN. I HOT BIN. II HOT BIN. III HOT BIN. IV FILLER
2 Weight 701.3 Gram Weight 905.7 Gram Weight 1214.9 Gram Weight 1485.6 Gram Weight 271.5 Gram
SIEVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE
SIZE WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS WT.RET % RET % PASS
11/2" 0 0 100 0 0 100 0 0 100 0 0 100 0 0 100
1" 0 0 100 0 0 100 0 0 100 501.3 33.7 66.3 0 0 100
3/4" 0 0 100 0 0 100 0 0 100 1284.3 86.4 13.6 0 0 100
1/2" 0 0 100 0 0 100 512.2 42.2 57.8 1472.6 99.1 0.9 0 0 100
3/8" 0 0 100 36.9 4.1 95.9 1185.6 97.6 2.4 1478.3 99.5 0.5 0 0 100
# 4. 9.2 1.3 98.7 802.4 88.6 11.4 1202.4 99.0 1.0 1480.2 99.6 0.4 0 0 100
# 8. 239.7 34.2 65.8 896.2 99.0 1.0 1205.6 99.2 0.8 0 0 100
# 16. 380.1 54.2 45.8 899.4 99.3 0.7 1207.8 99.4 0.6 0 0 100
# 30. 436.1 62.2 37.8 900.8 99.5 0.5 1210.4 99.6 0.4 0 0 100
# 50. 496.9 70.9 29.1 902.4 99.6 0.4 0 0 100
# 100. 570.2 81.3 18.7 903.5 99.8 0.2 18.5 6.8 93.2
# 200. 623.6 88.9 11.1 904.2 99.8 0.2 64.6 23.8 76.2
Loan No. 7786 ( 4834 ) - IND
COMBINE GRADING CHART

AVERAGE 200 100 50 30 16 8 #4 3/8" 1/2" 3/4" 1" 11/2"
HOT BIN 100
FILLER
SIEVE I II III IV
90
SIZE % PASS % PASS % PASS % PASS % PASS
% PASSING
80
2"
70
1 1/2" 100 100 100 100 100
1" 100 100 100 69.5 100 60
3/4" 100 100 100 19.4 100
1/2" 100 100 58.0 0.8 100 50
3/8" 100 96.3 2.5 0.5 100 40

# 4. 98.6 11.3 0.9 0.4 100
# 8. 67.8 1.2 0.7 0.0 100 30
# 16. 46.8 0.8 0.5 0.0 100
20
# 30. 37.1 0.6 0.3 0.0 100 JMF
28.5 0.4 0.0 0.0 100 HOT BIN
# 50. 10
EXTRAC
# 100. 19.2 0.3 0.0 0.0 93.1
0
# 200. 11.5 0.1 0.0 0.0 76.6
HOT BIN AGGREGATE COMBINE

SIEVE SIZE 2½" 2" 1½" 1" 3/4" 1/2" 3/8" # 4. # 8. # 16. # 30. # 50. # 100 # 200.
HOT - BIN. I 31% 31.0 31.0 31.0 31.0 31.0 30.6 21.0 14.5 11.5 8.8 5.9 3.6
HOT - BIN. II 30% 30.0 30.0 30.0 30.0 28.9 3.4 0.4 0.2 0.2 0.1 0.1 0.0
HOT - BIN. III 14% 14.0 14.0 14.0 8.1 0.4 0.1 0.1 0.1 0.0 0.0 0.0 0.0
HOT - BIN. IV 24% 24.0 16.7 4.7 0.2 0.1 0.1 0.0 0.0 0.0 0.0 0.0 0.0
FILLER 1% 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.9 0.8
COMBINE GRADING 100 92.7 80.7 70.3 61.4 35.2 22.5 15.8 12.7 10.0 7.0 4.4
JOB MIX FORMULA 100 93.4 81.2 70.3 58.5 37.8 23.9 15.1 11.3 8.8 6.8 4.3
TOLERANCE ±5 ±5 ±5 ±5 ±5 ±5 ±5 ±3 ±3 ±3 ±2 ±1
SPECIFICATION 100 90 ~100 max.100 17 ~ 45 3~7
Loan No. 7786 ( 4834 ) - IND
ASPHALT EXTRACTION & SIEVE ANALYSIS

ASPHALT EXTRACTION
MIX MATERIAL EXTRACTION FILTER ( OVEN - DRIED )
TEST WEIGHT ( Gram ) WEIGHT ( Gram )
NO BEFORE AFTER DIFFERENCE BEFORE AFTER DIFFERENCE
A B C=A-B D E F=E-D
1 1003.6 946.8 56.8 51.2 54.9 3.7
2
ASH
BITUMEN IN MIX TOTAL
TEST WEIGHT ( Gram )
MATERIAL
NO CRUCIBLE + ASH CRUCIBLE ASH WEIGHT % BIT IN MIX ( Gram )
G H I=G-H J=C-F-I K = ( J / A )*100
1 8.9 6.1 2.8 50.3 5.012 953.3
2
SIEVE ANALYSIS
SIEVE SIZE 1½" 1" 3/4" 1/2" 3/8" # 4. # 8. # 16. # 30. # 50. # 100 # 200.
Weight Retained 0 66.3 195.3 289.3 356.9 601.2 718.5 799.5 842.5 865.1 885.6 906.8
1 Percent Retained 0 7.0 20.5 30.3 37.4 63.1 75.4 83.9 88.4 90.7 92.9 95.1
Percent Passing 100 93.0 79.5 69.7 62.6 36.9 24.6 16.1 11.6 9.3 7.1 4.9
SIEVE SIZE 1½" 1" 3/4" 1/2" 3/8" # 4. # 8. # 16. # 30. # 50. # 100 # 200.
Weight Retained
2 Percent Retained
Percent Passing
AVERAGE
REMAKS : Luas permukaan = 4.37 ²/kg BINA MARGA CONSULTANT CONTRACTOR

Loan No. 7786 ( 4834 ) - IND
MAXIMUM SPECIFIC GRAVITY OF BITUMENOUS PAVING MIXTURE

( AASHTO - T.209 )

G Volume of Sample (C-F) Gram 380 362

Loan No. 7786 ( 4834 ) - IND

Date of Test 22-Sep-10 Tipe of Mix : AC Base
Penetration of Bitumen : 60/70 Bulk Sp.Gr U : 2.639 Surfase Area : 4.37 Temperature : 149 ºC
Sp.Gr of Bitumen T : 1.03 Gmm Test V : 2.485 B.F.Taeknees : 10.143 Compaction : 112 Blows
Bitumen Eff Sp.Gr Absorbed Effective Max Sp.gr Weght ( Gram ) Volume Bulk SpGr Air Void Stability Marshall
No. Content Total agg Bitumen Bitumen Combine In In Of Combine Void V.M.A Filled Meas Adjust Flow Quotien
A B C D E F G H I J K L M N O P Q
100 - a A- 100 100 -
100 - a B-U 100X (100-A)C A + 100-A LAB LAB LAB H - G F (E-J)100 (100-A)J (L-K)100 LAB LAB LAB O
Gmm T BxU 100 T B I E U L P
1 5.012 2.685 0.673 4.373 2.485 3795 2219 3829 1610 2.357 145 1804 5.20
2 3801 2224 3834 1610 2.361 151 1860 5.10
3 3811 2222 3838 1616 2.358 143 1831 5.20
Average 2.359 5.08 15.10 66.32 1832 5.17 354.5
1
2
3
Average
1
2
3
Average
1
2
3
Average
SPECIFICATION 3,5 - 5,5 > 13 > 60 > 1500 >5 > 250

Loan No. 7786 ( 4834 ) - IND
FIELD DENSITY TEST AND THICKNESS CONTROL

BY CORE DRILL MACHINE
S.T.A : 2 + 326.0 ~ 2 + 429.6 LT1
Tipe of Mix : AC Base
DATE THICKNESS WEIGHT ( Gram ) VOLUME DENSITY DEGREE OF COMPAC

NO. STATION IN IN S.S.D OF FIELD LAB ( %)
PAVING CORE ( Cm )
AIR WATER SPECIMEN (Gr/cm³ ) (Gr/cm³ ) RESULT
SPEC
A B C D=C-B E=A/D F G=(E/F)*100
22/09/10 23/09/10 1 8.73 2 + 335 LT1,CL:0.90 1584.8 903.2 1590.7 687.5 2.305 2.359 97.73 > 98
2 9.13 2 + 340 LT1,CL:2.80 1700.9 971.2 1706.9 735.7 2.312 2.359 98.02
3 9.03 2 + 356 LT1,CL:0.90 1632.3 933.0 1639.3 706.3 2.311 2.359 97.98
8.96 2.309 2.359 97.91
4 10.36 2 + 370 LT1,CL:0.90 1879.7 1080.4 1887.1 806.7 2.330 2.359 98.79
5 8.87 2 + 375 LT1,CL:2.80 1610.9 925.7 1617.4 691.7 2.329 2.359 98.73
6 10.27 2 + 385 LT1,CL:0.90 1874.3 1078.6 1881.0 802.4 2.336 2.359 99.03
9.83 2.332 2.359 98.85
7 11.20 2 + 402 LT1,CL:0.90 2050.7 1184.8 2057.1 872.3 2.351 2.359 99.67
8 9.73 2 + 411 LT1,CL:2.00 1771.5 1022.9 1778.3 755.4 2.345 2.359 99.42
8 9.60 2 + 425 LT1,CL:2.70 1774.6 1026.0 1781.5 755.5 2.349 2.359 99.58
10.18 2.348 2.359 99.56
9.66 2.330 2.359 98.77 > 98


Loan No. 7786 ( 4834 ) - IND
LOKASI TRIAL PAVING : AC Base
2 + 326.0 2 + 362.5 2 + 397.5 2 + 429.6
LT2
*2 *5 *9
*8 LT1
*1 *3 *4 *6 *7
RT1
RT2
Number Sta. 2+326.0 ~ 2+362.5 LT1 Passing Test Result Density ( % ) Density Loose
1 Breackdown Rolling 1 Passing Tebal awal ( cm ) Tebal Akhir ( cm ) Loose % Passing
2 Intermediate Rolling 14 Passing 97.91 10.40 8.73 19.13
3 Finishing 1 Passing 10.85 9.13 18.84
10.70 9.03 18.49
Number Sta. 2+362.5 ~ 2+397.5 LT1 Passing Test Result Density ( % ) Rata ~ Rata 18.82 14
1 Breackdown Rolling 1 Passing 12.35 10.36 19.21
3 Finishing 1 Passing 12.30 10.27 19.77
Rata ~ Rata 19.68 16
Number Sta. 2+397.5 ~ 2+429.6 LT1 Passing Test Result Density ( % ) 13.50 11.20 20.54
1 Breackdown Rolling 1 Passing 11.65 9.73 19.73
3 Finishing 1 Passing Rata ~ Rata 20.19 18

JANGAN DIRUBAH JMF HOT EXT TOLERANSI
SPEC SELISIH
X Fuller Larangan SPEC HOT EXT
11/2" 99.0 99.0 100 100 100 100 100

1" 91.5 91.5 83.3 90 100 93.4 92.7 93.0 +5 0.7 0.4
3/4" 86.0 86.0 73.3 81.2 80.7 79.5 +5 0.5 1.7
1/2" 78.5 78.5 60.6 70.3 70.3 69.7 +5 0.0 0.6
3/8" 74.3 74.3 53.5 58.5 61.4 62.6 +5 -2.9 -4.1
4 64.5 64.5 39.5 39.5 19.0 45.0 37.8 35.2 36.9 +5 2.6 0.9
8 54.4 54.4 26.8 30.8 23.9 22.5 24.6 +5 1.4 -0.7
16 45.5 45.5 18.1 24.1 15.1 15.8 16.1 +3 -0.7 -1.0
30 36.4 36.4 13.6 17.6 11.3 12.7 11.6 +3 -1.4 -0.3
50 26.4 26.4 11.4 11.4 8.8 10.0 9.3 +3 -1.2 -0.5
100 15.7 15.7 8.3 6.8 7.0 7.1 +2 -0.2 -0.3
200 3.3 3.3 6.1 3 7 4.3 4.4 4.9 +1 -0.1 -0.6
0.0 100.0
Luas permukaan
93.05 0.381
79.5
69.7
62.6
36.9 0.151
24.6 0.202
16.1 0.265
11.6 0.334
9.3 0.568
7.1 0.873
4.9 1.598 4.372
5.0 5.08 15.10 66.32 1832 5.17 354.5
REPUBLIC OF INDONESIA Contractor : PT. Baita Sari
DIRECTORATE GENERAL OF HIGHWAY Consultant : CECI Joint Venture With PT.Cipta Strada
Lond No. 7786 ( 4834 ) - IND
ASPHALT EXTRACTION & SIEVE ANALYSIS

ASPHALT EXTRACTION
MIX MATERIAL EXTRACTION FILTER ( OVEN - DRIED )
TEST WEIGHT ( Gram ) WEIGHT ( Gram )
NO BEFORE AFTER DIFFERENCE BEFORE AFTER DIFFERENCE
A B C=A-B D E F=E-D
1 1051.6 986.1 65.5 4.2 11.0 6.8
2
ASH
BITUMEN IN MIX TOTAL
TEST WEIGHT ( Gram )
MATERIAL
NO CRUCIBLE + ASH CRUCIBLE ASH WEIGHT % BIT IN MIX ( Gram )
G H I=G-H J=C-F-I K = ( J / A )*100
1 55.9 50.3 5.6 53.1 5.049 998.5
2
SIEVE ANALYSIS
SIEVE SIZE 1½" 1" 3/4" 1/2" 3/8" # 4. # 8. # 16. # 30. # 50. # 100 # 200.
Weight Retained 0 29 161.6 266.6 374.1 615.5 754.1 827.2 869.3 889.7 910.2 950.2
1 Percent Retained 0 2.9 16.2 26.7 37.5 61.6 75.5 82.8 87.1 89.1 91.2 95.2
Percent Passing 100 97.1 83.8 73.3 62.5 38.4 24.5 17.2 12.9 10.9 8.8 4.8
SIEVE SIZE 1½" 1" 3/4" 1/2" 3/8" # 4. # 8. # 16. # 30. # 50. # 100 # 200.
Weight Retained
2 Percent Retained
Percent Passing
AVERAGE

Area : 4.75 ²/kg

Lond No. 7786 ( 4834 ) - IND
MAXIMUM SPECIFIC GRAVITY OF BITUMENOUS PAVING MIXTURE

( AASHTO - T.209 )

G Volume of Sample (C-F) Gram 368 344

Lond No. 7786 ( 4834 ) - IND

Penetration of Bitumen : 60/70 Bulk Sp.Gr U : 2.639 Surfase Area : 4.75 Temperature : 150 ºC
Sp.Gr of Bitumen (T) : 1.03 Gmm Test V : 2.485 B.F.Taeknees : 9.386 Compaction : 112 Blows
Bitumen Eff Sp.Gr Absorbed Effective Max Sp.gr Weight ( Gram ) Volume Bulk SpGr Stability Marshall
VIM V.M.A VFB
No. Content Total agg Bitumen Bitumen Combine In In Of Combine Meas Adjust Flow Quotien
A B C D E F G H I J K L M N O P Q
100 - a A- 100 100 -
100 - a B-U 100X (100-A)C A + 100-A LAB LAB LAB H - G F (E-J)100 (100-A)J (L-K)100 LAB LAB LAB O
Gmm T BxU 100 T B I E U L P
1 5.049 2.686 0.689 4.395 2.485 3822 2224 3847 1623 2.355 150 1847 5.20
2 3808 2219 3832 1613 2.361 150 1847 5.00
3 3825 2228 3850 1622 2.358 148 1823 5.30
Average 2.358 5.10 15.16 66.36 1839 5.17 355.9
1
2
3
Average
1
2
3
Average
1
2
3
Average
SPECIFICATION < 1.2 3,5 - 5,5 > 13 > 60 > 1500 >5 > 250
886
Luas perm
Luas permukaan
100 97.096 0.398

97.1 83.8
83.8 73.3
73.3 62.5
62.5 38.4 0.157
38.4 24.5 0.2007
24.5 17.2 0.2814
17.2 12.9 0.3714
12.9 10.9 0.669
10.9 8.8 1.0868
8.8 4.8 1.5852 4.75
79
103
12.133 1
12.133 1.04
12.133 1.04
1.0 5.10 15.16 66.36 1839 5.17 355.9

Loan No. 7786 ( 4834 ) - IND
SIEVE ANALYS AGGREGATE

Date : 21-Sep-10
Kind of material : Hot Bin I
AVERAGE
1½ 0 0 100 1½ 0 0 100 100

1" 0 0 100 1" 0 0 100 100
3/4" 0 0 100 3/4" 0 0 100 100
1/2 " 0 0 100 1/2 " 0 0 100 100
3/8 " 0 0 100 3/8 " 0 0 100 100
# 4. 28.7 3.1 96.9 # 4. 26.6 3.2 96.8 96.9
# 8. 314.5 34.0 66.0 # 8. 264.7 31.8 68.2 67.1
# 16. 478.8 51.7 48.3 # 16. 413 49.6 50.4 49.3
# 30. 601.1 65.0 35.0 # 30. 531.1 63.8 36.2 35.6
# 50. 670.5 72.5 27.5 # 50. 595.8 71.6 28.4 28.0
# 100. 748.8 80.9 19.1 # 100. 670.2 80.5 19.5 19.3
# 200. 832.2 89.9 10.1 # 200. 747.7 89.8 10.2 10.1
Kind of material : Hot Bin II

Total : 673.2 Gram Total : 707.6 Gram.
AVERAGE
1½ 0 0 100 1½ 0 0 100 100

1" 0 0 100 1" 0 0 100 100
3/4" 0 0 100 3/4" 0 0 100 100
1/2 " 0 0 100 1/2 " 0 0 100 100
3/8 " 57.9 8.6 91.4 3/8 " 64 9.0 91.0 91.2
# 4. 622.6 92.5 7.5 # 4. 653.4 92.3 7.7 7.6
# 8. 670.5 99.6 0.4 # 8. 702.9 99.3 0.7 0.5
# 16. 671.0 99.7 0.3 # 16. 703.5 99.4 0.6 0.5
# 30. 671.3 99.7 0.3 # 30. 703.6 99.4 0.6 0.4
# 50. 671.5 99.7 0.3 # 50. 703.8 99.5 0.5 0.4
# 100. 671.7 99.8 0.2 # 100. 704.1 99.5 0.5 0.4
# 200. 672.5 99.9 0.1 # 200. 704.7 99.6 0.4 0.3

Loan No. 7786 ( 4834 ) - IND

Date : 21-Sep-10
Kind of material : Hot Bin III
AVERAGE
1½ 0 0 100 1½ 0 0 100 100

1" 0 0 100 1" 0 0 100 100
3/4" 0 0 100 3/4" 0 0 100 100
1/2 " 570.2 36.3 63.7 1/2 " 537.3 41.1 58.9 61.3
3/8 " 1534.1 97.7 2.3 3/8 " 1262.2 96.6 3.4 2.9
# 4. 1565.4 99.7 0.3 # 4. 1305.6 99.9 0.1 0.2
# 8. 1566.2 99.8 0.2 # 8. 1306.0 99.9 0.1 0.2
# 16. 1566.5 99.8 0.2 # 16. 1306.2 99.9 0.1 0.1
# 30. 1566.8 99.8 0.2 # 30. 1306.4 99.9 0.1 0.1
# 50. # 50.
# 100. # 100.
# 200. # 200.
Kind of material : Hot Bin IV

Total : 5542.0 Gram Total : 4657.0 Gram.
AVERAGE
1½ 0 0 100 1½ 0 0 100 100

1" 1540.0 27.8 72.2 1" 1249.0 26.8 73.2 72.7
3/4" 4143.0 74.8 25.2 3/4" 3381.0 72.6 27.4 26.3
1/2 " 5527.0 99.7 0.3 1/2 " 4618.0 99.2 0.8 0.6
3/8 " 5530.0 99.8 0.2 3/8 " 4647.0 99.8 0.2 0.2
# 4. 5531.0 99.8 0.2 # 4. 4648.0 99.8 0.2 0.2
# 8. 5532.0 99.8 0.2 # 8. 4652.0 99.9 0.1 0.1
# 16. 5533.0 99.8 0.2 # 16. 4653.0 99.9 0.1 0.1
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

Loan No. 7786 ( 4834 ) - IND

Date : 21-Sep-10
Kind of material : Filler
AVERAGE
1½ 0 0 100 1½ 0 0 100 100

1" 0 0 100 1" 0 0 100 100
3/4" 0 0 100 3/4" 0 0 100 100
1/2 " 0 0 100 1/2 " 0 0 100 100
3/8 " 0 0 100 3/8 " 0 0 100 100
# 4. 0 0 100 # 4. 0 0 100 100
# 8. 0 0 100 # 8. 0 0 100 100
# 16. 0 0 100 # 16. 0 0 100 100
# 30. 0 0 100 # 30. 0 0 100 100
# 50. 0 0 100 # 50. 0 0 100 100
# 100. 16.0 7.1 92.9 # 100. 18.5 6.8 93.2 93.1
# 200. 52.1 23.0 77.0 # 200. 64.6 23.8 76.2 76.6
Kind of material :
AVERAGE
1½ 1½
1" 1"
3/4" 3/4"
1/2 " 1/2 "
3/8 " 3/8 "
# 4. # 4.
# 8. # 8.
# 16. # 16.
# 30. # 30.
# 50. # 50.
# 100. # 100.
# 200. # 200.

TRIAL PAVING
Loan No. 7786 ( 4834 ) - IND
CALIBRATION OF COLD BIN
Kapasitas Produksi AMP 80 Tons / Jam
Tanggal : 10 Maret 2010 Waktu : 2 detik

Cold Bin IV : Coarse Aggregate ( 10 - 30 cm )
GATE OPENING
NO.
3 Cm 6 Cm 9 Cm
1 2369 4.264 ton 15269 27.484 ton 29869 53.764 ton
2 2741 4.934 ton 15247 27.445 ton 30154 54.277 ton
3 2661 4.790 ton 14925 26.865 ton 31205 56.169 ton
Average 4.663 ton 27.265 ton 54.737 ton
Cold Bin III : Coarse Aggregate ( 10 - 15 cm )

GATE OPENING
NO.
3 Cm 6 Cm 9 Cm
1 3410 6.138 ton 13551 24.391 ton 28828 51.890 ton
2 3304 5.947 ton 13729 24.712 ton 29368 52.862 ton
3 4063 7.313 ton 13870 24.966 ton 28131 50.636 ton
`
Cold Bin II : Medium Aggregate ( 05 - 10 cm )
GATE OPENING
NO.
3 Cm 6 Cm 9 Cm
1 2761 4.970 ton 10827 19.489 ton 21097 37.974 ton
2 3228 5.810 ton 11298 20.336 ton 23021 41.438 ton
3 2625 4.725 ton 10840 19.512 ton 22527 40.549 ton
Cold Bin I : Fine Aggregate ( 00 - 05 cm )

GATE OPENING
NO.
3 Cm 6 Cm 9 Cm
1 3747 6.745 ton 8996 16.193 ton 15132 27.237 ton
2 4328 7.790 ton 9614 17.305 ton 16324 29.383 ton
3 3565 6.417 ton 9655 17.379 ton 17015 30.627 ton

Saiful ST. M.Sanyoto / M.Abdul Azis Munib
Loan No. 7786 ( 4834 ) - IND
Capacity production AMP 60 Tons / Hours
70
60
50
WEIGHT ( Ton )
40
34.4 tons/jam
30
( 10 - 30 )
( 10 - 15 ) -- -- -- -- --
20 ( 05 - 10 ) -- - -- - -- -
17.6 tons/jam
( 00 - 05 ) ………….
15.2 tons/jam
12.0 tons/jam
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
GATE OPENING ( Cm )

7075 16820 32124 1.915 6940 16498 31509
6113 20195 33115 6113 20195 33115
6422 18500 33775 6422 18500 33775
3483 13840 29443 2.09 3410 13551 28828

3304 13729 29368 3304 13729 29368
4063 13870 28131 4063 13870 28131
2900 11372 22158 4.79 2761 10827 21097

3228 11298 23021 3228 11298 23021
2625 10840 22527 2625 10840 22527
4092 9824 16524 8.425 3747 8996 15132

4328 9614 16324 4328 9614 16324
3565 9655 17015 3565 9655 17015
X 0~5 5 ~ 10 10 ~ 15 10 ~ 30
0 0 0 0 0
1
2
3 6.984 5.168 6.466 4.663
4
5
6 16.959 19.779 24.690 27.265
7
8
9 29.083 39.987 51.796 54.737
10
11
12
13
14
15
15.96
10.83
9.69
19.95
Loan No. 7786 ( 4834 ) - IND
OPENING GATE OF COLD BINS
I : COLD BINS PROPORTION

No. Aggregate Proportion
1 Fine Aggregate ( 00 ~ 05 mm ) 35%
2 Medium Aggregate ( 05 ~ 10 mm ) 17%
3 Coarse Aggregate ( 10 ~ 15 mm ) 19%
4 Coarse Aggregate ( 10 ~ 25 mm ) 28%
II : CAPACITY OF AMP : 80 tons / hours
III : DETERMINATION OF COLD BINS OPENING GATE
1 . Cold Bin I = 35% X 80 tons/hours = 34.40 tons/hours

Fine Aggregate ( 00 ~ 05 mm )
Opening Gate = 9.7 cm.
pembacaan mistar ( 0 + 9.7 ) = 9.7 cm.
2 . Cold Bin II = 17% X 80 tons/hours = 15.20 tons/hours
Medium Aggregate ( 05 ~ 10 mm )
3 . Cold Bin III = 19% X 80 tons/hours = 12.00 tons/hours
Coarse Aggregate ( 10 ~ 15 mm )
4 . Cold Bin IV = 28% X 80 tons/hours = 17.60 tons/hours
Coarse Aggregate ( 10 ~ 30 mm )

Loan No. 7786 ( 4834 ) - IND
CALIBRATION OF AMP BALANCE FOR ASPHALT
Date : 8-Jul-10
DIAL READING
NO. LOAD REMAKS
UP DOWN AVERAGE
1 0 0.4 0.4 0.4

2 5 6.0 4.6 5.3
3 10 10.0 8.8 9.4
4 15 15.0 14.1 14.6
5 20 19.6 19.0 19.3
6 25 26.0 24.6 25.3
7 30 30.2 29.9 30.1
8 35 34.6 34.8 34.7
9 40 40.2 40.0 40.1
10 45 45.2 45.2 45.2
11 50 50.0 49.6 49.8
12 55 55.0 54.4 54.7
13 60 60.0 59.4 59.7
Ko B
ntr ag
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PT Tu
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Ba n-
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Gr Saiful ST. M.Sanyoto / M.Abdul Azis Munib
es
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Gr
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( MINISTRY OF PUBLIC WORKS
Su DIRECTORATE GENERAL OF HIGHWAY
ka International Bank For Reconstruction and Developmant ( IBRD )
mt STRATEGIC ROAD INFRASTRUCTURE PROJECT ( SRIP )
o) ( Loan No. 7786 ( 4834 ) - IND
S
Package
uk : WIDANG - LAMONGAN
Contractor
a : PT. Baita Sari Consultant : CECI Joint Venture With PT.Cipta Strada
mt
o,
S CALIBRATION OF AMP BALANCE FOR ASPHALT
T
)
100
95
90
85
80
75
70
BACAAN ( Kg )
65
60
55
50
45
40
35
30
25
20
15
10
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
BEBAN ( Kg )
BK
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Loan No. 7786 ( 4834 ) - IND
KALIBRASI TIMBANGAN AGGREGATE
Tanggal : 11 Maret 2010
Pembacaan Dial Timbangan
NO. Beban Keterangan
Naik Turun Rata-rata
1 0 3 2
2 20 14 14
3 40 27 27
4 60 46 46
5 80 64 64
6 100 83 83
7 120 100 100
8 140 120 120
9 160 140 140
10 180 162 162
11 200 184 184
12 220 204 204
13 240 222 222
14 260 242 242
15 280 264 264
16 300 286 286
17 320 304 304
18 340 324 324
19 360 343 343
20 380 364 364
21 400 387 387
22 420 408 408
23 440 428 428
24 460 450 450
25 480 468 468
26 500 494 505 500
27 520 519 528 524
28 540 540 550 545
29 560 562 573 568
30 580 590 600 595
31 600 613 623 618
32 620 633 642 638
33 640 657 664 661
34 660 677 682 680
35 680 696 703 700
36 700 718 724 721
37 720 739 745 742
38 740 760 767 764
39 760 782 788 785
40 780 801 806 804
41 800 823 828 826
42 820 843 848 846
43 840 862 868 865
44 860 884 888 886
45 880 904 908 906
46 900 926 927 927
47 920 946 948 947
48 940 967 968 968
49 960 984 984
50
Bina Marga Consultant Contractor

Loan No. 7786 ( 4834 ) - IND
KALIBRASI TIMBANGAN AGGREGATE
1000
Hb IV (962 Kg)
900
800 Hb III (776 Kg)
700
BACAAN ( Kg )
Hb II (595 Kg)
600
500
400
Hb I ( 310 Kg )
300
200
100
0
0 100 200 300 400 500 600 700 800 900 1000
BEBAN ( Kg )

Loan No. 7786 ( 4834 ) - IND
KALIBRASI TIMBANGAN FILLER
Tanggal : 11 Maret 2010
Pembacaan Dial Timbangan

NO. Beban Keterangan
Naik Turun Rata-rata
1 0 0.4 0.0 0.2

2 5 4.1 3.4 3.8
3 10 8.8 8.5 8.7
4 15 13.8 13.3 13.6
5 20 18.4 18.4 18.4
6 25 23.2 23.2
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Loan No. 7786 ( 4834 ) - IND
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SNVT PEMELIHARAAN JALAN DAN JEMBATAN PROVINSI JAWA TIMUR
PEMELIHARAAN JALAN DAN JEMBATAN WILAYAH TUBAN - SADANG - GRESIK
PAKET : PEMELIHARAAN BERKALA TUBAN - SADANG - GRESIK
Kontraktor : PT. BAITA SARI Konsultan : PT. VIRAMA KARYA & Ass.
PERSIAPAN PEMBUATAN DESIGN MIX FORMULA

AC BASE
1. PENDAHULUAN
Persiapan pembuatan Design Mix Formula AC BASE dengan menggunakan persyaratan baru, diawali
dengan mengadakan pengujian fraksi-fraksi hasil stone crusher yang ada di stock pile Base Camp.
a. Asal Material
Coarse Aggregate ( 10 - 30 ) mm : Ex Mojokerto
Coarse Aggregate ( 10 - 15 ) mm : Ex Mojokerto
Medium Aggregate ( 5 - 10 ) mm : Ex Mojokerto
Fine Aggregate ( 0 - 5 ) mm : Ex Mojokerto
Filler : Ex Tulungagung
Asphalt pen grade 60/70 : Ex Pertamina
b. Pengujian Internal meliputi :

Analisa Saringan
Spesific Grafity
Absorpsi
Kepipihan
Sand Equivalent
c. Pengujian External meliputi :

Aspalt - Penetrasi
- Titik Lembek
- Titik Nyala
- Daktilitas
- Berat Jenis
Material Abrasi test
Analisa Saringan
Spesific Grafity
Absorpsi
Kepipihan
Sand Equivalent
Data test terlampir.
Dalam pembuatan Design Mix Formula AC BASE diambil kombinasi dibawah kurva fuller umtuk material
yang lolos saringan no. 4
Data Pengujian
Analisa Saringan
No
Coarse Agg. Coarse Agg. Medium Agg. Fine Agg. Filler
Saringan
( 10-30mm ) ( 10-15mm ) ( 05-10mm ) ( 0-05mm )
1 1/2 " 100
1" 89.8
3/4" 51.2 100
1/2" 14.1 77.1 100
3/8" 2.3 21.3 98.3 100
#4 0.4 0.8 14.8 98
#8 0.3 0.5 1.4 70.5
# 16 0.3 0.5 1.0 45.6 100
# 30 0.2 0.5 0.9 33.8 95.7
# 50 0.2 0.4 0.8 25.8 80.2
# 100 0.4 0.8 19.1 72.3
# 200 0.3 0.5 10.9 52.5

Hasil pengujian Spesific Gravity dan Absorption
Coarse Agg. Coarse Agg. Medium Agg. Fine Agg. Filler

( 10-30mm ) ( 10-15mm ) ( 05-10mm ) ( 0-05mm )
Bulk Sp. Gr 2.629 2.618 2.610 2.584 2.711
App. Sp. Gr 2.719 2.721 2.726 2.721 2.711
Absorption 1.263 1.447 1.630 1.947
2 PERCOBAAN CAMPURAN DESIGN MIX FORMULA
2.1 Perhitungan
Perhitungan Bulk Sp.Gr. Gabungan
100
= 2.610
30 + 15 + 20 + 33 + 2
2.629 2.618 2.61 2.584 + 2.711
Test Gmm material pada kadar 4.9 % = 2.483
Efective Sp.Gr = 100 - 4.9

= 2.678
100 - 4.9
2.483 1.03
Komposisi Campuran
Material Komposisi Campuran
Coarse agg.10 - 30 mm 30 %
Coarse agg. 10 -15 mm 15 %
Medium agg. 5 - 10 mm 20 %
Fine agg 0 - 5 mm 33 %
Filler 2 %
Gradasi Aggregate Gabungan AC BASE
No Spesifikasi
% Lolos
Saringan Kurva Fuller Range
1 1/2 " 100 100 100
1" 96.9 83.3 90 - 100
3/4" 85.4 73.3 Max 90
1/2" 70.8 60.6
3/8" 58.5 53.5
#4 37.6 39.5
#8 25.7 26,8 - 30,8 19 - 45
# 16 17.4 18,1 - 24,1
# 30 13.4 13,6 - 17,6
# 50 10.4 11.4
# 100 8.0 8.3
# 200 4.8 6.1 3-7

2.2 Perkiraan awal penggunaan kadar asphalt dan selimut asphalt terhadap batuan
Perkiraan awal penggunaan asphalt
Pb = 0.035 (CA) + 0.045 (MA) + 0.18 (FF) + K

= 0.035 70.7
+ 0.045 24.5 + 0.18 4.8
+ 0.75
= 5.19 5.2 %
Selimut asphalt terhadap batuan
Perkiraan awal penggunaan asphalt 5.2 %

Surface area 4.23 m2/kg
Berat Jenis asphalt 1.03 gram/cc
Absorpsi terhadap campuran 0.995 %
Tebal Bitument Fi = ( Kadar asphalt - Absorpsi ) x 1000

( Surf area x ( 100 - kadar asphalt ) x BJ asphalt )
= ( ( 5,4 - 0.995 ) X 1000

( ( 4,23 X (100 - 5.4 )) x 1.03
= 10.801 ų m
2.3 Hasil pengujian dengan varian kadar asphalt
TEST RESULT
PROPERTIES SPEC
3.9 4.4 4.9 5.4 5.9
Density Gr/cc 2.324 2.353 2.37 2.377 2.379
Marshall Stability Kg 1749 1935 2098 2093 1921 Min 1500
Flow mm 4.97 5.17 5.27 5.33 5.37 Min 5
Marshall Quotient Kg/mm 352.1 374.5 398.3 392.4 357.9 Min 300
Air Void % 7.81 5.93 4.57 3.56 2.77 3.5 - 5.5
Void Filled % 45.94 57.03 66.55 74.31 90.54 Min 60
Void Mineral Aggregate % 14.45 13.81 13.66 13.84 14.23 Min. 13
Absorption % 0.995 0.995 0.995 0.995 0.995 Max. 1.2
Tebal Bit.Film ųm 6.938 8.175 9.425 10.688 11.964
Baglak Konsultan Supervisi Kontraktor

Tuban-Sadang-Gresik PT. Virama Karya & Ass. PT. Baita Sari
Sukamto ST Didik Setio Anggono Sukamto

Project Officer Quality Engineer Chief Laboratorium

LEMBAR PERSETUJUAN
JOB MIX FORMULA

AC BASE
UNTUK
PEMELIHARAAN RUTIN PERKERASAN
PROPORTION CAMPURAN
DRY AGGREGATE % TOTAL AGG % TOTAL MIX ACCUMULATIVE CUMMULATIVE
HOT - BIN. I 30 % 28.50 % 285.0 Kg 285.0 Kg
HOT - BIN. II 30 % 28.50 % 285.0 Kg 570.0 Kg
HOT - BIN. III 18 % 17.10 % 171.0 Kg 741.0 Kg
HOT - BIN. IV 20 % 19.00 % 190.0 Kg 931.0 Kg
FILLER 2 % 1.90 % 19.0 Kg 950.0 Kg
ASPHALT 5.00 % 50.0 Kg 1000.0 Kg
Diperiksa Oleh Dibuat Oleh

Konsultan Supervisi Kontraktor
Ir. Ismail Ir. Koeswandi

Site Engineer General Superintendent
Disetujui Oleh
Pejabat Pembuat Komitmen
Tuban - Sadang - Gresik
Ir. Erwandi Agusta, MT

Nip. 510 120 677
tuk material
2.610
2.678
Area
4.23
Abs.
0.995
Film
10.801

Ac Base

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REPUBLIC OF INDONESIA

MINISTRY OF PUBLIC WORKS

SIEVE ANALYSIS AGGREGATE

BINA MARGA CONSULTANT CONTRACTOR

SIEVE ANALYSIS AGGREGATE

BINA MARGA CONSULTANT CONTRACTOR

SIEVE ANALYSIS AGGREGATE

BINA MARGA CONSULTANT CONTRACTOR

SIEVE ANALYSIS AGGREGATE

BINA MARGA CONSULTANT CONTRACTOR

SIEVE ANALYSIS AGGREGATE

BINA MARGA CONSULTANT CONTRACTOR

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BINA MARGA CONSULTANT CONTRACTOR

SIEVE ANALYSIS AGGREGATE

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

SIEVE ANALYSIS AGGREGATE

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

SIEVE ANALYSIS AGGREGATE

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

AVERAGE SIEVE ANALYSIS

SIEVE SIEVE ANALISIS

BINA MARGA CONSULTANT CONTRACTOR

AVERAGE SIEVE ANALYSIS

SIEVE SIEVE ANALISIS

BINA MARGA CONSULTANT CONTRACTOR

AVERAGE SIEVE ANALYSIS

SIEVE SIEVE ANALISIS

BINA MARGA CONSULTANT CONTRACTOR

AVERAGE SIEVE ANALYSIS

SIEVE SIEVE ANALISIS

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

AVERAGE SIEVE ANALYSIS

SIEVE SIEVE ANALISIS

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

SIEVE Coarse 10 -30 mm Coarse 10-15 mm Medium 5-10 mm Fine 0 - 5 mm Filler

BINA MARGA CONSULTANT C

Saiful ST. M.Sanyoto/M.Abdul Azis

GRAFIC COMBINE AGGREGATE

#200 #100 #50 #30 #16 #8 #4 3/8" 1/2"

BINA MARGA CONSULTANT

Saiful ST. M.Sanyoto/M.Abdul Azis

100 100 #REF! jmd.1 100.0 CA

100 100.0 +5 100.0 100.0

Date : 18-Mar-10 Contractor : PT. Baita Sari

DESIGN MIX FORMULA

Pb = 0.035 ( % CA ) + 0.045 ( % FA ) + 0.18 ( % Filler ) + Constant

Pb = estimate asphalt content

Pb = 0.035 (100 - 23.9 ) + 0.045 ( 23.9 - 4.3 ) + 0.18 ( 4.3 ) + 0.6

BINA MARGA CONSULTANT CONTRACTOR

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

BINA MARGA CONSULTANT CONTRACTOR

Saiful ST. M.Sanyoto/M.Abdul Azis Munib

SPECIFIC GRAVITY AND ABSORPTION TEST

BINA MARGA CONSULTANT CONTRACTOR

SPECIFIC GRAVITY AND ABSORPTION TEST

BINA MARGA CONSULTANT CONTRACTOR

SPECIFIC GRAVITY AND ABSORPTION TEST

BINA MARGA CONSULTANT CONTRACTOR

SPECIFIC GRAVITY AND ABSORPTION TEST

BINA MARGA CONSULTANT CONTRACTOR

SPECIFIC GRAFITY TEST FOR FILLER

BINA MARGA CONSULTANT CONTRACTOR