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Container Certification:
When, Where, Why.
A Lloyd’s Register Guide
Contents
Key terms used in this guide…………………………………………… 03
What is an offshore container?………………………………………… 04
Regulations vs. standards……………………………………………… 06
MSC/Circ. 860.…………………………………………………………… 07
Regulations and supporting standards………………………………. 07
Approving offshore containers………………………………………… 08
Summary: Offshore container certification process………………… 09
A brief history of container standards………………………………… 10
Comparison of EN 12079 & DNV 2.7-1 – selected criteria……………. 12
Where is IMO MSC/Circ. 860 in force?………………………………….. 16
List of contracting states to SOLAS (1974)..……………….…………… 18
Contact.………………………………………………………………….. 19
Offshore portable tanks are also included in this category. These are
used to transport dangerous goods used offshore, and must also
meet the International Maritime Dangerous Goods code.
Offshore containers
evolved from the common
intermodal or ISO shipping
container
“Intermodal” refers to the ability There are, in general, three factors and if they do, they are not
to move the container by different that separate offshore containers allowed to be lifted from them.
methods without having to unload from ISO containers:
it at each transfer (ship to rail to Non-standard designs
truck, for example). Exposure to harsh environments Most offshore containers are built
Offshore containers are often left to fit a specific piece of
The intermodal came into use in exposed to open seas on the equipment, and as a result do not
the 1950’s and changed the world decks of supply vessels, and also fit into the categories of ISO
of commerce by providing a loaded to platforms in harsh containers.
standard, low-cost method to weather conditions, this also
transport goods internationally. means that the minimum design
The International Standards temperature is normally specified
Organization published ISO as -20° C and the primary
standards for containers between structure requires material of
1968 and 1970, cementing the role sufficient toughness for -20° C.
of the shipping container in the
global economy. Loading and unloading forces
Because many offshore containers
The IMO also cannot be used with typical lifting
studied the safety equipment such as spreader
of containerization beams, the methods of loading
in marine transport and unloading put different types
and in 1972 the of pressure on the structures of
International offshore containers. Offshore
Convention for containers are supplied with a
Safe Containers permanently installed sling set.
(CSC) was adopted. Most do not have corner castings,
The origins of offshore container minimum safety standards in Goods (IMDG) code. It was adopted in
regulations and standards lie in the construction, equipment and 1965. As of January 2004, all SOLAS
Safety of Life at Sea Convention, or operation of merchant ships. member States must also follow
SOLAS treaty. SOLAS was created in Amendments have expanded its IMDG.
1914 as a reaction to the Titanic scope over the years to include
disaster. Thirteen countries attended provisions for nuclear ships, high- The IMDG contains much more than
the initial conference, but World War I speed craft and stowage of cargo. The guidelines for mariners. It applies to
prevented it from going into force. SOLAS convention is now held as law all companies and organizations
by 162 member States (see Annex B connected to shipping.
International agreement and and Annex C). Those member states
adoption of SOLAS became the first represent 99% gross tonnage of the The IMDG code is updated every two
major project of the International world’s merchant fleet. years, but amendments that don’t
Maritime Organization (IMO) when it affect the principles of the code can
first convened in 1958 as the Inter- SOLAS contains references to other be adopted by the MSC and issued as
Governmental Maritime Consultative codes that supplement the supplemental circulars. This allows
Organization. It was then, as it is now, convention and are also held as law, the IMO to respond to transport
a specialized agency of the United such as the International Safety developments in a shorter time
Nations devoted to the safety and Management (ISM) code, or the frame.
security of ships and the prevention International Life-Saving Appliance
of sea pollution. SOLAS went into (LSA) code. The IMDG code addresses the special
force in 1965. nature of offshore containers and
IMDG Code Adopted portable tanks handled in open seas.
It was revised in 1974 to simplify the In 1960, the SOLAS Conference In Sections 12 and 13 of its
process for amending the treaty. The contained a recommendation that introduction, the IMDG recognizes
treaty also included a “tacit member governments should adopt that these are different from
acceptance” procedure where some set of regulations around the conventional containers. However,
amendments will be automatically movement of dangerous goods and inspections of all containers are
entered into force unless member hazardous materials. The IMO’s governed by the other international
nations file objections. Maritime Safety Committee (MSC), treaty, the Convention for Safe
the highest technical committee in Containers.
SOLAS calls for all ships flagged by its the IMO, took four years to develop
member states to comply with the International Maritime Dangerous
As is the case with many regulations, It is important to note that the Parts one and two of the standard
MSC/Circ. 860 does not contain circular does not mandate that focus on the requirements for new
detailed technical requirements. approved competent authorities containers and sling sets. A third part
Instead, it is a guideline for how certify to these standards. Instead of will address periodic inspection. The
“approving competent authorities” making one standard compulsory, the introduction for the new ISO standard
should base their approval of offshore circular allows all the standards to be stipulates that other internationally
containers. used in the course of the approval recognised standards can be used in
and that they “should be consulted as place of the referenced ISO standard
The circular states that both design appropriate.” The standards are ways where the manufacturer and the
calculations and testing should be manufacturers can meet the certifying authority documents that
taken into account when approving regulations, but they are not an overall equivalent level of safety is
an offshore container. It specifies six regulations themselves. achieved.
points to consider on the design of
the containers, as well as three tests ISO standard for offshore containers It is expected that ISO 10855 will be
that should be done at a minimum. Work began on an ISO standard for added as a supporting standard for
offshore containers in 2008. A the IMO regulation. Lloyd’s Register
To help approving authorities, it committee comprised of industry has several representatives on the
references four standards: specialists and authorised competent committee drafting the standard.
• EN 12079 authorities like Lloyd’s Register have Contact us for more information.
• DNV 2.7-1 worked jointly to shape the standard.
• DNV 2.7-2
• BS 7072 (now withdrawn)
MSC/
Circ. 860
DNV 2.7-1,
EN 12079
2.7-2
The container’s structural drawings are reviewed according to the standards referenced in
IMO MSC/Circ. 860. Details of the materials and strength of the cargo containment structure,
as well as the lifting and securing arrangements are appraised.
Drawings must show:
-- Dimensions and load ratings
-- Material specifications
-- Details of welding methods and weld sizes
-- Details of any other fastening methods
-- Details of any special treatment for materials
-- Details of sealant materials
-- Details of corner fittings and closure mechanisms, together with name(s) of the
manufacturer(s) of these parts
-- Mandatory marking
Inspection Testing
A qualified surveyor inspects the process to meet code Type approval of a container involves the construction and
requirements. testing of a prototype built according to the approved
drawings. It must also use the same materials as
Inspection programs include: proposed for normal production.
-- Verification and testing of materials Tests include:
-- Welder qualification -- Four-point lift using all padeyes
-- Acceptance of weld procedures -- Two-point lift test using opposed
-- Acceptance of NDE procedures -- padeyes
-- Witness and acceptance of prototype testing -- A vertical impact test
-- Verification of identification and marking -- A tilt test
-- Tanks for dangerous cargoes shall
in addition be tested with all the
requirements of the IMDG code.
1956
-- First “metal box container” shipped from Newark to Houston
aboard the “Ideal-X”
1966
-- Lloyd’s Register publishes “Recommendations for Container
Construction and Certification”
1968
-- Lloyd’s Register produces its Freight Container Certification
Scheme (now the Lloyd’s Register Container Certification
Scheme or LRCCS)
1972
-- IMO produces the Convention for Safe Containers (CSC)
1989
-- BS 7072 is issued as a code of practice for inspection and repair
of offshore containers in the UK
-- “DNV Certification Note 2.7-1 Offshore Freight Containers” is
released
1991
-- The CEN begins work on a standard for offshore containers
1993
-- IMO publishes MSC/Circ. 613: “Guidelines for the approval
ofoffshore containers handled in open seas”
2006
-- EN 12079 is revised to reflect current industry practices
-- DNV 2.7-1 is revised and reissued as a standard
2013 -- LRCCS widely revised to reflect updated legislation with
technical bulletins issued to clients
-- DNV offshore standards updated
-- Lloyd’s Register contributes to the committee for the ISO 10855
offshore standard and in the U.S. for the proposed API standard
for offshore containers
Design Design
(5.2.2.3) Lifting with forklift truck (4.2.3.2) Lifting with forklift truck
Design force on primary structure shall be calculated as Design load on the primary structure shall be taken as: FF=1.6(R+S)g
1.6(R+S)g
(5.4.10) Coating and corrosion protection (4.4.13) Coating and corrosion protection
Suitable for offshore environment by means of construction, use of Suitable for offshore environment by means of construction, use of
suitable material and/or corrosion and paint protection suitable material and/or corrosion and paint protection
(5.2 Part 2) Dimensions and strength of lifting sets (8.3.1) Dimensions and strength of lifting sets
Annex A and Table 1 shall be used to calculate the minimum working Table 8.1 and 8.2 shall be used for determination of the minimum
load limit working load limit, WLLmin for lifting sets.
Fabrication Fabrication
(8.1) Quality Control (5.1) Quality Control
The manufacturer shall ensure the quality of procedures and facilities The manufacturer shall ensure the quality of procedures and facilities
by implementing a QMS at least in accordance with ISO 9001. by implementing a QMS at least in accordance with ISO 9001. An audit
of the QMS by the classification society to verify that they are qualified
to manufacture containers according to the standard. Where the QMS
is not fully satisfactory the scope of inspection by the classification
society is adjusted accordingly.
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