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'Department of Chemical Engineering, Universitat de Girona, Lluis Santalo, s/n, 17071 Girona, Spain, and
'Department of Material Science, Universitat Politecnica de Catalunya, Spain
SYNOPSIS
This article studies the influence of the heating rate and sample weight on the thermal
decomposition of polystyrene (first-order kinetics). For this purpose, the kinetic parameters
(i.e., frequency factor and activation energy), variables at the maximum decomposition
rate (such as conversion, reaction rate, and temperature), as well as some characteristic
temperatures have been determined for a series of experiments where the heating rate
varies (0.5-11.5 K/min) and also, the sample weight (6.0-25.1 mg). Some mathematical
equations have been developed that allow: (1) evaluation of the activation energy of thermal
decomposition by different ways and comparing the results obtained; (2) relating different
parameters between themselves, such as the heating rate with the temperature at the max-
imum decomposition rate or the frequency factor with the heating rate and sample weight.
Finally, some theoretical explanations of the variation of thermal and kinetic parameters
have been proposed. 0 1996 John Wiley & Sons, Inc.
187
188 CARRASCO AND PAGES
ma1 decomposition of polystyrene (Table I), taking The objectives of this article are: (1)to evaluate
values between 90 and 290 kJ/mol. These differences the kinetic parameters as well as the characteristic
depend on several factors: (1)preparation method temperatures representing the thermal decomposi-
of the polymer (i.e., anionic, thermal, or other type tion of polystyrene under different operating con-
of polymer preparation; lattice defects; weak links; ditions. (2) To determine the conversion and tem-
i m p ~ r i t i e s ) ' ~as
, ~well
' as the particle size. (2) Mo- perature at the maximum rate of decomposition. (3)
lecular weight of the (3) Operating To quantify the influence of procedural factors, such
conditions, i.e., sample weight, sample particle size, as the sample weight and heating rate, on kinetic
heating rate, mass flow and type of gas, thermal parameters and characteristic temperatures. In order
contact between sample and sample holder, e t ~ . ' , ~ ~to avoid variations arising from other variables, the
(4) Mathematical treatment of thermogravimetric same sample of polystyrene (i.e., constant molecular
data following different computing methods (inte- weight, particle size, compactness, etc.) was used
gral, differential, and s p e ~ i a l ) . ~ ' Fo , ~ r~ example,
-~~ through all the experimentation. In addition, all the
CarrascoZ0has shown that the application of differ- TG trials were carried out in the presence of air
ent computing methods to the same TG data re- flowing at the same pressure and mass flow rate.
sulted in activation energy values varying from 102 Finally, TG data were processed by using the same
to 152 kJ/mol (integral methods), 126-143 kJ/mol integral method to avoid differences related to the
(differential methods), and 106-140 kJ/mol (special type of computing method (i.e., integral, differencial,
methods). or special methods).
EXPERIMENTAL T: temperature, K
p: -
heating rate, K s-l
Samples were obtained from Scientific Polymer
Products (anionic preparation and polydispersity The sum can be truncated at the second term ( i
below 1.06). The substance used in this study was = 2 ) if the thermal energy ( R T ) is significantly less
a white powder with a molecular weight of M w than the activation energy ( E ) . Conversion is,
= 7800 g/mol. The thermal decomposition of poly- therefore, expressed as follows:
styrene samples was carried out in a thermal ana-
lyzer (Netzsch, Geratebau Model STA 409). Op- f = l - e x p [ -ART2
F ( l - y ) e2RT
xp(-&)]. (2)
erating conditions were the following: heating rate
= 0.50-11.50 K/min and sample weight = 6.0-25.0
mg. Degradations were conducted a t atmospheric The first and second conversion derivatives are
pressure and gases produced by decomposition were readily obtained by taking into consideration the
swept out by a flow of air at 100 mL/min. previous rate equation. Because the maximum rate
of decomposition is reached when d2f/dT2= 0, the
activation energy can be readily evaluated
RESULTS AND DISCUSSION
f = 1 - exp( -
ART
7 [exp( - &)I lems related to heat and/or mass transfer. When a
thermal decomposition takes place, the diffusion of
heat and/or decomposition gases have to be consid-
ered as a simultaneous process to chemical reaction.
x
a,
i= 1
RT
2 (-1Y+li! (c) (1)
i-1
), The endothermal / exothermal reaction induces an
inhomogeneous temperature distribution. On the
other hand, although constancy of heating rate in
where: TG is generally supposed when using a linear heating
program, the heating rate is perturbed in the sample
A: frequency factor, s-l when reaction is taking place. Small samples and
E: activation energy, kJ/mol low heating rate reduce this influence. Moreover,
fi conversion partial pressure of gas gives rise to partial reverse
R: gas constant, 8.315 J/mol.K reaction. By performing the experiments at low
t: time, s pressure, the influence of reverse reaction may dras-
190 CARRASCO AND PAGES
vation energy have been selected to study the vari- R.wo, (Wmin).mg
ations of the frequency factor due to procedural fac-
Figure 1 Influence of procedural factors (expressed as
tors. If the activation energy changes, the variation
the product /3. w,) on activation energy values.
of the frequency factor could be attributed to a com-
pensation effect between both variables. By using
linear regression, the following simple empirical decomposition of solids. The exponent of the inde-
expressions were obtained: pendent variable (either sample weight or heating
At constant heating rate, p = 1.0 K/min (samples rate) indicates that the frequency factor is more in-
2, 3, 6, and 7 ) : fluenced by the sample weight than the heating rate.
T h e reduction of the frequency factor when increas-
A = 5.39 X 10" w;0.63 ( r 2 = 0.996). (4) ing the sample weight can be attributed t o a "cage
effect": the gaseous molecules formed during the
At approximately constant sample weight, w, thermal decomposition are trapped by the solid ma-
= 6.2-6.7 mg (samples 1 to 5) : trix, thus generating a recondensation /volatilization
equilibrium. This effect obviously reduces the rate
of decomposition, which can be related to a decrease
in the frequency factor.
where A is expressed in s-I, p in K/min, and w, Two characteristic temperatures have been de-
in mg. rived from the weight loss curves. As illustrated in
These equations clearly indicate that the fre- Figure 2, the characteristic temperature Tcois ob-
quency factor decreases when increases the sample tained from the TG curve as the value of the inter-
weight and the heating rate. This result is, again, cept between the locus of f = 0 and the tangent line
supporting the hypothesis proving the importance a t the maximum rate of decomposition. On the other
of the matrix and diffusion effects during the thermal hand, the characteristic temperature T,,is obtained
B = 1.0 Klmin
Sample 0, K/min w,, mg T,, K fm 10' (df/dT),, K-' Tco,K Tcl,K AT,, K
~
8(1
y = 0.49 + 0.993X - 0.33+ 6.53 e-5 x
W2 = 0.994 y= RAZ I 0.996
I /
70
4 /f5
Y
F0
4
Sample 7 / :
a
60
!ia
60 70 300000 400000 500000
l/(df/dT) ,, K T: ,K2
80 0,95
y = - 0.80 + 6.52 8-5 x R A 2 = 0.993
/
70
E
I-
Y \
0 0 9
F" I-"
a 60
50 033
80' 10 1000000 12( 100 650 950 11 5 0
Figure 5 Variation of the difference of characteristic Figure 6 Variation of the temperature ratio Tc0/Tm as
temperatures as a function of Tm2/(1-fm)[regression a function off,,,. Tm/(l-fm)
[regression analysis of eq. (11);
analysis of eq. (10);points 8 and 9 were not considered in points 8 and 9 were not considered in the regression].
the regression].
’
I
(4)and (5)were used t o evaluated the influence of
the heating rate a t constant sample weight and the
- C
-- 1
2.3
0
6 0
4
L
a
5
25.0-25.1 mg (points 7 and 8 ) , the temperature at The literature mentions great variations in the
the maximum rate of decomposition increases while activation energy of the thermal decomposition of
the maximum rate of decomposition decreases. An polystyrene, taking values between 90 and 290 k J /
increase of the characteristic temperatures has also mol. These differences depend on several factors:
been detected. However, the authors of this work ( 1) preparation method of the polymer (i.e., anionic,
have not found a significant variation of the con- thermal, or other types of polymer preparation; lat-
version at the maximum rate of decomposition, tice defects; weak links; impurities) as well as par-
which has approximately remained constant and ticle size; ( 2 ) Molecular weight of the polymer; ( 3 )
equal to 0.606. Let us consider the definition of the operating conditions ( i.e., sample weight, sample
conversion at the maximum decomposition rate from particle size, heating rate, mass flow, and type of
the variation of conversion with temperature: gas, thermal contact between sample, and sample
holder, etc.); ( 4 ) mathematical treatment of ther-
mogravimetric data following different computing
methods (integral, differential, and special). In order
to evaluate only the influence of procedural factors,
For a first-order reaction, the value of the integral such as heating rate and sample weight, it is nec-
is equal to 0.6. Results found in this article confirm essary to use throughout the experimentation the
the theoretical value, which is constant and inde- same sample of polystyrene (i.e., constant molecular
pendent of the experimental conditions of thermal weight, particle size, compactness, etc.) , constant
decomposition. air pressure, and flow rate, as well as the same com-
With respect to the influence of the variation of puting method.
the sample weight at a constant heating rate, results It has been found that the frequency factor de-
show different trends according to the value of the creases when sample weight and the heating rate
heating rate. On increasing the sample weight at a increases. This result is supporting the hypothesis
constant heating rate of 1.0 K/min (points 2, 3, 6, proving the importance of matrix and diffusion ef-
and 7 ) , the same situations observed for the vari- fects during thermal decomposition of solids. The
ation of the heating rate at constant sample weight exponent of the independent variable (either sample
occur; that is, the temperature at the maximum de- weight or heating rate) indicates that the frequency
composition rate and the characteristic tempera- factor is more influenced by the sample weight than
tures increase, the maximum rate of decomposition the heating rate. The reduction of the frequency
decreases, while the conversion at the maximum de- factor when increasing the sample weight can be
composition rate remains constant. However, at attributed to a “cage effect”: the gaseous molecules
higher heating rates (5.4-5.5 K/min for points 4 formed during the thermal decomposition are
and 8, and 10.8-11.5 K/min for points 5 and 9),the trapped by the solid matrix, thus generating a re-
same conclusions are valid except in the case of the condensation/volatilization equilibrium. This effect
maximum decomposition rate, which increases on obviously reduces the rate of decomposition, which
increasing the sample weight. This behavior is at- can be related to a decrease in the frequency factor.
tributable to the fact that points 8 and 9 do not The activation energy is invariable (average value
provide the same activation energy as the others. of = 128.7 kJ/mol) at low values of /3. w,. In other
words, when small samples are decomposed at low
or moderate heating rates, the reaction mechanism
CONCLUSIONS remains the same and there is no mass/thermal ef-
fects as evidenced by constant activation energy
Dynamic thermogravimetry, with linear tempera- values. However, when large samples are heated
ture increase, is a useful tool to study the degradation -
rapidly (i.e., high values of /3 w,), the apparent ac-
of polymeric materials, to elucidate the reaction or- tivation energy increases ( 146-162 kJ/mol), thus
der, and also to evaluate other kinetic parameters indicating either a mechanism change or some
such as activation energy and frequency factor. Even problems related to heat and/or mass transfer.
if the overall process has no real significance with When a thermal decomposition takes place, the dif-
regard to the reaction mechanism, the apparent ki- fusion of heat and/or decomposition gases have to
netic parameters (i.e., Arrhenius doublet) are useful be considered as a simultaneous process to chemical
as a means of quantifying the rate of reaction and reaction. The endothermal/exothermal reaction
for design purposes. induces an inhomogeneous temperature distribution.
196 CARRASCO AND P A G E S
On the other hand, although constancy of heating the evaluation of one variable with the previous
rate in TG is generally supposed when using a linear knowledge of the other.
heating program, the heating rate is perturbed in Finally, empirical correlations relating the tem-
the sample when reaction is taking place. Small perature at the maximum decomposition rate and
sample and low heating rate reduce this influence the characteristic temperatures to the procedural
(i.e., ideal conditions). factors studied in this article (i.e., heating rate and
Two characteristic temperatures ( T,, and T,, ) sample weight) have been obtained.
have been defined, which constitute the temperature
interval where thermal decomposition mostly takes
place. It has been demonstrated that the difference NOMENCLATURE
of characteristic temperatures is closely connected
to the inverse of the maximum decomposition rate,
whether the activation energy remains constant or A: frequency factor, s-l.
not. To know whether the available data are correct, df/dT: conversion derivative or decomposi-
the above results prove very useful. Also, the differ- tion rate, K-'.
ence of characteristic temperatures has been ob- maximum decomposition rate, K-' .
served to increase on increasing the heating rate and activation energy, kJ /mol.
the sample weight (only in experiments providing conversion.
a constant activation energy). conversion at the maximum rate of de-
Although the activation energy is usually deter- composition.
mined from conversion and temperature data (which R: gas constant, 8.315 J/mol.K.
in general implies a great number of points to be t: time, s.
computed for each experiment) it can also be eval- T: temperature, K.
uated by using: (1) temperature, conversion, and T, : temperature at the maximum rate of
reaction rate, all of them at the maximum decom- decomposition, K.
position rate [eq. ( 9 ) ] ; ( 2 ) temperature and con- characteristic temperature at conver-
version at the maximum decomposition rate and sion f = 0, K.
characteristic temperatures [ eq. ( 10)] ; and ( 3 ) Tc,: characteristic temperature at conver-
temperature at the maximum decomposition rate sion f = 1, K.
and characteristic temperatures [ eqs. ( 11) and w,: sample weight, mg.
( 12) 1. Any of these procedures are of great interest,
as they imply just one point for each experiment
(just a few experiments are needed). The activation Greek letters
energy values found by these methods are rather 0:heating rate, K / s or K/min.
similar as those obtained by the general equation
[eq. (211.
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