Business Need

Identification :
Training
Objective: Minimum
Three Person
HPPT Per
Number: HPPT-1
Process Per Shift
(Per HPPT Group)

Function Process Code

IMS-D-FLM1-002-SOP
IMS-D-FLM1-003-SOP
IMS-D-FLM1-004-SOP
IMS-D-FLM1-005-SOP
IMS-D-FLM1-006-SOP
IMS-D-FLM1-007-SOP
IMS-D-FLM1-008-SOP
Operations IMS-D-FLM1-009-SOP
IMS-D-FLM1-015-SOP
IMS-D-FLM1-010-SOP
IMS-D-FLM1-011-SOP
IMS-D-FLM1-012-SOP
IMS-D-FLM1-013-SOP
IMS-D-FLM1-014-SOP
IMS-D-FLM1-015-SOP
KHT/MEFL1/WI/001
KHT/MEFL1/WI/002
KHT/MEFL1/WI/003
KHT/MEFL1/WI/004
KHT/MEFL1/WI/005
KHT/MEFL1/WI/006
KHT/MEFL1/WI/007
KHT/MEFL1/WI/008
KHT/MEFL1/WI/009
KHT/MEFL1/WI/010
KHT/MEFL1/WI/011
KHT/MEFL1/WI/012
KHT/MEFL1/WI/013
KHT/MEFL1/WI/014
KHT/MEFL1/WI/015
KHT/MEFL1/WI/016
KHT/MEFL1/WI/017
KHT/MEFL1/WI/018
KHT/MEFL1/WI/019
KHT/MEFL1/WI/020
KHT/MEFL1/WI/021
KHT/MEFL1/WI/022
 KHT/MEFL1/WI/023
KHT/MEFL1/WI/024
KHT/MEFL1/WI/025
KHT/MEFL1/WI/026
KHT/MEFL1/WI/027
KHT/MEFL1/WI/028
KHT/MEFL1/WI/029
KHT/MEFL1/WI/030
KHT/MEFL1/WI/031
KHT/MEFL1/WI/032
Mechanical KHT/MEFL1/WI/033
KHT/MEFL1/WI/034
KHT/MEFL1/WI/035
KHT/MEFL1/WI/036
KHT/MEFL1/WI/037
KHT/MEFL1/WI/038
KHT/MEFL1/WI/039

IMS-D-ELE-001-SOP
IMS-D-ELE-003-SOP
 Electrical

IMS-D-INS-011-SOP
IMS-D-INS-012-SOP
IMS-D-INS-013-SOP
IMS-D-INS-058-SOP
IMS-D-INS-060-SOP
IMS-D-INS-061-SOP

Instrumentation

IMS-D-FLQ-001 SOP
IMS-D-FLQ-002 SOP
IMS-D-FLQ-003 SOP
IMS-D-FLQ-004 SOP
IMS-D-FLQ-005 SOP
IMS-D-FLQ-006 SOP
IMS-D-FLQ-007SOP
IMS-D-FLQ-008 SOP
IMS-D-FLQ-007 SOP
IMS-D-FLQ-009 SOP
IMS-D-FLQ-010 SOP
IMS-D-FLQ-012 SOP
IMS-D-FLQ-013 SOP
 IMS-D-FLQ-014 SOP
IMS-D-FLQ-017 SOP
IMS-D-FLQ-018 SOP
IMS-D-FLQ-019 SOP
IMS-D-FLQ-020 SOP
IMS-D-FLQ-021 SOP
IMS-D-FLQ-022 SOP
IMS-D-FLQ-023 SOP
Quality IMS-D-FLQ-024 SOP
IMS-D-FLQ-025 SOP
IMS-D-FLQ-028 SOP
IMS-D-FLQ-029 SOP
IMS-D-FLQ-030 SOP
IMS-D-FLQ-031 SOP
IMS-D-FLQ-039 SOP
IMS-D-FLQ-040 SOP
IMS-D-FLQ-041 SOP
IMS-D-FLQ-042 SOP
IMS-D-FLQ-043 SOP
IMS-D-FLQ-045 SOP
IMS-D-FLQ-048 SOP
IMS-D-FLQ-051 SOP
IMS-D-FLQ-052 SOP
IMS-D-FLQ-053 SOP
IMS-D-FLQ-054 SOP
IMS-D-FLQ-055 SOP
IMS-D-FLQ-056 SOP
IMS-D-FLQ-058 SOP
IMS-D-FLQ-059 SOP
IMS-D-FLQ-060 SOP
 HPPT Name:HPPT1

Process Anshuman S
Name
Obervation(0/1)

Plant start up procedure

Pinning band spool change over
NSF change over procedure
Main filter changeover (LLF)
Die lip cleaning procedure
Coating start up procedure
Plant stoppage
Trouble Shooting
Current standard (Line-1)
EHS run
white opaque film
Matte run
CL Run
Die change over procedure
Vaccuam Cleanning
Melt Pump Gear box Overhauling
Extruder screw assembbly maintenance
CHILL Roll replacement
Nauta mixer CLAW Coupling changing activity
Dismentling of roots blower
SOLIDAIRE Agitator overhauling
CHILL ROLL water circulation pump
MELT PUMP dismentling & assemblly
Dismentle & Assemblly of NIP ROLL
Rotary valve dismentlly
CAVEX gear Dismentle & Overhaul
TDO Central Gear Box
TDO Chain-Dismantle Overhaul
TDO Chain Insert
TDO Chain Tension Unit
TDO Chain-Troubleshoot
TDO Chain Wheel Replacement
Distribution gear shaft dismentle & overhaul
HARRIS BRUNO INLINE KISS COATER
Dismently & assemblly of Hot & Cold pumps
Dismently & assemblly of Hot pumps
Heat Exchanger Replacement
Hydraulic unit at MDO
Hydraulic Unit: Kampf Slitter
INLINE ROLLER brgs dismentle & overhaul
TROUBLESHOOTING AT INLINE KISS COATER
Main Drive Flat Belt Replacement: Kampf Slitter
PULLEY REIMENTROMEL-uper & lower
Roller dismently & assemblly
Rewind Arm: Atlas Slitter
Roll Replacement: Atlas Slitter
Rotary union dismentle & assemblly
Rotary union dismentle & assemblly-Inline coating
TDO Chain Std Parameters-Wear & Tear
TDO Chain Lubrication Unit
TDO Chain Replacement
Troubleshooting: Atlas Slitter
Unwind Stand-Chuck Replacement at Atlas Slitter
Unwind Stand-Shaft Dismantle and Ass: Atlas Slitter
Oil seal leakage
Oil seal leakage
Shell replacement
Roll replacement
Clip/Link/Bush/bearing replacement
Gear box seal replacement
Roll replacement
Gear box replacement
housing replacement
Winder knife belt broken, nip roll c/o, rotary union failure
K-Tron Maintenance
TSE motor replacement & alignment
TSE vacuum system maintenance
MDO IR maintenance & alignment
TDO EPC maintenance
Corona electrode gap adjustment
Trouble shooting
Recycle plant maintenance
Coater maintenance and gravure roll changeover
Winder contact roll changeover & maintenance
Winder Maintenance
Crane maintenance
Spare parts management
Secondary slitters (03 Nos.) maintenance
Fuff silo agitator & feedscrew replacement
Feeding system mainenance
625KVA UPS SHUT DOWN
CARBON BRUSH REPLACEMENT
625KVA UPS RESTART
ALL UPS TRIPPED AND 4 MW DG SET IS READY FOR LOADING
ALL UPS TRIPPED AND 4 MW DG SET IS NOT READY FOR LOADING
DC MOTOR OVERHAULING
AC MOTOR OVERHAULING
ACB OPERATION
AC ASYNCHRONOUS MOTOR OVERHAULING
PREVENTIVE MAINTENANCE OF 625 KVA UPS
ROUTINE AND PREVENTIVE MAINTENANCE OF CRANE & HOIST
HEATERS MAINTENANCE
MCC MAINTENANCE
OPERATION IN MCCS.DBS.STARTERS
PRECAUTION, SAFETY MEASURES FOR MAINT. WORK
EARTHING AND LIGHTNING ARRESTOR MAINTENANCE
Heater Failure/ Broken
Motor Fail due to bearing Jam, Motor burnt
TDO EPC OPERATION
SCADA WINCC OPERATION
ULTRASONIC MACHINE CLEANING
LEVEL SENSOR CALIBRATION
CHANGING RECIPE IN BATCHING CONTROLLER
CHANGING PINNING BAND SPEED
Control pressure (P3) not maintaining.
K20 , K22 relay faulty.
TDO inlet DS clip closure lifted up in running.
Pinning system maintenace
Slitter friction test
Measurex (Cast & real) trouble shooting
Speed synchronisation
Trouble shooting
Saper parts management
Material inspection and UD
Average Thickness of Film By Weight Method
Transverse Direction Thickness Variation
Mechanical Properties of Polyester Film
Heat Shrinkage Measurement
Static & Kinetic Coefficient of Friction Measurement
Haze & Transmittence Measurement
Preparation of Surface Tension (Dyne Value) Solution
Surface Tension (Dyne Value) Mearsurement
Static Charge Measurement in Polyester Film
Blue Ink Adhesion tape Test
Dye Test
Hardness(RHO Ratio) Measurement
Film Jumbo Trim Measurement (Trim Analysis)
Phycal Inspection of Chips
Break down voltage measurement
Operating procedure of militron
Operating procedure of micrometer dial type
Feeding ratio checking
Operating procedure of mettler balance
Operating procedure of gloss measurement
Operating
OPERATING procedure for sealFOR
PROCEDURE strength measurement
CHECKING OF EMBOSSING QUALITY &
Uniformity of THICKNESS OF COEXTRUDED FILM WITH COPOLYMER
OPERATING
LAYER PROCEDURE FOR RESIN
CONCENTRATION OF CHEMICAL COATING SOLUTION
SPECIFICATION OF 2ND GRADE VFILM
SPECIFICATION OF FILM GRADE CHIPS
INSPECTION OF FILM SURFACE AND SLIT ROLLS On Line Testing
SPECIFICATION FOR BOTH SIDE ADDHESIVE TAPE (TRASPARENT)
INSPECTION PLAN
SPECIFICATION OF FILM SURFACE
SPECIFICATION OF FILM
OPERATING PROCEDURE FOR DEW POINT OF PROCESS AIR
OPERATING PROCEDURE FOR OPACITY MEASUREMENT OF FILM
OPERATING PROCEDURE FOR TESTING OF PEAL STRENGTH &
BOND STRENGTH IN LAMINATE SAMPLE
Dead Fold Retain ability of Film
HEAT SHRINKAGE MEASUREMENT FOR HIGH SHRINK FILM
SPECIFICATION OF ROLL JOINTS
Mechanical Properties of Polyester Film (Tensile Strength,
Elongation, F-5 Value and Modulus of Elasticity as per New UTM)
Isotropic Properties of Polyester Film
QUALITY RECORDS
PRODUCT IDENTIFICATION SYSTEM OF SLIT ROLL, JUMBO ROLL &
PACKED ROLL
SPECIFICATION OF FILM PACKAGE
SPECIFICATION OF ROLL APPEARANCE
SPECIFICATION OF PAPER CORE
 HPPT 1-C
Anshuman Singh Sumit Pandey
Work with peer(0/Work Independently(0/Obervation(0/1) Work with peer(0/Work Independently(0/
HPPT 1-C PAICC- Harendra singh
Ashok Singh Sudesh Kumar Kanojia
Obervation(0/1) Work with peer(0/Work IndependObervation(0/1Work with peer(0/1)
umar Kanojia Vinod Bhat
Work IndependentlObervation(0/1) Work with peer(0/1) Work Independently(0/1
 FILM LINE-1

Vinod Bhat RAM AUTAR S.KUSHWAHA

Obervation(0/1) Work with peeWork IndependObervation(0/1) Work with peer
On Line Testing
 FILM LINE-1

AR S.KUSHWAHA GIREESH CHANDRA HIMMAT SINGH KOTALIA

Work Independently(0Obervation(0/1) Work with peer(Work Independent
Obervation(0/Work with p
AT SINGH KOTALIA Himanshu(DET) SARVESH KUMAR
Work IndependentlObervation(0/1) Work with peerWork Independent
ObervatioWork withWork Inde
On Line Testing
 RAM DAWAN PRASAD PRAKASH.CH.PANDEY
Obervation(0/1) Work with peeWork IndeObervation(0/1) Work withWork Inde
 NAND KISHORE Lalta Prasad NAGENDRA PRASAD
Obervation(0/1) Work withWork IndeObervatioWork withWork IndeObervatioWork with peer(
On Line Testing
GENDRA PRASAD
Work Independently(0/1)
Business Need
Identification :
Training
Objective: Minimum
Three Person
HPPT Per
Number: HPPT-1
Process Per Shift
(Per HPPT Group)

Function Process Code

IMS-D-FLM1-002-SOP
IMS-D-FLM1-003-SOP
IMS-D-FLM1-004-SOP
IMS-D-FLM1-005-SOP
IMS-D-FLM1-006-SOP
IMS-D-FLM1-007-SOP
IMS-D-FLM1-008-SOP
Operations IMS-D-FLM1-009-SOP
IMS-D-FLM1-015-SOP
IMS-D-FLM1-010-SOP
IMS-D-FLM1-011-SOP
IMS-D-FLM1-012-SOP
IMS-D-FLM1-013-SOP
IMS-D-FLM1-014-SOP
IMS-D-FLM1-015-SOP
KHT/MEFL1/WI/001
KHT/MEFL1/WI/002
KHT/MEFL1/WI/003
KHT/MEFL1/WI/004
KHT/MEFL1/WI/005
KHT/MEFL1/WI/006
KHT/MEFL1/WI/007
KHT/MEFL1/WI/008
KHT/MEFL1/WI/009
KHT/MEFL1/WI/010
KHT/MEFL1/WI/011
KHT/MEFL1/WI/012
KHT/MEFL1/WI/013
KHT/MEFL1/WI/014
KHT/MEFL1/WI/015
KHT/MEFL1/WI/016
KHT/MEFL1/WI/017
KHT/MEFL1/WI/018
KHT/MEFL1/WI/019
KHT/MEFL1/WI/020
KHT/MEFL1/WI/021
KHT/MEFL1/WI/022
 KHT/MEFL1/WI/023
KHT/MEFL1/WI/024
KHT/MEFL1/WI/025
KHT/MEFL1/WI/026
KHT/MEFL1/WI/027
KHT/MEFL1/WI/028
KHT/MEFL1/WI/029
KHT/MEFL1/WI/030
KHT/MEFL1/WI/031
KHT/MEFL1/WI/032
Mechanical KHT/MEFL1/WI/033
KHT/MEFL1/WI/034
KHT/MEFL1/WI/035
KHT/MEFL1/WI/036
KHT/MEFL1/WI/037
KHT/MEFL1/WI/038
KHT/MEFL1/WI/039

IMS-D-ELE-001-SOP
IMS-D-ELE-003-SOP
 Electrical

IMS-D-INS-011-SOP
IMS-D-INS-012-SOP
IMS-D-INS-013-SOP
IMS-D-INS-058-SOP
IMS-D-INS-060-SOP
IMS-D-INS-061-SOP

Instrumentation

IMS-D-FLQ-001 SOP
IMS-D-FLQ-002 SOP
IMS-D-FLQ-003 SOP
IMS-D-FLQ-004 SOP
IMS-D-FLQ-005 SOP
IMS-D-FLQ-006 SOP
IMS-D-FLQ-007SOP
IMS-D-FLQ-008 SOP
IMS-D-FLQ-007 SOP
IMS-D-FLQ-009 SOP
IMS-D-FLQ-010 SOP
IMS-D-FLQ-012 SOP
IMS-D-FLQ-013 SOP
 IMS-D-FLQ-014 SOP
IMS-D-FLQ-017 SOP
IMS-D-FLQ-018 SOP
IMS-D-FLQ-019 SOP
IMS-D-FLQ-020 SOP
IMS-D-FLQ-021 SOP
IMS-D-FLQ-022 SOP
IMS-D-FLQ-023 SOP

IMS-D-FLQ-024 SOP

Quality
IMS-D-FLQ-025 SOP
IMS-D-FLQ-028 SOP
IMS-D-FLQ-029 SOP
IMS-D-FLQ-030 SOP
IMS-D-FLQ-031 SOP
IMS-D-FLQ-039 SOP
IMS-D-FLQ-040 SOP
IMS-D-FLQ-041 SOP
IMS-D-FLQ-042 SOP
IMS-D-FLQ-043 SOP
IMS-D-FLQ-045 SOP
IMS-D-FLQ-048 SOP
IMS-D-FLQ-051 SOP
IMS-D-FLQ-052 SOP
IMS-D-FLQ-053 SOP
IMS-D-FLQ-054 SOP
IMS-D-FLQ-055 SOP
IMS-D-FLQ-056 SOP
IMS-D-FLQ-058 SOP
IMS-D-FLQ-059 SOP
IMS-D-FLQ-060 SOP
 HPPT Name:HPPT1

Process Suresh Singh

Name
Obervation(0

Plant start up procedure

Pinning band spool change over
NSF change over procedure
Main filter changeover (LLF)
Die lip cleaning procedure
Coating start up procedure
Plant stoppage
Trouble Shooting
Current standard (Line-1)
EHS run
white opaque film
Matte run
CL Run
Die change over procedure
Vaccuam Cleanning
Melt Pump Gear box Overhauling
Extruder screw assembbly maintenance
CHILL Roll replacement
Nauta mixer CLAW Coupling changing activity
Dismentling of roots blower
SOLIDAIRE Agitator overhauling
CHILL ROLL water circulation pump
MELT PUMP dismentling & assemblly
Dismentle & Assemblly of NIP ROLL
Rotary valve dismentlly
CAVEX gear Dismentle & Overhaul
TDO Central Gear Box
TDO Chain-Dismantle Overhaul
TDO Chain Insert
TDO Chain Tension Unit
TDO Chain-Troubleshoot
TDO Chain Wheel Replacement
Distribution gear shaft dismentle & overhaul
HARRIS BRUNO INLINE KISS COATER
Dismently & assemblly of Hot & Cold pumps
Dismently & assemblly of Hot pumps
Heat Exchanger Replacement
Hydraulic unit at MDO
Hydraulic Unit: Kampf Slitter
INLINE ROLLER brgs dismentle & overhaul
TROUBLESHOOTING AT INLINE KISS COATER
Main Drive Flat Belt Replacement: Kampf Slitter
PULLEY REIMENTROMEL-uper & lower
Roller dismently & assemblly
Rewind Arm: Atlas Slitter
Roll Replacement: Atlas Slitter
Rotary union dismentle & assemblly
Rotary union dismentle & assemblly-Inline coating
TDO Chain Std Parameters-Wear & Tear
TDO Chain Lubrication Unit
TDO Chain Replacement
Troubleshooting: Atlas Slitter
Unwind Stand-Chuck Replacement at Atlas Slitter
Unwind Stand-Shaft Dismantle and Ass: Atlas Slitter
Oil seal leakage
Oil seal leakage
Shell replacement
Roll replacement
Clip/Link/Bush/bearing replacement
Gear box seal replacement
Roll replacement
Gear box replacement
housing replacement
Winder knife belt broken, nip roll c/o, rotary union failure
K-Tron Maintenance
TSE motor replacement & alignment
TSE vacuum system maintenance
MDO IR maintenance & alignment
TDO EPC maintenance
Corona electrode gap adjustment
Trouble shooting
Recycle plant maintenance
Coater maintenance and gravure roll changeover
Winder contact roll changeover & maintenance
Winder Maintenance
Crane maintenance
Spare parts management
Secondary slitters (03 Nos.) maintenance
Fuff silo agitator & feedscrew replacement
Feeding system mainenance
625KVA UPS SHUT DOWN
CARBON BRUSH REPLACEMENT
625KVA UPS RESTART
ALL UPS TRIPPED AND 4 MW DG SET IS READY FOR LOADING
ALL UPS TRIPPED AND 4 MW DG SET IS NOT READY FOR LOADING
DC MOTOR OVERHAULING
AC MOTOR OVERHAULING
ACB OPERATION
AC ASYNCHRONOUS MOTOR OVERHAULING
PREVENTIVE MAINTENANCE OF 625 KVA UPS
ROUTINE AND PREVENTIVE MAINTENANCE OF CRANE & HOIST
HEATERS MAINTENANCE
MCC MAINTENANCE
OPERATION IN MCCS.DBS.STARTERS
PRECAUTION, SAFETY MEASURES FOR MAINT. WORK
EARTHING AND LIGHTNING ARRESTOR MAINTENANCE
Heater Failure/ Broken
Motor Fail due to bearing Jam, Motor burnt
TDO EPC OPERATION
SCADA WINCC OPERATION
ULTRASONIC MACHINE CLEANING
LEVEL SENSOR CALIBRATION
CHANGING RECIPE IN BATCHING CONTROLLER
CHANGING PINNING BAND SPEED
Control pressure (P3) not maintaining.
K20 , K22 relay faulty.
TDO inlet DS clip closure lifted up in running.
Pinning system maintenace
Slitter friction test
Measurex (Cast & real) trouble shooting
Speed synchronisation
Trouble shooting
Saper parts management
Material inspection and UD
Average Thickness of Film By Weight Method
Transverse Direction Thickness Variation
Mechanical Properties of Polyester Film
Heat Shrinkage Measurement
Static & Kinetic Coefficient of Friction Measurement
Haze & Transmittence Measurement
Preparation of Surface Tension (Dyne Value) Solution
Surface Tension (Dyne Value) Mearsurement
Static Charge Measurement in Polyester Film
Blue Ink Adhesion tape Test
Dye Test
Hardness(RHO Ratio) Measurement
Film Jumbo Trim Measurement (Trim Analysis)
Phycal Inspection of Chips
Break down voltage measurement
Operating procedure of militron
Operating procedure of micrometer dial type
Feeding ratio checking
Operating procedure of mettler balance
Operating procedure of gloss measurement
Operating procedure for seal strength measurement
OPERATING PROCEDURE FOR CHECKING OF EMBOSSING QUALITY &
Uniformity of THICKNESS OF COEXTRUDED FILM WITH COPOLYMER
LAYER
OPERATING PROCEDURE FOR RESIN
CONCENTRATION OF CHEMICAL COATING SOLUTION
SPECIFICATION OF 2ND GRADE VFILM
SPECIFICATION OF FILM GRADE CHIPS
INSPECTION OF FILM SURFACE AND SLIT ROLLS On Line Testing
SPECIFICATION FOR BOTH SIDE ADDHESIVE TAPE (TRASPARENT)
INSPECTION PLAN
SPECIFICATION OF FILM SURFACE
SPECIFICATION OF FILM
OPERATING PROCEDURE FOR DEW POINT OF PROCESS AIR
OPERATING PROCEDURE FOR OPACITY MEASUREMENT OF FILM
OPERATING PROCEDURE FOR TESTING OF PEAL STRENGTH &
BOND STRENGTH IN LAMINATE SAMPLE
Dead Fold Retain ability of Film
HEAT SHRINKAGE MEASUREMENT FOR HIGH SHRINK FILM
SPECIFICATION OF ROLL JOINTS
Mechanical Properties of Polyester Film (Tensile Strength,
Elongation, F-5 Value and Modulus of Elasticity as per New UTM)
Isotropic Properties of Polyester Film
QUALITY RECORDS
PRODUCT IDENTIFICATION SYSTEM OF SLIT ROLL, JUMBO ROLL &
PACKED ROLL
SPECIFICATION OF FILM PACKAGE
SPECIFICATION OF ROLL APPEARANCE
SPECIFICATION OF PAPER CORE
 HPPT 1-B PAICC- Harendra si
Suresh Singh Rahul Pandey JS Rawat
Work with peer(Work Independen
Obervation(0/1Work with peWork IndepeObervation(0/Work with pee
n Line Testing
PAICC- Harendra singh
S Rawat Satish Pandey Sanjeev Gupta
Work IndependObervation(0/Work with peerWork IndeObervation(Work with peWork Indepen
 Bipin Chandra RAMESH KUMAR YADAV
Obervation(0/Work with Work IndependObervation(0/1) Work with peerWork Independently(0
On Line Testing
 FILM LINE-1

BADRI NARAIN MADAN MOHAN PANT

Obervation(0/1) Work with peer(Work Independent
Obervation(0/Work with pWork Independentl
 MALLU PRASAD SANTOSH KR TIWARI YOGENDER YADA
Obervation(0/1) Work with peerWork Independent
ObervatioWork withWork IndeObervation(0/1)
On Line Testing
YOGENDER YADAV KAMAL KUMAR GUPTA M C PANT
Work with peeWork IndeObervation(0/1) Work withWork IndeObervation(0/1) Work with
PANT KAILASH JOSHI
Work IndeObervatioWork withWork Independently(0/1)
Business Need
Identification :
Training
Objective: Minimum
Three Person
HPPT Per
Number: HPPT-1
Process Per Shift
(Per HPPT Group)

Function Process Code

IMS-D-FLM1-002-SOP
IMS-D-FLM1-003-SOP
IMS-D-FLM1-004-SOP
IMS-D-FLM1-005-SOP
IMS-D-FLM1-006-SOP
IMS-D-FLM1-007-SOP
IMS-D-FLM1-008-SOP
Operations IMS-D-FLM1-009-SOP
IMS-D-FLM1-015-SOP
IMS-D-FLM1-010-SOP
IMS-D-FLM1-011-SOP
IMS-D-FLM1-012-SOP
IMS-D-FLM1-013-SOP
IMS-D-FLM1-014-SOP
IMS-D-FLM1-015-SOP
KHT/MEFL1/WI/001
KHT/MEFL1/WI/002
KHT/MEFL1/WI/003
KHT/MEFL1/WI/004
KHT/MEFL1/WI/005
KHT/MEFL1/WI/006
KHT/MEFL1/WI/007
KHT/MEFL1/WI/008
KHT/MEFL1/WI/009
KHT/MEFL1/WI/010
KHT/MEFL1/WI/011
KHT/MEFL1/WI/012
KHT/MEFL1/WI/013
KHT/MEFL1/WI/014
KHT/MEFL1/WI/015
KHT/MEFL1/WI/016
KHT/MEFL1/WI/017
KHT/MEFL1/WI/018
KHT/MEFL1/WI/019
KHT/MEFL1/WI/020
KHT/MEFL1/WI/021
KHT/MEFL1/WI/022
 KHT/MEFL1/WI/023
KHT/MEFL1/WI/024
KHT/MEFL1/WI/025
KHT/MEFL1/WI/026
KHT/MEFL1/WI/027
KHT/MEFL1/WI/028
KHT/MEFL1/WI/029
KHT/MEFL1/WI/030
KHT/MEFL1/WI/031
KHT/MEFL1/WI/032
Mechanical KHT/MEFL1/WI/033
KHT/MEFL1/WI/034
KHT/MEFL1/WI/035
KHT/MEFL1/WI/036
KHT/MEFL1/WI/037
KHT/MEFL1/WI/038
KHT/MEFL1/WI/039

IMS-D-ELE-001-SOP
IMS-D-ELE-003-SOP
 Electrical

IMS-D-INS-011-SOP
IMS-D-INS-012-SOP
IMS-D-INS-013-SOP
IMS-D-INS-058-SOP
IMS-D-INS-060-SOP
IMS-D-INS-061-SOP

Instrumentation

IMS-D-FLQ-001 SOP
IMS-D-FLQ-002 SOP
IMS-D-FLQ-003 SOP
IMS-D-FLQ-004 SOP
IMS-D-FLQ-005 SOP
IMS-D-FLQ-006 SOP
IMS-D-FLQ-007SOP
IMS-D-FLQ-008 SOP
IMS-D-FLQ-007 SOP
IMS-D-FLQ-009 SOP
IMS-D-FLQ-010 SOP
IMS-D-FLQ-012 SOP
IMS-D-FLQ-013 SOP
 IMS-D-FLQ-014 SOP
IMS-D-FLQ-017 SOP
IMS-D-FLQ-018 SOP
IMS-D-FLQ-019 SOP
IMS-D-FLQ-020 SOP
IMS-D-FLQ-021 SOP
IMS-D-FLQ-022 SOP
IMS-D-FLQ-023 SOP

IMS-D-FLQ-024 SOP

Quality
IMS-D-FLQ-025 SOP
IMS-D-FLQ-028 SOP
IMS-D-FLQ-029 SOP
IMS-D-FLQ-030 SOP
IMS-D-FLQ-031 SOP
IMS-D-FLQ-039 SOP
IMS-D-FLQ-040 SOP
IMS-D-FLQ-041 SOP
IMS-D-FLQ-042 SOP
IMS-D-FLQ-043 SOP
IMS-D-FLQ-045 SOP
IMS-D-FLQ-048 SOP
IMS-D-FLQ-051 SOP
IMS-D-FLQ-052 SOP
IMS-D-FLQ-053 SOP
IMS-D-FLQ-054 SOP
IMS-D-FLQ-055 SOP
IMS-D-FLQ-056 SOP
IMS-D-FLQ-058 SOP
IMS-D-FLQ-059 SOP
IMS-D-FLQ-060 SOP
 HPPT Name:HPPT1

Process Vijay kum

Name
Obervation(0/1)

Plant start up procedure

Pinning band spool change over
NSF change over procedure
Main filter changeover (LLF)
Die lip cleaning procedure
Coating start up procedure
Plant stoppage
Trouble Shooting
Current standard (Line-1)
EHS run
white opaque film
Matte run
CL Run
Die change over procedure
Vaccuam Cleanning
Melt Pump Gear box Overhauling
Extruder screw assembbly maintenance
CHILL Roll replacement
Nauta mixer CLAW Coupling changing activity
Dismentling of roots blower
SOLIDAIRE Agitator overhauling
CHILL ROLL water circulation pump
MELT PUMP dismentling & assemblly
Dismentle & Assemblly of NIP ROLL
Rotary valve dismentlly
CAVEX gear Dismentle & Overhaul
TDO Central Gear Box
TDO Chain-Dismantle Overhaul
TDO Chain Insert
TDO Chain Tension Unit
TDO Chain-Troubleshoot
TDO Chain Wheel Replacement
Distribution gear shaft dismentle & overhaul
HARRIS BRUNO INLINE KISS COATER
Dismently & assemblly of Hot & Cold pumps
Dismently & assemblly of Hot pumps
Heat Exchanger Replacement
Hydraulic unit at MDO
Hydraulic Unit: Kampf Slitter
INLINE ROLLER brgs dismentle & overhaul
TROUBLESHOOTING AT INLINE KISS COATER
Main Drive Flat Belt Replacement: Kampf Slitter
PULLEY REIMENTROMEL-uper & lower
Roller dismently & assemblly
Rewind Arm: Atlas Slitter
Roll Replacement: Atlas Slitter
Rotary union dismentle & assemblly
Rotary union dismentle & assemblly-Inline coating
TDO Chain Std Parameters-Wear & Tear
TDO Chain Lubrication Unit
TDO Chain Replacement
Troubleshooting: Atlas Slitter
Unwind Stand-Chuck Replacement at Atlas Slitter
Unwind Stand-Shaft Dismantle and Ass: Atlas Slitter
Oil seal leakage
Oil seal leakage
Shell replacement
Roll replacement
Clip/Link/Bush/bearing replacement
Gear box seal replacement
Roll replacement
Gear box replacement
housing replacement
Winder knife belt broken, nip roll c/o, rotary union failure
K-Tron Maintenance
TSE motor replacement & alignment
TSE vacuum system maintenance
MDO IR maintenance & alignment
TDO EPC maintenance
Corona electrode gap adjustment
Trouble shooting
Recycle plant maintenance
Coater maintenance and gravure roll changeover
Winder contact roll changeover & maintenance
Winder Maintenance
Crane maintenance
Spare parts management
Secondary slitters (03 Nos.) maintenance
Fuff silo agitator & feedscrew replacement
Feeding system mainenance
625KVA UPS SHUT DOWN
CARBON BRUSH REPLACEMENT
625KVA UPS RESTART
ALL UPS TRIPPED AND 4 MW DG SET IS READY FOR LOADING
ALL UPS TRIPPED AND 4 MW DG SET IS NOT READY FOR LOADING
DC MOTOR OVERHAULING
AC MOTOR OVERHAULING
ACB OPERATION
AC ASYNCHRONOUS MOTOR OVERHAULING
PREVENTIVE MAINTENANCE OF 625 KVA UPS
ROUTINE AND PREVENTIVE MAINTENANCE OF CRANE & HOIST
HEATERS MAINTENANCE
MCC MAINTENANCE
OPERATION IN MCCS.DBS.STARTERS
PRECAUTION, SAFETY MEASURES FOR MAINT. WORK
EARTHING AND LIGHTNING ARRESTOR MAINTENANCE
Heater Failure/ Broken
Motor Fail due to bearing Jam, Motor burnt
TDO EPC OPERATION
SCADA WINCC OPERATION
ULTRASONIC MACHINE CLEANING
LEVEL SENSOR CALIBRATION
CHANGING RECIPE IN BATCHING CONTROLLER
CHANGING PINNING BAND SPEED
Control pressure (P3) not maintaining.
K20 , K22 relay faulty.
TDO inlet DS clip closure lifted up in running.
Pinning system maintenace
Slitter friction test
Measurex (Cast & real) trouble shooting
Speed synchronisation
Trouble shooting
Saper parts management
Material inspection and UD
Average Thickness of Film By Weight Method
Transverse Direction Thickness Variation
Mechanical Properties of Polyester Film
Heat Shrinkage Measurement
Static & Kinetic Coefficient of Friction Measurement
Haze & Transmittence Measurement
Preparation of Surface Tension (Dyne Value) Solution
Surface Tension (Dyne Value) Mearsurement
Static Charge Measurement in Polyester Film
Blue Ink Adhesion tape Test
Dye Test
Hardness(RHO Ratio) Measurement
Film Jumbo Trim Measurement (Trim Analysis)
Phycal Inspection of Chips
Break down voltage measurement
Operating procedure of militron
Operating procedure of micrometer dial type
Feeding ratio checking
Operating procedure of mettler balance
Operating procedure of gloss measurement
Operating procedure for seal strength measurement
OPERATING PROCEDURE FOR CHECKING OF EMBOSSING QUALITY &
Uniformity of THICKNESS OF COEXTRUDED FILM WITH COPOLYMER
LAYER
OPERATING PROCEDURE FOR RESIN
CONCENTRATION OF CHEMICAL COATING SOLUTION
SPECIFICATION OF 2ND GRADE VFILM
SPECIFICATION OF FILM GRADE CHIPS
INSPECTION OF FILM SURFACE AND SLIT ROLLS On Line Testing
SPECIFICATION FOR BOTH SIDE ADDHESIVE TAPE (TRASPARENT)
INSPECTION PLAN
SPECIFICATION OF FILM SURFACE
SPECIFICATION OF FILM
OPERATING PROCEDURE FOR DEW POINT OF PROCESS AIR
OPERATING PROCEDURE FOR OPACITY MEASUREMENT OF FILM
OPERATING PROCEDURE FOR TESTING OF PEAL STRENGTH &
BOND STRENGTH IN LAMINATE SAMPLE
Dead Fold Retain ability of Film
HEAT SHRINKAGE MEASUREMENT FOR HIGH SHRINK FILM
SPECIFICATION OF ROLL JOINTS
Mechanical Properties of Polyester Film (Tensile Strength,
Elongation, F-5 Value and Modulus of Elasticity as per New UTM)
Isotropic Properties of Polyester Film
QUALITY RECORDS
PRODUCT IDENTIFICATION SYSTEM OF SLIT ROLL, JUMBO ROLL &
PACKED ROLL
SPECIFICATION OF FILM PACKAGE
SPECIFICATION OF ROLL APPEARANCE
SPECIFICATION OF PAPER CORE
 HPPT 1-A
Vijay kumar Rajesh Kumar Bhatnagar
Work with peer(0/Work Independently(0/Obervation(0/1) Work with peer(0/Work Independently(0/
HPPT 1-A PAICC- Harendra singh
Fajlu rahman Virendra
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endra Anil Kumar Gupta
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 FILM LINE-1

Raj Kumar Mahendra Singh Dhami

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On Line Testing
 FILM LINE-1

ra Singh Dhami CHANDRA MOHAN SINGH HIMMAT SINGH KOTALIA

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AT SINGH KOTALIA Brijesh Kumar Gaur RAJENDER PD SAGAR
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On Line Testing
 RAM DAWAN PRASAD KAMAL KUMAR GUPTA
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 K K SHARMA P K GUPTA R K Rustogi
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On Line Testing
R K Rustogi
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