INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 KENR9558
September 2015

12G, 14G, 16G, 120G, 130G and 140G

Motor Grader
Electrical System
12G: 14G: 16G: 120G:
61M1-12026 96U1-7045 93U1-2678 87V1-8359

130G: 140G:
74V1-2320 72V1-10333

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm Gp - Backup C-9 1 Switch - Dimmer B-4 30
Alarm Gp - Warning D-6 2 Switch - Disconnect C-7 31
Alternator Gp-charging (24v) B-9 3 Switch - Ems Test C-3 32
Block As - Fuse B-6, D-6 4 Switch - Ether Aid C-7 33
Circuit Breaker As (60-ampere) C-7 5 Switch - Ether Aid Temperature C-7 34
Circuit Breaker As (30-ampere) B-6 6 Switch - Hydraulic Temperature B-7 35
Compressor Gp-refrigerant B-8 7 Switch - Light D-6 36
Dryer Gp D-8 8 Switch - Lower Wiper D-5 37
Dryer Gp - Ac Receiver B-9 9 Switch - Oil Pressure C-8 38
Fan Gp - Front Defroster D-4 10 Switch - Starting D-6 39
Fan Gp - Rear Defroster D-7 11 Switch - Temperature C-7 40
Flasher As B-6 12 Switch - Turn Signal C-3 41
Heater Gp C-4 13 Switch - Upper Wiper D-5 42
Horn Assembly - Electric Horn (RM331-332-333) B-4 14 Switch As - Dozer Float D-3 43
Hour Meter B-7 15 Switch As- Pressure (Brake Air) B-5 44
Motor Gp - Starting B-8 16 Switch As- Pressure (Air) B-5 45
Solenoid - Blade Cushion A-1 17 Switch - Beacon C-5 46
Solenoid - Blade Float B-4 18 Switch - Cushion Blade D-2 47
Solenoid - Blade Float B-4 19 Switch - Differential Lock C-2 48
Solenoid - Differential Lock B-8 20 Switch - Fuel Level C-9 49
Solenoid - Dozer Float B-4 21 Switch - Fuel Pressure B-7 50
Solenoid - Dozer Float B-4 22 Switch Gp - Variable H.P Rm333 B-7 51
Solenoid - Ether Aid D-9 23 Switch Gp - Blade Lamp D-6 52
Solenoid - Horn B-5 24 Switch Gp - Floodlamp D-6 53
Solenoid - Variable H.P Rm333 B-8 25 Switch - Blade Float B-3 54
Solenoid - Parking Brake C-6 26 Switch - Blade Float D-3 55
Switch - Backup Alarm C-6 27 Washer Gp - Window C-4 56
Switch - Beacon (Open Rops) D-6 28 Wiper Gp - Lower D-4 57
Switch - Blade Control Pressure A-2 29 Wiper Gp - Upper D-4 58
SPECIFICATIONS AND RELATED MANUALS

Off-Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
520 ± 35 kPa 440 ± 35
9G-8009 Brake Air Pressure Normally Open
(75.4 to 5.07 psi) (63.8 to 5.07 psi)
Air Pressure 90 ± 25 70 ± 25
9G-8010 Normally Open
Oil Pressure (13.05 to 3.62 psi) (10.1 to 3.62 psi)
90 ± 25 70 ± 25
9G-8011 Fuel Pressure Normally Open
(13.05 to 3.62 psi) (10.1 to 3.62 psi)
690 ± 100 690 ± 100 (A-C) Normally Closed
9J-6460 Control Pressure
(100.076 to 14.50 psi) (100.076 to 14.50 psi) (B-C) Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

Resistor, Sender, and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3G-7410 Solenoid : Blade Cushion 19.7±0.05
6N-7674 Solenoid : Ether Aid 6

¹ At room temperature unless otherwise noted.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 9 8 7 6 5 4 3 2 1

E E

DOME LT 3 WIRES - AMBAC B/Y

T/O MOTOR USAGE ONLY
LT GN/Y P
B DK BL (EARLY VERSION)
O/DK BL

B
GY T/O B PANEL LT R/Y
3
P O/W O/Y O/Y 3
BR 4 B HORN SW
B/O
B B/Y
GN 1 DK GN B 4
LT BL/R

W/R
L O/Y P ARTICULATION IND LT
2 R LT GN/Y 1 BR/Y
B OR H
Y/R

HEATER-A/C

WIPER-REAR
WIPER-FRT
R/Y 2

WIPER-FRT
B LH TURN SIGNAL IND LT

DOME LT
R RH TURN SIGNAL IND LT

LIGHTER
3 WIRES - AMBAC T/B

BEACON
D D
GN L

4A

4A
MOTOR USAGE ONLY ELECTRONIC MONITORING SYSTEM

FAN
H

GY
15A
15A

10A
FAN

10A
10A
B (EARLY VERSION) 3

4A
5A
W (FOR WIRING DIAGRAM SEE 3T3109)
4
W/R O/DK BL
REAR DEFROSTER (4) FUSE BLOCK 9G0747 (42) WIPER SWITCH-UPPER
ROTATING BEACON PLUG 1V-7362 1 Y/B
SWITCH O SPARE (PIN 7) LT BL/W
(OPEN ROPS) O/DK BL B/O COOLANT TEMP
3D-8754 2
O B
Y/B Y/B LT BL/W LH TURN SIGNAL

BR
OR
GN

GY
B IND LT SPARE (PIN 12) SPARE (PIN 19) LT BL/W
B/O LAMP

BR/Y
(11) REAR DEFROSTER FAN P 7N5876 IND LT
W/B (43) DOZER FLOAT SW (47) CUSHION BLADE SW
9G-8183 3 WIRES - AMBAC 7N-2353 ALTERNATOR 7N-5876 7N-8000
ENG OIL PRESS
MOTOR USAGE ONLY

W/R
(EARLY VERSION)
L BRAKE PRESS LOW FUEL
O/B GY LT GN/B P
H
(2) WARNING W R/B
P/B

LT GN/B
1 ALARM (58) UPPER WIPER HYD OIL TEMP SUPP STR
7G-8994 T/R
(23) ETHER AID (37) WIPER SWITCH-LOWER 9G9316

W/B
PU B B

R/B
(8) AIR DRYER O 1V-7362 P/B

BR

GY
OR
GN
SOL BATTERY-12V S 2 HEADLAMP
6N-7674 2G-6558 - PANEL LT
+ (55) BLADE FLOAT SW IND LT
(33) ETHER AID SW (36) LIGHT SW
B FRONT DEFROSTER SW 7N-2353 7N5876
3T0306

GROUND (WARNING HORN)

7S4602 3D-8754

P/B
(39) START SW

DK GR
W/DK GN

FUEL LEVEL (POWER)

O O 7N4160

SUPPLEMENTAL STR
1
LT BL/R

ENG COOLANT TEMP

W P
O (28) BEACON SW

ENG OIL PRESS

GROUND(SPARE)

GROUND(SPARE)

GROUND(SPARE)
WARNING HORN
B

HYD OIL TEMP

B

MASTER LIGHT
LH TURN SIGNAL (53) FLOODLAMP SW (52) BLADE LAMP SW (OPEN ROPS) LIGHTER (56) WASHER (57) LOWER WIPER

ALT OUTPUT

FUEL PRESS

FUEL LEVEL
LAMP 7N-8000 7N-8000 7N8000 B

AIR PRESS
6G-2570 7G-8454
B

W
B

TEST SW
(40) TEMP SW

GROUND
B

GROUND
O 10 B BLADE CONTROL

SPARE
POWER
6N-5899

B/W
PU R 60A (10) FRONT DEFROSTER FAN IND LT (48) DIFF LOCK SW
BR/Y

R O B 9 B 9G-8183
(26) PARKING T 7N-8000
BR PU BRAKE SOL
(5) CIRCUIT B GY 8 GY RED
B 2G-5694

DK BL
DK BL

W/R
BREAKER W/R

P
O O 2 DKBL/Y

W/DK BL
(27) BACKUP 7 (32) EMS TEST SW

10
11

12

13
14
15
16
17
18
19
20
W/DK BL
B

W/R
R 9S-0173

1
2

3
4

5
6

7
8
9
O/W O
ALARM SW W/R DK GN DK GN 7N-8001

Y/O
6 1 O/W GN
PU

O/B
O/W HEADLAMP
2
1

STOP - TAIL 3P8990 1

O/GY
B/P
(46) BEACON SW BU
LAMPS Y/R Y/R O/B LH TURN SIGNAL
7N8000 5 3 O/B 3 BR/W
(49) FUEL LEVEL SW LAMP

R/LT GR
B/W 4 BR/Y 2 IND LT

BR
W/R (41) TURN SIGNAL

B/W
4 B

DK GR
1V-2727 (34) ETHER AID

O/R
O/W
Y/R

R/LT GR
4 O/DK BU SW 7N-5876

GY/R
B TEMP SW

LT BL/R
FP P 2 1

B
3

B/W
2

W/O
AIR DRYER
P

(38) OIL PRESS.SW 1 9G5589

Y/O

BR/W
P

LT GR/W
3T-0306

W/T
& HR METER

B/W

R/W
O/GY
9G-8010 O P
R/W

2 3

BR/Y
PRESS. SW (31) DISCONNECT SW 312
B/W

T/DK BL
7N-0718 O O/W 1 2 6 5 P
T

BR/W
4
1

DKBL/O
O

BR/Y

B/W

Y/PU
B/W

PU/O
(13) HEATER/AC B/W

B
9W-1391 LT GR/W RH TURN SIGNAL

B/W

B/W
LAMP
1
2
3

GY/R EMS MASTER LT HEADLAMP

DK GR
DK BL T/DK BL

C C

B/W
PU/O
B/W B/W
7 DK BL

Y/R
FLOODLAMP
6 B/P BR/Y

DK GR
5 P

4 BR/Y 2
B B/P
3 B/P 1
2 Y/R
B B/P
1 T
(1) BACKUP
ALARM
6P-8576

Y/R
HEADLAMP
BR/W

B
B/W
W/T

B/W

Y/PU

LT BL/W
(4) FUSE BLOCK
P

9G-0747
R

(20) DIFF LOCK SOL BLADE LAMP

BR
B/W

2G-8990 O W/DK BL
IO AMP 15A
P

T
(50) FUEL PRESS.SW REAR FLOOD
W

P
R

9G-8011 SPARE RH TURN SIGNAL

+ -
T

DK BL P LAMP
(9) A/C RECEIVER R (35) HYD TEMP SW 15A
DRYER 3T-0190 T
STOP LIGHTS W/DK GN DK GN
2G-6558 SUPP.STEER.
W/T

BATTERY-12V
LT GR (44) BRAKE PRESS.SW DK GN
2
1

10A 9G-8009 (30) DIMMER SW

W/O B TURN SIGNAL EMS 4N-8286

P/B
R 5A
O 10A O/R
B B HOUR METER
CUSH BLADE BR/W
LTBL/W LT GR
R B 10A (54) BLADE FLOAT SW
P/B

P/B
(16) STARTING 10A LT BL

Y/B
BR B
MOTOR B (15) HOUR METER DIFF LOCK 7N-2354
Y/R

DOZER FLOAT
8C-5661 6N5906

P/B
(3) ALTERNATOR Y/B

2
1
10A 10A
24 V W/T B P

LT BL
BACKUP AL

P/B
STOP - TAIL 6N9294 BLADE FLOAT R B R

B B
PANEL LIGHTS P/B B/P
LAMPS

LT BL
10A 15A B B B
(7) A/C COMPRESSOR

B
R HORN
108-5797 VARIABLE H.P

B/W
10A

2
1
15A
BLADE CONT
SPARE
(4) FUSE BLOCK (54) BLADE FLOAT SW
5A 9G-0747
B R R B 7N-2354
BEACON B
RH TURN SIGNAL LT BL
LAMP W/R (45) AIR PRESS.SW P/B
10A (21) DOZER FLOAT (22) DOZER FLOAT (19) BLADE FLOAT

Y
9G8010 (14) ELECTRIC HORN (18) BLADE FLOAT
SOL SOL SOL SOL
O RM 331-332-333
(51) VARIABLE H.P SW (24) HORN SOL 9J-1735 9J-1736 9J-1735 9J-1736
O RM 322-334-335 5D-3570
RM333
8W-1285 2G-5694 P/B

W/DK BL
BLADE LAMP
O 15A DK BL/O
(25) VARIABLE H.P SOL FOR CONTINUATION SEE
RM333 O/B WIRING DIAGRAM 9D6674
7C-3122 (6) CIRCUIT BREAKER (12) FLASHER
6N-9349 8D-6946

W W

LT BL/W

LT BL/W
W/DK BL
W/DK BL
W

W
(17) BLADE CUSHION SOL
(29) BLADE CONTROL
3G-7410
BLADE LAMP PRESSURE SW
9J-6460

SYMBOL DESCRIPTION
ABBREV COLOR
A WIRE GROUP COLOR DESCRIPTIONS CIRCUIT CONNECTED
RD RED
A
GROUND CIRCUIT CIRCUIT NOT CONNECTED
WH WHITE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
OR ORANGE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
INTERNAL ELECTRICAL CONNECTION YL YELLOW
START AID CIRCUIT
TO SURFACE OF COMPONENT
PK PINK THIS SCHEMATIC IS FOR THE 12G, 14G, 16G, 120G, 130G AND 140G MOTOR GRADER
MONITOR CIRCUIT
CONNECTOR
BK BLACK ELECTRICAL SYSTEM
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
H# CIRCUIT GROUPING DESIGNATION
GY GRAY MEDIA NUMBER: KENR9558
ATCH WIRE, CABLE, COMPONENT PU PURPLE SCHEMATIC PART NUMBER: 6G-8220, CHANGE: 03, VERSION: -
SPLICE BR BROWN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BLADE, SPADE, RING OR SCREW GN GREEN in neutral and with parking brake set.
TERMINAL
BU BLUE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
Machine Component Locations
VIEW ALL CALLOUTS
45 7 2 38 53 52 55 11 43 39 4 12 32 41 47 48 54 58 56 57 17 18
20
14
40

23

49
3
16
8

25 51 6 50 31 35 13 34 33 4 26 36 5 27 22 21 30 10 28 44 37 42 46 24 29 19
14 40 25 50 7 45 13 38 2 43 39 58 57 17 29 18 19

23
49
3
1
20

9
8
16 6 51 31 35 44 30 22 21 24 56