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Code : ISO 15609-1

Welding ProcedureSpecification : AEPPL/WPS/230 Rev 0


WPQR No : AEPPL/WPQR/230
Manufacturer : AEPPL
135: Globular
Mode of Mantel transfer : 121: Not Applicable
Joint Type and Weld Type : Butt weld-double V

Welding Filler Metal


Run Current A
Process
Class Size
mm 3-5
All 135 ER 70 S6 1.2 135-225

Filler material designation and make :

Any specific baking or drying :


Designation of gas /Flux :-Shelding :
Designation of gas /Flux :-Backing :
Gase Flow Rate :- Shilding :
Gase Flow Rate :- Backing :
Tungsten electrode type/size :
Details of back gouging/backing :
Preheat temperature :
Interpass temperature :
Post-weld heat treatment :
Pre heat maintanance Temp :
Post-weld heat treatment and /or Ageing( Time Temp. Method , Heating and :
collong rate)
Weaving (maximum width of run) :
Oscillation: Amplitude,Frequency,Dwell time :
Pulse wedling details :
Contact tube-to-workplace distance :

Plasma welding details :


Torch Angle :

Manufacturer’s WPQR No.


Welding Process(es)
Type of joint and weld
Parent material group(s) and sub group(s)
Parent Material Thickness (mm) :
Weld Metal Thickness (mm)
Throat Thickness (mm)
Single run/Multi run
Outside Pipe Diameter (mm)
Filler Material Designation
Filler Material Make
Filler Material Size
Designation of Shielding Gas/Flux
Designation of Backing Gas
Type of Welding Current and Polarity
Mode of Metal Transfer
Heat Input
Welding Positions
Preheat Temperature
Interpass Temperature
Post-Heating
Post-Weld Heat-Treatment
Other Information (see also 8.5)
Contact tube-to-workplace distance
Welder’s Name
Date of Welding
Examination or Examining body : GAMESA Renewables Pvt Ltd
:
Method of preparing and Cleaning Wire brushing, Chipping, Grinding
Parent material Designation : S355J0NR
Material Thickness(mm) : ALL
:
Outside diameter (mm) 500 mm & above
Welding position : PA
Run-out
length/
Type of Wire feed Heat Input-
Voltage V Travel
current/Polarity speed(in/min) J
speed(mm/
min)
20-33 DCEP … 169-281 1-1.6

ER70S-6 : Lincoln Electric LMC-6, F7A4-EM12K : Lincoln Electric Premierweld BF-1 (Flux) &
Lincol Electric Premeierweld IN61 (Wire electrode)
Bake at 300˚C for 2 hours, Hold at 150˚C
ISO14175-M21 ArC-20
NA
20 ltr/min
NA
NA
Grinding
28˚C
<=190˚C
NA
NA
NA

NA
NA
NA
135: 10- 15 mm
121: 25mm
NA
135: 15-20˚ travel angle, 90˚ work angle
121: 90˚ to test plate surface
AEPPL/WPQR/230
135
Butt weld-double V
Group1.2 or1.1 with group 1.2 or 1.1
3 mm to 20 mm
20 mm
--
Multi run
D > 500 mm OR >150mm in PA or PC rotated
ER 70 S 6 -ESAB MW1
---
No restriction
ISO14175-M21 ArC-20
NA
DCEP
Short arc
1 to 1.7
PA
28˚C
<=190˚C
--
--
--
12 mm
M.RENGARASU
30-05-2007
and Equivalent

I V TS HI

670 32.5 240 5.4


+25% 837.5 40.625 300 6.8
-25% 502.5 24.375 180 4.1
QW -482 WELDING PROCEDURE SPECIFICATION
QW-200.1 Sec IX ASME Boiler and Pressure Vessel Co

WPS Number : AEPPL/WPS/ Date : Suppor

Revision Number : Date :

Welding Process : Type :


(Automatic

Joints (QW-402)
Joint Design :
Root Spacing :
Backing (Yes/No) :
Backing Material Type :
(Refer to both backing and retainers)
Metal/Non fusing metal/Non metallic/Other :
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
Applicable, the details of weld groove may be specified.

Sketches may be attached to illustrate joint design, weld layers, and bead
sequence (e.g., for toughness procedures, for multiple process procedures,
Etc. )
Base Metals (QW-403)
P Number : Group Number : To P Number :

OR

Specification and type, grade, or UNS Number :

Specification and type, grade, or UNS Number :

OR

Chemical analysis and Mechanical Properties :

Chemical analysis and Mechanical Properties :

Thickness Range :

Base Metal : Groove :

Maximum pass thickness ≤ ½ inch (13mm) [Yes/No] :

Other :
Filler Metals (QW-404) 1

Spec No. (SFA)


AWS No. (Class)

F No.

A No.

Size of filler metals

Filler metal product form

Supplemental filler metal

Weld metal deposited thickness

Groove

Fillet

Electrode-Flux (Class)

Flux type

Flux trade name

Consumable insert

Other
QW -482 (Back)

Positions (QW-405) Post Weld Heat Treatme

Positions of groove(s) : Temperature range

Welding progression (Up/Down) : Time ragne


Positions of fillet : Other
Other : Gas (WQ-408)

Preheat (QW-406)

Preheat temperature, Minimum :

Interpass temperature, Maximum : Shielding

Preheat maintenance : Trailing

Other : Backing

(Continuous or special heating, where applicable should be specified) Other

Electrical Characteristics (QW-409)

Weld Filler Metal Current Wire feed


Amps
Passe Process type & speed
(Range)
s Classification Diameter Polarity (Range)

Amps or volts of power or energy range, should be specified for each electrode size, position and

Pulsing Current (Yes / No) : Heat Input ( Max)

Tungsten electrode type and size :


(Pure Tungsten, 2% Th

Mode of Metal Transfer for GMAW/ FCAW :


(Spray Arc, Short circui

Other :

Electrical Characteristics (QW-409)

String or weave bead :

Orifice, Nozzle or Gas cup size :

Initial and Interpass cleaning (Brushing, wire brushing etc) :


Method of back gouging :

Oscillation: Amplitude,Frequency,Dwell time :

Contact tube-to-workplace distance :

Multiple or Single pass (per side) :

Multiple or Single electrodes :

Electrode spacing :

Peening :

Other :

Signature, Name and Date S

Prepared By
OCEDURE SPECIFICATION (WPS)
E Boiler and Pressure Vessel Code

Supporting PQR Number :

(Automatic, Manual, Machine, Semi-automatic)

Details:

Group Number :

OR

To

OR

To

Fillet :

1 2
W -482 (Back)
WPS No : Rev No :
Post Weld Heat Treatment (WQ-407)

Temperature range :

Gas (WQ-408)
Percentage
composition
Gases Flow Rate
(Mixture)

Energy or
Volts Travel Speed
Power Others
(Range) (Range)
(Range)

or each electrode size, position and thickness etc.

(Pure Tungsten, 2% Thoriated etc)

(Spray Arc, Short circuiting arc etc)


Signature, Name and Date

Prepared By
WELDING PROCEDURE
QUALIFICATION - RECORD
Anand Engineering Products Pvt. Ltd, (WPQR)
Trichy
Examiner or
Manufacturer’s WPQR No. : AEPPL/WPQR/277 :
examining body
Manufacturer : AEPPL pWPS No. :
Address : D-56,Developed Plot Estate,Thuvakudi, Trichy-15
Code/Testing Standard : ISO 15614-1
Date of Welding : 13/02/2018
RANGE OF QUALIFICATION
Welding Process(es) : 135+121
Type of joint and weld : Butt (Full & Partial penetration joint) with backing & Both sid
Parent material group(s) and sub group(s) : Group 1.2 to Group 1.1/1.2
Parent Material Thickness (mm) : For Butt :11.2 to 44.8, For Fillet: 3 to 44.8
For 135: Max 8
Weld Metal Thickness (mm) :
For 121: Max 36
Throat Thickness (mm) : No restriction
Single run/Multi run : Multi run
Outside Pipe Diameter (mm) : ≥150
135: ER70S-6
Filler Material Designation :
121: F7A4-EM12K
ER70S-6 : Lincoln Electric, Merit LMC-6
Filler Material Make :
F7A4-EM12K : Lincoln Electric, Premierweld BF-1-Premeier
Filler Material Size : Any size
Designation of Shielding Gas/Flux : ISO14175-M21 ArC-20
Designation of Backing Gas : NA
Type of Welding Current and Polarity : DCEP
135: Globular
Mode of Metal Transfer :
121: NA
Heat Input (KJ/mm) : 135: 0.9216 to 1.536
121: 2.218 to 5.0289
Welding Positions : PA
Preheat Temperature : Ambient Temperature
Interpass Temperature : <=350˚C
Post-Heating : --
Post-Weld Heat-Treatment : --
Other Information : --
Certified that test welds prepared, welded and tested satisfactorily in accordance w
requirements of the code/testing standard indicated above.
Date of issue:- Manufacturer Examin
Location :- Name, date and signature Na
Page 1 of 1

Vestas Wind Technology India Pvt


Ltd
AEPPL/pWPS/277
eveloped Plot Estate,Thuvakudi, Trichy-15
614-1
018

1
ull & Partial penetration joint) with backing & Both sides, Fillet
.2 to Group 1.1/1.2
t :11.2 to 44.8, For Fillet: 3 to 44.8
: Max 8
: Max 36
iction
n

70S-6
A4-EM12K
6 : Lincoln Electric, Merit LMC-6
M12K : Lincoln Electric, Premierweld BF-1-Premeierweld IN61
e
75-M21 ArC-20

obular
A
216 to 1.536
18 to 5.0289

t Temperature
C

nd tested satisfactorily in accordance with the


ndicated above.
Examiner or examining body
Name, date and signature
RECORD OF WELD TEST
Anand Engineering Products Pvt. Ltd,
Trichy
Location : Trichy Examination or Examining body :
Manufacturer’s WPS No: : AEPPL/pWPS/277 Method of preparing and Cleaning :
Manufacturer's WPQR No: : AEPPL/WPQR/277 Parent material Designation :
Manufacturer : AEPPL Material Thickness(mm) :
135: E Manohar
Welder’s Name
: 121: S Karthikeyan Outside diameter(mm) :
135: Globular
Mode of Mantel tranfer
: 121: Not Applicable Welding position :
Joint Type and Weld Type : Butt weld-double V
Weld Preparation details (Sketch) : Welding Sequence
Joint Design (Welded on both sides)

Welding Details :

Welding Filler Metal Voltage Travel


Run Current A Type of current/Polarity
Process V (mm
AWS/ISO Class Size
R 135 ER70S-6 1.2 320 30 DCEP 3
1 121 F7A4-EM12K 3.15 620 32 DCEP 3
2 121 F7A4-EM12K 3.15 620 34 DCEP 3
3 121 F7A4-EM12K 3.15 690 31 DCEP 3
4 121 F7A4-EM12K 3.15 580 34 DCEP 4
Filler material designation and make ER70S-6 : Lincoln Electric LMC-6,
F7A4-EM12K : Lincoln Electric Premierweld B
Lincoln Electric Premeierweld IN61 (Wire elect
Any specific baking or drying Bake at 300˚C for 2 hours, Hold at 150˚C (flux
Designation of gas /Flux :-Shelding ISO14175-M21 ArC-20
Designation of gas /Flux :-Backing NA
Gase Flow Rate :- Shilding 22 ltr/min
Gase Flow Rate :- Backing NA
Tungsten electrode type/size NA
Details of back gouging/backing NA
Preheat temperature Ambient Temparature
Interpass temperature <=350˚C
Post-weld heat treatment NA
Pre heat maintanance Temp NA
Post-weld heat treatment and /or Ageing( Time Temp. Method ,
NA
Heating and collong rate)
Weaving (maximum width of run) NA
Oscillation: Amplitude,Frequency,Dwell time NA
Pulse wedling details NA
Contact tube-to-workplace distance 135: 10- 15 mm
121: 25mm
Plasma welding details NA
Torch Angle 135: 15-20˚ travel angle, 90˚ work angle
121: 90˚ to test plate surface
Legend: NA-Not Applicable

Manufacturer Examiner or examining bo


Signature: Signature:
Name: Name:
Date: Date:
Doc No: AEPPL/RWT/PQR277

Page 1 of 1

Vestas Wind Technology India Pvt Ltd


Wire brushing, Chipping, Grinding
S355J0
22.4

Not Applicable

PA

Welding Sequence

Travel speed Heat Input


(mm/min) (KJ/mm)

375 1.23
385 3.09
385 3.29
319 4.02
400 2.96
ER70S-6 : Lincoln Electric LMC-6,
F7A4-EM12K : Lincoln Electric Premierweld BF-1 (Flux) &
Lincoln Electric Premeierweld IN61 (Wire electrode)
Bake at 300˚C for 2 hours, Hold at 150˚C (flux only)
ISO14175-M21 ArC-20
NA
22 ltr/min
NA
NA
NA
Ambient Temparature
<=350˚C
NA
NA
NA
NA
NA
NA
135: 10- 15 mm
121: 25mm
NA
135: 15-20˚ travel angle, 90˚ work angle
121: 90˚ to test plate surface

Examiner or examining body


Signature:
Name:
Date:
Anand Engineering Products
TEST RESULTS Page 1 o
Pvt. Ltd, Trichy
Manufacturer’s WPQR No : AEPPL/WPQR/230 Examiner or examining body : GAMESA Renewab
Satisfactory,
Visual : Radiography* : --
Report No: AEPPL/VT/873

Acceptable,
Penetrant/Magnetic Particle* : -- Ultrasonic* :
Report No:AEPPL/

Tensile Tests : Report No : CML/16-17/28042 Temperature : Ambie

Raw material TC No: : 160715-FP01KS-0010A1-0002


Re Rm
Type/No. A% Z% Fracture Location Rema
N/mm2 N/mm2

Requirement -- 525 -- -- -- --

559.57/
Test Result -- -- -- Parent Metal Satisfac
559.03

Bend Tests : Report No : CML/16-17/28042 Former Diameter : 4t

Type/No. Bend Angle Elongation* Resu

Side Bend Test/ 4 180º -- Satisfac

Macroscopic Examination : Satisfactory

Impact Test* Type : Charpy at 0˚ C Size : 10mmx10mmx55mm Requirement : EN

Notch Location/Direction Temp. °C 1 2 3 Average Remarks

VWT (J) 0 ºC 168 182 110 153.3

VHT (J) 0 ºC 216 212 264 230.7

Parent Metal (J) 0 ºC 134 146 120 133.3

Hardness Test* (Type/Load) : HV10 Location of Measurements (Sketch*)

Weld 197 194 202 197 197 197 191

HAZ (left side) 193 194 188 186 186 186 191

HAZ (Right side) 187 191 191 194 189 185 189

Parent Metal (left side) 160 160 157 157 160 160 160

Parent Metal (Right side) 160 160 160 160 165 165 163

Other Tests : None

Remarks
Tests Carried out in accordance with the requirements of : ISO 15614-1
Laboratory Report Reference No. : CML/16-17/28042 dated 22/08.2016
Test results were acceptable/not acceptable : Acceptable
Test carried out in the presence of : Mr S George Fernandez, Gamesa Renewables Pvt Ltd
* If required Examiner or examinin
Name, date and sign
Page 1 of 1

GAMESA Renewables Pvt Ltd

--

Acceptable,
Report No:AEPPL/UT/873

Ambient

Remarks

--

Satisfactory

4t

Results

Satisfactory

Requirement : EN ISO 9016

Remarks

Location of Measurements (Sketch*)

194 192

188 188

187 187

160 160

158 158

15614-1
16-17/28042 dated 22/08.2016

George Fernandez, Gamesa Renewables Pvt Ltd


Examiner or examining body
Name, date and signature
ANAND ENGINEERING PRODUCTS PRIVATE LIMITED

PRELIMINARY WELDING PROCEDURE SPECIFICATION (pWPS)

Examination or
Code EN ISO 15609-1 : Vestas
Examining body
Welding Procedure Specification AEPPL/pWPS/265 Method of
preparing and : Wire brushing, Chipping, Gr
135: Manual Cleaning
Welding Process and Type 121: Mechanized

WPQR No Yet to be qualified Parent material


Designation & : S355 J0 & 1.2
Anand Engineering Products Private Group
Manufaturer limited
135: Globular Material
Mode of Metal tranfer : 30mm
121: Not Applicable Thickness(mm)
Carbon Equivalance : 0.39
Joint Type and Weld Type Butt weld Double V Value (CEV)

Welding position PA Outside Diameter : NA

Weld Preparation details (Sketch) : Welding Sequence :

Joint Design (Welded on both sides)

Welding Details :
Travel
Filler Metal Type of Wire feed speed
Welding
Run Current A Voltage V current/P speed(in/ (mm/min
Process Class Size olarity min) )
1 135 AWS SFA 5.18 ER70S-6 1.2 220-250 26-30 DCEP -- 350-400
Other 121 AWS SFA 5.17 F7A5-EM12K 4 530-680 26-33 DCEP -- 360-450
passes
: 135 - Wire elecrode: Make: Lincoln Electric, Bran
Filler material make and brand : 121 - Wire elecrode: Make: Ador Welding, Brand
: 121 - Flux : Make: Ador Welding, Brand: Autome

Any specific baking or drying : Flux to be baked at 350oC for 2hrs, Hold at 150oC

Designation of gas :-Shielding : EN ISO 14175 : M21 (Argon + 20% CO 2)

Designation of gas /Flux :-Backing : Not Applicable

Gas Flow Rate :- Shielding : 18-22

Gas Flow Rate :- Backing : Not Applicable

Tungsten electrode type/size : Not Applicable

Details of back gouging/backing : Back gouging of 6mm by grinding

Preheat temperature : ≥ 20˚C

Interpass temperature : 350˚C maximum


Post-weld heat treatment : Not Applicable

Pre heat maintenance Temp : Not Applicable


Post-weld heat treatment and /or Ageing( Time Temp. Method , Heating and : Not Applicable
cooling rate)
Weaving (maximum width of run) : Not Applicable

Oscillation: Amplitude,Frequency,Dwell time : Not Applicable

Pulse welding details : Not Applicable


: 135: 15-20 mm
Contact tube-to-workplace distance : 121: 25-30mm
Plasma welding details : Not Applicable

Torch Angle : Not Applicable

Prepared By Reviewed By App


ING PRODUCTS PRIVATE LIMITED

G PROCEDURE SPECIFICATION (pWPS)

: Vestas

: Wire brushing, Chipping, Grinding

: S355 J0 & 1.2

: 30mm

: 0.39

: NA

Heat Input-kJ/mm

: 135 - Wire elecrode: Make: Lincoln Electric, Brand: Merit LMC-6


: 121 - Wire elecrode: Make: Ador Welding, Brand: Automelt EM12K
: 121 - Flux : Make: Ador Welding, Brand: Automelt B22 Plus

: Flux to be baked at 350oC for 2hrs, Hold at 150oC while using

: EN ISO 14175 : M21 (Argon + 20% CO 2)

: Not Applicable

: 18-22

: Not Applicable

: Not Applicable

: Back gouging of 6mm by grinding

: ≥ 20˚C

: 350˚C maximum
: Not Applicable

: Not Applicable

: Not Applicable

: Not Applicable

: Not Applicable

: Not Applicable
: 135: 15-20 mm
: 121: 25-30mm
: Not Applicable

: Not Applicable

Approved By
C Mn Cr Mo V Ni Cu
0.16 1.37 0.02 0.001 0.001 0.01 0.02

CEV 0.39