STRESS VALUES OF MATERIALS

Sr. No. Material Temperature

(oF)

1 IS 2002 Gr.I (Temp upto 250oC) Kg/cm2

2 IS 2002 Gr.2A (Temp upto 250oC) Kg/cm2
3 IS 2002 Gr.2B (Temp upto 250oC) Kg/cm2
4 SA 283 Gr.C Kg/cm2 -20 650
5 SA 285 Gr.C Kg/cm 2
-20 650
6 SA 515 Gr.55 Kg/cm 2
-20 650
6 SA 515 Gr.60 Kg/cm 2
-20 650
6 SA 515 Gr.65 Kg/cm 2
-20 650
6 SA 515 Gr.70 Kg/cm 2
-20 650
7 SA 516 Gr.55 Kg/cm2 -20 650
7 SA 516 Gr.60 Kg/cm2 -20 650
7 SA 516 Gr.65 Kg/cm 2
-20 650
7 SA 516 Gr.70 Kg/cm 2
-20 650
8 SA 240 Gr.304 (Temp: -28.8 C to 37.8 C) o o
Kg/cm 2
-20 100
9 SA 240 Gr.304 (Temp: 37.8 C to 93 C) o o
Kg/cm 2
100 200
10 SA 240 Gr.304 (Temp: 94 C to 149 C)
o o
Kg/cm 2
200 300
11 SA 240 Gr.304L (Temp: -28.8 C to 37.8 C) o o
Kg/cm 2
-20 100
12 SA 240 Gr.304L (Temp: 37.8oC to 93oC) Kg/cm2 100 200
13 SA 240 Gr.304L (Temp: 94oC to 149oC) Kg/cm2 200 300
14 SA 240 Gr.316 (Temp: -28.8 C to 37.8 C) o o
Kg/cm 2
-20 100
15 SA 240 Gr.316 (Temp: 37.8 C to 93 C) o o
Kg/cm 2
100 200
16 SA 240 Gr.316 (Temp: 94 C to 149 C)
o o
Kg/cm 2
200 300
17 SA 240 Gr.316L (Temp: -28.8 C to 37.8 C) o o
Kg/cm 2
-20 100
18 SA 240 Gr.316L (Temp: 37.8 C to 93 C) o o
Kg/cm 2
100 200
19 SA 240 Gr.316L (Temp: 94 C to 149 C)
o o
Kg/cm 2
200 300

395086062.xls/Stress/08/21/2018/rk Page1of80
 Temperature Tensile Strength Yield Strength in Design Stress
(oC) in psi psi value in psi (-20 to
650oF)

950.00
980.00
1,210.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 60,000.00 32,000.00 17,143.00
-29 343 65,000.00 35,000.00 18,571.00
-29 343 70,000.00 38,000.00 20,000.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 60,000.00 32,000.00 17,143.00
-29 343 65,000.00 35,000.00 18,571.00
-29 343 70,000.00 38,000.00 20,000.00
-29 38 75,000.00 30,000.00 18,750.00
38 93 75,000.00 30,000.00 1,106.00
93 149 75,000.00 30,000.00 993.00
-29 38 1,106.00
38 93 944.00
93 149 845.00
-29 38 1,324.00
38 93 1,141.00
93 149 1,028.00
-29 38 1,106.00
38 93 937.00
93 149 838.00

395086062.xls/Stress/08/21/2018/rk Page2of80
 Design Stress
value in Kg/cm2

1,105.00
1,105.00
1,105.00
1,205.00
1,306.00
1,406.00
1,105.00
1,205.00
1,306.00
1,406.00
1,318.00
78.00
70.00
78.00
66.00
59.00
93.00
80.00
72.00
78.00
66.00
59.00

395086062.xls/Stress/08/21/2018/rk Page3of80
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D D*1.2 Shell Height of Dish Dish
(Ltrs.) Diameter length Shell (mm) ratio capcity Dish End Volumn Volumn
(mm) rqd. (Actual) (mm) (One No.) (One No.)
(Ltrs.) (Ltrs.) (10% (Ltrs.)
Tori.) (Ellipsoidal)
50.00 400.00 398.00 500.00 1.25 480.00 63.00 77.00
100.00 500.00 509.00 550.00 1.10 600.00 108.00 97.00 10.50 16.50
200.00 600.00 707.00 750.00 1.25 720.00 212.00 116.00 18.30 28.36
250.00 650.00 753.00 800.00 1.23 780.00 265.00 126.00 23.30 36.06
300.00 700.00 780.00 800.00 1.14 840.00 308.00 135.00 29.00 45.00
400.00 750.00 905.00 1,000.00 1.33 900.00 442.00 145.00
500.00 800.00 995.00 1,100.00 1.38 960.00 553.00 155.00 43.00
600.00 900.00 943.00 1,100.00 1.22 ### 700.00 174.00
700.00 900.00 1,100.00 1,200.00 1.33 ### 763.00 174.00
800.00 950.00 1,129.00 1,250.00 1.32 ### 886.00 184.00
900.00 1,000.00 1,146.00 1,250.00 1.25 ### 982.00 193.00
1,000.00 1,000.00 1,273.00 1,300.00 1.30 ### 1,021.00 193.00 85.00 131.00
1,100.00 1,050.00 1,270.00 1,400.00 1.33 ### 1,212.00 203.00
1,200.00 1,100.00 1,263.00 1,400.00 1.27 ### 1,330.00 213.00
1,300.00 1,100.00 1,368.00 1,500.00 1.36 ### 1,425.00 213.00
1,400.00 1,150.00 1,348.00 1,500.00 1.30 ### 1,558.00 222.00
1,500.00 1,200.00 1,326.00 1,500.00 1.25 ### 1,696.00 232.00
1,600.00 1,200.00 1,415.00 1,550.00 1.29 ### 1,753.00 232.00
1,700.00 1,250.00 1,385.00 1,550.00 1.24 ### 1,902.00 242.00
1,800.00 1,250.00 1,467.00 1,600.00 1.28 ### 1,963.00 242.00
1,900.00 1,250.00 1,548.00 1,700.00 1.36 ### 2,086.00 242.00
2,000.00 1,250.00 1,630.00 1,650.00 1.32 ### 2,025.00 242.00 166.00 256.50
2,100.00 1,300.00 1,582.00 1,725.00 1.33 ### 2,290.00 251.00
2,200.00 1,350.00 1,537.00 1,700.00 1.26 ### 2,433.00 261.00
2,300.00 1,350.00 1,607.00 1,750.00 1.30 ### 2,505.00 261.00
2,400.00 1,400.00 1,559.00 1,700.00 1.21 ### 2,617.00 271.00
2,500.00 1,400.00 1,624.00 1,750.00 1.25 ### 2,694.00 271.00
3,000.00 1,500.00 1,698.00 1,750.00 1.17 ### 3,092.00 290.00
3,500.00 1,550.00 1,855.00 2,000.00 1.29 ### 3,774.00 300.00
4,000.00 1,650.00 1,871.00 2,000.00 1.21 ### 4,276.00 319.00
4,500.00 1,700.00 1,983.00 2,050.00 1.21 ### 4,653.00 329.00
5,000.00 1,750.00 2,079.00 2,100.00 1.20 ### 5,051.00 338.00 455.00 704.00
5,500.00 1,800.00 2,161.00 2,300.00 1.28 ### 5,853.00 348.00 495.00 766.00
6,000.00 1,850.00 2,232.00 2,450.00 1.32 ### 6,585.00 358.00 537.00 849.00
6,500.00 1,900.00 2,293.00 2,450.00 1.29 ### 6,946.00 367.00 582.00 900.00
7,000.00 1,950.00 2,344.00 2,500.00 1.28 ### 7,466.00 377.00
7,500.00 2,000.00 2,387.00 2,550.00 1.28 ### 8,011.00 387.00
8,000.00 2,050.00 2,424.00 2,600.00 1.27 ### 8,581.00 396.00
8,500.00 2,100.00 2,454.00 2,600.00 1.24 ### 9,005.00 406.00
9,000.00 2,150.00 2,479.00 2,650.00 1.23 ### 9,621.00 416.00
9,500.00 2,200.00 2,499.00 2,650.00 1.20 ### 10,073.00 425.00
10,000.00 2,200.00 2,631.00 2,650.00 1.20 ### 10,073.00 425.00 903.00 1,398.00
11,000.00 2,300.00 2,648.00 2,800.00 1.22 ### 11,633.00 445.00
12,000.00 2,350.00 2,767.00 2,950.00 1.26 ### 12,795.00 454.00
13,000.00 2,400.00 2,874.00 3,050.00 1.27 ### 13,797.00 464.00
14,000.00 2,450.00 2,970.00 3,150.00 1.29 ### 14,850.00 474.00
15,000.00 2,500.00 3,056.00 3,250.00 1.30 ### 15,953.00 484.00
16,000.00 2,600.00 3,014.00 3,250.00 1.25 ### 17,255.00 503.00
17,000.00 2,650.00 3,082.00 3,300.00 1.25 ### 18,200.00 513.00
18,000.00 2,700.00 3,144.00 3,350.00 1.24 ### 19,180.00 522.00
19,000.00 2,750.00 3,199.00 3,400.00 1.24 ### 20,194.00 532.00
20,000.00 2,750.00 3,367.00 3,400.00 1.24 ### 20,194.00 532.00 1,764.00
21,000.00 2,850.00 3,292.00 3,550.00 1.25 ### 22,646.00 551.00
22,000.00 2,900.00 3,331.00 3,600.00 1.24 ### 23,778.00 561.00
23,000.00 2,950.00 3,365.00 3,650.00 1.24 ### 24,947.00 571.00
24,000.00 3,000.00 3,395.00 3,650.00 1.22 ### 25,800.00 580.00
25,000.00 3,000.00 3,537.00 3,800.00 1.27 ### 26,860.00 580.00
26,000.00 3,050.00 3,559.00 3,850.00 1.26 ### 28,128.00 590.00
27,000.00 3,100.00 3,577.00 3,850.00 1.24 ### 29,058.00 600.00
28,000.00 3,100.00 3,710.00 4,000.00 1.29 ### 30,190.00 600.00
29,000.00 3,150.00 3,721.00 4,000.00 1.27 ### 31,172.00 609.00
30,000.00 3,100.00 3,975.00 4,200.00 1.35 ### 31,699.00 600.00
40,000.00 3,500.00 4,158.00 4,500.00 1.29 ### 43,294.00 677.00
50,000.00 3,750.00 4,527.00 4,900.00 1.31 ### 54,117.00 725.00
60,000.00 4,000.00 4,775.00 5,100.00 1.28 ### 64,087.00 774.00
70,000.00 4,200.00 5,053.00 5,400.00 1.29 ### 74,812.00 812.00
80,000.00 4,400.00 5,261.00 5,700.00 1.30 ### 86,668.00 851.00
90,000.00 4,600.00 5,416.00 5,850.00 1.27 ### 97,218.00 890.00
100,000.00 4,800.00 5,526.00 6,000.00 1.25 ### 108,570.00 928.00
 Gross Gross Overflow Excess Excess Limpet Insulation Insulation Hyd. Wt. Kg.
Volumn Volumn nozzle capacity in capacity in height (both height (both Outside (approx.)
(Ltrs.) (Tori. (Ltrs.) position litres % side) side) Diameter
Dish) (Ellipsoidal
Dish)
63.00 63.00 80.00 13.00 26.00 130.00 350.00 880.00 107.64
129.00 141.00 80.00 8.00 8.00 130.00 350.00 980.00 173.13
248.60 268.72 80.00 12.00 6.00 130.00 350.00 1,080.00 317.22
311.60 337.12 80.00 15.00 6.00 130.00 350.00 1,130.00 388.72
366.00 398.00 80.00 8.00 2.67 130.00 350.00 1,180.00 445.86
442.00 442.00 80.00 42.00 10.50 130.00 350.00 1,230.00 621.93
639.00 553.00 80.00 53.00 10.60 130.00 350.00 1,280.00 765.65
700.00 700.00 80.00 100.00 16.67 130.00 350.00 1,380.00 953.11
763.00 763.00 80.00 63.00 9.00 130.00 350.00 1,380.00 1,033.51
886.00 886.00 80.00 86.00 10.75 130.00 350.00 1,430.00 1,188.68
982.00 982.00 80.00 82.00 9.11 130.00 350.00 1,480.00 1,308.94
1,191.00 1,283.00 130.00 21.00 2.10 130.00 350.00 1,480.00 1,358.00
1,212.00 1,212.00 130.00 112.00 10.18 130.00 350.00 1,530.00 1,596.35
1,330.00 1,330.00 130.00 130.00 10.83 130.00 350.00 1,580.00 1,742.42
1,425.00 1,425.00 130.00 125.00 9.62 130.00 350.00 1,580.00 1,860.48
1,558.00 1,558.00 130.00 158.00 11.29 130.00 350.00 1,630.00 2,024.00
1,696.00 1,696.00 130.00 196.00 13.07 130.00 350.00 1,680.00 2,193.36
1,753.00 1,753.00 130.00 153.00 9.56 130.00 350.00 1,680.00 2,263.46
1,902.00 1,902.00 130.00 202.00 11.88 130.00 350.00 1,730.00 2,445.57
1,963.00 1,963.00 130.00 163.00 9.06 130.00 350.00 1,730.00 2,520.38
2,086.00 2,086.00 130.00 186.00 9.79 130.00 350.00 1,730.00 2,671.09
2,357.00 2,538.00 130.00 25.00 1.25 130.00 350.00 1,730.00 2,596.29
2,290.00 2,290.00 130.00 190.00 9.05 130.00 350.00 1,780.00 2,931.06
2,433.00 2,433.00 130.00 233.00 10.59 130.00 350.00 1,830.00 3,105.05
2,505.00 2,505.00 130.00 205.00 8.91 130.00 350.00 1,830.00 3,192.57
2,617.00 2,617.00 130.00 217.00 9.04 130.00 350.00 1,880.00 3,328.51
2,694.00 2,694.00 130.00 194.00 7.76 130.00 350.00 1,880.00 3,421.84
3,092.00 3,092.00 130.00 92.00 3.07 130.00 350.00 1,980.00 3,903.51
3,774.00 3,774.00 130.00 274.00 7.83 130.00 350.00 2,030.00 4,723.98
4,276.00 4,276.00 130.00 276.00 6.90 130.00 350.00 2,130.00 5,325.35
4,653.00 4,653.00 130.00 153.00 3.40 130.00 350.00 2,180.00 5,775.68
5,961.00 6,459.00 130.00 51.00 1.02 130.00 350.00 2,230.00 6,250.09
6,843.00 7,385.00 130.00 353.00 6.42 130.00 350.00 2,280.00 7,373.97
7,659.00 8,283.00 130.00 585.00 9.75 130.00 350.00 2,330.00 8,254.91
8,110.00 8,746.00 130.00 446.00 6.86 130.00 350.00 2,380.00 8,688.27
7,466.00 7,466.00 130.00 466.00 6.66 130.00 350.00 2,430.00 9,311.43
8,011.00 8,011.00 130.00 511.00 6.81 130.00 350.00 2,480.00 9,963.30
8,581.00 8,581.00 130.00 581.00 7.26 130.00 350.00 2,530.00 10,643.88
9,005.00 9,005.00 130.00 505.00 5.94 130.00 350.00 2,580.00 11,149.53
9,621.00 9,621.00 130.00 621.00 6.90 130.00 350.00 2,630.00 11,882.76
10,073.00 10,073.00 130.00 573.00 6.03 130.00 350.00 2,680.00 12,420.52
11,879.00 12,869.00 130.00 73.00 0.73 130.00 350.00 2,680.00 12,420.52
11,633.00 11,633.00 150.00 633.00 5.75 130.00 350.00 2,780.00 14,270.10
12,795.00 12,795.00 150.00 795.00 6.63 130.00 350.00 2,830.00 15,643.55
13,797.00 13,797.00 150.00 797.00 6.13 130.00 350.00 2,880.00 16,825.92
14,850.00 14,850.00 150.00 850.00 6.07 130.00 350.00 2,930.00 18,066.35
15,953.00 15,953.00 150.00 953.00 6.35 130.00 350.00 2,980.00 19,363.72
17,255.00 17,255.00 200.00 1,255.00 7.84 130.00 350.00 3,080.00 20,892.98
18,200.00 18,200.00 200.00 1,200.00 7.06 130.00 350.00 3,130.00 22,001.32
19,180.00 19,180.00 200.00 1,180.00 6.56 130.00 350.00 3,180.00 23,149.38
20,194.00 20,194.00 200.00 1,194.00 6.28 130.00 350.00 3,230.00 24,336.04
23,722.00 20,194.00 200.00 194.00 0.97 130.00 350.00 3,230.00 24,336.04
22,646.00 22,646.00 250.00 1,646.00 7.84 130.00 350.00 3,330.00 27,200.48
23,778.00 23,778.00 250.00 1,778.00 8.08 130.00 350.00 3,380.00 28,520.94
24,947.00 24,947.00 250.00 1,947.00 8.47 130.00 350.00 3,430.00 29,883.31
25,800.00 25,800.00 250.00 1,800.00 7.50 130.00 350.00 3,480.00 30,877.10
26,860.00 26,860.00 250.00 1,860.00 7.44 130.00 350.00 3,480.00 32,109.68
28,128.00 28,128.00 250.00 2,128.00 8.18 130.00 350.00 3,530.00 33,584.12
29,058.00 29,058.00 250.00 2,058.00 7.62 130.00 350.00 3,580.00 34,665.03
30,190.00 30,190.00 250.00 2,190.00 7.82 130.00 350.00 3,580.00 35,979.03
31,172.00 31,172.00 250.00 2,172.00 7.49 130.00 350.00 3,630.00 37,118.72
31,699.00 31,699.00 250.00 1,699.00 5.66 130.00 350.00 3,580.00 37,730.67
43,294.00 43,294.00 300.00 3,294.00 8.24 130.00 350.00 3,980.00 52,260.87
54,117.00 54,117.00 300.00 4,117.00 8.23 130.00 350.00 4,230.00 64,907.06
64,087.00 64,087.00 300.00 4,087.00 6.81 130.00 350.00 4,480.00 76,511.75
74,812.00 74,812.00 300.00 4,812.00 6.87 130.00 350.00 4,680.00 88,960.53
86,668.00 86,668.00 400.00 6,668.00 8.34 130.00 350.00 4,880.00 102,686.79
97,218.00 97,218.00 400.00 7,218.00 8.02 130.00 350.00 5,080.00 114,873.70
108,570.00 108,570.00 400.00 8,570.00 8.57 130.00 350.00 5,280.00 127,964.36
thk. Of Bottom roof
shell plate plate
plate

5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D Shell Height of Height of Dish Gross
(Ltrs.) Diameter length Shell (mm) ratio capcity Dish End Conical End Volumn Volumn
(mm) rqd. (Actual) (mm) (mm) (Ltrs.) (10% (Ltrs.) (Tori.
(Ltrs.) Tori.) Dish)
50.00 400.00 398.00 450.00 1.13 57.00 77.00 115.00 5.37 67.74
100.00 500.00 509.00 550.00 1.10 108.00 97.00 144.00 10.58 129.15
200.00 600.00 707.00 750.00 1.25 212.00 116.00 173.00 18.22 248.43
250.00 650.00 753.00 800.00 1.23 265.00 126.00 188.00 23.24 311.47
300.00 700.00 780.00 800.00 1.14 308.00 135.00 202.00 28.86 365.72
400.00 750.00 905.00 1,000.00 1.33 442.00 145.00 217.00 35.60 513.21
500.00 800.00 995.00 1,100.00 1.38 553.00 155.00 231.00 43.29 639.57
600.00 900.00 943.00 1,100.00 1.22 700.00 174.00 260.00 61.51 823.01
700.00 900.00 1,100.00 1,200.00 1.33 763.00 174.00 260.00 61.51 886.01
800.00 950.00 1,129.00 1,250.00 1.32 886.00 184.00 274.00 72.44 1,030.89
900.00 1,000.00 1,146.00 1,250.00 1.25 982.00 193.00 289.00 84.23 1,150.46
1,000.00 1,000.00 1,273.00 1,300.00 1.30 1,021.00 193.00 289.00 84.23 1,189.46
1,100.00 1,050.00 1,270.00 1,400.00 1.33 1,212.00 203.00 303.00 97.65 1,407.30
1,200.00 1,100.00 1,263.00 1,400.00 1.27 1,330.00 213.00 318.00 112.49 1,554.98
1,300.00 1,100.00 1,368.00 1,500.00 1.36 1,425.00 213.00 318.00 112.49 1,649.98
1,400.00 1,150.00 1,348.00 1,500.00 1.30 1,558.00 222.00 332.00 128.11 1,814.21
1,500.00 1,200.00 1,326.00 1,500.00 1.25 1,696.00 232.00 346.00 145.74 1,987.47
1,600.00 1,200.00 1,415.00 1,550.00 1.29 1,753.00 232.00 346.00 145.74 2,044.47
1,700.00 1,250.00 1,385.00 1,550.00 1.24 1,902.00 242.00 361.00 165.00 2,232.01
1,800.00 1,250.00 1,467.00 1,600.00 1.28 1,963.00 242.00 361.00 165.00 2,293.01
1,900.00 1,250.00 1,548.00 1,700.00 1.36 2,086.00 242.00 361.00 165.00 2,416.01
2,000.00 1,250.00 1,630.00 1,650.00 1.32 2,025.00 242.00 361.00 165.00 2,355.01
2,100.00 1,300.00 1,582.00 1,725.00 1.33 2,290.00 251.00 375.00 185.06 2,660.12
2,200.00 1,350.00 1,537.00 1,700.00 1.26 2,433.00 261.00 390.00 207.58 2,848.17
2,300.00 1,350.00 1,607.00 1,750.00 1.30 2,505.00 261.00 390.00 207.58 2,920.17
2,400.00 1,400.00 1,559.00 1,700.00 1.21 2,617.00 271.00 404.00 231.75 3,080.49
2,500.00 1,400.00 1,624.00 1,750.00 1.25 2,694.00 271.00 404.00 231.75 3,157.49
3,000.00 1,500.00 1,698.00 1,850.00 1.23 3,269.00 290.00 433.00 284.71 3,838.41
3,500.00 1,550.00 1,855.00 2,000.00 1.29 3,774.00 300.00 447.00 314.42 4,402.85
4,000.00 1,650.00 1,871.00 2,000.00 1.21 4,276.00 319.00 476.00 378.90 5,033.79
4,500.00 1,700.00 1,983.00 2,050.00 1.21 4,653.00 329.00 491.00 414.91 5,482.83
5,000.00 1,600.00 2,487.00 2,450.00 1.53 4,926.00 309.00 462.00 345.18 5,616.35
5,500.00 1,800.00 2,161.00 2,300.00 1.28 5,853.00 348.00 520.00 492.05 6,837.09
6,000.00 1,850.00 2,232.00 2,300.00 1.24 6,182.00 358.00 534.00 534.61 7,251.22
6,500.00 1,900.00 2,293.00 2,450.00 1.29 6,946.00 367.00 548.00 577.98 8,101.97
7,000.00 1,950.00 2,344.00 2,500.00 1.28 7,466.00 377.00 563.00 625.52 8,717.04
7,500.00 2,000.00 2,387.00 2,550.00 1.28 8,011.00 387.00 577.00 675.36 9,361.72
8,000.00 2,050.00 2,424.00 2,600.00 1.27 8,581.00 396.00 592.00 726.19 10,033.39
8,500.00 2,100.00 2,454.00 2,600.00 1.24 9,005.00 406.00 606.00 781.18 10,567.36
9,000.00 2,150.00 2,479.00 2,650.00 1.23 9,621.00 416.00 621.00 839.15 11,299.29
9,500.00 2,200.00 2,499.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 11,868.03
10,000.00 2,200.00 2,631.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 11,868.03
11,000.00 2,300.00 2,648.00 2,800.00 1.22 11,633.00 445.00 664.00 1,027.17 13,687.33
12,000.00 2,350.00 2,767.00 2,950.00 1.26 12,795.00 454.00 678.00 1,093.86 14,982.71
13,000.00 2,400.00 2,874.00 3,050.00 1.27 13,797.00 464.00 693.00 1,166.22 16,129.44
14,000.00 2,450.00 2,970.00 3,150.00 1.29 14,850.00 474.00 707.00 1,241.36 17,332.72
15,000.00 2,500.00 3,056.00 3,250.00 1.30 15,953.00 484.00 722.00 1,320.02 18,593.05
16,000.00 2,600.00 3,014.00 3,250.00 1.25 17,255.00 503.00 751.00 1,483.83 20,222.66
17,000.00 2,650.00 3,082.00 3,300.00 1.25 18,200.00 513.00 765.00 1,571.91 21,343.83
18,000.00 2,700.00 3,144.00 3,350.00 1.24 19,180.00 522.00 779.00 1,660.23 22,500.47
19,000.00 2,750.00 3,199.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 23,705.08
20,000.00 2,750.00 3,367.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 23,705.08
21,000.00 2,850.00 3,292.00 3,550.00 1.25 22,646.00 551.00 823.00 1,952.94 26,551.88
22,000.00 2,900.00 3,331.00 3,600.00 1.24 23,778.00 561.00 837.00 2,058.55 27,895.09
23,000.00 2,950.00 3,365.00 3,650.00 1.24 24,947.00 571.00 852.00 2,168.40 29,283.81
24,000.00 3,000.00 3,395.00 3,650.00 1.22 25,800.00 580.00 866.00 2,277.65 30,355.29
25,000.00 2,450.00 5,303.00 5,300.00 2.16 24,985.00 474.00 707.00 1,241.36 27,467.72
26,000.00 3,050.00 3,559.00 3,850.00 1.26 28,128.00 590.00 880.00 2,394.55 32,917.11
27,000.00 3,100.00 3,577.00 3,850.00 1.24 29,058.00 600.00 895.00 2,515.96 34,089.92
28,000.00 3,100.00 3,710.00 4,000.00 1.29 30,190.00 600.00 895.00 2,515.96 35,221.92
29,000.00 3,150.00 3,721.00 4,000.00 1.27 31,172.00 609.00 909.00 2,636.49 36,444.97
30,000.00 3,100.00 3,975.00 4,200.00 1.35 31,699.00 600.00 895.00 2,515.96 36,730.92
40,000.00 3,500.00 4,158.00 4,500.00 1.29 43,294.00 677.00 1,010.00 3,618.36 50,530.72
50,000.00 3,750.00 4,527.00 4,900.00 1.31 54,117.00 725.00 1,083.00 4,448.94 63,014.88
60,000.00 4,000.00 4,775.00 5,100.00 1.28 64,087.00 774.00 1,155.00 5,403.83 74,894.66
70,000.00 4,200.00 5,053.00 5,400.00 1.29 74,812.00 812.00 1,212.00 6,249.45 87,310.90
80,000.00 4,400.00 5,261.00 5,700.00 1.30 86,668.00 851.00 1,270.00 7,188.56 101,045.11
90,000.00 4,600.00 5,416.00 5,850.00 1.27 97,218.00 890.00 1,328.00 8,217.32 113,652.64
100,000.00 4,800.00 5,526.00 6,000.00 1.25 108,570.00 928.00 1,386.00 9,329.78 127,229.56
 Excess Excess Hyd. Wt. Kg. thk. Of Bottom roof
capacity in capacity in (approx.) shell plate plate
litres % plate

7.00 35.49 99.00 5 5 5

8.00 29.15 173.00 5 5 5
12.00 24.22 317.00 5 5 5
15.00 24.59 389.00 5 5 5
8.00 21.91 446.00 5 5 5
42.00 28.30 622.00 5 5 5
53.00 27.91 766.00 5 5 5
100.00 37.17 953.00 5 5 5
63.00 26.57 1,034.00 5 5 5
86.00 28.86 1,189.00 5 5 5
82.00 27.83 1,309.00 5 5 5
21.00 18.95 1,358.00 5 5 5
112.00 27.94 1,596.00 5 5 5
130.00 29.58 1,742.00 5 5 5
125.00 26.92 1,860.00 5 5 5
158.00 29.59 2,024.00 5 5 5
196.00 32.50 2,193.00 5 5 5
153.00 27.78 2,263.00 5 5 5
202.00 31.29 2,446.00 5 5 5
163.00 27.39 2,520.00 5 5 5
186.00 27.16 2,671.00 5 5 5
25.00 17.75 2,596.00 5 5 5
190.00 26.67 2,931.00 5 6 5
233.00 29.46 3,105.00 5 6 5
205.00 26.96 3,193.00 5 6 5
217.00 28.35 3,329.00 5 6 5
194.00 26.30 3,422.00 5 6 5
269.00 27.95 4,117.00 5 6 5
274.00 25.80 4,724.00 5 6 5
276.00 25.84 5,325.00 5 6 5
153.00 21.84 5,776.00 5 6 5
(74.00) 12.33 6,104.00 5 6 5
353.00 24.31 7,374.00 6 8 6
182.00 20.85 7,771.00 6 8 6
446.00 24.65 8,688.00 6 8 6
466.00 24.53 9,311.00 6 8 6
511.00 24.82 9,963.00 6 8 6
581.00 25.42 10,644.00 6 8 6
505.00 24.32 11,150.00 6 8 6
621.00 25.55 11,883.00 6 8 6
573.00 24.93 12,421.00 6 8 6
73.00 18.68 12,421.00 6 8 6
633.00 24.43 14,270.00 6 8 6
795.00 24.86 15,644.00 6 8 6
797.00 24.07 16,826.00 6 8 6
850.00 23.81 18,066.00 6 8 6
953.00 23.95 19,364.00 6 8 6
1,255.00 26.39 20,893.00 6 8 6
1,200.00 25.55 22,001.00 6 8 6
1,180.00 25.00 23,149.00 6 8 6
1,194.00 24.76 24,336.00 6 8 6
194.00 18.53 24,336.00 6 8 6
1,646.00 26.44 27,200.00 6 8 6
1,778.00 26.80 28,521.00 6 8 6
1,947.00 27.32 29,883.00 6 8 6
1,800.00 26.48 30,877.00 6 8 6
(15.00) 9.87 29,994.00 6 8 6
2,128.00 26.60 33,584.00 6 8 6
2,058.00 26.26 34,665.00 6 8 6
2,190.00 25.79 35,979.00 6 8 6
2,172.00 25.67 37,119.00 6 8 6
1,699.00 22.44 37,731.00 6 8 6
3,294.00 26.33 52,261.00 8 10 8
4,117.00 26.03 64,907.00 8 10 8
4,087.00 24.82 76,512.00 8 10 8
4,812.00 24.73 88,961.00 8 10 8
6,668.00 26.31 102,687.00 8 10 8
7,218.00 26.28 114,874.00 8 10 8
8,570.00 27.23 127,964.00 8 10 8
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D Shell Height of Height of Dish Con.
(Ltrs.) Diameter length Shell (mm) ratio capcity Dish End Conical End Volumn Volume
(mm) rqd. (Actual) (mm) (mm) (Ltrs.) (10% (Ltrs.)
(Ltrs.) Tori.)
50.00 400.00 398.00 450.00 1.13 57.00 77.00 115.00 5.37 5.00
100.00 500.00 509.00 550.00 1.10 108.00 97.00 144.00 10.58 9.00
200.00 600.00 707.00 750.00 1.25 212.00 116.00 173.00 18.22 16.00
250.00 650.00 753.00 800.00 1.23 265.00 126.00 188.00 23.24 21.00
300.00 700.00 780.00 800.00 1.14 308.00 135.00 202.00 28.86 26.00
400.00 750.00 905.00 1,000.00 1.33 442.00 145.00 217.00 35.60 32.00
500.00 800.00 995.00 1,100.00 1.38 553.00 155.00 231.00 43.29 39.00
600.00 900.00 943.00 1,100.00 1.22 700.00 174.00 260.00 61.51 55.00
700.00 900.00 1,100.00 1,200.00 1.33 763.00 174.00 260.00 61.51 55.00
800.00 950.00 1,129.00 1,250.00 1.32 886.00 184.00 274.00 72.44 65.00
900.00 1,000.00 1,146.00 1,250.00 1.25 982.00 193.00 289.00 84.23 76.00
1,000.00 1,200.00 884.00 900.00 0.75 1,018.00 232.00 346.00 145.74 130.00
1,100.00 1,050.00 1,270.00 1,400.00 1.33 1,212.00 203.00 303.00 97.65 87.00
1,200.00 1,100.00 1,263.00 1,400.00 1.27 1,330.00 213.00 318.00 112.49 101.00
1,300.00 1,100.00 1,368.00 1,500.00 1.36 1,425.00 213.00 318.00 112.49 101.00
1,400.00 1,150.00 1,348.00 1,500.00 1.30 1,558.00 222.00 332.00 128.11 115.00
1,500.00 1,200.00 1,326.00 1,500.00 1.25 1,696.00 232.00 346.00 145.74 130.00
1,600.00 1,200.00 1,415.00 1,550.00 1.29 1,753.00 232.00 346.00 145.74 130.00
1,700.00 1,250.00 1,385.00 1,550.00 1.24 1,902.00 242.00 361.00 165.00 148.00
1,800.00 1,250.00 1,467.00 1,600.00 1.28 1,963.00 242.00 361.00 165.00 148.00
1,900.00 1,250.00 1,548.00 1,700.00 1.36 2,086.00 242.00 361.00 165.00 148.00
2,000.00 1,250.00 1,630.00 1,650.00 1.32 2,025.00 242.00 361.00 165.00 148.00
2,100.00 1,300.00 1,582.00 1,725.00 1.33 2,290.00 251.00 375.00 185.06 166.00
2,200.00 1,350.00 1,537.00 1,700.00 1.26 2,433.00 261.00 390.00 207.58 186.00
2,300.00 1,350.00 1,607.00 1,750.00 1.30 2,505.00 261.00 390.00 207.58 186.00
2,400.00 1,400.00 1,559.00 1,700.00 1.21 2,617.00 271.00 404.00 231.75 207.00
2,500.00 1,400.00 1,624.00 1,750.00 1.25 2,694.00 271.00 404.00 231.75 207.00
3,000.00 1,500.00 1,698.00 1,850.00 1.23 3,269.00 290.00 433.00 284.71 255.00
3,500.00 1,550.00 1,855.00 2,000.00 1.29 3,774.00 300.00 447.00 314.42 281.00
4,000.00 1,650.00 1,871.00 2,000.00 1.21 4,276.00 319.00 476.00 378.90 339.00
4,500.00 1,700.00 1,983.00 2,050.00 1.21 4,653.00 329.00 491.00 414.91 371.00
5,000.00 1,600.00 2,487.00 2,450.00 1.53 4,926.00 309.00 462.00 345.18 309.00
5,500.00 1,800.00 2,161.00 2,300.00 1.28 5,853.00 348.00 520.00 492.05 441.00
6,000.00 1,850.00 2,232.00 2,300.00 1.24 6,182.00 358.00 534.00 534.61 478.00
6,500.00 1,900.00 2,293.00 2,450.00 1.29 6,946.00 367.00 548.00 577.98 518.00
7,000.00 1,950.00 2,344.00 2,500.00 1.28 7,466.00 377.00 563.00 625.52 560.00
7,500.00 2,000.00 2,387.00 2,550.00 1.28 8,011.00 387.00 577.00 675.36 604.00
8,000.00 2,050.00 2,424.00 2,600.00 1.27 8,581.00 396.00 592.00 726.19 651.00
8,500.00 2,100.00 2,454.00 2,600.00 1.24 9,005.00 406.00 606.00 781.18 699.00
9,000.00 2,150.00 2,479.00 2,650.00 1.23 9,621.00 416.00 621.00 839.15 751.00
9,500.00 2,200.00 2,499.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 804.00
10,000.00 2,200.00 2,631.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 804.00
11,000.00 2,300.00 2,648.00 2,800.00 1.22 11,633.00 445.00 664.00 1,027.17 919.00
12,000.00 2,350.00 2,767.00 2,950.00 1.26 12,795.00 454.00 678.00 1,093.86 980.00
13,000.00 2,400.00 2,874.00 3,050.00 1.27 13,797.00 464.00 693.00 1,166.22 1,044.00
14,000.00 2,450.00 2,970.00 3,150.00 1.29 14,850.00 474.00 707.00 1,241.36 1,110.00
15,000.00 2,500.00 3,056.00 3,250.00 1.30 15,953.00 484.00 722.00 1,320.02 1,181.00
16,000.00 2,600.00 3,014.00 3,250.00 1.25 17,255.00 503.00 751.00 1,483.83 1,328.00
17,000.00 2,650.00 3,082.00 3,300.00 1.25 18,200.00 513.00 765.00 1,571.91 1,406.00
18,000.00 2,700.00 3,144.00 3,350.00 1.24 19,180.00 522.00 779.00 1,660.23 1,486.00
19,000.00 2,750.00 3,199.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 1,571.00
20,000.00 2,750.00 3,367.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 1,571.00
21,000.00 2,850.00 3,292.00 3,550.00 1.25 22,646.00 551.00 823.00 1,952.94 1,749.00
22,000.00 2,900.00 3,331.00 3,600.00 1.24 23,778.00 561.00 837.00 2,058.55 1,842.00
23,000.00 2,950.00 3,365.00 3,650.00 1.24 24,947.00 571.00 852.00 2,168.40 1,940.00
24,000.00 3,000.00 3,395.00 3,650.00 1.22 25,800.00 580.00 866.00 2,277.65 2,039.00
25,000.00 2,450.00 5,303.00 5,300.00 2.16 24,985.00 474.00 707.00 1,241.36 1,110.00
26,000.00 3,050.00 3,559.00 3,850.00 1.26 28,128.00 590.00 880.00 2,394.55 2,142.00
27,000.00 3,100.00 3,577.00 3,850.00 1.24 29,058.00 600.00 895.00 2,515.96 2,251.00
28,000.00 3,100.00 3,710.00 4,000.00 1.29 30,190.00 600.00 895.00 2,515.96 2,251.00
29,000.00 3,150.00 3,721.00 4,000.00 1.27 31,172.00 609.00 909.00 2,636.49 2,360.00
30,000.00 3,100.00 3,975.00 4,200.00 1.35 31,699.00 600.00 895.00 2,515.96 2,251.00
40,000.00 3,500.00 4,158.00 4,500.00 1.29 43,294.00 677.00 1,010.00 3,618.36 3,237.00
50,000.00 3,750.00 4,527.00 4,900.00 1.31 54,117.00 725.00 1,083.00 4,448.94 3,985.00
60,000.00 4,000.00 4,775.00 5,100.00 1.28 64,087.00 774.00 1,155.00 5,403.83 4,836.00
70,000.00 4,200.00 5,053.00 5,400.00 1.29 74,812.00 812.00 1,212.00 6,249.45 5,594.00
80,000.00 4,400.00 5,261.00 5,700.00 1.30 86,668.00 851.00 1,270.00 7,188.56 6,434.00
90,000.00 4,600.00 5,416.00 5,850.00 1.27 97,218.00 890.00 1,328.00 8,217.32 7,353.00
100,000.00 4,800.00 5,526.00 6,000.00 1.25 108,570.00 928.00 1,386.00 9,329.78 8,356.00
 Gross Excess Excess Hyd. Wt. Kg. thk. Of Bottom roof
Volumn capacity in capacity in (approx.) shell plate plate
(Ltrs.) litres % plate

67.37 7.00 34.74 99.00 5 5 5

127.58 8.00 27.58 173.00 5 5 5
246.22 12.00 23.11 317.00 5 5 5
309.24 15.00 23.69 389.00 5 5 5
362.86 8.00 20.95 446.00 5 5 5
509.60 42.00 27.40 622.00 5 5 5
635.29 53.00 27.06 766.00 5 5 5
816.51 100.00 36.08 953.00 5 5 5
879.51 63.00 25.64 1,034.00 5 5 5
1,023.44 86.00 27.93 1,189.00 5 5 5
1,142.23 82.00 26.91 1,309.00 5 5 5
1,293.74 18.00 29.37 1,359.00 5 5 5
1,396.65 112.00 26.97 1,596.00 5 5 5
1,543.49 130.00 28.62 1,742.00 5 5 5
1,638.49 125.00 26.04 1,860.00 5 5 5
1,801.11 158.00 28.65 2,024.00 5 5 5
1,971.74 196.00 31.45 2,193.00 5 5 5
2,028.74 153.00 26.80 2,263.00 5 5 5
2,215.00 202.00 30.29 2,446.00 5 5 5
2,276.00 163.00 26.44 2,520.00 5 5 5
2,399.00 186.00 26.26 2,671.00 5 5 5
2,338.00 25.00 16.90 2,596.00 5 5 5
2,641.06 190.00 25.76 2,931.00 5 6 5
2,826.58 233.00 28.48 3,105.00 5 6 5
2,898.58 205.00 26.03 3,193.00 5 6 5
3,055.75 217.00 27.32 3,329.00 5 6 5
3,132.75 194.00 25.31 3,422.00 5 6 5
3,808.71 269.00 26.96 4,117.00 5 6 5
4,369.42 274.00 24.84 4,724.00 5 6 5
4,993.90 276.00 24.85 5,325.00 5 6 5
5,438.91 153.00 20.86 5,776.00 5 6 5
5,580.18 (74.00) 11.60 6,104.00 5 6 5
6,786.05 353.00 23.38 7,374.00 6 8 6
7,194.61 182.00 19.91 7,771.00 6 8 6
8,041.98 446.00 23.72 8,688.00 6 8 6
8,651.52 466.00 23.59 9,311.00 6 8 6
9,290.36 511.00 23.87 9,963.00 6 8 6
9,958.19 581.00 24.48 10,644.00 6 8 6
10,485.18 505.00 23.36 11,150.00 6 8 6
11,211.15 621.00 24.57 11,883.00 6 8 6
11,774.51 573.00 23.94 12,421.00 6 8 6
11,774.51 73.00 17.75 12,421.00 6 8 6
13,579.17 633.00 23.45 14,270.00 6 8 6
14,868.86 795.00 23.91 15,644.00 6 8 6
16,007.22 797.00 23.13 16,826.00 6 8 6
17,201.36 850.00 22.87 18,066.00 6 8 6
18,454.02 953.00 23.03 19,364.00 6 8 6
20,066.83 1,255.00 25.42 20,893.00 6 8 6
21,177.91 1,200.00 24.58 22,001.00 6 8 6
22,326.23 1,180.00 24.03 23,149.00 6 8 6
23,520.54 1,194.00 23.79 24,336.00 6 8 6
23,520.54 194.00 17.60 24,336.00 6 8 6
26,347.94 1,646.00 25.47 27,200.00 6 8 6
27,678.55 1,778.00 25.81 28,521.00 6 8 6
29,055.40 1,947.00 26.33 29,883.00 6 8 6
30,116.65 1,800.00 25.49 30,877.00 6 8 6
27,336.36 (15.00) 9.35 29,994.00 6 8 6
32,664.55 2,128.00 25.63 33,584.00 6 8 6
33,824.96 2,058.00 25.28 34,665.00 6 8 6
34,956.96 2,190.00 24.85 35,979.00 6 8 6
36,168.49 2,172.00 24.72 37,119.00 6 8 6
36,465.96 1,699.00 21.55 37,731.00 6 8 6
50,149.36 3,294.00 25.37 52,261.00 8 10 8
62,550.94 4,117.00 25.10 64,907.00 8 10 8
74,326.83 4,087.00 23.88 76,512.00 8 10 8
86,655.45 4,812.00 23.79 88,961.00 8 10 8
100,290.56 6,668.00 25.36 102,687.00 8 10 8
112,788.32 7,218.00 25.32 114,874.00 8 10 8
126,255.78 8,570.00 26.26 127,964.00 8 10 8
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D D*1.2 Shell Dish Gross Overflow
(Ltrs.) Diameter length Shell (mm) ratio capcity Volumn Volumn nozzle
(mm) rqd. (Actual) (One No.) (Ltrs.) position
(Ltrs.) (Ltrs.)
(Semi.Elips.)
50.00 400.00 398.00 500.00 1.25 480.00 63.00 63.00 80.00
100.00 500.00 509.00 600.00 1.20 600.00 118.00 118.00 80.00
200.00 600.00 707.00 800.00 1.33 720.00 226.00 226.00 80.00
300.00 700.00 780.00 900.00 1.29 840.00 346.00 346.00 80.00
400.00 750.00 905.00 1,000.00 1.33 900.00 442.00 442.00 80.00
500.00 800.00 995.00 1,100.00 1.38 960.00 553.00 553.00 80.00
600.00 900.00 943.00 1,100.00 1.22 ### 700.00 700.00 80.00
700.00 900.00 1,100.00 1,200.00 1.33 ### 763.00 763.00 80.00
800.00 950.00 1,129.00 1,250.00 1.32 ### 886.00 886.00 80.00
900.00 1,000.00 1,146.00 1,250.00 1.25 ### 982.00 982.00 80.00
1,000.00 1,000.00 1,273.00 1,300.00 1.30 ### 1,021.00 1,021.00 130.00
1,100.00 1,050.00 1,270.00 1,400.00 1.33 ### 1,212.00 1,212.00 130.00
1,200.00 1,100.00 1,263.00 1,400.00 1.27 ### 1,330.00 1,330.00 130.00
1,300.00 1,100.00 1,368.00 1,500.00 1.36 ### 1,425.00 1,425.00 130.00
1,400.00 1,150.00 1,348.00 3,000.00 2.61 ### 3,116.00 3,116.00 130.00
1,500.00 1,200.00 1,326.00 1,500.00 1.25 ### 1,696.00 1,696.00 130.00
1,600.00 1,200.00 1,415.00 1,550.00 1.29 ### 1,753.00 1,753.00 130.00
1,700.00 1,250.00 1,385.00 1,550.00 1.24 ### 1,902.00 1,902.00 130.00
1,800.00 1,250.00 1,467.00 1,600.00 1.28 ### 1,963.00 1,963.00 130.00
1,900.00 1,250.00 1,548.00 1,700.00 1.36 ### 2,086.00 2,086.00 130.00
2,000.00 1,200.00 1,768.00 1,600.00 1.33 ### 1,810.00 227.00 2,264.00 130.00
2,100.00 1,300.00 1,582.00 1,725.00 1.33 ### 2,290.00 2,290.00 130.00
2,200.00 1,350.00 1,537.00 1,700.00 1.26 ### 2,433.00 2,433.00 130.00
2,300.00 1,350.00 1,607.00 1,750.00 1.30 ### 2,505.00 2,505.00 130.00
2,400.00 1,400.00 1,559.00 1,700.00 1.21 ### 2,617.00 2,617.00 130.00
2,500.00 1,400.00 1,624.00 1,750.00 1.25 ### 2,694.00 2,694.00 130.00
3,000.00 1,500.00 1,698.00 1,850.00 1.23 ### 3,269.00 3,269.00 130.00
3,500.00 1,400.00 2,274.00 2,000.00 1.43 ### 3,079.00 3,079.00 130.00
4,000.00 1,650.00 1,871.00 2,000.00 1.21 ### 4,276.00 4,276.00 130.00
4,500.00 1,700.00 1,983.00 2,050.00 1.21 ### 4,653.00 4,653.00 130.00
5,000.00 1,400.00 3,248.00 3,000.00 2.14 ### 4,618.00 360.30 5,338.60 130.00
5,500.00 1,800.00 2,161.00 2,300.00 1.28 ### 5,853.00 5,853.00 130.00
6,000.00 1,850.00 2,232.00 2,300.00 1.24 ### 6,182.00 6,182.00 130.00
6,500.00 1,900.00 2,293.00 2,450.00 1.29 ### 6,946.00 6,946.00 130.00
7,000.00 1,950.00 2,344.00 2,500.00 1.28 ### 7,466.00 7,466.00 130.00
7,500.00 2,000.00 2,387.00 2,550.00 1.28 ### 8,011.00 8,011.00 130.00
8,000.00 2,050.00 2,424.00 2,600.00 1.27 ### 8,581.00 8,581.00 130.00
8,500.00 2,100.00 2,454.00 2,600.00 1.24 ### 9,005.00 9,005.00 130.00
9,000.00 2,150.00 2,479.00 2,650.00 1.23 ### 9,621.00 9,621.00 130.00
9,500.00 2,200.00 2,499.00 2,650.00 1.20 ### 10,073.00 10,073.00 130.00
10,000.00 2,250.00 2,515.00 2,700.00 1.20 ### 10,735.00 10,735.00 130.00
11,000.00 2,300.00 2,648.00 2,800.00 1.22 ### 11,633.00 11,633.00 150.00
12,000.00 2,350.00 2,767.00 2,950.00 1.26 ### 12,795.00 12,795.00 150.00
13,000.00 2,400.00 2,874.00 3,050.00 1.27 ### 13,797.00 13,797.00 150.00
14,000.00 2,450.00 2,970.00 3,150.00 1.29 ### 14,850.00 14,850.00 150.00
15,000.00 2,500.00 3,056.00 3,250.00 1.30 ### 15,953.00 15,953.00 150.00
16,000.00 2,600.00 3,014.00 3,250.00 1.25 ### 17,255.00 17,255.00 200.00
17,000.00 2,650.00 3,082.00 3,300.00 1.25 ### 18,200.00 18,200.00 200.00
18,000.00 2,700.00 3,144.00 3,350.00 1.24 ### 19,180.00 19,180.00 200.00
19,000.00 2,750.00 3,199.00 3,400.00 1.24 ### 20,194.00 20,194.00 200.00
20,000.00 2,750.00 3,367.00 3,400.00 1.24 ### 20,194.00 20,194.00 200.00
21,000.00 2,850.00 3,292.00 3,550.00 1.25 ### 22,646.00 22,646.00 250.00
22,000.00 2,900.00 3,331.00 3,600.00 1.24 ### 23,778.00 23,778.00 250.00
23,000.00 2,950.00 3,365.00 3,650.00 1.24 ### 24,947.00 24,947.00 250.00
24,000.00 3,000.00 3,395.00 3,650.00 1.22 ### 25,800.00 25,800.00 250.00
25,000.00 3,000.00 3,537.00 3,800.00 1.27 ### 26,860.00 26,860.00 250.00
26,000.00 3,050.00 3,559.00 3,850.00 1.26 ### 28,128.00 28,128.00 250.00
27,000.00 3,100.00 3,577.00 3,850.00 1.24 ### 29,058.00 29,058.00 250.00
28,000.00 3,100.00 3,710.00 4,000.00 1.29 ### 30,190.00 30,190.00 250.00
29,000.00 3,150.00 3,721.00 4,000.00 1.27 ### 31,172.00 31,172.00 250.00
30,000.00 3,100.00 3,975.00 4,200.00 1.35 ### 31,699.00 31,699.00 250.00
40,000.00 3,500.00 4,158.00 4,500.00 1.29 ### 43,294.00 43,294.00 300.00
50,000.00 3,750.00 4,527.00 4,900.00 1.31 ### 54,117.00 54,117.00 300.00
60,000.00 4,000.00 4,775.00 5,100.00 1.28 ### 64,087.00 64,087.00 300.00
70,000.00 4,200.00 5,053.00 5,400.00 1.29 ### 74,812.00 74,812.00 300.00
80,000.00 4,400.00 5,261.00 5,700.00 1.30 ### 86,668.00 86,668.00 400.00
90,000.00 4,600.00 5,416.00 5,850.00 1.27 ### 97,218.00 97,218.00 400.00
100,000.00 4,800.00 5,526.00 6,000.00 1.25 ### 108,570.00 108,570.00 400.00
 Excess Excess Limpet Insulation Insulation Hyd. Wt. Kg. thk. Of Bottom roof
capacity in capacity in height (both height (both Outside (approx.) shell plate plate
litres % side) side) Diameter plate

13.00 26.00 130.00 350.00 880.00 107.64 5 5 5

18.00 18.00 130.00 350.00 980.00 187.22 5 5 5
26.00 13.00 130.00 350.00 1,080.00 336.32 5 5 5
46.00 15.33 130.00 350.00 1,180.00 496.29 5 5 5
42.00 10.50 130.00 350.00 1,230.00 621.93 5 5 5
53.00 10.60 130.00 350.00 1,280.00 765.65 5 5 5
100.00 16.67 130.00 350.00 1,380.00 953.11 5 5 5
63.00 9.00 130.00 350.00 1,380.00 1,033.51 5 5 5
86.00 10.75 130.00 350.00 1,430.00 1,188.68 5 5 5
82.00 9.11 130.00 350.00 1,480.00 1,308.94 5 5 5
21.00 2.10 130.00 350.00 1,480.00 1,358.00 5 5 5
112.00 10.18 130.00 350.00 1,530.00 1,596.35 5 5 5
130.00 10.83 130.00 350.00 1,580.00 1,742.42 5 5 5
125.00 9.62 130.00 350.00 1,580.00 1,860.48 5 5 5
1,716.00 122.57 130.00 350.00 1,630.00 3,950.51 5 5 5
196.00 13.07 130.00 350.00 1,680.00 2,193.36 5 5 5
153.00 9.56 130.00 350.00 1,680.00 2,263.46 5 5 5
202.00 11.88 130.00 350.00 1,730.00 2,445.57 5 5 5
163.00 9.06 130.00 350.00 1,730.00 2,520.38 5 5 5
186.00 9.79 130.00 350.00 1,730.00 2,671.09 5 5 5
264.00 (9.50) 130.00 350.00 1,680.00 2,333.56 5 5 5
190.00 9.05 130.00 350.00 1,780.00 2,931.06 5 6 5
233.00 10.59 130.00 350.00 1,830.00 3,105.05 5 6 5
205.00 8.91 130.00 350.00 1,830.00 3,192.57 5 6 5
217.00 9.04 130.00 350.00 1,880.00 3,328.51 5 6 5
194.00 7.76 130.00 350.00 1,880.00 3,421.84 5 6 5
269.00 8.97 130.00 350.00 1,980.00 4,116.70 5 6 5
(421.00) (12.03) 130.00 350.00 1,880.00 3,888.50 5 6 5
276.00 6.90 130.00 350.00 2,130.00 5,325.35 5 6 5
153.00 3.40 130.00 350.00 2,180.00 5,775.68 5 6 5
338.60 (7.64) 130.00 350.00 1,880.00 5,754.03 5 6 5
353.00 6.42 130.00 350.00 2,280.00 7,373.97 6 8 6
182.00 3.03 130.00 350.00 2,330.00 7,770.55 6 8 6
446.00 6.86 130.00 350.00 2,380.00 8,688.27 6 8 6
466.00 6.66 130.00 350.00 2,430.00 9,311.43 6 8 6
511.00 6.81 130.00 350.00 2,480.00 9,963.30 6 8 6
581.00 7.26 130.00 350.00 2,530.00 10,643.88 6 8 6
505.00 5.94 130.00 350.00 2,580.00 11,149.53 6 8 6
621.00 6.90 130.00 350.00 2,630.00 11,882.76 6 8 6
573.00 6.03 130.00 350.00 2,680.00 12,420.52 6 8 6
735.00 7.35 130.00 350.00 2,730.00 13,206.40 6 8 6
633.00 5.75 130.00 350.00 2,780.00 14,270.10 6 8 6
795.00 6.63 130.00 350.00 2,830.00 15,643.55 6 8 6
797.00 6.13 130.00 350.00 2,880.00 16,825.92 6 8 6
850.00 6.07 130.00 350.00 2,930.00 18,066.35 6 8 6
953.00 6.35 130.00 350.00 2,980.00 19,363.72 6 8 6
1,255.00 7.84 130.00 350.00 3,080.00 20,892.98 6 8 6
1,200.00 7.06 130.00 350.00 3,130.00 22,001.32 6 8 6
1,180.00 6.56 130.00 350.00 3,180.00 23,149.38 6 8 6
1,194.00 6.28 130.00 350.00 3,230.00 24,336.04 6 8 6
194.00 0.97 130.00 350.00 3,230.00 24,336.04 6 8 6
1,646.00 7.84 130.00 350.00 3,330.00 27,200.48 6 8 6
1,778.00 8.08 130.00 350.00 3,380.00 28,520.94 6 8 6
1,947.00 8.47 130.00 350.00 3,430.00 29,883.31 6 8 6
1,800.00 7.50 130.00 350.00 3,480.00 30,877.10 6 8 6
1,860.00 7.44 130.00 350.00 3,480.00 32,109.68 6 8 6
2,128.00 8.18 130.00 350.00 3,530.00 33,584.12 6 8 6
2,058.00 7.62 130.00 350.00 3,580.00 34,665.03 6 8 6
2,190.00 7.82 130.00 350.00 3,580.00 35,979.03 6 8 6
2,172.00 7.49 130.00 350.00 3,630.00 37,118.72 6 8 6
1,699.00 5.66 130.00 350.00 3,580.00 37,730.67 6 8 6
3,294.00 8.24 130.00 350.00 3,980.00 52,260.87 8 10 8
4,117.00 8.23 130.00 350.00 4,230.00 64,907.06 8 10 8
4,087.00 6.81 130.00 350.00 4,480.00 76,511.75 8 10 8
4,812.00 6.87 130.00 350.00 4,680.00 88,960.53 8 10 8
6,668.00 8.34 130.00 350.00 4,880.00 102,686.79 8 10 8
7,218.00 8.02 130.00 350.00 5,080.00 114,873.70 8 10 8
8,570.00 8.57 130.00 350.00 5,280.00 127,964.36 8 10 8
BALANCING TANK SIZING
Capacity Actual Length of L/D D*1.2 Shell Overflow Excess Excess
(Ltrs.) Diameter length Shell (mm) ratio capcity nozzle capacity in capacity in
(mm) rqd. (Actual) position litres %
(Ltrs.)
50.00 400.00 478.00 500.00 1.25 480.00 63.00 80.00 13.00 26.00
100.00 500.00 589.00 600.00 1.20 600.00 118.00 80.00 18.00 18.00
200.00 600.00 787.00 800.00 1.33 720.00 226.00 80.00 26.00 13.00
300.00 700.00 860.00 900.00 1.29 840.00 346.00 80.00 46.00 15.33
400.00 750.00 985.00 1,000.00 1.33 900.00 442.00 80.00 42.00 10.50
500.00 800.00 1,075.00 1,100.00 1.38 960.00 553.00 80.00 53.00 10.60
600.00 900.00 1,023.00 1,100.00 1.22 ### 700.00 80.00 100.00 16.67
700.00 900.00 1,180.00 1,200.00 1.33 ### 763.00 80.00 63.00 9.00
800.00 950.00 1,209.00 1,250.00 1.32 ### 886.00 80.00 86.00 10.75
900.00 1,000.00 1,226.00 1,250.00 1.25 ### 982.00 80.00 82.00 9.11
1,000.00 1,050.00 1,285.00 1,300.00 1.24 ### 1,126.00 130.00 126.00 12.60
1,100.00 1,050.00 1,400.00 1,400.00 1.33 ### 1,212.00 130.00 112.00 10.18
1,200.00 1,100.00 1,393.00 1,400.00 1.27 ### 1,330.00 130.00 130.00 10.83
1,300.00 1,100.00 1,498.00 1,500.00 1.36 ### 1,425.00 130.00 125.00 9.62
1,400.00 1,150.00 1,478.00 1,500.00 1.30 ### 1,558.00 130.00 158.00 11.29
1,500.00 1,200.00 1,456.00 1,500.00 1.25 ### 1,696.00 130.00 196.00 13.07
1,600.00 1,200.00 1,545.00 1,550.00 1.29 ### 1,753.00 130.00 153.00 9.56
1,700.00 1,250.00 1,515.00 1,550.00 1.24 ### 1,902.00 130.00 202.00 11.88
1,800.00 1,250.00 1,597.00 1,600.00 1.28 ### 1,963.00 130.00 163.00 9.06
1,900.00 1,250.00 1,678.00 1,700.00 1.36 ### 2,086.00 130.00 186.00 9.79
2,000.00 1,300.00 1,637.00 1,650.00 1.27 ### 2,190.00 130.00 190.00 9.50
2,100.00 1,300.00 1,712.00 1,725.00 1.33 ### 2,290.00 130.00 190.00 9.05
2,200.00 1,350.00 1,667.00 1,700.00 1.26 ### 2,433.00 130.00 233.00 10.59
2,300.00 1,350.00 1,737.00 1,750.00 1.30 ### 2,505.00 130.00 205.00 8.91
2,400.00 1,400.00 1,689.00 1,700.00 1.21 ### 2,617.00 130.00 217.00 9.04
2,500.00 1,400.00 1,754.00 1,750.00 1.25 ### 2,694.00 130.00 194.00 7.76
3,000.00 1,500.00 1,828.00 1,850.00 1.23 ### 3,269.00 130.00 269.00 8.97
3,500.00 1,550.00 1,985.00 2,000.00 1.29 ### 3,774.00 130.00 274.00 7.83
4,000.00 1,650.00 2,001.00 2,000.00 1.21 ### 4,276.00 130.00 276.00 6.90
4,500.00 1,700.00 2,113.00 2,150.00 1.26 ### 4,880.00 130.00 380.00 8.44
5,000.00 1,800.00 2,095.00 2,150.00 1.19 ### 5,471.00 130.00 471.00 9.42
5,500.00 1,800.00 2,291.00 2,300.00 1.28 ### 5,853.00 130.00 353.00 6.42
6,000.00 1,850.00 2,362.00 2,400.00 1.30 ### 6,451.00 130.00 451.00 7.52
6,500.00 1,900.00 2,423.00 2,450.00 1.29 ### 6,946.00 130.00 446.00 6.86
7,000.00 1,950.00 2,474.00 2,500.00 1.28 ### 7,466.00 130.00 466.00 6.66
7,500.00 2,000.00 2,517.00 2,550.00 1.28 ### 8,011.00 130.00 511.00 6.81
8,000.00 2,050.00 2,554.00 2,600.00 1.27 ### 8,581.00 130.00 581.00 7.26
8,500.00 2,100.00 2,584.00 2,600.00 1.24 ### 9,005.00 130.00 505.00 5.94
9,000.00 2,150.00 2,609.00 2,650.00 1.23 ### 9,621.00 130.00 621.00 6.90
9,500.00 2,200.00 2,629.00 2,650.00 1.20 ### 10,073.00 130.00 573.00 6.03
10,000.00 2,250.00 2,645.00 2,700.00 1.20 ### 10,735.00 130.00 735.00 7.35
11,000.00 2,300.00 2,798.00 2,800.00 1.22 ### 11,633.00 150.00 633.00 5.75
12,000.00 2,350.00 2,917.00 2,950.00 1.26 ### 12,795.00 150.00 795.00 6.63
13,000.00 2,400.00 3,024.00 3,050.00 1.27 ### 13,797.00 150.00 797.00 6.13
14,000.00 2,450.00 3,120.00 3,150.00 1.29 ### 14,850.00 150.00 850.00 6.07
15,000.00 2,500.00 3,206.00 3,250.00 1.30 ### 15,953.00 150.00 953.00 6.35
16,000.00 2,600.00 3,214.00 3,250.00 1.25 ### 17,255.00 200.00 1,255.00 7.84
17,000.00 2,650.00 3,282.00 3,300.00 1.25 ### 18,200.00 200.00 1,200.00 7.06
18,000.00 2,700.00 3,344.00 3,350.00 1.24 ### 19,180.00 200.00 1,180.00 6.56
19,000.00 2,750.00 3,399.00 3,400.00 1.24 ### 20,194.00 200.00 1,194.00 6.28
20,000.00 2,800.00 3,448.00 3,450.00 1.23 ### 21,243.00 200.00 1,243.00 6.22
21,000.00 2,850.00 3,542.00 3,550.00 1.25 ### 22,646.00 250.00 1,646.00 7.84
22,000.00 2,900.00 3,581.00 3,600.00 1.24 ### 23,778.00 250.00 1,778.00 8.08
23,000.00 2,950.00 3,615.00 3,650.00 1.24 ### 24,947.00 250.00 1,947.00 8.47
24,000.00 3,000.00 3,645.00 3,650.00 1.22 ### 25,800.00 250.00 1,800.00 7.50
25,000.00 3,000.00 3,787.00 3,800.00 1.27 ### 26,860.00 250.00 1,860.00 7.44
26,000.00 3,050.00 3,809.00 3,850.00 1.26 ### 28,128.00 250.00 2,128.00 8.18
27,000.00 3,100.00 3,827.00 3,850.00 1.24 ### 29,058.00 250.00 2,058.00 7.62
28,000.00 3,100.00 3,960.00 4,000.00 1.29 ### 30,190.00 250.00 2,190.00 7.82
29,000.00 3,150.00 3,971.00 4,000.00 1.27 ### 31,172.00 250.00 2,172.00 7.49
30,000.00 3,200.00 3,980.00 4,000.00 1.25 ### 32,169.00 250.00 2,169.00 7.23
40,000.00 3,500.00 4,458.00 4,500.00 1.29 ### 43,294.00 300.00 3,294.00 8.24
50,000.00 3,750.00 4,827.00 4,900.00 1.31 ### 54,117.00 300.00 4,117.00 8.23
60,000.00 4,000.00 5,075.00 5,100.00 1.28 ### 64,087.00 300.00 4,087.00 6.81
70,000.00 4,200.00 5,353.00 5,400.00 1.29 ### 74,812.00 300.00 4,812.00 6.87
80,000.00 4,400.00 5,661.00 5,700.00 1.30 ### 86,668.00 400.00 6,668.00 8.34
90,000.00 4,600.00 5,816.00 5,850.00 1.27 ### 97,218.00 400.00 7,218.00 8.02
100,000.00 4,800.00 5,926.00 6,000.00 1.25 ### 108,570.00 400.00 8,570.00 8.57
Balancing Limpet Insulation Insulation Hyd. Wt. Kg. thk. Of Bottom roof
nozzle height (both height (both Outside (approx.) shell plate plate
side) side) Diameter plate

50.00 130.00 350.00 880.00 107.64 5 5 5

50.00 130.00 350.00 980.00 187.22 5 5 5
50.00 130.00 350.00 1,080.00 336.32 5 5 5
50.00 130.00 350.00 1,180.00 496.29 5 5 5
50.00 130.00 350.00 1,230.00 621.93 5 5 5
50.00 130.00 350.00 1,280.00 765.65 5 5 5
50.00 130.00 350.00 1,380.00 953.11 5 5 5
50.00 130.00 350.00 1,380.00 1,033.51 5 5 5
50.00 130.00 350.00 1,430.00 1,188.68 5 5 5
50.00 130.00 350.00 1,480.00 1,308.94 5 5 5
50.00 130.00 350.00 1,530.00 1,488.81 5 5 5
80.00 150.00 350.00 1,550.00 1,596.35 5 5 5
80.00 150.00 350.00 1,600.00 1,742.42 5 5 5
80.00 150.00 350.00 1,600.00 1,860.48 5 5 5
80.00 150.00 350.00 1,650.00 2,024.00 5 5 5
80.00 150.00 350.00 1,700.00 2,193.36 5 5 5
80.00 150.00 350.00 1,700.00 2,263.46 5 5 5
80.00 150.00 350.00 1,750.00 2,445.57 5 5 5
80.00 150.00 350.00 1,750.00 2,520.38 5 5 5
80.00 150.00 350.00 1,750.00 2,671.09 5 5 5
80.00 150.00 350.00 1,800.00 2,796.95 5 5 5
100.00 170.00 350.00 1,820.00 2,931.06 5 6 5
100.00 170.00 350.00 1,870.00 3,105.05 5 6 5
100.00 170.00 350.00 1,870.00 3,192.57 5 6 5
100.00 170.00 350.00 1,920.00 3,328.51 5 6 5
100.00 170.00 350.00 1,920.00 3,421.84 5 6 5
100.00 170.00 350.00 2,020.00 4,116.70 5 6 5
100.00 170.00 350.00 2,070.00 4,723.98 5 6 5
100.00 170.00 350.00 2,170.00 5,325.35 5 6 5
100.00 170.00 350.00 2,220.00 6,046.34 5 6 5
150.00 210.00 350.00 2,360.00 6,749.70 5 6 5
150.00 210.00 350.00 2,360.00 7,373.97 6 8 6
150.00 210.00 350.00 2,410.00 8,093.83 6 8 6
150.00 210.00 350.00 2,460.00 8,688.27 6 8 6
150.00 210.00 350.00 2,510.00 9,311.43 6 8 6
150.00 210.00 350.00 2,560.00 9,963.30 6 8 6
150.00 210.00 350.00 2,610.00 10,643.88 6 8 6
150.00 210.00 350.00 2,660.00 11,149.53 6 8 6
150.00 210.00 350.00 2,710.00 11,882.76 6 8 6
150.00 210.00 350.00 2,760.00 12,420.52 6 8 6
200.00 250.00 350.00 2,850.00 13,206.40 6 8 6
200.00 250.00 350.00 2,900.00 14,270.10 6 8 6
200.00 250.00 350.00 2,950.00 15,643.55 6 8 6
200.00 250.00 350.00 3,000.00 16,825.92 6 8 6
200.00 250.00 350.00 3,050.00 18,066.35 6 8 6
250.00 280.00 350.00 3,130.00 19,363.72 6 8 6
250.00 280.00 350.00 3,230.00 20,892.98 6 8 6
250.00 280.00 350.00 3,280.00 22,001.32 6 8 6
250.00 280.00 350.00 3,330.00 23,149.38 6 8 6
250.00 280.00 350.00 3,380.00 24,336.04 6 8 6
300.00 320.00 350.00 3,470.00 25,562.41 6 8 6
300.00 320.00 350.00 3,520.00 27,200.48 6 8 6
300.00 320.00 350.00 3,570.00 28,520.94 6 8 6
300.00 320.00 350.00 3,620.00 29,883.31 6 8 6
300.00 320.00 350.00 3,670.00 30,877.10 6 8 6
350.00 340.00 350.00 3,690.00 32,109.68 6 8 6
350.00 340.00 350.00 3,740.00 33,584.12 6 8 6
350.00 340.00 350.00 3,790.00 34,665.03 6 8 6
350.00 340.00 350.00 3,790.00 35,979.03 6 8 6
350.00 340.00 350.00 3,840.00 37,118.72 6 8 6
400.00 375.00 350.00 3,925.00 38,275.38 6 8 6
400.00 375.00 350.00 4,225.00 52,260.87 8 10 8
400.00 375.00 350.00 4,475.00 64,907.06 8 10 8
450.00 410.00 350.00 4,760.00 76,511.75 8 10 8
450.00 410.00 350.00 4,960.00 88,960.53 8 10 8
450.00 410.00 350.00 5,160.00 102,686.79 8 10 8
500.00 450.00 350.00 5,400.00 114,873.70 8 10 8
500.00 450.00 350.00 5,600.00 127,964.36 8 10 8
Item Brine & Water Chiller
Design Code ASME Section VIII, Divn. I, 2001, LA
Design Base Internal Pressure
Diameter of Shell mm 2,050.00 inch 80.71
Length of Shell mm 2,650.00 inch 104.33
Length / Diameter L/D 1.29
Capacity m3 1.750 cuf 61.74
Shell Volume m3 8.747 cuf 308.59
Dish Volume m 3
0.200 cuf 7.06
Gross Equipment Volume m3 9.147 cuf 322.71
Material SA516-70 SA516-70
Type of vessel Horizontal / Ellipsoidal Dish

Operating Pressure Po Kg/cm2 0.20 psi 0.20

Design Pressure Pd Kg/cm2 0.50 psi 7.11
Hydrostatic Test Pressure Ph Kg/cm2 0.70 psi 9.96
Operating Temperature o
C 50.00 o
F 122.00
Design Temperature o
C 100.00 o
F 212.00
Inside Diameter Di mm 2,050.00 inch 80.71
Inside Radius R mm 1,025.00 inch 40.36
Joint Efficiency of Shell E 0.85 0.85
Joint Efficiency of Dish E 1.00 1.00
Stress value of material S Kg/cm2 1,406.00 psi 20,000.00
Corrosion Allowance CA mm 1.60 inch 0.06
Crown Radius Cr mm 610.00 inch 24.02
Knuckle Radius Kr mm 61.00 inch 2.40
Cr/Kr 10.00 10.01
Factor M for Tori. Dish M 1.54 1.54

SHELL
Thickness (Excl. CA) t mm 0.43 inch 0.02
Total Thickness (t+CA) mm 2.03 inch 0.08
Thickness Considered (Final) mm 6.00 inch 0.24

TORISPHERICAL HEAD
Thickness (Excl. CA) t mm 0.17 inch 0.01
Total Thickness (t+CA+TA) mm 1.98 inch 0.07
Thickness Considered (Final) mm 7.00 inch 0.28

Shell t (Pd * R) / (S * E - 0.6*Pd)

Sphere & Hemispherical Dish t (Pd * R) / (2S * E - 0.2*Pd)
2:1 Ellipsoidal Dish t (Pd * Di) / (2S * E - 0.2*Pd)
Torispherical Dish t (PLM) / (2S * E - 0.2*Pd)

Approx. weight calculation

Shell 803.84
Dish 430.97
Others 10% 20% 246.96
Limpet / Jacket 0.00
Agitator Shaft 100 0 2500 0.00
Motor 0.00
Gearbox + Housing 0.00
1,481.77
Specific Gravity 1.00
Hydraulic weight 10,628.76
Considered weight 15,500.00
395086062.xls/Internal Pressure/08/21/2018/rk Page18of80
Unit Rate 60.00
Amount 88,906.45
12,805.78
14,287.55

395086062.xls/Internal Pressure/08/21/2018/rk Page19of80

 0.635455
1270.909

395086062.xls/Internal Pressure/08/21/2018/rk Page20of80

 Item AZEOTROPIC SEPARATOR (SV1-215,SV-217) Remarks
Design Code ASME Section VIII, Divn. I
Design Base External Pressure
Diameter of Shell mm 550.00 inch 21.65
Length of Shell mm 1,980.00 inch 77.95
Length / Diameter L/D 3.60 3.60
Capacity m3 0.400 cuf 14.11
Shell Volume m3 0.470 cuf 16.60
Dish Volume m3 0.014 cuf 0.49
Gross Equpment Volume m3 0.498 cuf 17.58
Material SA 240- 304 SA 240- 304
Type of vessel Horizontal / Torispherical Dish

Operating Pressure Po Kg/cm2 FV/2.0 psi FV/2.0

External Design Pressure Pd Kg/cm2 1.05 psi 14.93
Hydrostatic Test Pressure Ph Kg/cm2 3.10 psi 44.09
Operating Temperature o
C 100.00 o
F 212.00
Design Temperature o
C 120.00 o
F 248.00
Thickness considered for shell t 5.00 inch 0.1969
Thickness considered for Dish 4.50 inch 0.1772
Outside Diameter Do mm 560.00 inch 22.05
Outside Radius Ro mm 280.00 inch 11.03
Joint Efficiency of Shell E 0.70 0.70
Joint Efficiency of Dish E 0.70 0.70
Stress value of material at Design temp. S Kg/cm2 1,507.00 psi 21,428.57
Stress value of material at Ambient SA Kg/cm2 1,334.00 psi 18,971.00
Yield Strength Y Kg/cm2 1,820,994.00 psi 25,900,000.00
Corrosion Allowance CA mm 0.00 inch 0.00
Crown Radius of Tori. Dish Cr mm 550.00 inch 21.65
Knuckle Radius of Tori. Dish Kr mm 55.00 inch 2.17
Cr/Kr 10.00 9.98
Factor M for Tori. Dish M 1.54 1.54
Height of Dished End He mm 107.00 inch 4.21

SHELL
Length of Vessel Section L mm 2,051.00 inch 80.76
L /Do 3.66 3.66
Do / t 112.00 111.99
Factor A (from graph) 0.0002800 0.0002800 Refer Page-38
Factor B (from graph) 274.20 3,900.00 Refer Page-39-43
1. M.A.W.P. Pa Kg/cm2 3.2643 psi 46.43
2. M.A.W.P.L Pa Kg/cm2 3.0350 psi 43.17
Thickness Considered (Final) mm 6.00 mm 0.24

TORISPHERICAL (10%)
Factor A 0.001023 0.001023
Factor B (from graph) 548.41 7,800.00 Refer Page-39-43
1. M.A.W.P. Pa Kg/cm2 4.49 psi 63.84
2. M.A.W.P.L Pa Kg/cm2 7.62 psi 108.44
Thickness (Excl. CA) t mm 5.00 mm 0.20
Total Thickness (t+CA+TA(0.5)) mm 5.50 mm 0.22
Thickness Considered (Final) mm 6.00 mm 0.24

Maximum Allowable Working Pressure (M.A.W.P.)

Shell (4 * B) / (3*(Do/t))
Torispherical Dish B/(Ro/t)

Maximum Allowable Working Pressure ('A' factor falling left side of the applicable temp.) (M.A.W.P.L)
Shell 2*A*E/(3*(Do/t))

395086062.xls/External Pressure/08/21/2018/rk Page21of80

RF PAD CALCULATION

Nozzle D mm 80.00 100.00 125.00 150.00 200.00 250.00 300.00 350.00 400.00 450.00 500.00
OD of hole nozzle 89.00 114.00 141.00 168.00 219.00 273.00 324.00 356.00 407.00 457.00 508.00
Blank Dia Di mm 91.00 116.00 143.00 170.00 221.00 275.00 326.00 358.00 409.00 459.00 510.00
Blank Area Ai mm2 6,504.0000 10,568.0000 16,061.0000 22,698.0000 38,360.0000 59,396.0000 83,469.0000 100,660.0000 131,382.0000 165,468.0000 204,282.0000
RF pad ID RFI mm 93.00 118.00 145.00 172.00 223.00 277.00 328.00 360.00 411.00 461.00 512.00
RF pad OD required RFO mm 130.12 165.47 203.65 241.84 313.96 390.33 462.45 507.71 579.83 650.54 722.67
width of pad mm 20.56 25.73 31.33 36.92 47.48 58.66 69.23 75.85 86.42 96.77 107.33
Provided width mm 20.50 26.00 32.00 37.00 48.00 59.00 70.00 76.00 87.00 97.00 108.00
RF pad OD mm 130.00 166.00 205.00 242.00 315.00 391.00 464.00 508.00 581.00 651.00 724.00
RF pad OD provided RFO mm 130.00 166.00 205.00 242.00 315.00 391.00 464.00 508.00 581.00 651.00 724.00
150.00 168.00 187.50 206.00 242.50 280.50 317.00 339.00 375.50 410.50 447.00
150.00 170.00 190.00 210.00 250.00 280.00 320.00 340.00 375.00 410.00 450.00

395086062.xls/RF Pad/08/21/2018/rk Page22of80

LUG SUPPORT CALCULATION

Base Plate
t Sqrt(6 * Mb / (6-f8F6)

Nozzle D mm
OD of hole nozzle
Blank Dia Di mm
Blank Area Ai mm2
RF pad ID RFI mm
RF pad OD required RFO mm
width of pad mm
Provided width mm
RF pad OD mm
RF pad OD provided RFO mm 724.00

395086062.xls/Lug Support/08/21/2018/rk Page23of80

HEAT EXCHANGER CALCULATION

TUBE OD = 19.05 mm X 1 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05
No. of Tube N Nos. 22.28 20.05 26.73 33.42 40.10 53.47 66.84 100.26 133.67 167.09 200.51 233.93 267.35
No. of Tubes provided N Nos. 23.00 20.00 27.00 34.00 40.00 54.00 67.00 100.00 134.00 168.00 201.00 234.00 268.00
Heat Transfer area Af m2 2.06 2.99 4.04 5.09 5.98 8.08 10.02 14.96 20.05 25.14 30.07 35.01 40.10

TUBE OD = 19.05 mm X 2 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05
No. of Tube N Nos. 22.28 20.05 26.73 33.42 40.10 53.47 66.84 100.26 133.67 167.09 200.51 233.93 267.35
No. of Tubes provided N Nos. 24.00 20.00 28.00 34.00 40.00 54.00 68.00 100.00 134.00 168.00 200.00 234.00 268.00
Heat Transfer area Af m2 2.15 2.99 4.19 5.09 5.98 8.08 10.17 14.96 20.05 25.14 29.92 35.01 40.10

TUBE OD = 19.05 mm X 4 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05
No. of Tube N Nos. 22.28 20.05 26.73 33.42 40.10 53.47 66.84 100.26 133.67 167.09 200.51 233.93 267.35
No. of Tubes provided N Nos. 24.00 20.00 28.00 36.00 40.00 56.00 68.00 100.00 136.00 168.00 200.00 236.00 268.00
Heat Transfer area Af m2 2.15 2.99 4.19 5.39 5.98 8.38 10.17 14.96 20.35 25.14 29.92 35.31 40.10

TUBE OD = 25.4 mm X 1 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40
No. of Tube N Nos. 16.71 15.04 20.05 25.06 30.08 40.10 50.13 75.19 100.26 125.32 150.38 175.45 200.51
No. of Tubes provided N Nos. 17.00 15.00 20.00 25.00 30.00 40.00 50.00 76.00 100.00 126.00 151.00 176.00 200.00
Heat Transfer area Af m2 2.03 2.99 3.99 4.99 5.98 7.98 9.97 15.16 19.95 25.14 30.12 35.11 39.90

TUBE OD = 25.4 mm X 2 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40
No. of Tube N Nos. 16.71 15.04 20.05 25.06 30.08 40.10 50.13 75.19 100.26 125.32 150.38 175.45 200.51
No. of Tubes provided N Nos. 18.00 16.00 20.00 26.00 30.00 40.00 50.00 76.00 100.00 126.00 152.00 176.00 200.00
Heat Transfer area Af m2 2.15 3.19 3.99 5.19 5.98 7.98 9.97 15.16 19.95 25.14 30.32 35.11 39.90

TUBE OD = 25.4 mm X 4 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40
No. of Tube N Nos. 16.71 15.04 20.05 25.06 30.08 40.10 50.13 75.19 100.26 125.32 150.38 175.45 200.51
No. of Tubes provided N Nos. 20.00 16.00 20.00 28.00 32.00 40.00 52.00 76.00 100.00 126.00 152.00 176.00 200.00
Heat Transfer area Af m2 2.39 3.19 3.99 5.59 6.38 7.98 10.37 15.16 19.95 25.14 30.32 35.11 39.90

TUBE OD = 31.75 mm X 1 Pass

Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75
No. of Tube N Nos. 13.37 12.03 16.04 20.05 24.06 32.08 40.10 60.15 80.20 100.26 120.31 140.36 160.41
No. of Tubes provided N Nos. 14.00 12.00 16.00 20.00 24.00 32.00 40.00 60.00 80.00 100.00 120.00 140.00 160.00
Heat Transfer area Af m2 2.09 2.99 3.99 4.99 5.98 7.98 9.97 14.96 19.95 24.94 29.92 34.91 39.90

395086062.xls/HE Tube/08/21/2018/rk Page24of80

TUBE OD = 38.1 mm X 1 Pass
Area A m2 2.00 3.00 4.00 5.00 6.00 8.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00
I/D of Shell ID mm 200.00 200.00 200.00
Length of shell L mm 1,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00 2,500.00
Tube OD d mm 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10
No. of Tube N Nos. 11.14 10.03 13.37 16.71 20.05 26.73 33.42 50.13 66.84 83.55 100.26 116.96 133.67
No. of Tubes provided N Nos. 12.00 10.00 14.00 17.00 20.00 27.00 34.00 50.00 67.00 84.00 100.00 117.00 134.00
Heat Transfer area Af m2 2.15 2.99 4.19 5.09 5.98 8.08 10.17 14.96 20.05 25.14 29.92 35.01 40.10

395086062.xls/HE Tube/08/21/2018/rk Page25of80

Project:
Location:

Item Reactor
Part Jacket Shell
Design Code ASME Section VIII, Divn. I
Design Base Internal Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m 3
6.00 CUF 211.68
Material SS 304L SS 304L

Operating Pressure Po Kg/cm2 4.00 psi 56.89

Design Pressure Pd Kg/cm2 6.00 psi 85.34
Hydrostatic Test Pressure Ph Kg/cm2 9.00 psi 128.01
Operating Temperature o
C 180.00 o
F 356.00
Design Temperature o
C 250.00 o
F 482.00
Inside Diameter Di mm 1,900.00 inch 74.80
Inside Radius R mm 950.00 inch 37.40
Joint Efficiency of Shell E 0.85 0.85
Joint Efficiency of Dish E 1.00 1.00
Stress value of material S Kg/cm2 724.18 psi 10,300.00
Corrosion Allowance CA mm 0.00 inch 0.00
Factor M for Tori. Dish 1.54 1.54

SHELL
Thickness (Excl. CA) t mm 9.31 inch 0.37
Total Thickness (t+CA) mm 9.31 inch 0.37
Thickness Considered (Final) mm 10.00 inch 0.40

SPHERE & HEMISPHERICAL

Thickness (Excl. CA) t mm 3.94 inch 0.16
Total Thickness (t+CA) mm 3.94 inch 0.16
Thickness Considered (Final) mm 4.00 inch 0.20

2:1 SEMI ELLIPSOIDAL HEAD

Thickness (Excl. CA) t mm 7.88 inch 0.31
Total Thickness (t+CA) mm 7.88 inch 0.31
Thickness Considered (Final) mm 8.00 inch 0.30

TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 12.13 inch 0.48
Total Thickness (t+CA) mm 12.13 inch 0.48
Thickness Considered (Final) mm 14.00 inch 0.60

Formula for shell thickness (Pd * R) / (S * E - 0.6*Pd)

Formula for Sphere & Hemispherical Dish (Pd * R) / (2S * E - 0.2*Pd)
Formula for 2:1 Ellipsoidal Dish (Pd * Di) / (2S * E - 0.2*Pd)
Formula for Torispherical Dish (PLM) / (2S * E - 0.2*Pd)

395086062.xls/Jacket-6kl-ip/08/21/2018/rk Page26of80
Item Reactor
Part Shell
Design Code ASME Section VIII, Divn. I
Design Base Internal Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m 3
6.00 CUF 211.68
Material SS 316L SS 316L

Operating Pressure Po Kg/cm2 2.00 psi 28.45

Design Pressure Pd Kg/cm2 3.00 Kg/cm2 42.67
Hydrostatic Test Pressure Ph Kg/cm2 4.50 Kg/cm2 64.00
Operating Temperature o
C 180.00 o
F 356.00
Design Temperature o
C 250.00 o
F 482.00
Inside Diameter Di mm 1,800.00 inch 70.87
Inside Radius R mm 900.00 inch 35.44
Joint Efficiency of Shell E 0.85 0.85
Joint Efficiency of Dish E 1.00 1.00
Stress value of material S Kg/cm2 703.09 psi 10,000.00
Corrosion Allowance CA mm 0.00 inch 0.00
Factor M for Tori. Dish 1.54 1.54

SHELL
Thickness (Excl. CA) t mm 4.53 inch 0.18
Total Thickness (t+CA) mm 4.53 inch 0.18
Thickness Considered (Final) mm 5.00 inch 0.20

SPHERE & HEMISPHERICAL

Thickness (Excl. CA) t mm 1.92 inch 0.08
Total Thickness (t+CA) mm 1.92 inch 0.08
Thickness Considered (Final) mm 2.00 inch 0.10

2:1 SEMI ELLIPSOIDAL HEAD

Thickness (Excl. CA) t mm 3.84 inch 0.15
Total Thickness (t+CA) mm 3.84 inch 0.15
Thickness Considered (Final) mm 4.00 inch 0.20

TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 5.92 inch 0.23
Total Thickness (t+CA) mm 5.92 inch 0.23
Thickness Considered (Final) mm 6.00 inch 0.20

395086062.xls/Reactor-6kl-ip/08/21/2018/rk Page27of80
Item Reactor
Part Shell
Design Code ASME Section VIII, Divn. I
Design Base External Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m3
6.00 CUF 211.68
Material SS 316L SS 316L

Operating Pressure Po Kg/cm2 4.00 psi 56.89

Design Pressure Pd Kg/cm2 6.00 Kg/cm2 85.34
Hydrostatic Test Pressure Ph Kg/cm2 9.00 Kg/cm2 128.01
Operating Temperature o
C 180.00 o
F 356.00
Design Temperature o
C 250.00 o
F 482.00
Inside Diameter Di mm 1,800.00 inch 70.87
Inside Radius R mm 900.00 inch 35.44
Joint Efficiency of Shell E 0.85 0.85
Joint Efficiency of Dish E 1.00 1.00
Stress value of material S Kg/cm2 703.09 psi 10,000.00
Corrosion Allowance CA mm 0.00 inch 0.00
Factor M for Tori. Dish 1.54 1.54

SHELL
Thickness (Excl. CA) t mm 9.09 inch 0.36
Total Thickness (t+CA) mm 9.09 inch 0.36
Thickness Considered (Final) mm 10.00 inch 0.40

SPHERE & HEMISPHERICAL

Thickness (Excl. CA) t mm 3.84 inch 0.15
Total Thickness (t+CA) mm 3.84 inch 0.15
Thickness Considered (Final) mm 4.00 inch 0.20

2:1 SEMI ELLIPSOIDAL HEAD

Thickness (Excl. CA) t mm 7.69 inch 0.30
Total Thickness (t+CA) mm 7.69 inch 0.30
Thickness Considered (Final) mm 8.00 inch 0.30

TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 11.84 inch 0.47
Total Thickness (t+CA) mm 11.84 inch 0.47
Thickness Considered (Final) mm 12.00 inch 0.50

395086062.xls/Reactor-6kl-ep/08/21/2018/rk Page28of80
 180

395086062.xls/Reactor-6kl-ep/08/21/2018/rk Page29of80
Item
Part
Design Code
Design Base Internal Pressure
Diameter of Shell mm 2,500.00
Length of Shell mm 4,000.00
Capacity m3 19.00
Material A 516 Gr. 70

Operating Pressure Po Kg/cm2 5.00

Design Pressure Pd Kg/cm2 22.00
Hydrostatic Test Pressure Ph Kg/cm2 33.00
Operating Temperature o
C 40.00
Design Temperature o
C 50.00
Inside Diameter Di mm 2,500.00
Inside Radius R mm 1,250.00
Joint Efficiency of Shell E 1.00
Joint Efficiency of Dish E 1.00
Stress value of material S Kg/cm2 1,232.00
Corrosion Allowance CA mm 1.50
Factor M for Tori. Dish 1.54

SHELL
Thickness (Excl. CA) t mm 22.56
Total Thickness (t+CA) mm 24.06
Thickness Considered (Final) mm 25.00

SPHERE & HEMISPHERICAL

Thickness (Excl. CA) t mm 11.18
Total Thickness (t+CA) mm 12.68
Thickness Considered (Final) mm 14.00

2:1 SEMI ELLIPSOIDAL HEAD

Thickness (Excl. CA) t mm 22.36
Total Thickness (t+CA) mm 23.86
Thickness Considered (Final) mm 25.00

TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 34.44
Total Thickness (t+CA) mm 35.94
Thickness Considered (Final) mm 38.00

Formula for shell thickness (Pd * R) / (S * E - 0.6*Pd)

Formula for Sphere & Hemispherical Dish (Pd * R) / (2S * E - 0.2*Pd)
Formula for 2:1 Ellipsoidal Dish (Pd * Di) / (2S * E - 0.2*Pd)
Formula for Torispherical Dish (PLM) / (2S * E - 0.2*Pd)

395086062.xls/Vessel/08/21/2018/rk Page30of80
Pressure Vessel
Shell
ASME Section VIII, Divn. I

inch 98.43
inch 157.48
CUF 670.32
A 516 Gr. 70

psi 71.12
Kg/cm2 312.91
Kg/cm2 469.36
o
F 104.00
o
F 122.00
mm 98.43
mm 49.22
1.00
1.00
psi 17,522.74
mm 0.06
1.54

mm 0.89
mm 0.95
mm 1.00

mm 0.44
mm 0.50
mm 0.60

mm 0.88
mm 0.94
mm 1.00

mm 1.36
mm 1.42
mm 1.50

(Pd * R) / (S * E - 0.6*Pd)
(Pd * R) / (2S * E - 0.2*Pd)
(Pd * Di) / (2S * E - 0.2*Pd)
(PLM) / (2S * E - 0.2*Pd)

395086062.xls/Vessel/08/21/2018/rk Page31of80
EQUIPMENT DATA
Item REACTOR - 5000 Liters
Inside diameter of Shell mm 550.00
Length of Shell (TL to TL) mm 700.00
Length / Diameter L/D 1.27
Capacity m3 15.000
Shell Volume m3 0.166
Dish Volume m3 0.455
Gross Equipment Volume m3 1.076
Material SA 240 316L
Type of vessel Vertical / 10% Torispherical

AGITATOR DETAILS
Formula
Shell Dia 550.00
Impeller Diameter 183.33
Baffle Height 550.00
Baffle Width 45.83
Gap bet. Bottom of vessel to centre of agitator 183.33
Width of agitator Blade 45.83
Height of Agitator Blade 36.67

MOTOR HP CALCULATION
Viscosity m cp 1
Specific Gravity Sg 1.20
Density r Kg/m3 1200
Gravitational Acceleration g m/s2 9.81
RPM N rpm 500
Impeller Type Pitched Blade Turbine
Impeller Diameter D mm 185.000
D inch 7.283
Reynolds No. Nre 342,292
Power No. Pn 5.75
Power Required P HP 1.161
Factor for 2nd Impeller Pr 0.675
Total power reqd. for 2 impellers HP 1.944

Transmission loss
Power loss at gland 10% HP 0.194
Power loss at gear box/ Vbelt 20% HP 0.389
Total HP 2.528

Cosidered HP HP 20.00

Formula for Nre 10.754*Sg*N*D2 / m

Formula for Hp Pn * N3*D5*Sg/ (1.523*1013)

Page32of80
 REACTOR - 8000 Liters
ft 1.80 mm 2,000.00
inch 2.30 mm 2,900.00
1.27 1.45
cuf 529.200 m3 8.000
cuf 5.870 m3 9.111
cuf 16.050 m3 0.680
cuf 37.970 m3 10.471
SA 240 316L SA 240 316L
Vertical / 10% Torispherical

Cosidered Formula
550.00 2,000.00
185.00 0.625
550.00 2.00
45.00 166.67
185.00 0.63
45.00 0.16
38.00 0.13

lb/ft-s 0.00067 Mue Kg/m 0.001

1.10 Sg 1.100
lb/ft3 75.00 Row Kg/m3 1,100.000
ft/s2 32.18 gc m/s2 9.810
rps 8.33 N rps 8.333

ft 0.607 Da m 0.625
inch 0.025
Nre 342,629 NRe 3,580,729.167
5.75 Np 6.100
inch 1.162 P HP 503.325
#VALUE! 503.325

#VALUE! HP 50.333
#VALUE! HP 100.665
psi #VALUE! HP 654.323

Hp 20.00 HP 25.00

Page33of80
EQUIPMENT DATA
Item REACTOR - 8000 Liters
Inside diameter of Shell mm 700.00
Length of Shell (TL to TL) mm 850.00
Length / Diameter L/D 1.21
Capacity m3 8.000
Shell Volume m3 0.327
Dish Volume m3 0.680
Gross Equipment Volume m3 1.687
Material SA 240 316L
Type of vessel Vertical / 10% Torispherical

MOTOR HP CALCULATION
Viscosity m cp 10
Specific Gravity Sg 1.10
Density r Kg/m3 1100
Gravitational Acceleration g m/s2 9.81
RPM N rpm 144
Impeller Type Pitched Blade Turbine
Impeller Diameter D mm 625.000
D inch 24.606
Reynolds No. Nre 103,138
Power No. Pn 5.75
Power Required P HP 11.186
Factor for 2nd Impeller Pr 0.675
Total power reqd. for 2 impellers HP 18.737

Transmission loss
Power loss at gland 10% HP 1.874
Power loss at gear box/ Vbelt 20% HP 3.747
Total HP 24.358

Cosidered HP HP 25.00

Formula for Nre 10.754*Sg*N*D2 / m

Formula for Hp Pn * N3*D5*Sg/ (1.523*1013)

Page34of80
EQUIPMENT DATA
Item REACTOR - 8000 Liters
Diameter of Shell mm 1,850.00 ft 6.07
Length of Shell mm 2,450.00 inch 8.04
Length / Diameter L/D 1.32 1.32
Capacity m3 6.000 cuf 211.680
Shell Volume m3 6.586 cuf 232.350
Dish Volume m3 0.537 cuf 18.950
Gross Equipment Volume m3
7.660 cuf 270.240
Material SA 240 316 SA 240 316
Type of vessel Vertical / 10% Torispherical

AGITATOR DETAILS
Formula Cosidered
Shell Dia 1,850.00 1,850.00
Impeller Diameter 616.67 1,750.00
Baffle Height 1,850.00 1,850.00
Baffle Width 154.17 150.00
Gap bet. Bottom of vessel to centre of agitator 616.67 1,750.00
Width of agitator Blade 154.17 150.00
Height of Agitator Blade 123.33 120.00

MOTOR HP CALCULATION
Viscosity m cp 1 lb/ft-s 0.00067
Specific Gravity Sg 0.84 1.10
Density r Kg/m3 845 lb/ft3 52.81
g m/s2 9.81 ft/s2 32.18
RPM n rpm 48 rps 0.80
Impeller Diameter - Pitch Blade Do mm 1,750.000 ft 5.741
Do inch 68.898
Reynolds No. Nre 2,058,255 Nre 2,072,543
Power No. Pn 3.00 3.00
Power Required P HP 28.408 inch 28.598
Power Required for 2 Impellers 0.675 47.584 47.902
Transmission loss
Power loss at gland 10% HP 4.758 4.790
Power loss at gear box/ Vbelt 20% HP 9.517 9.580
Total HP 61.859 psi 62.272

Cosidered HP HP 25.00 Hp 25.00

DESIGN OF AGITATOR SHAFT

Nominal HP of Motor HP 25.00
Agitator speed rpm 48
Overall dia of Agitator 24.606 in
Overall Radius of Agitator 12.303 in
Length of Agitator Shaft 153.54 in
Distance between Two Bearing 9.843 in
Yield stress at 1700C 11.3 Ton / in2
Jamming Factor 1.25
Safe Working Stress 8 Ton / in2
Max Torque On Shaft 4.88 Ton-in
Torque for Jammed condition 6.11 Ton-in
Force due to Impeller (0.5 r) 0.66 Ton
Bending Moment 101.60 Ton-in
Equivalent Bending Moment 101.74 Ton-in
Required Shaft Diameter at bottom bearing 4.51 in
Provided Shaft dia at bearing 114.54 mm

395086062.xls/Agitator Motor/08/21/2018/rk Page35of80

Provided Shaft dia in Vessel 115 mm
120 mm

Standard Motors Kw Kw
0.37 0.50
0.55 0.75
0.75 1.00
1.10 1.50
1.50 2.00
2.20 3.00
3.70 5.00
5.50 7.50
7.50 10.00
9.30 12.50
11.00 15.00
15.00 20.00
18.50 25.00
22.00 30.00
30.00 40.00
37.00 50.00
45.00 60.00
55.00 75.00
75.00 100.00
90.00 125.00
110.00 150.00
132.00 180.00
160.00 215.00
200.00 270.00
250.00 335.00

395086062.xls/Agitator Motor/08/21/2018/rk Page36of80

 REACTOR - 8000 Liters
mm 2,000.00
mm 2,900.00
1.45
m3 8.000
m3 9.111
m3 0.680
m3 10.471
SA 240 316L
Vertical / 10% Torispherical

Formula
2,000.00
0.625
2.00
166.67
0.63
0.16
0.13

Mue Kg/m 0.001

Sg 1.100
Row Kg/m3 1,100.000
gc m/s2 9.810
N rps 0.800
Da m 0.625
inch 0.025
NRe 343,750.000
Np 6.100
P HP 0.445
0.445

HP 0.045
HP 0.089
HP 0.579

HP 25.00

HP 25.00
rpm 0.8
24.606 in
12.303 in
153.54 in
9.843 in
11.3 Ton / in2
1.25
8 Ton / in2
4.88 Ton-in
6.11 Ton-in
0.66 Ton
101.60 Ton-in
101.74 Ton-in
4.51 in
114.54 mm

395086062.xls/Agitator Motor/08/21/2018/rk Page37of80

 115 mm
120 mm

395086062.xls/Agitator Motor/08/21/2018/rk Page38of80

FLANGE
SIZE NB OD BCD RFOD RFID THK
450.00 600.00 540.00 513.00 462.00
475.00 600.00 550.00 513.00 483.00 29.00
500.00 620.00 570.00 538.00 508.00 29.00
550.00 670.00 620.00 588.00 558.00 34.00
600.00 725.00 675.00 638.00 608.00 30.00
650.00 775.00 725.00 690.00 660.00 31.00
700.00 825.00 775.00 740.00 710.00 31.00

395086062.xls/Body Flange/08/21/2018/rk Page39of80

MEAN METAL TEMPERATURE

1 Shell Side TM o
C 600.00 o
C
2 Tube side tM o
C o
C

3 Tube sheet - Untubed portion Tts o

C 400.00 o
C
Tube sheet - Tubed portion Tts o
C 600.00 o
C

Data
Shell side fluid temperature Ts o
C 600.00 o
C
Tube side fluid temperature Tt o
C 200.00 o
C
Tube side heat transfer co-efficient hT
Shell side heat transfer co-efficient hS
Tube sheet metal conductivity K
h
Tube sheet thickness L mm 30.00 mm
for Trianglar pitch A 1,196.91
a 439.45
for Square pitch A 2,393.82
a 1,093.31
tube ID d mm 25.40 mm
Pitch p mm 40.00 mm
metal conductivity of tube sheet K W/moC 40.70 Btu/Hr.Ft.oF

Page40of80
MEAN METAL TEMPERATURE

Page41of80
 Formula
1,112.00 =Ts

752.00 =(Tt+Ts)/2
1,112.00 =Tt+(Ts-Tt)x((h-F)/(A/a)x(1+(hr/hs)))

1,112.00
392.00

=Sqrt of ((A*hT*L)/(a*12*K))
='(A/[a*K])*([1+[A/(a*K)]*tanh(K)]/[[A/(a*K)]+(tanh(K)]
30.00
1,196.91 =p*d*L/2
439.45 =0.433*p*p-(p*d*d/8)
2,393.82 =p*d*L
1,093.31 =p*p-(p*d*d/4)
25.40
40.00
19.00

Page42of80
Page43of80
MEAN METAL TEMPERATURE

1 Shell Side Fluid Temperature - Inlet TSI o

C 5.00 o
C
2 Shell Side Fluid Temperature - Outlet TSO o
C 10.00 o
C
3 Tube Side Fluid Temperature - Inlet TTI o
C 35.00
4 Tube Side Fluid Temperature - Outlet TTO o
C 30.00 o
C

5 Mean metal temperature - Shell side SM C

o
20.00 =(TSI+TTI)/2
6 Mean metal temperature - Tube side TM C
o
20.00 =(TSI+TSO+TTI+TT0)/4

1 TR = 3.52 kW

Page44of80
HEAT TRANSFER AREA CALCULATION FOR VACUUM SYSTEM

1 Cooling Water Flow Q m3/hr 3.00

2 Density d kg/m3 1,000.00
3 Weight of Hot water m kg 3,000.00
4 Cp kcl/kgoC 1.00
5 Liquid Inlet Temperature Ti o
C 35.00
6 Liquid Outlet Temperature To o
C 25.00
7 Delta Liquid Temperature t o
C (10.00)

8 U kcl/hr m2 oC 976.00
9 CHW Inlet Temperature Sti o
C 5.00
10 CHW outlet Temperature Sto o
C 10.00
11 Logarithmic Mean temperature Difference LMTD o
C (22.50)
12
13 Area of Heat Transfer Required A m2 1.37
14
15 Area Considered A m2 2.50

CHW Flow rate Q m3/hr

Page45of80
 =((Sti-Ti)+(Sto-To))/2

=(m x cp x dt)/(U x LMTD)

=(m x cp x dt)

Page46of80
HEAT TRANSFER AREA CALCULATION

1 Liquid Flow Q m3/hr 75.00

2 Density d kg/m3 1,000.00
3 Weight of Hot water m kg 75,000.00
4 Cp kcl/kgoC 1.00
5 Liquid Inlet Temperature Ti o
C 80.00
6 Liquid Outlet Temperature To o
C 90.00
7 Delta Liquid Temperature t o
C 10.00

8 U kcl/hr m2 oC 976.00
9 Steam Inlet Temperature Sti o
C 130.00
10 Steam outlet Temperature Sto o
C 130.00
11 Logarithmic Mean temperature Difference LMTD o
C 45.00
12
13 Area of Heat Transfer Required A m2 17.08
14
15 Area Considered A m2 25.00

Page47of80
 =((Sti-Ti)+(Sto-To))/2

=(m x cp x dt)/(U x LMTD)

Page48of80
TUBE SHEET THICKNESS CALCULATION
TYPE: FIXED TUBE SHEET WITHOUT EXPANSION JOINT

1 Shell Design Pressure Ps 16.90 kg/cm2 240.37

Tube side Design Pressure Pt 5.00 kg/cm2 71.12
Tube wall temperature ft 37.00 C 100.40
Shell wall temperarure fs 118.40
ft-70 qt 30.40
fs-70 qs 48.40

2 Tube Material BS 3059

Shell material IS 2002 Gr.2
Tubesheet material SA 516 Gr. 70
Modulus of Elasticity of Tube material at mean metal t Et 29,000,000.00
Modulus of Elasticity of Shell material at mean metal t Es 28,900,000.00
Modulus of elasticity of tube sheet material at mean m E 29,000,000.00
Co-eff of thermal expansion - Tube at 0.0000117 0.0000065
Co-eff of thermal expansion - Shell as 0.0000104 0.0000058
Allowable stress in Tension for Tube sheet material at S 20,000.00
Tube OD do 1.250
Tube Wall thickness tt 0.134
Shell OD Do 25.669
Shell Thickness tas 0.394
Corrosion allowance Ca 0.0630
Shell Thickness Corroded ts 0.331
Flange moment operating M1 44,759.750
Flange moment gasket seating M2 55,001.220
No. of tubes N 184.000
Tube length between 2 tubesheets L 237.953
K value (Es*ts*8(Do-ts)/(Et*tt*N*(do-tt) K #DIV/0! 0.3037479
J (No expansion joint) J 1.00 1.00
Shell ID corroded Di 25.007
ts/Di ts/Di 0.0132363
F F 1.00 1.00
G = Di (for fixed tubesheet) G - 25.007
Equivalent bolting pressure - Tube side PBt 17.746
Equivalent bolting pressure - Shell side PBs 21.806
Fs Fs 0.54026
Ft Ft 0.7162619
Total Tube Length Lt 240.00
Differential Thermal Growth DL 0.0199488
DL/Lt DL/Lt 0.00008312
Tube Pattern Triangular Triangular
pitch p 1.5625
h 0.41952
Ta Assume tube sheet thickness Ta 0.77
J for shells without expansion joint J 1.00
Fq Fq 6.1364
Pressure due to differential thermal expansion Pd 45.0045256
Ps1 Ps1 71.16
Pt1 Pt1 31.52

Bending
Shell Side
(Ps1-Pd)/2 13.08
Ps1 71.16
PBs 21.81
(Ps1-Pd-PBs)/2 2.18
Ps1-PBs 49.36
(PBs+Pd)/2 33.41
Peff 71.12
T1 0.7674

Shell Side
(Pt1+PBt+Pd)/2 47.13
Page49of80
TUBE SHEET THICKNESS CALCULATION
TYPE: FIXED TUBE SHEET WITHOUT EXPANSION JOINT
Pt1+PBt 49.26
(Pt1-Ps1+PBt+Pd)/2 11.55
Pt1-Ps1+PBt (21.90)
Peff 49.26
T2 0.63872

Shear
Peff / S 0.003556
1.6*sqrt((1-(do/p)) 0.72
Shear will not control if Peff/S<1.6*sqrt((1-(do/p))

Caluclated tubesheet thickness Tc 0.7674

Tolerance (0.00337)
=>0.015<=Tolerance<=0.015 (inches)

Calculated Tubesheet thickness 0.7674

Add Corrosion Allowance - Shell 0.0630
Add Corrosion Allowance - Tube 0.0630
Add Groove thickness on tube sheet -
Required tubesheet thickness 0.8934

Thickness Provided 1.1024

Page50of80
Brine Chilling Unit Water Chilling Unit
450 6050 1 0.962243803 450 6050 2 1.924487606
19.05 6050 254 0.438009744 19.05 6050 520 0.896712862
0.524234059 1.027774744

600 6050 1 1.71065565 496 6050 1 1.169024057

31.75 6050 158 0.756840984 31.75 6050 140 0.670618593
0.953814666 0.498405463

600 6050 1 1.71065565 600 6050 1 1.71065565

31.75 6050 168 0.804742312 31.75 6050 158 0.756840984
0.905913338 0.953814666

2.383962063 1.526180208

1Kg NH3 1.4 cuf /lb

30 Litrs
TUBE SHEET ANALYSIS

1 Shell Design Pressure PS 2.4

2 Shell Temperature for Internal Pressure TEMPS 15
3 Shell Material SA-240 316 L
4 Shell Allowable Stress at Temperature SOS 1172.74
5 Shell Allowable Stress at Ambient SAS 1174.13
6 Shell Thickness TS 5
7 Shell Corrosion Allowance CAS 0
8 Inside Diameter of Shell DS 498

9 Channel Design Pressure PC 5

10 Channel Temperature for Internal Pressure TEMPC 150
11 Channel Material IS 2062 B
12 Channel Allowable Stress at Temperature SOC 1103.82
13 Channel Allowable Stress at Ambient SAC 1103.82
14 Channel Thickness TC 8
15 Channel Corrosion Allowance CAC 1.6
16 Inside Diameter of Channel DC 492

17 TUBESHEET TYPE : Fixed Tubesheet Exchanger

18 Tube Outside Diameter DT 25.4
19 Tube Pitch (Center to Center Spacing) PT 31.75
20 Tube Layout Pattern Triangular
21 Fillet Weld Leg at Back of Tube af 1.5
22 Groove Weld Leg at Back of Tube ag 0
23 Tubesheet Design Metal Temperature TEMPTS 150
24 Tubesheet Material SA-240 316L
25 Tubesheet Allowable Stress at Temperature SOTS 1172.74
26 Tubesheet Allowable Stress at Ambient SATS 1174.13
27 Thickness of Tubesheet TTS 24
28 Depth of Groove in Tube Sheet GROOVE 5

29 ADDITIONAL DATA FOR FIXED TUBESHEET EXCHANGER

30 Actual Metal Temperature or Shell ACTUAL 1 125
31 Actual Metal Temperature for Tube ACTUAL 2 125
32 Actual Metal Temperature for Tubesheet ACTUAL 3 125
33 Number of Tubes TNUMT 152
34 Length of Tubes TLENT 2500
35 Tube Material SA 213 TP 316L
36 Tube Allowable Stress at Temperature SOT 1174.13
37 Tube Allowable Stress at Ambient SAT 1174.13
38 Tube Yield Stress At Operating Temperature SYT 1757.68
39 Tube Wall Thickness TT 1.65
40 ASME Tube Joint Reliability Factor FASME 0.75
41 Maximum Unsupported Tube Length SL 1000
42 Tube Span Between Baffle And Tubesheet SLT 500

43 ADDITIONAL DATA FOR TUBESHEETS EXTENDED AS FLANGES

44 Outside Diameter of Flanged Portion DF 620
45 Diameter of Bolt Circle DB 570
46 Thickness of Extended portion of Tubesheet TF 14
47 Nominal Bolt Diameter DBOLT 20
kg/cm2
C

kg/cm2
kg/cm2
mm
mm
mm

kg/cm2
C

kg/cm2
kg/cm2
mm
mm
mm

mm
mm

mm
mm
C

kg/cm2
kg/cm2
C
C

C
C
C

mm

kg/cm2
kg/cm2
kg/cm2
mm

mm
mm

mm
mm
mm
mm
Item Brine & Water Chiller
Design Code ASME Section VIII, Divn. I, 2001, LA
Design Base Internal Pressure
Diameter of Shell mm 600.00 inch
Length of Shell mm 2,000.00 inch
Length / Diameter L/D 3.33
Capacity m3 1.750 cuf
Shell Volume m3 0.566 cuf
Dish Volume m3 0.029 cuf
Gross Equipment Volume m 3
0.624 cuf
Material SA516-70
Type of vessel Horizontal / Ellipsoidal Dish

Operating Pressure Po Kg/cm2 0.20 psi

Design Pressure Pd Kg/cm2 0.50 psi
Hydrostatic Test Pressure Ph Kg/cm2 0.70 psi
Operating Temperature o
C 50.00 o
F
Design Temperature o
C 100.00 o
F
Inside Diameter Di mm 600.00 inch
Inside Radius R mm 300.00 inch
Joint Efficiency of Shell E 0.85
Joint Efficiency of Dish E 1.00
Stress value of material S Kg/cm2 1,406.00 psi
Corrosion Allowance CA mm 1.60 inch
Crown Radius Cr mm 610.00 inch
Knuckle Radius Kr mm 61.00 inch
Cr/Kr 10.00
Factor M for Tori. Dish M 1.54

SHELL
Thickness (Excl. CA) t mm 0.13 inch
Total Thickness (t+CA) mm 1.73 inch
Thickness Considered (Final) mm 4.00 inch

TORISPHERICAL HEAD
Thickness (Excl. CA) t mm 0.17 inch
Total Thickness (t+CA+TA) mm 1.98 inch
Thickness Considered (Final) mm 4.00 inch

Shell t (Pd * R) / (S * E - 0.6*Pd)

Sphere & Hemispherical Dish t (Pd * R) / (2S * E - 0.2*Pd)
2:1 Ellipsoidal Dish t (Pd * Di) / (2S * E - 0.2*Pd)
Torispherical Dish t (PLM) / (2S * E - 0.2*Pd)

Approx. weight calculation

Shell 118.38
Dish 21.10
Others 10% 20% 27.89
Tube OD 25.40
Tube Thk. 1.60
No. of tube 22.00
Length of tube 1,500.00
Wt. Of Tube 33.07
200.44
Considered weight 200.00

Heat Transfer Area 2.63

395086062.xls/Wt of Condenser/08/21/2018/rk Page56of80

 23.62
78.74

61.74
19.95
1.02
22.00
SA516-70
lipsoidal Dish

0.20
7.11
9.96
122.00
212.00
23.62
11.81
0.85
1.00
20,000.00
0.06
24.02
2.40
10.01
1.54

0.00
0.06
0.16

0.01
0.07
0.16

395086062.xls/Wt of Condenser/08/21/2018/rk Page57of80

Item Water
Specific gravity 1
Density kg/m 3
1000

Flow rate m3/h 140

Flow rate m3/S 0.0388888889
Head m 35
g m/s2 9.8

Motor power W 13338.8888888889 m3/S *kg/m3*head*g

Efficiencey of pump % 75%
Efficiency of Motor % 85%

Motor BW 20923.7472766885 W/%of pump/%of motor

Motor KW 20.9237472767
Motor KW provided 37
Motor HP provided 1.5

Standard Motors Kw HP
0.37 0.50
0.55 0.75
0.75 1.00
1.10 1.50
1.50 2.00
2.20 3.00
3.70 5.00
5.50 7.50
7.50 10.00
9.30 12.50
11.00 15.00
15.00 20.00
18.50 25.00
22.00 30.00
30.00 40.00
37.00 50.00
45.00 60.00
55.00 75.00
75.00 100.00
90.00 125.00
110.00 150.00
132.00 180.00
160.00 215.00
180.00 240.00
200.00 270.00
250.00 335.00

395086062.xls/Pump motor/08/21/2018/rk Page58of80

TANK VESSEL SIZING
Capacity Actual Length of L/D D*1.2 Shell Overflow Excess Excess
(Ltrs.) Diameter length Shell (mm) ratio capcity nozzle capacity in capacity in
(mm) rqd. (Actual) position litres %
(Ltrs.)
50.00 400.00 478.00 500.00 1.25 480.00 63.00 80.00 13.00 26.00
100.00 500.00 589.00 600.00 1.20 600.00 118.00 80.00 18.00 18.00
150.00 550.00 711.00 750.00 1.36 660.00 178.00 80.00 28.00 18.67
200.00 600.00 787.00 800.00 1.33 720.00 226.00 80.00 26.00 13.00
300.00 700.00 860.00 900.00 1.29 840.00 346.00 80.00 46.00 15.33
400.00 750.00 985.00 1,000.00 1.33 900.00 442.00 80.00 42.00 10.50
500.00 800.00 1,075.00 1,100.00 1.38 960.00 553.00 80.00 53.00 10.60
600.00 900.00 1,023.00 1,100.00 1.22 ### 700.00 80.00 100.00 16.67
700.00 900.00 1,180.00 1,200.00 1.33 ### 763.00 80.00 63.00 9.00
800.00 950.00 1,209.00 1,250.00 1.32 ### 886.00 80.00 86.00 10.75
900.00 1,000.00 1,226.00 1,250.00 1.25 ### 982.00 80.00 82.00 9.11
1,000.00 1,050.00 1,285.00 1,300.00 1.24 ### 1,126.00 130.00 126.00 12.60
1,100.00 1,050.00 1,400.00 1,400.00 1.33 ### 1,212.00 130.00 112.00 10.18
1,200.00 1,100.00 1,393.00 1,400.00 1.27 ### 1,330.00 130.00 130.00 10.83
1,300.00 1,100.00 1,498.00 1,500.00 1.36 ### 1,425.00 130.00 125.00 9.62
1,400.00 1,150.00 1,478.00 1,500.00 1.30 ### 1,558.00 130.00 158.00 11.29
1,500.00 1,200.00 1,456.00 1,500.00 1.25 ### 1,696.00 130.00 196.00 13.07
1,600.00 1,200.00 1,545.00 1,550.00 1.29 ### 1,753.00 130.00 153.00 9.56
1,700.00 1,250.00 1,515.00 1,550.00 1.24 ### 1,902.00 130.00 202.00 11.88
1,800.00 1,250.00 1,597.00 1,600.00 1.28 ### 1,963.00 130.00 163.00 9.06
1,900.00 1,250.00 1,678.00 1,700.00 1.36 ### 2,086.00 130.00 186.00 9.79
2,000.00 1,300.00 1,637.00 1,650.00 1.27 ### 2,190.00 130.00 190.00 9.50
2,100.00 1,300.00 1,712.00 1,725.00 1.33 ### 2,290.00 130.00 190.00 9.05
2,200.00 1,350.00 1,667.00 1,700.00 1.26 ### 2,433.00 130.00 233.00 10.59
2,300.00 1,350.00 1,737.00 1,750.00 1.30 ### 2,505.00 130.00 205.00 8.91
2,400.00 1,400.00 1,689.00 1,700.00 1.21 ### 2,617.00 130.00 217.00 9.04
2,500.00 1,400.00 1,754.00 1,750.00 1.25 ### 2,694.00 130.00 194.00 7.76
3,000.00 1,500.00 1,828.00 1,850.00 1.23 ### 3,269.00 130.00 269.00 8.97
3,500.00 1,550.00 1,985.00 2,000.00 1.29 ### 3,774.00 130.00 274.00 7.83
4,000.00 1,650.00 2,001.00 2,000.00 1.21 ### 4,276.00 130.00 276.00 6.90
4,500.00 1,700.00 2,113.00 2,050.00 1.21 ### 4,653.00 130.00 153.00 3.40
5,000.00 1,800.00 2,095.00 2,100.00 1.17 ### 5,344.00 130.00 344.00 6.88
5,500.00 1,800.00 2,291.00 2,300.00 1.28 ### 5,853.00 130.00 353.00 6.42
6,000.00 1,850.00 2,362.00 2,400.00 1.30 ### 6,451.00 130.00 451.00 7.52
6,500.00 1,900.00 2,423.00 2,450.00 1.29 ### 6,946.00 130.00 446.00 6.86
7,000.00 1,950.00 2,474.00 2,500.00 1.28 ### 7,466.00 130.00 466.00 6.66
7,500.00 2,000.00 2,517.00 2,550.00 1.28 ### 8,011.00 130.00 511.00 6.81
8,000.00 2,050.00 2,554.00 2,600.00 1.27 ### 8,581.00 130.00 581.00 7.26
8,500.00 2,100.00 2,584.00 2,600.00 1.24 ### 9,005.00 130.00 505.00 5.94
9,000.00 2,150.00 2,609.00 2,650.00 1.23 ### 9,621.00 130.00 621.00 6.90
9,500.00 2,200.00 2,629.00 2,650.00 1.20 ### 10,073.00 130.00 573.00 6.03
10,000.00 2,250.00 2,645.00 2,700.00 1.20 ### 10,735.00 130.00 735.00 7.35
11,000.00 2,300.00 2,798.00 2,800.00 1.22 ### 11,633.00 150.00 633.00 5.75
12,000.00 2,350.00 2,917.00 2,950.00 1.26 ### 12,795.00 150.00 795.00 6.63
13,000.00 2,400.00 3,024.00 3,050.00 1.27 ### 13,797.00 150.00 797.00 6.13
14,000.00 2,450.00 3,120.00 3,150.00 1.29 ### 14,850.00 150.00 850.00 6.07
15,000.00 2,500.00 3,206.00 3,250.00 1.30 ### 15,953.00 150.00 953.00 6.35
16,000.00 2,600.00 3,214.00 3,250.00 1.25 ### 17,255.00 200.00 1,255.00 7.84
17,000.00 2,650.00 3,282.00 3,300.00 1.25 ### 18,200.00 200.00 1,200.00 7.06
18,000.00 2,700.00 3,344.00 3,350.00 1.24 ### 19,180.00 200.00 1,180.00 6.56
19,000.00 2,750.00 3,399.00 3,400.00 1.24 ### 20,194.00 200.00 1,194.00 6.28
20,000.00 2,800.00 3,448.00 3,450.00 1.23 ### 21,243.00 200.00 1,243.00 6.22
21,000.00 2,850.00 3,542.00 3,550.00 1.25 ### 22,646.00 250.00 1,646.00 7.84
22,000.00 2,900.00 3,581.00 3,600.00 1.24 ### 23,778.00 250.00 1,778.00 8.08
23,000.00 2,950.00 3,615.00 3,650.00 1.24 ### 24,947.00 250.00 1,947.00 8.47
24,000.00 3,000.00 3,645.00 3,650.00 1.22 ### 25,800.00 250.00 1,800.00 7.50
25,000.00 3,000.00 3,787.00 3,800.00 1.27 ### 26,860.00 250.00 1,860.00 7.44
26,000.00 3,050.00 3,809.00 3,850.00 1.26 ### 28,128.00 250.00 2,128.00 8.18
27,000.00 3,100.00 3,827.00 3,850.00 1.24 ### 29,058.00 250.00 2,058.00 7.62
28,000.00 3,100.00 3,960.00 4,000.00 1.29 ### 30,190.00 250.00 2,190.00 7.82
29,000.00 3,150.00 3,971.00 4,000.00 1.27 ### 31,172.00 250.00 2,172.00 7.49
30,000.00 3,200.00 3,980.00 4,000.00 1.25 ### 32,169.00 250.00 2,169.00 7.23
35,000.00 2,700.00 6,413.00 6,720.00 2.49 ### 38,475.00 300.00 3,475.00 9.93
40,000.00 3,500.00 4,458.00 4,500.00 1.29 ### 43,294.00 300.00 3,294.00 8.24
50,000.00 3,750.00 4,827.00 4,900.00 1.31 ### 54,117.00 300.00 4,117.00 8.23
60,000.00 4,000.00 5,075.00 5,100.00 1.28 ### 64,087.00 300.00 4,087.00 6.81
70,000.00 4,200.00 5,353.00 5,400.00 1.29 ### 74,812.00 300.00 4,812.00 6.87
80,000.00 4,400.00 5,661.00 5,700.00 1.30 ### 86,668.00 400.00 6,668.00 8.34
90,000.00 4,600.00 5,816.00 5,850.00 1.27 ### 97,218.00 400.00 7,218.00 8.02
100,000.00 4,800.00 5,926.00 6,000.00 1.25 ### 108,570.00 400.00 8,570.00 8.57
 Limpet Insulation Insulation Hyd. Wt. Kg. thk. Of Bottom roof
height (both height (both Outside (approx.) shell plate plate
side) side) Diameter plate

130.00 350.00 880.00 107.64 5 5 5

130.00 350.00 980.00 187.22 5 5 5
130.00 350.00 1,030.00 270.97 5 5 5
130.00 350.00 1,080.00 336.32 5 5 5
130.00 350.00 1,180.00 496.29 5 5 5
130.00 350.00 1,230.00 621.93 5 5 5
130.00 350.00 1,280.00 765.65 5 5 5
130.00 350.00 1,380.00 953.11 5 5 5
130.00 350.00 1,380.00 1,033.51 5 5 5
130.00 350.00 1,430.00 1,188.68 5 5 5
130.00 350.00 1,480.00 1,308.94 5 5 5
130.00 350.00 1,530.00 1,488.81 5 5 5
130.00 350.00 1,530.00 1,596.35 5 5 5
130.00 350.00 1,580.00 1,742.42 5 5 5
130.00 350.00 1,580.00 1,860.48 5 5 5
130.00 350.00 1,630.00 2,024.00 5 5 5
130.00 350.00 1,680.00 2,193.36 5 5 5
130.00 350.00 1,680.00 2,263.46 5 5 5
130.00 350.00 1,730.00 2,445.57 5 5 5
130.00 350.00 1,730.00 2,520.38 5 5 5
130.00 350.00 1,730.00 2,671.09 5 5 5
130.00 350.00 1,780.00 2,796.95 5 5 5
130.00 350.00 1,780.00 2,931.06 5 6 5
130.00 350.00 1,830.00 3,105.05 5 6 5
130.00 350.00 1,830.00 3,192.57 5 6 5
130.00 350.00 1,880.00 3,328.51 5 6 5
130.00 350.00 1,880.00 3,421.84 5 6 5
130.00 350.00 1,980.00 4,116.70 5 6 5
130.00 350.00 2,030.00 4,723.98 5 6 5
130.00 350.00 2,130.00 5,325.35 5 6 5
130.00 350.00 2,180.00 5,775.68 5 6 5
130.00 350.00 2,280.00 6,598.90 5 6 5
130.00 350.00 2,280.00 7,373.97 6 8 6
130.00 350.00 2,330.00 8,093.83 6 8 6
130.00 350.00 2,380.00 8,688.27 6 8 6
130.00 350.00 2,430.00 9,311.43 6 8 6
130.00 350.00 2,480.00 9,963.30 6 8 6
130.00 350.00 2,530.00 10,643.88 6 8 6
130.00 350.00 2,580.00 11,149.53 6 8 6
130.00 350.00 2,630.00 11,882.76 6 8 6
130.00 350.00 2,680.00 12,420.52 6 8 6
130.00 350.00 2,730.00 13,206.40 6 8 6
130.00 350.00 2,780.00 14,270.10 6 8 6
130.00 350.00 2,830.00 15,643.55 6 8 6
130.00 350.00 2,880.00 16,825.92 6 8 6
130.00 350.00 2,930.00 18,066.35 6 8 6
130.00 350.00 2,980.00 19,363.72 6 8 6
130.00 350.00 3,080.00 20,892.98 6 8 6
130.00 350.00 3,130.00 22,001.32 6 8 6
130.00 350.00 3,180.00 23,149.38 6 8 6
130.00 350.00 3,230.00 24,336.04 6 8 6
130.00 350.00 3,280.00 25,562.41 6 8 6
130.00 350.00 3,330.00 27,200.48 6 8 6
130.00 350.00 3,380.00 28,520.94 6 8 6
130.00 350.00 3,430.00 29,883.31 6 8 6
130.00 350.00 3,480.00 30,877.10 6 8 6
130.00 350.00 3,480.00 32,109.68 6 8 6
130.00 350.00 3,530.00 33,584.12 6 8 6
130.00 350.00 3,580.00 34,665.03 6 8 6
130.00 350.00 3,580.00 35,979.03 6 8 6
130.00 350.00 3,630.00 37,118.72 6 8 6
130.00 350.00 3,680.00 38,275.38 6 8 6
130.00 350.00 3,180.00 46,820.60 8 10 8
130.00 350.00 3,980.00 52,260.87 8 10 8
130.00 350.00 4,230.00 64,907.06 8 10 8
130.00 350.00 4,480.00 76,511.75 8 10 8
130.00 350.00 4,680.00 88,960.53 8 10 8
130.00 350.00 4,880.00 102,686.79 8 10 8
130.00 350.00 5,080.00 114,873.70 8 10 8
130.00 350.00 5,280.00 127,964.36 8 10 8
Item CYLINDERICA SHEL, FLAT BOTTOM & CONICAL TOP
Diameter of Shell mm 3,200.00
Length of Shell mm 3,800.00
Base Plate Diameter mm 3,300.00
Capacity m3
Cone Angle Deg. 10
Tan Value 0.6484
Height of Cone mm 1,037.3773
Shell Volume m3 30.561
Cone Volume m 3
2.781
Gross Volume 33.343

Hydraulic Weight
Shell Thickness mm 8.00
Bottom Plate Thickness mm 10.00
Cone Thickness mm 8.00
Weight of Shell Kg. 2,399.08
Weight of Base Plate Kg. 671.41
Weight of Cone Plate Kg. 963.10
Total Weight of Eqpt. Kg. 4,033.59
+ accessories weight 20% Kg. 806.72
Nett Equipment Weight Kg. 4,840.31
Specific Gravity 1.00
Hydraulic weight 38,182.82
Considered weight 15,500.00

Costing
Material Weight Kg. 4,840.31
Wastage 30% Kg. 1,452.09
Total weight for Estimation Kg. 6,292.40
Material IS 2062
Material Unit Rate / Kg Rs. 35.00
Labour Unit Rate / Kg Rs. 25.00
Material Cost Rs. 220,233.89
Labour Cost Rs. 157,309.92
Nett Equipment Cost Rs. 377,543.82

Material Labour
IS 2062 35 18.00
IS 2002 2A 40 25.00
IS 2002 2B 45 25.00
SS 304 160 80.00
SS 316 182 100.00
SS 316L 220 110.00

395086062.xls/Costing-Tank/08/21/2018/rk Page63of80
395086062.xls/Costing-Tank/08/21/2018/rk Page64of80
Item CYLINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
Diameter of Shell mm 1,400.00
Length of Shell mm 3,000.00
Dished End Blank Diameter mm 1,516.20
Dished End Height mm 271.00
Capacity m3 4,000.000
Shell Volume m3 4.618
Dished End Volume m3 0.219
Gross Volume 4.837

Hydraulic Weight
Shell Thickness mm 10.00
Dished End - Bottom Thickness mm 12.00
Dished End - Top Thickness mm 12.00
Weight of Shell Kg. 1,035.79
Weight of Dished End Kg. 170.08
Weight of Dished End Kg. 170.08
Total Weight of Eqpt. Kg. 1,375.95
+ accessories weight 20% Kg. 275.19
Nett Equipment Weight Kg. 1,651.14
Specific Gravity 1.00
Hydraulic weight 6,488.30
Considered weight

Area Calculation
Shell m2 13.19
Bottom Plate m2 1.81
Cone m2 1.81
Total Area m2 20.42
Others 10% m2 2.04
Total Area m2 22.46

Insulation Area Calculation

Insulation Thickness mm 100.00
Shell m2 15.08
Sub Total (A) m2 15.08
Dished End - Left Side m2 2.05
Dished End - Right Side m2 2.05
Sub Total (B) m2 8.21
Total Area m2 23.29
Others 10% m2 2.33
Total Area m2 25.61
Considered Insulation Area m2 8.50
Shell Insulation Area m2 16.59
Considered Shell Insulation Area m2 4.00

Tube Side Insulation Area m2 9.03

Considered Tube SIde Insulation Area m2
Costing
Material Weight Kg. 1,651.14
Wastage 20% Kg. 330.23
Total weight for Estimation Kg. 1,981.36
Material IS 2002 2B
Material Unit Rate / Kg Rs. 35.00
Labour Unit Rate / Kg Rs. 30.00
Material Cost Rs. 69,347.71
Labour Cost Rs. 59,440.90
Nett Equipment Cost Rs. 128,788.61
Agitator Cost Rs. 250,000.00
395086062.xls/Costing-Reciver/08/21/2018/rk Page65of80
Total Rs. 378,788.61
Material Labour
IS 2062 35 35.00
IS 2002 2A 40 40.00
IS 2002 2B 45 40.00
SS 304 160 120.00
SS 316 182 130.00
SS 316L 220 150.00

395086062.xls/Costing-Reciver/08/21/2018/rk Page66of80
SHED ENDS

395086062.xls/Costing-Reciver/08/21/2018/rk Page67of80
Item CYLINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
Diameter of Shell mm
Length of Shell mm
Bonnet Length mm
Dished End Blank Diameter mm
Dished End Height mm
Capacity m3
Shell Volume m3
Bonnet Volume m3
Dished End Volume m3
Gross Volume
Diameter of Tube mm
No. of Tubes Nos.
Length of tubes mm
Thickness of tube mm
Heat Transfer Area m2
Hydraulic Weight
Shell Thickness mm
Bonnet Thickness mm
Dished End - Bottom Thickness mm
Dished End - Top Thickness mm
Weight of Shell Kg.
Weight of Bonnet Kg.
Weight of Bottom Dished End Kg.
Weight of Top Dished End Kg.
Weight of tubes Kg.
Total Weight of Eqpt. Kg.
+ accessories weight 20% Kg.
Nett Equipment Weight Kg.
Specific Gravity
Hydraulic weight
Considered weight

Area Calculation
Shell m2
Sub Total (A) m2
Bonnet m2
Dished End - Left Side m2
Dished End - Right Side m2
Sub Total (B) m2
Total Area m2
Others 10% m2
Total Area m2

Insulation Area Calculation

Insulation Thickness mm
Shell m2
Sub Total (A) m2
Bonnet (Both side) m2
Dished End - Left Side m2
Dished End - Right Side m2
Sub Total (B) m2
Total Area m2
Others 10% m2
Total Area m2
Considered Insulation Area m2
Shell Insulation Area m2
Considered Shell Insulation Area m2

395086062.xls/Heatexchange/08/21/2018/rk Page68of80
Tube Side Insulation Area m2
Considered Tube SIde Insulation Area m2

Costing
Material
Tube Unit Rate Rate / meter Rs.
Material Unit Rate / Kg Rs.
Labour Unit Rate / Kg Rs.
Material Cost Rs.
Labour Cost Rs.
Nett Equipment Cost Rs.

Material
IS 2062 35
IS 2002 2A 40
IS 2002 2B 45
SS 304 160
SS 316 182
SS 316L 220

395086062.xls/Heatexchange/08/21/2018/rk Page69of80
LINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
200.00
1,500.00
200.00
216.60
39.00

0.047
0.006
0.001
0.054
19.050
28.000
1,500
1.65
2.51

8.00
8.00
8.00
8.00
59.19
7.89
2.31
2.31
32.54
112.14
22.43
134.57
1.00
188.87

0.94
0.94
0.25
0.04
0.04
0.33
1.27
0.13
1.39

70.00
1.60
1.60
0.43
0.08
0.08
0.75
2.35
0.24
2.59
5.00
1.76
2.50

395086062.xls/Heatexchange/08/21/2018/rk Page70of80
 0.85
2.50

SS 316
600.00
35.00
36.00
29,909.88
4,844.45
34,754.32

Labour
36.00
50.00
50.00
160.00
200.00
220.00

395086062.xls/Heatexchange/08/21/2018/rk Page71of80
SA 106 4oF
SA 333 # 1 4oF to 20oF
SA 333 # 6 -20oF to -50oF
Chilling Plant

Brine Chilling Plant

* - MEG+Water
1. Normally used upto -20 Deg C
2. Non-Flamable

* - MeOH+Water
1. Normally used upto -25 Deg C
2. Flamable

* - PEG+Water
1. Normally used upto --- Deg C
2. Normally used in Food Plants
Flow of Air

SCFM to CFM

SCFM 200
CFM 222.222222222 (SCFM/0.9)

M3/H to NM3/H

M3/Hr 200
NM3/Hr 166.666666667 (M3/Hr/1.2)
FOUNDATION BOLT CACULATION

1 No. of bolts n Nos. 5.00

2 Diameter of bolt d mm 36.00
3 Total uplift force on bolts T kg 47,672.00
4 Uplift force per bolt t kg 9,534.40
5 Area of bolt A cm2 10.18
6 Axial stress on bolt AS kg/cm2 936.70
7 Allowed axial stress on bolt AAS kg/cm2 800.00
since AS < AAS, design is safe

Length of Bolt
1 Development mm 450.00 =0.5xASxd/(4xtbh)
2 height of base plate mm 300.00
3 height for nuts + locknut + washer mm 144.00
4 Total height mm 894.00
5 Provided length mm 1,341.00

Page75of80
CHIMNEY HEIGHT CALCULATION FOR BOILER

1 Capacity of Boiler Q Kg/hr 4.00

2 Pressure of steam P kg/cm2 10.50
3 Latent heat LH KCal/kg 477.35
4 Fuel of Boiler HSD
5 Calorific value of fuel NCV KCal/kg 10,500.00
6 Efficiency of Boiler Effi % 85%
7 Fuel firing rate F kg/hr 0.21 Q x LH/(NCVxEffi.)
8 Inside Diameter of chimney d mm 13.12 =1.117xSQRT(F)x25.4
9 I.D. of Chimney considered d mm 350.00
10 Sulpher content (max) S % 3.0%
11 Chimney height H m 3.28 =(64.06/32.06xSxF)0.3x14
12 Chimney height considered 31.00

Min. height of chimney should be 30.0 meter

Sulpher% NCV (Kcal/Kg)

FO 4.50 9,650.00
LDO 1.80 10,100.00
HSD 1.00 10,500.00
LSHS 1.00 9,670.00

CHIMNEY WEIGHT CALCULATION

1 Weight as per design Q Kg 10,793.00
2 Body flange - 1
Outside dimeter OD mm 380.00
Inside dimeter ID mm 200.00
Thickness F mm 20.00
Weight of body flange d kg 12.87
3 Body flange - 2
Outside dimeter OD mm 750.00
Inside dimeter ID mm 566.00
Thickness F mm 20.00
Weight of body flange d kg 29.86
4 Body flange - 3
Outside dimeter OD mm 1,120.00
Inside dimeter ID mm 930.00
Thickness F mm 24.00
Weight of body flange d kg 57.63
Weight of body glange 100.37
Total Weight 10,893.37

Page76of80
CHIMNEY HEIGHT CALCULATION FOR HOT OIL SYSTEM

1 Capacity of Hot Oil Unit Q Kcal/hr 200,000.00

2 Fuel FO
3 Calorific value of fuel NCV KCal/kg 9,650.00
4 Efficiency of Boiler Effi % 88%
5 Fuel firing rate F kg/hr 23.55 =Q /(NCVxEffi.)
6 Inside Diameter of chimney d mm 137.69 =1.117xSQRT(F)x25.4
7 I.D. of Chimney considered d mm 200.00
8 Sulpher content (max) S % 4.50
9 Chimney height H m 20.44 =4.32xCu.root(SxF)
10 Chimney height considered 30.00

Min. height of chimney should be 30.0 meter

Sulpher% NCV (Kcal/Kg)
FO 4.50 9,650.00
LDO 1.80 10,100.00
HSD 1.00 10,500.00
LSHS 1.00 9,670.00

Page77of80
Sr. No. Pipe Size OD of Pipe Thickness Weight of Specific gravity of
pipe/meter liquid
15 15 21.30 2.80 1.28 1.00
20 20 26.70 3.90 2.19 1.00
25 25 33.40 4.50 3.21 1.00
40 40 48.30 3.70 4.07 1.00
50 50 60.30 3.90 5.42 1.00
80 80 88.90 5.50 11.31 1.00
100 100 114.30 6.00 16.03 1.00
125 125 141.30 6.60 21.93 1.00
150 150 168.30 7.10 28.23 1.00
200 200 219.10 8.20 42.65 1.00
250 250 273.00 9.30 60.48 1.00
300 300 323.90 9.50 73.66 1.00
350 350 355.60 9.50 81.09 1.00
400 400 406.40 9.50 92.99 1.00
450 450 457.00 9.50 104.85 1.00
500 500 508.00 9.50 116.79 1.00

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Weight of liquid/ Total weight/ meter
meter
0.19 1.47
0.28 2.47
0.47 3.67
1.31 5.38
2.16 7.59
4.77 16.08
8.22 24.25
12.89 34.81
18.65 46.88
32.27 74.92
50.83 111.31
73.02 146.68
88.99 170.08
117.88 210.87
150.68 255.52
187.81 304.61

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 DESIGN OF WATER SYSTEM
1 Process
Size of tapping NB 15 20 25 40 50
Velocity m/s 2 0 2 2 2
No. of tapping Nos. 19 0 2 0 0
Flow rate m3/hr. 1.394 2.02 3.367 9.46 15.586
Sub total flow m3/hr. 26.486 0 6.734 0 0
Diversity % 60% 60% 60% 60% 60%
Total m3/hr. 15.8916 0 4.0404 0 0
Total m3/hr. 19.932
Header ID mm 59.369548
Header Size NB 80
2 Others
2.a Boiler
Capacity kg/hr. 2000
make up water m3/hr. 2
Line size NB 40
2.b Cooling Tower (Details given by Mr. Puri)
capcity TR 200 200 40 40
Delta T o
C
Flow rate m3/hr. 181.69 181.69 36.33 36.33
make up (@1%) m3/hr. 1.8169 1.8169 0.3633 0.3633
Total make up m3/hr. 4.3604
Header ID mm 27.7684391
Header Size NB 40

2.c Evaporating cooler(Details given by Mr. Puri) (will be operated only in Summer & continuesly)
Cooler Nos. 01 to 04 05
Size of tapping NB 25 25
Velocity m/s 2 2
No. of tapping Nos. 4 1
Flow rate m3/hr. 0.35 0.35
Sub total flow m3/hr. 1.4 0.35
Diversity % 100% 100%
Total m3/hr. 1.4 0.35
Header ID mm 15.734477334 7.867238667
Header Size NB 25 25
Total make up m3/hr. 1.75

Total Flow rate to be maintained in the system (1 +2) m3/hr. 28.0424

Header ID mm 70.42
Header Size NB 80

Pressure Drop
Size (NB) Length of pipe (meter) Length of pipe Flow rate Flow rate Pressure Total
(meter) (M3/hr) (cu.ft/sec) Drop/100 ft Pressure
(PSI) Drop(PSI)
50 80.00 112.00 8 0.0784 1.76 6.47
80 100.00 140.00 26 0.2548 2.01 9.23
Total Address 15.70
Considering the pressure to be maintained in the system as 3.5 kg/cm2

Pump / Hydropneumatic system selected Capacity m3/hr. 28

Head mlc 45

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