Winsheld PDF

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AIRCRAFT MAINTENANCE MANUAL

WINDSHIELD - REMOVAL/INSTALLATION
TASK 56-11-11-400-001 -A
On A/C 001-999
Installation of the Windshield
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.
CAUTION : BEFORE YOU INSTALL/REMOVE THE GSE-TOOL, READ THE INSTRUCTIONS

IN THE APPLICABLE GSE INSTRUCTION MANUAL. WHILE YOU OPERATE
THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT OBEY THE
INSTRUCTIONS, DAMAGE TO EQUIPMENT CAN OCCUR.
1. Reason for the Job
NOTE : There are alternative procedures for the installation of the windshield. This task gives
one of the procedures. For the other procedures, refer to the related task in this page
block.
2. Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment
REFERENCE QTY DESIGNATION
No specific AR ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
No specific 1 BRUSH - NON METALLIC
No specific 1 LEVER - NON METALLIC
No specific 2 LOCALLY MANUFACTURED - SHIM PLATE
No specific 2 SHIM 38X38X20 MM (1.49X1.49X0.78 IN) - WOODEN
No specific 2 SHIM THICKNESS 1.4 MM (0.05 IN) - WOODEN
No specific Torque wrench: range to between 0.4 and 0.5 m.daN (35.40 and
44.25 lbf.in)
No specific Torque wrench: range to between 1.6 and 1.8 m.daN (11.80 and
13.27 lbf.ft)
98D56103001000 2 INSTALLATION TOOL-FRONT WINDOW PANELS
RCWSEA320 1 A320 WINDSCREEN EMITTER KIT
RCWSP4Z01 1 WRCS CONTROL PANEL
B. Consumable Materials
REFERENCE DESIGNATION
03FAB1 Mineral Oil base Grease-- Vaseline or Petrolatum -
05RAB9 Adhesive Film Tape-- Aluminium Foil -
06ABF1 Polysulfide Sealant-Fuel Tank Quick Curing -
06AEB2 Polysulfide Sealant-Low Adhesion Fillet Structure
06BEC1 Silicone Sealant-Windshield Two parts Quick Curing -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
08BAA9 Non Aqueous Cleaner-General - -
13GAB8 Low density compound-- Low temperature curing Legacy 2
C. Work Zones and Access Panels
ZONE/ACCESS ZONE DESCRIPTION
211 COCKPIT
212 COCKPIT
D. Expendable Parts
Page 1 of 34 Revision 36
56-11-11 PB 400 Revision Date 20180801
Printed by AMOS www.swiss-as.com
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FIG.ITEM DESIGNATION IPC-CSN

49 O-ring 30450102-080
49 O-ring 30458102-120
E. Referenced Information
REFERENCE DESIGNATION
20-28-00-912-802-A Electrical Bonding - General Maintenance Procedure
25-13-41-400-802-A Installation of the Flight-Deck Eye-Position Ball-Mount Assembly
30-42-00-710-001-A Operational Test of the Windshield Anti-Icing and Defogging
30-45-44-400-001-A Installation of the Spray Nozzle
30-45-52-400-002-A Installation of the Wiper Arm
30-81-21-400-001-A Installation of the Lighted Icing Indicator
56-10-00-110-001-A Cleaning of the L/R Windshields
ASM 304201
ASM 304202
(Ref. Fig. 1 / 56-11-11 -991-01500 )
(Ref. Fig. 1 / 56-11-11 -991-01400 )
(Ref. Fig. 1 / 56-11-11 -991-02700 )
(Ref. Fig. 1 / 56-11-11 -991-01600 )
(Ref. Fig. 1 / 56-11-11 -991-00200 )
(Ref. Fig. 1 / 56-11-11 -991-02800 )
(Ref. Fig. 1 / 56-11-11 -991-02900 )
(Ref. Fig. 1 / 56-11-11 -991-03000 )
(Ref. Fig. 1 / 56-11-11 -991-03100 )
(Ref. Fig. 1 / 56-11-11 -991-00100 )
3. Job Set-up
Subtask 56-11-11-860-050 -A
On A/C 001-999
A. Aircraft Maintenance Configuration
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in position in
zone 210 in front of the windshield.
Subtask 56-11-11-865-051 -A
On A/C 001-999
WARNING : MAKE SURE THAT THE CIRCUIT BREAKERS RELATED TO THE
WEATHER RADAR ARE OPENED, SAFETIED AND TAGGED.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL DESIGNATION FIN LOCATION
On A/C 001-999
49VU LIGHTING/STBY/COMP/LIGHT 1LF H04
On A/C 001-999
121VU COM NAV/RADAR/1 5SQ1 K13
On A/C 003-004; 010-014; 016-206; 251-300
On A/C 001-999
122VU ANTI ICE/WINDOWS/R 4DG2 W14
On A/C 001-999
122VU ANTI ICE/WHC/2 5DG2 W13
On A/C 001-999
122VU ANTI ICE/WINDOWS/L 4DG1 X14
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
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122VU ANTI ICE/WHC/1 5DG1 X13
On A/C 001-999
123VU ANTI ICE/L/WHSLD 1DG1 AF10
On A/C 001-999
123VU ANTI ICE/R/WHSLD 1DG2 AF03
Subtask 56-11-11-110-050 -D
On A/C 001-999
C. Preparation for the Installation
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01500 )
(1) Clean the windshield housing and the retainers with 08BAA9Non Aqueous Cleaner-
General - -.
(2) Apply the 03FAB1Mineral Oil base Grease-- Vaseline or Petrolatum - with the BRUSH
- NON METALLIC on the windshield-panel mounting surfaces, framework and
retainer.
(3) Make sure that the upper horizontal frame (specially the spotfacing areas at fastener
locations) that touches the 3 lips of the windshield silicone seal is flat.
If it is not flat, you must remove the used sealant first. To do this, clean the fastener
countersinks with 08BAA9Non Aqueous Cleaner-General - -.
Then, apply the 13GAB8Low density compound-- Low temperature curing Legacy 2
to get a correct flat surface.
This will prevent pressure leaks.
NOTE : You can use EC3524 B/A as an alternative to the low density compound.
The sealant cure time and the mixing ratio are given in the sealant-kit
manufacturer instructions.
4. Procedure
Subtask 56-11-11-420-050 -A
On A/C 001-999
A. Installation of the Windshield Panel
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01400 )
WARNING : BE CAREFUL DURING THE REMOVAL/INSTALLATION OF THE
WINDSHIELD TO PREVENT INJURY TO PERSONS AND/OR DAMAGE.
MAKE SURE THAT:
- THERE ARE SUFFICIENT PERSONS FOR THE TASK.
- YOU DO NOT CAUSE DAMAGE TO THE SEAL OR THE
GLASS PLIES.
THE WINDSHIELD IS HEAVY.
CAUTION : DO NOT USE A SUCTION CUP TO HOLD THE INNER SURFACE

OF THE WINDSHIELD PANEL IF THE PANEL HAS A SOFT (SELF
HEALING) LINER (SUPPLIER SPS).THE SUCTION CUP WILL CAUSE
DAMAGE TO THE SOFT LINER.
- DO NOT TRY TO REMOVE THE SOFT LINER.
THE SOFT LINER IS A PART OF THE WINDSHIELD PANEL.
56-11-11 PB 400 Revision Date 20180801
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CAUTION : REMOVE THE WINDSHIELD PANELS FROM THEIR CONTAINER ONLY

WHERE AND WHEN YOU INSTALL THEM.
KEEP THE PROTECTIVE FILM ON THE INTERNAL AND EXTERNAL
SURFACES OF THE WINDSHIELD :
- WHEN YOU INSTALL THE PANELS
- WHEN YOU USE THE CENTERING TOOL.
CAUTION : DO NOT USE SHARP AND/OR METALLIC TOOLS OR OBJECTS

TO REMOVE/INSTALL THE WINDSHIELD. DO NOT USE A LEVER
AGAINST THE EDGE OF THE WINDSHIELD BECAUSE IF YOU DO,
YOU WILL CAUSE DAMAGE TO THE WINDSHIELD.
(1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

position on the windshield frame.
(a) Install the fitting (74) on the center frame with the two bolts (75) and nuts (70).
(b) Safety the windshield with the suction cup (73).
(c) Turn the four adjustable stops (72) into the windshield to make the suction cup
(73) stable.
(2) Install the SHIM 38X38X20 MM (1.49X1.49X0.78 IN) - WOODEN on the lower part of
the windshield housing.
(3) Put the windshield panel (14) in position in its housing.
NOTE : Two persons are necessary to install the windshield panel:

• One person out of the aircraft to hold the windshield panel,
• One person in the aircraft with one arm through the sliding window
and one hand on the inner face of the windshield panel to put it in
the frame.
(4) Remove the two shims.
(5) Remove the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000).
(a) Loosen the four adjustable stops (72).
(b) Release the suction cup (73).
(c) Remove the two bolts (75) and nuts (70).
(d) Remove the INSTALLATION TOOL-FRONT WINDOW
PANELS (98D56103001000).
Subtask 56-11-11-914-050 -A
On A/C 001-999
B. Sealant Application
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01500 )
(1) Apply a bead of 06BEC1Silicone Sealant-Windshield Two parts Quick Curing - or
06ABF1Polysulfide Sealant-Fuel Tank Quick Curing - at the intersection area of:
• The frame structure and the lower retainer
• The frame structure and the upper retainer
• The center, upper and lower retainers.
NOTE : You can use PR1436G, DAPCO 72, PR1826B or PR1828B as an alternativ
to the low density compound. The sealant cure time and the mixing ratio are
given in the sealant-kit manufacturer instructions.
56-11-11 PB 400 Revision Date 20180801
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NOTE : The primers related to the sealants help to get a better bond of the sealants.
These primers are mandatory and it is necessary to apply them before the
related sealants.
(2) If the sealant cure time is not sufficient before the aircraft takeoff and if you use the
windshield fast curing system, do the procedure that follows:
CAUTION : BEFORE YOU APPLY THE TAPE, MAKE SURE THAT THE
SEALANT IS NOT TACKY. IF IT IS TACKY, THE TAPE CAN CAUSE
DAMAGE TO THE SEALANT.
CAUTION : WHEN YOU APPLY THE TAPE, MAKE SURE THAT THERE ARE
NO BUBBLES. THIS WILL HELP TO PREVENT THE REMOVAL OF
THE TAPE DURING FLIGHT.
(a) Put a strip of 05RAB9Adhesive Film Tape-- Aluminium Foil - on the intersections.
(b) Do a visual check of the intersections after each flight.
(c) Remove the 05RAB9Adhesive Film Tape-- Aluminium Foil - after the sealant cure
time.
NOTE : During the flight, the temperatures are less than 10 deg.C and the
sealants do not dry. The flight hours are not included in the sealant cure
time.
(3) If the sealant cure time is not sufficient before the aircraft takeoff and if you use the
windshield fast curing system, do the procedure that follows:
(a) Installation of the WRCS CONTROL PANEL (RCWSP4Z01) on the aircraft.
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02700 )
1 Install the tool assembly on the aircraft.
2 Connect the vacuum supply tube to the WRCS CONTROL
PANEL (RCWSP4Z01).
3 Connect the three heating element wires to the WRCS CONTROL
PANEL (RCWSP4Z01).
4 Connect the temperature probes to the A320 WINDSCREEN EMITTER
KIT (RCWSEA320).
5 The temperature probes must be as near as possible to the sealant on the
windshield.
6 Energize the WRCS CONTROL PANEL (RCWSP4Z01).
7 Make sure that there is suction and a vacuum at the suction cups and the
probe.
8 On the WRCS CONTROL PANEL (RCWSP4Z01) , select the type of cycle
with the sealant number.
(b) Removal of the WRCS CONTROL PANEL (RCWSP4Z01) from the aircraft:
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02700 )
1 De-energize the WRCS CONTROL PANEL (RCWSP4Z01).
2 Disconnect the vacuum supply tube from the WRCS CONTROL
PANEL (RCWSP4Z01).
56-11-11 PB 400 Revision Date 20180801
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3 Disconnect the three heating element wires from the WRCS CONTROL
PANEL (RCWSP4Z01).
4 Disconnect the temperature probes from the A320 WINDSCREEN EMITTER
KIT (RCWSEA320).
5 Remove the tool assembly from the aircraft.
Subtask 56-11-11-420-053 -B
On A/C 001-999
C. Installation of the Lower Retainer
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01600 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-00200 )
(1) Put the lower retainer (12) in position and install the SHIM THICKNESS 1.4 MM (0.05
IN) - WOODEN between the lower retainer (12) and the windshield (14).
(2) Lift the lower retainer with the LEVER - NON METALLIC and install the LOCALLY
MANUFACTURED - SHIM PLATE (thickness 7 mm (0.2756 in.)) between the lower
retainer (12) and the aircraft structure.
(3) Apply the 06LCG9Non Hardening Jointing Putty-Medium Temp. Area - - below the
head of the 15 hex head bolts (13).
(4) Install the 15 washers (28), the 15 hex-head bolts (13) and lightly tighten them.
Subtask 56-11-11-820-051 -A
On A/C 001-999
D. Adjustment of the Windshield
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01600 )
CAUTION : DO NOT USE A SUCTION CUP TO HOLD THE INNER SURFACE
OF THE WINDSHIELD PANEL IF THE PANEL HAS A SOFT (SELF
HEALING) LINER (SUPPLIER SPS).THE SUCTION CUP WILL CAUSE
DAMAGE TO THE SOFT LINER.
- DO NOT TRY TO REMOVE THE SOFT LINER.
THE SOFT LINER IS A PART OF THE WINDSHIELD PANEL.
CAUTION : REMOVE THE WINDSHIELD PANELS FROM THEIR CONTAINER ONLY

WHERE AND WHEN YOU INSTALL THEM.
KEEP THE PROTECTIVE FILM ON THE INTERNAL AND EXTERNAL
SURFACES OF THE WINDSHIELD :
- WHEN YOU INSTALL THE PANELS
- WHEN YOU USE THE CENTERING TOOL.
(1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

position in the windshield housing.
(a) Install the fitting (74) on the center frame with the two bolts (75) a nd nuts (70).
(b) Safety the windshield with the suction cup (73).
(c) Turn the four adjustable stops (72) into the windshield to make the suction cup
(73) stable.
(2) Adjust the windshield panel (14) with the operating rod (71) to get clearance J1 of 1
-1 mm or +0.5 mm (0.0394 -0.0394 in. or +0.0197 in.) related to the lateral post.
(3) Remove the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000).
56-11-11 PB 400 Revision Date 20180801
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(a) Loosen the four adjustable stops (72).

(b) Release the suction cup (73).
(c) Remove the two bolts (75) and nuts (70).
(d) Remove the tool.
Subtask 56-11-11-420-054 -F
On A/C 001-999
E. Installation of the Retainers
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-00200 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02800 )
(1) Install the upper retainer (31) and the center retainer (18).
head of the screws (13), (23), (24), (27) and (32).
(3) Install the flight-deck eye-position ball-mount assembly 25-13-41-400-802-A .
(4) Install the washers (25), (28) and (30), the screws (13), (23), (24), (27) and (32), the
washers (10) and the nuts (11) and lightly tighten them.
NOTE : The screws (24) and (32) have different lengths.

Make sure that you install them at their correct position.
(5) Install the icing indicator (26) 30-81-21-400-001-A .
(6) Do the electrical bonding of the icing indicator (26) 20-28-00-912-802-A on the
applicable location.
(7) Tighten the nuts (11) and the screws (13), (23), (24), (27) and (32) with your hand.
(8) Initially TORQUE the nuts (11) and the screws (13), (23), (24), (27) and (32) of all the
retainers to between 0.4 and 0.5 m.daN (35.40 and 44.25 lbf.in).
(9) Then TORQUE the nuts (11) and the screws (13), (23), (24), (27) and (32) of all the
retainers to between 1.6 and 1.8 m.daN (11.80 and 13.27 lbf.ft).
(10) Remove the shims between the lower retainer (12) and the windshield panel (14) and
the aircraft structure.
(11) Remove the CAP-BLANKING from each electrical connector and receptacle.
(12) Make sure that pins A/C and A/D of the sensor (15) of the windshield are connected
to pins B/A and B/B of the Window Heat Computer (WHC).
(13) Connect the sensor (15) to the receptacle of the windshield. Refer to
ASM 304201 or
ASM 304202.
Subtask 56-11-11-820-054 -A
On A/C 001-999
F. Check of the Clearances
(1) Make sure that the value of peripheral clearance J1 (between the retainers) at the
measurement points agrees with the value given in the related figure for:
• The windshield (PPG supplier)
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
• The windshield (SGS supplier)
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
• The windshield (GKN supplier).
56-11-11 PB 400 Revision Date 20180801
TF-N
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
NOTE : Peripheral clearance J1 of between 0.3 mm (0.0118 in.) and 2.5 mm (0.0984
in.) is permitted at the measurement points for all the windshields.
(2) Make sure that the value of peripheral clearance J2 (between the frame and the
retainers) at the measurement points agrees with the value given in the related figure
for:
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
(3) Make sure that the value of peripheral clearance J3 (between the retainers and the
frame) at the measurement points agrees with the value given in the related figure
for:
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
(4) Make sure that the value of peripheral clearance J4 and J5 (between the retainers
and the windshield panel and between the frame and the windshield panel) at the
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
56-11-11 PB 400 Revision Date 20180801
TF-N
NOTE : Peripheral clearance J4 and J5 of between 0 mm (0.0000 in.) and 2.5 mm

(0.0984 in.) is permitted at the measurement points for all the windshields.
(5) Make sure that the value of out-of-flush dimension A1 (between the retainers) at the
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
NOTE : Out-of-flush dimension A1 of between -1 mm (-0.0394 in.) and 1 mm (0.0394

(6) Make sure that the value of out-of-flush dimension A2 (between the frame and the
retainers) at the measurement points agrees with the value given in the related figure
for:
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
NOTE : Out-of-flush dimension A2 of between -1 mm (-0.0394 in.) and 1 mm (0.0394

(7) Make sure that the value of out-of-flush dimension A3 (between the windshield panel
and the retainers and between the frame and windshield panel) at the measurement
points agrees with the value given in the related figure for:
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-02900 )
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03000 )
NOTE : Out-of-flush dimension A3 of between -1.3 mm (-0.0512 in.) and 0.7 mm

(0.0276 in.) is permitted at the measurement points for the windshields (PPG
supplier and SGS (SPS) supplier).
• The windshield (GKN supplier)

On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-03100 )
56-11-11 PB 400 Revision Date 20180801
TF-N

(0.0669 in.) is permitted at the measurement points for the windshield (GKN
supplier, does not include P/N 25022 (25023)).

(0.0472 in.) is permitted at the measurement points for the windshield (GKN
supplier, for P/N 25022 (25023) only).
Subtask 56-11-11-914-051 -B
On A/C 001-999
G. Sealant Application
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-01500 )
(1) Apply 06AEB2Polysulfide Sealant-Low Adhesion Fillet Structure around the icing
indicator base which touches the external surface of the retainer.
(2) Remove the remaining sealant from the intersection between:
• The frame structure and the lower retainer
• The frame structure and the upper retainer
• The center, upper and lower retainers.
(3) Apply 06BEC1Silicone Sealant-Windshield Two parts Quick Curing - or
06ABF1Polysulfide Sealant-Fuel Tank Quick Curing - if necessary to fill the remaining
spaces and make sure that the bead of sealant is continuous.
NOTE : You can use PR1436G, DAPCO 72, PR1826B or PR1828B as an alternative
to the low density compound. The sealant cure time and the mixing ratio are
given in the sealant-kit manufacturer instructions.
NOTE : The primers related to the sealants help to get a better bond of the sealants.
These primers are mandatory and it is necessary to apply them before the
related sealants.
(4) Apply 06BEC1Silicone Sealant-Windshield Two parts Quick Curing - or
06ABF1Polysulfide Sealant-Fuel Tank Quick Curing - in all the hex-head bolt
spotfacings.
(5) Clean the external surfaces of the structure with 08BAA9Non Aqueous Cleaner-
General - - to remove the remaining sealant from the structure.
Subtask 56-11-11-420-055 -A
On A/C 001-999
H. Installation of the Protection Plate
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-00200 )
(1) Put the protection plate (19) in position.
head of the screws (20), (21) and (22).
CAUTION : WHEN YOU INSTALL THE PROTECTION PLATE, MAKE SURE THAT
YOU PUT EACH SCREW IN ITS CORRECT LOCATION (THERE ARE
TWO DIFFERENT LENGTHS OF SCREW). IF THE LENGTHS OF THE
SCREWS ARE NOT CORRECT, THEY CAN CAUSE DAMAGE TO THE
DOME NUTS.
56-11-11 PB 400 Revision Date 20180801
TF-N
CAUTION : MAKE SURE THAT NO WATER OR MOISTURE GOES INTO THE DOME
NUTS DURING REMOVAL OF THE PROTECTION PLATE. THIS WILL
PREVENT CORROSION OF THE DOME NUTS.
(3) Install the screws (20), (21) and (22) and tighten them.
Subtask 56-11-11-420-056 -A
On A/C 001-999
J. Installation of the Components
On A/C 001-999
(Ref. Fig. 1 / 56-11-11 -991-00100 )
(1) Put lining panels 211NW and 212NW (3) in position on the windshield.
(2) Install the screws (5) and the nuts (4).
(3) Install the louver of the glareshield panels (47).
(4) Install the screws (46).
(5) Put vertical lining panel 211MW (1) in position on the windshield post.
(6) Install the screws (2) and the washers (9).
(7) Put lining panel 211LW (7) in position.
(8) Install the four stud assemblies (6) and tighten them.
(9) Tighten the fastener (8), the nuts (4), the screws (5) and the screws (2).
(10) Install the new O-ring ( 49, 30450102-080 ) or O-ring ( 49, 30458102-120 ) .
(11) Install the nuts (45).
(12) Install the spray nozzles 30-45-44-400-001-A .
Subtask 56-11-11-110-051 -A
On A/C 001-999
K. Cleaning of the Windshield
(1) Remove the protective film from the windshield.
(2) Clean the windshield 56-10-00-110-001-A .
Subtask 56-11-11-865-052 -A
On A/C 001-999
L. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
On A/C 001-999
49VU LIGHTING/STBY/COMP/LIGHT 1LF H04
On A/C 001-999
On A/C 003-004; 010-014; 016-206; 251-300
On A/C 001-999
122VU ANTI ICE/WINDOWS/R 4DG2 W14
On A/C 001-999
122VU ANTI ICE/WHC/2 5DG2 W13
On A/C 001-999
122VU ANTI ICE/WINDOWS/L 4DG1 X14
On A/C 001-999
122VU ANTI ICE/WHC/1 5DG1 X13
On A/C 001-999
123VU ANTI ICE/L/WHSLD 1DG1 AF10
56-11-11 PB 400 Revision Date 20180801
TF-N

On A/C 001-999
123VU ANTI ICE/R/WHSLD 1DG2 AF03
Subtask 56-11-11-710-050 -A
On A/C 001-999
M. Test
(1) Do the operational test of the anti-icing and defogging system of the windshield
30-42-00-710-001-A .
5. Close-up
Subtask 56-11-11-410-052 -A
On A/C 001-999
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the wiper arm 30-45-52-400-002-A .
(3) Remove the ground support and maintenance equipment, the special and standard
tools and all other items.
(4) Remove the access platform(s).
56-11-11 PB 400 Revision Date 20180801
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Windshield - Component Location

Figure 1 / Graphic 56-11-11 -991-00100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
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Windshield - Removal/Installation
Figure 1 / Graphic 56-11-11 -991-00200
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Figure 1 / Graphic 56-11-11 -991-01400
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Figure 2 / Graphic 56-11-11 -991-01400
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
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Windshield - Sealant Application

Figure 1 / Graphic 56-11-11 -991-01500
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Figure 1 / Graphic 56-11-11 -991-01600
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
WRCS CONTROL PANEL - Removal/Installation

Figure 1 / Graphic 56-11-11 -991-02700
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Example of Windshield Attaching Screws - Torque Sequence

Figure 1 / Graphic 56-11-11 -991-02800
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Windshield (PPG Supplier) - Clearances

Figure 1 / Graphic 56-11-11 -991-02900
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 2 / Graphic 56-11-11 -991-02900
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 3 / Graphic 56-11-11 -991-02900
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 4 / Graphic 56-11-11 -991-02900
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Windshield (SGS Supplier) - Clearances

Figure 1 / Graphic 56-11-11 -991-03000
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 2 / Graphic 56-11-11 -991-03000
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 3 / Graphic 56-11-11 -991-03000
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 4 / Graphic 56-11-11 -991-03000
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N
Windshield (GKN Supplier) - Clearances

Figure 1 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 2 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 3 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 4 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 5 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801
TF-N

Figure 6 / Graphic 56-11-11 -991-03100
On A/C 001-999
56-11-11 PB 400 Revision Date 20180801

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AIRCRAFT MAINTENANCE MANUAL

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

CAUTION : BEFORE YOU INSTALL/REMOVE THE GSE-TOOL, READ THE INSTRUCTIONS

1. Reason for the Job

2. Job Set-up Information

FIG.ITEM DESIGNATION IPC-CSN

PANEL DESIGNATION FIN LOCATION

CAUTION : DO NOT USE A SUCTION CUP TO HOLD THE INNER SURFACE

CAUTION : REMOVE THE WINDSHIELD PANELS FROM THEIR CONTAINER ONLY

CAUTION : DO NOT USE SHARP AND/OR METALLIC TOOLS OR OBJECTS

(1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

NOTE : Two persons are necessary to install the windshield panel:

CAUTION : REMOVE THE WINDSHIELD PANELS FROM THEIR CONTAINER ONLY

(1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

(a) Loosen the four adjustable stops (72).

NOTE : The screws (24) and (32) have different lengths.

NOTE : Peripheral clearance J4 and J5 of between 0 mm (0.0000 in.) and 2.5 mm

NOTE : Out-of-flush dimension A1 of between -1 mm (-0.0394 in.) and 1 mm (0.0394

NOTE : Out-of-flush dimension A2 of between -1 mm (-0.0394 in.) and 1 mm (0.0394

NOTE : Out-of-flush dimension A3 of between -1.3 mm (-0.0512 in.) and 0.7 mm

• The windshield (GKN supplier)

NOTE : Out-of-flush dimension A3 of between -0.6 mm (-0.0236 in.) and 1.7 mm

NOTE : Out-of-flush dimension A3 of between -1.2 mm (-0.0472 in.) and 1.2 mm

PANEL DESIGNATION FIN LOCATION

Windshield - Component Location

Windshield - Sealant Application

WRCS CONTROL PANEL - Removal/Installation

Example of Windshield Attaching Screws - Torque Sequence

Windshield (PPG Supplier) - Clearances

Windshield (PPG Supplier) - Clearances

Windshield (PPG Supplier) - Clearances

Windshield (PPG Supplier) - Clearances

Windshield (SGS Supplier) - Clearances

Windshield (SGS Supplier) - Clearances

Windshield (SGS Supplier) - Clearances

Windshield (SGS Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

Windshield (GKN Supplier) - Clearances

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