M 720 BM

MELDAS Series
M720BM Connection and Maintenance Manual (IB-

1500104B)
USA-E01091 -025*
MITSUBISHI ELECTRIC AUTOMATION
USA
List of Revisions
Rev Date of Revision Detail Author

* 05/03/04 First Edition Created TSS
MITSUBISHI CNC
700BM Series
Connection and Maintenance Manual
IB-1500104(ENG)-B
MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered trademarks of
their respective companies.
Introduction
This manual is called MITSUBISHI CNC 700BM Series CONNECTION AND MAINTENANCE
MANUAL and covers the items related to installation, connection and maintenance of this NC
unit. Read this manual thoroughly before using. For safe use, fully understand "Precautions
for Safety" on the next page first.
Details described in this manual:
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction
manual issued by the machine tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added. Confirm the
specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each
machine tool.
Some screens and functions may differ depending on each NC system (or version), and
some functions may not be possible. Please confirm the specifications before use.
Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance
and inspection to ensure correct usage. Thoroughly understand the basics, safety information
and precautions of the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user could be subject to imminent fatalities or

DANGER serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious
WARNING injuries if handling is mistaken.
When the user could be subject to minor or moderate
CAUTION injuries or the property could be damaged if handling is
mistaken.
Note that the items under " CAUTION", could lead to serious consequences as well
depending on the situation. Please follow all items listed in “Precautions for Safety” as they
are equally important.
For Safe Use
This product is not designed or manufactured on the assumption that the product will be
used for the equipment or systems that are to be subject to any fatal consequences.
Please inquire our customer service department about any particular usage other than the
normal usage as a machine tool.
1. Items related to prevention of electric shocks
WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and drive unit are charged, and this could result in electric
shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the
200V Series input products with Class C or higher protective grounding and the 400V Series input
with Class D or higher protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service Station
for replacing parts and servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in
electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire
CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s power supply side.
Continuous flow of large current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the
drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or
alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage
DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the motors or other metal objects. Also keep the devices with
low magnetic tolerance away from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection
manual for the controller or specifications manual for the drive unit. Failure to observe this could
cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables
to the indicated connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for
a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close
to these sections. Failure to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General Precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after
installation onto the machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the drive unit, or the front cover could come off,
causing the unit to drop.
Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to
the instruction manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to
contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they
easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc.,
will not enter the motor shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips,
or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to
observe this could result in rupture or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control
panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the servomotor with the cooling fan.
Install the controller’s display unit and operation board unit on the spot where cutting oil will not
reach.
CAUTION
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration
and strong impacts on them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications
manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
Always install the motor with reduction gear in the designated direction. Failure to observe this could
result in oil leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched
during motor rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The
detector could be damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation
smaller than the tolerable radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could
cause the shaft to break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be
damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station
or Service Center.
Following the UN recommendations, battery units and batteries should be transported based on the
international regulations such as those determined by International Civil Aviation Organization
(ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO)
and U.S. Department of Transportation (DOT).
(2) Items related to wiring
CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly
connected.
Always install an AC reactor per each power supply unit.

CAUTION
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result
in faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a
noise countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.
Do not mistake the direction of the surge Drive unit Drive unit
absorption diode to be installed on the DC relay COM COM
for the control output signal. If mistaken, the (24VDC) (24VDC)
signal will not be output due to fault in the drive
Control Control
unit, and consequently the protective circuit, output output
RA RA
such as emergency stop, could be disabled. signal signal
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting it.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in deviation during operation.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as
cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device Switch
NC unit AC socket
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this
could result in unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns
OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the
shutoff function mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, drive unit or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where
electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to
observe this could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the
models of motor and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the motor are used for the purpose of holding, and
must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor
brake is used for the purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also,
be sure to confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the
brake terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The
cannon plug pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test

operation before starting actual operation.
CAUTION
Use the power that are complied with the power specification conditions (input voltage, input
frequency, tolerable instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.
When using NC Card, first power ON the NC Card, and then the base I/O unit. If the base I/O unit is
powered ON first, current flows from the connection cable to the NC Card, resulting in malfunction in
the PC or the cards installed in the PC.
(5) Troubleshooting
CAUTION
Use a motor with electromagnetic brakes or
establish an external brake mechanism for the Shut off with motor Shut off with NC brake
purpose of holding; this serves as brake control output control PLC output
countermeasures for possible hazardous

situation caused by power failure or product Motor MBR EMG
fault.
Electro-
magnetic
Use a double circuit structure for the brake 24VDC
electromagnetic brake’s operation circuit so
that the brakes will activate even when the
external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its
battery voltage drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the
machining programs, tool data and parameters, etc. with the input/output device before replacing the
battery.
Depending on the level of voltage drop, memory loss could have happened. In that case, reload all
the data backed up before the alarm occurrence.
(6) Maintenance, inspection and part replacement
CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and
parameters, should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before
replacing the battery.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage
due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx.
every five years even when used in a normal environment. Contact the Service Center or Service
Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
The hard disk unit has a service life, and must be replaced before its expiration.
As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The
safety of the customer’s data stored in the hard disk unit cannot be guaranteed.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit.
Be careful not to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and
dispose of them as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions
To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
CONTENTS
I. CONNECTION MANUAL
1. Outline............................................................................................................................................. 1
2. Configuration ................................................................................................................................. 2
2.1 System Configuration............................................................................................................... 2
2.2 Unit List .................................................................................................................................... 3
3. Installation ...................................................................................................................................... 6
3.1 General Specifications ............................................................................................................. 6
3.2 General System Diagram......................................................................................................... 8
3.2.1 System Diagram for Control Section.................................................................................. 8
3.2.2 System Diagram for Drive Section..................................................................................... 9
3.3 Installation .............................................................................................................................. 11
3.3.1 Installation Direction and Spacing.................................................................................... 11
3.3.2 Preventing Entry of Foreign Matter .................................................................................. 12
3.3.3 Heat Radiation Countermeasures.................................................................................... 13
3.3.4 Noise Countermeasures .................................................................................................. 15
3.3.5 Connection of the Remote I/O Unit Communication Cable.............................................. 18
4. Connection of NC Unit................................................................................................................. 19
4.1 Names of Each FCU7-HN623-02 Unit Section ...................................................................... 20
4.2 Connection of Power Supply.................................................................................................. 21
4.2.1 Connection of Power Supply (When there is no extension unit)...................................... 21
4.2.2 Connection of Power Supply (When there is an extension unit)...................................... 21
4.3 Connection with the Extension Unit ....................................................................................... 22
4.4 Connection with the Operation Panel I/O Unit ....................................................................... 23
4.5 Connection with the Base I/O Unit ......................................................................................... 23
4.6 FCU7-HN623-02 Unit Connector Pin Assignment ................................................................. 24
4.6.1 PCI ................................................................................................................................... 24
4.6.2 Base I/O Unit Connection Terminal CG10 ....................................................................... 25
4.6.3 Operation Panel I/O Unit Connection Terminal CG62...................................................... 25
4.6.4 Extension Unit Connection Terminal EXT ........................................................................ 26
5. Connection of the Extension Unit .............................................................................................. 27

5.1 Names of FCU7-HN692 Sections .......................................................................................... 27
5.2 Connection with Operation Panel I/O Unit ............................................................................. 28
5.3 Connection with the NC Unit .................................................................................................. 28
5.4 Connection with the High-speed Servo Drive Unit ................................................................. 28
5.5 Connection with the Ethernet Device ..................................................................................... 28
5.6 FCU7-HN692 Unit Connector Pin Assignment....................................................................... 29
5.6.1 Servo Drive Unit/Synchronous Feed Encoder Extension Terminals CG63...................... 29
5.6.2 High-speed Optical Servo Communication Connection Terminal OPT1 .......................... 29
5.6.3 Ethernet Communication Terminal NCLAN...................................................................... 29
5.6.4 Power Supply Terminal EXAVR ....................................................................................... 29
5.6.5 Maintenance Battery Connection Terminal BAT............................................................... 29
6. Connection of the Operation Panel I/O Unit .............................................................................. 30

6.1 Names of FCU7-HN376 Unit Sections................................................................................... 30
6.2 Connection of Power Supply.................................................................................................. 31
6.3 Connection of the External Emergency Stop ......................................................................... 32
6.4 Connection of Manual Pulse Generator ................................................................................. 33
6.5 Connection of RS-232C Device ............................................................................................. 34
6.6 Connection of Battery............................................................................................................. 35
6.7 Connection with NC Unit ........................................................................................................ 35
6.8 Connection with Extension Unit ............................................................................................. 35
6.9 FCU7-HN376-01 Unit Connector Pin Assignment ................................................................. 36
6.9.1 Power Input Terminal (24VDC) DCIN .............................................................................. 36
6.9.2 Manual Pulse Generator Connection Terminal MPG (HANDLE) ..................................... 36
6.9.3 RS-232C Device Connection Terminal RS232C.............................................................. 36
6.9.4 External Emergency Stop Connection Terminal EMG ..................................................... 37
6.9.5 NC Unit Power Output Terminal (12VDC) AVR ................................................................ 37
6.9.6 NC Unit Connection Terminal CG62 ................................................................................ 37
6.9.7 Battery Connection Terminal BAT .................................................................................... 38
6.9.8 Machine Input/Output Terminal CE56/C57 ...................................................................... 38
Appendix 1 Outline Drawing ........................................................................................................ 39

Appendix 1.1 FCU7-HN623-02 Unit............................................................................................. 39
Appendix 1.2 FCU7-HN692 Unit .................................................................................................. 40
Appendix 1.3 Power Bracket G081 Cable Outline Diagram......................................................... 40
Appendix 1.4 FCU7-HN376-01 Unit............................................................................................. 41
Appendix 1.5 Base I/O Unit Outline Drawing ............................................................................... 42
Appendix 1.6 Remote I/O Unit Outline Drawing........................................................................... 43
Appendix 1.7 HR347/357 (Scan I/O) Card Outline Drawing ........................................................ 44
Appendix 1.8 QY231 Card Outline Drawing................................................................................. 45
Appendix 1.9 Manual Pulse Generator (HD60) Outline Drawing ................................................. 46
Appendix 1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing .................... 47
Appendix 1.11 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting . 48
Appendix 1.12 F Installation Plate Outline Drawing ..................................................................... 49
Appendix 2 Cable Drawings ......................................................................................................... 50

Appendix 2.1 F010 Cable Manufacturing Drawing....................................................................... 51
Appendix 2.2 F011 Cable Manufacturing Drawing ....................................................................... 52
Appendix 2.3 F020/F021/F022 Cable Manufacturing Drawing .................................................... 53
Appendix 2.4 G033/G034 Cable Manufacturing Drawing ............................................................ 54
Appendix 2.5 F040/F041 Cable Manufacturing Drawing ............................................................. 55
Appendix 2.9 FCUA-R211 Cable Manufacturing Drawing............................................................ 57
Appendix 2.10 FCUA-R300 Cable Manufacturing Drawing ......................................................... 58
Appendix 2.11 SH21 Cable Manufacturing Drawing .................................................................... 58
Appendix 2.12 SH41 Cable Manufacturing Drawing.................................................................... 59
Appendix 2.13 G080 Cable Manufacturing Drawing .................................................................... 59
Appendix 2.16 R-TM Terminator Connector Manufacturing Drawing........................................... 61
Appendix 3 EMC Installation Guidelines..................................................................................... 62

Appendix 3.1 Introduction ............................................................................................................ 62
Appendix 3.2 EMC Directives ...................................................................................................... 63
Appendix 3.3 EMC Measures ...................................................................................................... 64
Appendix 3.4 Panel Structure....................................................................................................... 65
Appendix 3.4.1 Measures for Control Panel Body .................................................................... 65
Appendix 3.4.2 Measures for Door ........................................................................................... 66
Appendix 3.4.3 Measures for Power Supply............................................................................. 67
Appendix 3.5 Measures for Wiring in Panel ................................................................................. 68
Appendix 3.5.1 Precautions for Wiring in Panel........................................................................ 68
Appendix 3.5.2 NC Unit Grounding Wire .................................................................................. 69
Appendix 3.6 Parts for EMC Measures ........................................................................................ 72
Appendix 3.6.1 Shield Clamp Fitting......................................................................................... 72
Appendix 3.6.2 Ferrite Core...................................................................................................... 73
Appendix 3.6.3 Surge Protector................................................................................................ 74
Appendix 3.6.4 Selection of Stabilized Power Supply............................................................... 77
II. MAINTENANCE MANUAL
1. Explanation of Module Functions ................................................................................................ 1

1.1 Names of NC Unit (FCU7-HN623-02) Sections ....................................................................... 1
1.2 Names of Extension Unit (FCU7-HN692) Sections.................................................................. 3
1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections ............................................ 5
1.4 HR378 Card ............................................................................................................................. 7
2. Troubleshooting........................................................................................................................... 11
2.1 Troubleshooting...................................................................................................................... 11
2.1.1 Confirmation of Trouble State .......................................................................................... 11
2.1.2 Possible Causes of Trouble ............................................................................................. 13
2.1.3 Confirmation Items for Each Configuration Unit............................................................... 14
2.1.4 Mitsubishi CNC700BM Confirmation Items...................................................................... 15
3. Daily Maintenance and Periodic Inspection and Maintenance ................................................ 17

3.1 Maintenance Tools ................................................................................................................. 17
3.2 Replacement Methods ........................................................................................................... 18
3.2.1 Cable................................................................................................................................ 18
3.2.2 Battery.............................................................................................................................. 20
3.2.3 Replacing the NC Unit ..................................................................................................... 22
3.2.4 Replacing the Extension Unit........................................................................................... 24
3.2.5 Base I/O Unit.................................................................................................................... 26
3.2.6 Replacing Operation Panel I/O Unit................................................................................. 27
3.2.7 Remote I/O Unit ............................................................................................................... 28
I. CONNECTION MANUAL
1. Outline
1. Outline
This manual explains the items required for installing and connecting the MITSUBISHI CNC 700BM Series.
Read this manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all option functions are added, but the actually delivered device
may not have all functions.
Features of the Mitsubishi CNC 700BM Series

(1) High-speed bus connection between panel computer and NC
The panel computer and NC are connected with a high-speed bus (PCI bus: maximum 133MB/s).
(2) Compatible with high-speed optical servo communication

Connection to a high-speed servo drive unit is possible by using an extension unit.
(3) High-speed RISC-CPU incorporated

A high-speed RISC-CPU is incorporated.
I-1
2.1
Battery unit Op erati on panel I/O unit FCU7－HN 376
FCU6- BTBOX
HN 377 ca rd Handl e
BAT 電池 Maxi mum 3 ax es
Panel computer (5V or 12V)
G081 c abl e G 240 c able Remot e I/O unit
as s embly F CUA-DX1 etc.
Ex ternal power
s upply DI-L/DI- R
Power brac ket 2 4VD C IN HN3 76 car d
2. Configuration
2. Configuration
F070 cable
G081 cabl e F CUA-R300/R30 1
Emergenc y s top s witc h DO- L/DO- R
F0 20/F021/F 022 c able
EMGIN Ex ternal power
supply
DCIN
NC un it F 120 c able 24VDC IN
FC U7-HN623 F CUA-R300/R3 01
System Configuration
HN682 F070 c abl e T o nex t

c ard RIO3 I/O unit
HN623 car d 12V
G080 cable
RS232C x2ch, RIO3,
RS232C RIO3, EMGOUT
2ch,EMGIN, EMGIN, EMGOUT ,
FCUA-R211 cable FCUA-R211 cable
LED_C ONT , BAT
( SH4 1 cabl e) ( SH4 1 cabl )
O pti on 1 F011 c abl e
RS232C
RS-232-C device 2c h Ser vo dr iv e unit
(Pers onal comp uter, etc .) / spi ndl e drive uni t
MDS- C1-V1/V2
RS2 32C ca ble MDS- B- SVJ 2
MDS- B- SPJ
SH2 1 cabl e
F010 c able SV1 (F CUA-R000 c able) CN1A
Base I/O un it G e n e r a l i n ve r t er M R - J2 - C T
I-2
SV2
FCUA-R 300/R301 c abl e Skip i nput

8c h
CF 33/CF34 SKIP F101 c abl e
FCU A- R300/R301 cabl e ENC

Extern al
power
sup ply Sy nchr onous feed
24VDC IN en coder
OSE104-3- 15-68
F 070 c able
RIO1
2.1
I/O un it Remote I/O uni t

termi nator FCUA-DX1 etc .
R-T M DI-L/D I-R Ma c hin e
C onnect to la st s tati on RI O1 co n t r o l
Contac t
FCUA- R211 c able
(SH41 c able)
RIO2 FCUA- R300/R301 C able
Relay
DO-L/DO-R
R
F CUA-R211 c abl e
(SH41 c abl e) R
T e r m i n al
FC UA- R300/R301 Cable b lo c k
F070 cable DCIN
T o next
Extern al I/O uni t
I/O unit
power R IO1/RI O2 F CUA-R211 c abl e
terminator
sup ply C onnect to (SH41 c abl e)
RTM
System Configuration
24VDC IN l as t st ation
2. Configuration
2.2 Unit List
2.2 Unit List
(1) Control unit

Type Function Configuration element Details
FCU7-HN623-02 NC unit set CPU card (HN623)
IO card (HN682)
PCI bus bracket
FCU7-HN376-01 Operation panel I/O unit Power supply card (HN376) Service battery type
set Capacitor card (HN377) FCU6-BTBOX
FCU7-HN692 Extension unit set Extension unit (HN692) Optical communication I/F, Ethernet
PCI bus bracket communication I/F
G280 cable Synchronous feed encoder I/F, large
capacity memory
Power input connector
(2) Base I/O unit

FCU6-HR378 Source output + 200mA HR378 card DI64/DO64
source output Reinforcing metal plate Synchronous feed encoder
Common separated Skip input 8 points
With output protection Remote I/O unit interface 2ch
fuse Servo drive unit interface 2ch
RS-232C device 1ch
Manual pulse generator 3ch
I-3
2. Configuration
2.2 Unit List
(3) Remote I/O unit

FCUA-DX100 DI32 (Sink/source) RX311 card DI32/DO32
+DO32 (sink) Case
FCUA-DX101 DI32 (Sink/source) HR312 card DI32/DO32
+DO32 (source) Case
FUCA-DX110 DI64 (Sink/source) RX311 card DI32/DO32
+DO48 (Sink) RX321-1 card DI32/DO16
Case
DO48 (Source) RX322-1 card DI32/DO16
Case
FUCA-DX120 DI64 (Sink/source) RX311 card DI32/DO32
+DO48 (Sink) RX323 card DI32/DO16+AO×1
+AO×1 Case
FUCA-DX121 DI64 (Sink/source) HR312 card DI32/DO32
+DO48 (Source) RX324 card DI32/DO16+AO×1
+AO×1 Case
+DO32 (Sink) RX331 card Manual pulse generator×2
+Manual pulse generator ×2 Case
+DO32 (Source) RX331 card Manual pulse generator×2
+Manual pulse generator ×2 Case
+DO32 (Sink) RX341 card AI×2+AO×1
+AI×4+AO×1 Case
+DO32 (Source) RX341 card AI×2+AO×1
+AI×4+AO×1 Case
+DO32 (Source) Case
DIN rail vertical mounting DIN rail mounting section
+DO16 (Source) HR031 card
DIN rail horizontal mounting Sheet metal
Terminal block connection DIN rail mounting section
D01 point 24VDC 60mAmax
FCU6-DX032 DI16 (Sink/source) HR371 card DI16/DO16
+DO16 SSR HR032 card Separated for every 4 common
DIN rail horizontal mounting Sheet metal points
D01 point 24VDC 0.7Amax
FCU6-DX033 DI16 (Sink/source) HR371 card DI16/DO16
+DO16 SSR HR033 card Separated for every 4 common
DIN rail horizontal mounting Sheet metal points
D01 point 100VAC 0.5Amax
QY231 DI64 (Source) QY231 card DI64/DO48
+DO48 (Source) Sheet metal
I-4
2. Configuration
2.2 Unit List
(4) Scan I/O card

HR347 DI32 (Sink/source) HR347 card
+DO32 (Sink)
+Scan I/O
(Input 64+Output 64)
HR357 DI32 (Sink/source) HR357 card
+DO32 (Source)
+Scan I/O
(Input 64+Output 64)
(5) Peripheral devices

CG81 Power bracket Use to relay power supply from
operation panel I/O unit when not
using an extension unit.
HD60 Manual pulse generator Without MELDAS logo
HD60-1 Manual pulse generator With MELDAS logo
FCUA-R-TM Terminator RIO communication terminator
FCUA-A-TM Terminator Drive section communication
terminator
Grounding plate D Grounding plate D set Refer to Appendix 1.11
Grounding plate E Grounding plate E set Refer to Appendix 1.11
OSE-1024-3-15-68 Synchronous feed
encoder
I-5
3. Installation
3.1 General Specifications
3. Installation
(1) Environmental conditions in control section

Unit name NC unit/extension unit Operation panel I/O unit
Type FCU7-HN623-02/HN692 FCU7-HN376-01
During
Ambient 0 to 55°C
operation
tempera-
ture During
–20 to 60°C
storage
General During Long term: 10% to 75% RH (with no dew condensation)
specifi- Ambient operation Short term: 10% to 95% RH (with no dew condensation) (Note 2)
cations humidity During
10% to 75% RH (with no dew condensation)
storage
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust or oil mist
24VDC±5%
Power voltage Supplied from FCU7-HN376-01
0.2V P-P
150mA: NC unit (supplied from panel
Power Current 5V –
computer power)
specifi- consump-
cation 12V Max. 3.6A –
tion
24V – Max. 2.6A
Power falling edge
– –
characteristics
Heating value Max. 30W (NC unit + Extension unit) Max. 30W
NC unit: 174.68×106.68×20(mm)
Unit size 180×130×45 (mm)
Extension unit: 174.68×106.68×20(mm)
(Note 1) The above specifications are for the NC with a built-in panel computer. The NC unit and
extension unit are assembled in the panel computer and used. Thus, the actual environment
conditions are limited by the panel computer specifications.
(Note 2) The period is within one month.
I-6
3. Installation
(2) Environment conditions in electric cabinet

Unit name Base I/O unit
Type FCU6-HR378
During
Ambient operation 0 to 55°C
tempera-
ture During
–20 to 60°C
storage
General During Long term: 10% to 75% RH (with no dew condensation)
specifi- Ambient operation Short term: 10% to 95% RH (with no dew condensation) (Note 1)
cations humidity During
10% to 75% RH (with no dew condensation)
storage
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust or oil mist
24VDC±5%
Power
Power voltage 0.2V P-P
specifi-
5VDC±5%
cations
Current consumption 24V 13A (Note 2), 5V 1A
Heating value Max. 50W (Note 2)
Mass 2kg
Unit size 195mm (W) × 280mm (D) × 35mm (H)
(Note 1) The period is within one month.

(Note 2) Differs according to the number of machine input operation points and the load and number of points
connected to the machine output. The maximum value applies when all points are ON.
I-7
3. Installation
3.2 General System Diagram
3.2.1 System Diagram for Control Section
R S T 3-phase 200V to 230VAC Legend
No-fuse breaker (NFB) : User-prepared parts

ON
OFF
Display unit
MC
MC
No-fuse breaker
Transformer (NFB)
MC 200VAC : 100VAC Noise filter
Stabilized 2 4VDC (+ ) (Note)

power Keyboard The remote I/O unit connected
FG
Pointing device to the RIO3 connector can be
No-fuse breaker FG extended up to 5 stations.
(NFB)
Ma ch ine co ntro l re lay/contact
Emergency stop switch Remote I/O unit
FCUA -DX1 ** R
DCIN RIO1 RIO2 R
Personal computer SH41

24VDC (FCUA-R211)
F070 To next remote
EMGIN (FCUA-R220) I/O unit
BAT F011(max2m)
NC unit CG62 CG62 Operation
RIO 3
Terminator
FCU7-HN623 Machine control relay/co nta ct
R-TM
F070 panel CE5 6
EXT F010 24VDC R
CG10 DCIN I/O unit CE5 7 Manual pulse generator
R
(max. 3 channels)
Ba ttery b ox FCU7-HN376
G240 F020/F021/F022
G280 PCI bus #3 FCU6 -BTBOX BATSIO AVR MP G
Battery
(max4cm) cable High-speed servo drive unit
RS232C 2ch MDS-Cn
Extension unit OPT1 F380
HN692 NCLAN LAN
EXT EXAVR G080 (max2m)
CG 63 Servo I/F System 3 (SV3)
Remote I/O I/F System 4 (RIO4)
Synchronous feed encoder System 2 (ENC2)
PCI bus #2
CF10 R301 DI
CF31
R301 DI
F070 CF32 Machine
Base I/O unit R301 DO
(FCUA-R220) CF33 electric cabinet
24VDC DC24IN R301 DO
CF34
F070
(FCUA-R220) F040/F041
5VDC DC5IN ENC1 No.1 spindle encoder
Sensor c ontact
HR378 card, SKIP max. 8 points To next remote
(Note) etc. I/O unit
5VDC is used only for the SH41(FCUA-R211)
SV 1 SV2 RIO1
R IO RIO2 Connection to temperature
HR378 card (For exten si on) (Note) measurement unit
Cable clamp The remote I/O unit connected to the RIO2 (FCU6-HR315 unit)
also possible
Terminator connector can be extended up to 8 stations.
FG R-TM Machine control relay/contact
Remote I/O unit
FCUA -DX 1** R
Servo drive unit/ SH21 R
DCIN RIO1 RIO2
Spindle drive unit
MDS-B-V1/V2 To next remote I/O unit
MDS-C1-V1/V2 SH41(FCUA-R211) SH4 1
MDS-B-SVJ2 (FCUA -R2 11)
MDS-B-SP F070
MDS-B-SPJ2 (FCUA-R220) Terminator
24VDC R-TM
MR-J2-CT for SH21 (Note)

peripheral axis The remote I/O unit connected to the RIO1
connector can be extended up to 6 stations.
(Note) FCUA-R211 and FCUA-R220 are shielded cables.
I-8
3. Installation
3.2.2 System Diagram for Drive Section

(1) Example of MDS-B/C1 Series
RS T
Connect to SV1
and SV2 on
base I/O unit
Note (1)
Servo drive unit Servo drive unit Terminator

MDS-B/C1 Series MDS-B/C1 Series A-TM
Note (2)
SH21 cable SH21 cable SH21 cable Battery
CN1A CN1B CN1A CN1B
unit
CN4 CN4
MDS-B-BT-4 (4 axes)
MDS-B-BT-2 (2 axes)
P P
N N
R0 R0
S0 S0
AC servomotor AC servomotor MC1
U U
Power
SM V SM V
supply unit
W W
E E
PG CN2 PG CN2
R S T E
Motor end Motor end
detector detector
MC
B-AL
I-9
3. Installation
(2) Example of MDS-Cn
Magic (optical communication compatible)
Control
Servo drive unit Servo drive unit Servo drive unit power unit Power supply unit
8
8 88 88 8 88
CN1A CN1A CN1A
CN1B CN1B CN1B

SH21 cable
CN9 CN4
CN9 CN4 CN9 CN4 CN4
Detector cable
CON2L CON2L CON2L CN9
CON3L CON3L CON3L
L+
L–
L11 L11 L11
L11 L11
L21 L21 L21
L21 L21 MC
U V W L1 L2 L3 L1 L2 L3
U V W U V W
3ø200VAC for main
circuit power
Servomotor MC AC
MDS-
B-AL
NF
200VAC
Linear scale
Servomotor
Servomotor
Linear scale
(Note 1) The drive section connection differs according to the configuration of the servo drive unit and
servomotor in use.
(Note 2) When connecting the spindle drive unit, set the axis number to the number after the last servo axis.
(Note 3) The axis connected to the power supply unit must be the last axis.
(Note 4) Always separate the NC unit signal cable from the drive section's drive cable and power cable
when wiring.
<Caution> Separate the signal cable from the power cable when wiring.
I - 10
3. Installation
3.3 Installation
3.3 Installation
3.3.1 Installation Direction and Spacing
Each unit is installed in the sealed structure cabinet as a principle. Always observe the following matters
when installing in a cabinet.
(1) Install each unit vertically so that the front is visible.

(2) Refer to the following drawing, and provide sufficient space for ventilation allowing for each unit's heat
dissipation and cable wiring.
(3) Pay special attention to the working conditions of the selected panel computer when installing the panel
computer.
<Caution> Always observe the installation direction.
I - 11
3. Installation
3.3 Installation
3.3.2 Preventing Entry of Foreign Matter

(1) The inside of each unit uses a high density mounting which is susceptible to dust. Always use a sealed
structure for the electric cabinet, and use the following measures.
• Provide dust-proof and oil-proof measures at the cable inlets by plugging them with packing.
• Make sure that outdoor air does not enter inside from the heat dissipation holes, etc.
• Cover all clearances.
• Securely install the door packing.
• Always attach packing when there is a rear cover.
• Oil will easily accumulate on the top, and may enter the electric cabinet from the screw holes. Always
provide special measures such as oil-proof packing.
Cable inlet (example)
(2) Avoid machining in the periphery after installing each unit. If cutting chips, etc., adhere onto the
electronic parts, trouble may occur.
(3) The temperature rise in the electric cabinet must be 10°C or less in respect to the ambient temperature
(target 5°C or less). The electric cabinet must be designed to satisfy the temperature conditions for the
panel computer and NC unit, etc. (Refer to section "3.3.3 Heat radiation countermeasures" for details.)
Use a panel cooler when necessary.
(4) The panel computer's display operation may be affected by external magnetic fields. All sources of
magnetic fields (transformers, fans, electromagnetic switches, solenoid relays, magnetic stands,
magnetized works, drive cables with large current, etc.) must be separated by at least 200mm from the
CRT display. The magnetic field generated by each of these sources will differ. The level may also differ
according to the mounting direction, so normal operation may not be possible even if separated by
200mm or more. When deciding the layout of magnetic sources, consider the direction that the magnetic
field is generated, and confirm the final layout with the actual machine.
CAUTION
Do not allow conductive foreign matter such as screws or metal chips or combustible foreign
matter such as oil enter each unit.
I - 12
3. Installation
3.3 Installation
3.3.3 Heat Radiation Countermeasures

With the normal NC unit, the electric cabinet's ambient temperature is set within working conditions of 0 to
45°C, and the heat design is set based on a 10°C temperature rise in the electric cabinet. However, these
conditions do not necessary apply with the Mitsubishi CNC700BM Series.
That is because the operation of all units supplied from Mitsubishi is guaranteed at 55°C, but the operation of
the panel computer at 55°C is not necessary guaranteed.
Thus, the electric cabinet's ambient temperature must be determined first as indicated below.
(1) Determine the panel ambient temperature Ta.

ex. 0 to 35°C
(2) Determine the internal temperature rise value ∆T.

ex. 5°C
(3) Select the panel computer.

When Tamax is 35°C and ∆T is 5°C, select a panel computer with a guaranteed temperature of 40°C or
more (45°C or more with an allowance).
(4) In this example, the average temperature in the panel is 40°C or less based on (1) and (2).
(Notes) 1. If heat builds up in the unit, such as at the top, mix the air in the cabinet with a fan.
2. Use a panel cooler if necessary.
Use a panel cooler that does not lead outside air into the cabinet.
3. If the panel computer's heat builds up in the panel computer, mix the air in the panel computer
with a fan.
Rear fan
Front fan
NC unit
I - 13
3. Installation
3.3 Installation
Please refer to following method for heat radiation countermeasures.

Example of heat radiation countermeasures
<Hypothetical conditions>
(1) Cabinet ambient temperature : Ta
(2) Internal temperature rise setting value : ∆Td
(This is 10°C with the conventional NC, but set this to 10°C or less
(target value 5°C) for the Mitsubishi CNC700BM Series.
(3) Average temperature in cabinet : Ta + ∆Td
Procedures for heat design and verification
Calculate total heat generated by <Supplement>

each mounted unit (W) (1) Refer to "3.1 General Specification" for the
heat generated by each unit.
Calculate cabinet’s cooling capacity (2) Sealed cabinet (thin steel plate) cooling
(W1) capacity calculation equation
W1 = U × A × ∆Td
U: 6W/m2 × °C
W ≤ W1 ... with internal agitating fan
Comparison of W and W1
4W/m2 × °C
... without internal agitating fan
W>W1 2
A: Effective heat radiation area (m )
Selection of heat exchanger (Area where heat can be radiated
from cabinet)
Mounting design <Caution>
When calculating the effective heat
radiation area, do not include the parts
Collection of internal temperature rise that contact other objects.
distribution data (3) Points of caution for heat radiation
countermeasures when designing mounting
state
∆Tm≤∆Td * Consider convection in cabinet
Evaluation (eliminate heat spots)
* Collect hot air at suction port in heat
∆Tm>∆Td exchanger cabinet.
Improvements (4) Criteria for internal temperature rise distribution
data
∆Tm typ (average value) ≤ ∆Td
∆Tm max (maximum value) ≤ (∆Td + 5)°C
Completion
R (inconsistency ∆Tmmax – ∆Tmmin) ≤ 6°C
(Evaluate existence of heat spots)
∆Tm: Internal temperature rise
setting value
Instruction of mounting examples and temperature (∆T) measurement positions (reference)
z: Temperature rise measurement point (Example)
I - 14
3. Installation
3.3 Installation
3.3.4 Noise Countermeasures

(1) Connection of FG (Frame Ground)
The frame should basically be grounded at one ground point. When relaying through a grounding plate
midway, separate the panel computer and remote I/O unit from the base I/O unit servo drive unit and
spindle drive unit, and others. The NC unit's FG is connected with the panel computer's cabinet with a
card mounting fitting.
Panel computer
Remote I/O unit

Base I/O unit
0 0
(Note 1)
(Note 1)
Servo drive unit/Spindle drive unit, etc.
Spindle motor
(Note 2)
Servomotor
(Note 2) Main grounding plate
(Note 1) This is not required when a direct connection to the main grounding is possible.
(Note 2) Connect the motor's ground wire to the servo drive unit and spindle drive unit.
I - 15
3. Installation
3.3 Installation
(2) Shield clamping of cables

The shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be
connected to the ground to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the ground with the lead wire or with a clamp fitting. Refer to the following
drawings to treat the shield cable.
Example of connection with lead wire
Soldering Ground wire
Unit
Cable
Shield Cable
Ground wire
(Note) When soldering the ground wire onto the shield, if the solder
section is close to the shield, the signal wire's sheath could
melt by the soldering heat and result in a short-circuit. Solder
at a place 10 to 20mm away from the mesh section.
Example of connection with clamp fitting
Shield Cable
Clamp fitting
Grounding plate Unit
Cable
Less than
0.8m
Shield
Clamp
fitting
Grounding
plate
(1) Peel part of the cable sheath and expose the shield as
shown in the drawing.
Press the exposed part against the grounding plate with
the cable clamp fittings.
(2) If the cable is thin, clamp several together in a bunch.
(3) Use adequate force when tightening the cable so that the
wire material is not damaged.
(4) Connect each grounding plate together and ground them
at one point.
Refer to "Appendix 1.11 Outline and installation outline drawing for grounding plate and clamp fitting" when
manufacturing the clamp fitting and grounding plate. These parts can be ordered from Mitsubishi.
CAUTION
The shield cable indicated in this manual must be grounded with a cable clamp, etc.
I - 16
3. Installation
3.3 Installation
The cables requiring a shield clamp using a connector case are shown below.
<Shield clamping method>

Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the copper
foil tape wrapped around the sheath to the grounding plate in the connector.
Treatment at both ends of cable

Connector
Unit name Connection destination Connection
name Connection source
destination
NC unit CG10 Base I/O unit (NC unit) Not required Not required
(FCU7-HN623-02) CG62 Operation panel I/O unit (NC unit) Not required Not required
Base I/O unit CF10 NC unit (Base I/O unit) Not required Not required
(FCU6-HR378) SV1 Servo drive unit (Base I/O unit) Required Not required
SV2 Servo drive unit (Base I/O unit) Required Not required
ENC1 Synchronous pulse encoder (Base I/O unit) Required Not required
SKIP Skip signal (Base I/O unit) Required Not required
RIO1 Remote I/O unit (Base I/O unit) Required Not required
RIO2 Remote I/O unit (Base I/O unit) Required Not required
Operation panel I/O CG62 NC unit (Operation panel I/O unit) Not required
unit Not required
(FCU7-HN376-01) MPG (HANDLE) Manual pulse generator (Operation panel I/O unit) Not required
Required
SIO RS-232C (IO device) (Operation panel I/O unit) Not required
Required
RIO Remote I/O unit (Operation panel I/O unit) Not required
Required
(3) Connecting spark killers

Connect a spark killer on the coil or contact in parallel for noise countermeasures.
Use spark killers which are 0.033 to 0.1µF, 10 to 120Ω.
Contact
SK
SK
Coil
E
I - 17
3. Installation
3.3 Installation
3.3.5 Connection of the Remote I/O Unit Communication Cable

The connection between the base I/O unit and remote I/O unit is explained below.
R211
RIO
Remote I/O Remote I/O Remote I/O
unit unit unit
Base I/O unit

24VDC
DCIN
DCIN
DCIN
RIO1
RIO2
RIO1
RIO2
RIO1
RIO2
power supply Terminal block
+24V
F070
0V DC-IN
FG R-TM
FG SH41(R211) SH41(R211)
F070
F070
F070
FG* FG* FG*

FG
Grounding plate Pass through the same Connect to common grounding plate
duct when possible Note: Connection to servo drive's
grounding plate is prohibited.
* SH41 does not have an FG wire.
(1) Cable between 24VDC power supply and base I/O unit.
Connect an F070 cable. Refer to Appendix 2 for the F070 cable manufacturing drawings.
(2) Cable between base I/O unit and remote I/O unit
Connect with an R211 cable (for communication). Refer to Appendix 2 for the R211 cable manufacturing
drawings.
If the base I/O unit and remote I/O unit are in the same panel and the cable length is within 2m, use an
R211 cable. If the base I/O unit is installed outside the panel, or if the cable length exceeds 2m, use a
cable reinforced for noise measures. Connect the shield end with the shortest distance to a grounding
plate other than the servo drive unit grounding plate.
(3) Cable between remote I/O units

Adjacent remote I/O units are connected with an SH41 cable. Refer to Appendix 2 for the SH41 cable
manufacturing drawings. If the remote I/O units are separated, use an R211 cable.
(Note) If the base I/O unit and remote I/O unit are Base I/O unit
installed near a noise generating source, such
Remote I/O
as a servo drive unit or motor, noise could enter
+24V +24V
from the cable shield and increase the remote Commu- Commu-
I/O communication errors. In this case, do not

nication nication
connect the cable shield wire to the FG Grounding plate
(cabinet), and instead leave it open.

Leave open
M M
I - 18
4. Connection of NC Unit
4. Connection of NC Unit
Connect the NC unit to the PCI extension slot (example, PCI slot #3) which is the farthest from heat sources
such as the display section.
Always connect the extension unit to the PCI extension slot (example, PCI slot #2) at the left of the NC unit.
Extension unit
NC unit
Panel
computer
PCI slot #1
CG10 CG62
PCI slot #2 PCI slot #3
PCI bracket
Extension unit NC unit Back plate Screw onto
back plate
I - 19
4. Connection of Manual Pulse Generator
4.1 Names of FCU7-HN623-02 Unit Section
4.1 Names of FCU7-HN623-02 Unit Section
(3) (7) (4) (10)(11)(12) (9)
(2) (6)
(1) (5)
(8)
No. Connector name Explanation of function

(1) CG10 Use to connect with the base I/O unit.
(2) CG62 Use to connect with the operation panel I/O unit.
(3) EXT Use to connect with the extension unit.
(4) PWR Use to supply power from an external source.
(5) TEST Not used.
(6) ISP Not used.
(7) BAT Use for maintenance.
(8) PCI Connected to the panel computer's extension slot.
No. LED name Explanation of function

(9) PWGD This LED is used to confirm the 12V power supply from FCU7-HN671.
When lit in (Green): Normal When OFF: Power not supplied
No. Switch name Explanation of function

(10) SW1 Use for maintenance. Set to "0" during normal use.
(11) SW2 Use for maintenance. Set to "0" during normal use.
(12) SW3 Use for maintenance. Set to "OFF" during normal use.
5 4 3 2 1 1 to 4 : NC unit number
OFF 1 to 4 are designated with the 4 bits, bit0 to
ON bit3.
5 : RS-232C port changeover
OFF:1ch / ON:3ch
I - 20
4.2 Connection of Power Supply
The NC unit needs a 12V power supply from the operation panel I/O unit via the G080 cable.
4.2.1 Connection of Power Supply (When there is no extension unit)

If there is no extension unit, supply 12V from the "AVR" connector on the operation panel I/O unit via the
power bracket and G081 cable.
Operation panel I/O unit

FCU7-HN376
Power supply bracket
G081 cable
AVR NC unit
FCU7-HN623
AVR
G080 cable
4.2.2 Connection of Power Supply (When there is no extension unit)

When connecting the extension unit, the 12V is supplied from the "EXT" connector, which connects the NC
unit and extension unit, via the G280 cable. The power bracket and G081 cable are not used.
Connect the "EXAVR" connector on the FCU7-HN692 with the "AVR" connector on the FCU7-HN376-01 unit.

FCU7-HN376
Extension unit
FCU7-HN692
AVR AVR
G080 cable
I - 21
4.3 Connection with the Extension Unit
4.3 Connection with the Extension Unit
Connect the "EXT" connector on the NC unit with "EXT" on the extension unit.
EXT
NC unit
FCU7-HN623-02
G280 cable
EXT
Extension unit
FCU7-HN692
I - 22
4.4 Connection with the Operation Panel I/O Unit
4.4 Connection with the Operation Panel I/O Unit
Connect the "CG62" connector on the NC unit with CG62 on the operation panel I/O unit.

FCU7-HN376
NC unit
FCU7-HN623-02
F011 cable CG62
CG62
4.5 Connection with the Base I/O Unit
Connect the "CG10" connector on the NC unit with the base I/O unit. The base I/O unit and NC unit mounting
spacing depends on the cable length.
Base I/O unit

FCU6-HR378
NC unit
FCU7-HN623-02
CF10 F010 CG10
I - 23
4.6 FCU7-HN623-02 Unit Connector Pin Assignment
4.6.1 PCI
Function PCI bus connector
Number of pins 124pin
Connector type No type since it is a pad on the PCB
Connector on PCB side

49 52 62
1B
B B B
Connector on mother board side (reference)
1A 49A 52A 62A
1B 49B 52B 62B
No. I/O Signal name No. I/O Signal name No. I/O Signal name No. I/O Signal name
1A I TRST 1B N.C. 33A N.C. 33B O C/BE2*
2A 12V 2B I TCK 34A O FRAME* 34B GND
3A I TMS 3B GND 35A GND 35B O IRDY*
4A I TDI 4B O TDO 36A I TRDY* 36B N.C.
5A 5V 5B 5V 37A GND 37B I DEVSEL*
6A O INTA* 6B 5V 38A I STOP* 38B GND
7A N.C. 7B N.C. 39A N.C. 39B N.C.
8A 5V 8B N.C. 40A N.C. 40B I/O PERR*
9A N.C. 9B O PRSNT1* 41A N.C. 41B N.C.
10A N.C. 10B N.C. 42A GND 42B O SERR*
11A N.C. 11B O PRSNT2* 43A I/O PAR 43B 3.3V
12A GND 12B GND 44A I/O AD15 44B O C/BE1*
13A GND 13B GND 45A N.C. 45B I/O AD14
14A N.C. 14B N.C. 46A I/O AD13 46B GND
15A I RST* 15B GND 47A I/O AD11 47B I/O AD12
16A N.C. 16B I CLK 48A GND 48B I/O AD10
17A GNT* 17B GND 49A I/O AD9 49B GND
18A GND 18B REQ*
19A N.C. 19B N.C. No. I/O Signal name No. I/O Signal name
20A I/O AD30 20B I/O AD31 50A 50B
21A N.C. 21B I/O AD29 51A 51B
22A I/O AD28 22B GND 52A O C/BE0* 52B I/O AD8
23A I/O AD26 23B I/O AD27 53A N.C. 53B I/O AD7
24A GND 24B I/O AD25 54A I/O AD6 54B N.C.
25A I/O AD24 25B N.C. 55A I/O AD4 55B I/O AD5
26A I IDSEL 26B O C/BE3* 56A GND 56B I/O AD3
27A N.C. 27B I/O AD23 57A I/O AD2 57B GND
28A I/O AD22 28B I GND 58A I/O AD0 58B I/O AD1
29A I/O AD20 29B I/O AD21 59A N.C. 59B N.C.
30A GND 30B I/O AD19 60A N.C. 60B N.C.
31A I/O AD18 31B N.C. 61A 5V 61B 5V
32A I/O AD16 32B I/O AD17 62A 5V 62B 5V
I - 24
4.6.2 Base I/O Unit Connection Terminal CG10
No. I/O Signal name No. I/O Signal name

1 I/O TXRX1 26 I/O TXRX1*
2 I/O TXRX2 27 I/O TXRX2*
3 GND 28 GND
4 I SKIP1 29 I SKIP1*
<Cable side connector type>
Plug : 10150-6000EL 9 I SKIP6 34 I SKIP6*
Shell : 10350-3210-000 10 I SKIP7 35 I SKIP7*
12 GND 37 GND
13 I ENC1A 38 I ENC1A*
14 I ENC1B 39 I ENC1B*
( The connector base is

connected to the FG. ) 15
16
17
I
O
ENC1Z
GND
SVTXD2
40
41
42
I
O
ENC1Z*
GND
SVTXD2*
18 I SVALM2 43 I SVALM2*
19 I SVRXD2 44 I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1*
24 I SVRXD1 49 I SVRXD1*
25 O SVEMG1 50 O SVEMG1*
4.6.3 Operation Panel I/O Unit Connection Terminal CG62
13 1 No. I/O Signal name No. I/O Signal name

1 I BAT 14 I DCFAIL*
2 O 7SEGCON 15 O 7SEGCON*
3 I CPU_EMGIN 16 I CPU_EMGIN*
26 14
4 O CPU_EMGOUT 17 O CPU_EMGOUT*
5 GND 18 GND
6 I/O TXRXD1 19 I/O TXRXD1*
7 O RTS1 20 I CTS1
Plug : 10126-6000EL
Shell : 10326-3210-000 8 O TD1 21 I RD1
Recommended manufacturer: 9 O DR1 22 I DC1
Sumitomo 3M 10 GND 23 GND
11 O RTS2 24 I CTS2
( The connector base is

connected to the FG. ) 12
13
O
O
TD2
DR2
25
26
I
I
RD2
DC2
I - 25
4.6.4 Extension Unit Connection Terminal EXT

1 12V 2 12V
3 12V 4 12V
5 12V 6 12V
7 O BAT 8 O GND
1 79 9 O ALE 10 O GND
11 O CLK 12 O GND
13 O RESET* 14 O GND
2 80 15 I/O AD31 16 I/O AD30
17 I/O AD29 18 I/O AD28
19 I/O AD27 20 I/O AD26
21 I/O AD25 22 I/O AD24
<Cable side connector type> 23 I/O AD23 24 I/O AD22
Connector: FCN-215Q080-G/0
25 I/O AD21 26 I/O AD20
27 I/O AD19 28 I/O AD18
29 I/O AD17 30 I/O AD16
31 I/O AD15 32 I/O AD14
33 I/O AD13 34 I/O AD12
35 I/O AD11 36 I/O AD10
37 I/O AD9 38 I/O AD8
39 I/O AD7 40 I/O AD6
41 I/O AD5 42 I/O AD4
43 I/O AD3 44 I/O AD2
45 I/O AD1 46 I/O AD0
47 O FRM* 48 O ACK*
49 O BE3* 50 O BE2*
51 O BE1* 52 O BE0*
53 O READ* 54 O WRITE*
55 I IRQ* 56 I BOOT
57 O SVEMG3 58 O SVALM3
59 I SVRXD3 60 I SVTXD3
61 O RTXD4 62 O RRXD4
63 I EN2Z 64 I RRTS4
65 I EN2A 66 I EN2B
67 I EN2ZH 68 I EN2ZL
69 I EN2BH 70 I EN2BL
71 I EN2AH 72 I EN2AL
73 I HSALM1 74 I HSEMG1*
75 GND 76 HSTXD1
77 GND 78 HSRXD1N
79 I HSRXD1P 80 I GND
I - 26
5. Connection of the Extension Unit
5.1 Names of FCU7-HN692 Unit Sections

(14) (13)
(6) (5) (10)
(1)
(11)
(12)
(2)
(3) (8)
(7)
(4)
(9)

(1) OPT1 Use for high-speed optical servo communication.
(2) NCLAN Not used.
(3) EXAVR Use to supply power from external source.
(4) CG63 Use for communication of synchronous feed encoder's 2nd channel.
(5) BAT Use for maintenance.
(6) EXT Use for connection with the NC unit.
(7) ISP Not used.
(8) DMEM Not used.
(9) PCI Connected to the panel computer's extension slot.
(10) CF Not used.
(11) BATOFF Not used.

(12) DIPSW For maintenance (Default values: all "0")

(13) LED1 LED for confirming Ethernet communication state
When lit in "Green": Normal When OFF: Communication disabled, error
(14) LED2 LED for confirming Ethernet communication reception
When flickering in "GREEN": receiving state
When ON or OFF: No receiving state, error
I - 27
5.2 Connection with Operation Panel I/O Unit
5.2 Connection with Operation Panel I/O Unit
Refer to "4.2.2 Connecting the power supply (when there is an extension unit)".
5.3 Connection with the NC Unit
Refer to "4.3 Connection with the extension unit".
5.4 Connection with the High-speed Servo Drive Unit
High-speed servo drive unit

MDS-Dn
Extension unit
CN1 FCU7-HN692
F380 cable OPT1
5.5 Connection with the Ethernet Device
Connect the "NCLAN" connector on the FCU7-HN692 unit with the Ethernet I/F on a commercially-available
personal computer, etc.
Commercially-available
personal computer, etc.
CAD/CAM
(Personal Extension unit
computer, etc.) FCU7-HN692
Ethernet cable NCLAN
I - 28
5.6 FCU7-HN692 Unit Connector Pin Assignment
5.6 FCU7-HN692 Unit Connector Pin Assignment
5.6.1 Servo Drive Unit/Synchronous Feed Encoder Extension Terminals CG63

1A PWR GND 1B PWR GND
2A O SVTXD2 (+) 2B O SVTXD2 (–)
3A I SVALM2 (+) 3B I SVALM2 (–)
4A I SVRXD2 (+) 4B I SVRXD2 (–)
5A I EN2AH 5B I EN2AL
6A I EN2BH 6B I EN2BL
7A O SVEMG2 (+) 7B O SVEMG2 (–)
8A I EN2ZH 8B I EN2ZL
9A PWR 5V 9B PWR 5V
10A I/O TXRXD3 (+) 10B I/O TXRXD3 (–)
5.6.2 High-speed Optical Servo Communication Connection Terminal OPT1
No. I/O Signal name

1 R Vcc
2 I DATA OUT+
3 R GND
4 I DATA OUT–
5 T GND
6 O T Vcc
7 T GND
8 T GND
5.6.3 Ethernet Communication Terminal NCLAN
No. I/O Signal name

1 O TD+
2 O TD–
3 I RD+
4 FG
5 FG
6 I RD–
7 FG
8 FG
5.6.4 Power Supply Terminal EXAVR

No. I/O Signal name
1 12V
2 GND
5.6.5 Maintenance Battery Connection Terminal BAT

No. I/O Signal name
1 BAT
2 GND
I - 29
6. Connection of the Operation Panel I/O Unit
6.1 Names of FCU7-HN376 Unit Ssections

F2
⑭ ⑲
① CE56 DOCOM ② CE57
NCGOUT
NCWD NCOK TEST

NCLD1 NCLD2
⑳ 21 22 ⑤
⑰ ⑱
BAT1
ADDON
⑮ ⑯
CS1 CS3
26 27 28
⑬ EF 01 EF 01 EMG1 EMG2
23
23 4
RIO1 RIO3
CD
CD
⑫ ISP 29 30
45
5
AB
AB
67 67
89 89 RIO2
F1
⑦ 31
24VIN
⑪
RIO
④ 23
⑧ ⑨ ⑩ EMG24V
DCIN
CG62
MPG
SIO
EMGIN
12VON 5VON
AVR
24 25 FGTE
FG FG

(1) CE56 Use to connect the machine input/output.
(3) BAT1 Use to connect with the battery unit.
(4) DCIN Use to supply the 24VDC power.
(5) TEST Not used.
(6) AVR Use to supply power to the extension unit.
(7) RIO Use to connect with the remote I/O unit.
(8) CG62 Use to connect with the NC unit.
(9) SIO Use to connect with the RS-232C device.
(10) MPG (HANDLE) Use to connect with the manual pulse generator.
(11) EMGIN Use to input the emergency stop signal.
(12) ISP Not used.

(13) F1 Protects the control circuit from overcurrent.
(Fuse type: LM40, rating: 4A, manufacturer: Daito Communication)
(14) F2 Protects the machine output circuit from overcurrent. The current passes in a batch
through the CE56 and 57 DOCOM pins.
I - 30

(15) CS1 Use to set the machine input/output station numbers.
Set the station numbers with the 32 points DI: X0 -X1F and DO: Y0-YIF. Normally "0" is set
when using as the operation board I/O. Set an even number (0, 2, 4, 6). If an odd number is
set, the previous even station number will be set.
The station number with the 16 points DI: X20-X2F and one manual pulse generator is
automatically assigned as the station number (odd station number) after the station number
set with CS1.
(16) CS3 Use to set the manual pulse generator station number.
Set the station number of the manual pulse generator (2nd, 3rd) I/F circuit.
When more than 8 is set, the remote I/O station for the manual pulse generator (2nd, 3rd)
will be invalidated.

(17) NCLD1 7-segment LED for confirming the system operation status.
(18) NCLD2
(19) DOCOM LED for confirming state of communication to machine output common pin.
(20) NCWD LED for confirming NC unit's watch dog error status.
(21) NCGOUT LED for maintenance.
(22) NCOK LED for confirming NC unit operation status.
(23) 24VIN LED to confirming 24VDC continuity status.
(24) 12VON LED for confirming 12V continuity status.
(26) RIO1 LED for confirming communication status of remote I/O unit (system 1).
(29) EMG1 LED for confirming emergency stop button status.
(30) EMG2 LED for confirming emergency stop status.
(31) EMG24V LED for confirming EMG output circuit continuity status.
24VDC is supplied from the "DCIN" connector on the operation panel I/O unit.
Stabilized
power supply
MC
24VDC
DCIN
Y
ON 0V(RG)
OFF
MC FG
F070 cable
MC
AC(H)
MC U
200VAC AC(N)
I - 31
6.3 Connection of the External Emergency Stop
6.3 Connection of the External Emergency Stop
External emergency stop can be input by using the "EMGIN" connector on the operation panel I/O unit.
External emergency
stop switch
< ↓
EMGIN
F120 cable
ON : Emergency stop release
OFF : Emergency stop
EMGIN
1
FG
Emergency stop switch
3.3kΩ 2
R
R 390Ω
3
24VDC
I - 32
6.4 Connection of Manual Pulse Generator
6.4 Connection of Manual Pulse Generator
12V 0V A B Connecting one manual

pulse generator
4-M3
Manual pulse generator F020 cable
FCUA-HD60
12V 0V A B 12V 0V A B Connecting two manual

pulse generators
4-M3
HANDLE
F021 cable
When devices (pulse generators) other than manual pulse generators (HD60) are connected to the
FCU7-HN376-01, use within the ranges shown in the following specifications. The 25 pulse/rev type and 100
pulse/rev type are available for the commercially-available manual pulse generators.
Input/output conditions
90° phase difference between A phase and B phase.
Input pulse signal type
(Refer to waveform (e) below.)
Input signal voltage H-level 3.5V to 5.25V, L-level 0V to 0.5V
Max. input pulse frequency 100kHz
Power voltage for pulse generator 12VDC ± 10%
Max. output current 300mA
No. of pulses per rotation 25 pulse/rev (25 pulse/rev for HD60)
Input waveform The input waveform phase difference must be ±T/10 (T: cycle) or less.
A(B) phase
B(A) phase
a b c d e
a. b. c. d. e: A or B phase rising edge (falling edge) phase difference = T/4 ± T/10

T: A or B phase cycle (Min. 10µs)
I - 33
6.5 Connection of RS-232C Device
Input/output circuit
Connector pin No.

+5V
HA1 1 470Ω
HA2 3 4700pF
220Ω
HA3 5 GND
Input +5V
2 470Ω Control
HB1
4 circuit
HB2 220Ω 4700pF
HB3 6 GND
5VDC 7
Power supply
output 12VDC 10,12,14
0V(GND) 9,11,13
The power voltage supplied to the manual pulse generator can be changed between 5VDC and 12VDC by
changing the cable wiring. Supply the power from pin 7 for the 5VDC power supply manual pulse generator,
and from pins 10, 12 and 14 for the 12VDC power supply manual pulse generator. Use several power and 0V
(GND) wire materials in the cable.
6.5 Connection of RS-232C Device
The "SIO" connector on the operation panel I/O unit is connected with the RS232C I/F on a
commercially-available personal computer, etc.
Commercially-available
personal computer
CAD/CAM
(Personal
computer, etc.)
RS 2 32 C
× 2c h
SIO
RS232C cable
I - 34
6.6 Connection of Battery
6.6 Connection of Battery
The "BAT1" connector on the operation panel I/O unit is connected with the battery FUC6-BTBOX.
Battery unit
FCU6-BTBOX
BAT1
Battery cable
Applicable battery: FUC6-BTBOX
6.7 Connection with NC Unit
Refer to "5.2 Connection with operation panel I/O unit".
6.8 Connection with Extension Unit
Refer to "5.2 Connection with operation panel I/O unit".
I - 35
6.9.1 Power Input Terminal (24VDC) DCIN
24VDC input
DCIN 1 I +24V
2 GND
3 FG
Connector : 2-178288-3
Contact : 1-175218-5
Recommended manufacturer: (Note) I/O in the table indicates the
Tyco Electronics AMP assignment looking from the I/O unit.
6.9.2 Manual Pulse Generator Connection Terminal MPG (HANDLE)
Manual pulse generator

8 1
1 I HA1A
MPG 9 GND
2 I HA1B
10 +12V
(HANDLE) 3 I HA2A
I 11 GND
4 HA2B
I 12 +12V
5 HA3A
15 9 I 13 GND
6 HA3B
14 +12V
<Cable side connector type> 7 +5V
15
Connector : CDA-15P 8
Contact : CD-PC-111
Case : HDA-CTH (Note) I/O in the table indicates the
Recommended manufacturer: Hirose Electric assignment looking from the I/O unit.
6.9.3 RS-232C Device Connection Terminal RS232C
RS232C 1 GND 11 GND

SIO 10 1 2 I RXD1 12 O TXD1
3 I CTS1 13 O RTS1
4 I DSR1 14 O DTR1
5 GND 15 GND
20 11 6 reserve 16 reserve
7 I RXD2 17 O TXD2
<Cable side connector type> 8 I CTS2 18 O RTS2
Connector: DHA-RB20-S122N 9 I DSC2 19 O DTR2
Recommended manufacturer: DDK 10 24VDC 20 0V (RG)
I - 36
6.9.4 External Emergency Stop Connection Terminal EMG
EMG
2
3 1 <Cable side connector type>
1 FG
Connector : 51030-0330
Contact : 50084-8160 2 I EMG IN
Recommended manufacturer: MOLEX 3 O COM
(COM pin outputs 24VDC)
6.9.5 NC Unit Power Output Terminal (12VDC) AVR
Power output
Connector : 51067-0200 1 12V
AVR Contact : 50217-8100 2 GND
Recommended manufacturer: MOLEX
6.9.6 NC Unit Connection Terminal CG62

13 1
1 I BAT 14 I DCFAIL*
2 O 7SEGCON 15 O 7SEGCON*
3 I CPU_EMGIN 16 I CPU_EMGIN*
26 14 4 O CPU_EMGOUT 17 O CPU_EMGOUT*
5 GND 18 GND
6 I/O TXRXD1 19 I/O TXRXD1*
<Cable side connector type> 7 O RTS1 20 I CTS1
Plug : 10126-6000EL 8 O TD1 21 I RD1
Shell : 10326-3210-000
9 O DR1 22 I DC1
Recommended manufacturer:
Sumitomo 3M 10 GND 23 GND
11 O RTS2 24 I CTS2
12 O TD2 25 I RD2
13 O DR2 26 I DC2
I - 37
6.9.7 Battery Connection Terminal BAT
Backup power input

Connector : IL-2S-S3L-(N) 1 GND
BAT1
Contact : IL-C2-1-1000 2 BAT
* Connect with FCU6-BTBOX
Japan Aviation Electronics
6.9.8 Machine Input/Output Terminal CE56/C57
Machine input/output connection terminal

CE56 CE57
A B A B
1 O 0V(RG) 1 O 24VDC 1 O 0V(RG) 1 O 24VDC
2 I X00 2 I X01 2 I X18 2 I X19
3 I X02 3 I X03 3 I X1A 3 I X1B
4 I X04 4 I X05 4 I X1C 4 I X1D
5 I X06 5 I X07 5 I X1E 5 I X1F
6 I X08 6 I X09 6 I X20 6 I X21
7 I X0A 7 I X0B 7 I X22 7 I X23
8 I X0C 8 I X0D 8 I X24 8 I X25
9 I X0E 9 I X0F 9 I X26 9 I X27
10 I X10 10 I X11 10 I X28 10 I X29
11 I X12 11 I X13 11 I X2A 11 I X2B
12 I X14 12 I X15 12 I X2C 12 I X2D
13 I X16 13 I X17 13 I X2E 13 I X2F
14 DICOM0 14 14 14 DICOM5
15 15 15 15
16 O Y00 16 O Y01 16 O Y10 16 O Y11
17 O Y02 17 O Y03 17 O Y12 17 O Y13
18 O Y04 18 O Y05 18 O Y14 18 O Y15
19 O Y06 19 O Y07 19 O Y16 19 O Y17
20 O Y08 20 O Y09 20 O Y18 20 O Y19
21 O Y0A 21 O Y0B 21 O Y1A 21 O Y1B
22 O Y0C 22 O Y0D 22 O Y1C 22 O Y1D
23 O Y0E 23 O Y0F 23 O Y1E 23 O Y1F
24 DOCOM 24 DOCOM 24 DOCOM 24 DOCOM
25 DOCOM 25 DOCOM 25 DOCOM 25 DOCOM
[Cable side connector type]

PCB connector: HIF3BB-50PA-2.54DSA
(straight local guide center type)
Recommended cable side connector type: HIF3BB-50D-2.54R (or equivalent product)
I - 38
Appendix 1 Outline Drawing
Appendix 1.1 FCU7-HN623-02 Unit

I - 39
Appendix 1.2 FCU7-HN692 Unit
Appendix 1.2 FCU7-HN692 Unit
12.66
Appendix 1.3 Power Bracket G081 Cable Outline Diagram
I - 40

180
6.5 167 6.5
F2
5
CE56 DOCOM CE57
NCGOUT
NCWD NCOK
TEST
NCLD1 NCLD2
BAT1
130
1 20
ADDON
CS1 CS3
01 01
EF EF RIO1 RIO3 EMG1 EMG2
2
23
B CD
B CD
34 5
45
67 67 ISP
A
RIO2
89 89
F1
24VIN
RIO
EMG24V
DCIN
CG62
MPG
SIO
EMGIN
12VON 5VON
AVR
FGTE
FG FG
5
4-φ4
120
I - 41
Appendix 1.5 Base I/O Unit Outline Drawing
Appendix 1.5 Base I/O Unit Outline Drawing
Caution: The installation holes indicated with bold lines are

connected to the FG (through holes). Securely connect to
the electric cabinet’s FG terminal from terminal block FG2.
I - 42
Appendix 1.6 Remote I/O Unit Outline Drawing
Appendix 1.6 Remote I/O Unit Outline Drawing

Top
Heat dissipation
allowance
100
135
168
6
40
Heat dissipation,
wiring allowance
70
150
Wiring allowance
Bottom
Installation hole
135
2-M5-0.8 screw
6
DX
156
6
34 6
I - 43
Appendix 1.7 HR347/357 (Scan I/O) Card Outline Drawing
Appendix 1.7 HR347/357 (Scan I/O) Card Outline Drawing
(Note) The PCB height (depth) is approx. 40mm when the connectors are connected.
Secure more space than this when mounting.
I - 44
Appendix 1.8 QY231 Card Outline Drawing
Appendix 1.8 QY231 Card Outline Drawing
5
CS1 (SW1)
↑↑
CSH41B △ J4
CSH41A
0 Not
8
mounted
POWER
ALM
CMD81
CFD83
120±0.3
130
CMD82
SOURCE
SINK
S2
S3
S4
S1
5
6.5 167±0.3 6.5
180
(Note) The PCB height (depth) is approx. 40mm when the connectors are connected.
Secure more space than this when mounting.
I - 45
Appendix 1.9 Manual Pulse Generator (HD60) Outline Drawing
Appendix 1.9 Manual Pulse Generator (HD60) Outline Drawing
3-M4 stud bolts L10
Packing t2.0
60±0.5
77±0.5
60±0.5
80±1
12V 0V A B
ø6
ø7
ø8
ø6
Installation other than

8.89 7.60 M3 × 6 not possible
16 24 27±0.5
) 3 - ø4.8 hole
ti on
ec
ris
(T
0º
ø62 hole +2.0

12
ø772±0.2
Panel cut drawing
(Note) Use the 25 pulse/rev type.
I - 46
Appendix 1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing
Appendix 1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing

68
Caution plate Detector (1024 pulse/rev)
56
-0.009
-0.025
68
56
ø68
50
ø5
4-ø5.4 hole
20
2 28
A 1chA K 0V
5 3
B 1chZ L
19.5
C 1chB M
102 33 D N 1chA*
135 Case
E ground P 1chZ*
F R 1chB*
Encoder side 97F3102E20-29P (or equivalent)
Applicable cabel side MS3106A20-29S G S
H +5V T
J
ø14.3 -0.11
0
-0.012
B
2 5 -0.042
-0.006
-0.017
-0.025
-0.009
+0.1
0
ø15
ø16
ø50
B
+0.14
1.15 +0.14 1.15 0
0 Cross-section BB
26
The effective depth of the key way is 21mm.
2
Enlarged view of key
I - 47
Appendix 1.11 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting
Appendix 1.11 Outline and Installation Outline Drawing for Grounding Plate and
Clamp Fitting
The shield wire generally only needs to
be grounded to the connector's case frame. Cable
However, the effect can be improved by
directly grounding to the grounding plate as
shown on the right. Clamp fitting
Install the grounding plate near each unit. Grounding plate
(Fitting A, B)
Peel part of the cable sheath as shown on
the right to expose the shield sheath. Press
that section against the grounding plate with
the clamp fitting. Note that if the cable is thin,
several can be clamped together.
40
Install the grounding plate directly onto the
cabinet or connect a grounding wire so that
sufficient frame grounding is achieved.
If the AERSBAN- SET, containing the
grounding plate and clamp fitting, is required,
please contact Mitsubishi. Shield sheath
Clamp section drawing
Outline drawing
Grounding plate Clamp fitting

17.5
2-ø5 hole
Installation hole
30
B±0.3
MAX L 10
A
-0.2
0
24
35
6
24 +0.3
3
0
7
Note 1 M4 screw 6 22
35
11
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 – Clamp fitting B × 1 Clamp fitting B 45
I - 48
Appendix 1.12 F Installation Plate Outline Drawing
Appendix 1.12 F Installation Plate Outline Drawing

5.5 5.5
65
47.1±0.2
42.6±0.2
5
R 2.
2- Square
12±0.2
24
5
75 hole
R 1.
12
2-
38
76
Example of use with RS-232C devices
RS-232C device
F030 cable Cross cable
R S23 2C
F mounting plate
Operation board side wall
Max. cable length: 15m
Cross cable connection
For DC code control For DR/ER control

F030 cable side RS-232C side F030 cable side RS-232C side
2 SD 2 SD 2 SD 2 SD
3 RD 3 RD 3 RD 3 RD
4 RS 4 RS 4 RS 4 RS
5 CS 5 CS 5 CS 5 CS
6 DR 6 DR 6 DR 6 DR
20 ER 20 ER 20 ER 20 ER
7 GND 7 GND 7 GND 7 GND
<Caution> Recommended applicable connector

・Do not connect anything to the open pins. Connector: HDBB-25PF(05) (Hirose Electric)
・Keep the overall cable length to less than 15m. Case: HDB-CTH (Hirose Electric)
I - 49
Appendix 2 Cable List

Application Maximum
Cable type Application Supplement
No. length
Appendix 2.1 F010 Connects NC unit to base I/O unit 20m
Appendix 2.2 F011 Connects NC unit to operation panel I/O unit 2m
Connects operation panel I/O unit to manual pulse
Appendix 2.3 F020 One manual pulse generator usable 10m
generator
Connects operation panel I/O unit to manual pulse Two manual pulse generators
Appendix 2.3 F021 10m
generator usable
Connects operation panel I/O unit to manual pulse Three manual pulse generators
Appendix 2.3 F022 10m
generator usable
Appendix 2.4 G033 For RS232C 15m (Note 3)
Appendix 2.5 F040 Synchronous feed encoder Straight type connector 50m (Note 1)
Appendix 2.5 F041 Synchronous feed encoder Right angle type connector 50m (Note 1)
Appendix 2.6 F070 +24V power supply 3m
Appendix 2.7 F120 Emergency stop input 30m
Appendix 2.8 F380 Optical communication POF cable For outside panel 10m
Appendix 2.9 FCUA-R211 Remote I/O communication 50m (Note 2)
Appendix 2.10 FCUA-R300 For machine input/output –
Appendix 2.11 SH21 MC link A communication (servo/display unit) 30m (Note 2)
MC link B communication (remote I/O
Appendix 2.12 SH41 1m (Note 2)
communication)
Connects 12V power between extension unit and
Appendix 2.13 G080 Use AWG18 cable material 2m
operation panel I/O unit
Appendix 2.14 G240 Connects operation panel I/O unit to battery box 5m
Appendix 2.15 G280 Connects NC unit to extension unit 4cm
Connect to last station for remote I/O
Appendix 2.16 R-TM MC link B terminator
unit
(Note 1) The max. length is the sum (L1 + L2) of the cable length (L1) from the NC unit to the base I/O unit and the cable length (L2)
from the base I/O unit to each unit.
(Note 2) Wire length from NC unit to last unit.
(Note 3) The sum (L3 + L4) of the cable length (L3) from the NC unit to the operation panel I/O unit and the cable length (L4) from the
operation panel I/O unit to each unit must be the maximum wire length or shorter.
I - 50
Appendix 2.1 F010 Cable Manufacturing Drawing

Cable type: F010 cable Usage: Connection between NC unit and base I/O unit
Connector name : CF10 Connector name : CF10
CF10 CF10
TXRX1 1 1
TXRX1* 26 26
TXRX2 2 2
TXRX2* 27 27
GND 3 3
GND 28 28
SKIP1 4 4
SKIP1* 29 29
SKIP2 5 5
SKIP2* 30 30
SKIP3 6 6
SKIP3* 31 31
SKIP4 7 7
SKIP4* 32 32
SKIP5 8 8
SKIP5* 33 33
SKIP6 9 9
SKIP6* 34 34
SKIP7 10 10
SKIP7* 35 35
SKIP8 11 11
SKIP8* 36 36
GND 12 12
GND 37 37
ENC1A 13 13
ENC1A* 38 38
ENC1B 14 14
ENC1B* 39 39
ENC1Z 15 15
ENC1Z* 40 40
GND 16 16
GND 41 41
SVTXD2 17 17
SVTXD2* 42 42
SVALM2 18 18
SVALM2* 43 43
SVRXD2 19 19
SVRXD2* 44 44
SVEMG2 20 20
SVEMG2* 45 45
GND 21 21
GND 46 46
SVTXD1 22 22
SVTXD1* 47 47
SVALM1 23 23
SVALM1* 48 48
SVRXD1 24 24
SVRXD1* 49 49
SVEMG1 25 25
SVEMG1* 50 50 CF10
Plug : 10150-6000EL
CF10
Shell : 10350-3210-000
Plug : 10150-6000EL
U Recommended manufacturer:
Shell : 10350-3210-000 U
Sumitomo 3M
Recommended manufacturer: Wire material: UL20276 AWG28 × 25P
Sumitomo 3M Recommended manufacturer: TOYOKUNI ELECTRIC CABLE
(Note) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector's GND plate.
I - 51

Cable type: F011 cable Usage: Connection between NC unit and operation panel I/O unit
Application: Connection between NC card and relay card List of parts used
Assembly drawing Part Recommended part Quan-
No.
(1) (2) name type tity
(1) (2) (3)
Sumitomo 3M
1 Plug 2
10126-6000EL
Sumitomo 3M
2 Shell 2
F011 10326-3210-000
Wire Toyokuni Electric Cable
3 (1)
material UL20276 AWG28×15P
Maximum cable length: 2m
F011
Connection diagram
TD0 1 1
RD0 14 14
LED1 2 2
LED2 15 15
LED3 3 3
EMGOUT* 16 16
EMGIN 4 4
EMGIN* 17 17
GND 5 5
GND 18 18
HA1A 6 6
HA1B 19 19
HA2A 7 7
HA2B 20 20
HA3A 8 8
HA3B 21 21
DR0 9 9
DC0 22 22
GND 10 10
GND 23 23
EN2A 11 11
EN2A* 24 24
EN2B 12 12
EN2B* 25 25
EN2Z 13 13
EN2Z* 26 26
Case frame Case frame

FG FG
Manufacturing precautions
(1) The wire material shall be a shielded, 15-pair cable equivalent to UL20276 Standard AWG28 (0.08mm2).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are
compatible with the specifications.
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position designated in the
assembly drawing.
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
(5) The part 1 plug and part 2 shell are solderless types. If soldering types are required, use parts 10126-3000VE for
the plug and 10326-52F0-008 for the shell (both parts manufactured by Sumitomo 3M).
I - 52
Appendix 2.3 F020/F021/F022 Cable Manufacturing Drawing
Appendix 2.3 F020/F021/F022 Cable Manufacturing Drawing
Cable type: F020/021/022 cable Usage: Manual pulse generator
Connector name : HANDLE
Cable name 1ch 2ch 3ch

F020 cable
F021 cable
F022 cable
Note:
The circle indicates the usable
quantity.
Connector : CDA-15P Crimp terminal: V1.25-3

Contact : CD-PC-111 Recommended manufacturer: JST
Case : HDA-CTH
Recommended manufacturer: Hirose Electric
Wire material: B-22 (19) U × 2SJ-1 × 9
Recommended manufacturer: Sumitomo Electric
(Note 1) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
(Note 2) The connector case is connected to the FG. Use a nickel-base chrome-plated part.
I - 53
Appendix 2.4 G033/G034 Cable Manufacturing Drawing
Appendix 2.4 G033/G034 Cable Manufacturing Drawing
Cable type: G033/G034 cable Usage: RS232C
Cable name CH1 CH2

G033 cable Connector name: SIO Connector
G034 cable
name: CH1
Note:
1. The circle indicates the
channel used.
2. The wire indicated in
parentheses indicates the
Refer to Appendix 1 Connector
SIO cable wire material.
(F mounting plate name: CH2
outline drawing).
SIO CH1
SD1 12 2
RD1 2 3
[SIO] RS1 13 4
[CH1] [CH2]
CS1 3 5
Connector : 10120-3000VE (Soldered part) Connector : CDB-25S
: or 10120-6000EL DR1 14 20
ER1 4 6 Contact : CD-SC-111
(Solderless part) Lock nut : HD-LNA
0V 1 7
Case : 10320-52F0-008 Recommended
Recommended manufacturer: manufacturer:
Sumitomo 3M CH2 Hirose Electric
SD2 17 2
RD2 7 3
(Note 1) RS2
CS2
18
8
4
5
Fold the wire material shield over DR2 19 6
the sheath, and wrap copper foil ER2 9 20
tape over it. 0V 11 7
Clamp with the connector's GND
(24V) (10)
plate. (RG) (20)
(Note 2) Wire material:

UL20276 AWG28×4P
Notations in parentheses indicate (UL20276 AWG28×8P)
the pin layout for the FCU7-HN376. Recommended manufacturer:
Toyokuni Electric Cable
FG
I - 54
Appendix 2.5 F040/F041 Cable Manufacturing Drawing
Appendix 2.5 F040/F041 Cable Manufacturing Drawing
Cable type: F040/041 cable Usage: Synchronous feed encoder
Connector name : ENC1 (ENC2)
Connector : MS3106B20-29S
Cable clamp: MS3057-12A F040
cable
ITT Canon
Connector : MS3108B20-29S
F041
Cable clamp: MS3057-12A
cable
ITT Canon
ENC1 (ENC2)
Twist
ENC1A (ENC2A) Note:
1 A
The signal names given in
ENC1A*(ENC2A*) 6 N parentheses are equivalent to
ENC1B (ENC2B) 2 C ENC2.
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
　　GND 4 K
　　GND 5 E
　　+5V 9 H
ENC1 (ENC2)
Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH 2
Wire material: DPVVSB 6P × 0.2mm
Recommended manufacturer: Hirose Electric
Recommended manufacturer: BANDO Electric Wire
I - 55
Cable type: F070 cable Usage: 24VDC input
Connector name : DC24IN

Y
DC24IN
+24V 1 +24V
GND 2 GND
FG 3 FG
Wire material : B-18 (19) U × 2SJ-1 × 9

Sumitomo Electric Industries
Connector : 2-178288-3
Contact : 1-175218-5 Crimp terminal: V1.25-3
Recommended manufacturer: Recommended manufacturer: JST
Tyco Electronics AMP
Caution: If the cable is 15m or longer, use 16AWG (1.25mm2).
Cable type: F120 cable Usage: Emergency stop
Connector name : EMG
EMG
FG B22-9
1
EMG IN 2 EMG IN
COM (24V) 3 COM
Connector : 51030-0330 Crimp terminal: V1.25-3

Contact : 50084-8160 Recommended manufacturer: JST
Wire material : B-22 (19) U × 2SJ-1 × 9
Recommended manufacturer: MOLEX
Recommended manufacturer: Sumitomo Electric Industries
Cable type: F380 cable Usage: Optical communication
Connector name : OPT1 Connector name: Servo drive side connector

Cable type label
Protective cap Protective cap

150
Boot: 900407
Connector : F07A Designated manufacturer: Japan AMP
Designated manufacturer: Japan AMP Connector: F07A
Designated manufacturer: Japan AMP
Wire material: GHTT4002
Designated manufacturer: MITSUBISHI RAYON
I - 56
Appendix 2.9 FCUA-R211 Cable Manufacturing Drawing
Cable type: R211 cable Usage: Connection between remote I/O unit and remote I/O unit
Assembly drawing
List of parts used

No. Part name/type Manufacturer Q’ty
Connector Tyco Electronics
1 2
1-178288-3 AMP
Contact Tyco Electronics
2 6
1-175218-2 AMP
Wire material
MIX3CHRV-SV-SB
Twisted pair cable Product
3 with compound equivalent to (1)
3-core shield. left
(TOA Electric
Industrial)
Crimp terminal
4 JST 1
V1.25-3
Crimp terminal
5 JST 1
V1.25-5
Connection diagram
Yellow
TXRX 1 1 TXRX
White
TXRX* 2 2 TXRX*
Black
LG 3 3 LG
Manufacturing example
FG FG
Note (5)
Total cable length: 50 m
2
(1) The wire material shall be a shielded, 3-core twisted pair cable equivalent to AWG20 (0.5mm ).
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position designated in the
assembly drawing.
(4) Install each crimp terminal side after stamping the name of each signal on the mark tube.
(5) Protect both ends of the wire material with insulation bushing.
(6) Use AWG18 (0.75mm2) or equivalent for the shield treatment wire material.
(7) Ground the crimp terminal connected to the shield to the control unit or communication terminal frame ground.
Note that, to improve the noise resistance, there may be cases where only one end is connected, both ends are
connected, or neither end is connected.
I - 57
Cable type: R301 cable Usage: DI/DO

Connector name : DI-L/DO-L, DI-R/DO-R
CF31, CF32, CF33, CF34
Connector : 7940-6500SC Connector : 7940-6500SC

Recommended manufacturer: Sumitomo 3M Relief : 3448-7940
Wire material: B40-S Sumitomo 3M
Recommended manufacturer: Oki Electric Cable
Appendix 2.11 SH21 Cable Manufacturing Drawing
Cable type: SH21 cable Usage: MC link A communication (MDS-A/B servo)
Connector name : SV1, SV2 (SH21/R000) Servo drive unit
SV1, SV2 (CSH21)

Plug : 10120-6000EL
Plug : 10120-6000EL
Shell : 10320-3210-000
Shell : 10320-3210-000
Recommended manufacturer
Recommended manufacturer: Sumitomo 3M
Sumitomo 3M
Wire material: UL20276 AWG28 × 10P
Recommended manufacturer: TOYOKUNI ELECTRIC CABLE
The SH21 cable is the same as the FCUA-R000 cable used with the MELDAS 50 series.
I - 58
Cable type: SH41 cable Usage: MC link B communication (Remote I/O communication)
Connector name : RIO1, RIO2 (CSH41) Connector name : (CSH41)
Note:
1. Protect both ends of
cable by insulation
bushing.
2. Can be used for both
remote I/O 1ch and 2ch.
2 2
RIO1, RIO2 (CSH41) Wire material: MVVS 3C × 0.5mm (MIC 3C × 0.5mm )
Connector : 1-178288-3 Recommended manufacturer: Takeuchi Densen
Contact : 1-175218-2 (CSH41)
Recommended manufacturer: Connector : 1-178288-3
Japan AMP Contact : 1-175218-2
Tyco Electronics AMP
The SH41 cable is the RIO communication cable for internal wiring. Use this for connecting the adjacently
arranged RIO units in the electric cabinet.
For the wiring outside the electric cabinet, use the R211 cable described in Appendix 2.15, having reinforced
cable material and FG treatment.
Appendix 2.13 G080 Cable Manufacturing Drawing
Cable type G080 Max. wire length 2m

* The maximum cable length is 2m.
Application 12VDC power input
Connector nam e: AVR 301

Connector nam e: AVR
101 102
G080
201 202
Cover the cable end with a shrink tube
AVR AVR
12V AW G18 12V

1 1
GND 2 2 GND
Recommended
Part No. Part name Type Qty.
manufacturer
101 Connector 51067-0200 1 MOLEX
102 Contact 50217-8100 2 MOLEX
201 Connector 51067-0200 1 MOLEX
202 Contact 50217-8100 2 MOLEX
301 Wire material (AWG#18)
I - 59
Cable type G240

Application Battery
Connector name: BAT 201 6cm or more

101 102
Ｇ240
Cover the cable end with a shrink tube

Peel approx. 0.5cm of the
BAT sheath at the end of the wire.
Black
GND 1
BAT 2 Re
d
Recommended
Type
manufacturer
Japan Aviation
101 Connector IL-2S-S3L-(N) 1
Electronics
Japan Aviation
102 Contact IL-C2-1-10000 2
Electronics
201 Wire material AWG#24 Red × 1, Black × 1
Cable type G280 Max. wire length 4cm

* The maximum cable length is 4cm.
Application Extension bus
Connector name: EXT

Flat cable
102
101
201
Recommended
Part No. Part name Type Qty.
manufacturer
101 Connector FCN-217J080-G/0 1 FUJITSU
102 Connector FCN-217J080-G/0 1 FUJITSU
201 Wire material
I - 60
Appendix 2.16 R-TM Terminator Connector Manufacturing Drawing
Appendix 2.16 R-TM Terminator Connector Manufacturing Drawing
Connector type: R-TM Usage: MC link B communication terminator
101 102 Connection diagram
R-TM
103 LG 3
D－3 AMP
3
R－TM
TXRX＊ 2
2
100Ω
1
Rear side of TXRX

1
connector
List of parts used

No. Part name/type Manufacturer Q’ty
Connector
101 Tyco Electronics AMP 1
1-178288-3 (X type)
102 Contact 1-175216-2 Tyco Electronics AMP 2
103 Resistor 100Ω 1/4W KOA 1
(2) Cover the 100Ω terminator with a black insulation tube.
(3) Stamp the connector name "R-TM" in white on the rear of the connector.
I - 61
Appendix 3 EMC Installation Guidelines
Appendix 3.1 Introduction

Appendix 3.1 Introduction
EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC
Directives subject. However, we would like to introduce the following measure plans to back up EMC
Directives compliance of the machine tool as the NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by
the machine tool builder.
I - 62
Appendix 3.2 EMC Directives
Appendix 3.2 EMC Directives
The EMC Directives largely regulate the following two items.
• Emission Capacity to prevent output of obstructive noise that adversely affects external devices.
• Immunity Capacity to not malfunction against obstructive noise from external source.
The details of each level are classified in the table below.

It is assumed that the standards and test details required for a machine tool are the same as these.
Class Name Details EN Standard

Restriction of electromagnetic noise radiated through EN61000-6-4
Radiated noise
the air (General
industrial EN55011
Emission machinery)
Restriction of electromagnetic noise discharged from (CLASS: A)
Conductive noise EN61800-3
power supply line (Motor control
device)
Static electricity (Example) Regulation of withstand level of static
electrical electricity electrical discharge accumulated EN61000-4-2
discharge in human body
Radiation (Example) Simulation of immunity from digital wireless
EN61000-4-3
immunity telephones
(Example) Regulation of withstand level of noise from EN61000-6-2
Burst immunity (General EN61000-4-4
relay or plug and play
industrial
Immunity Conductive (Example) Regulation of withstand level of noise machinery) EN61000-4-6
immunity flowed from power supply wires, etc. EN61800-3
Power supply (Motor control
(Example) Regulation of electromagnetic noise of
frequency device) EN61000-4-8
50/60Hz power supply frequency
magnetic field
Power supply dip (Example) Regulation of power voltage drop withstand
EN61000-4-11
(fluctuation) level
(Example) Regulation of withstand level of noise
Surge EN61000-4-5
caused by lightning
I - 63
Appendix 3.3 EMC Measures
Appendix 3.3 EMC Measures
The main items relating to EMC measures include the following.
(1) Store the device in a sealed metal panel.

(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.

(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
I - 64
Appendix 3.4 Panel Structure
The design of the panel is a very important factor for the EMC measures, so take the following measures into
consideration.
Appendix 3.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.
(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced,
and then fix with screws.
Joining clearance: approx. 20cm
Painting mask
(3) Be careful not to warp the plate due to the screw fixing, etc. By creating a clearance, noise could leak
from that place.
(4) Plate (nickel tin) the grounding plate, and connect the connections with a low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Mesh cover
(conductive sponge)
Control panel
Opening
(Note) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the
paint and fix the screws.
I - 65
Appendix 3.4.2 Measures for Door

(1) Use metal for all materials configuring the panel.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure
with a large contact area as shown below.
(a) Use of gasket (b) Large contact area

Control panel
Door
Door
Contact area
Control
panel
Cross-section drawing
EMI gasket
• The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.
• When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's
impedance.
(Note) Using screws to fix the plates that have been painted (attachment of packing) is the same as an
insulated state. Peel the paint and fix the screws.
I - 66
Appendix 3.4.3 Measures for Power Supply

Shield the power supply section and insert a filter to prevent the noise from flowing in or out.
Device Device
Radiated noise
Radiated Flow out

noise
Partition NF AC input
Conductive NF AC input
plate
noise Conductive Noise
Noise
filter noise filter
• The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow out.
• The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.
(Note) Selection of the noise filter capacity will differ according to the drive unit and devices being used.
Refer to the "EMC Installation Guidelines" NC Servo Drive Unit Section [BNP-B8582-45].
I - 67
Appendix 3.5 Measures for Wiring in Panel
Cables serve as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that
carry out high-speed communication.
Appendix 3.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will pick up noise. Pay attention to the device layout
and wire length so that the wiring length is as short as possible.
Device Device Device Device Device Device
Noise
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the drive line and detector cable to the drive section motor as far apart from the other wirings as
possible when wiring.
(4) Do not lead the power supply wire around the panel without using a filter.
Device
Radiated
noise
Flow out
Partition AC input
NF
Conductive plate
Noise
noise filter
I - 68
Appendix 3.5.2 NC Unit Grounding Wire

Operation panel
Panel computer
EF0
1 EF0
1
ABDC
ABDC
6798 678
9
2354
2354
DCIN
FG
NC unit
FG cable
FG cable
FG cable
Control
panel
F070 cable
F010 cable (24VDC cable)
FCU6-SU200
SH21 cable
(for NC AMP)
Base I/O unit

FCU6-DX
F070
0
0
cable
(+)
24VDC
FG
0V
S V2 SV 1
Short bar
DCI N
Stabilized
power supply
AC input
200VAC input
FG cable
FG cable
FG cable Main grounding plate for

power distribution panel
U
I - 69
Appendix 3.5.3 Shield Treatment of Cables
Use shielded cables for the cables wired outside the panel in the MITSUBISHI CNC700BM Series.
Use a shield clamp within 10cm from the lead-out port of the panel.
(1) I/O interface cable [F010 cable]
Shield clamp
Operation panel Control panel
NC control unit Base I/O unit
F010 cable
U U
• Always use the shield clamp on both ends of the connected units.
(Note) The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.
(2) DC power supply cable [F110/F070/FCUA-R220 cable]
Shield clamp
Control panel
Operation panel
General-purpose stabilized
power supply
F070 or FCUA-R220 cable
IN
U
OUT
U
Ferrite core
• Use a shield clamp within 10cm from the panel's inlet/outlet.

• Install a ferrite core on both ends of the connected units.
(Note 1) Always install a ferrite core on the general-purpose stabilized power supply.
(The ferrite core may not be required depending on the selected power supply.)
(Note 2) Install a ferrite core on the input side of the NC power supply.
I - 70
(3) Remote I/O cable [FCUA-R211 cable]
Shield clamp
Control panel Control panel
Base I/O unit Remote I/O unit
FCUA-R211 cable
U U
Ferrite core

(Note) The shield clamp and ferrite core are not required if the control unit and base I/O unit are wired in the
same panel.
(4) Servo communication cable [SH21/FCUA-R000 cable]
Shield clamp
Control panel Control panel
Base I/O unit Drive section unit
SH21 cable
U U
Drive section unit
FCUA-R000 cable
U U
Ferrite core

(Note) The shield clamp and ferrite core are not required if the drive section unit and base I/O unit are wired
in the same panel.
I - 71
Appendix 3.6 Parts for EMC Measures
Appendix 3.6.1 Shield Clamp Fitting

The ground can be directly connected to the grounding plate as shown below to increase the effect.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate
with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a
grounding wire.
If the grounding plate and clamp fitting set AERSBAN-SET is required, please contact Mitsubishi.
Peel the cable sheath

at the clamp section
Cable
Grounding
plate
Cable
Clamp fitting
(Fitting A, B)
Shield sheath
Clamp section drawing
• Outline drawing
Grounding plate
2-ø5 hole
Installation
hole
Clamp fitting
30
c
a
b
Max. L 10
(Note 1)
24 +030
M4 screw
Unit: mm
(Note 1) Screw hole for wiring to cabinet's grounding plate.

(Note 2) The grounding plate thickness is 1.6mm.
a b c Enclosed fitting L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 – Clamp fitting B × 1 Clamp fitting B 45
I - 72
Appendix 3.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting
the quality of the signal.
Recommended ferrite core

TDK ZCAT Series
Shape and dimensions

ZCAT-A type ZCAT-B type
ZCAT type
D E A
A A
B øC B øC B E
D
øC
D
TDK TDK TDK
Fig.1 Fig.2 Fig.3
ZCAT-C type
A
TDK
D
C
B
Fig.4
◎ Recommended ferrite core Unit: mm

Applicable cable
Part Name Fig. A B øC D E Weight (g)
outer diameter
ZCAT1518-0730-M(-BK) *1 1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT1518-0730(BK) *2 1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT2017-0930-M(-BK) 1 21±1 17±1 9±1 20±1 – 9max. 11
ZCAT2032-0930-M(-BK) *1 1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2032-0930(-BK) *2 1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2132-1130-M (-BK) *1 1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT2132-1130 (-BK) *2 1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT3035-1330-M (-BK) *1 1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT3035-1330 (-BK) *2 1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT1325-0530A-M (-BK) *1 2 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1325-0530A (-BK) 2 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1730-0730A-M (-BK) 2 30±1 23±1 7±1 16.5±1 15±1 4~7 (USB/IEE1394) 12
ZCAT2035-0930A-M (-BK) *1 2 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2035-0930A (-BK) 2 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2235-1030A-M (-BK) 2 35±1 28±1 10±1 21.5±1 20±1 8~10 27
ZCAT2436-1330A-M (-BK) 2 36±1 29±1 13±1 23.5±1 22±1 10~13 29
ZCAT2017-0930B-M (-BK) 3 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430-M (-BK) 4 49±1 27±1 4.5±1 19.5±1 – 4.5max. 26
*1 The M stamp is attached.

*2 A fixing band is attached at shipment.
z ZCAT-B type: Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
z ZCAT-C type: Structure that prevents easy opening after case is closed.
I - 73
Appendix 3.6.3 Surge Protector

(1) Surge absorber
Make sure that surge does not directly enter the AC line supplying the general-purpose stabilized power
supply (prepared by user) to the control unit, base I/O unit, remote I/O unit and communication terminal.
The following product or equivalent is recommended for the surge killer.
1) Part name : RAV-781BYZ-2

Manufacturer : Okaya electric industries
Surge Surge
Clamp Electro- Working
Circuit voltage Max. tolerable resistance withstand
voltage static temperature
50/60Hz Vrms circuit voltage level voltage
V ± 10% capacity range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 783V 2500A 20kV 75pF
+70°C
Outline drawing Circuit drawing

(1) Black (2) Black (3) Black
Unit: mm
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the
surge absorber.
I - 74
2) Part name : RAV-781BXZ-4

Manufacturer : Okaya electric industries
Surge Surge
Clamp Electro- Working
Circuit voltage Max. tolerable resistance withstand
voltage static temperature
50/60Hz Vrms circuit voltage level voltage
V ± 10% capacity range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 700V 2500A 2kV 75pF
+70°C
Outline drawing Circuit drawing
11±1
(1) Black (2) Black (3) Black U Green
5.5±1
28.5±1
UL-1015 AWG16
200±30
0
4.5±0.5
28±1
Unit: mm
41±1
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the
surge absorber.
I - 75
(2) Example of surge absorber installation
Transformer No fuse breaker
NC control
section
Other device
(power supply
for panel, etc.)
Earth Control panel

leakage (relay panel,
From power breaker etc.)
supply for panel No fuse breaker MC Reactor
200VAC/
230VAC NC drive
input section
Other device
(power supply
for panel, etc.)
Circuit Surge absorber (1)

Protector
Surge absorber (2)
Grounding
U Grounding plate
Surge absorber installation method
Precautions
(1) Thick wires enhance the lightning surge absorption effect, so use as thick and short a wire as possible.
Wire material : Wire diameter 2mm2 or more
Wire length : Connection to surge absorber (1): wire length (A) is 2m or less
Connection to surge absorber (2): wire length (B) is 2m or less
(2) When carrying out an insulation withstand voltage test by applying an overvoltage (100VAC,
1500VAC) on the power supply line, remove surge absorber (2) as it will activate with the applied
voltage.
(3) A short-circuit fault will occur if a surge exceeding the tolerance is applied on the surge absorber. Thus,
always insert a circuit protector to protect the power supply line.
A current does not flow to surge absorber (1) and (2) during normal use, so the circuit protector can be
shared with other devices.
I - 76
Appendix 3.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by user).
Use a power supply that complies with CE Marking or that follows the standards given below.
Stabilized power supply selection items

Item Unit Conditions
Output Voltage fluctuation ±5% ±5% or less of 24VDC output
Ripple noise max.120 mV
±5% or less of 24VDC output
Spike noise max.500 mV
Refer to the corresponding Connection Manual and
Output current –
calculate this.
Output holding time min.20 ms Instantaneous OFF time
Standards
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-Class A
Higher Harmonics Current Restrictions : IEC61000-3-2
I - 77
II. MAINTENANCE MANUAL
1. Explanation of Module Functions
1.1 Names of NC Unit (FCU7-HN623-02) Sections

(3) (7) (4) (9) (10) (11)
(12)
(2)
(6)
(1) (5)
(8)
Connector list
No. Name Explanation of function
(1) CG10 Use to connect with the base I/O unit.
(2) CG62 Use to connect with the operation panel I/O unit.
(3) EXT Use to connected with the extension unit.
(4) AVR Use to supply power from external source when there is no extension unit.
(5) TEST Not used.
(6) ISP Not used.
(7) BAT Use to protect data in SRAM memory during maintenance (when returned for fault, etc.).
Connect to battery (Q6 BAT) and use.
(8) PCI Connected to the panel computer's extension slot. Use with the PCI bus standards rev 2.2 or
higher (5V).
Switch list
(9) SW1 Dedicated for hardware; use to change boot mode.
(10) SW2 Dedicated for software.
(11) SW3 NC unit card No.
Changes serial port for debugging (ch1 is changed to ch3 (hardware monitor dedicated serial)
when switch is ON.)
II - 1
9 SW1 setting 10 SW2 setting

Switch Setting details Switch Setting details
0–F Follows system 0–F Follows system
specifications. specifications.
11 SW3 setting
5 4 3 2 1
Switch Setting details ON
1–4 1 to 4 are designated
with the 4 bits, bit0 to
OFF
bit3.
5 SIO ch changeover
OFF : 1ch SW3
ON : 3ch
List of LEDs
12 PWGD LED for confirming power supply. When ON (Green): Normal
When OFF: Power not supplied
CAUTION
Do not apply a voltage on the connectors other than that indicated in this manual. Failure to
observe this could lead to rupture or damage, etc.
An incorrect connection could damage the devices. Connect the cable to the specified
connector.
Do not connect or disconnect the cables connected between each unit while the power is ON.
Do not mount or remove each PCB while the power is ON.
II - 2
1.2 Names of Extension Unit (FCU7-HN692) Sections

(6) (5) (12) (11) (10)
BAT
EXT
(1) OPT1
CF
(2) NCLAN
(3) EXAVR
ISP
(4) CG63
DMEM
(7) (9) (8)
Connector list
(1) OPT1 Use for high-speed optical servo communication.
(2) NCLAN Use for Ethernet communication.
(3) EXAVR Use to supply power from external source.
(4) CG63 Use for each extension I/F communication.
(5) BAT Use to protect data in SRAM memory during maintenance (when returned for fault, etc.).
Connect to battery (Q6 BAT) and use.
(6) EXT Use to connected with the NC unit.
(7) ISP Not used.
(8) DMEM Use to connect with extension memory card.
(9) PCI Connected to the panel computer’s extension slot. Use with the PCI bus standards rev 2.2 or
higher (5V).
(10) CF Use to connect with compact flash disk.
II - 3
LED list
(11) LED1 LED for confirming Ethernet communication When lit in "Green": Connected
state When OFF: Communication disabled, Not
connected
(12) LED2 LED for confirming Ethernet communication When flickering: Receiving state
reception state When OFF: Not receiving state
CAUTION
connector.
II - 4
1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections

F2
⑭ ⑲
① CE56 DOCOM ② CE57
NCGOUT
NCWD NCOK TEST

NCLD1 NCLD2
⑳ 21 22 ⑤
⑰ ⑱
BAT1
ADDON
⑮ ⑯
CS1 CS3
26 27 28
⑬ EF 01 EF 01 EMG1 EMG2
23
23 4
RIO1 RIO3
CD
CD
45 ⑫ ISP 29 30
5
AB
AB
67 67
89 89 RIO2
F1
⑦ 31
24VIN
⑪
RIO
④ 23
⑧ ⑨ ⑩ EMG24V
DCIN
⑥ CG62
MPG
SIO
EMGIN
12VON 5VON
AVR
24 25 FGTE
FG FG

(3) BAT1 Use to connect with the battery unit.
(4) DCIN Use to supply the 24VDC power.
(5) TEST Not used.
(6) AVR Use to supply power to the extension unit.
(7) RIO Use to connect with the remote I/O unit.
(8) CG62 Use to connect with the NC unit.
(9) SIO Use to connect with the RS-232C device.
(10) MPG (HANDLE) Use to connect with the manual pulse generator.
(11) EMGIN Use to input the emergency stop signal.
(12) ISP Not used.

(13) F1 Protects the control circuit from overcurrent.
(14) F2 Protects the machine output circuit from overcurrent. The current passes in a batch
through the CE56 and 57 DOCOM pins.
II - 5

(15) CS1 Use to set the machine input/output station numbers.
Set the station numbers with the 32 points DI: X0 -X1F and XO: Y0-YIF. Normally "0" is set
when using as the operation board I/O. Set an even number (0, 2, 4, 6). If an odd number is
set, the previous even station number will be set.
The station number with the 16 points DI: X20-X2F and one manual pulse generator is
automatically assigned as the station number (odd station number) after the station number
set with CS1.
(16) CS3 Use to set the manual pulse generator station number.
Set the station number of the manual pulse generator (2nd, 3rd) I/F circuit.
When more than 8 is set, the remote i/O station for the manual pulse generator (2nd, 3rd)
will be invalidated.

(17) NCLD1 7-segment LED for confirming the system operation status.
(18) NCLD2
(19) DOCOM LED for confirming state of communication to machine output common pin.
(20) NCWD LED for confirming NC unit's watch dog error status.
(21) NCGOUT LED for maintenance.
(22) NCOK LED for confirming NC unit operation status.
(23) 24VIN LED to confirming 24VDC continuity status.
(29) EMG1 LED for confirming emergency stop button status.
(30) EMG2 LED for confirming emergency stop status.
(31) EMG24V LED for confirming EMG output circuit continuity status.
CAUTION
NCGOUT, LED1, LED2, LED3 and EMG2 are used for maintenance by the machine tool builder.
Neither the ON nor OFF state is a fault.
connector.
II - 6
1.4 HR378 Card
1.4 HR378 Card

[Block diagram]
Connection with control section
CF11 CF10
Servo
SV1
drive unit
Servo
SV2 drive unit
64-point Synchronous
machine ENC feed encoder
input
DI
MJ2 input
Skip signal
Communication
SKIP: 8 points SKIP

input
Driver Remote I/O
controller
64-point Receiver RIO1A

unit
machine Remote I/O
output
DO RIO1B
MJ3 unit
Remote I/O
RIO2 unit
24VDC
input
DC24IN DC5IN 5VDC input
(Input for 2nd DIO)
RS232C RS-232C
input/output
HANDLE Manual pulse

generator
input
[Explanation of functions]
The HR378 is the base I/O unit, featuring a 200mA/point DO output. While the HR377 uses the MELDAS
standard flat cable type DI/DO connector, the HR378 uses a half-pitch type DI/DO connector, allowing the
DO output common to be separated in groups of four points (per point in some sections) and control to be
carried out. This card is used when connected by an F010 and an F050 cable to the CF10 and CF11
connectors at the control section. The 5VDC power type and 12VDC power type manual pulse generator can
be used.
By connecting with a remote I/O communication from the RIO1A/B connector using an SH41/R211 cable, two
or more FCU6-HR378 cards can be connected.
Function Specification Supplement
Remote I/O communication Occupies 2 stations Set with the rotary switches CS1 and CS2.
Remote I/O communication
Two interfaces RIOA/B connector, RIO2 connector
interface
Machine input interface Insulated type: 64 points MJ2 connector
Machine output interface Insulated type: 64 points MJ3 connector
Skip signal input interface Insulated type: 8 points SKIP connector
Servo drive unit interface Two interfaces SV1, SV2 connector, MC link A communication
Synchronous feed encoder
One interface ENC1 connector
interface
One interface
RS-232C connector and port No. 1 are for
RS-232C interface Two channels: port No. 1 and
maintenance by service personnel
port No. 2
Manual pulse generator
Up to three can be mounted HANDLE connector
interface
Maximum current is the value for when all machine
24VDC ± 5%, 13Amax input/output signal points are ON
Input voltage/current
5VDC ± 5%, 1Amax 5VDC is supplied when this card is connected to
the remote I/O communication system.
II - 7
1.4 HR378 Card
[Connector layout diagram]
[Explanation of settings]
CS1: 0th station setting rotary switch of remote I/O No. 1 channel (normally set to 0)
CS2: 1st station setting rotary switch of remote I/O No. 1 channel (normally set to 1)
<Setting method>
0 to 7 : Corresponds to remote I/O station Nos. 0 to 7
(Note) 8 or higher: Cannot be set
* Set all the remote I/O units connected in the same system to differing station Nos. in the range from 0 to 7.
Up to 8 stations can be connected in one system.
II - 8
1.4 HR378 Card
[Explanation of LEDs]
Status
Name Function ColorWhen During Correspondence for error
normal error
LED 1 24IN 24VDC input check Green Lit Not lit Check 24VDC voltage
(two-
color Rotary switch [CS1] setting station Check each remote I/O unit's
RIO1 Red Not lit Lit
LED) communication error display rotary switch station No.
LED 2 Contact the Mitsubishi
5OUT Internal output voltage check Green Lit Not lit
(two- Service Center
color Rotary switch [CS2] setting station Check each remote I/O unit's
LED) RIO2 Red Not lit Lit
communication error display rotary switch station No.
L-F1 Y00 to 03 Continuity to fuse F1 Green Lit Not lit Check CO0003 voltage
L-F3 Y08 to 0B Continuity to fuse F3 Green Lit Not lit Check CO080B voltage
L-F4 Y0C to 0F Continuity to fuse F4 Green Lit Not lit Check CO0C0F voltage
II - 9
1.4 HR378 Card
CAUTION
connector.
II - 10
2. Troubleshooting
2.1 Troubleshooting
2. Troubleshooting
If trouble occurs during operation, the accurate cause must be found so that adequate measures can be
taken. Perform the following checks for this.
2.1 Troubleshooting
2.1.1 Confirmation of Trouble State

Confirm "when", "when doing what", "what kind of trouble" and "how frequently" the trouble occurred. Also
check how many years the machine has been operated, and how many hours a day it is used.
(1) General confirmation items

• Machine tool builder and type of machine
• Panel computer type
(2) When?
• What time did the trouble occur?
• How long had passed after the power was turned ON?
(3) When doing what?

• What was the NC operation mode?
During automatic operation ･･･ Program No., sequence No. and program details when the trouble
occurred.
During manual operation ･････ What was the manual operation mode?
• What was the operation procedure?
• What were the previous and next steps?
• What screen is displayed on the panel computer's display?
• What is the state of the peripheral devices?
• What was the setting display unit screen?
• Did the trouble occur during input/output operations?
• What was the machine side state?
• Did the trouble occur while replacing the tools?
• Did hunting occur in the control axis?
(4) What kind of trouble?

• What was displayed on the setting display unit's Alarm Diagnosis screen?
Display the Alarm Diagnosis screen, and check the alarm details.
• What was displayed for the machine sequence alarm?
II - 11
2. Troubleshooting
2.1 Troubleshooting
(5) How frequently?

If the trouble occurs infrequently or if it occurs during the operation of another machine, the cause may
be an error in the power voltage or the noise, etc. Check whether the power voltage is normal (does it
drop momentarily when other machines are operating?), and whether noise measures have been taken.
• How often does the trouble occur in a day? (Times/day)

• Were the peripheral devices operating?
• Check whether the same trouble is repeated during the same operation. (Repeatability)
• Check whether the same trouble occurs when the conditions are changed.
• Does the trouble occur during a specific mode?
• Does the trouble occur when the overhead crane is operating?
• What is the frequency in the same workpiece?
• What is the ambient temperature?
(Was there a sudden change in the temperature? Was the fan at the top of the control unit rotating?)
• Is there any contact defect or insulation defect in the cables?
(Is there any oil or cutting oil splattered onto the cables?)
(6) Details displayed at trouble

• NC unit LED display details
What is the status of PWGD?
• Extension unit LED display details
What is the status of LED1?
• Base I/O unit LED display details
What is the status of 24IN?
What is the status of 5OUT?
What is the status of RAL1?
What is the status of RAL2?
• Operation panel I/O unit LED display details
What is the NCLD1 display?
What is the NCLD2 display?
What is the status of 24VIN?
What is the status of 5VON?
What is the status of 12VON?
What is the status of EMG1?
What is the status of EMG2?
What is the status of EMG24V?
What is the status of NCWD?
What is the status of NCGOUT?
What is the status of NCOK?
• What is displayed on the servo drive unit's LED?
II - 12
2. Troubleshooting
2.1 Troubleshooting
2.1.2 Possible Causes of Trouble

The most common cause is a cable contact defect and wire breakage defect
• Is the connection correct?
• Are the cables bent or stepped on?
• Are the joints of the cables and connectors deteriorated?
• Was a continuity test done on the cables?
• Are any of the terminal block or connector screws loosen?
• Is any oil or cutting fluid splattering on the cables?
• Was a cable disconnected while the power was ON?
• Is any cable overheated?
Often trouble occurs due to fluctuation in the power voltage or noise from the communication cable.
• Is the power voltage always correct?
• Is the power frequency always correct?
• Does the voltage fluctuate depending on the time?
• Does the voltage drop momentarily when a peripheral device starts operation?
• Was there an instantaneous power failure before the trouble?
• Have measures against noise been taken for each unit?
• Are the communication and power system cables separated and laid?
• Is the communication cable shield sufficient?
The trouble may also occur due to sudden temperature changes or vibration and impact, although
this is rare.
• Are the ambient temperature and humidity adequate?
• Is the fan in the panel where the unit is stored rotating?
• Is the panel fixed on a flat and stable floor with little vibration?
II - 13
2. Troubleshooting
2.1 Troubleshooting
2.1.3 Confirmation Items for Each Configuration Unit

NC unit confirmation items
• Are the rotary switches set correctly?
• Are the connectors connected properly? Are any connectors inclined?
Base I/O unit and operation panel I/O unit confirmation items
• Is 24VDC (external power) correctly supplied to each unit?
• Are the connectors connected properly to each unit? Are any connectors inclined?
• Has the shield been properly clamped as a noise measure? (Refer to "Clamping the cable shield" for
details.)
Remote I/O unit confirmation items

• The red lamp in the unit will turn ON if communication is not being correctly carried out with the NC
unit. The red lamp will also turn ON if a wire in the cable is broken. The green lamp will turn ON when
the operation is normal.
• Check that the rotary switch on the front of the unit is set correctly.
If there are multiple units with the same setting, the unit will not function correctly even if the green
lamp is ON.
(Refer to "Setting the station number when using multiple remote I/O units" for details.)
• Is the 24VDC (external power) correctly supplied to each unit?
• Are the connectors connected properly to each unit? Are any connectors inclined?
II - 14
2. Troubleshooting
2.1 Troubleshooting
2.1.4 Mitsubishi CNC700BM Confirmation Items

Refer to the following table to handle errors.
(1) NC unit problems

The power supply confirmation LED "PWGD" does not turn ON.
Cause Remedy
24VDC is not supplied to the operation panel I/O Securely insert the power cable.
unit. Replace the cable if it is broken or short-circuited.
The NC unit or extension unit and operation panel Securely insert the cable (G080).
I/O unit are not connected. Replace the cable if it is broken or short-circuited.
NC unit trouble Contact the Service Center.
(2) Extension unit problems

The communication status indication LED "LED1" does not turn ON, and the reception status indication LED "LED2"
does not flicker.
Cause Remedy
The Ethernet cable is disconnected, broken or Securely insert the cable.
short-circuited. Replace the cable if it is broken or short-circuited.
The Ethernet parameter is incorrect. Correctly set the Ethernet parameter.
(3) Operation panel I/O unit problems

NCWD is ON.
Cause Remedy
The cable (F011) is disconnected, broken or Securely insert the cable.
If the connection is correct, there may be a system error.
Contact the Service Center.
NCOK is OFF. Check the cable connection.
NCOK does not turn ON.
Cause Remedy
The cable (F011) is disconnected, broken or Securely insert the cable.
The power system LED, 24VIN does not turn ON.
Cause Remedy
The DCIN connector is disconnected, or the cable Securely insert the DCIN connector.
is broken or short-circuited. (Input power is not Replace the cable if it is broken or short-circuited.
supplied.)
Fuse F1 is blown. Check whether fuse F1 is blown.
Replace with a new fuse if blown.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
II - 15
2. Troubleshooting
2.1 Troubleshooting
The power system LEDs, 5VON and 12VON do not turn ON.
Cause Remedy
The input voltage is less than +20V. Check whether the input voltage is +20V or less.
(The input power is not within the tolerable range, If correctly supplied, contact the Service Center.
the input power is faulty.)
The EMG1 LED is ON.
Cause Remedy
The emergency stop switch connected to the Release (set to the B contact) the emergency stop state.
EMGIN connector is in the ON (A contact) state.
The EMGIN connector is disconnected. Check the EMGIN connector connection.
(4) Base I/O unit problems

The communication alarm LED, RAL turns ON.
Cause Remedy
The remote connection cable is not connected or Check the remote connection cable F010 connected with
is broken, or there is a connector contact fault. the NC unit, or the cable SH41 (R211) connected between
the remote I/O units.
The base I/O is faulty. Contact the Service Center and then replace.
The power system LED, 24VIN does not turn ON.
Cause Remedy
The DCIN connector is disconnected, or the cable Securely insert the DCIN connector.
is broke or short-circuited. (Input power is not Replace the cable if it is broken or short-circuited.
supplied.)
The power system LED, 5OUT does not turn ON.
Cause Remedy
The input voltage is less than +20V. Check whether the input voltage is +20V or less.
(The input power is not within the tolerable range,
the input power is faulty.)
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
connectors.
ON.
II - 16
3. Daily Maintenance and Periodic Inspection and Maintenance
3.1 Maintenance Tools

Unlike the conventional NC unit, the maintenance and inspection for this unit must be performed on the panel
computer as well. Refer to the panel computer instruction manual and complete the maintenance and
inspection.
3.1 Maintenance Tools
(1) Measuring instruments

The following measuring instruments are used to confirm that the voltage is being supplied correctly to
the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.
Table 3.1 Maintenance tools

Tool Condition Application
Tester To check that the wiring to the NC unit is correct
before turning the power ON.
AC voltmeter Measure the AC power voltage. To measures the AC power voltage being supplied to
The tolerable error is ±2% or less. the external 24VDC power supply unit or panel
computer.
DC voltmeter Max. scale 30V. To measure the DC power voltage.
The tolerable error is ±2% or less. • External power supply 24V
(machine input/output interface)
• Battery voltage
• Panel computer extension bus DC output
Phase rotation To check the connection order of the AC 3-phase
meter input power supply.
Oscilloscope General measurement and simple troubleshooting
(Note 1) Currently, a high-accuracy digital multi-meter is commonly used as a tester. This digital multi-meter
can be used as both an AC voltmeter and a DC voltmeter. When measuring a minute current, a
correct measurement may not be possible because of the digital multi-meter's input impedance.
(Note 2) A logic analyzer (sampling cycle 200MHz or more) is required for complicated troubleshooting.
(2) Tools
Phillips screwdriver (large, medium, small)
Flat-tip screwdriver (large, medium, small)
Radio pliers
II - 17
3.2 Replacement Methods
3.2.1 Cable
If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be
damaged, and risks could be imposed. So, make sure to turn the power OFF before carrying out the cable
replacement.
Disconnect each cable with the following procedures.
(a) For the following type of connector, press the tabs with a thumb and a forefinger in the direction of the
arrow, and pull the connector off.
(1) Press
(1) Press
Y
(2) Pull (2) Pull
(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the
connector off.
(1) Open
(2) Pull
CAUTION
ON.
Do not connect the cable by pulling on the cable wire.
II - 18
(c) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.
(1) Loosen
(1) Loosen
(2) Pull
(2) Pull
(d) For the optical cable connector, pull off while holding down the lock button.
(1) Press
(2) Pull
(e) For the Ethernet connector, pull off while holding down the locked latch.
(1) Press
(2) Pull
CAUTION
ON.
Do not connect the cable by pulling on the cable wire.
II - 19
3.2.2 Battery
Data such as the parameters and machining programs which must be backed up when the power is turned
OFF are held with the lithium battery (FCU6-BTBOX) connected to the battery connector in the operation
panel I/O unit. The NC unit's CG62 connector and operation panel I/O unit's CG62 are connected with an
F011 cable to use this battery.
NC unit
FCU7-HN623-01
F011 cable
CG62 CG62
Replace the battery immediately when the message "Z52 Battery fault" appears.
Working battery type: FCU6-BTBOX
CAUTION
Always turn the NC unit power OFF and ON before disconnecting the F001 cable. If the F011
cable is disconnected without turning the power OFF and ON, the data could be lost.
(1) Replacement procedures

When replacing the battery, turn the control unit power OFF once, and then charge a capacitor for
short-term holding (charging completes in several seconds). Then turn the power OFF.
Complete the replacement work within 30 minutes after turning the power OFF. (If the power is not turned
ON once, or if the battery is not connected within 30 minutes, the backed up data will be damaged.)
(a) Confirm that the control section (machine) power is OFF. (If it is not OFF, turn it OFF.)
(b) Replace the battery in the battery unit (FCU6-BTBOX) with a new battery.
II - 20
F2
CE56 DOCOM CE57
NCGOUT
Battery
NCWD NCOK
To FCU6-BTBOX NCLD1 NCLD2
TEST
BAT1
BAT connector
ADDON
CS1 CS3
01 01
EF EF RIO1 RIO3 EMG1 EMG2
23
23
B CD
CD
45
45
ISP
AB
67 67
A
RIO2
89 89
F1
24VIN
RIO
EMG24V
DCIN
CG62
MPG
SIO
EMGIN
12VON 5VON
AVR
FGTE
FG FG
Precautions for handling battery

• Always replace the battery with the same type.
• Do not disassemble the battery.
• Do not place the battery in flames or water.
• Do not pressurize and deform the battery.
• This is a primary battery so do not charge it.
• Dispose of the spent battery as industrial waste.
CAUTION
When the battery voltage drop warning occurs, save the machining programs, tool data and
parameters in an input/output device. Then, replace the battery. If the battery alarm is issued,
the machining programs, tool data and parameters may be destroyed. Reload each data after
replacing the battery.
Do not replace the battery while the power is ON.
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according to local laws.
II - 21
3.2.3 Replacing the NC Unit

Replace the NC unit within 30 minutes after turning the machine and panel computer power OFF. If the work
takes longer than 30 minutes, the NC data could be lost. Back up the NC data for safety purposes before
replacing the unit.
The replacement procedures are as follow.
(1) Confirm that the machine and panel computer power are OFF. (If not OFF, turn the power OFF.)
(2) Disconnect all cables connected to the NC unit and the panel computer's power cable.
(3) Following the panel computer manual instructions, remove the panel computer cover.
(Note) Follow the precautions provided by the panel computer manufacturer. Turn the panel computer
power OFF, and confirm that the power cable is disconnected.
(4) Disconnect the power cable (G081) from the power bracket connected to the NC unit, and when using
the optional extension unit, disconnect the flat cable connecting the NC unit and extension unit.
(5) Remove the one fixing screw fixing the NC unit to the panel computer. (Refer to Fig. 1)
(6) Hold the edges of the card mounting fitting and NC unit, and pull out the NC in the horizontal direction.
(Refer to Fig. 1.)
(Note) Always touch an exposed metal section of the panel computer to release any static electricity
before touching the NC unit.
Avoid touching the NC unit or panel computer chips or circuits with hands.
(7) Check the settings of the rotary switch and DIP switches on the removed NC unit, and note down the
setting values.
(8) Connect a backup battery to the battery connector (BAT) to protect the setting values in the removed NC
unit.
(9) Set the rotary switch on the new NC unit to be replaced to the same settings as those checked in step
(7).
(10) Hold the edges of the card mounting fitting and NC unit, and insert, as if pressing in the top edge of the
NC unit, into the back of the panel computer PCI bus slot. Take care to the notch on the slot at this time.
(Note) Avoid touching the NC unit or panel computer chips or circuits with hands.
(11) Fix the NC unit and panel computer with the fixing screw removed in step (5).
(Note) Securely tighten the screw.
(12) Connect the cable disconnected in step (4).
(13) Following the panel computer manual instructions, mount the panel computer cover.
(14) Connect all cables connected to the NC unit and the panel computer's power cable.
(Note) Connect the cables to the specified connectors.
CAUTION
connectors.
Do not replace the NC unit while the power is ON.
ON.
II - 22
Press down A Press down

Fixing screw
NC unit
PCI back panel

PCI bus slot
Fig. 1
View A when using power bracket
Fixing screw Power cable
Power bracket
NC unit (FCU7-HN623-02)
View A when using extension unit
Fixing screw Flat cable (G280)
Extension unit (FCU7-HN692)
II - 23
3.2.4 Replacing the Extension Unit

Turn the machine and panel computer power OFF before replacing the extension unit.
(1) Confirm that the machine and panel computer power are OFF. (If not OFF, turn the power OFF.)
(2) Disconnect all cables connected to the extension unit and the panel computer's power cable.
(3) Following the panel computer manual instructions, remove the panel computer cover.
(Note) Follow the precautions provided by the panel computer manufacturer. Turn the panel computer
power OFF, and confirm that the power cable is disconnected.
(4) Disconnect the flat cable connecting the extension unit and NC unit.
(5) Remove the one fixing screw fixing the extension unit to the panel computer. (Refer to Fig. 2)
(6) Hold the edges of the card mounting fitting and extension unit, and pull out the extension unit in the
horizontal direction. (Refer to Fig. 2.)
(Note) Always touch an exposed metal section of the panel computer to release any static electricity
before touching the extension unit.
Avoid touching the extension unit or panel computer chips or circuits with hands.
(7) Connect a backup battery to the battery connector (BAT) to protect the setting values in the removed
extension unit.
(8) Hold the edges of the card mounting fitting and extension unit, and insert, as if pressing in the top edge of
the extension unit, into the back of the panel computer PCI bus slot. Take care to the notch on the slot at
this time.
(Note) Avoid touching the extension unit or panel computer chips or circuits with hands.
(9) Fix the extension unit and panel computer with the fixing screw removed in step (5).
(Note) Securely tighten the screw.
(10) Connect the cable disconnected in step (4).
(11) Following the panel computer manual instructions, mount the panel computer cover.
(12) Connect all cables connected to the extension unit and the panel computer's power cable.
(Note) Connect the cables to the specified connectors.
CAUTION
connectors.
Do not replace the extension unit while the power is ON.
ON.
II - 24
Flat cable
Extension unit (FCU7-HN692)
Fixing screw
Press down Press down
NC unit
PCI back panel

PCI bus slot
Fig. 2
II - 25
3.2.5 Replacing Base I/O Unit

The base I/O unit is generally installed on the electric cabinet side.
Always replace the base I/O unit with the machine power turned OFF.
(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to the base I/O unit.
(4) Remove the screws fixing the base I/O unit to the electric cabinet, and remove the base I/O unit from
the electric cabinet.
(Loosen the two lower fixing screws first, and then remove the two upper fixing screws while
supporting the unit with a hand. Then lift the unit upward and off. The two lower fixing screws do not
need to be removed.)
(5) Replace with a new base I/O unit, and fix the unit onto the electric cabinet with the fixing screws.
(6) Connect all cables connected to the base I/O unit. (Connect the cables to the specified connectors.)
(7) Close the electric cabinet door.
Electric cabinet
Base I/O unit
Fixin g scr ews (4 scr ews)
CAUTION
connectors.
Do not replace the base I/O unit while the power is ON.
ON.
II - 26
3.2.6 Replacing Operation Panel I/O Unit

The operation panel I/O unit is mounted in the operation board.
Always replace the operation panel I/O unit with the machine power turned OFF.
(2) Open the operation board door.
(3) Disconnect all cables connected to the operation panel I/O unit.
(4) Remove the operation panel I/O unit fixing screws attached to the operation board, and remove the
operation panel I/O unit from the operation board.
(5) Replace with a new operation panel I/O unit, and fix with the fixing screws.
(6) Connect all cables connected to the operation panel I/O unit. (Connect the cables to the designated
connectors.)
(7) Close the operation board.
Metal spacer (4pcs.)

金属スペーサ（４個）
HN376
固定ネジ（４個）
Fixing screw (4pcs.)
CAUTION
connectors.
Do not replace the operation panel I/O unit while the power is ON.
ON.
II - 27
3.2.7 Replacing Remote I/O Unit

The remote I/O unit is generally installed on the electric cabinet side.
Always replace the remote I/O unit with the machine power turned OFF.
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to the remote I/O unit.
(4) Remove the screws fixing the remote I/O unit to the electric cabinet, and remove the remote I/O unit
from the electric cabinet.
(Loosen the one lower fixing screw first, and then remove the one upper fixing screw while
supporting the unit with a hand. Then lift the unit upward and off. The one lower fixing screw do not
need to be removed.)
(5) Replace with a new remote I/O unit, and fix the unit onto the electric cabinet with the fixing screws.
(6) Connect all cables connected to the remote I/O unit. (Connect the cables to the designated
connectors.)
(7) Close the electric cabinet door.
Electric cabinet
Remote I/O unit
Fixing screw (2pcs.)
CAUTION
connectors.
Do not replace the remote I/O unit while the power is ON.
ON.
II - 28
Revision History
Date of revision Manual No. Revision details
Sept. 2004 IB(NA)1500104-B First edition created.

Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.
Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
© 2004 MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED.
MITSUBISHI CNC
MITSUBISHI ELECTRIC CORPORATION

HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
MODEL 700BM Series
MODEL
CODE 008-335
Manual No. IB-1500104 (ENG)

Specifications subject to change without notice.
IB(NA)1500104(ENG)-B(0409)MEE Printed in Japan on recycled paper.

M 720 BM

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MELDAS Series

M720BM Connection and Maintenance Manual (IB-

MITSUBISHI ELECTRIC AUTOMATION

Rev Date of Revision Detail Author

Details described in this manual:

When the user could be subject to imminent fatalities or

1. Items related to prevention of electric shocks

3. Items related to prevention of bodily injury or property damage

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

(1) Transportation and installation

Do not stack the products exceeding the indicated limit.

Do not get on the product or place heavy objects on it.

(2) Items related to wiring

Always install an AC reactor per each power supply unit.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting it.

Only a qualified technician may disassemble or repair this product.

After changing programs/parameters, or after maintenance/inspection, always carry out a test

countermeasures for possible hazardous

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

Do not alter or disassemble controller, drive unit, or motor.

(8) General precautions

5. Connection of the Extension Unit .............................................................................................. 27

6. Connection of the Operation Panel I/O Unit .............................................................................. 30

Appendix 1 Outline Drawing ........................................................................................................ 39

Appendix 2 Cable Drawings ......................................................................................................... 50

Appendix 3 EMC Installation Guidelines..................................................................................... 62

II. MAINTENANCE MANUAL

1. Explanation of Module Functions ................................................................................................ 1

3. Daily Maintenance and Periodic Inspection and Maintenance ................................................ 17

Features of the Mitsubishi CNC 700BM Series

(2) Compatible with high-speed optical servo communication

(3) High-speed RISC-CPU incorporated

HN682 F070 c abl e T o nex t

FCUA-R 300/R301 c abl e Skip i nput

FCU A- R300/R301 cabl e ENC

I/O un it Remote I/O uni t

F070 cable DCIN

2.2 Unit List

(1) Control unit

(2) Base I/O unit

(3) Remote I/O unit

(4) Scan I/O card

(5) Peripheral devices

(1) Environmental conditions in control section

(2) Environment conditions in electric cabinet

(Note 1) The period is within one month.

3.2 General System Diagram

3.2.1 System Diagram for Control Section

R S T 3-phase 200V to 230VAC Legend

No-fuse breaker (NFB) : User-prepared parts

Stabilized 2 4VDC (+ ) (Note)

Personal computer SH41

MR-J2-CT for SH21 (Note)

(Note) FCUA-R211 and FCUA-R220 are shielded cables.

3.2.2 System Diagram for Drive Section

Servo drive unit Servo drive unit Terminator

(2) Example of MDS-Cn

Magic (optical communication compatible)

CN1B CN1B CN1B

3.3.1 Installation Direction and Spacing