Mr428megane6 PDF

6 Sealing and soundproofing
65A OPENING ELEMENT SEALING
66A WINDOW SEALING
68A SOUNDPROOFING
X95
APRIL 2009 Edition Anglaise
"The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault.
specifications current when it was prepared.
The reproduction or translation in part of whole of the present document, as well as the use
The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system, are prohibited without the prior written
production of the various component units and accessories from which his vehicles are consent of Renault.
constructed."
© Renault s.a.s 2008

MEGANE III - Section 6ContentsPage
MEGANE III - Section 6
Contents
Page
65A OPENING ELEMENT SEALING
Door sealing film: Removal -

Refitting 65A-1
Sunroof seal: Removal -

Refitting 65A-7
66A WINDOW SEALING
Front side door glass run

channel: Removal - Refitting 66A-1
Front door side exterior

weather strip: Removal -
Refitting 66A-4
Glass run channel in rear

side door: Removal -
Refitting 66A-6
68A SOUNDPROOFING
Centre floor side

soundproofing: Removal -
Refitting 68A-1
Centre floor rear

soundproofing: Removal -
Refitting 68A-3
OPENING ELEMENT SEALING
Door sealing film: Removal - Refitting 65A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION

B95
B95 or J95 or K95
a Remove the front side door trim (see Front side Front door
door trim: Removal - Refitting) (72A, Side opening
elements trim) or the rear side door trim (see Rear
side door trim: Removal - Refitting) (72A, Side
opening elements trim).
D95
a Remove the front side door trim (see Front side
elements trim).
134167
Rear door
137317
a Start removing the upper section of the door sealing

film (1) .
65A-1
D95 J95
Front door
134167
a Start removing the upper section of the door sealing 142216
film (2) .
Rear door
142217
a Start removing the lower section of the door sealing
film (3) .
65A-2
REFITTING
K95
I - REFITTING PREPARATION OPERATION
Front door a parts always to be replaced: Door sealing film
(60,03,02,10).
Note:
Remove the adhesive residue from the door box
section by applying wide masking tape over the
bonding area. Pull gently on the masking tape to
remove any adhesive residue.
Clean the door box section using a LINT-FREE
CLOTH soaked in HEPTANE (see Vehicle:
Parts and consumables for repair) (04B, Con-
sumables - Products).
WARNING
To ensure the sealing film adheres correctly:

- The door must be clean (free of dust, grease
and anti-adhesive products), with no trace of
134167 impurities and no condensation,
- The area of the door box section where the film
Rear door
is to be applied must be painted completely,
- There must be a minimum temperature of 15˚
on the surfaces which are to be bonded.
142215
a Start removing the upper section of the door sealing
film (4) .
a Carefully remove the mastic bead from the door box

section around the edges of the door sealing film.
Note:
If the mastic bead offers too much resistance,
use a hot air gun set to approximately 100˚C and
held approximately 20 cm away from the door
sealing film to ease its removal.
65A-3
II - REFITTING OPERATION FOR PART a Offer up the door sealing film without forcing it, brin-
CONCERNED ging it into contact with the areas shown (5) .
B95
Front door D95
134167
134167
Rear door a Remove the paper protecting the door sealing film
mastic bead.
Note:
Do not touch the mastic bead.
a Offer up the door sealing film without forcing it, brin-

ging it into contact with the areas shown (6) .
137317
a Remove the paper protecting the door sealing film

mastic bead.
Note:
65A-4
J95
Front door
142216
Rear door
142217

mastic bead.
Note:
65A-5
a Firmly attach the door sealing film around its entire
edge.
K95
III - FINAL OPERATION

Front door
a Carry out a sealing test (see Technical Note
0653A).
B95 or J95 or K95

a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening ele-
ments trim) or the rear side door trim (see Rear side
elements trim).
D95
ments trim).
134167
Rear door
142215

mastic bead.
Note:

a Position the door sealing film correctly around the

outside edge without applying any pressure.
65A-6
Sunroof seal: Removal - Refitting 65A
PANORAMIC SUNROOF
REMOVAL II - REFITTING OPERATION FOR PART

CONCERNED

a Remove the mobile sunroof panel (see Sunroof
moving panel: Removal - Refitting) (52A, Non-
side opening element mechanisms).
II - OPERATION FOR REMOVAL OF PART

CONCERNED
137487
a Position the sunroof seal joint at the rear central sec-
tion (2) .
a Bond the sunroof seal using SPECIAL ADHESIVE
FOR WINDOWS (see Vehicle: Parts and ingre-
dients for the repairwork) (04B, Consumables -
Products).
137487
a Remove the sunroof seal (1) .
REFITTING
I - REFITTING PREPARATION OPERATION

a parts always to be replaced: Sunroof seal (60,03,
04,16).
a Clean the bonding area with HEPTANE (see Vehi-
cle: Parts and ingredients for the repairwork)
(04B, Consumables - Products).
65A-7
Sunroof seal: Removal - Refitting 65A
PANORAMIC SUNROOF
III - FINAL OPERATION
a Refit the mobile sunroof panel (see Sunroof mo-
ving panel: Removal - Refitting) (52A, Non-side
opening element mechanisms).
a Apply the sunroof motor manual programming pro-
cedure.
a Programming and initialisation procedure:
- place the button in the sunroof closed position (but-
ton fully turned anti-clockwise to the left),
- keep the centre section of the button pressed: the
roof moves to the fully closed stop and is confirmed
by a "click",
- after hearing the "click", keep the button pressed
for approximately 1 second,
- release the button,
- keep the button pressed until the roof opens ap-
proximately 2/3 of its travel and re-closes comple-
tely (wait 5 seconds before the roof starts to
move),
- release the control,
- the roof is operational once more.
Note:
If the procedure fails (too much time taken
between the two applications of the button or the
procedure is interrupted) restart the program-
ming procedure from the beginning.
65A-8
WINDOW SEALING
Front side door glass run channel: Removal - Refitting 66A
B95 or D95 or J95 or K95

CONCERNED

B95 or D95
B95 or D95
a Remove the door mirror (see Door mirror: Remo-
val - Refitting) (56A, Exterior equipment).
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see 65A, Opening element
sealing, Door sealing film: Removal - Refitting,
page 65A-1) ,
- the front side exterior door weatherstrip (see 66A,
Window sealing, Front door side exterior wea-
ther strip: Removal - Refitting, page 66A-4) .
a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a Remove the front side door sliding window (see Sli- 137382
ding window in front side door: Removal - Refit- a Detach the front side door glass run channel (1) .
ting) (54A, Windows).
J95
a Remove the front side door fixed window (see Front
side door fixed window: Removal - Refitting)
(54A, Windows).
a Remove the front side door pillar exterior trim (see

Front side door pillar exterior trim Removal - Re-
fitting) (55A, Exterior equipment).
134129
a Detach the front side door glass run channel at (2) ,

(3) and (4) .
a Remove the front side door window run channel.
66A-1
WINDOW SEALING
J95 J95
139069 139069
a Detach the front side door glass run channel at (5) , a Fit the front side door window run channel and leave
(6) , and (7) . the end sections (11) hanging free.
a Remove the front side door window run channel.
a Index at (8) and (9) .
a Fit at (10) and (11) .
REFITTING
a Refit the front side door pillar exterior trim (see Front
I - REFITTING OPERATION FOR PART side door pillar exterior trim Removal - Refitting)
CONCERNED (55A, Exterior equipment).
B95 or D95 B95 or D95

a Fit the front side door window run channel, starting
a Fit the front side door window channel centre section
with the rear upper section (4) .
(3) , front section (2) and rear section (1) .
II - FINAL OPERATION
J95
a Refit the front side door fixed window (see Front

side door fixed window: Removal - Refitting)
(54A, Windows).
66A-2
WINDOW SEALING
a Refit:
- the front side door sliding window (see Sliding
window in front side door: Removal - Refitting)
(54A, Windows),
- the front side exterior door weatherstrip (see 66A,
Window sealing, Front door side exterior wea-
ther strip: Removal - Refitting, page 66A-4) .
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
a Carry out a function test.
a Refit the sealing film (see 65A, Opening element
page 65A-1) .
0653A).
trim: Removal - Refitting) (72A, Interior trim).
B95 or D95
a Refit the door mirror (see Door mirror: Removal -
Refitting) (56A, Exterior equipment).
66A-3
WINDOW SEALING
Front door side exterior weather strip: Removal - Refitting 66A
Essential special tooling
J95
Car. 1363 Set of trim removal levers.
REMOVAL

a Lower the front side sliding door window.

CONCERNED
B95 or K95
139066
a Carefully remove the front side door exterior wea-
therstrip using the tool (Car. 1363) in the order
shown (1) , (2) and (3) (take care not to damage the
part).
REFITTING
J95
REFITTING PREPARATION OPERATION

a Check the condition of the clipsand replace them if
necessary.
134168
a Carefully remove the front side door exterior wea-
therstrip using the tool (Car. 1363) in the order
shown (1) , (2) and (3) (take care not to damage the
part).
66A-4
WINDOW SEALING
Front door side exterior weather strip: Removal - Refitting 66A
I - REFITTING OPERATION FOR PART
CONCERNED
141392
a Refit the front side door exterior weatherstrip, star-
ting with the rear section (4) .
a Check that the front side exterior door weatherstrip
is correctly aligned.
a Fit the front side door sliding window.
66A-5
WINDOW SEALING
Glass run channel in rear side door: Removal - Refitting 66A
B95 or J95 or K95

CONCERNED

B95
a Lower the rear side sliding door window to the low
position.
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see 65A, Opening element
page 65A-1) .
B95 or K95
a Remove the rear speaker (see Rear speakers: Re-
moval - Refitting) (86A, Radio).
a Remove:
- the rear side door pillar exterior trim (see Rear side
door pillar exterior trim Removal - Refitting) 134169
(55A, Exterior equipment),
a Detach the rear side door glass run channel at (1) .
- the rear side door sliding window (see Sliding win-
a Remove:
dow in rear side door: Removal - Refitting)
(54A, Windows). - the bolts (2) ,
- the fixed window pillar on the rear side door at (3)
and (4) .
66A-6
WINDOW SEALING
B95 or J95 or K95
137379 142208
a Remove the « rear side door glass run channel - a Remove the "rear side door glass run channel - fixed
fixed window - exterior weatherstrip » assembly. window" assembly.
K95 J95
139076
a Remove the rear side door glass run channel (7) .
142212
a Detach the rear side door glass run channel.

a Remove:
- the bolts (5) ,
- the fixed window pillar on the rear side door at (6) .
66A-7
WINDOW SEALING
B95 or J95 or K95
REFITTING
J95
CONCERNED
B95
a Refit the « rear side door glass run channel - fixed
window - exterior weatherstrip » assembly.
139076
a Fit the rear side door glass run channel at (16) and
(17) .
a Position the sections of the rear side glass run chan-
nel inside the door box section.
a Fit the front and rear sections of the rear side door
glass run channel.
K95
137379
a Fit the rear side door glass run channel at (8) . a Refit the « rear side door glass run channel - fixed
window » assembly.
a Position the sections (9) , (10) of the rear side glass
run channel inside the door box section.
a Fit the rear side door glass run channel at (12) , (13)
, (14) and (15) .
a Refit:
- the fixed window pillar on the rear side door,
- the bolts (2) .
a Fit the section (9) .
66A-8
WINDOW SEALING
B95 or J95 or K95
0653A).
a Refit the rear side door trim (see Rear side door
ment trim).
142272
a Fit:
- the rear side door glass run channel at (18) and
(19) ,
- the fixed window pillar on the rear side door,
- the bolts (5) ,
- the front and rear sections of the rear side door
glass run channel.
a Refit:
- the rear side door sliding window (see Sliding win-
dow in rear side door: Removal - Refitting)
(54A, Windows),
- the rear side door pillar exterior trim (see Rear side
door pillar exterior trim Removal - Refitting)
(55A, Exterior equipment).
B95 or K95
a Refit the rear speaker (see Rear speakers: Remo-
val - Refitting) (86A, Radio).
a Carry out a function test.

a Refit the door sealing film (see 65A, Opening ele-
ment sealing, Door sealing film: Removal - Refit-
ting, page 65A-1) .
66A-9
SOUNDPROOFING
Centre floor side soundproofing: Removal - Refitting 68A
B95 or D95
- the B-pillar lower trim (see B-pillar lower trim: Re-
Essential special tooling moval - Refitting) (71A, Body internal trim).
Car. 1363 Set of trim removal levers.
REMOVAL
D95
I - REMOVAL PREPARATION OPERATION a Remove:

- the door sill lining (see Door sill lining: Removal -
Refitting) (71A, Body internal trim),
- the rear panel trim (see Rear panel trim: Removal
a Remove: - Refitting) (71A, Body internal trim).
- the front seats (see Complete front seat: Remo-
val - Refitting) (75A, Front seat frames and run-
ners),
a Remove the floor carpet (see Floor carpet: Remo-
- the centre console (see Centre console: Removal val - Refitting) (71A, Body internal trim).
- Refitting) (57A, Interior equipment),
CONCERNED
REAR BENCH SEAT
a Remove the rear bench seat base (see Rear bench

seat base: Removal - Refitting) (76A, Rear seat
frames and runners).
REAR BENCH FUNCTION or 1-2/3 REAR BENCH

SEAT + ARMREST + N/R SEATBACK
a Remove the rear bench seat base (see Rear bench

a Remove the floor storage compartment and flap

(see Floor flap and storage: Removal - Refitting)
(57A, Interior equipment). 136657
a Remove the clip (1) using the tool (Car. 1363).
B95 a Remove the air duct .
a Remove:
- the front door sill lining (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the rear inner sill trim (see Rear door sill lining:
- the rear inner sill upper trim (see Rear door sill up-
per lining: Removal - Refitting) (71A, Body inter-
nal trim),
68A-1
SOUNDPROOFING
Centre floor side soundproofing: Removal - Refitting 68A
B95 or D95
B95
a Refit:

moval - Refitting) (71A, Body internal trim),
nal trim),
- the front sill panel trim (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim).
136655 a Remove the floor storage compartment and flap

a Remove the clips (2) using the tool (Car. 1363). (see Floor flap and storage: Removal - Refitting)
(57A, Interior equipment).
a Remove the centre floor side soundproofing.
D95, and REAR BENCH FUNCTION or 1-2/3

REFITTING REAR BENCH SEAT + ARMREST + N/R SEAT-
BACK
a Refit the rear bench seat base (see Rear bench
CONCERNED
a Refit: frames and runners).
- the centre floor side soundproofing,
- the clips (2) ,
- air duct ,
D95, and REAR BENCH SEAT
- the clip (1) .
a Refit the rear bench seat base (see Rear bench
II - FINAL OPERATION seat base: Removal - Refitting) (76A, Rear seat
a Refit the floor carpet (see Floor carpet: Removal -
Refitting) (71A, Body internal trim).
D95 a Refit:
a Refit: - the centre console (see Centre console: Removal
- the rear panel trim (see Rear panel trim: Removal - Refitting) (57A, Interior equipment),
- Refitting) (71A, Body internal trim),
- the door sill lining (see Door sill lining: Removal - val - Refitting) (75A, Front seat frames and run-
Refitting) (71A, Body internal trim). ners).

68A-2
SOUNDPROOFING
Centre floor rear soundproofing: Removal - Refitting 68A
B95 or D95
REMOVAL
D95
a Remove:
Refitting) (71A, Body internal trim),
a Remove:
- the front seats (see Complete front seat: Remo- - Refitting) (71A, Body internal trim).
ners),
- the centre console (see Centre console: Removal

a Remove the floor carpet (see Floor carpet: Remo-
- Refitting) (57A, Interior equipment).
val - Refitting) (71A, Body internal trim).
REAR BENCH SEAT

a Remove the rear bench seat base (see Single unit CONCERNED
rear bench seat: Removal - Refitting) (76A, Rear
seat frames and runners).

a Remove the rear bench seat base (see 1/3 and 2/3
rear bench seat:Removal - Refitting) (76A, Rear
seat frames and runners).
108377
a Remove the floor storage compartment and flap a Remove the rear floor soundproofing.
(see Floor flap and storage: Removal - Refitting)
(57A, Interior equipment).
REFITTING
B95
a Remove: CONCERNED
- the front door sill lining (see Front door sill lining: a Refit the rear floor soundproofing.
- the rear inner sill trim (see Rear door sill lining: II - FINAL OPERATION
a Refit the floor carpet (see Floor carpet: Removal -
- the rear inner sill upper trim (see Rear door sill up- Refitting) (71A, Body internal trim).
nal trim),
D95
moval - Refitting) (71A, Body internal trim). a Refit:

- Refitting) (71A, Body internal trim),
68A-3
SOUNDPROOFING
Centre floor rear soundproofing: Removal - Refitting 68A
B95 or D95
Refitting) (71A, Body internal trim).
B95
a Refit:

moval - Refitting) (71A, Body internal trim),
nal trim),
- the front door sill lining (see Front door sill lining:
- the floor storage compartment and flap (see Floor

flap and storage: Removal - Refitting) (57A, Inte-
rior equipment).
REAR BENCH SEAT
a Refit the single unit rear bench seat base (see Sin-
gle unit rear bench seat: Removal - Refitting)
(76A, Rear seat frames and runners).

a Refit the rear bench seat base (see 1/3 and 2/3 rear
bench seat:Removal - Refitting) (76A, Rear seat
a Refit:
- the centre console (see Centre console: Removal

- Refitting) (57A, Interior equipment),

ners).

68A-4

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6 Sealing and soundproofing

65A OPENING ELEMENT SEALING

66A WINDOW SEALING

APRIL 2009 Edition Anglaise

© Renault s.a.s 2008

MEGANE III - Section 6

65A OPENING ELEMENT SEALING

Door sealing film: Removal -

Sunroof seal: Removal -

66A WINDOW SEALING

Front side door glass run

Front door side exterior

Glass run channel in rear

Centre floor side

Centre floor rear

I - REMOVAL PREPARATION OPERATION

a Start removing the upper section of the door sealing

To ensure the sealing film adheres correctly:

a Carefully remove the mastic bead from the door box

Front door D95

a Offer up the door sealing film without forcing it, brin-

a Remove the paper protecting the door sealing film

a Remove the paper protecting the door sealing film

a Offer up the door sealing film without forcing it, brin-

III - FINAL OPERATION

B95 or J95 or K95

a Remove the paper protecting the door sealing film

a Offer up the door sealing film without forcing it, brin-

a Position the door sealing film correctly around the

REMOVAL II - REFITTING OPERATION FOR PART

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART

I - REFITTING PREPARATION OPERATION

REMOVAL II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION

a Remove the front side door pillar exterior trim (see

a Detach the front side door glass run channel at (2) ,

a Remove the front side door window run channel.

a Fit at (10) and (11) .

B95 or D95 B95 or D95

a Refit the front side door fixed window (see Front

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART

REFITTING PREPARATION OPERATION

REMOVAL II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION

a Detach the rear side door glass run channel.

a Carry out a function test.

I - REMOVAL PREPARATION OPERATION a Remove:

a Remove the rear bench seat base (see Rear bench

REAR BENCH FUNCTION or 1-2/3 REAR BENCH

a Remove the rear bench seat base (see Rear bench

a Remove the floor storage compartment and flap

- the B-pillar lower trim (see B-pillar lower trim: Re-

136655 a Remove the floor storage compartment and flap

D95, and REAR BENCH FUNCTION or 1-2/3

- the centre floor side soundproofing,

- the clips (2) ,

a Connect the battery (see Battery: Removal - Refit-

- the centre console (see Centre console: Removal

REAR BENCH SEAT

REAR BENCH FUNCTION or 1-2/3 REAR BENCH

- the rear panel trim (see Rear panel trim: Removal