Field Io

TPS Field I/O
Specification and Technical Data
FI03200
Release 200
8/01
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Page 2 Aug-01
Notices and Trademarks

Copyright 2000 by Honeywell International Inc.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a particular purpose and makes no express
warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, TotalPlant, and TDC 3000 are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell
Industrial Automation and Control
16404 N. Black Canyon Highway
Phoenix, AZ 85053
1-800-852-3211
TPS Field I/O Specification and Technical Data

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Table of Contents
Introduction .............................................................................................................. 5
Functional Description ............................................................................................ 6
Functional Overview..........................................................................................................................6
Components of a TPS Field I/O System ..........................................................................................8
Bus Interface Module (BIM)..............................................................................................................8
I/O Modules (IOM)............................................................................................................................8
Fiber Coupler Adapter/Repeaters (FCA/R) ......................................................................................8
Fiber Optic Cable Patch Panel .........................................................................................................8
Carriers ............................................................................................................................................9
Power Supply Units (PSUs) .............................................................................................................9
Power Supply Monitor ......................................................................................................................9
Railbus Isolator Module..................................................................................................................10
Field Terminals...............................................................................................................................10
Field Enclosure...............................................................................................................................11
Hazardous Area Installation ...........................................................................................................14
Explosion Protection – Principles and Practices .........................................................................14
Hazardous Area Classification .......................................................................................................14
Hazardous Area Approvals of TPS Field I/O .................................................................................17
1/1 System .....................................................................................................................................17
2/2 and 2/1 Systems.......................................................................................................................17
Signal Types.....................................................................................................................................18
General Environmental Characteristics ............................................................... 19

Data Sheets............................................................................................................. 20
I/O Modules – Overview
Analog Output Modules – 4-20mA
Analog Input Modules – THC and RTD
Analog Input Modules – 4-20mA
Discrete Input Modules
Discrete Output Modules
8-channel Analog Input
4-channel Analog Input – 4-20mA with HART

4-channel Analog Input – Thermocouple and mV
4-channel Analog Input – RTD and :
8-channel Analog Output – 4-20mA with HART

8-channel Analog Output – 4-20mA
8-channel Discrete Input – 24 V dc, isolated, sinking

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16-channel Discrete Input – 24 V dc, isolated, sinking

8-channel Discrete Input – 24 V dc, non-isolated, module powered
16-channel Discrete Input – 24 V dc, non-isolated, module-powered
8-channel Discrete Input – 115 V ac, isolated, sinking
8-channel Discrete Input – 115 V ac, non-isolated, module powered
8-channel Discrete Input – 230 V ac, isoalted sinking
8-channel Discrete Input – 230 V ac, non-isolated, module
8-channel Discrete Output – 2-60 V dc, non-isolated, module powered
8-channel Discrete Output – 20-265 V ac, non-isolated, module powered
8-channel Discrete Output – 2-60 V dc, isolated, unpowered
8-channel Discrete Output – 20-265 V ac, isolated unpowered
8-channel Analog Input – 4-20 mA with HART

8-channel Analog Input – Thermocouple and mV
8-channel Analog Input – RTD and :
8-channel Analog Output – 4-20 mA
16-channel Discrete Input – Switch/proximity detector
4-channel Discrete Output – Solenoid driver, IIC gas groups
Power Supplies
Power Supply Monitor
System & Field – dual Voltage
Field Voltage Supply
I/O Modules – Overview

4-channel Discrete Output – Zone 1 mounting – Solenoid driver, IIC gas groups
16-channel Discrete Input – Zone 1 mounting – Switch/Proximity detector
8-channel Analog Input – Zone 1 mounting - RTD and :
8-channel Analog Output – Zone 1 munting – 4-20 mA

8-channel Analog Input – Zone 1 mounting – 4-20 mA with HART
8-channel Analog Input – Zone 1 mounting – Thermocouple and mV
Model Numbers
1/1 System
2/1 System
2/2 System

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Introduction
TPS Field I/O is a new family of field

mountable I/O for the High- Performance
Process Manager (HPM), see Figure 1.
This cost-effective I/O can be installed in
both general purpose (non-hazardous)
and hazardous areas. For hazardous
area applications, the need for intrinsic
safety barriers is eliminated. TPS Field
I/O is DIN rail mounted and can be
installed in IEC Zone 1 / Zone 2 and FM
Division 2 hazardous areas.
It will help reduce the life cycle-costs in
installation, engineering, and
maintenance for the plant by reducing
the amount of control room space
needed, marshalling cabinets, cables
and cable trays, and configuration and
commissioning time.
TPS Field I/O offers a highly flexible I/O
(input/output) functions for both data
monitoring and control. TPS Field I/O is
currently supported by the HPM, with the
APM in a later development. Figure 1 – TPS Field I/O

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Functional Description
Functional Overview
TPS Field I/O is fully supported in the TPS system with seamless integration through
the HPM. The Field IOM’s are integrated to the HPM via the I/O Link Extenders
(IOLE), as shown in Figure 2. The Field IOM’s ‘talk’ standard I/O Link, so to the HPM
these modules are treated like any of the existing traditional I/O Processors (IOP).
General Purpose area

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IOLE
Honeywell
1 2 3 4 5 6 7
fiber-optic I/O
Link
fiber-optic fiber-optic
FCA FC-R FCA FC-R
copper
IOL I/O Modules
BIM
IOL I/O Modules IOL I/O Modules
BIM BIM
copper
IOL I/O Modules
BIM
IOL I/O Modules

BIM
Zone 1 hazardous area Zone 2 / Division 2 hazardous area
Figure 2 TPS Field I/O architectural layout
TPS Field I/O is connected in to TPS above at the HPMM. The HPMM is connected
via the I/O Link to a Bus Interface Module (IOLBIM) which in turn is connected via the
Railbus to various I/O modules.
The IOLBIM plus the IOMs together are "faceplated" in to the existing PM-family IOP
structure. These faceplates are called "Virtual" IOPs or VIOPs. The IOLBIM by itself,
and the IOMs, are unknown entities to the HPMM and the rest of the TPS system
above. Each VIOP will support one or more IOMs. The term Virtual is used to
distinguish from the PM-family's traditional IOPs. Each VIOP type corresponds to a
Traditional IOP type.
The configuration and operation at TPS nodes and the HPMM when using TPS Field

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I/O is identical to that with Traditional IOPs. The differences are in the details of
specifications and operational information between the two I/O families.
This means that there is only a single database that is configured for the IOM’s using
the standard engineering tools, TPS Builder or the Date Entity Builder (DEB) and
Parameter Entry Display (PED) in the Native Window. All Field I/O data is mapped
into standard HPM point types and this allows for all IOM’s to work with all HPM points
and control algorithms. Status and alarms for the Field IOM’s are also integrated
through the standard TPS alarm and status displays.
Another strength of TPS Field I/O is the ability to mix this new I/O offering with the
traditional IOP’s in the same HPM. This allows for the optimal mix of traditional I/O
versus field mounted I/O.
TPS Field I/O offer solutions for Zone 1 as well as Zone 2 / Division 2 hazardous
areas and general purpose areas. Figure 3 shows the offerings available and where
they can be installed.
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“2/2” system
IO and field instruments in
safe area or Zone 2/Div 2
“2/1” system
IO in safe area or Zone 2/Div 2
Field instruments in Zone 0/Div 1
“1/1” system
IO in Zone 1
Field instruments in Zone 0
Figure 3 – TPS Field I/O installation options
The description of the different offerings are in the x/y format; where x is the
hazardous area in which the IOM’s can be installed and y is where the location of the
field instruments are installed.
• 1/1 system means that the IOM’s can be installed in a Zone 1 hazardous area and
interface with devices installed in a Zone 0 hazardous area
• 2/1 system means that the IOM’s can be installed in a Zone 2 / Division 2

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hazardous area and interface with devices installed in a Zone 0 / Division 1

hazardous area
• 2/2 system means that the IOM’s can be installed in a safe area or Zone 2 /
Division 2 hazardous area and interface with devices installed in a Zone 2 /
Division 2 hazardous area.
Components of a TPS Field I/O System

Bus Interface Module (BIM)
The ‘gateway’ in which the I/O Modules communicate with the HPM using I/O Link
protocol. The BIM is actually much more than a ‘gateway’ as it does EU conversion,
mapping the data into HPM point detail format, and alarming and status processing.
This is where the seamless integration to the HPM is provided as the data passed to
the HPM is compatible with the traditional IOP’s. It interfaces with the HPM via
primary and redundant I/O Link channels. Each BIM can support up to 16 I/O
Modules.
I/O Modules (IOM)

I/O Modules transfer signals to and from field instruments. Input modules receive
signals from transmitters and sensors and convert them into a digital form for
presentation to the BIM. Output modules receive commands from the BIM and
transfer them to actuators.
Fiber Coupler Adapter/Repeaters (FCA/R)

Fiber Coupler Adapter/Repeaters (FCA/Rs) are used within the Field I/O enclosure to
provide fiber-optic communications between remotely mounted enclosures and the
HPM. FCA/Rs support the transmit and receive connections for the Honeywell IOL
LANs and the HART/Auxiliary LAN.
The FCA/R has two functions. It may be used to either provide a conversion between
the incoming fiber field cable and the copper connection to the BIM within an
enclosure, or to repeat the fiber connection between enclosures.
Each FCA/R supports transmit and receive signals for one LAN, so a maximum of
three FCA/Rs is required within each enclosure – one for the primary link (IOLE Link
A), one for the redundant link (IOLE Link B), and one for the auxiliary/HART LAN.
Fiber Optic Cable Patch Panel

The I/O Link A and B cables are terminated with ST-type connectors. The connectors
are routed through an opening in the Field Enclosure to an internal Fiber Cable Patch
Panel. An ST-to-ST patch cable is then used to connect the IOLE cables to the
FCA/R.

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A Transmit cable and a Receive cable are used for each Link. Optional cables for
HART integration may also be used via a third FCA/R.
Carriers
Carriers form the TPS Field I/O node’s physical and electrical backbone by providing
a mounting platform for the I/O modules and their associated field terminals. Internal
to the carrier is a communications bus (Railbus) which includes address and data
lines, and BIM and IOM power lines. The carriers also provide cable screen/shield
termination points for the field wiring. For 2/2 systems, the carriers allow for the
distribution of Bussed Field Power, which minimizes the amount of wiring and
terminations required for powered inputs and outputs.
Power Supply Units (PSUs)

Zone 1
IS power supplies accept locally available power and provide a regulated supply for
the BIMs, IOMs, and FCA/Rs. Each of the power supply’s six intrinsically safe outputs
may be used to power a single I/O module or BIM, or two FCA/Rs. Additional,
optionally-fitted power supplies may be used to provide power redundancy for all
system components.
Zone 2 / Division 2
The power supply units convert locally provided AC mains power to 12 V and 24 V dc
supplies to power the equipment in the enclosure.
A power unit provides 12 V dc power for system operation and 24 V dc to power field
devices and IS module power supplies . A pair of these provide redundancy for
system and communications but not for field power.
All of the standard enclosures have space to accommodate two of each type of power
unit.
Power supply monitor

The power supply monitor monitors the status of all of the power supplies in the
enclosure and provides an alert signal to the BIM should any of the supplies fail. One
power supply monitor is required per enclosure and is mounted beside the BIM on its
carrier.

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Railbus isolator module

If the node incorporates IS field wiring (i.e. any 2/1 or “mixed” system) this isolator
module is required in the Railbus link to protect the IS section from the invasion of
fault voltages, in accordance with intrinsic safety requirements. This module is
mounted on its own module carrier between the BIM and any 2/1 I/O modules and
after any 2/2 I/O modules that might be fitted in the node.
If there is no IS field wiring at the node then this component is not required.
Field Terminals
Field terminals provide the interface between the I/O modules and the field wiring.
They include fusing and loop-disconnect as options. A mechanical keying system
prevents an I/O module from being connected to the wrong type of field terminal.
Field terminals mount onto the module carrier, one to each I/O module. They are
clamped firmly by the I/O module to form an electrical and mechanical assembly of
high integrity. They may be replaced in service without removing carriers or disturbing
the operation of other modules.

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Field Enclosure
Zone 1
The TPS Field I/O 1/1 system is equipped with a choice of environmentally hardened
stainless steel field enclosures that may be installed in Zone 1 (gas or flammable
dust) hazardous areas without further certification.
An enclosure is called a primary enclosure if it contains a BIM and an extension
enclosure if it does not have a BIM, i.e. it contains only I/O modules (plus required
power supplies).
The primary enclosure contains the following:
• up to 8 I/O modules
• a Bus Interface Module
• up to four power supply units
• up to three Fiber to Copper Adapter/Repeaters
• a BIM carrier and 8-module carrier, or an 8-module carrier
• a hinged door with a four-bolt closure mechanism to ensure an effective
environmental seal
• cable management hardware and accessories
• fiber patch panel
• internal ac mains wiring including socket outlets for pluggable
power supplies and terminations for incoming supply lines
Zone 2/Division 2
The TPS Field I/O 2/x system is equipped with a choice of 3 field enclosures that may
be installed in Zone 2 and Class 1, Division 2 hazardous areas without further
certification. It is a mild-steel enclosure designed to mount on a vertical surface. They
provide environmental protection for complete 12 or 16 module nodes, including I/O
modules, power supplies, Bus Interface Module and Fiber to copper
adapter/repeaters. The enclosures are fitted with suitable carriers, cable
management hardware and accessories, allowing population with I/O modules of any
type. A flexible gland plate arrangement allows for a wide range of cable termination
options.
The enclosure type is defined by the type of node required: 2/2, 2/1 or a mix of these
two types. This provides the mounting platform for other system components which
will be chosen according to the application.
The 2/2 enclosure contains a separate internal back panel to carry the key

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components required to construct a 2/2 node. It accommodates 16 x 2/2 I/O modules

and has built-in redundant power supplies for the BIM and the LAN communication
components.
The 2/2 enclosure contains the following:
• redundant power supply units for the BIM, FCA/R, and IOM
• power supply for field circuits (optionally redundant)
• a BIM carrier and two 8-module carriers
• a hinged door with a mechanism to ensure an effective environmental seal
The 2/1 enclosure contains a separate internal back panel to carry the key
components required to construct a 2/1 node. It accommodates 12 x 2/1 I/O modules
– on an 8-module carrier and a 4-module carrier – and has built-in redundant power
supplies for the BIM and the LAN communication components.
The 2/1 enclosure contains the following:
• a BIM carrier , one 8-module carrier, one 4-module carrier, and one Railbus
isolator carrier

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The mixed 2/2 and 2/1 enclosure contains a separate internal back panel to carry the
key components required to construct a mixed field wiring node. It accommodates 12
I/O modules: 8 x 2/2 plus 4 x 2/1 modules and has built-in redundant power supplies
for the BIM and the LAN communication components.
The mixed 2/2 and 2/1 enclosure contains the following:
• a BIM, one 8-module carrier for the 2/2 IOM, one 4-module carrier for the 2/1 IOM,
and one Railbus isolator carrier

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Hazardous Area Installation

TPS Field I/O may be installed not only in general purpose (non-hazardous)
environments, but also in hazardous areas where there is a risk of ignition from
flammable materials. The following section provides some principles and details of
the protection methods that are employed by TPS Field I/O to ensure its safe
operation in various hazardous locations, together with a summary of the international
classifications and terminology.
Explosion protection - Principles and Practices

In a plant where flammable materials are handled, a leak or spillage may give rise to
an explosive atmosphere. To protect both plant equipment and personnel,
precautions must be taken to ensure that this atmosphere cannot be ignited by an
electrical spark or hot surface. The areas at risk are known as hazardous areas and
the materials that are commonly involved include crude oil and its derivatives,
alcohols, natural and synthetic process gases, metal dusts, carbon dust, flour, starch,
grain, fibers, and flyings.
To enable electrical equipment to be used safely in such hazardous environments, a

number of different explosion protection techniques have been developed. National,
or in some cases, international, standards and codes of practice govern each
technique and define in detail how the equipment should be designed and applied.
National certifying (“approvals”) authorities ensure design compliance and national
inspectorates (in some cases, insurance companies) have the right to inspect each
installation. The different techniques lend themselves to different applications, and a
combination of techniques may be employed to provide the safest and most flexible
solution.
Hazardous area classification

Hazardous areas are classified according to:
• The ease of ignition of the flammable material by an electrical spark– Gas

Classification
• The ease of ignition of the flammable material by a hot surface – Temperature

Classification
• The probability that the flammable atmosphere will exist – Area Classification

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GAS CLASSIFICATION
Gas Classification
Representative IEC Countries USA & Canada Ignitability
(Test) Gas (incl. Europe)
Acetylene Group IIC Class I, Group A
Hydrogen Group IIC Class I, Group B More
Ethylene Group IIB Class I, Group C Easily
Propane Group IIA Class I, Group D Ignited
Methane Group I (mining) (no classification)
Metal Dust Class II, Group E
Carbon Dust Class II, Group F
Flour, Starch, Class II, Group G
Grain
Fibers & Flyings Class III
Table 1 – Gas and dust Classification

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TEMPERATURE CLASSIFICATION
Temperature Maximum
Classification Surface
Temperature
450 °C
T1
T2 300 °C
T3 200 °C Better
T4 135 °C Apparatus
T5 100 °C
T6 85 °C
Table 2 – Temperature Classification
HAZARDOUS AREA CLASSIFICATION

IEC Countries USA and Canada
(CENELEC Standards)
Zone 0: A hazardous Division 1: A hazardous
atmosphere is atmosphere is
continuously present or continuously,
present for long intermittently, or
periods periodically present
Zone 1: A hazardous in normal operation
atmosphere is likely to
occur in normal
operation
Zone 2: A hazardous Division 2: A hazardous
atmosphere is not likely atmosphere is only
to occur in normal likely to be present
operation and, if it under abnormal
occurs, it will exist only conditions
for a short time
Table 3 – Hazardous Area Classification

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METHODS OF PROTECTION
IEC/Europe North America
Zone 0 Intrinsic safety, EEx ia Class 1, Div Intrinsic safety
1
Zone 1 Flameproof, EEx d Explosionproof
Pressurization, EEx p Pressurization, Types X and Y
Powder filling, EEx q
Encapsulation, EEx m
Increased safety, EEx e
Intrinsic safety, EEx ia, EEx ib
Zone 2 All methods suitable for Zones 1 Class 1, Div All methods suitable for Class
and 2 2 1, Div 1
Non-sparking/non-incendive, EEx n Non-incendive
Pressurization, Type Z
Table 4 – Methods of Protection
Hazardous area approvals of TPS Field I/O

1/1 System
The 1/1 system is certified for installation in IEC Zone 1, IIC T4 hazardous areas. It
may also be safely installed in Zone 2. Certification is in accordance with increased
safety (EEx e), encapsulation (EEx m), flameproof (EEx d) and intrinsic safety (EEx
is/EEx ib) techniques. Installation in Class 1, Zone 1 hazardous areas may also be
possible – consult Honeywell.
Intrinsic safety (EEx ia) is used to protect the wiring to the field devices
2/2 and 2/1 Systems

The 2/2 and 2/1 systems are certified for installation in both IEC Zone 2, IIC T4 and
Class 1, Division 2, Group A T4 hazardous areas. Certification for Zone 2 is in
accordance with EEx n, and for Class 1, Division 2 is in accordance with the ‘non-
incendive’ standard. For the 2/1 system, the wiring to field devices is protected by
intrinsic safety, and is certified for connection into both IEC Zone 0/1 and Class 1,
Division 1 hazardous areas.
For more information on the certification of TPS Field I/O, refer to the TPS Field I/O
User Manual.

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Signal Types
TPS Field I/O supports the following signal types:

Zone 1 solution (1/1)
• Analog Input – High Level, with HART (8 points)
• Analog Input – Thermocouple (8 points)
• Analog Input – RTD (8 points)
• Analog Output (8 points)
• Digital Input (16 points)
• Digital Output (4 points)
• Pulse Input (2 points) future release
Zone 2 / Division 2 solution (2/1)
• Digital Input (16 points)
• Digital Output (4 points)
• Pulse Input (2 points)
Zone 2 / Division 2 solution (2/2)
• Analog Output – with HART (8 points)
• Digital Input – 24 Vdc (8 points)
• Digital Input – 24 Vdc (16 points)
• Digital Input – 115 Vac (8 points)
• Digital Input – 230 Vac (8 points)
• Digital Output – 2-60 Vdc (8 points)
• Digital Output – 20-250 Vac (8 points)

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General Environmental Characteristics
• Shock and Vibration

Suitable for installation on process vessels, pipes, and gantries
• Temperature Range
-400C to +700C (inside the enclosure)
-400C to +450C (external enclosure ambient, gases)
-200C to +450C (external enclosure ambient, dusts)
• Corrosive atmospheres
Corrosion severity G3 to ISA S71.04 - 1985
• Hazardous Area Capability
Mounting in IEC Zones 1 and 2 or North American Division 2

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Data Sheets
The following data sheets are separated into Sections. Each section denotes a family of
equipment for a particular Division or Zone Clasification. The specific areas are:
• General Information / Overview – Generic information as well as Data Sheets applicable

to all environments.
• Division 2 / Zone 2 – Data Sheets for Items that can be mounted in a Division 2 or Zone 2
environment. These items can interface to Division 2 / Zone 2 or Division 1/ Zone 1 areas.
See the particular data sheets for more information.
• Division 1 / Zone 1 – Data Sheets for Items that can be mounted in a Division 1 or Zone 1
environment. These items can interface to Division 1, Zone 1, or Zone 0 areas. See the
particular data sheets for more information.

Honeywell
I/O Modules - Overview
Addressing of I/O Visual indicators

modules LEDs are provided on each module to indicate
Modules are addressed by the BIM in terms Power, Fault and channel Status information.
of their position, or slot, in the total chain of These are based on the NAMUR NE44
32 modules not by individual module types. specification for LED indicators.
As a result, a module can be removed and The Power and Fault indicators are common
replaced by another of its own type without to all I/O modules and their states are
the need to ‘tell’ the BIM of the change. shown in the following tables.
During configuration, the BIM is told the
characteristics of each necessary module Module ‘Fault’ LED (red)
position whether or not the module is pres-
ent at the time. Consequently, if a module is On ◆ Failsafe
removed for service replacement, the proper- ◆ A/D error on AI
MTL8000
◆ BFP failure on 2/2 AI
ties of the ‘slot’ are still retained by the BIM.
Off Normal
Important modes
Flashing Initialisation error
Output failsafe mode
BFP = Bussed Field Power of 2/2 modules
Output modules have the ability to assume
a failsafe state. This can happen for two rea-
Module ‘Power’ LED (green)
General sons.
1) The BIM can force a module into a On Power OK
All I/O modules are connected to failsafe state by issuing a specific Off Power failure
command to it.
a high speed Bus Interface Module
Flashing -
2) Modules have a configurable “timeout”
(BIM) via a proprietary bus system
parameter. This defines the maximum
called ‘Railbus’ and one BIM can time period of communication inactivity Module ‘Status’ LED (yellow)
with the BIM. If this period is exceeded The channel “Status” indicators have different
control up to 32 modules.
the module adopts a failsafe state. meanings according to the module type and
The module carrier provides the The different module types have their own are described in the individual module
response to a failsafe command, and those sections.
transmission medium for the
responses are described in the individual
Railbus and by plugging a module sections that follow.
onto a carrier, connections are Input fail values
made between the module and the In the event of failure of an input module,
bus. The connectors on the carrier the BIM forces the reported value to a pre-
defined state – low, high or hold last value.
also provide the power supply
This ensures that the host adopts a state
links to the module and, when consistent with safe operation of the plant.
required, power for the field
Power-up/initialisation state
wiring. When powering-up a node it is essential for
plant safety that the state of each of the
outputs is known. While the BIM is initialis-
ing, the I/O modules are held in the power-
up state (see following pages). After BIM
initialisation and before establishing com-
munication with the host, the outputs are set
to predefined “initialisation” states. This
“safe-state” can be defined by the user for
each output channel.
Non-volatile configuration
memory
The configuration information for all I/O
modules in a node is stored in the BIM in
non-volatile memory (NVM). When a mod-
ule is replaced, when the node is powered
up or following a reset, the BIM will down-
load the stored configuration information to
the relevant I/O modules.
MTL Power Court, Luton, Bedfordshire, England LU1 3JJ

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
E-mail: enquiry@mtl-inst.com Web site: http://www.process-io.com
Analog Output Modules - 4-20mA
General 1) Use configured failsafe values

The 4–20 mA AO modules use a single In this (default) mode, the module forces the
D/A converter in a sample-and-hold output to a predefined percentage value.
configuration to drive each of the output The default value is 0%.
channels. The processor sets the current
2) Hold last value
value for each of the active channels once
every 20 ms. Any requested output values In this mode the channel holds the last value
below 1mA are clamped to 1mA to ensure it output.
that the open-loop detection mechanism is When not in failsafe the module adopts
always operable. Normal mode.
To verify that active output channels have
current flowing to the field, the processor Channel Active/Inactive
reads a hardware signal every time an Each channel can be made active or
MTL8000
output is written to the D/A converter. If the inactive individually. When a channel is
signal indicates “no current flowing”, i.e. made inactive the output is disabled, i.e.
< 1 mA, for 50 consecutive scans (i.e. one de-energised.
second), an Open-Loop Detection failure is When a channel is made Active again the
set for that channel. output is driven based upon the current
configuration.
HART capability
AO modules “with HART” are compatible Default/Power-up
with all HART devices of protocol revision conditions
5.0 or later. Each channel can communi-
The module uses predefined values when it
cate with a single HART instrument and
powers up. The following parameters
supports HART communication with the
summarise the state of the module when it
wide range of HART valve positioners now
powers up.
available. HART universal command 3 can
be used to gather up to 4 dynamic HART Module mode:
variables such as valve position, air Normal (not “failsafe”)
pressure, etc., together with HART status Active/inactive:
variables. These are scanned by the BIM All channels power up in the
and may be communicated over the LAN Inactive state.
for easy integration into the control system.
In addition, HART pass-through may be Visual indicator
used for device configuration, calibration
and advanced diagnostics.. Channel “Status” LED (yellow)
On the AO modules the yellow “Status” LED
Data format reacts in the following way to module
conditions.
The output data has a resolution of 12 or
14-bits but is stored as a 16-bit unsigned On Field circuit OK
value. In this range 0 is equivalent to 0mA
and 65,535 is equivalent to 25mA. Off Open circuit field loop
and channel inactive
Module operating states Flashing Open circuit field loop
and channel active
Failsafe mode
OR Error condition
The module supports failsafe mode as
defined in the earlier I/O module
An error condition–i.e. a flashing LED–
introductory section. When put in failsafe
could be as the result of the loss of the HART
mode the output can be made to adopt one
communications signal.
of the following options.
HART ® is a registered trademark of the HART Communications Foundation.

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Analog Input Modules - THC and RTD
General Input alarms Module operating states

These modules provide digitised data and The modules provide two configurable
Normal/Failsafe mode
status information of analog measurements alarm levels for each channel—a high limit
from thermocouples, mV sources, RTDs and and a low one. See figure. The THC and RTD modules support failsafe
resistance sources. mode as defined in the earlier I/O module
When an input value exceeds an alarm limit
introductory section. When not in failsafe
Thermocouple modules provide four or the appropriate alarm bit (high or low) is set
the module adopts Normal mode.
eight channels for monitoring input signals in the channel status byte. In addition, the
from thermocouples or mV sources. The “new data” signal is set to allow the Channel Active/Inactive
function of the module is set up during controller to collect the new alarm status A channel can be made active or inactive
configuration. Cold junction compensation information and the affected channel LED individually. When a channel is made
for thermocouple applications is provided will flash. inactive inputs will not be processed.
by means of a sensor in the field terminal.
Only the recommended field terminals can Alarm deadband Power-up conditions
MTL8000
be used with these modules. The module uses the following values when
The alarm deadband (not shown on the dia-
RTD modules provide four or eight channels gram) is fixed at 1%. it powers up.
for monitoring input signals from RTD or Module mode
resistance sources. The function of the Dead zone Normal (not “failsafe”)
module is set up during configuration. The
Each channel has a definable "dead zone". Active/inactive
RTD can be 2-, 3- or 4-wire type. Only the
This is to reduce the need for the module to All channels power up in the active state.
recommended field terminals can be used
with these modules. report to the BIM every minor change in Alarms
input value. If the input value differs by the All alarms are made inactive by having
Input sampling amount defined by the Dead Zone, or more, their values set to high or low extremes,
then the new value is reported, otherwise it as appropriate.
Thermocouple modules sample at intervals is not. This reduces traffic on the internal Dead zone
of 60 ms per channel. In addition, the bus which improves the system response 0 (i.e. all changes of A/D data are
module has cold junction temperature com- time. If the Dead Zone value is set to zero reported for an active channel)
pensation that is refreshed every 1.8 (the default), then every input value read
seconds for 4-channel modules and every will set a 'New Data' flag, and be Software filtering
2.4 seconds for 8-channel modules. The reported. Disabled
sampling technique for the RTD module is Channel type
similar where samples of the voltage across, Open sensor detection Type K thermocouple or
and the current through, the RTD are meas- 3-wire RTD - Pt100
ured at intervals of 60 ms per channel. When configured to do so, the modules will
detect an open circuit sensor and report it O/C sensor
Compensation methods reject the effect of
within 10 seconds. When this occurs a sta- Off
resistance in the cable conductors for 3-wire
and 4-wire RTD/Resistance. tus bit is set in the module and the affected Visual indicators
channel LED flashes. The detection options
for the two module types are configurable Channel “status” LED (yellow)
Data format
as follows: On Sensor loop OK
The 8105/6 4-channel modules store data
THC and mV
as 15-bit plus sign integers (–32768 to Off Open circuit sensor
Off, drive upscale or drive downscale
+32768). The 8205/6 8-channel modules and channel inactive
RTD and resistance
store data as 16-bit unsigned integers (0 to Flashing Open circuit sensor
Off or drive upscale
65535). and channel active
These choices can be made for each channel.
OR Error condition
Filtering
An Infinite Impulse Response (IIR) filter is Input
Value
used on the input data before it reaches
the A/D converter. Depending upon the
Hi Alarm set Hi Alarm cleared
coefficients selected, the output from the
filter will be: Hi Alarm limit
a) the input value (filter OFF)

b) an average of the last two readings
(filter ON - setting 1)
c) a running average of readings (filter
ON - setting 2) Monitored
Channel Value
The coefficients can be selected individually
for each channel.
Lo Alarm limit
Lo Alarm set Lo Alarm cleared
Time

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Analog Input Modules - 4-20mA
General to NAMUR alarms. If the alarm limits are set Module mode
at values between the NAMUR limits, the Normal (not “failsafe”)
The 4-20 mA AI modules provide digitised
alarms function normally. Active/inactive
data and status information from 4–20 mA
current loop sensors. All channels power up in the active state.
Dead zone
Alarms
HART® capability Each channel has a definable "dead zone". All alarms are made inactive by having
This is to reduce the need for the module to their values set to high or low extremes,
AI modules “with HART” can obtain
report to the BIM every minor change in as appropriate.
information from HART instruments of
input value. If the input value differs by the Dead Zone
protocol revision 5.0 or later. Each channel
amount defined by the Dead Zone, or more, 0 (i.e. all changes of A/D data are
can communicate with a single HART
then the new value is reported, otherwise it reported for an active channel)
instrument. HART universal command 3 is
is not. This reduces traffic on the internal
used to gather up to 4 dynamic variables Software Filtering
bus which improves the system response
MTL8000
and status from each HART instrument. This Disabled.

time. If the Dead Zone value is set to zero
provides more process information to the Passthrough
(the default), then every input value read
control system from each device. Greater Passthrough messages to HART instruments
will set a 'New Data' flag, and be
accuracy can also be achieved by are always allowed.
reported.
eliminating A/D and D/A errors.
HART passthrough messages Visual indicators
Input sampling
AI modules “with HART” permit HART
The AI modules have eight user-channels Channel “Status” LED (yellow)
messages to be passed through to
that are sampled every 27 ms (2/2) or 33 On Sensor loop OK
HART instruments, calibration and
ms (2/1).
advanced diagnostics.
Off Open circuit sensor
Data format Module operating states
and channel inactive
The input signal is stored as a 16-bit Flashing Open circuit sensor
unsigned value. In this range 0 is equivalent Normal/Failsafe mode and channel active
to 0mA and 65,535 is equivalent to 25mA. The AI modules support failsafe mode as OR Error condition
Any digital HART data is stored in its defined in the earlier I/O module introductory
original IEEE754 floating point format. An error–i.e. a flashing LED– could be as a
section. When not in failsafe the module
result of any of the following conditions:
adopts Normal mode.
Filtering a) a loss of HART signal,
Channel Active/Inactive b) an error in the A/D converter,
The Analog Input modules use a first-order
software filter that provides 12 dB attenuation A channel can be made active or inactive c) a NAMUR alarm or
at the Nyquist frequency of the algorithm. individually. When a channel is made
d) a Hi (-Hi) or Low (-Low) alarm.
The filter supports a set of options that can inactive inputs will not be processed.
be matched with control algorithm execution
Default/Power-up conditions
rates.
These modules use the following values
Input alarms when they power up.
Four configurable alarm levels are provided

for each channel—two high and two low
(see figure below). When an input value Input
exceeds an alarm limit a flag is set and the Value
BIM gets a new alarm status. Hi Hi NAMUR Alarm set (4s delay) Hi Hi NAMUR Alarm cleared
Hi Hi Alarm set
Hi Hi Alarm limit
Alarm deadband
The Alarm Deadband prevents the alarm Hi Alarm set Hi Hi Alarm cleared
from tripping on and off because of system

noise. It can be configured for each channel Hi Alarm limit
and is always set on the ‘inner’ side of the

alarm limit to be, typically, greater than the
Hi Alarm cleared
system noise in the plant. If an alarm is Deadbands
activated, it will remain until the input Lo Alarm cleared
Monitored
moves the full extent of the deadband Channel Value
towards a “safer” value.

The Hi-Hi and Lo-Lo alarms support the Lo Alarm limit
Lo Lo Alarm cleared
NAMUR recommendations, i.e. if the alarm Lo Alarm set
limit is set less than 3.6 mA (Lo-Lo), or

greater than 21.0 mA (Hi-Hi), the alarms Lo Lo Alarm limit
must be active for 4 seconds before the Lo Lo Alarm set
Lo Lo NAMUR Alarm cleared
Lo Lo NAMUR Alarm set (4s delay)
alarm is set. The Deadband does not apply
Time
HART ® is a registered trademark of the HART Communications Foundation.

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Discrete Input Modules
General until the latch is released by a command Power-up conditions

from the host. All channels are latched
DI modules can accept up to 8 or 16 On power-up, or if a reset is executed, the
independently and can be cleared
discrete inputs, depending upon module configuration will automatically adopt
simultaneously, or independently, when
type, from dry contacts, NAMUR standard predefined states:
writing to the latch reset register.
proximity detectors, or switched voltages. Module mode:
The source voltage for field switching can Normal (not “failsafe”)
Line fault detection
be provided through the module or from an
independent supply out in the field. (2/1 only) Channel types:
All latches and filters are off
In operation, the input voltage is compared When enabled, this will cause a flag to be
set to indicate a short or open circuit fault. Active/Inactive:
against a threshold voltage to create a ‘true’
All channels power-up in the Active state
or ‘false’ condition. If the inputs are from
Zone 2/ Zone 1 or Zone 0 hazardous Low-frequency pulse
areas, the appropriate (2/1) module Visual indicators
counter
MTL8000
provides certified isolation for these signals.
The DI modules contain a continuously Channel “Status” LED (yellow)
A pulse counter is also included which can
count the number of input pulses for each of the running 16-bit pulse counter that counts On the DI modules the yellow “Status” LED
channels. each low-frequency pulse received on the reacts in the following way to module
input. The maximum pulse rate is 250 Hz conditions.
Input filter with the timeout filter switched off. With the Note: the LED may appear to flash when the
filter active, the maximum pulse rate will be input goes high and low repeatedly.
An input filter can be set individually for determined by the timeout period used. In
each channel to introduce a delay period order to start a particular count the counter On Channel input “high” or
that allows the input to settle to a stable must be reset to zero by a host instruction. latched
value. When the counter overflows (i.e. > 65,536
When switched off, the bandwidth of the DI counts) it will restart from zero. Off Channel input “low”
input is 250 Hz (100 Hz for 2/1 modules).
Flashing Line fault detect (2/1 only)
The timeout filter can introduce a timeout Module operating states
delay of between 2 and 512 ms in 2 ms
steps for 2/2 modules and between 3 and “Failsafe” mode
512 ms in 3 ms steps for 2/1 modules.
The module supports failsafe mode as
Alternatively, preset values of “Fast” (22 ms)
defined in the earlier I/O module
or “Slow” (258 ms) may be used.
introductory section.
Latch Channel Active/Inactive
Any channel input can be configured to be Each channel can be made active or
“real time” or latched. If the latch is inactive individually. When a channel is
enabled, the polarity can also be set so that made inactive:
an input signal that goes:
◆ inputs are not processed—i.e. they are
◆ high will be held high not de-bounced
◆ low will be held low ◆ channel events are not generated
◆ the counter is not incremented

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Discrete Output Modules
General Notes:
1. ...Momentary output is not available on
DO modules can provide up to 4 or 8 discrete a) If channel is in Static mode of operation:
8502-BI-DP Profibus-DP module.
outputs, depending upon module type. Line 2. ...AC modules will react differently to the on- It becomes a latched output and will
fault detection is also provided on the 2/1 time length and trigger time. The module can only remain so until reconfigured by the
modules for both open- and short-circuit be triggered ON during a zero crossing of the AC BIM.
conditions. waveform; similarly, the module can only switch
OFF at a zero crossing point. The minimum on- b) If channel is in Dynamic mode of
Output Mode time is therefore restricted to half the total period operation:
of a regular waveform.
The DO module outputs may be configured The channel will resume operation with
3. ...Continuous pulse operation is not supported
for one of three different types of output: on BIM models 8502 and 8505. its previous configuration and output.
◆ Discrete Line Fault detection Power-up conditions

◆ Momentary (2/1 only)
MTL8000
On power-up, or if a reset is executed, the

◆ Continuous pulse
When enabled, this will cause a flag to be configuration will automatically adopt
set to indicate a short or open circuit fault predefined states:
Discrete even when channel output is in OFF state. Module mode:
The Bus Interface Module (BIM) signals an
Normal (not failsafe)
ON or OFF condition on demand. Module operating states
Channel types
Momentary Failsafe mode All channels are configured as Discrete
The module supports failsafe mode as outputs
This is an individual “single-shot” action,
creating a single ON pulse of specified defined in the earlier I/O module introduc- Active/Inactive
duration that occurs at a definable time. The tory section, with the following two
All channels power-up in the Inactive
pulse on-time can be varied between 2 ms additions:
state
and 130 s in increments of 2 ms. If a new 1) Channel using “Configured Line fault detection (2/1 only)
ON command (i.e. trigger) is given during the
failsafe values” Disabled on all channels
ON period the pulse will restart. If a new
pulse width is supplied during the ON peri- In this mode, the module will force the
od, it will not take effect until the next ON outputs to predefined levels— defined on a Visual indicators
period. per channel basis.
On Field circuit OK
A pulse can experience a small amount of On entering “failsafe”:
time dither that depends upon the amount of Off Open circuit field loop
a) If channel is in Static mode of operation: and channel inactive
Railbus activity. This can be ± 1% of the
pulse width or ± 3.5 ms, whichever is the Pulse mode is disabled and the channel
Flashing Open circuit field loop
longer. is configured as a latched output and is
and channel active
driven to its failsafe value.
OR Error condition
Continuous Pulse b) If channel is in Dynamic mode of
This type of output provides a continuous operation:
Channel “Status” LED (yellow)
pulse train that is defined by the pulse on- If in single pulse (momentary) mode, the
time, and the pulse period (the time On the DO modules the yellow “Status” LED
configuration is not cleared, but the out-
between the start of each ON time). The reacts in the following way to module
put is driven to its failsafe value.
pulse period is configurable to any value conditions.
between 4 ms and 130,000 ms in 2 ms On leaving failsafe: Note: the LED may appear to be flashing when
steps. The pulse on-time is the same as for Channel will adopt the mode defined input goes high and low repeatedly.
the momentary action described above. below for a channel going from
The on-time must not exceed the setting for inactive to active state
the pulse period. (See also the above note
regarding AC modules.) 2) Channel using “Hold last value”
Pulses can experience a small amount of If the module goes into failsafe during a
time dither that depends upon the amount of single pulse, it is allowed to complete the
Railbus activity. This can be ± 1% of the pulse before adopting the failsafe state. A
pulse period, or ± 3.5 ms, whichever is the latched (discrete) output will remain at its
longer. current value.
Continuous pulse operation has two distinct
Channel Active/ Inactive
modes—static and dynamic. When in static
mode, the pulse parameters are cleared Each channel can be made active or
from memory when the channel is made inactive individually.
inactive; in dynamic mode the values are When a channel is made inactive the output
retained for use when the channel is made is turned OFF (i.e. de-energised).
active once again. When a channel changes from inactive to
active the following situations apply:

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4–20 mA with HART® 8101-HI-TX
◆ 8 single-ended 4-20 mA input channels Safe area

or Zone 2/Div 2 hazardous area
◆ non-incendive field circuits
◆ HART pass-through 2-wire
transmitter Current Limit
◆ HART variable and status reporting Other

channels
◆ 2- or 4-wire transmitters HHC MUX A/D
Channel 1 of 8
◆ open and short circuit detection
MTL8000
µP
◆ 24 V dc bussed field power required 4-20mA Railbus
MODULE SPECIFICATION 24 Vdc

Bussed Field Power
See also System Specification
INPUTS
Number of channels ......................................8, single-ended Safe area
Nominal signal range (span) .............................4 to 20 mA
Full signal range..................................................1 to 23 mA
Line fault detection 4-wire
transmitter
Short circuit current ...................................................> 23.5 mA
Open circuit current ..................................................< 0.5 mA Other
channels
Output voltage (@ 20mA).................................13.5 V (min.) MUX A/D
Output current .................................................32 mA (max.) Channel 1 of 8
Accuracy (over temp range) .........................± 0.1% of span µP
Resolution ...................................................................16 bits

4-20mA Railbus
Repeatability ...................................................0.05% of span
Isolation
24 Vdc
(any channel to Railbus) ...............................................100 V ac Bussed Field Power
(between channels).............................................................none
MECHANICAL
CONFIGURABLE PARAMETERS
Module Key Code ............................................................A1
Alarms....................................high, high-high, low and low-low
Module width .............................................................42 mm
Alarm deadband (hysteresis)....................user defined value
Weight..........................................................................200 g
Input filter time constant ...........................user defined value
Input dead zone.........................................user defined value FIELD TERMINALS (2-WIRE TX)
Drive on failsafe...................... disabled /upscale /downscale
Channel status............................................... active /inactive Field wiring Recommended Compatible
HART variable and status reporting .......... enable /disable Field Terminal Field Terminal
General Purpose 8602-FT-ST 8604-FT-FU
RESPONSE TIME Standard Fused
Signal change to availability on Railbus
Class 1, Div 2 8601-FT-NI 8603-FT-FU
4–20 mA mode .....................................................27 ms (max.) or Zone 2 Non-incendive Non-incendive
HART mode...................................................0.75 s per channel hazardous area Fused
SAFETY FIELD TERMINALS (4-WIRE TX)

FM non-incendive field wiring parameters (each channel)
Field wiring Recommended Compatible
..............Voc = 28.7 V; Isc = 33 mA; Ca = 0.17 µF; La = 11.0 mH
Field Terminal Field Terminal
POWER SUPPLIES General Purpose 8615-FT-4W -
Railbus (12V) current
Class 1, Div 2 8615-FT-4W -
........................................................................100 mA (typ.) or Zone 2
.........................................................................150 mA (max.) hazardous area
Bussed Field Power 2-wire Tx..............300 mA (max.)
(@ 24 V dc ±10%) 4-wire Tx................60 mA (max.) ®HART is a registered trademark of the HART Communication Foundation.

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Thermocouple and mV 8105-TI-TC
◆ 4 thermocouple or mV* input channels Safe area

◆ cold junction compensation
MODULE SPECIFICATION
See also System Specification Other
channels
MUX A/D
INPUTS
Channel 1 of 4
Number of channels ..........................................................4
MTL8000
µP
THCs types
...............B,E,J,K,N,R,S, or T to EN 60584-2, IEC584-2, BS4937; mV
Railbus
CJ
...........................................................................W3 and W5.
Input ranges
Input type Range
mV Consult MTL for availability

RESPONSE TIMES
Thermocouples: B 0 to + 1820 °C Signal change to availability on Railbus
E – 270 to + 1000 °C ...........................................................................120 ms (min.)
..........................................................................420 ms (max.)
J – 210 to + 1200 °C
O/C sensor detection..................................................≤ 10 s
K&N – 270 to + 1372 °C
SAFETY
R&S – 50 to + 1768 °C
T – 270 to + 400 °C ............Voc = 10.5 V; Isc = 3.6 mA; Ca = 14.9 µF; La = 1000 mH
W3 & W5 0 to + 2315 °C
POWER SUPPLIES
Calibration accuracy ...........................................................................150 mA (typ.)
mV input...................................± 0.2% of span (– 40 to + 70˚C) .........................................................................200 mA (max.)
.................................................± 0.1% of span(+10 to + 40˚C) Bussed Field Power ..................................................not required
THC input ..................................dependent on thermocouple type
Cold junction compensation error† <± 1˚C (– 40 to + 70˚C) MECHANICAL
Resolution .................................................15 bits plus sign bit Module Key Code ............................................................C1
Common mode rejection......................> 80 dB @ 50/60 Hz Module width .............................................................42 mm
Series mode rejection ..........................> 40 dB @ 50/60 Hz Weight..........................................................................200 g
Maximum input voltage ..........................................± 4.0 V
Common mode voltage between channels..± 4.5 V (max.)
Isolation (any channel to Railbus) ..................250 V ac rms
Open circuit bleed current ...........................± 0.5 µA (nom.)
Sensor type......................................................user selectable
Input dead zone (hysteresis) ....................user defined value
Selectable input filtering ..off /2 reading avge./running avge. FIELD TERMINAL
Drive on open circuit fault...... disabled /upscale /downscale
Alarms................................................................high and low Field wiring Recommended Compatible
Channel status................................................active/ inactive Field Terminal Field Terminal
General purpose 8605-FT-TC –

CJ compensated
Class 1, Div 2 8605-FT-TC –

* Consult MTL for availability or zone 2 CJ compensated
† C J compensation located in recommended field terminal hazadous area

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RTD and Ω 8106-TI-RT
◆ 4 RTD or resistance* source inputs Safe area

◆ function defined by configuration
◆ 2-, 3- or 4-wire RTD types accommodated
Other
channels
MUX A/D
MODULE SPECIFICATION Channel 1 of 4
MTL8000
µP
INPUTS Railbus

RTD input (2,3, or 4 wire)
........................................Pt100 to BS1904/DIN43760/IEC 75
............................................Ni120; jPt100 to JIS C1604: 1989
Input ranges RESPONSE TIMES
Input type Range Signal change to availability on Railbus
...........................................................................180 ms (min.)
Resistance Consult MTL for availability
..........................................................................840 ms (max.)
RTDs: Pt100 – 200 to + 850 °C O/C sensor detection..................................................≤ 10 s
jPt100 – 200 to + 510 °C
SAFETY
Ni120 – 60 to + 320 °C FM non-incendive field wiring parameters (each channel)
............Voc = 10.5 V; Isc = 3.6 mA; Ca = 14.9 µF; La = 1000 mH
Input resistance range (span) ............................0 to 500 Ω
Calibration accuracy POWER SUPPLIES
.........................................................± 1.0 Ω (– 40 to + 70 ˚C) Railbus (12V) current
..........................................................± 0.5 Ω (+10 to + 40 ˚C) ...........................................................................150 mA (typ.)
RTD excitation current ....................................200 µA (nom.) .........................................................................200 mA (max.)
Resolution .................................................15 bits plus sign bit Bussed Field Power ............................................not required
Common mode rejection......................> 80 dB @ 50/60 Hz
Series mode rejection ..........................> 40 dB @ 50/60 Hz MECHANICAL
Isolation (any channel to Railbus) ..................250 V ac rms Module Key Code ............................................................C3
Open circuit bleed current...............................0.5 µA (nom.) Module width .............................................................42 mm
Weight..........................................................................200 g
Sensor type........................................................user selection
Input deadzone ..........................................user defined value
Selectable input filtering...off /2-reading avge./running avge.
Drive on open circuit fault........................ disabled /upscale
Alarms................................................................high and low
Channel status................................................active/ inactive
Offset (2-wire RTD mode) .........................user defined value
* consult MTL for availability FIELD TERMINAL

General purpose 8606-FT-RT –

RTD
Class 1, Div 2 8606-FT-RT –

or Zone 2 RTD
hazardous areas

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8-channel Analog Output
4–20 mA with HART® 8102-HO-IP
◆ 8 single-ended 4-20 mA output channels Safe area

◆ non-incendive field circuits
◆ HART pass-through
Regulator
◆ HART variable and status reporting

Other
channels
◆ valve positioners and remote indicators, etc. HHC MUX D/A
◆ open circuit detection on each channel Channel 1 of 8

MTL8000
µP
◆ 24 V dc bussed field power required P

4-20mA
Railbus
I

Bussed Field Power
INPUTS
Number of channels ......................................8, single-ended RESPONSE TIME
Signal change to availability on Railbus
4–20 mA mode .....................................................25 ms (max.)
Open loop detection threshold .....................0.7 ± 0.25 mA
HART mode...................................................0.75 s per channel
Output compliance .......................20 mA at 21.6 V dc supply
......................................................................(into 700 Ω load) SAFETY
Accuracy (over temp range) .......................± 0.25% of span FM non-incendive field wiring parameters (each channel)
Resolution ...................................................................12 bits ..............Voc = 28.7 V; Isc = 33 mA; Ca = 0.17 µF; La = 11.0 mH
Isolation
(any channel to Railbus) ...............................................100 V ac POWER SUPPLIES
(between channels).............................................................none Railbus (12V) current ....................................100 mA (typ.)
.........................................................................150 mA (max.)
Bussed Field Power ............ 300 mA (max.) at 24 Vdc ± 10%
Initialisation state.........................................predefined value
Drive on fail-safe ..........................predefined value/last value MECHANICAL
Channel status............................................... active /inactive Module Key Code ............................................................A4
HART variable and status reporting ...........enable /disable Module width .............................................................42 mm
Weight..........................................................................200 g
FIELD TERMINALS

General Purpose 8602-FT-ST 8602-FT-FU
Standard Fused

or Zone 2 Non-incendive Non-incendive
hazardous area Fused
®HART is a registered trademark of the HART Communication Foundation.

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4–20 mA 8104-AO-IP
◆ 8 single-ended outputs Safe area

◆ 4–20 mA
◆ for I/P converters and remote indicators, etc
Regulator
◆ open circuit detection is provided on each channel

Other
channels
◆ 24 V dc bussed field power required MUX D/A
Channel 1 of 8
MTL8000
MODULE SPECIFICATION µP
See also System Specification P

4-20mA
Railbus
I
OUTPUTS
24 Vdc
Bussed Field Power
Number of channels ......................................8, single-ended
Full signal output range .....................................1 to 23 mA
Open loop detection threshold .....................0.7 ± 0.25 mA RESPONSE TIME
Output compliance Response time
............................20 mA at 21.6 V dc supply( into 700 Ω load ) From Railbus command to output change ..................25 ms (max.)
Accuracy (over temp range) .......................± 0.25% of span
SAFETY
Output ripple................................................< 0.02% of span
Resolution ...................................................................12 bits
..............Voc = 28.7 V; Isc = 33 mA; Ca = 0.17 µF; La = 11.0 mH
Isolation
any channel to Railbus .................................................100 V ac
POWER SUPPLIES
CONFIGURABLE PARAMETERS Railbus (12V) current ....................................100 mA (typ.)
.........................................................................150 mA (max.)
Initialisation state.........................................predefined value
Bussed Field Power..............300 mA (max.) @ 24 V dc ±10%
Drive on fail-safe ........................predefined value / last value
Quiescent current .......................................................60 mA
Channel status...............................................active / inactive
MECHANICAL
Module Key Code ............................................................A4
Module width .............................................................42 mm
Weight..........................................................................200 g
FIELD TERMINAL

General purpose 8602-FT-ST 8604-FT-FU

Standard Fused

or Zone 2 Non-incendive Non-incendive,
hazardous areas fused

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
8-channel Discrete Input
24 V dc, isolated, sinking 8109-DI-DC
◆ 8 discrete isolated inputs Safe area

◆ 24 V dc field voltage sources
◆ user definable input threshold
◆ pulse counting option
µP
MTL8000
24V Railbus
INPUTS DC

OFF voltage .........................................................< 3.2 V dc
ON voltage ..........................................................> 11 V dc
Wetting current ...............................6.3 mA (nom.) @ 24 V dc
Minimum pulse width detected ...................................3 ms SAFETY
Maximum switching frequency (no-filtering).........200 Hz FM non-incendive field wiring parameters (each channel)
Maximum voltage ......................Vmax = 30 V; Imax = 100 mA; Ci = 0 µF; Li = 0 mH
Input ............................................................................30 V dc
Reverse input..............................................................– 25 V dc POWER SUPPLIES
...........................................................................35 mA (typ.)
Selectable input filter .......................fast, slow or user defined ...........................................................................55 mA (max.)
(User defined permits 0 to 512 ms values in 2ms steps) Bussed Field Power ............................................not required
Latch inputs....................................................enable /disable
Latch polarity ...............................latch on high / latch on low MECHANICAL
Pulse counting ...............................................enable /disable Module Key Code.............................................................B2
Module width .............................................................42 mm
RESPONSE TIME
Weight..........................................................................170 g
I/O response time
Field event to new data available on Railbus...............3 ms (max.)
FIELD TERMINAL


Standard † Fused
Class 1, Div 2 8610-FT-NA 8611-FT-FU

or Zone 2 Non-arcing † Non-arcing
hazardous areas
† External fusing of the Field Power supply is recommended in order to

protect the field wiring.

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
24 V dc, isolated, sinking 8122-DI-DC
◆ 16 input channels Safe area

◆ 24 V dc field voltage sources
◆ individually isolated channels
◆ user definable input threshod
µP
Channel 1 of 16
MTL8000
MODULE SPECIFICATION 24V Railbus
DC
INPUTS
Number of channels ........................................................16
OFF voltage .........................................................< 3.4 V dc
ON voltage ..........................................................> 11 V dc RESPONSE TIME
Wetting current ...............................2.8 mA (nom.) @ 24 V dc I/O response time ...............................................5 ms (max.)
Minimum pulse width detected ...................................5 ms (Field event to new data available on Railbus)
Max input freq in pulse counting mode (no-debounce) ..
SAFETY
....................................................................................100 Hz
Maximum voltage FM non-incendive field wiring parameters (each channel)
Input ............................................................................30 V dc ......................Vmax = 30 V; Imax = 100 mA; Ci = 0 µF; Li = 0 mH
Reverse input .............................................................-– 25 V dc
POWER SUPPLIES
Isolation (Any Channel to railbus)........................250 V ac
Railbus (12V) current .......................................90 mA (typ.)
Isolation (channel to channel) ...........................150 V peak
.........................................................................135 mA (max.)
CONFIGURABLE PARAMETERS Bussed Field Power ............................................not required
Selectable input filter .......................fast, slow or user defined
MECHANICAL
(User defined permits 0 to 512 ms values in 2ms steps)
Module Key Code.............................................................E2
Module width .............................................................42 mm
Latch polarity ...............................latch on high / latch on low
Weight..........................................................................210 g
Pulse counting ...............................................enable /disable
FIELD TERMINAL

General purpose 8617-FT-16 † –
Class 1, Div 2
or Zone 2 8617-FT-16 † –
hazardous areas


Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
24 V dc, non-isolated, module powered 8110-DI-DC
◆ 8 discrete inputs Safe area

◆ for dry contact switches
◆ 24 V dc provided on input high side
◆ returns commoned internally
◆ pulse counting option µP
Channel 1 of 8
◆ 24 V dc bussed field power required
MTL8000
Railbus
See also System Specification 24 Vdc
Bussed Field Power
INPUTS
OFF current ...........................................................< 0.69 mA SAFETY
ON current............................................................> 2.24 mA FM non-incendive field wiring parameters (each channel)
Wetting current ....................................................5 mA (typ.) ...............Voc = 30 V; Isc = 15.2 mA; Ca = 0.12 µF; La = 151 mH
Minimum pulse width detected ...................................3 ms
Maximum switching frequency (no-filtering).........200 Hz POWER SUPPLIES
Isolation (any channel to Railbus) ........................250 V ac Railbus (12V) current
...........................................................................35 mA (typ.)
...........................................................................55 mA (max.)
Selectable input filter .......................fast, slow or user defined Bussed Field Power ...........................40 mA, @ 18—36 V dc
Latch inputs....................................................enable /disable MECHANICAL
Latch polarity ...............................latch on high / latch on low Module Key Code.............................................................B1
Pulse counting ...............................................enable /disable Module width .............................................................42 mm
Weight..........................................................................170 g
RESPONSE TIME
I/O response time
Field event to new data available on Railbus...............3 ms (max.)
FIELD TERMINAL


Standard † Fused

or Zone 2 Non-incendive † Non-incendive,
† External fusing of the field power supply is recommended in order to


Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
24 V dc, non-isolated, module-powered 8121-DI-DC
◆ 16 input channels Safe area

◆ for dry contact switches
◆ 24 V dc provided on input high side
Channel 1 of 16
◆ 24 V dc bussed field power required
MTL8000
Railbus

See also System Specification Bussed Field Power
INPUTS
Number of channels ........................................................16 SAFETY
OFF current .............................................................< 0.3 mA FM non-incendive field wiring parameters (each channel)
ON current ...............................................................>1.2 mA ...............Voc = 30 V; Isc = 3.5 mA; Ca = 0.12 µF; La = 1000 mH
Wetting current .................................................2.8 mA (typ.)
Minimum pulse width detected ...................................5 ms POWER SUPPLIES
Max input freq in pulse counting mode (no-debounce) .. Railbus (12V) current .......................................90 mA (typ.)
....................................................................................100 Hz .........................................................................135 mA (max.)
Isolation (any channel to Railbus) ........................250 V ac Bussed Field Power.............................60 mA, @ 18–30 V dc
CONFIGURABLE PARAMETERS MECHANICAL

Selectable input filter .......................fast, slow or user defined Module Key Code.............................................................E1
(User defined permits 0 to 512 ms values in 2ms steps) Module width .............................................................42 mm
Latch inputs....................................................enable /disable Weight..........................................................................210 g
RESPONSE TIME
I/O response time ...............................................5 ms (max.)
(Field event to new data available on Railbus)
FIELD TERMINAL

General purpose 8617-FT-16 –
Class 1, Div 2
or Zone 2 8617-FT-16 –
hazardous areas

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
115 V ac, isolated, sinking 8111-DI-AC

◆ 115 V ac field voltage sources
µP

MTL8000
L
115V Railbus
AC
INPUTS N

OFF voltage............................................................< 34 V ac
ON voltage ............................................................> 84 V ac
Wetting current ................................2 mA (nom.) @ 115 V ac
Max. input voltage ................................................130 V ac POWER SUPPLIES
Frequency ............................................................50 / 60 Hz Railbus (12V) current
...........................................................................40 mA (typ.)
...........................................................................60 mA (max.)
Bussed Field Power ............................................not required
Latch polarity ...............................latch on high / latch on low Module Key Code.............................................................E4
Weight..........................................................................170 g
RESPONSE TIME
I/O response time
Field event to new data available on Railbus.............33 ms (max.)
FIELD TERMINAL


Standard † Fused
Class 1, Div 2 8610-FT-NA 8611-FT-FU

or Zone 2 Non-arching † Non-arching,


Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
115 V ac, non-isolated, module powered 8112-DI-AC

◆ for dry contact switches.
◆ 115 V ac provided on input high side
Channel 1 of 8
◆ 115 V ac Bussed Field Power required
MTL8000
Railbus
See also System Specification N L
115 Vac
Bussed Field Power
INPUTS
OFF current ...........................................................< 0.56 mA POWER SUPPLIES
ON current..............................................................> 1.4 mA Railbus (12V) current
Wetting current ................................2 mA (nom.) @ 115 V ac ...........................................................................40 mA (typ.)
...........................................................................60 mA (max.)
Bussed Field Power ......................................115 V ac ±10%
Frequency ............................................................50 / 60 Hz
Weight..........................................................................170 g
RESPONSE TIME
I/O response time
FIELD TERMINAL

General purpose 8604-FT-FU 8602-FT-ST

Fused Standard †
Class 1, Div 2 8611-FT-FU 8610-FT-NA

or Zone 2 Non-arcing, Non-arcing †
hazardous areas Fused
† Alternative fusing in the field wiring is recommended if it is not provided

in the field terminal.

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
230 V ac, isolated, sinking 8113-DI-AC
◆ 8 discrete isolated inputs Safe area

◆ 230 V ac field voltage sources
µP
MTL8000
L
230V
INPUTS AC
Railbus
N
OFF voltage............................................................< 68 V ac
ON voltage ..........................................................> 168 V ac
Wetting current ................................1 mA (nom.) @ 230 V ac
Max. input voltage ................................................265 V ac POWER SUPPLIES
Frequency ............................................................50 / 60 Hz Railbus (12V) current
...........................................................................40 mA (typ.)
...........................................................................60 mA (max.)
Weight..........................................................................170 g
RESPONSE TIME
I/O response time
FIELD TERMINAL


Standard † Fused

or Zone 2 Non-arcing † Non-arcing,


Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
230 V ac, non-isolated, module powered 8114-DI-AC

◆ for dry contact switches.
◆ 230 V ac provided on input high side
Channel 1 of 8
◆ 230 V ac Bussed Field Power required
MTL8000
Railbus
230 Vac
Bussed Field Power
INPUTS
OFF current ...........................................................< 0.28 mA POWER SUPPLIES
ON current............................................................> 0.71 mA Railbus (12V) current
Wetting current ................................1 mA (nom.) @ 230 V ac ...........................................................................40 mA (typ.)
...........................................................................60 mA (max.)
Bussed Field Power .....................................207 to 265 V ac
Frequency ............................................................50 / 60 Hz
Weight..........................................................................170 g
RESPONSE TIME
I/O response time
FIELD TERMINAL


Fused Standard †



Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
8-channel Discrete Output
2–60 V dc, non-isolated, module powered 8115-DO-DC
◆ 8 powered outputs Safe area

◆ controls solenoids and relays
◆ common load supply of up to 60 V dc
◆ discrete or pulsed outputs
◆ 1A per channel switched current µP
Channel 1 of 8
◆ 2–60 V dc bussed field power required +
MTL8000
Load Railbus
MODULE SPECIFICATION –
See also System Specification 2 - 60 Vdc

Bussed Field Power
OUTPUTS
Output voltage range...........................................2–60 V dc RESPONSE TIME
ON voltage drop..............................................0.25 V (max.) Response time
OFF leakage current .......................................1.0 mA (max.) From Railbus command to output change ....................1 ms (max.)
Switched current per channel ††
Continuous *.......................................................................1 A POWER SUPPLIES
For < 100 ms......................................................................4 A Railbus (12V) current
For < 20 ms........................................................................6 A ...........................................................................45 mA (typ.)
...........................................................................70 mA (max.)
Bussed Field Power ...........................................2 to 60 V dc
Output initialisation state............................predefined value
Fail-safe .........................................predefined value/last value MECHANICAL
Output ........................discrete, momentary or continuous pulse‡ Module Key Code.............................................................B6
Pulse width.......................................................2 ms to 130 s Module width .............................................................42 mm
Weight..........................................................................200 g
†† The total instantaneous switched current should not exceed the following:
10 A for < 100 ms
18 A for < 20 ms
*Limited to 6 A per module
‡Consult MTL for availability
FIELD TERMINAL


Fused Standard †



Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
20–265 V ac, non-isolated, module powered 8116-DO-AC
◆ 8 powered outputs Safe area

◆ common load supply of up to 265 V ac
◆ 1A per channel maximum µP
Channel 1 of 8
◆ 20–265 V ac bussed field power required
MTL8000
L
Load Railbus
MODULE SPECIFICATION N

20 - 265 Vac
Bussed Field Power
OUTPUTS
Output voltage range.......................................20–265 V ac CONFIGURABLE PARAMETERS
Frequency ............................................................50 / 60 Hz Output initialisation state............................predefined value
ON voltage drop.......................................................< 1.2 V Fail-safe .........................................predefined value/last value
OFF leakage current ..................................................< 4mA Output ........................discrete, momentary or continuous pulse‡
Switched current per channel † Pulse width.......................................................2 ms to 130 s
Continuous........................................................................1 A*
For < 100 ms......................................................................5 A RESPONSE TIME
For < 20 ms......................................................................20 A Response time (max.)........2 ms + 1⁄2 cycle of mains frequency
Minimum load current, per channel (From Railbus command to output change)
@ 115 V ac ...................................................................11 mA
@ 230 V ac .....................................................................5 mA POWER SUPPLIES
† Stated figures are for operation with unfused field terminal. When operat- ...........................................................................75 mA (typ.)
ing with 2 A fused field terminal part no. 8604-FT-FU, maximum switched
..........................................................................125mA (max.)
current is 5 A inrush for <10 ms pulse width at 0.1% duty cycle and <108
operations Bussed Field Power (voltage).......................20 to 265 V ac
*Limited to 3 A per module. MECHANICAL

‡Consult MTL for availability Module Key Code .............................................................F1
Module width .............................................................42 mm
Weight..........................................................................220 g
FIELD TERMINAL


Fused Standard †



Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
2–60 V dc, isolated, unpowered 8117-DO-DC
◆ 8 fully isolated semiconductor switched outputs Safe area

◆ for load supplies of up to 60 V dc
◆ 1A per channel switched
µP
Channel 1 of 8
MTL8000
See also System Specification 2 to Railbus
60
V
Load
OUTPUTS
Output voltage range...........................................2–60 V dc
ON voltage drop..............................................0.25 V (max.)
OFF leakage current .......................................1.0 mA (max.)
POWER SUPPLIES
Switched current per channel Railbus (12V) current
Continuous..........................................................................1 A .............................................................................45 mA (typ.)
For < 100ms .......................................................................4 A ...........................................................................70 mA (max.)
For < 20ms .........................................................................6 A Bussed Field Power ............................................not required

Output initialisation state............................predefined value Module Key Code.............................................................B5
Fail-safe .........................................predefined value/last value Module width .............................................................42 mm
Output ........................discrete, momentary or continuous pulse‡ Weight..........................................................................200 g
Pulse width.......................................................2 ms to 130 s
RESPONSE TIME
Response time
From Railbus command to output change ....................3 ms (max.)
FIELD TERMINAL


Fused Standard

or Zone 2 Non-arcing, Non-arcing
Note: External fusing to protect field wiring is recommended.

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
20–265 V ac, isolated, unpowered 8118-DO-AC
◆ 8 fully isolated semiconductor switched outputs Safe area

◆ for load supplies of up to 250 V ac
◆ 1A per channel maximum µP
Channel 1 of 8
MTL8000
L
20 to
MODULE SPECIFICATION 265V Railbus
AC
N
Load
OUTPUTS
Output voltage range.......................................20–265 V ac
Frequency ............................................................50 / 60 Hz CONFIGURABLE PARAMETERS
ON voltage drop.......................................................< 1.2 V Output initialisation state............................predefined value
OFF leakage current .................................................< 4 mA Fail-safe .........................................predefined value/last value
Switched current per channel † Output ........................discrete, momentary or continuous pulse‡
Continuous........................................................................1 A* Pulse width.......................................................2 ms to 130 s
For < 100ms .......................................................................5 A
RESPONSE TIME
For < 20ms .......................................................................20 A
Minimum load current, per channel Response time (max.)........2 ms + 1⁄2 cycle of mains frequency
@ 115 V ac ...................................................................11 mA (From Railbus command to output change)
@ 230 V ac .....................................................................5 mA
POWER SUPPLIES
† Stated figures are for operation with unfused field terminal. When operating
with 2 A fused field terminal part no. 8604-FT-FU, maximum switched current .............................................................................75 mA (typ.)
is 5 A inrush for <10 ms pulse width at 0.1% duty cycle and <108 operations. .........................................................................125 mA (max.)
* Limited to 3 A per module.
MECHANICAL
Module Key Code .............................................................F4
Module width .............................................................42 mm
Weight..........................................................................220 g
FIELD TERMINAL


Fused Standard

or Zone 2 Non-arcing, Non-arcing
Note: External fusing to protect field wiring is recommended.

Tel: +44 (0)1582 723633 Fax +44 (0)1582 422283
Thermocouple and mV 8205-TI-IS
◆ 8 input channels Hazardous area Safe area

Zone 0/Div 1 Zone2/Div
or Zone 2/Div 22hazardous
hazardousarea area
◆ intrinsically safe field circuits
◆ thermocouple and mV
◆ cold junction compensation (internal or remote)
#
◆ built-in thermocouple linearisation
◆ channels independently configurable Channel 1 of 8
MTL8000
Railbus
◆ open-circuit field wiring detection
mV
CJ
INPUTS Series mode rejection ..........................> 50 dB @ 50/60 Hz

Number of channels ..........................................................8 Common mode voltage between channels ........± 5 V (max.)
THC inputs .................B,E,J,K,N,R,S or T to EN 60584-1: 1995; Absolute maximum input voltage ...........................± 30 V
................................................W3 and W5 to ASTM E 988-96 Isolation (any channel to Railbus) ..............................60 V peak
..................................Russian K and Russian L to rOCT 3044-84
.....................................user definable linearisation table, note 1 CONFIGURABLE PARAMETERS
Input type Range Sensor type......................................................user selectable
Thermocouples: B 0 to + 1820 °C Input dead zone.........................................user defined value
E – 270 to + 1000 °C
Selectable input filtering......off /2 reading avg./running avg.
Drive on open circuit fault...... disabled /upscale /downscale
J – 210 to + 1200 °C Channel status................................................active/ inactive
K – 270 to + 1372 °C Cold junction compensation......enable/ disable/ channel no.
N –270 to + 1300°C RESPONSE TIME

R&S – 50 to + 1768 °C Analog signal change to availability on Railbus
..........................................................................600 ms (max.)
T – 270 to + 400 °C
W3 & W5 0 to + 2315 °C SAFETY

Russian K -200 to +1300 °C Field wiring protection ........................................[EEx ia] IIC
Safety Description (each channel)
Russian L -200 to +800 °C
Channels 1, 2, 3, 4, 7 and 8, wired as separate IS circuits
mV – 8 to + 24mV ......................................UO = 16.4 V, IO = 79 mA, PO = 0.33 W
Channels 5 and 6, wired as separate IS circuits
– 20 to + 60mV
.........................................UO = 1 V, IO = 1.1 mA, PO = 0.3 mW
– 33.333 to + 100 mV (Input terminals are equivalent to non-energy storing apparatus)
– 100 to + 100 mV FM entity parameters ..............VOC = TBA V dc , ISC = TBA mA
In addition, see error table in System specification section POWER SUPPLIES

Accuracy (% of span) IS Railbus (12V) current.................................120 mA (max.)
Power dissipation within module...................1.5 W (max.)
Tamb mV inputs THC inputs
MECHANICAL
25˚C ± 0.05% ± 0.05%
Module Key Code ............................................................C1
+10 to + 40˚C ± 0.08% ± 0.1% Module width .............................................................42 mm
– 40 to + 70˚C ± 0.18% ± 0.3% Weight..........................................................................245 g
Temperature drift ..............................< ± 0.003% of span/˚C * Cold junction compensation located in recommended field terminal.
Cold junction compensation error* < ± 1˚C (– 40 to + 70˚C)
Resolution ...................................................................16 bits FIELD TERMINAL
Common mode rejection......................> 87 dB @ 50/60 Hz Field wiring type Recommended
Field Terminal
Note 1: Consult MTL for support in BIM/configurator.
Intrinsically safe THC 8625-FT-IS

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RTD and Ω 8206-TI-IS
◆ 8 input channels Hazardous area Safe area

Zone 0/Div 1 or Zone 2/Div 2 hazardous area
◆ RTD and Ω
◆ 2-, 3- and 4-wire RTD format
#
◆ channels are o/c failure independent
MTL8000
Railbus
INPUTS
Number of channels .........................................................8
RTD inputs (2-, 3- or 4-wire)
.........................................Pt100, Pt500 to BS EN60751: 1996 CONFIGURABLE PARAMETERS
....................................................Ni120 to DIN 43 760: 1985 Sensor type .....................................................user selectable
.......................................................jPt100 to JIS C1604: 1981 Alarms ...............................................................high and low
....................................user definable linearisation table, note 1 Input dead zone ........................................user defined value
RTD input Selectable input filtering.....off /2 reading avg./running avg.
Drive on open circuit fault ..... disabled /upscale /downscale
Input type Range
Channel status ...............................................active/ inactive
RTDs: Pt100, Pt500 – 200 to + 850 °C Offset (2-wire RTD mode).........................user defined value
JPt100 – 200 to + 650 °C RESPONSE TIME

Signal change to availability on Railbus .....600 ms (max.)
Ni120 – 60 to + 250 °C
Resistance input SAFETY

Field wiring protection........................................[EEx ia] IIC
Excitation current Range
Safety Description (all channels combined)......................
211 µA 0 to 110 Ω ......................................UO = 16.4 V, IO = 217 mA, PO = 0.9 W
FM entity parameters .............VOC = TBA V dc , ISC = TBA mA
211 µA 0 to 280 Ω
211 µA 0 to 470 Ω
POWER SUPPLIES
IS Railbus (12V) current................................120 mA (max.)
48 µA 0 to 2000 Ω Power dissipation within module ..................1.5 W (max.)
Accuracy (% of span), see note 2 MECHANICAL

Tamb (RTD & Ω inputs) Module Key Code ...........................................................C3
Module width ............................................................42 mm
25˚C ± 0.05%
Weight .........................................................................245 g
+10 to + 40˚C ± 0.1%
– 40 to + 70˚C ± 0.2%
Cable resistance per loop ...................................50 Ω (max)

RTD excitation current ...................................211 µA (nom.)
Compliance voltage of current source ......................6.8 V
Resolution ..................................................................16 bits
Series mode rejection..........................> 50 dB @ 50/60 Hz
Isolation (any channel to Railbus) ..............................60 V peak
FIELD TERMINAL
Note 1: Consult MTL for support in BIM/configurator. Field wiring type Recommended
Note 2: For Pt500 and 0 to 2000 Ω ranges a deviation of 0 to + 0.1% of Field Terminal
reading is to be added for channel 1 or any channel preceded by a lower
resistance range. Intrinsically safe RTD 8626-FT-IS

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4–20 mA 8204-AO-IS
◆ 8 single ended output channels Hazardous area Safe area

◆ intrinsically safe
◆ conventional 4–20 mA
◆ for I/P converters
#
Channel 1 of 8
MTL8000
Railbus
MODULE SPECIFICATION P
4-20mA
See also System Specification I
OUTPUTS
Full signal range..................................................1 to 22 mA POWER SUPPLIES
Voltage to load .......................................13 V min. @ 20 mA IS Railbus (12V) current
Load resistance...................................................450 Ω max. (all channels @ 22 mA)..................................................530 mA
Accuracy (@ 25 ˚C) ...................................................± 20 µA Power dissipation within module...................3.8 W (max.)
Temperature stability
MECHANICAL
(– 40 ˚C to + 70 ˚C) ............................± 0.006% of span per ˚C
Module Key Code ............................................................A4
Resolution ...................................................................12 bits
Module width .............................................................42 mm
Open circuit detection threshold...............0.7 mA ± 0.2 mA
Weight..........................................................................245 g
Isolation
(any channel to Railbus) .................................................60 V ac
Output initialisation state............................predefined value
Drive on “fail-safe” ............... upscale /downscale /last value
Channel status............................................... active /inactive
RESPONSE TIME
Railbus command to output change
..............................................................................25 ms (typ.)
............................................................................80 ms (max.)
SAFETY
Field wiring protection ........................................[EEx ia] IIC
Safety description
(each channel) .............Vo = 23.3 V, Io = 88 mA, Po = 0.65 W
FM entity parameters ................VOC ≤ 23.8 V dc, ISC ≤ 90 mA
.....................................................Ca ≤ 0.21 µF, La ≤ 4.67 mH
FIELD TERMINAL
Field wiring type Recommended

Field Terminal
Intrinsically safe, standard 8621-FT-IS
Intrinsically safe,
loop disconnect 8622-FT-IS

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8201-HI-IS
4–20 mA with HART®
◆ 8 single-ended input channels Hazardous area Safe area
◆ HART compatible with pass-through
#
◆ for 2-wire transmitters HHC
◆ in-built power supply Channel 1 of 8
MTL8000
Railbus
MODULE SPECIFICATION 4-20mA
INPUTS
Nominal signal range (span) .............................4 to 20 mA SAFETY
Full signal range...............................................0.5 to 22 mA Field wiring protection ........................................[EEx ia] IIC
Line fault detection Safety description (each channel)
Short circuit current ...................................................> 21.5 mA ..........................................Uo = 28 V, Io = 93 mA, Po = 0.65 W
Open circuit current.....................................................< 0.5 mA FM entity parameters....................VOC ≤ 28 V dc, ISC ≤ 93 mA
Voltage to transmitter @ 20mA ..........................15 V (min.) ......................................................Ca ≤ 0.14 µF, La ≤ 4.38 mH
Accuracy (@25 ˚C) ....................................................± 20 µA
Resolution ...................................................................16 bits POWER SUPPLIES
Temperature Stability IS Railbus (12V) current (all channels @ 22 mA)
(– 40 ˚C to +70 ˚C) .............................± 0.006% of span per ˚C ...........................................................................600 mA (typ.)
Isolation Power dissipation within module...................4.2 W (max.)
(between channels in same module) .....................................none MECHANICAL
Module Key Code ............................................................A1
CONFIGURABLE PARAMETERS Module width .............................................................42 mm
Alarms..........................................high, high-high, low, low-low Weight..........................................................................260 g
Alarm deadband (hysteresis) ...................user defined value
Input filter time constant ...........................user defined value
Input dead zone.........................................user defined value
Drive on failsafe.........................................user defined value
HART comms................................................. enable /disable
RESPONSE TIME
Analog signal change to availability on Railbus
4–20 mA mode .....................................................33 ms (max.)
HART mode ..................................................0.75 s per channel
FIELD TERMINAL

Field Terminal
Intrinsically safe standard 8621-FT-IS
Intrinsically safe

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Solenoid driver, IIC gas groups 8215-DO-IS
◆ 4 single-ended output channels Hazardous area Safe area

◆ solenoid valves and alarms or LED indicators
◆ line-fault detection
#
Solenoid
MODULE SPECIFICATION alarm or
Channel 1 of 4 #
other IS
MTL8000
Railbus
OUTPUTS
Minimum output voltage
Open circuit ......................................................................22 V
45 mA load ......................................................................11 V
Maximum output voltage ............................................25 V
POWER SUPPLIES
Current limit per channel .................................45 mA (min.)
IS Railbus (12V) current.................................560 mA (max.)
Output supply ripple....................<0.5% of output (pk. to pk.)
Power dissipation within module...................3.7 W (max.)
Short circuit ...................................................................< 15 Ω MECHANICAL
Open circuit .................................................................> 13 kΩ
Module Key Code.............................................................B5
Isolation
Module width .............................................................42 mm
Weight..........................................................................220 g
Output initialisation state .....................................high /low
Output state on “fail-safe”...................high /low /last value
22
20
Operation mode.............................................static /dynamic
Minimum
Output ...................discrete /momentary pulse /continuous pulse 15
output
Pulse width.......................................................2 ms to 130 s 11
voltage
Duty cycle ............................2 ms to 130 s (0.01% to 99.99%) (V)
5
Line fault detection........................................enable /disable
RESPONSE TIME 10 20 30 40 50
Railbus command to output change .................10 ms (typ.) Output current (mA)
SAFETY
Safety description
(each channel) ..................Vo = 25 V, Io = 110 mA, Po = 0.69 W
FM Entity parameters .................VOC ≤ 25 V dc, ISC ≤ 110 mA
......................................................Ca ≤ 0.19 µF, La ≤ 3.15 mH
FIELD TERMINAL

Field Terminal
Intrinsically safe,

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Switch/proximity detector 8220-DI-IS
◆ 16 single-ended input channels Hazardous area Safe area

◆ simple apparatus, dry contacts or IS
Resistors are required
proximity detectors for line fault detection.
680Ω
◆ open and short-circuit field wiring detection #
22kΩ Channel 1
of 16 #
MTL8000
Railbus
INPUTS
OFF current .............................................................< 1.2 mA
ON current..............................................................> 2.1 mA
Switching hysteresis .......................................200 µA (nom.) POWER SUPPLIES
Applicable specifications .......................NAMUR, DIN19234 IS Railbus (12V) current
Voltage applied to sensor.......7.0 to 9.0 V from 1 kΩ ±10% (16-channel mode) ..............................................350 mA (max.)
Output (wetting) current (8-channel mode) ................................................285 mA (max.)
@ 100Ω line impedance................................................ > 6 mA
Line fault detection MECHANICAL
Short circuit ................................................................< 100 Ω Module Key Code.............................................................B1
Open circuit .................................................................> 90 kΩ Module width .............................................................42 mm
Maximum input frequency Weight..........................................................................170 g
in pulse counting mode..............................................20 Hz
Minimum pulse width detected .................................45 ms
RESPONSE TIME
Field event to availability on Railbus ...............6 ms (max.)
SAFETY
(each channel) .............Uo = 10.5 V, Io = 14 mA, Po = 0.04 W
FM Entity parameters ................VOC ≤ 10.5 V dc, ISC ≤ 14 mA
.......................................................Ca ≤ 2.67 µF, La ≤ 176 mH
Isolation
(any channel to Railbus) .................................................60 V ac FIELD TERMINAL
(channels arranged in two groups of eight, with returns commoned
within each group)
Field Terminal
Intrinsically safe, 16-channel 8623-FT-IS
Intrinsically safe, 8-channel


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Power supplies
Power Supply Monitor MF-PWRM2X
♦ 2/x TPS Field I/O PSU status monitoring
♦ signals supply failure(s) to Bus Interface Module
♦ monitors all 2/2 and 2/1 power supplies
♦ Zone 2 / Div 2 mounting
♦ mounts on 8716-CA-NS carrier
The Power Supply Monitor module type MF-PWRM2X monitors

the health of all power supplies in a TPS Field I/O 2/x node and
signals to the Bus Interface Module in the event of a failure. The
module receives power supply status information for all supply
rails including 12V system power, 24V field power for general
purpose (2/2) I/O modules and field power for intrinsically safe
(2/1) I/O modules.
Where power supply redundancy is supported, the module
enables failed power supplies to be identified and replaced
without interference to the process. The MF-PWRM2X module
itself may be removed and replaced in a Zone 2/ Div 2 hazardous
area without gas clearance.
ENVIRONMENTAL
MODULE SPECIFICATION Operating amb. temperature ............................... –40° to +70°C
Operating case temperature ................................ –40° to +97°C
a Storage temperature ............................................ –40° to +85°C
HAZARDOUS AREA APPROVALS Relative humidity ..................................... 93%, 40°C for 56 days
Location of monitor module................................... Safe area or
..................................................... Zone 2, IIC T4 hazardous area MECHANICAL
......... or Class 1, Div 2, Groups A, B, C, D T4 hazardous location
Mounting method........................................(captive) screw fixing
Applicable standards:
Weight (approx.)....................................................................75 g
♦ Factory Mutual Research Co., Class No. 3611 for Class I,
Division 2, Groups A, B, C, D hazardous locations
♦ ATEX Category 3 for Zone 2 DIMENSIONS (mm)
INPUTS (via 8716-CA-NS carrier)

Number of inputs
From external 2/2 power supplies ...............................................6
Via Railbus from 2/1 power supplies ...........................................1 Power ON indicator
Power supplies “OK”...........................low impedance to ground

Power supply “failure” ...................... high impedance to ground
OUTPUT (via 8716-CA-NS carrier)

Indication signal to BIM
Power supplies “OK” level (logic ‘1’)................................... > 1.9V 89
Power supply “failure” level (logic ‘0’) ................................. < 1.5V
ISOLATION
Input-output isolation ..........................................................3 kV
LED INDICATOR
Power OK ............................................................................... ON
104
15.8
POWER SUPPLY
Railbus (12V) current .............................................30 mA (max.)
Draft version C July 2001

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Power supplies
System & field - dual voltage 8913-PS-AC
♦ system & field power for MTL8000 Process I/O™
♦ 12V dc @ 5A for system power
♦ 24V dc @ 5A for field power
♦ 85-264V ac input voltage
♦ supports load sharing for redundancy*
HAZARDOUS AREA APPROVALS

Location of power supply....................................... Safe area or
..................................................... Zone 2, IIC T4 hazardous area

ENVIRONMENTAL
♦ ATEX Category 3 for Zone 2 Operating amb. temperature ............................... –40° to +70°C
Maximum operating case temperature ........................... +97°C
ELECTRICAL Storage temperature .......................................... –40° to +100°C
EMC compliance ................................................. To EN 61000-4
Relative humidity ..................................... 93%, 40°C for 56 days
.......................................... Generic emission/immunity standards
Electrical safety...................................................... To EN 60950 MECHANICAL
Dimensions (approx.) ............... 103 (w) x 138 (h) x 113.6 (d) mm
INPUT Mounting methods
Input voltage ........................................................... 85–264 V ac
......................... 35 mm x 7.5 T-section DIN rail (to EN 50022-35)
Input frequency .............................................................47-65 Hz
............................ or mounting bracket accessory kit (model xxxx)
Efficiency..................................................................... up to 87%
Weight..................................................................................750 g
Connections (Fig. 1).......................... 2 part pluggable connector
Input protection.................................... slow-blow fuse and VDR
OUTPUTS
Output 1 .............................................................. 12.2 V dc ± 5%
Output 2 ............................................................ 24.7 V dc ± 10%
Output current (each output)................................................ 5 A
Connections (Fig. 2).......................... 2 part pluggable connector
Hold-up time (at full rated load) .............................. 15 ms (typ.)
Thermal protection ................................... reduced output power
Supply health indicator ....................................................... LED
POWER-FAIL SIGNALING - Output 1 only

Threshold to trigger “power-fail” signal ...............≤ 9.5 V (typ.)
Power-fail signal output (open collector)
Power supply “OK” .............................. Low impedance to ground
Power supply “failure” .........................High impedance to ground
* load sharing, via steering diode, applies to Output 1 only
Draft version F July 2001

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Power supplies
System & field - dual voltage 8913-PS-AC
TERMINAL ASSIGNMENTS
Input connector
1 2 3
Figure 1 - AC input power
Terminal Symbol Description

1 Protective earth
2 N Input neutral
3 P Input live
Output connector
1 2 3 4 5 6 7 8 9 10 11
Figure 2 - DC output power

1 Protective earth
2 + Output 1 +ve
3 + Output 1 +ve
4 – Output 1 -ve
5 – Output 1 -ve
6 + Output 2 +ve
7 + Output 2 +ve
8 – Output 2 -ve
9 – Output 2 -ve
10 Aux. Power fail signal (12V output)
11 Protective earth
Draft version F July 2001

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Power supplies
Field voltage supply 8914-PS-AC
♦ field power for MTL8000 Process I/O™
♦ 24V dc @ 10A for field power
♦ 85-264V ac input voltage
♦ supports load sharing for redundancy
HAZARDOUS AREA APPROVALS

Location of power supply....................................... Safe area or
..................................................... Zone 2, IIC T4 hazardous area
ENVIRONMENTAL
♦ ATEX Category 3 for Zone 2 Operating amb. temperature ............................... –40° to +70°C
Maximum operating case temperature ........................... +97°C
ELECTRICAL Storage temperature .......................................... –40° to +100°C
EMC compliance ................................................. To EN 61000-4
Relative humidity ..................................... 93%, 40°C for 56 days
.......................................... Generic emission/immunity standards
Electrical safety...................................................... To EN 60950 MECHANICAL
Dimensions (approx.) ............... 103 (w) x 138 (h) x 113.6 (d) mm
INPUT Mounting methods
Input voltage ........................................................... 85–264 V ac
......................... 35 mm x 7.5 T-section DIN rail (to EN 50022-35)
Input frequency .............................................................47-65 Hz
................................ mounting bracket accessory kit (model xxxx)
Efficiency..................................................................... up to 87%
Weight..................................................................................750 g
Connection (Fig. 1) ........................... 2 part pluggable connector
Input protection.................................... slow-blow fuse and VDR
OUTPUTS
Output ............................................................... 24.7 V dc ± 10%
Output current..................................................................... 10 A
Hold-up time (at full rated load) .............................. 15 ms (typ.)
Thermal protection ................................... reduced output power
Supply health indicator ....................................................... LED
Connection (Fig. 2) ........................... 2 part pluggable connector
POWER-FAIL SIGNALING
Threshold to trigger “power-fail” signal ...............≤ 9.5 V (typ.)
Power-fail signal output (open collector)
Power supply “OK” .............................. Low impedance to ground
Power supply “failure” .........................High impedance to ground
Draft version B July 2001

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Power supplies
Field voltage supply 8914-PS-AC
TERMINAL ASSIGNMENTS
Input connector
1 2 3
Figure 1 - AC input power

1 Protective earth
2 N Input neutral
3 P Input live
Output connector
1 2 3 4 5 6 7 8 9 10 11
Figure 2 - DC output power

1 Protective earth
2 + Output +ve
3 + Output +ve
4 – Output -ve
5 – Output -ve
6 + Output +ve
7 + Output +ve
8 – Output -ve
9 – Output -ve
10 Aux. Power fail signal
11 Protective earth
Draft version B July 2001

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4-channel Discrete Output – Zone 1 mounting
Solenoid driver, IIC gas groups 8315-DO-IS
Hazardous area
◆ 4 single-ended output channels
Zone 0 Zone 1
◆ solenoid valves and alarms or LED indicators
◆ open and short-circuit field wiring detection
#
MODULE SPECIFICATION Solenoid or

#
alarm Channel 1 of 4
See also System and Common Module Specification
MTL8000
Railbus
OUTPUTS
Minimum output voltage
Open circuit ......................................................................22 V
45 mA load ......................................................................11 V
Maximum output voltage ............................................25 V TERMINAL NUMBERS
Current limit per channel .................................45 mA (min.)
Output supply ripple....................<0.5% of output (pk. to pk.) Channel + –
Short circuit ...................................................................< 15 ½ 1 1 3
Open circuit .................................................................> 13 k½
2 5 7
Isolation
(any channel to Railbus) .......................30 V ac, tested at 1500 V 3 9 11
(between channels).............................................................none 4 13 15
Output state on power-up ....................................high /low POWER SUPPLIES
Output state on “fail-safe”...................high /low /last value Power supply current ....................................560 mA (max.)
Operation mode.............................................static /dynamic
MECHANICAL
Output ...................discrete /momentary pulse /continuous pulse Module Key Code.............................................................B5
Pulse width.......................................................2 ms to 130 s Module width .............................................................46 mm
Duty cycle ............................2 ms to 130 s (0.01% to 99.99%) Weight .........................................................................1.4 kg
RESPONSE TIME 22
Railbus command to output change .................10 ms (typ.) 20
Output
SAFETY 15
Voltage
11
Location of module (V)
..................................................Zone 1, IIC T4 hazardous area
5
Location of field wiring
.......................................................Zone 0, IIC hazardous area
Certification code ..........................................EEx m ib [ia] IIC 10 20 30 40 50
Certificate number ....................................BAS00ATEX2010U Output current (mA)

Safety description
FIELD TERMINAL
(each channel) provisional .......................25 V, 110 mA, 0.69 W
Field Terminal
Intrinsically safe,
Draft version B 18th May 2000

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8-channel Analog Input – Zone 1 mounting
RTD and ½ 8306-TI-IS
Hazardous area
◆ 8 input channels
Zone 0 Zone 1
◆ RTD and ½
◆ 2-, 3- and 4-wire RTD format
#
◆ channels independently configurable
Channel 1 of 8
◆ channels are o/c failure independent
MTL8000
Railbus
INPUTS
Number of channels .........................................................8
RTD inputs (2-, 3- or 4-wire) RESPONSE TIMES
.........................................Pt100, Pt500 to BS EN60751: 1996
Signal change to availability on Railbus .....TBA ms (max.)
....................................................Ni120 to DIN 43 760: 1985
.......................................................jPt100 to JIS C1604: 1981
............Cu10 to SAMA Standard Curve for 9.042 ½ copper RTD SAFETY
Resistance input Location of module
Input signal range (span) ..........................................0 to 460 ½ .................................................Zone 1, IIC T4 hazardous area
Calibration accuracy (RTD & ½ inputs)............................... Location of field wiring
Tamb = 25˚C........................................................0.03% of span ................................................Zone 0, IIC, T4 hazardous area
Tamb = +10 to +40˚C.............................................0.1% of span Field wiring protection........................................[EEx ia] IIC
Tamb = -40 to +70˚C ..............................................0.2% of span Safety Description (each channel)................................TBA
Cable resistance per loop ...................................50 ½ (max)
RTD excitation current ...................................210 µA (nom.) POWER SUPPLIES
Compliance voltage of current source ......................± 3 V Power supply current .....................................150 mA (typ.)
Resolution ..................................................................16 bits
Common mode rejection.....................> 80 dB @ 50/60 Hz MECHANICAL
Series mode rejection..........................> 40 dB @ 50/60 Hz Module Key Code ...........................................................C3
Isolation Module width ............................................................46 mm
(any channel to Railbus) .................................................30 V ac Weight .......................................................................1000 g
Sensor type .....................................................user selectable
Alarms ...............................................................high and low
Input dead zone ........................................user defined value
Selectable input filtering.....off /2 reading avg./running avg.
Drive on open circuit fault ..... disabled /upscale /downscale
Channel status ...............................................active/ inactive
Offset (2-wire RTD mode).........................user defined value
FIELD TERMINAL

Field Terminal
Intrinsically safe RTD 8626-FT-RT
Draft version A 2nd July 1999.

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8-channel Analog Output – Zone 1 mounting
4–20 mA 8304-AO-IS
Hazardous area
◆ 8 single ended output channels
Zone 0 Zone 1
◆ for I/P converters
#
◆ line/load fault detection
Channel 1 of 8
MTL8000
Railbus
MODULE SPECIFICATION P
4-20mA
See also System and Common Module Specification I
OUTPUTS
POWER SUPPLIES
Voltage to load .......................................13 V min. @ 20 mA
Power supply current
Load resistance range..........................................0 – 650 ½
(all channels @ 22 mA/650 ½ loads) ...................630 mA (max.)
Accuracy (@ 25 ˚C) ...................................................± 20 µA
Temperature stability
MECHANICAL
(– 40 ˚C to +70 ˚C) .............................± 0.006% of span per ˚C
Module Key Code ............................................................A4
Resolution ...................................................................12 bits
Module width .............................................................46 mm
Line/load fault detection threshold ...............> 685 ½ (typ.)
Weight .........................................................................1.4 kg
Isolation
(any channel to Railbus) .......................30 V ac, tested at 1500 V
Output state on power-up ..........................predefined value
Drive on “fail-safe” ............... upscale /downscale /last value
RESPONSE TIME
Railbus command to output change
..............................................................................45 ms (typ.)
..........................................................................80 ms* (max.)
*Time to reach 90% level for 4-20mA step into 450 ½ load
SAFETY
Location of module
..................................................Zone 1, IIC T4 hazardous area
Certification code ..........................................EEx m ib [ia] IIC
Certificate number ....................................BAS00ATEX2008U
FIELD TERMINAL
Safety description
(each channel) ........................................24.6 V, 93 mA, 266 ½ Field wiring type Recommended
Field Terminal
Intrinsically safe,

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4–20 mA with HART 8301-HI-IS
Hazardous
Hazardous area
area
◆ 8 single-ended input channels
Zone 0 Zone 1
◆ HART compatible with pass-through
#
◆ for 2-wire transmitters HHC
Channel 1 of 8
◆ in-built power supply
MTL8000
Railbus
4-20mA
INPUTS
Nominal signal range (span) .............................4 to 20 mA SAFETY
Full signal range...............................................0.5 to 22 mA Location of module
Line fault detection ..................................................Zone 1, IIC T4 hazardous area
Short circuit current ...................................................> 21.5 mA Location of field wiring
Open circuit current.....................................................< 0.5 mA .......................................................Zone 0, IIC hazardous area
Voltage to transmitter @ 20mA ..........................15 V (min.) Certification code ..........................................EEx m ib [ia] IIC
Accuracy (@25 ˚C) ....................................................± 20 µA Certificate number ....................................BAS00ATEX2007U
Resolution...............................................16 bit (@ 0.38µA/bit) Safety description
Temperature Stability (each channel) .........................................28 V, 93 mA, 0.66 W
(– 40 ˚C to +70 ˚C) .............................± 0.006% of span per ˚C
Isolation POWER SUPPLIES
(any channel to Railbus) .......................30 V ac, tested at 1500 V Power supply current (all channels @ 22 mA)
(between channels).............................................................none .........................................................................650 mA (max.)

Alarms..........................................high, high-high, low, low-low Module Key Code ............................................................A1
Alarm deadband (hysteresis) ...................user defined value Module width .............................................................46 mm
Input filter time constant ...........................user defined value Weight .........................................................................1.4 kg
Drive on failsafe.........................................user defined value
HART comms................................................. enable /disable
RESPONSE TIME
............................................................................33 ms (max.)
FIELD TERMINAL

Field Terminal
Intrinsically safe standard 8621-FT-IS
Intrinsically safe

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Thermocouple and mV 8305-TI-IS
Hazardous area
◆ 8 input channels
Zone 0 Zone 1
◆ thermocouple and mV
◆ cold junction compensation
#
◆ built-in thermocouple linearisation
MTL8000
Railbus
mV
CJ
INPUTS
Cold junction compensation .........................enable/ disable
THC inputs RESPONSE TIMES
...................................B,E,J,K,N,R,S or T to EN 60584-1: 1995;
.................................................W3 and W5 to ASTM E 988-96
..........................................................................600 ms (max.)
..................................Russian K and Russian L to rOCT 3044-84
mV inputs SAFETY
Input signal span ........................................................± 100 mV Location of module
Calibration accuracy (mV inputs) ....................................... .................................................Zone 1, IIC, T4 hazardous area
Tamb = 25˚C........................................................0.05% of span Location of field wiring
Tamb = +10 to +40˚C...........................................0.08% of span .................................................Zone 0, IIC, T4 hazardous area
Tamb = -40 to +70˚C ............................................0.18% of span Field wiring protection ........................................[EEx ia] IIC
Calibration accuracy (THC inputs) ...................................... Safety Description (each channel) ................................TBA
Tamb = 25˚C........................................................0.05% of span (Input terminals are equivalent to non-energy storing apparatus)
Tamb = +10 to +40˚C.............................................0.1% of span
Tamb = -40 to +70˚C ..............................................0.3% of span POWER SUPPLIES
Temperature drift .................................± 0.003% of span/˚C Power supply current ......................................150 mA (typ.)
Cold junction compensation error* ..< ± 1˚C (–40 to +70˚C)
Resolution ...................................................................16 bits MECHANICAL
Common mode rejection....................> 100 dB @ 50/60 Hz Module Key Code ............................................................C1
Series mode rejection ..........................> 50 dB @ 50/60 Hz Module width .............................................................46 mm
Common mode voltage between channels ........± 5 V (max.) Weight........................................................................1000 g
Absolute maximum input voltage ...........................± 30 V
Isolation
* Cold junction compensation located in recommended field terminal.
Sensor type......................................................user selectable
Selectable input filtering......off /2 reading avg./running avg.
Drive on open circuit fault...... disabled /upscale /downscale FIELD TERMINAL
Channel status................................................active/ inactive
Field Terminal
Intrinsically safe THC 8625-FT-TC
Draft version A 2nd July 1999.

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16-channel Discrete Input – Zone 1 mounting
Switch/Proximity detector 8320-DI-IS
Hazardous area
◆ 16 single-ended input channels
Zone 0 Zone 1
◆ simple apparatus, dry contacts or IS Resistors are required
for line fault detection
proximity detectors with dry contacts
680
#
◆ open and short-circuit field wiring detection
22kW
Channel 1 of 16 #
MTL8000
Railbus
INPUTS
OFF current .............................................................< 1.2 mA
ON current..............................................................> 2.1 mA
Switching hysteresis .......................................200 µA (nom.) POWER SUPPLIES
Applicable specifications .......................NAMUR, DIN19234 Power supply current ....................................390 mA (max.)
Voltage applied to sensor.......7.0 to 9.0 V from 1 k½ ±10%
Output (wetting) current MECHANICAL
@ 100½ line impedance................................................ > 6 mA Module Key Code.............................................................B1
Line fault detection Module width .............................................................46 mm
Short circuit ................................................................< 100 ½ Weight .........................................................................1.3 kg
Open circuit .................................................................> 90 k½
Maximum input frequency
in pulse counting mode............................................100 Hz
Minimum pulse width detected ...................................5 ms
RESPONSE TIME
Field event to availability on Railbus ............7.4 ms (max.)
SAFETY
Location of module
................................................. Zone 1, IIC T4 hazardous area
Certification code ..........................................EEx m ib [ia] IIC
Certificate number ....................................BAS00ATEX2011U
(each channel) provisional ......................10.5 V, 14 mA, 0.04 W
Isolation
(any channel to Railbus) .......................30 V ac, tested at 1500 V
(channels arranged in two groups of eight commoned within each
group)
FIELD TERMINAL
Field Terminal
Intrinsically safe, 16-channel 8623-FT-IS

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FI03200
Page 28 6/01
Model Numbers
1/1 System
Description Model Number
Zone 1 Bus Interface Module for I/O Link MF-BIMS11
Fiber Adapter (FCA/R)
Fiber to Copper Adapter/Repeater MF-FCAR11
Fiber Patch Panel
Fiber Patch Panel 8435-PP-24
I/O Modules (IOM)
IS HLAI HART Processor (8) 8301-HI-IS-HO
IS LLAI THC/mV Processor (8) 8305-TI-IS-HO
IS LLAI RTD/ohms Processor (8) 8306-TI-IS-HO
IS AO 4-20 mA Processor (8) 8304-AO-IS-HO
IS (DI) Switch/Proximity Detector Processor (16) 8320-DI-IS-HO
IS DO Solenoid Driver Processor (4) 8315-DO-IS-HO
Enclosures
Zone 1 Enclosure, BIM+8 8940-EN-08-HO
Zone 1 Enclosure, Extension 8941-EN-XT-HO
Zone 1 Dust Hazard Enclosure, BIM+8 8942-EN-08-HO
Zone 1 Dust Hazard Enclosure, Extension 8943-EN-XT-HO
Zone 1 Enclosure Gland Plate, Undrilled 8946-GL-00
Zone 1 Enclosure Gland Plate, Drilled 8947-GL-01

Honeywell
FI03200
6/01 Page 29

Power Supply
Zone 1 Power Supply, 115Vac input (future) 8930-PS-AC-HO
Zone 1 Power Supply, 230Vac input 8931-PS-AC-HO
Carriers (enclosures include carriers, use these model numbers for replacement
only)
Zone 1 Carrier, BIM+8 (replacement) 8731-CA-NS

Zone 1 Carrier, 8 Module (replacement) 8737-CA-08
Field Terminals
IS Field Terminal, standard (8) 8621-FT-IS
IS Field Terminal, loop-disconnect (8) 8622-FT-IS
IS Field Terminal, DI (16) 8623-FT-IS
IS Field Terminal, THC (8) 8625-FT-IS
IS Field Terminal, RTD (8) 8626-FT-IS
Cables
IOLA and IOLB Signal Cable Pair, Z1 MF-CIOL11
FCA/R Power Cable, Z1 MF-CFCP11
AUX/HART Signal Cable, Z1 MF-CAUX11
IOLA and IOLB Signal Extension Pair, Z1 MF-CIOE11
AUX/HART Signal Extension Cable, Z1 MF-CAXE11
Railbus Ext Cable/Conduit Assembly 8060-CC-XT
Railbus Ext Dust Haz Cable/Conduit Assembly 8061-CC-XT

Honeywell
FI03200
Page 30 6/01

Accessories
Replacement Loop Disconnect Link (10) 8405-LK-ZE
Tag Strip Kit, Cards & Window (25) 8430-TS-MO
Gland Hole Blanking Plug, M20 (10) 8445-BP-20
RS232/485 converter, data cable, 9V Univ PS 8475-CO-RS
Power adapter cable & 12V Univ PS 8927-PS-AC
Fiber optic patch cable, 50cm 8070-FC-50

Honeywell
FI03200
6/01 Page 31
2/1 System
Fiber Patch Panel
I/O Modules (IOM)
IS HLAI HART Processor (8) 8201-HI-IS-HON
IS THC/mV Processor (8) 8205-TI-IS-HON
IS RTD/ohms Processor (8) 8206-TI-IS-HON
IS AO, 4-20mA, Processor (8) 8204-AO-IS-HON
IS DI, Switch/Proximity Detector Processor (16) 8220-DI-IS-HON
IS DO, Solenoid Driver, IIC GAS Group Processor (4) 8215-DO-IS-HON
Railbus Isolator 8922-RB-IS
Enclosures
Field Enclosure, 12-Module, 2/1 8951-EN-12-HON
Field Enclosure, 12-Module, 2/1 & 2/2 8952-EN-12-HON
Gland Plate, undrilled, 2/x Enclosure 8954-GL-00
Gland Plate, drilled, 2/x Enclosure 8955-GL-00

Honeywell
FI03200
Page 32 6/01

Power Supplies
System & Field Power Supply, AC mains 8913-PS-AC-HON
Field Power Supply, AC mains 8914-PS-AC-HON
IS Module Power Supply, 24Vdc Input 8920-PS-DC-HON
Power Fail Module MF-PWRM2X
only)
Node Services Carrier 8716-CA-NS

4-Module IS Carrier 8720-CA-04
8-Module IS Carrier 8727-CA-08
Railbus Isolator Carrier 8725-CA-RB
IS Module Power Supply Carrier 8724-CA-PS
IS Carrier Extender, Right Hand 8030-CE-RH
IS Carrier Extender, Left Hand 8031-CE-LH
Field Terminals
IS Field Terminal, standard (8) 8621-FT-IS
IS Field Terminal, loop-disconnect (8) 8622-FT-IS
IS Field Terminal, THC (8) 8625-FT-IS
IS Field Terminal, RTD (8) 8626-FT-IS
IS Field Terminal, DI (16) 8623-FT-IS
Cables
IS Carrier Extension Cable Set, 0.35m 8032-CC-35

Honeywell
FI03200
6/01 Page 33

Accessories

Honeywell
FI03200
Page 34 6/01
2/2 System
Fiber Patch Panel
I/O Modules (IOM)
HLAI HART Processor (8) 8101-HI-TX-HON
THC/mV Processor (4) 8105-TI-TC-HON
RTD/ohms Processor (4) 8106-TI-RT-HON
AO, 4-20mA, Processor (8) 8104-AO-IP-HON
AO, 4-20mA, HART Processor (8) 8102-HO-IP-HON
DI, 24 Vdc isolated, sinking Processor (8) 8109-DI-DC-HON
DI, 24 Vdc non-isolated, module powered Processor (8) 8110-DI-DC-HON
DI, 115 Vac isolated, sinking Processor (8) 8111-DI-DC-HON
DI, 115 Vac non-isolated, module powered Processor (8) 8112-DI-DC-HON
DI, 230 Vac isolated, sinking Processor (8) 8113-DI-DC-HON
DI, 230 Vac non-isolated, module powered Processor (8) 8114-DI-DC-HON
DI, 24 Vdc dry contact, module powered Processor (16) 8121-DI-DC-HON
DI, 24 Vdc field powered Processor (16) 8122-DI-DC-HON
DO, 2-60 Vdc isolated, unpowered Processor (8) 8117-DO-DC-HON
DO, 2-60 Vdc non-isolated, module powered Processor (8) 8115-DI-DC-HON
DO, 20-250 Vdc isolated, unpowered Processor (8) 8118-DO-DC-HON
DO, 20-250 Vdc non-isolated, mod powered Processor (8) 8116-DI-DC-HON

Honeywell
FI03200
6/01 Page 35

Enclosures
Field Enclosure, 16-Module, 2/2 8950-EN-16-HON
Gland Plate, undrilled, 2/x Enclosure 8954-GL-00
Gland Plate, drilled, 2/x Enclosure 8955-GL-00
Power Supplies
System & Field Power Supply, AC mains 8913-PS-AC-HON
Field Power Supply, AC mains 8914-PS-AC-HON
Power Fail Module MF-PWRM2X
only)
4-Module Carrier 8710-CA-04

8-Module Carrier 8707-CA-08
Carrier Extender, Right Hand 8020-CE-RH
Carrier Extender, Left Hand 8021-CE-LH
Field Terminals
Field Terminal, standard (8) 8602-FT-ST
Field Terminal, fused (8) 8604-FT-FU
Field Terminal, THC (4) 8605-FT-TC
Field Terminal, RTD (4) 8606-FT-RT
Field Terminal, DI (16) 8617-FT-16
Field Terminal, non-incendive, standard (8) 8601-FT-NI
Field Terminal, non-arcing, standard (8) 8610-FT-NA
Field Terminal, non-arcing, fused (8) 8611-FT-FU
Field Terminal, 4-wire, current sinking (8) 8615-FT-4W
Cables
Carrier Extension Cable Set, 0.85m 8002-CC-85
Carrier Extension Cable Set, 1.2m 8003-CC-12

Honeywell
FI03200
Page 36 6/01

Accessories

Honeywell
FI03200
6/01 Page 37
Notes

Honeywell
FI03200
Page 38 6/01
Notes

Honeywell
FI03200
6/01 Page 39
Notes

Honeywell
Industrial Automation and Control
16404 N. Black Canyon Highway
Phoenix, AZ 85053

Field Io

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TPS Field I/O

Specification and Technical Data

Notices and Trademarks

Other brand or product names are trademarks of their respective owners.

TPS Field I/O Specification and Technical Data

General Environmental Characteristics ............................................................... 19

4-channel Analog Input – 4-20mA with HART

8-channel Analog Output – 4-20mA with HART

TPS Field I/O Specification and Technical Data

16-channel Discrete Input – 24 V dc, isolated, sinking

8-channel Analog Input – 4-20 mA with HART

I/O Modules – Overview

TPS Field I/O Specification and Technical Data

TPS Field I/O is a new family of field

TPS Field I/O Specification and Technical Data

General Purpose area

FCA FC-R FCA FC-R

IOL I/O Modules

Zone 1 hazardous area Zone 2 / Division 2 hazardous area

Figure 2  TPS Field I/O architectural layout

TPS Field I/O Specification and Technical Data

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Figure 3 – TPS Field I/O installation options

TPS Field I/O Specification and Technical Data

hazardous area and interface with devices installed in a Zone 0 / Division 1

Components of a TPS Field I/O System

I/O Modules (IOM)

Fiber Coupler Adapter/Repeaters (FCA/R)

Fiber Optic Cable Patch Panel

TPS Field I/O Specification and Technical Data

Power Supply Units (PSUs)

Power supply monitor

TPS Field I/O Specification and Technical Data

Railbus isolator module

TPS Field I/O Specification and Technical Data

TPS Field I/O Specification and Technical Data

components required to construct a 2/2 node. It accommodates 16 x 2/2 I/O modules

TPS Field I/O Specification and Technical Data

TPS Field I/O Specification and Technical Data

Hazardous Area Installation

Explosion protection - Principles and Practices

To enable electrical equipment to be used safely in such hazardous environments, a

Hazardous area classification

• The ease of ignition of the flammable material by an electrical spark– Gas

• The ease of ignition of the flammable material by a hot surface – Temperature

TPS Field I/O Specification and Technical Data

TPS Field I/O Specification and Technical Data

HAZARDOUS AREA CLASSIFICATION

Table 3 – Hazardous Area Classification

TPS Field I/O Specification and Technical Data

Hazardous area approvals of TPS Field I/O

2/2 and 2/1 Systems

TPS Field I/O Specification and Technical Data

TPS Field I/O supports the following signal types:

TPS Field I/O Specification and Technical Data

General Environmental Characteristics

• Shock and Vibration

TPS Field I/O Specification and Technical Data

• General Information / Overview – Generic information as well as Data Sheets applicable

TPS Field I/O Specification and Technical Data

Addressing of I/O Visual indicators

MTL Power Court, Luton, Bedfordshire, England LU1 3JJ

Figure 2 TPS Field I/O architectural layout

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