T.C.M. S.r.l.

- Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy

tel. +39.080.5312623 - P. IVA 07963550723 - www.thermocold.it - info@thermocold.it

AWA XEA 2635 Z C SL M2

Pictures are not binding, may be depicted accessories on request.

For further information please contact our sales offices.

STANDARD CONFIGURATION
The units belonging to Awa Xea range are air cooled packaged water chillers, for outdoor installation, equipped with
hermetic scroll compressors, microchannel coils and axial fans, available in 11 sizes and in the following
versions:Awa_XEA Air cooled packaged water chillerAwa Xea units are available in a wide setting up ranges, in order to
guarantee a high satisfaction level for different plant applications.

HIGH PERFORMANCES IN CHILLER MODE

By the point of view of the energy saving and the new European Vision, the Awa Xea family has been designed to
provide the highest energy performances. The unit is characterized by oversized heat exchanger on both source-side
and user-side, properly selected to reach the best energy efficiency in cooling mode. All the Awa Xea units are ranked in
A class for the chiller operating mode.

ENERGY VERSIONS
D version: (partial recovery stainless steel brazed plate type desuperheater, externally insulated): the unit is equipped
with an additional heat exchanger water - refrigerant fitted on the compressor discharge line, in series with the
condensing coil. This solution allows to get a desuperheating heat recovery up to 25% of condensing heating, useful for
sanitary or other applications.R version: (total recovery stainless steel brazed type exchanger, externally insulated): the
unit is equipped with an additional heat exchanger water - refrigerant fitted on parallel to the condensing coil, and an
automatic switch valve. This solution allows to recover the total condensing heating (obtained by adding the cooling
capacity and the compressor power input thermic equivalent) useful for post heating, sanitary and other applications.R
version is available only in chiller version.

ACOUSTIC VERSIONS
LN version: units in low noise versions. The noise reduction is achieved by compressors sound jackets attenuator. SL
version: units super low noise versions. The noise reduction is achieved by sound proofing box for compressors, muffler
on the compressors delivery lines.

HYDRAULIC VERSION (Packaged hydraulic kit)

One pump and expansion vessel

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VERSION CODE

-B1 Low available pressure

-M1 Medium available pressure

-A1 High available pressure

Two pumps ad expansion vessels

VERSION CODE

-B2 Low available pressure

-M2 Medium available pressure

-A2 High available pressure

One pump, expansion vessel, water tank of 500l

VERSION CODE

-SB Low available pressure

-SM Medium available pressure

-SA High available pressure

Two pumps, expansion vessel and water tank of 500l

VERSION CODE

XB Low available pressure

XM Medium available pressure

XA High available pressure

CASING
Casing made with heavy gauge structure in galvanized steel. The powder paint anti-corrosive treatment over the entire
frame provides long lasting resistance for outdoor installation, even in aggressive environmental conditions.Its design
allows these machines to be manufactured in modular units and, at same time, it ensures a constant air flow through the
finned coils and makes for easy maintenance and service.

COMPRESSOR
The unit is equipped with two or more hermetic, direct-drive, 3000 rpm 50 Hz with Intermediate Discharge Valves (IDVs)
scroll compressors. The Intermediate Discharge Valve adapts the energy consumption to the varying load and pressure
conditions in the system. Motor is suction gas cooled, hermetically sealed, two poles, squirrel cage induction type, with
four pressure lubricated rolling elements, bearing groups shall support the rotating assembly. Motor bearings will be
designed for the whole life of the chiller.

FANS
The technology of ECOPROFILE propeller fans, has blades statically and dynamically balanced, driven directly by the
electric motors, closed type, external rotor and thermal protection for outdoor installation. Class F windings, internal
protection according to VDE 0730. Ecoprofile are characterized by low speed and “owlet” profile to reduce the effect of
vortices, thereby reducing the energy consumed for operation and noise, reducing it by an average of 6dB (A) compared
with standard fans. They are equipped with for:

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-Variable speed control by means of phase cuttin regulation;

USER HEAT EXCHANGER

Direct expansion, stainless steel AISI 316 brazed plate type with double circuit, externally insulated with closed cell
anticondensation material and equipped with water differential pressure switch and antifreeze protection electric
heater.Desuperheater ( D Version ) and Recovery (R Version) are heat exchanger, stainless steel AISI 316 brazed plate
type.

SOURCE HEAT EXCHANGER

Air-cooled microchannel condensing coils with aluminum fins. The coil is made up of three components: the multichannel
tubes, the fins which are placed between the microchannels and the two refrigerant headers. The use of microchannel
condensing coils represents the optimal solution and offers many advantages, such us:

- Reduced refrigerant charge: thanks to new Microchannel technology (heat exchanger) the refrigerant charge is reduced
by up to 37% compared to equivalent units with Al-Cu fin & tube condensers;

- Compact: The heat transfer surface in contact with the refrigerant is greatly increased, so these heat exchangers are
more compact and provide higher performance compared to the tube & fin;

- Reduced emissions of refrigerant into the atmosphere: lower emissions of refrigerant into the atmosphere with
considerable benefits in terms of environmental protection.

- Significant reductions in weight which is a double advantage, a significant reduction of costs and maintenance time,
and at the same time lower CO2 emissions in transport.

- Entirely made of 100% recyclable aluminum, and so fully in line with the policies of respect and protection of the
environment.

Optional coatings are available to protect the coils and to increase the corrosion resistance and for the use in chemical
risk environment.

REFRIGERANT CIRCUIT
The units are equipped with two independent refrigerant circuits entirely constructed with copper tubes. Each circuit
includes:

-electronic expansion valve;

-filter dryer;

-sight glass;

-liquid line solenoid valve;

-liquid line shut-off valve;

-high pressure switch;

-low pressure switch;

-relief valve on high pressure line.

ELECTRICAL PANEL
Electrical control panel made in accordance with standards CEI 44-5/IEC 204-2, mounted inside the unit, includes:

-safety locked main switch;

-fuses and contactors for compressors;

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-fuses and contactors for the fans;

-fuses 220V auxiliary circuit;

-fuses 24V auxiliary circuit;

-transformer for 24Vac auxiliary circuit power supply;

-low-voltage user terminals board.

The unit is equipped with FG7 cables, with a very good behaviour in an outside installation thanks to their resistance to
UV exposure, more higher in comparison with others standard cables.

ELECTRONIC CONTROLS
Chillers are controlled by one single device, that handles all circuits. The keypad allows a complete and intuitive display
of all the main control variables of both circuits. The programmable controlleris based on a powerful platform with 256 bit
microprocessor, 4MB mass storage with a hardware and software configuration made with the most innovative
technology in terms of processing speed and connectivity. The diagnostic includes a complete alarm management,
alarm history and data logger which stores an archive of about four days( further expandable by USB memory) where
the main variables and the operating status of the unit are recorded. Modbus communication protocol. The temperature
regulation is carried out with continuous proportional logic accordingto the return water temperature,or with a
proportional and integral logic function of outlet water Temperature according to the type of unit. The operating
parameters of the machine are protected by three levels of password( user-maintainer-builder). The user panel provides
information LCD display with exhaustive descriptions in Italian, English, French and Spanish.

-Ability to interface with the main BMS systems via RS485. (Modbus, Barnet MSTP; Barnet TCP/IP)

-Ability to interface with I/O expansion modules via CanBus.

-Ability to control the unit by voltage free contacts.

-Input Ethernet RJ45, for routing on the web of all the parameters of the unit, providing a total remote control of unit.

-USB input to upload parameter files, system files, firmware and to download files of historical alarms, residing
parameters files and default parameters files.

-User interface on the door of the panel, low-reflection LCD, equipped with 8 function keys, easy iconic display, easy
sliding between the dynamic screens

-Control of condensation / evaporation air through phase cutting system managed by the electronic controller based on
proportional logic.

-Management of electronic expansion valves through controller based on PID logic, with LOP control (low operating
pressure), maintenance of the minimum working pressure and of the MOP (maximum operating pressure) for the
management of the maximum working pressure

The microprocessor manages:

-Starting of the compressors with the start-up and stop time control.

-Compressor rotation with FIFO logic, running hours balance.

-Fans start up and modulation according with condensation and evaporation pressure.

-Solenoid valves of liquid lines with pump-down management during stops through double control of suction pressure
and maximum time of the procedure.

-Electric anti-freeze heater for user exchangers.

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-Electric heater mounted on the base of coils to avoid ice formation.

-Water pumps management through voltage free contacts for standard versions; for hydraulic versions the pump
management is automatically controlled

-Cumulative alarm signal of the unit through voltage free contacts

The microprocessor will control and display by suitable measuring transducers the following variables:

-Inlet and outlet water temperature to the user exchanger.

-Inlet and outlet water temperature to the source (water/water).

-Outdoor temperature (air/water).

-Condensing pressure of each refrigerant circuit.

-Evaporating pressure of each refrigerant circuit.

-Total operating time of each compressor.

-Total operating time of the unit.

The microprocessor will protect the unit in the following cases, the resetting of any alarm will always be manual.

-Low evaporating pressure by analogical and digital input with possibility to edit the marking details.

-High condensing pressure by analogical and digital input.

-High temperature of the compressors windings.

-Reverse rotation of each compressor.

-Low pressure difference between discharge and suction (to allow a correct lubrification of the compressor) with the
possibility to edit the start-up delay and the minimum requested value.

-High pressure difference on the oil filter.

-High temperature of fans motor windings.

-High temperature of pumps motor windings.

-Lack of water flow on evaporator and condenser.

-Low evaporator outlet water temperature to the user exchanger.

-Low condenser outlet water temperature to the source (water/water)

It is also possible to display and edit through the microprocessor the following value:

-Operating set point of the unit.

-Operating differential of the unit.

-Set point and anti-freeze block differential.

-Set point and differential of activation of the evaporator heater.

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-Minimum operating time of each compressor.

-Minimum stop time of each compressor.

-Maximum number of starts per hour of each compressor.

-Set point and optimal condensation pressure differential (condensation and evaporation control).

Other functionalities ensured from the microprocessor are:

-Activating of preventive functions at extreme conditions of high pressure.

-Activating of preventive functions at extreme conditions of low pressure.

-Activation of preventive functions at limit conditions of high discharge temperature.

-Activating preventive functions at extreme conditions of low evaporator leaving water temperature.

-Activating preventive functions at extreme conditions of high evaporator inlet water temperature (summer running).

-Protection from unwanted changes of the parameters thanks of the use of password and systems to confirm the
changed data.

-Indication of the unit status and the components status.

-Possibility to exclude each compressor for the maintenance.

-Possibility to change the set point by external analog signal (4-20 MA).

-Possibility of ON/OFF remote signal through digital external signal.

-Communication with supervision systems (data and parameters exchange) through Modbus RTU (std), bacNet
(accessories).

-Continuous adjustment of the set point according to the outdoor air temperature both with direct and reverse direction
logic (DSP).

-Auto power on-off of the unit using time slots.

-Adjustment of the set point by time bands both with direct and reverse direction logic (Energy Saving).

MOUNTED ACCESSORIES
· Gas gauges

· Complete anti-intrusion grilles

· Power factor correction to cos phi 0.91

· Control panel electric heater with thermostat

· Water pumps automatic changeover

· Phase failure protection relay

· Serial card RS485 for Modbus

· Serial card with BacNet Protocol MS/TP

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· Serial card with BacNet Protocol TCP/IP

· Gateway Modbus Lontalk

· Soft - Start

· Electrical power supply without neutral 400V/3ph

· Automatic circuit breakers

· ECO-PROFILE ELECTRONIC Fans

· High Static Pressure ECO-PROFILE ELECTRONIC Fans 100 Pa

· Axitop diffusers

· Powder coated condensing coils

· Anti-corrosion coated condensing coils

LOOSE ACCESSORIES
· Sea container kit

· Flow switch

· Automatic water filling

· Water strainer

· Remote control display

· Water gauges

· Victaulic Kit

· Rubber anti vibration mount

· Spring antivibration mounts

HYDRONIC KIT
The units of the Awa Xea family are also available in multiple hydraulic versions, characterized by complete kits of all
major hydraulic components for an easier installation, with reduced time, cost and space. The wide range of hydraulic
versions available make the unit suitable for any type of installation. HYDRAULIC VERSIONSB1/M1/A1: One pump and
expansion vesselB2/M2/A2: Two pumps ad expansion vesselsSB/SM/SA: One pump, expansion vessel and water
tankXB/XM/XA: Two pumps, expansion vessels and water tank.2 POLES PUMPS KITCentrifugal pumps with 2 poles,
axial suction bowls and radial delivery, available in low, medium or high head pressure. Pumps with cast iron body and
impeller entirely welded using laser technology. Mechanical seal with ceramic components, coal and EPDM elastomers.
Three phase electric motor with IP55 protection and insulation class F, suitable for continuous service.Series motors with
higher efficiency IE3 technology and also:- Discharge valve.- Taps on pumps suction / delivery which allow the
replacement of a damaged pump.- Relief valve.- Check valve (also available for double pump version).- Safety valve.-
Pressure gauge.- Expansion vessel.- High pressure switch.The automatic changeover is also available for double pump
version. The pumps operate with the balance of the related working hours. In case of failure of one pump the controller in
automatic switches on the additional pump. The control panel is equipped with fuses and contactor with thermal
protection.

BUFFER TANK

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This is made from black steel sheet. Finishing with anti-corrosion treatment and painting. The thermal and condensation
insulation is protected by a water and scratch-resistant external coating. The test carried out individually with a test
pressure of 9 bar guarantees a working pressure up to 3,5 bar.

HYDRONIC ACCESORIES ON REQUEST

-Water pumps automatic changeover for 2 pumps hydraulic kits, which also includes the secondary pump pressure
switch.

-“Y” water strainer (sold separately), consists of body and stainless steel mesh, with replaceable filter trough the
inspection cap.

-Automatic water filling (sold separately).

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ACCORDING TO EN14511
Unit
Model 2635
Refrigerant fluid R410A
Minimum partialization of the unit % 14
Compressors
Type Scroll
Number 6
Refrigerant ciruits 2
Capacity steps 14
Total oil charge kg 40.2
Total refrigerant charge kg 44.8
Fans
Type SRC
Number 12
Rated absorbed power kW 1.50
Rated absorbed current A 3.00
Heat exchanger - User side
Type PL
Number 1
Water content l 0.0
Dimensions
Lenght mm 6428
Width mm 2230
Height mm 2527
Weight
Net weight kg 4446.0
Hydraulic module - User side
Number of pumps 2
Rated absobed power kW 15.00
Rated absobed current A 32.0
Cooling conditions
Fluid - User side Water
Fouling factor - User side m² °C/kW 0.0430000
Inlet water temperature - User side °C 12.0
Outlet water temperature - User side °C 7.0
External air temperature °C 32.0
Height asl m 0
Cooling performances
Cooling capacity kW 687.4

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Compressors absorbed power kW 171.4

Total absorbed power (A1) kW 187.35
Flow rate - User side m3/h 117.94
Pressure drops - User side kPa 22
EER 3.67
ESEER (basic unit) 0.00
Air flow rate m3/h 221299
Available pressure Pa 0
Fans absorbed power kW 1.33
Fans absorbed current A 2.65
Sound levels
Sound power (ISO 9614) dB(A) 94
Sound Level pressure at 1 m dB(A) 72.87
Sound Level pressure at 5 m dB(A) 65.83
Sound Level pressure at 10 m dB(A) 61.27
Sound Level pressure at 20 m dB(A) 56.09
Hydaulic module - User side: Cooling mode
Available pressure kPa 248.91
Pumps absorbed power kW 15.0
Pumps absorbed current A 32.0
ELECTRICAL DATA (Theoretical calculations)
Power supply V/ph/Hz 400/3+n/50
Electrical performances
FLI kW 187.4
Full load current - FLA A 350.6
SA A 707.7
Maximum starting current - LRA A 413.0
FLI Max kW 311.9
FLA Max A 554.0
SA Max A 877.0

Sound
63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Level
Lp [dB] 103 99 95 90 88 86 79 75 Lp_tot dB(A) 94
Lw [dB] 71 67 62 58 55 53 47 42 Lw_tot dB(A) 61

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Technical data and dimensions are not binding. Thermocold reserves the right to make necessary changes without notice.
Technical data are referred to clean coils without fouling and do not consider the defrost cycles duty.
The minimum and maximum water flow admitted to the heat exchanger can be checked in the technical literature on Thermocold website.
The declared performance refers to basic units at an altitude of 0 meter above sea level; some options may affect the performance of the unit.
The use of appropriate correction factors is required to calculate performance if the following options are selected:
- hydraulic kits;
- special coils and/or special coating on coils;
- condensing/evaporating control devices;
- EC fans;
- Low ambient temperature kit;
- Low water temperature kit;
- Additional refrigerant circuit components (e.g. compressor suction service valve);
- High leaving hot water temperature module.
Standard hydraulic versions can operate with a maximum glycol percentage of 25%. Please contact the Thermocold sales support for the
quotation of hydraulic kits suitable for operation with a glycol percentage higher than 25%. If the hydraulic versions are selected, the following
additional water pressure values of the water circuit shall be considered, calculated in accordance to the water flow at nominal conditions (in
chiller mode with Tw in/out 12/7°C – Tair +35°C for the air cooled units; Tevap in/out 12/7°C – Tcond in/out 30/35°C for the water cooled unit).
Double pump --> 70kPa
Single pump + water tank --> 30kPa
Double pump + watr tank --> 90kPa

Performance tolerances at other conditions from the full load test conditions, as defined in EN Standard 14511-3:2013, are different and need to
be checked. Please contact Thermocold, also in case a performance test is needed at different conditions than those defined in EN Standard
14511-3:2013 (valid for chillers, heat pumps and multi-pipe units).
Hydraulic and electrical data shown are calculated in cooling only mode.
FLI = Full load power input at the conditions of the selection
FLA = Full load current at the conditions of the selection
SA = Inrush current (sum of LRA of the largest compressor, current of the other compressors, total current of the fans)
LRA = Locked rotor amperes for the largest compressor
FLImax= Full load power input at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
FLAmax= Full load current at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
Samax= Inrush current (sum of LRA of the largest compressor, current of the other compressors calculated at the worst conditions, total current
of the fans).
Acoustic data referred to the following operating conditions: evaporator water temp. In/out 12°/7°C - outdoor temp. 35°C.
Acoustic data refer to basic unit without hydraulic version and EC fans. Correction factors of sound power and sound pressure levels are
available on the technical bulletin.
The sound pressure levels are average values calculated in free field with a reflective surface and are indicative.
The sound power and sound pressure values are weighted (dBa).
The values shown in each octave band are indicative and represent sound pressure levels at 10 m unweighted (dB).
The water flows refers to the delta T shown in the datasheet.
FOR HEAT PUMPS: the selection of the fixed speed water pump shall be made in accordance to the water flow in cooling mode. In heating
mode the unit will work with the same water flow as in cooling but with consequent variation of the delta T respect to the one of the datasheet.
FOR MULTI-PIPE UNITS:
The selection of the fixed speed water pump on the cooling side shall be made in accordance to the water flow in cooling only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in cooling only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering cold water temperature.
The selection of the fixed speed water pump on the heating side shall be made in accordance to the water flow in heating only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in heating only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering hot water temperature.

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