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DOE/NASA/20320-41
,/ NASA TM-82944
b
Theoretical and Experimental
Power From Large HerizontaI.Axis
Wind Turbines
September 1982
4
Prapared for
_,_ U.S. DEPARTMENT OF ENERGY '....
" Conservation and Renewable Energy ,
, Theoreticaland Experimental
Power From Large Horizontal.Axis '_
Wind Turbines
t_
LarryA. Viterna and David C. Janetzke
NationalAeronautics and Space Administration
j
_'_
.i
Lewis Research Center -_
Cleveland, Ohio 44135 "
September 1982
1t
L
Work performedfor
U.S, DEPARTMENTOF ENERGY L_
Conservation and Renewable Energy _i
Wind Energy Tectlnology Division
Washington, D.C, 20545
Under Interagency Agreement DE-AI01-76ET20320
k ....... ,J,,
i. OF POOR _U_LIYY
THEORETICAL
ANDEXPERIMENTAL
POWER
FROMLARGE
_ HORIZONTAL-AXISWIND TURBINES*
NationalAeronauticsand SpaceAdministration
Lewis ResearchCenter
i Cleveland,Ohio
L
p SUMMARY
E _
m-4 A method for calculatingthe output power from large horizontal-axiswind
, turbines is presented. Modificationsto the airfoilcharacteristicsand the i_
i momentumportionof classicalblade element-momentumtheory are given that
improvecorrelationwith measured data. Improvementis particularlyevident
L at low tip speed ratios where aerodynamicstall can occur as the blade experi-
F ences high angles of attack. _
INTRODUCTION
To correctlyassess the cost of energy of the next generationof wind tur-
bines, a validatedmethod
Severalmethods have been of predictingaerodynamicperformanceis
available(refs. required,
1 and 2), however,the resultsfrom i
which
of have not been
operatingwind sufficientlyverifiedwith experimentaldata from a variety
turbines. _i
-,, CLASSICALTHEORY
.m
z Blade element-momentumtheory used in the PROP Code (ref. 1), as well as
others,divides the blade into small spanwiseelements. These elements are
consideredto act as airfoil segments in two-dimensionalflow fields,each at
a particularangle of attack. The effects of tower shadow and nonuniformin-
=, flow have been found to be small and are generallyneglected. From the geome-
try, the rotationalvelocitycomponent,the wind component,and the "induced"
-_. axial and rotationalcomponents,the local angleof attack is calculated. The
_:' lift and drag forces on the elements are then determinedfrom two-dimensional
-_ (infiniteaspect ratio) wind tunnel data at the local angle of attack (ref. 4).
Comparisonof cambered and uncambereddata indicateslittledifferencein air-
foil performancebeyond stall; therefore,data for synanetric sectionsmay be
used for this region (ref.5). The "inducedeffects" of the wind •turbineon
the flow are determinedin an iterativeprocedureuntil momentum considerations
' are satisfied. The end effects of the finite-lengthwind turbine blade are in-
cluded by using a tip loss model. There are a varietyof these tip-lossmodels,
the simplesLbeing to reduce the lift coefficientto zero tar approximately3
percent of the radius near the tips. A more completedescriptionof blade
element-momentumtheory is contained in referenceI.
_ Test Configurati,)ns
and OperatingConditions
_i Two rotors were used in the Mod-O tests, both of which were 38 m in dian_-
m eter. Detailsof the blade pl,,,,form, twist, etc. are given in tables I(a) and
(b) and figures1(a) and (b)_ The slgniticanLdifferencesbetween the two
blades are thdL the aluminumblades have a variablethickness-to-chord ratio
(t/c) and 34° of nonlineartwist,while the Steel spar blades have a constant
tlc and _iotwist. The thicknessrindtwist distributionsfor the aluminum
blades are given in figures2(a) and (b).
OF POOff QUALITY
,11
of 50 kW and i05 kW respectively, The blades remainedfixed in pitch throughout
these tests. Alternatoroutput power and referencewindspeedwere recordedon
magnetic tape and analyzed using the method of bins (ref. 6). A reference wind-
speed is measured by one of five hub height anemometerslocated in a semiclr-
cular array of 60 m radius around the wind turbine. The anemometer,which is
most directly upwind, is cllosenas the referencesince it is believed to give
windspeedswhich are representativeof the averagefreestreamwindSpeednear the
rotor.
Further tests were conductedusing the steel spar blades with no twist. The
rotor speed was 32 rpm. The inboard70 percentof these blades remain fixed in
pitch and thus experiencehigh angles of attack at high windspeeds. As the wind
speed increases,the wind turbinepower output increasesuntil the generator
• rating of 100 kW is reached. When wind speed increasesfurther, it is necessary '
to pltch the outboardblade sectionso that the generatorrating will not be ex- ,i
ceeded. Since data from the anemometerarray was not availableat this time, a
nacellewind speed was used. The nacelle wind speed is measured by an anemom-
eter locatedon the wind turbinenacelle.
The Mod-O rotors were modelled with the PROP Code. The aerodynamicchar-
acteristicsused for the aluminumblade are given in figure 3 for a NACA 23018
"half-rough"airfoil. The characteristicsshown in figure 3 are not measured
data but insteadwere derivedfrom a number of sourcesusing some engineering
judgment. The designation"half-rough"denotes aerodynamicdata which are an
averageof NACA smooth and rough data given in reference4. This roughnessef-
fect was includedto accountfor manufacturingimperfectionsand for the accumu-
lationof dirt as the airfoil is exposedto the environment. :_
Since the output of the PROP Code is rotor power with no drive-trainlos- !
ses, the followingmodel based on experimentaldata was used to calculatethe
electricalpower: /I
P3 = -1.9 + 0.82 P2 (1) _
in which P3 is the electricalpower, (kW) and P2 is the rotor power, (kW).
' Figure 4 shows the predictedand measured power versus windspeedfor the
i Mod-O aluminumblades. The correlationbetweenmeasured data and analysis .7
OF PO01_QUALI_Y i
L ..... A.i
OGIGIN;_L p(:t:.,_ E_
.OF pOOR QUALITY
Improved Performance Analysis Model
Q CqV (3)
For a constant rotor speed we can divide by the constant V&_,which yields
611
C
q - COS a
(s)
OF p(,ir,,t_,F_'l,_l_r-ry
• CL sin _, CD
------ (6)
- Suhstit, utin_.l Equation. •(2) gives
Q _ _" cOS
i' '
!, Two particularly cot_ventont forms for the ltft and drag characteristics
, after stall ttlat satisfythe conditionsstated above are given by
COSZa ,1
CL = Alsin ?a + A2 _ (7}
r-_ anti ,,,
_i B1 = cDMAX (11)
I', cD.x1.11+o.I (I I t
for A_ < 50 based on experimentaldata from reference7. il
-; Thus
"!,
COS
ORIGINAL pp,_E I_
OF POOR QUALITY
Forfor
solwd continuitywith
the sial] angle below stall airfoildata,
theconditions,and A2 and allyn_l
thus equations(14) are beconle
(15)
sin as
A2 = (CLs - CDMAXsin a s cos as) _ (lb) .,
and
CDMAX sinZas
(17)
B? =' CDs " cos as
in which the subscript s denotes the value of the constant at stall.
I;
! 6
[i
L
; OF pOOR QUALI_Y :
Figure 14 shows measured power in low winds (high tip speed ratios)for
the Mod-1 wind turbinedescribedin table I/ The Mod-1 Is presenLedin this
example since it is more likely to operate In the vortex ring state due to its
• high rotor solidityand high tip speed ratio. Theoreticalpower output using i
four methods is shown for comparison. The solid curve shows the results using
, the standardPROP code where the interferencefactor is limitedto I. This
i ' model tends to fall near the lowerbound of the measured data. Limitingthe
i interferencefactor to 0.5 has also been used since it preventstheoretical
, flow reversal in the far wake. However, as shown in figure 14, that model
predicts power levelsnear the upper bound of the data. Limitingthe inter-
ferencefactor to 0.7 or using the empiricalcurve gives results which more
nearly representthe averageof the data. For simplicitythe interference
factor was limitedto 0.7 in the calculationsof the next section.
L
OF pOOR Q11ALI'IY
Output power calculated using the improved method were compared with data
from several larqewind turbinesranging in size from the 100 kW O0_INASA
Mml-O (3B-m rotor dlam) t_ the 2000 kW Mod-1 (61-m rotor diam). The theor_L-
ical mean power densitiesare wltilln5 percentof the measured values for the
cases exaull
ned,
NOMENCLATURE
c chord length_m
_ I r local radius,m
R radius of rotor blade, m
VR resultantvelocity vector,m/s
Vo free-streamwind speed,m/s
a angle of aLtack,deg
s value of airfoilcilaracteristic
dt stall
8
!I
!I oFPo,P,
I1 REVEaENC
S
_i
'_ I. Wil,_tm,
R.E.; and Li_saman,P,B,S.: AppliedAerodynamics_f Wind Pnwl._r
I_ Machines. [)r(,q_m
SLate Unlver_ity,du+ly19/4. (NSFIRAIN_I4_IL3,
{.
b
[! 2. Performanc_u
,l_ng,D.R.; KeILh, T.G.| and
Predictionof Allakbarkhanafjeh,
lloriT.ontal A.: Aerodynamic
Axis Wind Turbln_.s.WindTurbine _
l)ynamicsConference. NASA CP-2185,DOE CONF-810226,pp. 9-18.
3. (_lauert,
H.: The Analysisof ExperimentalResults in tlmeWinds/l] Brake /q
i,
m
OF pOOR QUALITY
AIrfoil • . • . . . . . . . • . . . • . . N_kC_k
_!30 series
Taper . . . . . . . . . . . . . . . . , , . . . . , 11near
II, l'wtst, deg . . . . . , . , , . . . . , , , , _ 34 (nonlinear)
e
I
r
Precone,
Rotor shaft ..... ioioi,?
degtilt,
(O/OA) .
deg •. •• .. .. .. •. .. .. .. .. .. .. O. .0
e.5/O.O .
k_
011_ QUOHO
01 SS3_)IHJ. I_ '_1_IONVLSIMJ.
t i .._1
.]
OF pOORQUV_UT|'_/'
.., oo_tio
•_ gg_le '_e...,Oo ,,'- I
_JJ
[.' /WI'_d 'illIYOd"IVOI_I/OTI]
OF POORQUI;LI_y
._,
a, J
i
! oo | U_
o 1
.i
?.....J I l I . _,I i
60p'3"19N¥
H3LIddll 30V'18
z
_ .
:ili ..
= ._t_=
* I' I"
03 'LN]I31J_03
33_10J
3nbHOl
OF POOlt QUt_LI_'Y
IMPROVED
.__ MODe,
7 / \
// O .--,mi,...
/,//
. ! _-m--
j.o ,,_ o
_ / _D_. -- .i-.-- MEDIAN
DATA
T"EORV
IMPROVED
MODEL _"
" | -- _ -20 BASELINE
MODEL
I I I I I I I I I ._ I I 1 I I I I
"' 20 10 20 SO 40 _ 60 TO SO 90 4 6 8 lO 12 14 16 m
ANGLE
OFATTACK,
o, deg FREESTREAMWINDSPEED,
Vo,M/S
Figure9. - Comparison
ofbrquecoefficients
forthebaseline
and Figure
IL - Comparison
ofmeasured
andcalculatedtipangle
theImproved aerodynamic
models, versuswlndspeed
fortheMod-0 steelspartipcontrol
blades.
00 m
MEDIAN
DATA
180-- o 20ram
13 _ rpm
!, THEORY 2.0 --
_ 160-- ----"-- IMPROVED
MODEL
: -- 140 i
_ BASELINE
MODEL
! L6 -- refs,1,3 0
MEASURED DATA 0000_0;
L2--
:. 100-- _ 1
E 4 6 8 10 ]2 14 O .2 .4 .6 .8 LO
FREESTREAM WINDSPEED, Vo_IWS AXIALINTERFERENCEFACTOR.a :
Figure10.- Comparison
e' (,_asured
and Figure
12.- Comparison oftheoretical
andmeasured
calculatedperformance
fortheMod-0 rotorthrustforcecoefficients. '
aluminum
blades, i
,(
ORIGINALPAG_ I_
OF POORQUALITY
i
: SOLIDITY,
IIdR • 0.]5
4
2,O _ _ 4- BLADE
ELE_9:NT PITCHANGLE,o• L0
\ /j THEORY TiPSPEEDRATIO,x
i \ .z"
i;
0 .2 .4 .6 .8 L0
i AXIALINTERFERENCE
FACTOR,
a
Figure13.- Theoretical
andempiricalrotorthrustforce
coefficients.
,i
_.+, 0 10mlnavDATA
-- MOM_TUMTHEORY, a,: L O
i, : ---- MOMENTUM THEORY+a< .S
+, ----- I_IO_IENTUM THEO,:
v a< .?
.... t.:,'.:+,:RICAL
• Q _
_o o:'.4 -
'i _"200 _- .6-- o 0/_0 _ !
• .2 __ O0 . _
o o_ _" o I
; ! i
1 8 9 I0 II
FREE
STREAMWINDSPEED,Vo,rots "
Figure14. - Experimental
andtheoretical
outputpowerfromthe Mod-l
windenergysystem, q
OF POORQUI_,LI3Y
= _ 'v-I
I , |.
I.
i
,.
i.
j.oi 40 '_n_;_"
_ _
0 10rain8v
THEORY
• 6 8 10
FREE-
STREAM
WIND
SPEED,
Vo, n_s
Figure
15.- Output
powerfromtheMod-OA200kWwindenen_y
system
operatln9
at40_m withaluminumMades.