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User Guide
GENERAL COPYRIGHT
The CYBELEC software is protected by Copyright, and all the copying rights are reserved.
The CYBELEC software may only be installed and used in authorized equipments (PC or DNC).
The user manuals are also covered by copyright, and all rights to use and to copy are reserved.
This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced
without prior consent, in writing, from CYBELEC.
WARRANTY
CYBELEC does not warrant that its software products will function properly in every computer and
programming environment.
The limitations of use of a software product and its technical specifications are decided by CYBELEC
only; CYBELEC solely is entitled to decide upon conformity and performance of a given software.
The CYBELEC software does not compensate for incompatibilities in operating system revisions or
versions.
Running the CYBELEC software under various revisions or versions, or switching between different
versions or revisions may result in loss or alteration of data.
TERMINATION
This agreement shall automatically terminate upon any act of bankruptcy by or against licensee, upon any
assignment for the benefit of creditors of the licensee, upon any attachment execution of judgement or
process against licensee or its assets that substantially inhibits its ability to do business, or upon
dissolution of licensee.
CYBELEC has the right to terminate this agreement immediately, should the licensee violate the
aforementioned conditions.
Within 30 days of termination of this agreement for any reason, licensee shall at his option, either:
return to CYBELEC or authorized dealer all existent copies of such software and related materials, or
furnish to CYBELEC evidence satisfactory that the original and all copies of the software, in whole
and in any form, have been destroyed.
LIMITATION OF LIABILITY
The foregoing warranty is instead of all other warranties, expressed or implied.
Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or
other incidental or consequential damages arising from the use or inability to use the software, or for any
claim or demand against licensee by any other party.
In no event shall CYBELEC be liable for consequential damages, even if CYBELEC has been advised of
the possibility of such damages.
CYBELEC does not warrant that the functions contained in the software will meet the licensee's
requirement or that the operation of the software will be totally error free.
Should the software prove defective, the licensee (and not CYBELEC or an authorized dealer or
representative) will assume the entire cost of all necessary service, repair or correction.
CYBELEC warrants the diskettes, EPROMS or other magnetic support or cassettes on which the
programs are supplied to be free of defects in material and workmanship under normal use for a period of
90 days from the date of shipment to the licensee as evidenced by a copy of the packing slip.
GENERAL
The licensee acknowledges that he has read this agreement, understands it and agrees to be bound by its
terms and conditions.
The licensee agrees to hold CYBELEC harmless on all liability associated with licensee's breach of this
agreement including, but not limited to, all reasonable attorney's fees and court costs, if any.
This license agreement shall be governed by Swiss law; place of jurisdiction is Lausanne, Switzerland.
MAINTENANCE
CYBELEC will provide one year of software maintenance.The extent of maintenance, and response time
for furnishing same, shall be at the sole discretion of CYBELEC.Maintenance shall normally include
correction of errors in code, correction of errors in supporting documentation, update versions of the
covered software which may be released by CYBELEC during the maintenance period.
In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or
difficulties resulting from licensee's modification of the licensed software; any such modification by
licensee is entirely at licensee's own risk.
CONTENTS
SAFETY AND MAINTENANCE INSTRUCTIONS............................................................................I
INTRODUCTION ..............................................................................................................................3
Safety, Copyright & License agreement ..............................................................................3
Numerical Control with Windows operating system 3
About this Manual ................................................................................................................4
Typographical Conventions .................................................................................................5
Definitions ............................................................................................................................5
Quick Start ...........................................................................................................................7
Leaving the Software 7
INDEX .............................................................................................................................................. 56
The CYBELEC NCs equipped with Windows have been installed in the
factory with a configuration especially realised for the numerical control
(see technical information).
This configuration ensures that a minimum of files are present on the NC,
offering in this way a maximum speed to execute the programs. This
configuration also ensures that the drivers are correct and that the whole
guarantees an optimal functioning of the numerical control.
As Windows is a very open system, it is advised to not modify the Windows
installation nor to install other programs. You risk to disturb the functioning
of the numerical control.
If you wish to install a network or a printer, please call a specialist.
Remember that the NC is equipped with a floppy reader and USB ports and
that it is very easy or even tempting to install external software, utilities or
games coming from specialized magazines.
CYBELEC accepts no responsibility in case of malfunctioning of
the numerical control if other programs have been installed or if
the original configuration has been modified.
We also remind you that the Windows environment is infested with virus and
utmost caution is to be taken when using data or software coming from
outside. A regular back-up enables you to get your data in safety.
We certify that our numerical controls are delivered virus free.
CYBELEC S.A.
Dpt Communication
Rue des Uttins 27
CH-1401 Yverdon-les-Bains
Fax ++ 41 24 447 02 01
E-Mail: info@cybelec.ch
DEFINITIONS
In this manual the following terms are used:
NC Numerical Control
Select This term designates a choice operation.
According to the situation the choice can be
done in different ways.
To validate a field, just leave the field or press
or an external mouse.
Click Touch the screen
or press the left mouse button.
Click right Press the right mouse button. Not available on
the touch screen
Round robin lists or multiple choice fields:
They are green coloured and signify that several
options are available.
The choice of the content is made by pressing
one or several touch in the field
Function key Each time you are asked to press a function key
key .
Reminder:
You will find the correspondence between the keys of the NC and those of a
PC keyboard in the 2D Reference Manual under External keyboard.
These procedures indicate to the operator a programming method
recommended by CYBELEC, enabling to assimilate by the example the
functioning of the software.
For additional information, please consult the DNC 15 2D Reference Manual
which each contains a table of contents and a detailed index facilitating the
search for information.
It is possible at any time to quit the task after having memorized the current
state. However it is important to leave the software in the correct way by
30.0
0.0
20
45.0
40.0
150.
0
20
.
0
The side flaps with the oblong holes, which are included in section 1, will be
made first, so that a punch of identical length as that for section 2 can be
used.
To make this product, we will use 2 mm thick ST37 type steel.
The user has to clear the work memory before creating a new product.
Call the PRODUCT NUMERICAL page, which enables the data
introduction in L-Alpha mode.
then CONFIRM
This operation erases only the data of the work memory. That means that the
product which is possibly located in the work memory is not lost if it has been
saved beforehand.
If the tools position is not indispensable, you can define the tools directly in
the PRODUCT NUMERICAL page.
Press key .
Select the desired tool by entering the number indicated next to the
choice with a two-digit number. Example: 01 for 1, 02 for 2, etc…
or touch the tool name
Punch adjustment
Check that a punch or / and the letter P are displayed in the right-hand
window (selection field).
Touch the P field and press the key to open the punch LIST
OF CHOICES menu.
PROGRAMMING SECTION 1
The dimensions of the faces are given in external dimensions according to
DIN norms.
See 2D Reference Manual, section Unfolded length.
45.0 45.0
45.0
90.0° 200.0 90.0°
200.0
When introducing the data in L-Alpha mode, just "begin" the profile by one
of the extremities and furnish one after the other the values of each face and
angle. At the last face there is no angle corresponding to.
45.0 45.0
Procedure:
Touch on the first field of the LENGTH column and introduce the
value of 45 mm which corresponds to the first length.
Touch or move the cursor on the ANGLE field in the same line
and introduce the value of 90° which corresponds to the first angle to
be bent.
Touch or move on the second field of the LENGTH column and
introduce the value of 200 mm which corresponds to the second
length.
Touch or move on the second field of the ANGLE column and
introduce the value of 90° which corresponds to the second angle to
be bent.
Touch or move on the third field of the LENGTH column and
introduce the value of 45 mm which corresponds to the last length
before the edge of the product.
Hint: Introduce first all the lengths and then the angles. This way of operating is
much faster.
PROGRAMMING SECTION 2
The definition of the bending direction is done by inversing the angle sign,
however the choice of the side is arbitrary, but has to be constant for the
whole profile of the product.
45.0
-90.0°
45.0
90.0° 150.0 -135.0°
20.0
or
45.0
90.0°
45.0
-90.0° 150.0 135.0°
20.0
Procedure:
Stay on PRODUCT NUMERICAL page.
Touch or move on the SECTION field, enter the value of 2 and leave
the field. This automatically initializes a new page for programming
section 2.
Touch or move on the BEND L. field and enter the bending length for
this section (200).
Touch or move on the first field of the LENGTH column and
introduce the value of 30 mm which corresponds to the first length.
Touch or move on the first field of the ANGLE column and introduce
the value of 90° which corresponds to the first angle to be bent.
Touch or move on the second field of the LENGTH column and intro-
duce the value of 40 mm which corresponds to the second length.
Touch or move on the second field of the ANGLE column and
introduce the value of -90° which corresponds to the second angle to
be bent.
Touch or move on the third field of the LENGTH column and
introduce the value of 150 mm which corresponds to the third length.
Touch or move on the third field of the ANGLE column and introduce
the value of 135° which corresponds to the third angle to be bent.
Touch or move on the fourth field of the LENGTH column and
introduce the value of 20 which corresponds to the last length before
the edge of the product.
Calculation of the
unfolded lengths
SECTION 1
SECTION 0
2 0 0.
2
40.0
30.0
45.0
150.
0
20
.0
The bending order is chosen by the operator, since he programs directly each
bend.
In this example, we first realize the side flaps with the oblong holes, which
are included in section 1, so that a punch of identical length as that for section
2 can be used.
To make this product, we will use 2 mm thick ST37 type steel.
The user has to clear the work memory before creating a new product.
Call the BEND NUMERICAL page.
then CONFIRM
.
Clear the work zone to
create a new product
This operation erases only the data of the work memory. That means that the
product, which is possibly located in the work memory, is not lost if it has
been saved beforehand.
GENERAL DATA
Enter:
- the sigma/material
- the type of material
The page shown above illustrates how to program the two flaps with the
oblong holes (section 1).
The two bends being identical, enter 2 in the CY field. Program the angle to
90°, the X axis to its absolute value (43.00) and enter the bending length
(150).
The bending force and the crowning will be calculated automatically.
The operator can, of course, modify these values if necessary.
Program X = 40.00.
Press the ACTION key and choose COPY BEND.
Press the start key in order to position the axes on the first
sequence.
Carry out the bend with a trial product.
Measure the flap and the obtained angle.
Go to or remain in the CORRECTIONS page.
Position the cursor on the ANGLE field, BEND column, and enter the
measured angle (93.0 in this case). The software automatically
calculates the necessary correction (-0.292,which can be seen in the
Y1, Y2 fields, in the BEND column). Also see the 2D Reférence
Manual in the Corrections section.
Carry out a second test bend (on the same sequence, with a second test
product). If necessary, make a new correction.
Depending on the material, the machine adjustment and the exactness
of the data introduced, 2 or 3 corrections can be necessary for a bend.
This can be considered as being a normal situation.
Pg Dn
Move on to the next sequence by pressing the key.
Make corrections as described before.
Go into automatic mode and choose the work page you like:
⇒ BEND NUMERICAL
⇒ BEND 2D
MEMORIZE A PRODUCT
The memorizing of a product can be carried out from all pages containing the
PRODUCT field at the top of the screen.
List of products page If you wish to do this memorizing by having a global view of the existing
products:
SEARCH A PRODUCT
Rapid method
or keys.
To search a product: Position the cursor in the table in the desired column and introduce
there the product number, the drawing name or the searched date.
Your introduction is displayed on the last line (in white), and the
cursor positions on the first line of the table. The names are sorted in
increasing order, the first corresponding on the first line.
If you want to search the product at a location other than the internal
memory, place the cursor on the INTERNAL field of PRODUCTS
Procedure:
Pass to the MENU page by means of the key and call the
Floppy
INTERNAL Network
Work memory
or
buffer
ENC
It is not necessary to save the product which has been programmed in the
work memory, if this one is of no more use once the product executed.
Generally, the product will be saved only if it has to be kept for future use.
A non-saved product in the work memory is recognizable, for the
PRODUCT field is empty.
The ENC is also provided with a memory which contains a copy of the
product located in the work memory. This copy is transferred to the ENC
when switching to semi-automatic or automatic mode.
GENERAL INFORMATION
Thus, in this manual we will always speak of a (virtual) key position like e.g.:
"Key in position 3".
Users A number of different users are predefined. A user is not a physical person in
particular, but can be e.g. all the operators having the authorization to work
on the machine.
Each predefined user possesses his own password and a maximum level
which he can reach. See further under Table of users, access and passwords.
Password Certain users can modify their own password. For the others, the password
can only be changed by a user having a superior access.
Loss of the password In case of loss of the password, a user of a superior level has to reprogram the
password.
Level Names of Changing of Changing of Level Password User generally attributed to:
predefined the personal passwords of virtual key by default
users password the
subordinateds
Press .
The authorized level is shown in the bottom right box in the screen.
Otherwise a message indicating that the user is not authorized is
displayed.
Once the authorization acquired, the operator can change the level among
those authorized to him without reappearing of a new password request.
For instance, a user with access on level 3 can navigate between levels 1, 2
and 3 without having to give his password again.
If level 0 is activated, the access on any other level will require to introduce
the password again.
This request also will appear when the user passes to a superior level (from 0
to 1, from 1 to 2, from 2 to 3, etc.) and he has no access authorization.
Advice If you have accessed to level 3, access to level 0 after your intervention. This
will avoid to make undesired changings by inadvertence.
User WSSUPER
Password
Validate
Cancel
Password forgotten
Change password
For that, place the cursor in the User field and press the key,
Procedure:
User WSSUPER
Password
Validate
Cancel
Password forgotten
Change password
Change password
User WSSUPER
New password
Confirm password
Validate
Cancel
Choose the user whose password is to be changed. For that, place the
cursor in the User field and press the key, then make your
If a user has lost / forgotten his password, ask to the responsible of the
machine.
If this password is definitively lost however, there are 2 possibilities: .
a) The user is not authorized to change his password himself.
2 solutions for this case:
- Ask the "superior" user to modify his password.
(See section Change Password).
- Use the method described below.
b) The user is authorized to change his password.
Proceed as described hereinafter.
Note:
If the forgotten password concerns levels 1, 2 or 3, ask the workshop
supervisor to modify the passwords of these levels according to the procedure
described in section Change Password.
Procedure:
User WSSUPER
Password
Validate
Cancel
Password forgotten
Change password
Choose the user whose password is forgotten. For that, place the
cursor in the User field and press the key, then make your
Password forgotten
User WSSUPER
Auxiliary code Kl2398saf58sdf7
Exit
The operator has to note the displayed auxiliary code and contact his supplier.
The latter disposes of a software enabling to generate a new password.
In order to recover a forgotten password, proceed as follows:
Call the Password forgotten function.
Note the displayed auxiliary code.
Obtain the new password from the supplier by communicating him the
auxiliary code. You will be informed of the lost password.
MENU PAGE
MENU key is
pressed.
To validate: place the
cursor on the required
option and press the
TRANSFER PAGE
In this list, if you wish to see the complete description of the tool, just place
In this list, if you wish to see the complete description of the tool, just place
Programming of all
punches is done from
this page.
All the dimensions
relative to the tool are
introduced here.
A drawing representing
the tool is displayed on
the right of the screen.
INITIALIZATION PAGE
key is pressed
and PRODUCT
NUMERICAL is
chosen.
This page allows to
construct and calculate
a product and to
visualize the profile of
the cut in real time.
key is pressed
and TOOLS POSITION
is chosen.
This page allows to
define several work
stations.
COMMENTS PAGE
PRODUCT key is
pressed and
COMMENTS is chosen.
This page allows to
complete the product
data with a series of
commentaries. These
commentaries are
programmed using a
PC software.
BEND 2D PAGE
INSTALLATION OF PC 1200
Insert the CD-ROM in the CD reader and follow the instructions.
If the software asks you the question, choose Installation on PC
(and not on NC).
If you wish to not keep your old version, but make an update in the same
directory as your old software, answer also by NO on the question "install
the CONFIG 03 diskette ?".
In this way the parameters of your old software will be kept, the
configuration, the parameters, the products and the paths.
Leave Windows.
Switch the NC off.
Install an external keyboard.
Switch the NC on.
During the boot, press the Del key or F2 key.
In the BIOS setup under the STANDARD SETUP page, make sure
that the option Halt on is on Halt all but keyboard.
Save and leave the BIOS setup.