Component Identifiers (CID) List

CID No. Component

Wire Description Component Location Electrical Schematic Symbols And Definitions
Schematic Machine Schematic Machine
Engine Control MID 36
Wire Wire
Description
Wire Wire
Description
Component
Location Location
Component
Location Location
SENR5617-01
Number Color Number Color
001 Cylinder 1 Injector Solenoid Air Dryer A-8 7 Solenoid - Air Start B-6 11 October 1996
Power Circuits Control Circuits
002 Cylinder 2 Injector Solenoid Alarm - Backup A-15 1 Solenoid - Cylinder Head (1-8) C-1, C-2 33 T
003 Cylinder 3 Injector Solenoid 101 RD Bat (+) 700 PK AETA Test Sw
004 Cylinder 4 Injector Solenoid
Alarm - EMS Action C-2 2 Solenoid - Downshift A-13 29 Pressure Temperature Level Flow Circuit Breaker
102 BU Hd Lmp 703 BU XMSN Up Sol
Symbol Symbol Symbol
005 Cylinder 5 Injector Solenoid 103 YL Aux Ckt 704 GY XMSN Down Sol
Alarm - Engine Overspeed D-1 B Solenoid - Fan Clutch B-5 14 Symbol Symbol
006 Cylinder 6 Injector Solenoid Alternator A-5 3 Solenoid - Four Way A-14 28
105 BR Key Sw 705 PK XMSN Lockup Clutch Sol Basic
007 Cylinder 7 Injector Solenoid
107 WH Eng Shut - Down Fire Suppr 706 BR XMSN Retarder Sw
Aux Start Receptacle A-5 12 Solenoid - Lockup A-13 28 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
008 Cylinder 8 Injector Solenoid
009 Cylinder 9 Injector Solenoid 109 OR Alt Output (+) Term. 707 PU XMSN Bed Raise Sw
Battery A-7 4 Solenoid-Proportional A-14 31 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Breaker C-6,D-6, B Solenoid - Shutter B-9 32
010 Cylinder 10 Injector Solenoid 112 PU Main Power Rly Output 709 OR Sensor Power Supply
011 Cylinder 11 Injector Solenoid Breaker C-5,D-5 B Solenoid - Start Aid A-5 6 Normally closed switch that will open with an increase of a specific condition.
113 OR Opr Mon Panel VMIS B+ Switched 710 GN XMSN Speed Pickup Signal No circle indicates that the wire cannot be disconnected from the component.
012 Cylinder 12 Injector Solenoid Control - Auto Retarder (ARC) D-13 D Solenoid - Upshift A-14 29
042 Rail Control Valve 121 YL Bckp Alarm to Lamp 711 BR XMSN Lever Code 1
Control - Engine A-3 5 Speedometer F-2 B
091 Throttle Position Sensor 122 BU Aux Ckt 712 WH XMSN Lever Code 2
Control-EPTC-ll XMSN D-13 D Starter A-5 10 This indicates that the component has a wire connected to it that is connected to ground.
094 Filtered Fuel Pressure 123 WH Aux Ckt 713 OR XMSN Lever Code 3
100 Engine Oil Pressure Sensor Control - Neutral Start F-15 D Starter A-6 10
124 GN A/C 714 YL XMSN Lever Code 4
101 Crankcase Pressure Control - Payload Monitor C-14 D Switch - A/C Pressure B-7 32
110 Coolant Temperature Sensor
126 PK XMSN Ctrl 715 GN XMSN Lever Code 5
Control - Start Aid A-4 6 Switch - AETA/EMS Test D-3 A This indicates that the component does not have a wire connected to ground. It is
161 Timing Calibration 132 PK AETA Ctrl 716 BU XMSN Lever Code 6
Control - Supplemental Steering E-1 E Switch - At tercooler Temp B-3 34
grounded by being fastened to the machine.
164 Rail Pressure Reading 136 GN Suppl Ster 720 PU XMSN Brake Sw
Control - Traction Aid D-15 D Switch - ARC On/Off D-2 B
168 Electrical System Voltage
137 OR Suppl Ster Motor Fuse 721 BR XMSN Gear Code 1
174 Fuel Temperature Engine Speed Pickup B-5 17 Switch - Auto Retard Pressure D-12 D Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
138 GN Auto Lube Pump to Payload Mon 722 WH XMSN Gear Code 2
175 Engine Oil Temperature
139 OR Aux Ckt 723 OR XMSN Gear Code 3
Flasher E-5 B Switch - Backup Alarm D-11 F contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
190 Engine RPM Sensor Fuse D-6, D-7 B Switch - Blower E-11 A
248 CAT Data Link 150 OR Bat (+) 724 YL XMSN Gear Code 4
Gauge - Air Pressure D-3 B Switch - Body Raise C-12 C
253 Personality Module Mismatch 173 YL Aux Ckt 725 GN XMSN Gear Code 5
Gauge - Brake Oil Temp F-2 B Switch - Brake A-9 40
Sender- A component that is used with a temperature or pressure gauge. The sender
254 Internal ECM Failure
261 Timing Calibration
176 OR Aux Ckt 726 BU XMSN Gear Code 6
Gauge - Coolant Temp F-3 B Switch - Brake Air C-15 D
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
776C & 777C Trucks
262 Analog Sensor Power Supply 192 GN Suppl Ster Bke to Rly 727 GN Suppl Ster Motor Relay
Lamp - Dome C-4 A Switch - Brake Master Cylinder Overstroke A-10 39
263 Digital Sensor Power Supply Ground Circuits 728 BU Suppl Ster Cont Sw
Lamp - Engine Action F-1 B Switch - Brake Oil Diverter Temp A-9 35
264 Shutdown/Decelerator Inputs 200 BK Main Chassis 733 BR Switching Gear Code 1 Front Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Electrical Systems
266 Crank w/o Injector Inputs Lamp - Engine Air Filter F-1 B Switch - Brake Retract D-3 B
267 Shutdown Inputs
201 BK Opr Mon Panel VMIS CMS 734 WH Switching Gear Code 2 Front
Lamp - Engine Overspeed Action E-2 B Switch - Coolant Flow A-2 36 It has a coil that makes an electromagnet when current flows through it. The
268 Programmed Parameter Fault 202 BK XMSN Ctrl 735 OR Switching Gear Code 3 Front
Lamp - Master Action F-1 B Switch - Coolant Temp A-9 14 electromagnet can open or close the switch part of the relay.
273 Turbo Outlet Pressure Calibration 203 BK Chassis Diagnostic 736 YL Switching Gear Code 4 Front
Lamp - Payload Monitor (Green) A-4 44 Switch - Diag Enable/Throttle Override C-4 2
274
275
Atmospheric Pressure Calibration
Turbocharger Pressure (Right)
207 BK Starter Diagnostic 737 GN Switching Gear Code 5 Front
Lamp - Payload Monitor (Green) F-1 45 Switch - Disconnect A-6 C 776C: 777C: Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
276 Turbocharger Pressure (Left)
212
213
BK
BK
AETA Coding Pin 16
AETA Coding Pin 17
767
768
WH
OR
AETA Pickup Power
AETA Pickup XMSN
Lamp - Payload Monitor (Red) A-4 44 Switch - Door Courtesy Lamp C-4 A 2TK1-UP 4XJ1-UP coil that makes an electromagnet when current flows through it. The electromagnet
277 Timing Calibration Lamp - Payload Monitor (Red) F-1 45 Switch - A/C Clutch A-4 27 can open or close a valve or move a piece of metal that can do work.
279 Water Temperature Aftercooler 215 BK AETA Coding Pin 19 769 BU Wheel Speed Pickup Left Lamp - Retard F-1 B Switch - EIev Low Idle Enable C-4 2
281 Engine Lamp 216 BK AETA Coding Pin 20 770 GN Wheel Speed Pickup Right Lamp - Retarder D-12 B Switch - Fan Clutch A/C Pressure B-7 14
284 EMS Engine On
285 EMS Coolant Lamp
217 BK XMSN ID Code 2 772 BR AETA Retarder Sw Lamp - Supp Steering E-2 B Switch - Fuel Filter A-3 37 Harness And Wire Symbols
218 BK XMSN ID Code 1 773 GY AETA Servovalve
286 EMS Oil Lamp Module - Stop/Tail Lamp B-14 8 Switch - Ground Level Shutdown B-2 38 Component
289 Unfiltered Fuel Pressure 219 BK XMSN ID Code 0 774 YL AETA Sol - Left Motor (Blower) E-10 A Switch - Head Lamp Dimmer D-4 A Wire, Cable, or Harness Part Number
291 Engine Fan Valve 227 BK XMSN ID Code 3 775 BR AETA Sol - Right Motor - Brake Retract A-11 9 Switch - Key Start E-3 B Pin Socket Wire Color Assembly Identification
298 Invalid Service Brake Switch
229 BK Bat (-) 777 PU Brake Release Motor Fuse
Motor - Steering A-7 11 Switch - Parking Brake C-15 D
336 Engine Control Switch
231 BK XMSN Sw 794 YL Payload Mon XMSN Speed Operator Monitor D-1 B Switch - Refrigerant B-6 27
A AA 105-9344
337 E-Stop Switch
338 Prelubrication Relay 250 BK Payload Mon - Customer Gnd 799 WH Sensor Power Payload Monitor Operator Display C-7 B Switch - Retarder Brake F-15 D 325-PK-14 1
342 Loss Of Sec Engine RPM Signal 251 BK Payload Mon - System Gnd A700 OR Digital Sensor Power(+8V) Relay - Brake Retract C-6 E Switch - Running Lamp E-3 B
363 Ride Control 280 BK XMSN Ctrl Ident Code 4 A701 GY Injector #1 Relay - Main Power D-6 E Switch - Secondary Brake F-15 D
444 Starting Motor Single Wire Circuit Number Wire Gauge Receptacle
A215 BK Auto Retarder Ctrl Harness Code 0 A702 PU Injector #2 Connector
542 Unfiltered Oil Pressure Relay - Start A-6 13 Switch - Service Brake E-15 0 Identification
A216 BK Auto Retarder Ctrl Harness Code 1 A703 BR Injector #3
544 Engine Fan Speed Relay - Start B-5 13 Switch - Service Clear E-12 C Plug
545 Ether Inject Control Relay A217 BK Auto Retarder Ctrl Harness Code 2 A704 GN Injector #4 Relay - Steering Motor A-7 30 Switch - Service Clear E-14 C Ground 2
Connection 200-BK-14
548 Throttle Lock Lamp A218 BK Auto Retarder Ctrl Harness Code 3 A705 BU Injector #5 Resistor (Blower) E-10 A Switch - Service Set E-12 C
601 Brake Air Pressure Sensor
A231 BK Auto Retard Ctrl Harness Code 4 A706 GY Injector #6 Resistor (Starter) A-5 10 Switch - Service Set E-14 C Pin or Socket
680 Ride Control Switch
Basic Machine Circuits A707 PU Injector #7 Resistor (Starter) A-6 10 Switch - Shift Lever D-11 E
Number
827 Turbocharger Exhaust Temp (Left)
828 Turbocharger Exhaust Temp (Right) 301 BU Starter No. 1 Sol A708 BR Injector #8 Sender - Coolant Temp A-2 14 Switch - Start Aid A-5 14
Transmission Control MID 27 302 OR Starter No. 1 Resistor to Diagnostic A721 WH Injector Common #1 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
Sender - Wheel Speed A-15 25 Switch - Start Aid D-3 B
168 Electrical System Voltage 2 connector. The plug contains all 2 connector. The plug and receptacle
304 WH Starter Rly No. 1 Output A722 YL Injector Common #2 Sender - Wheel Speed B-15 26 Switch - Stop Lamp F-15 D
190 Engine Speed Sensor sockets and the receptacle contains contain both pins and sockets.
306 GN Starter Rly Coil to Neut Start Sw or Key Sw A723 OR Injector Common #3 Sender - XMSN Speed A-13 15 Switch - Supp Steer E-3 B
248 CAT Data Link
307 OR Key Sw to Neut Start Sw or VMIS Sensor Module A724 WH Injector Common #4 Sensor - Atmospheric Pressure B-2 D Switch - Torque Converter Temp A-3 41
all pins.
269 Sensor Supply Voltage
571 Forward Elevator Solenoid 308 YL Main Power Rly Coil A725 YL Injector Common #5 Sensor - Engine Coolant Temp C-3 14 Switch - Transmission A-13 42
572 Reverse Elevator Solenoid 310 PU Start Aid Sw to Start Aid Sol A726 OR Injector Common #6 Sensor - Engine Oil Pressure C-3 16 Switch - Turn D-5 A ©1996 Caterpillar Printed in U.S.A.
575 Elevator Level Sensor
627 Secondary Brake Pressure Switch
312 PK Starter No. 2 Sol to Resistor A727 PK Injector Common #7 Sensor - Engine Speed/Timing C-3 18 Switch - XMSN Filter A-9 43 All Rights Reserved
650 Harness Code 311 WH Start Aid Sol to Temp Sw A728 WH Injector Common #8 Sensor - Strut (Left Front) B-4 19 Switch - XMSN Oil A-9 43
672 Torque Convertor Output 313 GY Starter No. 2 Resistor to Diagnostic A746 PK Turbo Outlet Pressure Sensor - Strut (Left Rear) B-14 20 Tachograph F-12 B
700 Transmission Gear Switch 314 PU Starter Rly No. 2 Output A747 GY Atmospheric Pressure Sensor - Strut (Right Front) A-4 21 Tachometer F-3 B
701 Transmission Output Speed Sensor
321 BR Bckp Alarm Lamp Travel Alarm A748 GY EUI Timing Wheel Cal Sensor - Strut (Right Rear) A-14 22 Thermostat E-1 A
702 Shift Lever Switch
360 GN Engine Shutdown Signal C B770 YL (NFND) Fan Control Solenoid Positive Sensor - Throttle Position C-6 A Transmission Gear Indicator D-10 B
704 Service Brake Pressure Switch
361 OR Engine Shutdown Signal B771 BR (NFND) Fan Control Solenoid Return Sensor - Turbo Inlet Pressure C-3 23 Valve - ARC Control E-12 D
Automatic Retarder Control MID 83
091 Throttle Position Sensor Monitoring Circuits D785 GN
(NFND) Vehicle Speed - (In or Out)/TDC Service Sensor - Turbo Outlet Pressure C-3 24 Valve - ARC Supply D-12 D Connector Location 1 Flash Code Conversion Off Machine Switch Specification
Probe (-) Part No. Function Actuate Deactuate Contact Position
168 Electrical System Voltage Service Meter E-13 C XMSN Speed Distributor E-15 D Schematic Machine Failure
403 GN Alternator (R) Term. D786 BR (NFND) Engine Retarder Sol Cyl 1, 2, 5, 6 Connector Number Flash Component
190 Engine RPM Sensor
Machine locations are repeated for components located close together.
Location Location Mode 45.0 kPa Max 5 kPa MIN
Code Identifier ¹ 2M-9346 Stop Lamp Pressure Normally Open
248 CAT Data Link 405 GY Opr Mon Oil Press. (Lo Setting) F721 GY Sw 9/4 CONN 1 F-15 46 (6.5 psi MAX) (0.5 psi MIN)
A = Operator compartment
Identifier ²
627 Parking Brake Switch 406 PU Opr Mon Coolant Temp 818 BR Serial Data (Transmit) CONN 2 C-15 47 640 kPa 530 ± 40 kPa
12 267 02 3E-2033 Secondary Brake Air Pressure (Trans) Normally Open
650 Harness Code B = Operator compartment - Dash (92.0 psi) (77.0 ± 6.0 psi)
407 PK Opr Mon Converter/Retarder Oil Temp 819 GY Serial Date (Receive) CONN 3 D-15 D
16 282 05
700 Actual Gear Switch C = Operator compartment - Behind Operator’s Seat CONN 4 B-14 48
408 WH Opr Mon System Air Press. 820 BU Transmit Key Service Brake Air Pressure (Tractn) 80 kPa 55 ± 20 kPa
702 Shift Lever Switch 16 282 06 3E-2034 Normally Closed
D = Rear Compartment CONN 5 E-14 D Service Brake Air Pressure (Trans) (12.0 psi) (8.0 ± 3.0 psi)
710 ARC Supply Solenoid 409 OR Opr Mon Neut 858 GY Payload Mon Right Front Sensor 16 283 05
E = Front Compartment CONN 6 A-13 49 60 kPa 28 ± 15 kPa
711 ARC Control Solenoid 410 WH Opr Mon Fault Alarm 859 YL Payload Mon Left Front Sensor 16 283 06 3E-2035 Brake Retarder Air Pressure Normally Open
F = Transmission Shift Console CONN 7 C-13 47 (8.5 psi) (4.0 ± 2.0 psi)
712 Retarder Lamp 411 PK Opr Mon Master Fault Lamp 860 PK Payload Mon Right Rear Sensor CONN 8 C-12 47 16 281 05
713 ARC On/Off Switch 38 ± 3°C 27°C MIN
412 BU Opr Mon Cool Flow 861 PU Payload Mon Left Rear Sensor CONN 9 C-12 D 3E-6449 Brake Oil Diverter Normally Closed
714 Auto Retarder Pressure Switch 16 281 06 (100 ± 5°F) (80.6°F)
413 BR Opr Mon Fuel Press. 863 BU Payload Mon Transmit LCD Out CONN 10 D-12 D
715 Retarder Pressure Switch 17 168 00 21.0 ± 3.0°C 13.0 °C
CONN 11 D-12 D 3E-7298 Start Aid Temperature Normally Closed
415 GN Opr Mon Test Sw 864 BR Payload Mon Clock LCD Out 44 17 168 01 (69.8 ± 5.4°F) (55.4 °F)
CONN 12 C-11 47
417 GY Primary Ster Sw 865 GY Payload Mon Latch LCD Out 18 284 05 107 ± 3°C 98°C MIN
CONN 13 Diagnostic Connector D-12 C 3E-7504 Torque Converter Temp Normally Open
Failure Mode Identifiers (FMI) List 419 YL Opr Mon Parking Brake 866 PK Payload Mon Test/Set
CONN 14 C-10 19 18 284 06
(225 ± 5°F) (208.4°F MIN)
FMI No. Failure Description 426 BR Opr Mon Power Train Oil Filter 867 PU Payload Mon Mode CONN 15 C-10 D 18 285 05
210 ± 70 kPa -
4 3E-7868 Transmission Filter Bypass Press (EMS) Normally Open
0 Data valid but above normal operational range. (30 ± 10 psi) -
430 BU Opr Mon Air Filter 891 BU Neut Start Cont to Payload Mon System CONN 16 D-10 33 18 285 06
1 Data valid but below normal operational range. 82.2 ± 2.8°C 74.0°C MIN
437 BR Opr Mon Fuel Level to Fuel Filter Jumper 892 BR VMIS Start Mod Right (-) Port/CAT Data Link (-) 21 CONN 17 E-10 D 18 286 05 7N-7848 At tercooler Temperature Normally Open
11 26 (180.0 ± 5.0°F) (165.0°F MIN)
2 Data erratic, intermittent, or incorrect.
CONN 18 C-9 47
3 Voltage above normal or shorted high. 438 YL Opr Mon Coolant Temp Jumper 893 GN VMIS Start Mod Right (+) Port/CAT DATA Link (+) 6 3 40 46
22 18 286 06
16 30 43 42 CONN 19 C-9 D 88.0 ± 2.8°C 79°C MIN
441 OR Eng Coolant Temp Gauge 913 BU Shutter Cont Temp Sw To Press. Sw 5 29 7N-7849 Aftercooler (Temperature) Normally Closed
4 Voltage below normal or shorted low. 36 23 21 262 03 (190.0 ± 5.0°F) (174°F MIN)
33 15 49 CONN 20 Engine Service C-9 D
5 Current below normal or open circuit. 441 OR Eng Coolant Temp Gauge 914 YL Press. Sw to Shutter Cont Sol 51
14 34 41 8 CONN 21 D-9 D 21 262 04 Brake Oil Temp (EMS) 123.9 ± 2.8°C 112.8°C MIN
6 Current above normal or grounded circuit. 24 27
7N-7854 Normally Closed
446 PU Brake Oil Temp Gauge 930 BR Brake Retract Sw to Relay Coil 17 35 1 21 263 03 Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN)
CONN 22 E-9 D
7 Mechanical system not responding properly. 31
449 BU Spdom Sender (Signal NO. 1) 958 YL Relay Logic 32 37 10 CONN 23 E-8 D 12.23 ± 5.56 N -
48 21 263 04
8 Abnormal frequency, pulse width, or period. 38 18 28 20 7V-5647 Brake Master Cylinder Overstroke Normally Closed
450 YL Tach Sender (+) 993 BR Analog Sensor Common
19 13 CONN 24 E-8 D (2.75 ± 1.25 Ib) -
12 25 24 100 03
9 Abnormal update. 47 39
7 CONN 25 C-8 47 1862 to 2275 kPa¹ 552 to 827 kPa ²
10 Abnormal rate of change. 454 GN Retarder Indicator Lamp 994 GY Oil Pressure (Filtered) 2 9 24 100 04 7X-2013 A/C Press (Shutter/Compressor) Normally Open
CONN 26 C-8 47 (270 to 330 psi) (80 to 120 psi)
11 Failure mode not identifiable. 462 YL Suppl Ster Motor Indicator 995 BU Coolant Temperature 25 273 03
CONN 27 E-8 50 21.1 ± 2.8°C 12.8°C MIN
12 Bad device or component. 470 PU Cane Sw Neut 996 GN Engine Speed/Timing Sensor Power A F C D 25 273 04 7X-5988 Engine Coolant Temp (Start Aid) Normally Closed
E B CONN 28 A-6 51 (69.8 ± 5°F) (55°F MIN)
13 Out of calibration. 472 OR Parking Brake Sw to Overstroke Sw 997 OR Analog Sensor Power (+ 5V) 26 274 03
CONN 29 B-6 51 344.5 ± 34.5 kPa 172.3 ± 21 kPa
481 GN Converter Temp Sw to Brake Oil Temp Sw 998 BR Digital Sensor Return CONN 30 E-6 D 8T-8639 Refrigerant Pressure (A/C) Normally Open
50 26 274 04 (50±5psi) (25 ± 3 psi)
A430 OR EUI Cont Action Output 999 WH Primary Camshaft Speed/Timing 45 CONN 31 C-5 D 27 110 03 517 ± 35 kPa 448 ± 35 kPa -
CONN 32 E-5 E 8T-9792 Air Pressure
(75.0 ± 5.0 psi) (65.0 ± 5.0 psi) -
Resistor, Sender and Solenoid Specifications Accessory Circuits A980 GY Service Meter B+ to Eng Oil Press. Sw
CONN 33 E-5 E
27 100 04

Part No. Component Description Resistance (Ohms)¹ 513 OR A/C Compressor/Refrigerant Press. Sw A983 BU Eng Throttle Cont - Signal 29 275 03 51.7 ± 2.8°C 43.0°C MIN
CONN 34 D-4 E 9G-3341 Power Train Oil Temperature (EMS) Normally Closed
(125 ± 5°F) (110°F MIN)
Overall 2.0 ± .1; 515 GY Blower Motor (Hi) B926 GY (NFND) Start Aid Timer Output 29 275 04
9G-1950 Resistor - Blower Motor Speed CONN 35 D-4 D
Tap 1.0 ± .05 516 GN Blower Motor (Medium) B948 BR (NFND) Eng Overspeed Cont to Indicator Lamp 32 091 08 48.2 ± 13.8 kPa 24.1 kPa MIN
CONN 36 E-3 50 9W-0263 Auto Retarder Press Normally Closed
(7.0 ± 2.0 psi) (3.5 psi MIN)
6T-2217 Resistor - Starter/Diagnostic Conn 150 ± 7.5 517 BU Blower Motor (Lo) B948 BR (NFND) Eng Overspeed Cont to Indicator Lamp CONN 37 E-3 50 34 190 02
2
.362 ± .029 N .303 N MIN
9X-9584 Resistor - Start Aid 20.0 ± 0.2 521 YL A/C Sw to Refrigerant Sw B994 GN (NFND) A/C Clutch Sol to Shutter Cont Press. Sw CONN 38 F-3 50 42 100 13 9X-7088 Coolant Flow Normally Open
A (.08 ± .01 Ib) (.07 lb MIN)
1 The connectors shown in this chart are for harness to harness connectors.
5T-4434 Solenoid - Air Start 42.0 ± 4.0 522 WH A/C Clutch to Thermostat Sw C915 GY ADEM Diagnostic Codes 42 275 13
B Connectors that join a harness to a component are generally located at or near the 1600 ± 135 kPa 1275 ± 100 kPa
42 273 13 101-0912 AC Pressure (Fan Clutch) Normally Open
Solenoid - Downshift 537 GN Turn Signal Sw to Flasher C940 GN EUI Throttle Bypass - Lo component. See the Component Location Chart. (230 ± 20 psi) (185 ± 15 psi)
7X-1120 Upshift 33.7 42 274 13
539 BU Turn Signal Indicator Basic/Right C972 YL Elevated Low Idle Enable Sw 50 F 4 grams 1.5 grams
Lockup E 23 109-4215 Steering Flow Normally Open
C 47 D 42 261 13 (.14 oz) (.05 oz)
540 WH Turn Signal Indicator Left D982 PK (NFND) EUI Timing Calib 24 44
9G-9988 Solenoid - Four Way 24.9 14 4
6 34
A510 OR A/C Pressure Cut Out Sw Signal 1 D985 BR (NFND) Auto Retard On Sw: 11 52 253 02 138 ± 14 kPa 83 kPa MIN
9X-7137 Solenoid - Start Aid 3.3 ± 1 3 27
45 16 116-9933 Fuel Filter Press (VIMS) Normally Closed
5 19 12 (20.0 ± 2.0 psi) (12.0 psi MIN)
Lighting Circuits D986 PK (NFND) Auto Retard Off Sw: 32 33 21 17
Related Electrical Service Manuals 54 248 09
37 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
3T-0062 Solenoid - Proportional 16.0
602 WH Dome Lamp D987 GY (NFND) Auto Retard Accelerator Sw 36 18 Title Form Number 55 - -
30 condition can be maintained down to 170 kpa (25psi).
9X-9482 Solenoid - Shutter 68 40 48 8 20 22 56 268 02
604 OR Stop Lamp D988 WH (NFND) Auto Retard Air Cont Valve 38
Actual Gear Indicator SENR4252
39 42 31 1 ² Contact postion at the contacts of the harness connector.
13 51 28 71 001 05
101-0329 Solenoid - Engine Fan Clutch 62.0 ± 6.2 605 YL Turn Lamp - Left D989 BU (NFND) Auto Retard Air Supply Valve 9 7
46
29
Arc Control SENR5683
10 41
43 35 15
606 GY Turn Lamp - Right D991 OR (NFND) Auto Retard Pressure Sw 49 Alternator 9X-7803 SENR7508 71 001 06
9X-7876 (from 3E-8691) Solenoids - ARC Control Valve, ARC Supply Valve 31 ±3
610 OR Head Lamp Basic D992 PU (NFND) Auto Retard Manual Retarder Sw Automatic Electronic Traction Aid SENR2986 72 002 05
101-3430 Solenoid - Brake Oil Diverter 31.1 ±2.4
611 PU Head Lamp Hi D993 YL (NFND) Auto Retard Service Reset Electronic Monitoring System SENR2945 72 002 06
9X-7137 Solenoid - Start Aid 3.3 ± 1
614 PU Park/Tail/Dash Lamp D994 BU (NFND) Auto Retard Service Clear Electronic Neutral Start Control SENR3889 73 003 05
3E-7279 Relay - Brake Retract 27.5 ± 2.6 EPTC-ll Transmission Control SENR9122 73 003 06
619 GN Head Lamp Lo D996 PU (NFND) XMSN Cont Service Set
3T-0376 Relay - Main Power 25.5 ± 2.5 635 BU Payload Mon Red Lamp D997 YL (NFND) XMSN Cont Service Clear Engine Control SENR1037 ¹ See Component Identifier List
² See Failure Mode Identifier List
3E-256 Relay - StartAt room temperature. 20.4 ± 1 636 GN Payload Mon Green Lamp L918 GN Brake Oil Diverter Temp Sw to Solenoid D70532 Payload Monitor SENR4733

¹ At room temperature unless otherwise noted. 639 WH Left Hand Stop/Tail Lamp Starting And Charging Systems SENR2947

640 GN Right Hand Stop/Tail Lamp Machine Harness Connector and Component Locations Starting Motor 1W-6363 SENR3860
Traction Aid Control SENR2986
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
446-PU 446-PU
P 123-WH 123-WH G LEFT TURN
AUX(0) YL-18 3 891-BU 123-WH 123-WH 540-WH LAMP PAYLOAD
L55 L55 F F LAMP
OPR PANEL OR-18 2 409-OR L55 L4 441-0R 200-BK 107-1983 MONITOR
L4 IGN IGN 5D-0019 PAYLOAD
START RELAY GN-18 1 306-GN 200-BK L4 450-YL F F RED
103-YL 454-GN 200-BK 441-OR MONITOR
SEND SEND LAMP
103-YL-14 700-PK 449-BU 614-PU 614-PU GREEN

RD

RD
BK

BK
L55 F G RETARD LAMP 8T-9683
+ BATTERY PK-18 1 126-PK 454-GN 767-WH B948-BR COOLANT F LAMP 454-GN LAMP
L59 L59 GRD GRD 107-1983 BULB
START SW OR-18 9 307-OR 700-PK L59 L59 L59 103-YL-14 998-BR TEMP GAGE BRAKE OIL 123-WH 8T-9684
L38 5D-0019 8T-9749
4W-0483 F F TEMP GAGE BULB

2
1

2
1
NEUTRAL PU-18 4 470-PU 767-WH L57 103-YL 415-GN
L57 4W-2067 8T-9749 NNN NNN
AUX(1) GN-18 5 200-BK L57 L57 L57 200-BK 200-BK 200-BK
L58
GROUND BK-18 2 200-BK L58 L58 L58 462-YL 200-BK 200-BK G HIGH BEAM
L58
AUX(2) GY-18 6 200-BK 200-BK 200-BK 310-PU 614-PU 611-PU INDICATOR
AUX(3) BU-18 7 449-BU 614-PU 200-BK LAMP
AUX(4) BR-18 8 123-WH 470-PU 200-BK 200-BK 123-WH 123-WH 123-WH

799-WH

799-WH
636-GN
110-2079

635-BU
L41 L41 SPEEDOMETER
AUX(5) WH-18 3 132-PK L41 794-YL
L42 L42 LAMP F
F P 126-PK 707-PU F
8D-1429
3T-3408
G MASTER ACTION F

614-PU
NEUTRAL START 103-YL 121-YL 202-BK 998-BR 998-BR + IGN 411-PK
CONTROL F LAMP
200-BK 85 A 86 122-BU 614-PU 614-PU 614-PU F 200-BK 614-PU 201-BK
7X-1362 SEND 107-1983
614-PU 614-PU 614-PU 450-YL SIG 614-PU 200-BK

103-YL-14
A A 87 A L42 L42 F L54
F

449-BU
958-YL 103-YL-14 L42 L42 614-PU - GRD LAMP G

103-YL
A 30 L57 L57 TACHOMETER RIGHT TURN

614-PU
614-PU
728-BU D786-PK L5 L5 605-YL 200-BK F 8D-1429 539-BU
87a STOPLAMP L1 L1 8C-5471 F LAMP
RETARDER L1 L1 L6 D785-BR L5 606-GY A G 200-BK
STOP RELAY L6 L6 107-1983
L6 176-OR 2 998-BR

540-WH
200-BK
BRAKE SW

454-GN
611-PU

539-BU
430-BU
998-BR

411-PK
201-BK
LAMP SW 3E-5239 727-GN 727-GN 892-BR 8 430-BU 200-BK
3E-2035 L44 L44 L5 L5
2M-9346 604-OR L44 450-YL 893-GN 1 454-GN 449-BU

200-BK
200-BK
200-BK
BK-18 TACHOGRAPH 411-PK 411-PK 4 411-PK B948-BR G
L61 L61 ENGINE ACTION

450-YL
A 7D-1513 L61 201-BK 201-BK 201-BK 201-BK 7 201-BK 200-BK 200-BK 998-BR
1 454-GN 611-PU-14 6 611-PU 998-BR A430-OR LAMP
BK-18 2 200-BK 3 540-WH 107-1983
FFF P 113-OR 113-OR 113-OR 200-BK 200-BK 5 539-BU
SECONDARY BK-18 L 1 A L62 L62 KEY ENG OVRSPD G
614-PU 2 136-GN 9 430-BU ENGINE AIR

201-BK
BRAKE SW 2 L61 AUTO G START SW F ACTION LAMP FILTER
1 720-PU 720-PU 123-WH 1 1 138-GN 138-GN 138-GN 200-BK 200-BK CONN38 998-BR

200-BK
3E-2033 L56 3 LUBE R 9G-7641 F 107-1983 LAMP
BK-18 2 202-BK 202-BK 2 200-BK 200-BK 200-BK 308-YL
A 107-1983

B948-BR
998-BR
706-BR 200-BK 200-BK 200-BK 308-YL 308-YL 308-YL 308-YL A G 308-YL

998-BR
L7 C OFF
450-YL 450-YL 105-BR 105-BR 8 308-YL 307-OR
BK-18 2 202-BK L56 307-OR 307-OR 307-OR 307-OR 4 307-OR 307-OR S ON
G B ST
1 706-BR 202-BK 202-BK 306-GN 105-BR 5 105-BR 105-BR
L43 L43 G
L 202-BK 202-BK L43 727-GN 727-GN 7 727-GN SECONDARY
A 200-BK
BK-18 202-BK 202-BK SERVICE METER 200-BK-14 200-BK-14 200-BK 123-WH 123-WH 1 123-WH G 2 STEER SW

L43
200-BK P P 6T-7337 L45 L45
521-YL-14
L43
123-WH
L43
123-WH 9 462-YL 727-GN 6T-3990 SECONDARY
449-BU 200-BK
- +
403-GN 522-WH-14 200-BK 2 200-BK 3 123-WH STEERING
SERVICE L41 L43 G L54 L54
SERVICE/RETARDER 794-YL 124-GN-14 124-GN-14 3 310-PU G 123-WH G 107-1983
BRAKE SW L41 A L5
BRAKE 707-PU 200-BK 200-BK-8 410-WH 410-WH 6 D986-PK
3E-2034 A P L8 L8

L5
462-YL

123-WH
TEE 470-PU 202-BK 201-BK-14 126-PK 126-PK 10 D985-BR
A CONN17
202-BK 251-BK 200-BK OPERATOR STATION
SERVICE CAB GND NNN A CONN37
202-BK L67 CONN22 L4 L10
BRAKE SW L67 L43 L10

4
1
3
2
5
321-BR L40 L10
3E-2034 L40 N A A A L11 L11
L61 L11
L35 L35 L55 CONN23 L64 L12

522-WH-14

200-BK-14
124-GN-14

3
7
1
2
5
6
4

3
7
8
5
6
2
4
1

6
4
5
3
9
1
2
7
8
SECONDARY

521-YL-14

614-PU
522-WH-14 B948-BR L12
202-BK
202-BK

L39 L39 PANEL LAMP P P P F L64 L12 L8

E STEERING CONT
E

L8
200-BK-14 BK-14 998-BR

403-GN
200-BK

200-BK
200-BK
L30 L30 CONN27

123-WH

410-WH
7N-5876

CONN22
138-GN

136-GN

306-GN

113-OR

307-OR

727-GN

1
2
5
4
3
6
8
9
7
R 3E-5184

998-BR

614-PU

707-PU

470-PU
105-BR

449-BU
728-BU
202-BK

200-BK

411-PK
201-BK

126-PK
L A430-OR 3 A430-OR A G

794-YL
450-YL

308-YL
N N N P L1
BK-18 1 767-WH SERVICE CLEAR SW 1 SERVICE SET SW 614-PU 430-BU 2 430-BU 4 614-PU P

123-WH
START RELAY

307-OR

409-OR
306-GN
891-BU

470-PU

614-PU
200-BK

126-PK
BLOWER SW

441-OR

415-GN
9D-3721

123-WH
9D-3721

449-BU
446-PU

998-BR
200-BK

B948-BR
MOTOR

450-YL
BK-18 2 772-BR 2 BU ALARM UNUSED BU 1 UUU 200-BK 150-OR-14 1 150-OR-14 103-YL-14 103-YL-14 3 103-YL-14 103-YL-14 200-BK 6 BR-18
HHH L 3 2 D993-YL 202-BK 6P-3236 N N 892-BR 4 123-WH 2 102-BU-14 102-BU-14 200-BK 3 OR-18
NEUTRAL EMS UNUSED GN
UUU
767-WH

A 2 202-BK 4 NEUTRAL PMC BR 3 200-BK-14 2 893-GN 5 122-BU 122-BU 8 610-OR-14 200-BK 9 PK-18
767-WH

202-BK UNUSED
D997-YL
G

109-OR
101-RD
200-BK
200-BK

112-PU
105-BR
308-YL
308-YL
L30 THERMOSTAT L42
SPEED GY-18 7 449-BU 4 202-BK 5 START SW UNUSED RD 4 515-GY-14 1 WH/RD-14 B A 121-YL 121-YL 5 619-GN-14 610-OR-14 G 5 PU-18 GROUND
SERVICE CLEAR SW 3E-5464 6 5
+ BATTERY WH-18 1 123-WH 1 D996-PU 6 SERVICE PU 5 126-PK 126-PK 1 139-OR 200-BK 200-BK 8 BK-18 GROUND

102-BU-14
UNUSED BLOWER

103-YL-14
CONN30 L13 G

614-PU
PYLD MNTR YL-18 3 794-YL 3 D997-YL 7 CLEAR SET SWITCH PK 6 D993-YL 9D-3721 9G-8697 132-PK 9 930-BR 614-PU 308-YL 2 YL-18 KEY SW
SERVICE SET SW UUU RD 1 G9
PK-18 5 202-BK 8 SPARE CLEAR SWITCH WH 7 D994-BU D994-BU 202-BK 124-GN-14 FLASHER 7 700-PK 619-GN-14 728-BU 4 BU-18 STER SW

103-YL-14
9D-3721 BK 2 8 PANEL
UUU

200-BK
8D-6946

200-BK
BK-18 2 202-BK 1 893-GN 9 8 202-BK 521-YL-14 BK-14 136-GN 6 767-WH 136-GN 1 RD-18 + BATTERY

200-BK
GROUND L60 DATA + UNUSED BK LAMP
L60 BU 5 G L10
SPEED IN GN-18 6 710-GN 2 892-BR 10 DATA - DATA LINK + OR 9 893-GN 515-GY-14 411-PK 138-GN 10 A430-OR 614-PU 110-2079 403-GN 7 WH-18 ALTERNATOR
ARC GN L62 L62 A A 3

614-PU

998-BR
TRACTN AID OR-18 4 768-OR B L DATA LINK - YL 10 892-BR UUU 515-GY-14 415-GN 113-OR 173-YL 537-GN 614-PU G
CONTROL OR 4 MOTOR CONN36 G 2
UUU D988-WH 1 516-GN-14 113-OR 200-BK 727-GN 1 GN-18 MAG SW
XMSN 711-BR 11 LEVER 1 UNUSED 31 202-BK 2 VALVE 517-BU-14 N 410-WH G 614-PU 417-GY 2 GY-18 OPR PANEL
A 3 N 12
SPEED 3E-8691

614-PU
614-PU
614-PU
L39 712-WH 12 LEVER 2 UNUSED 20 200-BK-14 2 409-OR 614-PU PANEL P
DISTRIBUTOR L39 RESISTOR G 11 ELECTRONIC ABBREV COLOR
4
7
1
2
5
6
3

713-OR 13 LEVER 3 UNUSED 7 515-GY-14 1 WH/RD-14 123-WH BACKUP ALARM 121-YL 614-PU LAMP
3T-5438 L UUU ARC 9G-1950 N N A A RUNNING F MONITORING
714-YL 14 LEVER 4 AIR CONTROL VALVE 3 D988-WH 6 307-OR BLOWER 123-WH 123-WH ARC 176-OR L63 110-2079
SUPPLY L63 CONN32 CONN33 1 4 AIR PRESS LAMP SW SYSTEM RD RED
710-GN

6
8
3
4
5
9
2
1
7

6
1
3
7
9
8
2
5
4
707-PU

470-PU
321-BR

D989-BU 201-BK
126-PK
202-BK

715-GN 15 LEVER 5 D989-BU 1 12 112-PU 201-BK 201-BK BRAKE RETRACT 139-OR

121-YL

AIR SUPPLY VALVE 4 9G-8697

DIAGNOSTIC CONNECTOR
Q Q G 8C-3508
716-BU 16 GND VERIFY 22 202-BK 2 VALVE 1 101-RD 201-BK-14 201-BK GAGES 123-WH 537-GN 1 GAGE 6T-3989 200-BK 200-BK WH WHITE

540-WH
UNUSED Q

539-BU
3E-8691 L1 L49 L49 1W-3306 OR ORANGE

L35
L56

BK 3 768-OR 706-BR 6 RETARDER UNUSED 23 9 109-OR 201-BK 201-BK OPER MON 113-OR 604-OR 4 614-PU 113-OR 1 + BATTERY

123-WH
113-OR

139-OR
176-OR
138-GN

136-GN
105-BR
105-BR

122-BU
L56 L35

132-PK

126-PK
173-YL

121-YL
YL YELLOW

107-WH-14
150-OR-14

124-GN-14
W/O 1 132-PK 720-PU 20 BRAKE 24 8 308-YL 200-BK 201-BK PAY MON 138-GN 606-GY 5 201-BK 2 GROUND

102-BU-14
UNUSED

103-YL-14
L60 L39 L39 L11 L11 5 PANEL

10A
TRACTION 2 202-BK 202-BK 8 AUTO RETARD PRESS SW 16 D991-OR 202-BK AUTO 5 105-BR 200-BK 200-BK 408-WH 408-WH TRACTION AID 132-PK TURN SW 605-YL 6 G 403-GN 3 ALTERNATOR PK PINK
RETARD L40 L40 9G-5589 6 BRAKE LAMP BK BLACK
AID USE 5 700-PK 27 UNUSED 25 UUU UUU 17 998-BR 998-BR XMSN CONTROL 126-PK 539-BU 2 539-BU 139-OR 426-BR 4 XMSN FILTER
L40 W L13 G 110-2079

L13
WIRE AS. EEE 4 767-WH 202-BK 28 UNUSED 32 PRESS SW 16 201-BK AIR DRYER 122-BU 540-WH 3 540-WH RETRACT SW 405-GY 5 ENG OIL PR GY GRAY
9W-0263 6T-6066 G PU PURPLE
EEE A 202-BK 29 UNUSED 33 14 314-PU BACKUP 419-YL 419-YL Q Q Q Q Q Q Q Q S A 930-BR 200-BK 406-PU 6 COOL TEMP
CONN5 L58 L50 L50 L63 2 BR BROWN
733-BR 31 FRONT GR 1 202-BK 3 203-BK 446-PU 614-PU 407-PK

101-RD-10
CONN3 GROUND 2 ALARM SW 7 CV/RTD TEMP
NOT 3 P P GN GREEN

540-WH
L35

734-WH 32 FRONT GR 2 UNUSED 27 11 311-WH ZZ 407-PK 407-PK 408-WH 8 BK AIR PR

539-BU
L35 L2 9G-7204 CONN16 L51 PANEL

10A

10A

10A

10A

10A

10A

10A

15A
TRANSMISSION

200-BK
R A USED BU BLUE

614-PU
TO MANUAL

200-BK
4 735-OR 33 FRONT GR 3 MANUAL RETARD PRESS SW 21 D992-PU D992-PU 1 13 313-GY ZZ 426-BR 426-BR FUSES LAMP 409-OR 9 NEUTRAL
ACCEL GEAR INDICATOR LAMP START L11 L11
XMSN SP 3 768-OR 3 768-OR 736-YL 34 FRONT GR 4 UNUSED 28 202-BK 2 RETARD 2 302-OR 321-BR 14 412-BU 412-BU Q 3K-8782 - 10A 110-2079 410-WH 10 ALARM

310-PU
Q Q Q Q Q L63

462-YL
SW SHIFT 8C-9609 L Q Q L63 7N-5876 AID SW

L67
+ BATTERY 1 132-PK 1 132-PK 737-GN 35 FRONT GR 5 SPARE 29 UUU PRESS SW 4 304-WH 200-BK 13 405-GY 405-GY 8M-8948 - 15A 411-PK 11 LAMP

L51
LEVER SW L51 SYMBOL DESCRIPTION
GROUND 2 202-BK 2 202-BK 126-PK 30 UNUSED 34 NOTE F UUU A 7 207-BK 12 + BATTERY RD-18 1 126-PK 406-PU 406-PU 610-OR-14 9X-5713 G1 412-BU 12 COOL FLOW
126-7896 2 G

L7
FUSE HOLDERS BLADE, SPADE, RING,
L60

TEST 11 700-PK 5 700-PK 707-PU 707-PU 7 BED RAISE D987-GY 1 2 202-BK 19 11 FRONT GR 1 OR-18 3 733-BR 413-BR 308-YL 310-PU 413-BR

W/O PAYLOAD MONITOR

CONNECT WIRE AS. EEE
413-BR 13 FUEL PR

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12
L38 ACCELERATOR SW 13
14 4 767-WH L60 202-BK 2 GROUND 202-BK 2 4 892-BR 15 6 8 321-BR FRONT GR 2 YL-18 4 734-WH 403-GN 4K-5122 L7 307-OR G 437-BR OR SCREW TERMINAL

619-GN-14
+10V SENSOR SUPPLY 9 403-GN 403-GN 14 FUEL FILTER

321-BR

103-YL-14
L40 L35 A G 3 G 1 2
15 126-PK 126-PK 1 + BATTERY 6 UUU 5 893-GN 18 7 200-BK 10 121-YL FRONT GR 3 GN-18 5 735-OR 437-BR 437-BR D986-PK 200-BK 415-GN 15 TEST
D UNUSED
D

410-WH
A

200-BK

201-BK
HEAD LAMP L8 CIRCUIT CONNECTED
BRAKE 9 772-BR 280-BK 36 ID CODE 4 UNUSED 15 3 10 310-PU NEUTRAL 10 470-PU-18 7 470-PU FRONT GR 4 BU-18 6 736-YL 201-BK 200-BK 611-PU-14 D985-BR 201-BK 16 GROUND

L18
+12V 5 767-WH 218-BK 18 ID CODE 1 1 176-OR 20 GROUND 2 202-BK-18 9 202-BK FRONT GR 5 PU-18 7 737-GN 441-OR 105-BR BREAKER 611-PU-14 G 3 417-GY

TO HARNESS P
+ BATTERY 1 176-OR 417-GY 17 SUPPL STEER

L6
EPTC-II L6 3T-2662 HEAD LAMP CIRCUIT NOT CONNECTED
8 202-BK 219-BK 19 ID CODE 0 AUTO RETARD ON 11 D985-BR 7 D985-BR A GND VERIFY 1 716-BU-18 6 716-BU GROUND BK-18 2 202-BK B948-BR 105-BR 201-BK 18 GROUND
XMSN W DIMMER SW A A AETA/EMS ARC
LEFT SP 6 769-BU 703-BU 3 UP SOL AUTO RETARD OFF 26 D986-PK 8 D986-PK CONN13 LEVER 5 9 715-GN-18 5 715-GN 101-RD-10 102-BU-14 419-YL 19 BRAKE ON

138-GN
707-PU

891-BU

707-PU
15A Q
202-BK

202-BK

794-YL
CONTROL 2H-1855 TEST SW ON/OFF SW ELECTRICAL CONNECTION
L30

3
5
1
4
2

2
1
3
4
5
RIGHT SP 7 770-GN 704-GY 4 DOWN SOL ENGINE SPEED 10 450-YL 6 450-YL LEVER 4 8 714-YL-18 4 714-YL ID CODE 1 WH-18 1 202-BK 101-RD-10 CONN34 20
L36 L36 3E-5390 L39 ENGINE T M CONN35 3E-3744 F 6T-3991 TO MACHINE STRUCTURE
RIGHT SOL 13 775-BR 705-PK 5 LKUP SOL OIL PRESSURE SW 12 405-GY CONN11 UUU LEVER 3 5 713-OR-18 3 713-OR ID CODE 3 GY-18 3 AIR CONDITIONER P
1

150-OR-14
202-BK
LEFT SOL 12 774-YL 709-OR 9 +V UNUSED 30 202-BK LEVER 2 4 712-WH-18 2 712-WH ID CODE 2 BR-18 2 202-BK 417-GY CONTROL BREAKER NOTE D F 200-BK NOTE E

540-WH
INTERNAL ELECTRICAL

310-PU

539-BU
614-PU
P

610-OR-14
Q 2

611-PU-14
TO
202-BK

BREAKER
202-BK

PROP SOL 10 773-GY 721-BR 21 GEAR 1 AUTO RETARD LAMP 5 454-GN 454-GN LEVER 1 3 711-BR-18 1 711-BR 4 403-GN 112-PU-12 112-PU-14 6N-8589 415-GN ENGINE OVERSPEED
202-BK
202-BK

L31 A Q Q 3 CONNECTION TO SURFACE

RETARDER 6N-8589

5
1
2
4
3
ID CODE 2 18 202-BK 722-WH 22 GEAR 2 L 308-YL 112-PU 112-PU-14 15A Q 124-GN-14 ALARM 9G-9813

L16
UNUSED 8 ZZ ZZ L OF COMPONENT

614-PU
200-BK
CONN10 LAMP NNN L10 L10 Q 4
ID CODE 3 19 215-BK 723-OR 23 GEAR 3 14 727-GN 112-PU-10

L12
UNUSED
L34

L49 A Q 5 CONNECTOR

BK
ID CODE 0 16 212-BK 724-YL 24 GEAR 4 UNUSED 35 CONN10 5 202-BK L49 EEE 728-BU 308-YL MAIN POWER 112-PU-14 TURN LAMP 700-PK B948-BR 1 RD

105-BR
105-BR
ID CODE 1 17 213-BK
L37 L37
725-GN 25 GEAR 5 A215-BK A215-BK 1 202-BK
L50 L50
136-GN 200-BK
A
RELAY Q 15A BREAKER G 6
767-WH L12 998-BR 2 BK
HARNESS CODE 0 19 ATCH WIRE, CABLE,

L64
ID CODE 4 20 216-BK 202-BK 202-BK 726-BU 26 GND VERIFY A217-BK A217-BK 3 202-BK 200-BK 3T-0376 KEY 6N-8589 G B

L52
HARNESS CODE 2 17 CONN21

103-YL-14
L64 A W COMPONENT

L18
217-BK 17 ID CODE 2 18 A216-BK A216-BK 2 202-BK 777-PU-10 109-OR 109-OR-6 BREAKER 173-YL

112-PU-14
R HARNESS CODE 1 L47 L47 A WW 15A Q L17 CIRCUIT GROUPING
TRACTION AID 227-BK 37 ID CODE 3 A231-BK A231-BK 6 202-BK 101-RD-4 109-OR-4 9G-9487 L17 L#
HARNESS CODE 3 36 L46 L46 L18 L47 W SUPPLEMENTAL DESIGNATION
CONTROL 710-GN 10 XMSN SPEED HARNESS CODE 4 37 A218-BK A218-BK 4 109-OR-4 L18 101-RD-4 101-RD-10
10A STEERING L18 L18
3E-9224 710-GN L 777-PU-10 Q
AUTO RETARDER CONT UUU UUU FF 9G-9487
L34 3E-3663 L34 L52 L52 L53 BRAKE L16
112-PU-12 Q 200-BK 410-WH 1 RD EMS ACTION
L31 L31 L48 L48 RETRACT W Q L16
101-RD-10 112-PU-12 136-GN 103-YL-14 201-BK 2 BK ALARM
L60 L60 RELAY 15A Q 10A
202-BK 201-BK-14 Q M 9G-9813
L49 L49 L66 L66 L52 3E-7279 A DOME & STOP DOOR
202-BK 201-BK A BRAKE RETRACT DOME
L33 L53 LAMP COURTESY L54 L54
408-WH ENGINE SERVICE 200-BK 2 BK-18 BREAKER LAMP BULB
L45 L45 BREAKER LAMP SW
408-WH 201-BK CONNECTOR 1 BK-18 3T-8728 8C-9678 7N-9943
L33 L33 L51 L64 6N-8589 Q 9D-4068
201-BK 112-PU-12 192-GN-10 M

138-GN
L26

707-PU
891-BU
20A Q

251-BK
L26 M L17

794-YL
Q L17
201-BK 472-OR 103-YL-14 602-WH 3 WH-18

799-WH
138-GN

865-GY
863-BU
864-BR

867-PU

930-BR
L60 L60

866-PK

251-BK
Q

G
C
H

D
A
B

E
IDENT PART NO. CHG LOC NOTE

F
J
403-GN B 103-YL-14 1 RD-18
NNN TURBO TURBO ENGINE ENGINE ENGINE CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HARNESS AS.

893-GN

A430-OR
430-BU
B948-BR
892-BR

998-BR
ALT BREAKER

192-GN-10
LINK GND 5 250-BK 250-BK 112-PU-10 200-BK 2 BK-18

150-OR-14
L14 W OUTLET INLET OIL COOLANT SPEED/ HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD A 126-2343 01 C-11

B948-BR

105-BR
201-BK
CONN20 3E-7294

893-GN
201-BK TX OUT 13 818-BR 818-BR 799-WH E 707-PU 101-RD-10

892-BR
441-OR

405-GY
412-BU
437-BR
406-PU
413-BR

105-BR
998-BR
201-BK
L32 L32 W

L45
L34
TX KEY OUT 14 820-BU 820-BU 818-BR D 891-BU 101-RD-10 PRESSURE PRESSURE PRESSURE TEMP TIMING SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 SOL 7 SOL 8 B 108-6564 01 C-8
A

L26
RX IN 15 819-GY 819-GY 819-GY C 794-YL 101-RD-4 109-OR-6 DIAG ENABLE/ THROTTLE SENSOR SENSOR SENSOR SENSOR SENSOR C 119-6278 02 A-3
408-WH

L44 105A
201-BK

P +24V (IN) 1 799-WH 799-WH 250-BK B 997-OR A 635-BU 635-BU 635-BU WW OVERRIDE SW 103-6091 6V-1926 6V-1964 102-7532 102-9029 D 2A-7114 02 B-10
CONN19 P L54 L54 A
BED RAISE 20 707-PU 820-BU A 993-BR B NOT USED L14 636-GN 636-GN 636-GN 101-RD M DDD 8C-9685 E 8X-1209 02 B-15
2
1

202-BK
707-PU
RRR RRR RRR RRR RRR RRR RRR RRR

10
L66 F 108-4531 01 E-3

522-WH-14

4
3
1
7
6
5
8
2
9

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
RED LAMP 3 635-BU A747-GY C 799-WH 799-WH 799-WH 6

DIGITAL RET
521-YL-14
PAYLOAD MONITOR

OPERATOR STATION
C P B C

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
CONN9 INJECTOR GP (8) G 108-4530 01 E-3
BK-18
BK-18

GREEN LAMP 4 636-GN 799-WH 799-WH 799-WH 2 998-BR 998-BR

311-WH

+V TIMING
B

727-GN

403-GN
481-GN
OPERATOR DISPLAY

310-PU
200-BK
450-YL

450-YL
7E-8836 H 2A-7016 01 B-11
1
2
3

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
XMSN SPD 6 794-YL 863-BU 9X-6847 3 C940-GN DDD

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
L L48 2 1

799-WH
799-WH
J 8X-1203 02 B-12

636-GN
635-BU
251-BK
L FRONT PR 7 859-YL 864-BR NNN 1 C915-GY C915-GY

C940-GN
C915-GY

A700-OR
3

998-BR
A983-BU

998-BR
3

C972-YL

998-BR
K 8C-9677 02 A-4
RD

2
1
BU
BK

4
R FRONT PR 8 858-GY 865-GY 138-GN 1 GN-18 + BATTERY 4 C972-YL DDD C940-GN RRR RRR RRR RRR RRR RRR RRR RRR
L48 L48 A

998-BR

998-BR
L 2A-7017 01 D-13

B948-BR
L REAR PR 9 861-PU L2 892-BR 892-BR 866-PK 799-WH 3 WH-18 +24V (OUT) 5 DDD

10
BODY L60 RECEPT AS. (8) M 2A-7012 00 C-4

2
3
4

6
7
8
9

L18
BRAKE R REAR PR 10 860-PK 893-GN 893-GN 867-PU 251-BK 2 BK-18 GROUND

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
B L18

WH-18

WH-18
OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

OR-18
RAISE SW A P 9X-0352 N 7X-1784 02 E-10

L54

BK-18

BK-18
B948-BR

YL-18

YL-18

YL-18
AIR SW TX LCD OUT 11 863-BU L26 858-GY 863-BU 4 BU-18 TX LCD OUT
8C-5681 L53 L54 C C C C C C C C P 108-2232 00 D-1

L66
LCD CLOCK 12 864-BR 3 403-GN 859-YL 864-BR 5 BR-18 LCD CLOCK

PU
PU
BU
BK
8T-9792 L26 L50 CONN15

A721-WH

A724-WH

A728-WH
PARKING Q 108-6563 00 D-5

A723-OR

A704-GN

A726-OR
A701-GY

A706-GY
A702-PU

A703-BR

A705-BU

A707-PU

A708-BR
A727-PK
NEUTRAL 16 891-BU PAYLOAD 2 251-BK 251-BK 865-GY 6 GY-18 LCD LATCH 998-BR 2 998-BR

A722-YL

A725-YL
304-WH
311-WH
ELEV LOW

302-OR
L37 L31

313-GY
314-PU
207-BK
203-BK
BRAKE SW LCD LATCH 17 865-GY MONITOR 1 481-GN 861-PU 251-BK 866-PK 7 PK-18 TEST/SET C915-GY 1 C915-GY IDLE ENABLE SW R 7I-4854 00 D-15
DDD

C
A
B
3E-2033 S 6G-9462 02 D-5

C
A
B

A
B

A
B

A
B
18 866-PK CONTROL 860-PK 867-PU 8 PU-18 C972-YL 3 C972-YL

251-BK
TEST/SET MODE 6T-3990 C C C C C
2 T 6G-9747 05 B-1

522-WH-14

150-OR-14
MODE 19 867-PU 9X-6846 C940-GN 6 C972-YL

521-YL-14
3

C940-GN
A430-OR

C915-GY

A700-OR
L57

L46

A747-GY

999-WH
U 8X-8317 00 A-1

B948-BR

A983-BU
B

A746-PK
C972-YL

997-OR

997-OR

997-OR

997-OR

996-GN
994-GY
998-BR

993-BR

993-BR

993-BR

993-BR
995-BU

998-BR
2 251-BK 8 C940-GN

A980-BU
GROUND
722-WH

311-WH
L14
709-OR
710-GN

723-OR

725-GN

472-OR

481-GN

441-OR

403-GN
481-GN

893-GN

997-OR
BBB
704-GY

405-GY
721-BR

726-BU

703-BU

446-PU

426-BR

412-BU
437-BR
406-PU
413-BR

310-PU

892-BR

993-BR

430-BU

998-BR
216-BK
215-BK
213-BK
212-BK

202-BK
227-BK

705-PK

219-BK
218-BK
217-BK
280-BK
202-BK

407-PK

201-BK

201-BK

200-BK
L14
724-YL

419-YL

450-YL
L36 THROTTLE DDD V 2A-7062 00 B-14
NNN 4 A700-OR A RD-18 +V 4
799-WH 998-BR B BK-18 GROUND POSITION 5 X 5T-5141 02 A-15
SENSOR CONN31 Y 2A-7115 01 B-13
CONN7 A983-BU C WH-18 SIGNAL 7
R CONN2 L A A CONN14 B
P CONN18 CONN25 NNN NNN CONN26 110-8190 B M Z 120-9288 00 A-13

17

33

10
15

28

29

31
40
5
4

7
6

8
23
12
13
10

14

11

16
18
20
17
19
10

15
14
13

11
12

14
19

15

16
20
13

18

17
12
11
10

24
12

14

15
16
22

17

18

25
13
11
21
10

23
20
19

30
19
26
24

35
25
27
18
36
22
38
37

12
11

32
14
13

39
21
20

16
34

L17
3
PARK-TURN FF 125-7862 00 C-12
3

6
7
5

4
9
8
2
1

1
2
3
4
5
6

9
8
7

4
9

1
6

5
8
7

9
2

3
4

7
6
5
3
1
2
4

4
3
2
1

2
3
4
6
5
1
OPERATOR STATION OPERATOR STATION
V Y J H D C SSS SS L17 LAMP NNN 104-2779 00 C-14
LEFT REAR L9 L9

304-WH

799-WH

799-WH
722-WH

3T-3967 SSS 7I-5521 01 B-8

773-GY

604-OR

302-OR

306-GN
113-OR

636-GN
775-BR

606-GY

313-GY

858-GY
200-BK-14
709-OR
710-GN

723-OR

725-GN

321-BR

614-PU
122-BU
728-BU

314-PU

861-PU

635-BU
704-GY

207-BK

203-BK

860-PK

251-BK

251-BK
774-YL

721-BR

726-BU

703-BU

995-BU

109-OR-4
231-BK

705-PK

202-BK
202-BK
202-BK
202-BK
202-BK

605-YL

462-YL

859-YL
101-RD-4
767-WH

724-YL

200-BK-8

727-GN
777-PU-10
STRUT SENSOR CONN8 CONN12 SS 8W-7711 02 B-8

F721-GY
MMM VVV A510-OR C RD-18 OVR FAN CLUTCH 993-BR
767-WH

L15 FAN CLUTCH

770-GN

1A
769-BU

H
202-BK

202-BK

124-0328 SSS BBB L25 L15 L TT 8X-8318 00 B-1

A/C PRESS. SW BK-14 1 200-BK B BK-18 GRD JACKET WATER 993-BR TT
+V GN 1 799-WH BK/WH-14 2 113-OR A OR-18 + BAT TEMP SENSOR/ XX 5T-9182 01 A-6 STD C
101-0912 2A
GROUND GY 2 251-BK YL-14 3 200-BK B771-BR D BR-18 MOD SOL DRIVER LOW BEAM XX 5T-9181 01 A-6 ATCH
SIGNAL YL 3 861-PU OR-14 4 A510-OR B770-YL E YL-18 VLV 100-8099 997-OR 997-OR 998-BR HEAD LAMP ZZ 8W-6419 02 D-10
L3 L28 L19 3A 8C-5373 VV 8X-8319 01 A-8
L65
L29

L9 L9 TORQUE CONVERTER VVV 997-OR 997-OR

CCC 8X-1211 00 B-5

L15
521-YL-14 TEMP SW VVV JJJ
X L29 STOP/TAIL H L15 4A FAN CLUTCH ATMOSPHERIC 1 2 DDD 2A-7013 00 C-4
522-WH-14 994-GY 361-OR

RD
3E-7504 B770-YL A BK

BR
SOLENOID 3 TT
SIGNAL C 769-BU LAMP MODULE VVV B771-BR B BK A980-BU PRESSURE 360-GN JJJ FFF 8X-7029 01 F-12
200-BK
L27

200-BK
113-OR
E 7X-1670 J 101-0329 SENSOR JJJ HI BEAM HHH 2A-7073 00 E-13
GROUND B 202-BK BK-18 2 A510-OR VVV C A746-PK
L21 L21 6V-1926 GROUND HEAD LAMP JJJ 2A-7015 01 B-2

1
2
+V A 767-WH 639-WH 3 WH LEFT LAMP BK-18 1 200-BK A510-OR
H C T° VVV LEVEL TT 9W-0052 LLL 2A-7018 00 A-4 ATCH

619-GN-14
640-GN 4 GN RIGHT LAMP T ° AFTERCOOLER 993-BR

611-PU-14
WHEEL SPEED SHUTDOWN SW MMM 102-8644 01 B-6/B-7 ATCH

ANALOG RET
614-PU 2 PU TAIL IN 109-OR-4 1 TEMP SW +V GN 1 799-WH 997-OR

540-WH
113-OR

614-PU
L20 L19

+V ANALOG
SENDER 604-OR 1 OR STOP IN 522-WH-14 2 113-OR 7N-7848 GROUND GY 2 251-BK 4D-1836 PPP 7I-4744 00 B-8 ATCH
767-WH

L30 L9
767-WH

L30 L19
B B
202-BK

3T-2469 RRR 7E-5342 05 C-1

202-BK

513-OR-14 H XXX 200-BK SIGNAL YL 3 859-YL

SIGNAL
L19 L24 L24 JJJ TTT 2A-7072 00 A-10
L20 SS

C
B
A
513-OR-14 LEFT FRONT UUU 125-7757 00 D-13 ATCH

441-OR
437-BR
TURN E J L23 L23 L24 STRUT SENSOR C VVV 124-6344 00 B-6 ATCH
LAMP E 521-YL-14 L24 L20
PPP L21 124-0328

360-GN
998-BR
605-YL 5 605-YL

251-BK

361-OR
L24

412-BU
3T-3968 COOLANT

OR-18

GN-18
SHUTTER WIRE AS.
L65

LLL MMM C

YL-18
4 604-OR BK 1 914-YL 2 200-BK AIR

997-OR
C

993-BR
406-PU
998-BR
L65

201-BK
BULB SOLENOID PPP LLL TEMP SENDER W 8W-9493 02 C-5

311-WH
200-BK-14
522-WH 522-WH

150-OR-14
1 321-BR 113-OR 1 113-OR BK 2 200-BK 1 BK-14 521-YL-14 1 BK 1 306-GN 2 START 441-OR

403-GN
BK

310-PU

200-BK-14
450-YL
7G-9319 1A L23 6N-5926

C940-GN
C915-GY

A700-OR

A430-OR
9X-9482 NN 2P-9081 04 A-4/A-6

A983-BU

B948-BR

F721-GY
C972-YL
3 614-PU 2 2 913-BU 3 YL-14 513-OR-14 2 BK 3 306-GN 306-GN 1 GN SOLENOID 859-YL

311-WH
403-GN

481-GN

893-GN
T°

405-GY
310-PU

430-BU

892-BR

413-BR
109-OR-4

450-YL
PPP ENGINE TT PP 2P-9082 06 A-5/A-6

522-WH-14
914-YL

799-WH
6 606-GY 1 914-YL 4 OR-14 4 306-GN 5T-4434 251-BK

513-0R-14
H LLL H
XXX XX L19 L19
SPEED C UU 4E-0718 01 B-2

1
4
2
3
C
B994-GN-14 B994-GN-14 BK-2

A
B
2 200-BK-14 200-BK-8 2 BK/WH-14 3A 5 306-GN 858-GY UU
STOP/ J H A/C PRESSURE REFRIGERANT SW NOTE C PICKUP C T WW 6D-1126 02 D-6
E 200-BK-14 200-BK XX BK-18 1 450-YL 635-BU C
CONN4 L3 L3 J SW 8T-8639 3E-7886 YY 7I-4731 01 A-6

A747-GY
997-OR
TAIL

993-BR
639-WH 200-BK-10 200-BK 4A WH-18 2 200-BK 636-GN 1 BK-18 540-WH
LAMP TO J 7X-2013 CONN29 799-WH 2 BK-18 TO 614-PU BBB 7G-1060 00 C-11
799-WH
251-BK

7X-6219 FRAME 2A (200-BK) CYLINDER EEE 8X-1482 00 D-10/D-15

200-BK 200-BK 200-BK 2 BK C 610-OR-14
L3 L3 (306-GN) COOLANT HEAD GGG 8D-8999 01 A-7

L17
BULB

L21
L24
203-BK 306-GN 306-GN 306-GN 1 GN 611-PU-14

201-BK
XX L24 L21 FLOW SW

437-BR
7X-6220 101-RD-4 1 314-PU 4 WH (314-PU) XX C 539-BU QQQ 8W-8354 00 B-8 ATCH
L27

799-WH
T~

858-GY
251-BK
SSS L27 WIRES THAT HAVE BATTERY VOLTAGE L22 L22 9X-7088
861-PU 727-GN 3 WITHOUT A/C 313-GY 5 OR XX
WHEN THE KEY SWITCH IS OFF. (200-BK) (306-GN) AFTERCOOLER UU T CABLE AS.
E +V GN 1 799-WH 799-WH 462-YL 4 BK PLUG QQQ INTO 200-BK 2 BK 3 GN 201-BK
BACK-UP L28 L28 (306-GN) NN C C TEMP SW AA 9G-0549 01 A-7

1
4
2
3
200-BK-14 GROUND GY 2 251-BK 251-BK 2 HARNESS AS. LLL 306-GN 306-GN 1 GN H XX C

799-WH

799-WH
636-GN
L29

635-BU
ALARM WIRES THAT HAVE BATTERY VOLTAGE (306-GN) XX XX START START AID 7N-7849 TO U BB 8W-3713 00 A-6 STD C

1
2

1
2
(313-GY)
321-BR SIGNAL YL 3 860-PK 860-PK 314-PU 3 GN BK-18 1

WH/BK-10
3T-1815 WHEN THE KEY SWITCH IS ON. QQQ L3 (304-WH) K LLL C C
RELAY SOLENOID FRAME BB 31-8761 03 A-6 ATCH

619-GN-14
611-PU-14
E 321-BR 313-GY 304-WH 4 WH 201-BK BK-18 2
XX PP START RELAY

539-BU
614-PU
L3 L3

(101-RD-10)
RIGHT REAR 3E-0256 9X-7137 TORQUE CC 2A-7093 01 A-7

(314-PU-10)
E 304-WH 302-OR 5 OR 3E-0256 T°

522-WH-14
LOCKUP STARTING CIRCUIT.

513-OR-14
321-BR STRUT SENSOR 207-BK 302-OR H XX NOTE B 522-WH CONVERTER DD 2A-7099 02 A-7

438-YL
NOTE B
773-GY

513-OR
BACK-UP
775-BR

UP SHIFT NN
202-BK

774-YL

SOLENOID L24 TEMP SW FUEL FILTER SW EE 6S-1061 02 A-6

RD-10
124-0328

(302-OR)

(304-WH-10)
998-BR

(101-RD-10)
LLL 207-BK CONN28 B994-GN-14

WH/BK-10
LAMP SOLENOID DOWN SHIFT 7X-1120 GAUGE CIRCUIT. LLL 116-9933 U
GN-18
GN-18

XMSN 113-OR 913-BU 203-BK 7N-7854 GG 2A-7098 00 A-7

8C-5582 7X-1120 SOLENOID SS C
GN-18
GN-18

SS
GN-18
GN-18

SPEED HH 2A-7096 00 A-7

GROUND

1
2
998-BR
767-WH
767-WH

200-BK-14
STEERING
770-GN

7X-1120 MONITOR CIRCUIT. T°

769-BU
202-BK

202-BK

SECONDARY LLL U
SIGNAL

SENDER JJ 2A-7097 00 A-7

2
1

2
1
C

311-WH
D MOTOR STEERING K
STOP/ 3E-6955 COOLANT ENGINE HI BEAM KK 2A-7094 01 A-7 NOTE C

1
2
481-GN 407-PK 1

RD
PANEL LAMP CIRCUIT.

BR
BU
BK
CONN1 RELAY 116-4531
+V

TAIL D TEMP SW K GROUND HEAD LAMP LL 2A-7095 00 A-7 STD

1
2

200-BK 2 993-BR

RD

RD
BK

BK
E V Y T° 3E-0154
LAMP 7N-7849 CCC 9W-0052 LL 7I-5516 00 A-7 ATCH
1
2

1
2

640-GN HEATER AND AIR CONDITIONER CIRCUIT. GGG A/C WITH SHUTTER CONTROL, 997-OR
7X-6219 Y Y VV C
C

BRAKE SW BRAKE OIL TIMING MM 2G-5786 00 A-6

B

A
3
4
1
2
6
5

311-WH

150-OR-14
H VV 2 2

2
1

310-PU
RR

229-BK-14
BRAKE RR QQ CLUTCH CONNECT HARNESS AS. LLL
705-PK
202-BK

472-OR
X Y

A721-WH

A724-WH

A728-WH
419-YL

C940-GN

D982-GN
A700-OR

A430-OR

C915-GY

A704-GN

A723-OR

A726-OR
BULB

A748-GY

A747-GY
A701-GY

A706-GY
7N-7854 SENDER CALIBRATION QQ 2G-4177 00 A-7

A983-BU

B948-BR

F721-GY

A980-BU

A702-PU
A703-BR

A705-BU

A707-PU
A708-BR
RD-00

A746-PK

A727-PK
2
1

C972-YL
GROUND CIRCUIT.

A722-YL

A725-YL
101-RD-4 101-RD-4 RD-00 MOTOR BK-00 1 1

999-WH
BETWEEN HARNESS AS.

893-GN

996-GN

997-OR

360-GN
361-OR
RETRACT SOLENOID
704-GY

405-GY

994-GY
703-BU

430-BU

892-BR

413-BR

998-BR

995-BU

993-BR
U
202-BK

202-BK

438-YL
7X-6220 8N-3844 L22 CONNECTOR RR 109-4394 00 A-7

RD-00
RD-10
709-OR 8C-9514 407-PK J BK 203-BK 3 203-BK VV RESISTOR XX XX 7N-4287 C AND K
LL CC
773-GY

775-BR

RD-00
202-BK

202-BK

202-BK
774-YL

ENGINE CONTROL CIRCUIT. TTT D QQ NN RESISTOR NN LOW BEAM AAA 4N-6580 02 A-5
710-GN 481-GN D 207-BK 1 727-GN 1 727-GN

BK
BK
L25 6T-2217 G S GG G S FF
6T-2217 PAYLOAD PAYLOAD HEAD LAMP KKK 7X-6035 01 A-2
A TURN E 705-PK
J J
472-OR 1 446-PU 446-PU L918-YL 2 BK 462-YL 2 462-YL 10A 137-OR-12 NOTE B C A

B926-GY
LAMP 606-GY 704-GY TURN SIGNAL CIRCUIT. 777-PU-10 MOTOR 200-BK-10 472-OR 419-YL 2 426-BR VV BUS BAR NOTE B C MONITOR MONITOR PARK-TURN 8C-5373

403-GN
T° VV

310-PU
V V T° H FUSE GG

70
50
36

66
44

43
59
46

15
57
29
30
20

37
22

61

17
19
21
27
31
32
33
34
35
45
48
49
51
52
56
16
23
58
60
64
38
18
24

63

10
47
62
65
40
26
12
67
53
39
25
11
28
69
41
68
42
14
55
54
13
8C-6358

RD-00
MTR BAT MTR BAT GREEN RED LAMP

2
7

6
3T-3968 202-BK 201-BK RD-00 BU BU

1
2
1
3K-8782

109-OR-4
BRAKE MASTER BRAKE OIL LL GG NOTE B (301-BU) (312-PK) PP CCC ALTERNATOR LAMP LAMP 3T-3967 THIS SCHEMATIC IS FOR THE 777C TRUCK (9X-1128 CHG 01)
3
1
2

3
2
4
1

BULB 202-BK PAYLOAD MONITOR CIRCUIT. CC DD RD-00

CYLINDER DIVERTER AAA 9X-7803 8T-9684 8T-9683 COMPONENTS ARE SHOWN INSTALLED ON A FULLY

SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
USER DEFIN SHTDWN
202-BK STEERING SW RD-00 RD-000 RD-00

DIAGNOSTIC ENABLE

SOLENOID 1 RETURN
SOLENOID 2 RETURN
SOLENOID 3 RETURN
SOLENOID 4 RETURN
SOLENOID 5 RETURN
SOLENOID 6 RETURN
SOLENOID 7 RETURN
SOLENOID 8 RETURN
7G-9319 T°

ELV LO IDLE ENABLE

WH

WH

WH

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
+V ANALOG SUPPLY
MOTOR MOTOR
BK

BK

BK

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

767-WH

STARTER

COMP INLET PRESS

OVERSTROKE SW TEMP SW STARTER BULB BULB
202-BK

DD GG

THROTTLE BYPASS

OIL PRESS. SIGNAL

202-BK ARC CONTROL. 109-4215 RD-00

BOOST PRESSURE
THROTTLE SIGNAL

DIAGNOSTIC LAMP

OVERSPEED LAMP
D

COOL TEMP (EMS)

BUS BAR KK

ENGINE ON (EMS)
1W-6363 AND THE XMSN SHIFTER IN NEUTRAL.

ANALOG RETURN
7V-5647 3E-6449 1W-6363 START AID 8T-9749 8T-9749

COOL. TEMP SIG.

AIR FILTER LAMP

OIL PRESS (EMS)

DIGITAL RETURN
703-BU 201-BK 426-BR ALT

CAT DATA LINK -

CAT DATALINK +
D NOTE B EE C C UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

ENGINE SPEED
8C-6358 NOTE B SW

ATMOS PRESS
GROUND 10 231-BK-18 G 231-BK TRACTION AID. XMSN BK-00 R +

+V THROTTLE
L27

TIMING CAL +
MM NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

TIMING CAL -
X 4 WAY GND VERIFY 1 726-BU-18 H 726-BU J NOTE B BK-00 BK-00 BK-00 EE 3E-7298
FILTER SW

+ BATTERY
SOLENOID AAA NOTE B: NOT USED ON MACHINES WITH AIR START

+V TIMING
START AID CIRCUIT. J

-BATTERY
+V A 767-WH 767-WH 9 I 3E-7868 200-BK 2 BK-18 RD-00 207-BK

BK-000
PROPORTIONAL (R) (L) 9G-9988 START AID RIGHT FRONT NOTE C: USED ON MACHINES WITH AIR START ONLY

311-WH
GROUND B 202-BK 202-BK GEAR 5 2 725-GN-18 F 725-GN L918-YL 1 GN 728-BU 1 BK-18 BK-00 BK-00 AA 200-BK
SOLENOID S-1 S-2 TRANSMISSION CONTROL CIRCUIT. KK AA AA HH LL AA JJ J CONTROL GP STRUT SENSOR NOTE D: WITHOUT AETA CONTROL, TAPE BACK WIRES 700-PK & 767-WH
SIGNAL C 770-GN GEAR 4 3 724-YL-18 E 724-YL 122-BU 2 GN

BK-4
3T-0062 VV GGG AAA 9X-3207 124-0328 SS NOTE E: WITHOUT ARC CONTROL, TAPE BACK WIRES D985-BR, D986-PK
GEAR 3 6 723-OR-18 C 723-OR D D POS NEG POS NEG POS NEG POS NEG 203-BK RESISTOR CCC
J MM
WHEEL SPEED GEAR 2 7 722-WH-18 B 722-WH 201-BK 426-BR BRAKE OIL 122-BU BK-00 HH BK-00 RD-00 9X-9584 CCC 310-PU 2 RD-18 SIGNAL SIGNAL YL 3 858-GY AND 202-BK.
SENDER TRANSMISSION SW DIVERTER BB BB YY NOTE F: NOT USED ON THIS MACHINE, TAPE BACK TO HARNESS UUU
GEAR 1 8 721-BR-18 A 721-BR T ° XMSN OIL SW BK-00 BK-4 BK-00 RD 1 B926-GY B926-GY 3 WH-18 GROUND GROUND GY 2 251-BK ENGINE CONTROL 9 GA
3T-2469 118-8471 ALL DASHED LINES ARE ATTACHMENTS. SOLENOID 12V BATTERY 12V BATTERY 12V BATTERY 12V BATTERY JJ KKK KKK TO FRONT
5 D 9G-3341 RD 2 311-WH 311-WH 1 BK-18 +V +V GN 1 799-WH 9X-9972
+BAT. 4 308-YL-18 J 709-OR 101-3430 AIR DRYER 9G-2648 STD 9G-2648 STD 9G-2648 STD 9G-2648 STD DISCONNECT SW TO TO ENG AUX START TO MOUNTING HOUSING
2G-2159 NOTE B NOTE B 7N-0718 FRAME BLOCK RECEPTACLE BOLT D70531
Z Z Y CONN6

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1