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Parts Manual SEBP4368 October 2005 See “General Information” for New Parts Manual Features. 3512C Generator
Parts Manual SEBP4368 October 2005 See “General Information” for New Parts Manual Features. 3512C Generator

Parts

Manual

SEBP4368

October 2005

Parts Manual SEBP4368 October 2005 See “General Information” for New Parts Manual Features. 3512C Generator Set

See “General Information” for New Parts Manual Features.

3512C Generator Set

3WF720-Up (Generator) RMS1-Up (Generator Set) LLD1-Up (Engine) 7TN963-Up (Generator)

This Parts Manual is also available on Compact Disc (CD-ROM)-Caterpillar Form No. SERP4368

(Engine) 7TN963-Up (Generator) This Parts Manual is also available on Compact Disc (CD-ROM)-Caterpillar Form No. SERP4368

Product and Dealer Information

Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

Informations produit et concessionnaire

Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien.

Date de livraison:

Informations produit

Modèle:

Numéro d’identification produit:

Numéro de série du moteur:

Numéro de série de la boîte de vitesses:

Numéro de série de l’alternateur:

Numéros de série d’équipement:

Informations sur l’équipement:

Numéro matériel client:

Numéro matériel concessionnaire:

Informations concessionnaire

Nom: Agence: Adresse: C on tac t c on ce ss io nna ir e
Nom:
Agence:
Adresse:
C on tac t c on ce ss io nna ir e
N um ér o d e té lé pho ne
H eu re s
Ventes:
Pièces:
Service:

Información del Producto/Distribuidor

Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento.

Fecha de entrega:

Información del producto

Modelo:

Número de identificación del producto:

Número de serie del motor:

Número de serie de la transmisión:

Número de serie del generador:

Números de serie de los accesorios:

Información sobre los accesorios:

Número del equipo del cliente:

Número del equipo del distribuidor:

Información del distribuidor

Nombre: Sucursal: Dirección: C omu nic ac i ón c on el di st ri
Nombre:
Sucursal:
Dirección:
C omu nic ac i ón c on el di st ri bu ido r
N úme ro de tel éfo no
H or as
Ventas:
Piezas:
Servicio:

Informações Sobre Produto e Revendedor

Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção.

Data de Entrega:

Informações Sobre o Produto

Modelo:

Número de Identificação do Produto:

Número de Série do Motor:

Número de Série da Transmissão:

Número de Série do Gerador:

Números de Série de Acessórios:

Informações Sobre Acessórios:

Número do Equipamento do Cliente:

Número do Equipamento do Revendedor:

Informações Sobre o Revendedor

Nome: Filial: Endereço: C onta to d o R e ve nde dor Tel efo
Nome:
Filial:
Endereço:
C onta to d o R e ve nde dor
Tel efo ne
H or as
Vendas:
Peças:
Serviço:

Produkt- und Händlerinformation

Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch.

Lieferdatum:

Produkt-Identinformation

Modell:

Produkt-Identnummer:

Seriennummer des Motors:

Seriennummer des Getriebes:

Seriennummer des Generators:

Seriennummern der Arbeitsgeräte:

Arbeitsgeräteinformation:

Kundennummer:

Händlernummer:

Händlerinformation

Name: Niederlassung: Adresse: K on tak tpe rs on be im H änd le r
Name:
Niederlassung:
Adresse:
K on tak tpe rs on be im H änd le r
Tel efo n
D ien st stu nde n
Verkauf:
Ersatzteile:
Service:

MEMORANDA

MEMORANDA

SEBP4368

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A15

GAUGE GP-OIL LEVEL (DIPSTICK)

 

63

 

HOSE

AS

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64

REPAIR ALTERNATIVES

 

A25

LINES

GP-ENGINE

OIL .

.

.

.

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.

.

.

.

.

.

.

.

.

.

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.

.

.

65

 

LINES GP-ENGINE OIL DRAIN

 

68

SUPPLEMENTAL COOLANT ADDITIVES

 

LINES

PUMP

GP-TURBOCHARGER OIL GP-ENGINE OIL

 

69

 

.

.

.

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.

A30

71

MAINTENANCE

PARTS

.

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.

A35

COOLING SYSTEM CONNECTION GP-WATER

 

.

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74

   

74

INDEX

.

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A45

COOLER GP-ENGINE OIL CORE AS-RADIATOR

 

.

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.

.

.

.

75

   

76

ENGINE ARRANGEMENT CONVERSION AR-ENGINE ENGINE AR GENERAL AR INSTALLATION AR-ENGINE

 

1

CORE

GP-OIL COOLER

 

78

1

FAN GP-BLOWER HOUSING & REGULATOR GP

.

.

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.

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.

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.

.

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.

.

79

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.

.

.

.

2

 

80

.

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.

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.

.

3

LINES

GP-COOLANT

 

81

 

4

LINES

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

84

 

PUMP

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

101

BASIC ENGINE BASE GP-VALVE COVER

 

5

RADIATOR GP SUPPORT GP-RADIATOR VALVE GP-THERMOSTATIC

 

.

.

.

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.

106

5

 

111

CAMSHAFT GP COUPLING GP-FLEXIBLE

 

.

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.

.

.

.

6

113

 

.

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.

.

7

COVER

GP-CYLINDER BLOCK

 

.

.

.

.

.

.

9

AIR INLET AND EXHAUST SYSTEM AFTERCOOLER GP-TREATED

 

114

COVER GP-ENGINE LIFTING EYE

 

.

.

.

.

10

 

COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

.

.

.

.

11

. AIR CLEANER GP

WATER

.

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114

 

13

 

.

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.

.

115

14

CORE AS-AFTERCOOLER FILTER GP-AIR

 

117

15

 

.

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.

119

CYLINDER

BLOCK

AS .

 

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16

FITTING

GP-EXHAUST

 

120

CYLINDER

BLOCK

GP .

.

 

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

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.

.

17

FLANGE GP-EXHAUST

123

CYLINDER

HEAD

AS

.

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20

INDICATOR GP-AIR FILTER CHANGE

 

124

CYLINDER HEAD GP DAMPER GP

 

.

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23

LINES GP-AIR

.

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.

.

125

 

.

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.

27

MANIFOLD GP-EXHAUST

 

127

DRIVE

GP-ACCESSORY

 

28

SHUTOFF

AS-AIR

.

.

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.

 

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129

DRIVE

GP-FAN

.

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30

. TURBOCHARGER GP

SHUTOFF

GP-AIR

.

.

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.

.

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.

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.

.

.

130

FLYWHEEL GP

.

.

.

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.

.

.

.

.

33

 

137

GEAR

GP-FRONT

.

.

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34

GEAR

GP-REAR

.

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36

FUEL SYSTEM COOLER GP-FUEL

 

.

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.

.

138

GUARD

GP-BELT

.

.

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.

38

 

138

GUARD

GP-COUPLING

 

.

.

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.

.

.

.

40

FILTER GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

139

GUARD

GP-DAMPER

 

.

.

.

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.

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.

.

.

41

LINES

GP-FLEXIBLE FUEL

 

143

HOUSING GP-FLYWHEEL

 

42

LINES GP-FUEL INJECTION MANIFOLD GP-FUEL PUMP GP-FUEL INJECTION PUMP GP-FUEL PRIMING

 

144

HOUSING

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

43

151

LIFTING GP-ENGINE MOUNTING GP-ENGINE PAN GP-OIL

 

44

 

.

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.

153

45

 

154

 

.

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46

PUMP

GP-FUEL

TRANSFER

 

.

.

.

.

.

.

.

157

. PULLEY GP-FAN DRIVE SEAL GP-CRANKSHAFT VALVE MECHANISM GP

PISTON & ROD

.

GP .

.

.

 

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49

51

ELECTRICAL AND STARTING SYSTEM

 

159

 

52

BOX

BOX

& MOUNTING GP GP-EXTENSION TERMINAL

 

159

53

 

.

.

.

.

.

161

 

BOX GP-GENERATOR CONNECTION

 

163

LUBRICATION SYSTEM BREATHER GP DRAIN GP-OIL

 

55

BUS

BAR

AS

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.

165

 

.

.

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.

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.

.

55

CABLE

GP

.

.

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.

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.

166

 

.

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56

CIRCUIT BREAKER & MOUNTING GP

 

167

FILLER

GP-ENGINE

OIL

 

.

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57

CIRCUIT

BREAKER

 

AS

 

.

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168

FILTER

GP-ENGINE

OIL

 

.

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58

CIRCUIT BREAKER

GP .

 

.

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.

169

SEBP4368

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

CONNECTION GP-ELECTRICAL

 

175

CONTROL GP-MONITOR CONVERTER GP-ELECTRICAL MODULE GP-QUAD GAUGE MOUNTING GP-CONTROL PANEL MOUNTING GP-INSTRUMENT PANEL

 

286

CONTACTOR GP CONTACTOR-OIL PRESSURE

 

.

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.

.

179

 

.

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.

.

288

 

.

.

.

.

.

.

180

 

289

CONTACTOR-TEMPERATURE CONTROL & MTG GP-ENGINE ELEK CONTROL GP-AIR STARTING CONTROL GP-COMMUNICATION

 

.

.

.

.

.

.

181

291

 

182

292

 

.

.

.

.

.

.

183

 

184

ENCLOSURES, GUARDS AND BASES

 

294

CONTROL

GP-ELECTRONIC

 

185

BASE

AS .

.

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294

CONTROL GP-ENGINE ELECTRONIC CONTROL GP-MANUAL VOLTAGE ENCLOSURE GP-WIRING FILTER GP-ELECTRONIC GROUND GP-ELECTRICAL

.

.

.

.

 

186

 

298

.

.

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.

187

188

190

COVER GP-GENERATOR PANEL AS-ENCLOSURE

RAIL GP-ENGINE & GEN SUPPORT

RAIL

GP-ENGINE

SUPPORT

 

300

301

302

 

191

WALKWAY GP

.

.

 

.

.

.

.

.

.

.

.

.

.

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.

303

HARNESS

AS-CONTROL

 

192

HARNESS AS-PANEL

 

193

GENERATORS

.

.

.

 

.

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.

.

.

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.

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.

.

307

HARNESS

AS-POWER

 

.

.

.

.

.

.

.

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.

.

195

. ADAPTER GP-GENERATOR COUPLING

ADAPTER

.

.

 

.

.

.

.

.

.

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.

.

.

.

.

307

HARNESS

AS-WIRING

 

.

.

.

.

.

.

.

.

.

.

196

 

LINES GP-AIR STARTING LUBRICATOR GP-AIR MOTOR

 

202

.

.

.

.

.

.

.

.

.

.

.

.

.

.

308

 

.

.

.

.

.

.

204

AIR FILTER GP-GENERATOR BRACKET GP-MOUNTING CONNECTION GP-GENERATOR

 

309

MOUNTING GP-CIRCUIT BREAKER MOUNTING GP-CONTACTOR MOUNTING GP-JACKET WTR

 

206

311

213

 
 

LEADS

.

.

.

.

.

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.

 

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.

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313

HEATER

.

.

.

.

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.

.

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.

.

.

.

215

CONNECTION GP-TERMINAL STRIP

 

315

MOUNTING GP-TRANSFORMER

PANEL

AS-BOX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

217

218

CONVERSION

EXCITER GP

GP-GENERATOR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

319

320

. GP-CIRCUIT BREAKER

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

PANEL

. SENSOR & MTG GP-ELECTRIC SENSOR GP-PRESSURE

.

RELAY

SENSOR

GP-SPEED

 

.

.

.

.

.

.

.

.

.

.

.

.

219

220

FILTER AS-RFI

GENERATOR

AR .

 

.

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.

.

.

.

.

.

.

.

.

.

.

.

322

323

 

222

GENERATOR

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

325

 

.

.

.

.

.

.

.

.

.

.

.

223

226

. INSTALLATION AR-GENERATOR MOUNTING GP-GENERATOR MOUNTING GP-VOLTAGE REGULATOR RECTIFIER GP-REVOLVING REGULATOR AS-VOLTAGE REGULATOR GP-VOLTAGE

HEAT SINK AS

.

.

.

.

.

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

330

333

SENSOR GP-TEMPERATURE

 

227

 

.

.

.

.

.

.

335

SILENCER GP-AIR STARTING STARTING MOTOR GP-AIR STRIP AS-TERMINAL STRIP GP-TERMINAL

 

231

232

.

.

.

.

.

.

.

.

.

.

336

235

 

340

 

.

.

.

.

.

.

.

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.

.

236

341

SWITCH

AS-AUXILIARY

 

241

344

SWITCH

GP-REMOTE

 

.

.

.

.

.

.

.

.

.

.

242

ROTOR

AS

.

.

.

.

.

.

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.

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.

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345

TRANSFORMER

AS

 

.

.

.

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.

.

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.

 

.

.

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.

.

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.

.

.

.

.

243

ROTOR

AS-MAIN

 

.

.

.

.

.

.

.

.

.

.

.

.

346

TRANSFORMER

AS-CURRENT

 

.

.

.

.

.

.

245

SCREEN GP-AIR SHIM GP-GENERATOR STATOR GP-MAIN

 

.

.

.

.

.

.

.

.

.

.

.

.

347

TRANSFORMER GP-CURRENT

 

262

 

349

TRANSFORMER

GP-POTENTIAL

 

266

350

VALVE AS-SOLENOID

 

268

WIRE

AS .

.

.

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.

269

SERVICE EQUIPMENT AND SUPPLIES CHART-INSTRUMENT PANEL

 

351

WIRING GP-ELECTRONIC CONTROL

 

269

351

WIRING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

270

CHART-PLATE

&

FILM .

.

.

.

.

.

.

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.

.

.

.

.

357

WIRING GP-GENERATOR WIRING GP-PANEL

 

.

.

.

.

.

.

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.

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.

.

.

.

.

273

277

. KIT-INSTALLATION KIT-PARTS KIT-SENSOR POCKET KIT-SPACE HEATER

FILM

.

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

358

361

   

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

361