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IDENTIFIANT CLIENT

146W-UTBS-FA-MS-21FA-03020
DU DOCUMENT :

Job N° : Zone : N° CONTRACTANT DU DOCUMENT : REV :

F10077 R000 F10077-SSA-EQP-DTS-03020-E 1

DATE : 28 may 08 PAGE: 1 DE 12

Prepared by : F. QUEUDET
MECHANICAL DATA SHEET -
STABILISER REBOILER PACKAGE - Checked by : A. RENAERS
P10/P20/P30-UF-21-01 Approved by : P. JOURDAIN

SONATRACH

REALISATION D’UNE UNITE DE TRAITEMENT DE BRUT


A HASSI MESSAOUD SUD
ALGERIE

ENC 07 146W

MECHANICAL DATA SHEET -


STABILISER REBOILER PACKAGE -
P10/P20/P30-UF-21-01

Rev Date Page Status Description Prepared by Checked by Approved by


A 27 nov 06 12 COM IFA - Issued for approval FQ PJ FA
B 30 aug 07 12 COM IFR - Issued for client review/comments FQ AR PJ
0 29 nov 07 12 REL IFP - Issued for purchase order FQ AR PJ
IFP - Issued for purchase order to
1 28 may 08 12 REL FQ AR PJ
HEURTEY (updating)
IDENTIFIANT CLIENT
146W-UTBS-FA-MS-21FA-03020
DU DOCUMENT :

Job N° : N° CONTRACTANT DU DOCUMENT : REV :

F10077 F10077-SSA-EQP-DTS-03020-E 1
MECHANICAL DATA SHEET -
STABILISER REBOILER PACKAGE -
P10/P20/P30-UF-21-01
DATA SHEET PAGE: 2 DE 12

MODIFICATIONS FOLLOW UP

Rev. N° Status Revision description

A COM IFA - Issued for approval

B COM IFR - Issued for client review/comments

0 REL IFP - Issued for purchase order

1 REL IFP - Issued for purchase order to HEURTEY (data updating)

INFORMATION NOT AVAILABLE

Page Status Description


UNITE DE TRAITEMENT DE BRUT - HASSI MESSAOUD SUD DATE : 26 feb 08

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DATA SHEET FOR STABILISER REBOILER


1 UNIT: UTBS NUMBER REQUIRED: three (3) REV
2 MANUFACTURER: HEURTEY PETROCHEM REFERENCES Doc N° :
3 TYPE OF HEATER: VERTICAL CYLINDRICAL - NATURAL DRAFT
4 DESIGN DUTY: 21.28 x 1.1 winter case (1) (2) MW

5 PROCESS DESIGN CONDITIONS


6 OPERATING CASE WINTER - design case (1) SUMMER - rating case (1)
7 HEATER SECTION Radiant Convection Radiant Convection
8 SERVICE STABILIZER REBOILER (1)
9 HEAT ABSORPTION MW 21.28 x 1.1 (18.295 x 1.1 Gcal/h)
10 FLUID STABILIZED CRUDE OIL
11 FLOW RATE kg / Hr 480000 x 1.1
12 TURNDOWN 50%
13 PRESSURE DROP ALLOWABLE (CLEAN/FOULED) Bar 3 (3)
14 PRESSURE DROP CALCULATED (CLEAN/FOULED) Bar 1.71(3) 1
15 AVE. RAD. SECT. FLUX DENSITY ALLOW. W/m 2 32 000
16 AVE. RAD. SECT. FLUX DENSITY CALC. W/m 2 32 000
17 MAX RAD. SECT. FLUX DENSITY W/m 2 59 520
18 CONV. SECT. FLUX DENSITY (BARE TUBE) W/m 2
19 VELOCITY LIMITATION m/s
20 PROCESS FLUID MASS VELOCITY kg/s.m 2 1136
21 MAXIMUM ALLOW./ CALC INSIDE FILM TEMPERATURE °C 380 / 250
22 FOULING FACTOR m2°K/W 0,00035
23 COKING ALLOWANCE mm 1

24 INLET CONDITIONS :
25 TEMPERATURE °C 135,7
26 PRESSURE Bar g 6,91 1
27 VAPOUR WEIGHT FRACTION wt % 0,00%
28 LIQUID DENSITY kg / m 3 703
29 VAPOUR DENSITY kg / m 3 -
30 VISCOSITY (LIQUID / VAPOUR) Cp 0.41 / -
31 SPECIFIC HEAT (LIQUID / VAPOUR) kJ/ kg°C 2.465 / -
32 THERMAL CONDUCTIVITY (LIQ./ VAP) W/m°K 0.098 / -

33 OUTLET CONDITIONS :
34 TEMPERATURE °C 186,5
35 PRESSURE Bar g 5,2
36 VAPOUR WEIGHYT FRACTION wt % 11,64%
37 LIQUID DENSITY kg / m 3 680,3
38 VAPOUR DENSITY kg / m 3 14,16
39 VISCOSITY (LIQUID / VAPOUR) Cp 0.31 / 0.01
40 SPECIFIC HEAT (LIQUID / VAPOUR) kJ/kg°C 2.616 / 2.396
41 MOLECULAR WEIGHT (LIQUID / VAPOUR) g/mol 79,1
42 THERMAL CONDUCTIVITY (LIQ. / VAP) W/m°C 0.088 / 0.029
43 VAPORIZATION CURVE Refer to process datasheet F10077-SSA-PCS-DTS-10007
44

45 REMARKS AND SPECIAL REQUIREMENTS :


46
47
48
49 NOTES
50 (1) All complete process datas are detailed in process data sheet F10077-SSA-PCS-DTS-10007
51 (2) Design conditions = normal conditions x 1.1 (=110% of normal conditions)
52 (3) Pressure drop (allow./calculated) given for 110% of normal conditions, 1mm coke thk, and with outlet manifold (excluding inlet manifold)
53
54
55
56
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DATA SHEET FOR STABILISER REBOILER


COMBUSTION DESIGN CONDITIONS REV

WINTER (1)
1 OPERATING CASE

2 TYPE OF FUEL fuel gas (1)

3 EXCESS AIR, PERCENT % 20% (25% for draft)


4 CALCULATED HEAT RELEASE (LHV) MW 28,202 1
5 FUEL EFFICIENCY CALCULATED, PERCENT (LHV) % 83% 1
6 FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) % 82% 1
7 RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) % 2%
8 FLUE GAS TEMPERATURE LEAVING: RADIANT SECTION °C 753
9 CONVECTION SECTION °C 337 1
10 AIR PREHEATER °C N/A
11 FLUE GAS QUANTITY kg / s 12,13 1
2
12 FLUE GAS MASS QUANTITY THROUGH CONVECTION SECTION kg / s.m 1.99 to 2.41 1
13 DRAFT: AT ARCH Pa 25
14 AT BURNERS Pa 140 1
15 AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION °C 25
16 AMBIENT AIR TEMPERATURE, STACK DESIGN °C 55
17 ALTITUDE ABOVE SEA LEVEL m 169
3
18 VOLUMETRIC HEAT RELEASE (LHV) W/m TBA 1
19 REQUIRED EMISSIONS (2): mg/Nm3 (CORRECTED TO 3% O2) NOx: 200 CO: 150
20 VOC: 20 PARTICULATES: 30

21 FUEL CHARACTERISTICS :
FUEL N°1 FUEL N°2 FUEL N°3
22 FUEL GAS
NORMAL (winter) GAS FROM CIS (extreme) BACK UP (winter)
23 LHV kJ / (kg) 44326 refer to process DTS 44970
24 HHV kJ / (kg) - - -
25 PRESSURE @ FUEL SKID BATTERY LIMIT bar g (min/norm/max 2.5 / 3.5 / 5 2.5 / 3.5 / 5 2.5 / 3.5 / 5
26 TEMP. @ BURNER °C 80.9(superheated) / 65.9 25°C mini above dew point 70(superheat.)/55
27 MOLECULAR WEIGHT 40,89 23,16 35,68
28 DESIGN PRESSURE Bar g 7,5 7,5 7,5
29 DESIGN TEMPERATURE °C 100 100 100
30 COMPOSITON (% M FUEL N°1 FUEL N°2 FUEL N°3
31 Oxygen for detailed composition , refer to process datasheet F10077-SSA-PCS-DTS-10007
32 Nitrogen
33 Carbon Dioxyde
34 Methane
35 Ethane
36 Propane
37 i-Butane / n-Butane
38 i-Pentane / n-Pentane
39 n-Hexane
40 Heptane
41 Octane
42 Nonane
43 Decane
44 Undecane
45 Water
46 BURNER DATA :
47 MANUFACTURER: TBA SIZE / MODEL NO. TBA NUMBER: 6
48 TYPE: natural draft, up fired, low Nox LOCATION: floor ORIENTATION: vertical
49 HEAT RELEASE PER BURNER, MW DESIGN: 5,170 NORMAL: 4,700 MINIMUM: 1,293 1
50 PRESSURE DROP ACROSS BURNER @ DESIGN HEAT RELEASE, Pa draft at burner level 140 Pa 1
51 DISTANCE BURNER CENTRE LINE TO TUBE CENTRE LINE: HORIZONTAL, mm 2129 VERTICAL, mm N/A
52 DISTANCE BURNER CENTRE LINE TO UNSHIELDED REFRACTORY: HORIZONTAL, mm N/A VERTICAL, mm N/A
53 PILOT, TYPE: continuous CAPACITY, MW 0.026 Gcal/h FUEL: gas (1)
54 IGNITION METHOD: electric ignitor by pushbutton
55 FLAME DETECTION, TYPE: Ionisation (Pilot) / UV (Burner) NUMBER: one per burner
56 Notes :
57 (1) All complete process datas concerning fuel gas are detailed in process data sheet F10077-SSA-PCS-DTS-10007
58 (2) sulfuric oxides emissions to be stoechiometric proportions with sulfur content in gas
59
UNITE DE TRAITEMENT DE BRUT - HASSI MESSAOUD SUD DATE : 26 feb 08

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DATA SHEET FOR STABILISER REBOILER


MECHANICAL DESIGN CONDITIONS REV
1 PLOT LIMITATIONS: STACK LIMITATIONS: min outlet V = 7.5 m/s ( 4 for turndown)
2 TUBE LIMITATIONS: NOISE LIMITATIONS: 85 dBA @ 1m
3 STRUCTURAL DESIGN DATA:extreme WIND VELOCITY : 200 km/h, 189 daN/m² at 10m WIND OCCURANCE:
4 SNOW LOAD : N/A SEISMIC ZONE: N/A
5 MINIMUM / DESIGN AMBIENT AIR TEMPERATURE, °C -5 / 55 RELATIVE HUMIDITY % : min 20 / max 50 (at 40°C)
6 HEATER SECTION : RADIANT CONVECTION
7 SERVICE : STABILIZED CRUDE OIL

8 COIL DESIGN :
9 DESIGN BASIS: TUBE WALL THICKNESS (CODE OR SPECIFICATION API 530 (2)
10 RUPTURE STRENGTH (MINIMUM OR AVERAGE)
11 STRESS-TO-RUPTURE BASIS Hr mini 80000
12 DESIGN PRESSURE, ELASTIC / RUPTURE Bar g 20
13 DESIGN FLUID TEMPERATURE °C 225
14 TEMPERATURE ALLOWANCE °C 38,5 38,5
15 CORROSION ALLOWANCE, TUBES / FITTINGS mm 3
16 HYDROSTATIC TEST PRESSURE Bar g BY CODE Per design and algerian code
17 POSTWELD HEAT TREATMENT (YES OR NO) NO
18 PERCENT OF WELDS FULLY RADIOGRAPHED 10%
19 MAXIMUM (CLEAN) TUBE METAL TEMPERATURE °C 264 with fluid T° of 186.5 °C 1
20 DESIGN TUBE METAL TEMPERATURE °C 328 (1) 1
21 INSIDE FILM COEFFICIENT W / m 2°C TBA TBA

22 COIL ARRANGEMENT :
23 TUBE ORIENTATION: VERTICAL OR HORIZONTAL VERTICAL HORIZONTAL (countercurrent for convection)
24 TUBE MATERIAL (ASTM SPECIFICATION AND GRADE) A106 grB A106 grB
25 TUBE OUTSIDE DIAMETER mm 219,1 168,3
26 TUBE WALL THICKNESS (MINIMUM) (AVERAGE) mm 8,18 7,11
27 NUMBER OF FLOW PASSES 4 4
28 NUMBER OF TUBES 48 24 (bare) + 40 1
29 NUMBER OF TUBES PER ROW (CONVECTION SECTION) N/A 8
30 OVERALL TUBE LENGTH m 15163 5360 1
31 EFFECTIVE TUBE LENGTH m 15801 4886 1
32 BARE TUBES, NUMBER 48 24 3 bare tubes rows in conv. section
33 TOTAL EXPOSED SURFACE m2 522 62 1
34 EXTENDED SURFACE TUBES, NUMBER N/A 40 1
35 TOTAL EXPOSED SURFACE m2 N/A 707 1
36 TUBE LAYOUT (IN LINE OR STAGGERED) N/A staggered
37 TUBE SPACING, CENTRE TO CENTRE, HORIZ x DIAG (OR VERT) 406,4 304,8
38 SPACING TUBE CENTRE TO FURNACE WALL (MIN) mm 304,8 152,4
39 FUTURE EXTENSION ROWS FOR CONVECTION SECTION N/A 2
40 CORBELS (YES OR NO) no yes
41 CORBEL WIDTH mm N/A TBA

42 DESCRIPTION OF EXTENDED SURFACE :


43 TYPE: (STUDS)(SERRATED FINS)(SOLID FINS) N/A FINS
44 MATERIAL N/A CS
45 DIMENSIONS (HEIGHT x DIAMETER)(THICKNESS) mm N/A 25 x 1.5
46 SPACING (FINS / mm) (STUD / PLANE) N/A 101 / m 1
47 MAXIMUM TIP TEMPERATURE (CALCULATED) °C N/A 348 1
48 EXTENSION RATIO (TOTAL AREA / BARE AREA) N/A 6,841 1

49 PLUG TYPE HEADERS :


50 TYPE N/A N/A
51 MATERIAL (ASTM SPECIFICATION AND GRADE) N/A N/A
52 NOMINAL RATING N/A N/A
53 LOCATION (ONE OR BOTH ENDS) N/A N/A
54 WELDED OR ROLLED JOINT N/A N/A
55 NOTES
56 (1) tube design T° shall be at least 28°C above the maximum tube T° determined by thermal calculation.
57 (2) tubes to be design to allow mechanical decoking. Necessary tappings, swing elbows, to be provided on each pass.
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MECHANICAL DESIGN CONDITIONS (Continued) REV
1 HEATER SECTION : RADIANT CONVECTION
2 SERVICE : STABILIZED CRUDE OIL

3 RETURN BENDS :
4 TYPE welded welded
5 MATERIAL (ASTM SPECIFICATION AND GRADE) A234 WP B A234 WP B
6 NOMINAL RATING OR SCHEDULE sch 40 sch 40
7 LOCATION (F.B.= FIRE BOX H.B.= HEADER BOX) FB HB
8 TERMINALS AND / OR MANIFOLDS :
9 TYPE (BEV.=BEVELED, MANIL.= MANIFOLD, FLG.=FLANGED) MANIFOLD (outlet) FLANGED (inlet)
10 INLET: MATERIAL (ASTM SPECIFICATION AND GRADE) A106 grB (tube)
11 SIZE / SCHEDULE OR THICKNESS 150mm
12 NUMBER OF TERMINALS 4
13 FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE) A105
14 FLANGE SIZE AND RATING 300#WNRF
15 OUTLET: MATERIAL (ASTM SPECIFICATION AND GRADE) A106 gr B (tube)
16 SIZE / SCHEDULE OR THICKNESS 400
17 NUMBER OF TERMINALS 1
18 FLANGE SIZE AND RATING 300# WNRF
19 FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE) A105
20 MANIFOLD TO TUBE CONNECTION (WELDED, EXTRUDED, ETC.) FLANGED
21 MANIFOLD LOCATION (INSIDE OR OUTSIDE HEADER BOX) OUTSIDE
22 CROSSOVERS :
23 WELDED OR FLANGED FLANGED
24 PIPE MATERIAL (ASTM SPECIFICATION AND GRADE) A106 gr B
25 PIPE SIZE / SCHEDULE OR THICKNESS 168.3mm / 7.11mm
26 FLANGE MATERIAL A105
27 FLANGE SIZE AND RATING 300# WN RF
28 LOCATION (INTERNAL / EXTERNAL) EXTERNAL
29 FLUID TEMPERATURE °C TBA
30 TUBE SUPPORTS :
31 LOCATION (ENDS, TOP, BOTTOM) TOP ENDS
32 MATERIAL (ASTM SPECIFICATION AND GRADE) 25 Cr / 20 Ni CS
33 DESIGN METAL TEMPERATURE °C 1038 service
34 THICKNESS mm 12mm
35 TYPE AND THICKNESS OF INSULATION mm hanger / gusset 75mm @ 950kg/m3
36 NUMBER OF SETS 16 / 16 2
37 INTERMEDIATE TUBE SUPPORTS :
38 MATERIAL (ASTM SPECIFICATION AND GRADE) N/A N/A convection : max unsupport. L=30xtubeOD
39 DESIGN METAL TEMPERATURE °C
40 THICKNESS mm
41 SPACING m
42 TUBE GUIDES :
43 LOCATION BOTTOM vertical guides only for Ltube>18m
44 MATERIAL 25 Cr / 20 Ni
45 TYPE / SPACING pin&studs / 1 for 2 tubes
46 HEADER BOXES :
47 LOCATION : BOTH ENDS HINGED DOOR / BOLTED PANEL BOLTED PANEL
48 CASING MATERIAL : CS THICKNESS mm 5
49 LINING MATERIAL : LHV 124 THICKNESS mm 50
50 ANCHOR (MATERIAL AND TYPE) : CS / "V" type
51 NOTES
52
53
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MECHANICAL DESIGN CONDITIONS (Continued) REV

1 REFRACTORY DESIGN BASIS :


2 AMBIENT °C 27 WIND VELOCITY 0 m/s CASING TEMPERATURE API 560 (3) °C

3 EXPOSED VERTICAL WALLS :


4 LINING THICKNESS, mm : HOT FACE TEMPERATURE, DESIGN / CALCULATED, °C :
5 WALL CONSTRUCTION :
6
7 ANCHOR (MATERIAL & TYPE) :
8 CASING MATERIAL : THICKNESS, mm : TEMPERATURE, °C :

9 SHIELDED VERTICAL WALLS :


10 LINING THICKNESS, mm : 50+50 HOT FACE TEMPERATURE, DESIGN / CALCULATED, °C : 465 °C 1
11 WALL CONSTRUCTION : CF 128 + CF 96 (2)
12
13 ANCHOR (MATERIAL & TYPE) : SS 304 , studs type
14 CASING MATERIAL : CS THICKNESS, mm : 5 TEMPERATURE, °C : <82°C

15 ARCH :
16 LINING THICKNESS, mm : 50+50 HOT FACE TEMPERATURE, DESIGN / CALCULATED, °C : 753°C 1
17 WALL CONSTRUCTION : CF 128 + CF 96 (2)
18
19 ANCHOR (MATERIAL & TYPE) : SS 304 , studs type
20 CASING MATERIAL : CS THICKNESS, mm : 8 TEMPERATURE, °C : <82°C

21 FLOOR :
22 LINING THICKNESS, mm : 75+110 HOT FACE TEMPERATURE, DESIGN / CALCULATED, °C : 566°C 1
23 WALL CONSTRUCTION : LHV 124 + LHV 106
24
25 ANCHOR (MATERIAL & TYPE) :
26 CASING MATERIAL : CS THICKNESS, mm : 6 TEMPERATURE, °C : <91°C
27 MINIMUM FLOOR ELEVATION : TBA FREE SPACE BELOW BURNER, m :

28 CONVECTION SECTION :
29 LINING THICKNESS, mm : 130 HOT FACE TEMPERATURE, DESIGN / CALCULATED, °C : 476°C 1
30 WALL CONSTRUCTION : LHV 124
31
32 ANCHOR (MATERIAL & TYPE) : CS/SS / "V" type
33 CASING MATERIAL : CS THICKNESS, mm : 5 TEMPERATURE, °C : <82°C

34 INTERNAL WALL :
35 TYPE : MATERIAL :
36 DIMENSION, HEIGHT / WIDTH :

37 DUCTS : FLUE GAS PURGE AIR


38 LOCATION : BREECHING PURGE FAN TO HEATE
39 SIZE, m OR NET FREE AREA, m2 1,09
40 CASING MATERIAL : CS CS
41 CASING THICKNESS, mm : 5
42 LINING INTERNAL / EXTERNAL INTERNAL NONE
43 THICKNESS, mm 75
44 MATERIAL LHV 124
45 ANCHOR (MATERIAL & TYPE) : CS / "V" type
46 CASING TEMPERATURE, °C : TBA

47 PLENUM CHAMBER (AIR) : Burners in individual windboxes


48 CASING MATERIAL : CS THICKNESS, mm : SIZE, m :
49 LINING MATERIAL : none THICKNESS, mm :
50 ANCHOR (MATERIAL & TYPE) :
51 NOTES
52 (1) DELETED
53 (2) hot face refractory to be designed for 1430 °C.
54 (3) Internal anti-acid coating shall be provided
55
56
57
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BURNER DATA SHEET REV

1 GENERAL DATA
2 TYPE OF HEATER: NATURAL DRAFT, VERTICAL CYLINDRICAL HEATER
3 ALTITUDE ABOVE SEA LEVEL m 169
4 AIR SUPPLY :
5 AMBIENT/ PREHEATED/ GAS TURBINE EXHAUST AMBIENT
6 TEMPERATURE (MIN/ MAX/ DESIGN) ° C -5 MINI / 55°C MAXI
7 RELATIVE HUMIDITY % min 20 / max 50 (at 40°C)
8 DRAFT TYPE : FORCED/ NATURAL/ INDUCED NATURAL
9 DRAFT AVAILABLE ACROSS BURNER Pa TBA
10 DRAFT AVAILABLE ACROSS PLENUM Pa TBA
11 REQUIRED BURNER TURN DOWN % 25
12 BURNER WALL LINING THICKNESS mm TBA
13 HEATER CASING THICKNESS mm TBA
14 FIRE BOX HEIGHT m TBA 1
15 HEIGTH-TO-WIDTH RATIO TBA 1
16 TUBE CIRCLE DIAMETER m 6,214
17 QUANTITY OF BURNERS 6
18 BURNER DATA:
19 MANUFACTURER
20 TYPE OF BURNER NATURAL DRAFT, LOW Nox
21 MODEL/SIZE
22 DIRECTION OF FIRING VERTICAL
23 LOCATION (ROOF/FLOOR/SIDEWALL) FLOOR
24 MINIMUM DISTANCE BURNER CENTRELINE
25 TO TUBE CENTERLINE (HORIZONTAL/VERTICAL) 2,129
26 TO ADJACENT BURNER CENTER LINE(HORIZONTAL/VERTICA 0,978
27 TO UNSHIELDED REFRACTORY (HORIZONTAL/VERTICAL) -
28 BURNER CIRCLE DIAMETER m 1,956
29 PILOTS: TYPE/IGNITION METHOD PERMANENT SELF INSPIRATING
30 QUANTITY 1 PER BURNER
31 CAPACITY MW 0,03
32 FUEL PRESSURE / FUEL bar g 2.5 AT FUEL SKID BATTERY LIMIT
33 OPERATING DATA
34 FUEL GAS
35 HEAT RELEASE PER BURNER MW(LHV)
36 DESIGN/ NORMAL/ MINIMUM 5.17 / 4.70 / 1.293 1
37 EXCESS AIR @ DESIGN HEAT RELEASE % 20%
38 AIR TEMPERATURE ° C AMBIENT
39 DRAFT LOSS (DESIGN/ NORMAL/ MAX) Pa 140 1
40 REQUIRED FUEL PRESSURE bar g TBA
41 FLAME LENGTH @DESIGN HEAT RELEAS m TBA
42 ATOMIZING MEDIUM / OIL RATIO kg/kg N/A
43 CONSTRUCTION DATA
44 BURNER PLENUM - COMMON / INTEGRAL TBA
45 MATERIAL / THICKNESS mm TBA
46 INTERNAL INSULATION TBA
47 INLET AIR CONTROL : DAMPERS OR REGISTERS TBA
48 MODE OF OPERATION TBA
49 LEAKAGE % TBA
50 BURNER TILE - COMPOSITION TBA
51 MINIMUM SERVICE TEMP. ° C TBA
52
53 NOTES
54 (1) At design conditions, minimum of 90% the available draft with air register fully open shall be utilized across the burner.
55 In addition, the minimum of 75% of the air pressure drop with air registers, full open shall be utilized across burner throat.
56
57
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DATA SHEET FOR STABILISER REBOILER


BURNER DATA SHEET REV

1 OTHER DATA
2 NOISE SPECIFICATION 85 dBA @1m
3 ATTENUATION METHOD
4 PAINTING REQUIREMENT
5 IGNITION / PILOT PORT - SIZE / QTY
6 SIGHT PORT - SIZE / QTY
7 FLAME DETECTION - TYPE / QTY
8 SCANNER CONNECTION SIZE
9 SAFETY INTERLOCK SYSTEM FOR ATOMISING MEDIUM/OIL
10 PERFORMANCE TEST REQUIRED YES / NO NO
11 EMISSION REQUIREMENTS
12 FIRE BOX BRIDGE WALL TEMPERATURE °C
13 NOx mg/Nm3 200
14 CO mg/Nm3 150
15 VOC mg/Nm3 20
16 particles mg/Nm3 30
17 GAS FUEL CHARACTERISTICS
18 FUEL TYPE REFER TO PAGE 4 "COMBUSTION DATAS"
19 HEATING VALUE(LHV) KJ/Kg REFER TO PAGE 4 "COMBUSTION DATAS"
20 SPECIFIC GRAVITY (AIR = 1.0) REFER TO PAGE 4 "COMBUSTION DATAS"
21 MOLECULAR WEIGHT REFER TO PAGE 4 "COMBUSTION DATAS"
22 FUEL TEMPERATURE AT BURNER/DES,TE ° C REFER TO PAGE 4 "COMBUSTION DATAS"
23 FUEL PRESSURE - AT BURNER INLET /DE bar g REFER TO PAGE 4 "COMBUSTION DATAS"
24 FUEL GAS COMPOSITION (MOLE %) REFER TO PAGE 4 "COMBUSTION DATAS"
25
26
27
28
29
30
31
32 LIQUID FUEL CHARACTERISTICS
33 FUEL TYPE N/A
34 HEATING VALUE(LHV) KJ/Kg N/A
35 SP. GRAVITY ( DEG API) N/A
36 H / C RATIO ( BY WEIGHT) N/A
37 VISCOSITY @ °C cP N/A
38 VISCOSITY @ °C cP N/A
39 FUEL TEMPERATURE AT BURNER ° C N/A
40 FUEL PRESSURE - AT BURNER INLET bar g N/A
41 COMPOSITION N/A
42
43
44
45
46
47
48 ATOMISING MEDIUM (AIR / STEAM / MECHANICAL) N/A
49 PRESSURE bar g N/A
50 TEMP. ° C N/A
51
52 NOTES
53
54
55
56
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MECHANICAL DESIGN CONDITIONS (Continued) REV

1 STACK :
2 NUMBER : 1 TYPE SELF-SUPPORTED LOCATION : TOP OF HEATER
3 CASING MATERIAL : CS CORROSION ALLOW., mm : MINIMUM THICKNESS 8
4 INSIDE METAL DIAMETER, m : TBA HEIGHT ABOVE GRADE, m : 46,82 STACK LENGTH, m : 21,46 1
5 LINING MATERIAL : LHV 124 THICKNESS, mm : 75
6 ANCHOR (MATERIAL AND TYPE) CS, "V" type
7 EXTENT OF LINING : INTERNAL OR EXTERNAL : INTERNAL
8 DESIGN FLUE GAS VELOCITY, m/s : MINI 7.5 m/s FLUE GAS TEMP., °C : 337 conv outlet 1
9 DESIGN FLUE GAS VELOCITY, m/s (turndown) MINI 4 m/s

10 DAMPERS :
11 LOCATION STACK
12 TYPE (CONTROL, TIGHT SHUT-OFF, ETC.) CONTROL
13 MATERIAL : BLADE SS
14 SHAFT SS
15 MULTIPLE / SINGLE LEAF MULTI LEAF
16 PROVISION FOR OPERATION (MANUAL OR AUTOMATIC) MANUAL
17 TYPE OF OPERATOR (CABLE OR PNEUMATIC) CABLE AND WINCH AT GRADE

18 MISCELLANEOUS :
19 PLATFORMS : LOCATION NUMBER WIDTH mm LENGTH / ARC STAIRS / LADDER ACCESS FROM
20 Radiant burner level 1 900 MINI 360° STAIRS GROUND
21 Radiant section intermediate 1 or more, TBA 900 MINI TBA LADDERS LOWER PLATFORM
22 Arch 1 900 MINI TBA LADDERS LOWER PLATFORM
23 Convective 1 900 MINI TBA LADDERS LOWER PLATFORM
24 Stack damper level 1 900 MINI TBA LADDERS LOWER PLATFORM
25 Stack sampling 1 900 MINI TBA LADDERS LOWER PLATFORM
26 Manifold platforms 1 or more, TBA 900 MINI TBA LADDERS LOWER PLATFORM
27 TYPE OF FLOORING HOT DIP GALVANIZED
28 DOORS : NUMBER LOCATION SIZE, mm BOLTED / HINGED
29 ACCESS : 2 RADIANT 600 x 600 BOLTED 1
30 1 BREECHING 600 x 600 BOLTED 1
31 EXPLOSION: 1 RADIANT 300 x 300 BOLTED 1
32 OBSERVATION : for burners + 2 mini/level + ports under burners RADIANT 260 x 130 HINGED & GLASS 1
33 TUBE REMOVAL : 1 RADIANT 450 x 600 BOLTED 1
34
35 INSTRUMENT CONNECTIONS NUMBER SIZE TYPE
36 FLUE GAS / COMBUSTION AIR TEMPERATURE REQUIRED TBA TBA
37 FLUE GAS / COMBUSTION AIR PRESSURE REQUIRED TBA TBA
38 FLUE GAS SAMPLE REQUIRED TBA TBA
39 SNUFFING NITROGEN REQUIRED (2) (2) FLANGED BLINDED
40 O2 ANALYSER REQUIRED TBA TBA
41 CO OR NOx ANALYSER N/A N/A N/A
42 VENTS / DRAINS REQUIRED TBA TBA
43 PROCESS FLUID TEMPERATURE REQUIRED (TW + TT) TBA FLANGED TW
44 TUBE SKIN THERMOCOUPLES(Duplex type) with smart transmitters 2 PAR PASS TBA TBA
45 DECOKING CONNECTIONS REQUIRED TBA TBA
46 DRAFT MEASUREMENT REPORTED AT GRADE REQUIRED TBA TBA
47 PAINTING REQUIREMENTS YES, AS PER SPECIFICATIONS + AIRCRAFT PAINTING ON STACK
48 INTERNAL COATING YES FOR CERAMIC
49 GALVANISING REQUIREMENTS GRATING ONLY (STRUCTURE IS PAINTED)
50 ARE PAINTERS TROLLEY AND RAIL INCLUDED? YES
51 SPECIAL EQUIPMENT SOOTBLOWERS NO
52 AIR PREHEATER NO
53 FAN (S) YES, PURGE AIR FAN
54 UNIT CONTROL PANEL LOCAL PANEL + PACKAGE CONTROL PANEL BMS (one / heater)
55 NOTES
56 (1) Minimum stack height shall be as per applicable local Algerian envrionmental rules.
57 (2) Connections shall be adequate in number in the comb. chamber in order to guarantee a change of volumes of the comb.
58 (3) inside refractory to be designed for a maximum T° of 540°C, and for a raising of 55°C / hour.
UNITE DE TRAITEMENT DE BRUT - HASSI MESSAOUD SUD DATE : 26 feb 08

MECHANICAL DATA SHEET - STABILISER REBOILER PACKAGES


REVISION 1
P10/P20/P30-UF-21-01
F10077-SSA-EQP-DTS-03020-E PAGE : 11 / 12

DATA SHEET FOR STABILISER REBOILER


FAN DATA SHEET REV

1 ITEM NUMBER
2 FAN MANUFACTURER TBA MODEL/SIZE TBA ARRANGEMENT TBA
3 SERVICE PURGING GAS HANDLED AIR MOLECULAR WEIGHT TBA
4 SITE ELEVATION m 170 FAN LOCATION OUTDOOR QTY.REQUIRED 1
5 DRIVE SYSTEM ELECTRICAL MOTOR FAN ROTATION FROM DRIVE END CW TBA

6 OPERATING CONDITIONS
7 OPERATING CONDITION/CASE DESIGN TEST BLOCK OTHER CONDITIONS
8 CAPACITY m3/s 11880 m3/h for purging time = 15min (before start-up)
9 SP.GRAVITY
10 OPERATING TEMPERATURE °C ambient : 55 / -5
11 RELATIVE HUMIDITY % min20 / max50 (40°C)
12 STATIC PRESSURE AT INLET AND OUTLE Pa
13 PERFORMANCE - FAN BHP AT TEMP.(ALL LOSSES INCLUDED)
14 FAN SPEED- RPM
15 STATIC PRESSURE RISE ACROSS FAN Pa 980 Pa
16 FAN STATIC EFFICIENCY %
17 DISCHARGE DAMPER POSITION
18 FAN CONTROL : AIR SUPPLY DRIVE RATED
19 FAN CONTROL FURNISHED BY MAKE TYPE Eexd
20 ELECTRICAL AREA CLASSIFICATION ZONE 2
METHOD
21 CLASS T3 GROUP IIA DIVISION
22 STARTING METHOD DOL POWER 3 kW VOLT PHASE/HZ

23 CONSTRUCTIONAL DATA (1)


24 HOUSING BEARINGS ANTIFRICTION
25 MATERIAL CS TYPE MAKE/MODEL
26 SPLIT FOR IMPELLER REMOVAL LUBRICATION
27 DRAIN - SIZE / QTY COOLANT FLOW RATE
28 ACCESS DOOR - SIZE/QTY SHAFT MS / 80 mm
29 BLADE TYPE SHAFT SLEEVE n/a
30 HUB TYPE SHRINK/TIGHT FIT SHAFT SEALS n/a
31 COUPLING TYPE MAKE/MODEL SERVICE FACTOR

32 MISCELLANEOUS
33 VIBRATION DETECTORS NO TEMPERATURE DETECTORS NO THERMOSTATIC CONTROLLED HEATERS NO
34 SPEED DETECTORS NO TYPE NON CONTACT PROBE/SPEED SWITCH
35 COMMON BASE PLATE INLET/OUTLET SILENCER EVASE
36 BEARING PEDASTAL SOLE PLATES INLET SCREEN OR FILTER HEAT SHIELDS
37 INSULATION CLIPS INSPECTION ACCESS HOUSING DRAIN
38 SPARK RESISTANT COUPLING GUARD INLET BOXES CONTROL PANEL
39 SPECIAL COATING VIBRATION ISOLATORS FLEXIBLE CONNECTION
40 NOISE PAINTING YES AS PER SPEC
41 PREDICTED SOUND PRESSURE LEVEL CONNECTIONS/SIZE INLET OUTLET
42 MAX ALLOWABLE SOUND PRESSURE LEVEL TESTS NO LOAD RUN TEST
43 ATTENUATION METHOD PERFORMANCE TEST WITNESS
44 ROTOR BALANCE
45 SHOP INSPECTION
46 ASSEMBLY AND INSPECTION
47 NOTES
48 (1) Fan selection shall be based on the following working points
49 Fan shall operate continuously at 15° above maximum ambient T°.
50 Max allowable speed is 1450 RPM.
51 Fan design life shall be minimum 20 years with 3 years uninterrupted continous service.
52
53
54
55
56
UNITE DE TRAITEMENT DE BRUT - HASSI MESSAOUD SUD DATE : 26 feb 08

MECHANICAL DATA SHEET - STABILISER REBOILER PACKAGES


REVISION 1
P10/P20/P30-UF-21-01

F10077-SSA-EQP-DTS-03020-E PAGE : 12 / 12

DATA SHEET FOR STABILISER REBOILER


GENERAL NOTES REV

1
2 A All missing sizing data to be finalized by VENDOR during detailed studies.
3
4 B All other requirements and scope of supply are detailed in the main following documents :
5 F10077-SSA-EQP-REQ-03020-E : requisition - stabiliser reboiler packages
6 F10077-SSA-EQP-SPC-03020-E : specification- stabiliser reboiler packages
7 F10077-SSA-EQP-SPC-03000-E : general specification for packaged equipment
8
9 C Main applicable codes : API 560, API 530, NFPA 85, DPEM, ATEX, ASME VIII div1, CM66 & NV65
10
11 D Complete fuel gas skid to be included for burners' control.
12
13 E Equipment has been itemised as follows :
14 P10/P20/P30-UF-21-01 = complete stabiliser reboiler package
15 P10/P20/P30-FA-21-01 = Fired heater
16 P10/P20/P30-UO-21-01 = Fuel gas skid
17 P10/P20/P30-HK-21-01 = Reboiler purge air fan
18
19 F Nitrogen snuffing conditions (required flow, injection time… ) to be confirmed by VENDOR.
20
21 G Data is given for the sizing case. Other operating cases to be detailed by VENDOR during detailed studies
22
23 H Main utilities consumptions :
24 - UV cells : 18 m3/h (per heater)
25 -Nitrogen snuffing : 1850 kg/h during 30 mn (per heater)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56