GRSM 00 PL CAL R 003 Rev B A

DOCUMENT NO: REV.
BRANCH WALL THICKNESS CALCULATION FOR SPLIT GRSM-00-PIP-CAL-R-003 B

TEE
REFERENCE DRAWING NO :
ATTACHMENT Sheet 1 of 1
REV DESCRIPTION DATE BY CHK'D APP'D

PERTAMINA GAS A Issued for Review 15/01/2017 FDY ICH ALI
B Issued for Approval 27/01/2017 FDY ICH ALI
GAS PIPELINE GRESIK -

SEMARANG
1.0 GENERAL
CODE : ASME B31.8 "Gas Transmission and Distribution Piping Systems"

Description : This spread sheet covers the calculation of Branch wall thickness for split tee requirement for the line pipe
to be used for Sales Gas Pipeline
Material : API 5L X-52-PSL2 or equal
Location Class 3
Location : GRESIK - SEMARANG
Variation Manufacturer Process : Longitudinal SAW
2.0 CALCULATION
2.1 DESIGN DATA

Run/ Header Split Tee
D pl : Nominal Diameter of Pipeline = 24 inch = 609.6 mm
D : Outside Diameter of Pipeline = 24 inch = 609.6 mm
P : Design Pressure = 1000 Psi = 6894.8 kPa
P : Design Pressure = 1000 Psig = 6894.8 kPag
Td : Design Temperature = 150 oF = 65.56 o
C
S : Specified Minimum Yield Stress = 65300 psig = 450227.6 kPag
CA : Corrosion Allowance = 0.05905515 inch = 1.5 mm
E : Longitudinal Joint Factor = 1
F : Design Factor = 0.5
T : Temperature Derating Factor = 1
H : Thickness of run pipe 0.4634 inch (Actual measured wall thickness at site)
(This existing pipe that will be hot tap)
Branch Split Tee
d : Branch Dia = 24 Inch = 609.6 mm
B : Preferred Branch Thickness of Split Tee = 0.6882 Inch = 17.48 mm
di : Inside Diameter of branch pipe = 22.62 Inch = 574.64 mm
C
L : Tinggi Branch = 5.0079 Inch = 127.2 mm
M 0.6882 Inch 17.48 mm
r1 Panjang Branch = 17.008 Inch = 432 mm
r
DOCUMENT NO: REV.
BRANCH WALL THICKNESS CALCULATION FOR SPLIT GRSM-00-PIP-CAL-R-003 B
TEE

B Issued for Approval 27/01/2017 FDY ICH ALI

SEMARANG
2.2 BRANCH THICKNESS CALCULATION

2.2.1 HEADER
Nominal Required Wall Thickness:
PD
t r=
2 xSxFxExT
tr = 0.3675 inch
tr = 9.3354 mm
Excess thickness in header wall

H - tr = 0.0959 Inch
= 2.43462 mm
2.2.2 OUTLET
PD
t b=
2 xSxFxExT
tb =
0.45977 Inch
11.6782 mm
B - tb = 0.2284 Inch
= 5.80184 mm
2.2.3 Reinforcement Required

AR = di.tr = 8.314961 in2
2.2.4 Reinforcement Provided by Header
A1 = (H-tr)d
2.30 in2
Effective Area in Outlet

Height L = 2 1/2 B+ M (kasus ini adalah panjang Tee Branch)
= 5.01 In
A2 = 2(B-tb) L
2.288 In2
A3 = AR - A1 - A2
= 3.73 In2
2.2.5 Approximately required thickness of reinforcement:
3.73 / (2*di)-d = 0.372 in

9.45104 mm
Use 0.69 plate minimum required length (Neglecting welds):
A3 / t split tee = 5.42 in
2.2.6 Define Plate minimum length
24 + 5.42 = 29.42 in (roundup to) 30 In

( Use plat 34 in length as Tee Standard dimension)
2.2.7 Use plate that is 34 in Long (as calculated check)
Area = 0.69 x ( 34 - 24 )
= 6.89 In2 > 3.73 In2 (Acceptable)
DOCUMENT NO: REV.
BRANCH WALL THICKNESS CALCULATION FOR SPLIT GRSM-00-PIP-CAL-R-003 A
TEE


SEMARANG
1.0 GENERAL

Description : This spread sheet covers the calculation of Branch wall thickness for split tee requirement for the line pipe
to be used for Sales Gas Pipeline
Material : API 5L X-52-PSL2 or equal
Location Class 3
2.0 CALCULATION
2.1 DESIGN DATA

Run/ Header Split Tee
C
H : Thickness of run pipe 0.4634 inch (Actual measured wall thickness at site)
Branch Split Tee

d : Branch Dia = 24 Inch = 609.6 mm
B : Preferred Branch Thickness of Split Tee = 0.5618 Inch = 14.27 mm
di : Inside Diameter of branch pipe = 22.88 Inch = 581.06 mm
C
L : Tinggi Branch = 5.0079 Inch = 127.2 mm
M 0.5618 Inch 14.27 mm
r1 Panjang Branch = 17.008 Inch = 432 mm
r
DOCUMENT NO: REV.
BRANCH WALL THICKNESS CALCULATION FOR SPLIT GRSM-00-PIP-CAL-R-003 A
TEE


SEMARANG

2.2.1 HEADER d
PD
t r=
2 xSxFxExT
tr = 0.3675 inch
tr = 9.3354 mm

H - tr = 0.0959 Inch
= 2.43462 mm
2.2.2 OUTLET
PD
t b=
2 xSxFxExT
tb =
0.36753 Inch
9.33538 mm
B - tb = 0.1943 Inch
= 4.93462 mm

AR = di.tr = 8.407857 in2
A1 = (H-tr)d
2.30 in2

= 5.01 In
A2 = 2(B-tb) L
1.946 In2
A3 = AR - A1 - A2
= 4.16 In2
4.16 / (2*di)-d = 0.416 in

10.5538 mm
Use 0.56 plate minimum required length (Neglecting welds)

24 + 7.41 = 31.41 in (roundup to) 32 In
2.2.6 Use plate that is 34 in Long:
Area = 0.56 x ( 34 - 24 )
DOCUMENT NO: REV.
Pipeline - Data Sheet
GRSM-00-PL-CAL-R-003 A
Branch Thickness Calculation REFERENCE DRAWING NO :
Spread Sheet Sheet 1 of 1


SEMARANG
1.0 GENERAL

Description : This spread sheet covers the calculation of Branch thickness requirement for the line pipe to be used for
Sales Gas Pipeline
Material : API 5L X-52-PSL2
Location Class 3
2.0 CALCULATION
2.1 DESIGN DATA

C
H : 0.4634 inch (Actual measured wall thickness at site)
Branch
d Branch Dia 24 Inch 609.6 mm
B 0.6882 Inch 17.48 mm
d : Outside Diameter of Pipeline = 24 inch = 609.6 mm
di 22.62 Inch
C
L : Tinggi Branch = 5.0079 Inch
M 0.6882 Inch 17.48 mm
2r1 Panjang Branch = 34.016 Inch
DOCUMENT NO: REV.
Pipeline - Data Sheet
GRSM-00-PL-CAL-R-003 A
Branch Thickness Calculation REFERENCE DRAWING NO :
Spread Sheet Sheet 1 of 1


SEMARANG

2.2.1 HEADER d
PD
t=
2 xSxFxExT
t = 0.3692 inch
t = 9.3785 mm

H-t = 0.0942 Inch
= PD
2.39154 mm
t b=
2.2.2 OUTLET
2 xSxFxExT
2r1
tb = 0.45977 Inch
11.6782 mm
B - tb = 0.2284 Inch
= 5.80184 mm

AR = d.t = 8.861538 in2
A1 = (H-t)d
2.26 in2

= 5.01 In
A2 = 2(B-tb) L
2.288 In2
A3 = AR - A1 - A2
= 4.31 In2
4.31 / (2*di)-d = 0.431 in

10.9404 mm
Use 0.69 plate minimum required length (Neglecting welds)

24 + 6.27 = 30.27 in (roundup to) 31 In
2.2.6 Use plate that is 34 in Long:
Area = 0.69 x ( 31 - 24 )

GRSM 00 PL CAL R 003 Rev B A

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DOCUMENT NO: REV.

BRANCH WALL THICKNESS CALCULATION FOR SPLIT GRSM-00-PIP-CAL-R-003 B

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

CODE : ASME B31.8 "Gas Transmission and Distribution Piping Systems"

Variation Manufacturer Process : Longitudinal SAW

2.1 DESIGN DATA

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

2.2 BRANCH THICKNESS CALCULATION

Excess thickness in header wall

2.2.3 Reinforcement Required

2.2.4 Reinforcement Provided by Header

Effective Area in Outlet

2.2.5 Approximately required thickness of reinforcement:

3.73 / (2*di)-d = 0.372 in

A3 / t split tee = 5.42 in

2.2.6 Define Plate minimum length

24 + 5.42 = 29.42 in (roundup to) 30 In

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

CODE : ASME B31.8 "Gas Transmission and Distribution Piping Systems"

Variation Manufacturer Process : Longitudinal SAW

2.1 DESIGN DATA

Branch Split Tee

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

2.2 BRANCH THICKNESS CALCULATION

Excess thickness in header wall

2.2.3 Reinforcement Required

2.2.4 Reinforcement Provided by Header

Effective Area in Outlet

2.2.5 Approximately required thickness of reinforcement:

4.16 / (2*di)-d = 0.416 in

Use 0.56 plate minimum required length (Neglecting welds)

A3 / t split tee = 7.41 in

2.2.6 Use plate that is 34 in Long:

Branch Thickness Calculation REFERENCE DRAWING NO :

Spread Sheet Sheet 1 of 1

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

CODE : ASME B31.8 "Gas Transmission and Distribution Piping Systems"

Variation Manufacturer Process : Longitudinal SAW

2.1 DESIGN DATA

D pl : Nominal Diameter of Pipeline = 24 inch = 609.6 mm

Branch Thickness Calculation REFERENCE DRAWING NO :

Spread Sheet Sheet 1 of 1

REV DESCRIPTION DATE BY CHK'D APP'D

GAS PIPELINE GRESIK -

2.2 BRANCH THICKNESS CALCULATION

Excess thickness in header wall

2.2.3 Reinforcement Required

2.2.4 Reinforcement Provided by Header

Effective Area in Outlet

2.2.5 Approximately required thickness of reinforcement:

4.31 / (2*di)-d = 0.431 in

Use 0.69 plate minimum required length (Neglecting welds)

A3 / t split tee = 6.27 in

2.2.6 Use plate that is 34 in Long:

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