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Abstract-A sunultaneous heat and mass transfer model was apphed to multlcomponent datdlatlon m a wetted-wall
column Experunents were carried out. usmg the benzene-toluene-ethylbenzene ternary system, m a wetted-wall
column of 2 2 cm I d and 100 cm long equipped with specml probes designed for simultaneous hquld samphng and
temperature measurements The experImental results show that the bulk hqmd phase was saturated, mdlcatmg no
resistance to mass transfer m the hqmd film Contirmatlon of tbe hqmd phase satoratIon was made through a
comparison of the expenmentally measured hquld temperature with the calculated bubble pomt temperature The
average devlatlon between the measured and calculated temperatures was found to be 0 26°C
Individual mass transfer rates were evaluated locally by measunng cornposItIons and temperatures as functions
of column he&t and were compared to theoretIcal predlctlons usmg the exact lihn model soluuon of the
Maxwell-Stefan multuzomponent equations developed by Krishna and Standart The comparison shows good
agreement with average devlatlons of I5 76% for benzene, 23 09% for toluene and 23 23% for ethylbenzene
Kaylhan et al [l] have modeled bmary dlsflation m trations m the liquid film were measured as functions of
contmuous contact eqmpment as a simultaneous heat column height m order to determme the state of the
and mass transfer process Equations were developed hqmd phase and to evaluate mass transfer coefficients
from materml and energy balances and were analyzed to The dlstiatlon expenments were can-led out at total
show how mdlvldual phase mass transfer coefficients reflux smce under these condltlons heat and mass trans-
could be evaluated from measurements of bulk tem- fer rates wtil be greatest and thus the greatest preclslon
peratures and composltlons m dlstlllatlon columns DIS- m experimentally determmed quantmes IS reahzed It
tlllation experiments by Kaylhan et al [2] m a wetted- was also mtended to theoretlcally evaluate the mdlvldual
wall column usmg the methanoI-water system showed local molar fluxes through use of the film model solution
that all of the resistance to mass transfer was m the to the Maxwell-Stefan equations developed by Knshna
vapor phase Experimental vapor phase mass transfer and Standart[S] and compare these with the expenmental
coefficients were determmed and were found to be m results
good agreement with pubhshed correlations based on
absorption and evaporauon data THEORY
Subsequently, Honorat and Sandall[3] apphed the The mathematical relations for the model are
relationshlps derwed by Kaylhan et al [l] to bmary da- developed for any contmuous contact dlsttiation
trllatlon in a packed column A “dfierentlal height” eqmpment operatmg under adlabatlc condlttons These
technique was developed m order to determme bulk relations are the overall mass, enthalpy and component
hquld phase temperatures and composltlons as functions balances around the three envelopes shown m Fig 1
of packmg height Expenments camed out m a 3-m which can be stated as
column packed wdh 1/4m Raschlg Rmgs for the
toluene-tnchloroethylene system showed that the hquld dL
_=- dV
phase was saturated, mdtcatmg no resistance to mass dZ dZ
(1)
transfer m the hqtud phase Vapor phase mass transfer
coefficients obtamed from the dlstlllatlon experiments d(Lx,) = -d( VY,) for J = 1 to n
dz dz
were found to be m agreement wth mass transfer
coefficients predlcted from correlations of packed
(3)
column gas absorption data
In the work reported here, we have extended the
theoretlcal work of Kay&an et al [ 11 to multlcomponent y = - J$.a, for 1 = 1 to n
&saatlon m contmuous contact equtpment In order to
venfy the model, multlcomponent dIstlllatlon expen- d( VY,)
-=-N,u,,, for J = 1 to n
ments were carried out m a wetted-wall column The dz
apparatus was essentially that used by Kaylhan[4] Ben-
zene-toluene-ethylbenzene was the mulhcomponent d(Lh)
system chosen for the experiments smce vapor-hqmd
equlbna can be predlcted with a fair degree of accuracy
for this ternary system Bulk temperatures and concen-
733
M M DRIEUKA
and 0 C %UiDALL
2
,=I
N,c,, Q h,
where
It IS theoretically possible to evaluate the three
parameters If three of the Independent varrables can be
obtamed as functions of z The Independent variables
which can be chosen to be evaIuated experlmentally are
for 1 = 1 to n
xi, L, 6
If the hqutd phase 1s found to be saturated for the
ternary system considered m this work m agreement with
the binary wetted-wall column study of Kaylhan et al [2]
and the packed coIumn study of Honorat and Sandall[3],
then two relations are added to the previous set
Xl = x,, and f, = t,
Calmmg sectlon
Total rejlux expenments
Ltqwd I Experiments were run at total reflux and steady state
Level
controller Manometer
TOP
water
condltlons Fust the holler was charged with about four
-Da-
! 1
hters of mucture. the steam pressure was adjusted to give
I
appropriate bodmg rate condltlons, the water to the
i-l T Thermocouple condenser was adjusted so as to give an appropnate
z S s Lwq”l.3
SOmple
coohng rate and the aspirator which was connected at
Fig 2 SchematIc drawrng of wetted-wall column operatmg un-
der total reflux the top of the condenser was turned on to evacuate air
from the apparatus When the vapor reached the con-
denser, the aspuator was turned off to avold product
was collected m the upper part of the column and was losses Then the system was operated for approxunately
umformly dlstrlbuted around the wall with a kmfeedge four hours to reach steady state condlttons After this
dlstnbutor deslgned to mamtam a umform film formatlon watmg period, the control valves of the sample tees
at the entrance The column and calmmg section were were adlusted to allow a samplmg rate of about 15 drops
msulated with one mch thick Kaowool and wrapped with per minute Then the coolers were Inserted and ther-
duct tape The effectiveness of the msulatlon was mocouple potentials were read whale the llquld was
determmed by some heat loss expenments which showed dnppmg When the readmgs were fimshed, the flow was
that the total heat loss was 3 26% under the most stopped and the hquld mslde the cooler was stored m a
extreme condttlons A contmuous supply of steam con- closed test tube and immediately anaIyzed after the run
trolled by a pressure regulator was used to power the was fimshed Operatmg this way provided sunultaneous
boiler and to maintain a constant boding rate data for both temperature and composltlons and mml-
A temperature controller was placed on the coohng mlzed the liquid loss from the column
water Inlet to the condenser smce the temperature of the The sequence of data collection from different parts of
city water was found to osculate between 18 and 22°C the column was repeated two tunes consecutively It
The condenser mlet water was controlled at 20°C took about forty-five mmutes before another readmg or
The probes were those described by Kay&an et al [2] sampling could be made at the same pomt
and were desIgned so as to obtam sunultaneous liquid The composmon ranges covered in the expenments
samples and temperatures without disturbing the con- were approxunately 0 20-O 45 mole fraction of the light
tinuity of the hquld film flow inside the column This was component (benzene), and 0 18-O 48 mole fraction for the
done by lmbeddmg the probes into the wall of the heavy component (ethylbenzene) These values were
column, and mamtammg the continuity of the inner measured at the boder The range of vapor phase Rey-
surface by packmg the entrance of the probes with small nolds number was 12,000-24.000 Reproduclblhty of the
amounts of glass-wool The probe outlets were con- data was checked by carrying out an experunental run
nected to tees whch separated the thermocouple wres twice
from llqmd sample flow Valves made from plexiglass Further detads of the experiments may be found m the
and brass screws served as fine flow regulators m the ongmal thesis by Drrblka{iT]
sample lmes Small heat exchangers, made from plexi-
glass and stamless steel tubes, were packed with crushed
ice during operation m order to cool the liquid samples EXPERIMENTAL
RESULTS
below their bubble point temperatures The experimental data for liquid temperatures and
Thermocouples were constructed from Chromel-Con- composttlons as well as other column operating con-
stantan wue 0 3 x 10e3 m m dmmeter and were Inserted ditions were obtained from various parts of the column
all the way to the glass-wool The thermocouples were as mdlcated m Fig 2 From the data, two separate pieces
calibrated m a constant temperature bath at temperatures of mformatlon are Important One IS the temperature-
between 60 and 130°C at 10°C Intervals usmg ethylene composltlon relatlonshlp for the llqmd, and the other 1s
glycol as the heating media The cahbratlon was made the change of composltlon with height m the column
736 M M DRIBIKA and 0 C SANDALL
zene, respectively, as functions of column he&t for a Fig 6 Mole frachon vs column he& for ethylbenzene
typlcal dlstdlation experiment In order to determme
local values of the mdlvldual mass transfer rates it was necessary to evaluate derlvatlves of the vapor phase
composltlons with respect to column height These
derlvatlves were found by fittmg a polynomml to the data
pomts as shown m Figs 4-6 and then obtammg the
96
derivatives analytically A senes of poIynommls from the
first to fifth order were tested for each case It was found
that a second or third degree polynomial usually gave the
best fit to the data These best fit curves are shown m
Figs 4-6
In constructmg the plots such as shown m Figs 44,
data for the two ends of the column (the dlstrlbutor and
calmmg section) were also mcluded However these end
points were dlsregarded m determmmg the best poly-
nomtal fit of the data The reason for neglectmg the top
point was that the hqmd returned from the condenser tn
some cases showed a small amount of sub-coolmg and
84
84 86 86 90 92 94 96 98
therefore a lower rate of mass transfer than expected
MEASURED TEMPERATURE. OC would prevail near the top of the column The bottom
Fig 3 Measured hqwd temperatures compared to calculated composltlon determmed m the calmmg section was not
equdlbrmm temperatures used smce mass transfer rates ~111 be hgher m this
Slmuttaneous heat and mass transfer for multicomponent dlstilatlon 737
Superscripts The cross-coefficients, Br, were determmed usmg the mlxmg rule
L. hquld recommended by Prausrutz[ 101
0 standard state For the llquld phase, the standard state fugacfty, ho, was
V vapor chosen to be the fugactty of pure hquld at temperature T and at
zero pressure The Wilson equation was used to predict the
x hqmd phase property actwrty coefficients
y vapor phase property
J component
(B4)
Zfi = cothslon integral for dtffuston, function of kTle*, taken from
Perry[lS], k = Boltzmann constant, Q = energy of molecular
“I
interaction, ergs
where JC,= vlscoslhes of the pure components And & IS gven
by the equatton
and
The vlscosltles of the pure vapor components were determmed
by the Bromley-Wdke method[l3]
%=075T,
/I = 0 00333(M,T,)“*
I f,Cl 33T,) 036)
VZ where Tc, IS the cntlcal temperature “K