Diagnose DF180 Powershift Transmission and Hydraulic Related Malfunctions

Diagnose DF180 Powershift Transmission and Hydraulic Related Malfunctions
Symptom Problem Solution

Transmission Overfills With Oil Hydraulic pump seal leaking Inspect hydraulic pump shaft seal.
See your authorized John Deere
dealer.
Oil cooler leak between hydraulic Repair cooler. See your authorized
and transmission sections John Deere dealer.
Transmission Slippage Low oil level Check and add oil.

Air leak in transmission pump Inspect and replace O-ring as
suction tube: O-ring on suction tube necessary. Remove, clean screen.
failed, suction tube fitting loose or Tighten fittings. See your
suction screen plugged authorized John Deere dealer.
Inching pedal out of adjustment or See your authorized John Deere
electrical in/out switch or inching dealer.
pot malfunction
Broken pressure regulating valve See your authorized John Deere
spring or valve stuck open dealer.
Low transmission pump flow due to See your authorized John Deere
worn transmission pump dealer.
Transmission filter is bypassing oil Change filter element. If oil still
to lube (cooler). Bypass indicator bypasses filter after new element
light on monitor should be on. has been installed, replace filter
head.
Excessive clutch leakage See your authorized John Deere
dealer.
Machine “Jumps” When Inching Switch module out of adjustment or See your authorized John Deere
Pedal Engaged loose dealer.
Clutches and valves out of See your authorized John Deere
calibration dealer.
Machine Lacks Power or Moves Service Brakes dragging See your authorized John Deere
Slow dealer.
Low engine power See your authorized John Deere
dealer.
Transmission slipping See symptom “Transmission
Slippage” in this chapter.
Air cleaner filter restricted, Clean or change filter.
Indicator light ON
Transmission Shifts Too Slow Low oil level (aeration of oil) Check and add oil.
(Machine Stops When Changing
Gears Under Load)
head.
Sticking clutch solenoid valve Replace defective proportional
solenoid valve. See your authorized
John Deere dealer.
Low transmission pump flow or See your authorized John Deere
pump malfunction dealer.
Low transmission system pressure See your authorized John Deere
dealer.
Oil passages restricted between See your authorized John Deere
control valve and clutch dealer.
Transmission Shifts Too Quickly High system pressure See your authorized John Deere
dealer.
Clutches and valves out of See your authorized John Deere
calibration dealer.
Unusual Shifting (Machine Slows Solenoid valve malfunction Replace. See your authorized John
When Up-Shifted or Speeds Up Deere dealer.
When Down-Shifted)
Machine Will Not Move In Any Low transmission oil level Adjust to correct level.
Gear and Park Brake Light
Indicator is On (No Load Put On
Engine When Shifted Into Gear)
Extremely cold oil Warm oil.
“CAL PLUG” installed Install “RUN PLUG”.
Park brake switch sticking Replace park brake switch.
head.
Transmission input shaft Inspect and repair. See your
transmission charge pump drive or authorized John Deere dealer.
torsional isolator broken
Machine Will Not Move (Load Service brake valve malfunction Replace brake valve.
Put On Engine or Engine Stalls
When Shifted Into Gear)
Park brake dragging See your authorized John Deere
dealer.
Proportional solenoid valve stuck Inspect and replace. See your
open authorized John Deere dealer.
Transmission malfunction Remove, inspect transmission
suction screen for metal particles.
Differential or final drive failure Drain oil sample from the
differential and both final drive
housings and inspect for metal
particles. See your authorized John
Deere dealer.
Low Pressure In Different Gears Proportional solenoid valve stuck Replace proportional solenoid
Using Same Proportional valve. Check suction screen for
Solenoid Valve contamination. Clean screen. Check
transmission filter. Replace filter.
See your authorized John Deere
dealer.
Machine Creeps In Neutral (Load Warped disks and plates in one See your authorized John Deere
Put On Engine When Service direction clutch and one speed dealer.
Brakes Are Applied) clutch in transmission
Machine Creeps Excessively In Warped disks and plates in one See your authorized John Deere
Gear With Inching Clutch Pedal direction clutch in transmission dealer.
Fully Depressed
Transmission System Overheats Transmission overfilled with oil Check oil level. Correct.
head.
Low air flow through oil cooler Inspect radiator and oil cooler for
debris. Check belt. Check fan to
ensure fan installed correctly.
Check shroud and baffles to ensure
baffles are in correct position.
Oil cooler plugged Clean core.
Pinched line to cooler Inspect line. Repair.
Clutch slipping in transmission See your authorized John Deere
dealer.
Cooler relief valve stuck open or Replace cooler relief valve. See
spring broken your authorized John Deere dealer.
Low transmission pump output See your authorized John Deere
dealer.
Extended high speed operation in Shift to 7th gear until light goes off.
8th gear brings trans overheat light
on
Transmission Control Lever Will Lever pivot binding worn or bent Adjust, repair or replace. See your
Not Move Freely authorized John Deere dealer.
Transmission Engages in a Gear, Failure of one switch while Replace gear selector module. See
But Not Gear Selected gearshift was in neutral or park. your authorized John Deere dealer.
Transmission Fails to Change Failure of two switches in ON Replace gear selector module. See
Gear From First Gear Selected position (indicates “limp home” your authorized John Deere dealer.
mode)
Transmission Faults to Neutral Failure of two switches in OFF Replace gear selector module.
position
Failure of valid 3 or 2 switch code Replace gear selector. See your
being recognized by transmission authorized John Deere dealer.
control unit within 1 second of
passing neutral
Failure of forward/reverse position Replace forward/reverse module.
sensing switch. See your authorized John Deere
dealer.
Failure of voltage being sensed Replace gear selector module. See
through switch module to your authorized John Deere dealer.
transmission control unit
Transmission Faults to Neutral Failure of park brake sensing Replace gear selector module. See
and Engages Park Brake switch your authorized John Deere dealer.
Lube Pressure Low, Lube relief valve stuck open, Inspect lube relief valve spring.
Transmission Charge Pressure broken spring Replace lube relief valve. See your
Normal authorized John Deere dealer.
Leakage between valve housing and See your authorized John Deere
rear transmission case dealer.
Low transmission pump flow or See your authorized John Deere
pump malfunction dealer.
Excessive Transmission Noise Transmission oil level low Adjust to correct level.
(Under Load Or No Load)
Parts worn or damaged in Repair as necessary. See your
transmission authorized John Deere dealer.
Machine Makes Excessive Noise Transmission oil level low Adjust to correct level.
When Moving
Transmission or axle mechanical See your authorized John Deere
problem dealer.
Drive shaft malfunctions See your authorized John Deere
dealer.
Loose charge air tube or hose Tighten tube or hose clamps
clamp. (Most noticeable with
engine under load.)
Failed wheel bearing Replace. See your authorized John
Deere dealer.
Brakes dragging (chattering) See your authorized John Deere
dealer.
Excessive Machine Vibration Engine low idle too low Adjust low idle speed.
Engine mounting hardware loose or Repair or replace. See your
missing authorized John Deere dealer.
Engine malfunction See your authorized John Deere
dealer.
Torsional isolator parts worn or See your authorized John Deere
failed dealer.
Fan drive shaft malfunction See your authorized John Deere
dealer.
Fan drive shaft malfunction See your authorized John Deere
dealer.
Transmission pump malfunction, See your authorized John Deere
transmission malfunction, axle or dealer.
final drive malfunction
Erratic Transmission Oil Low oil level Add oil to proper level.
Pressure
Foreign object in suction port Remove object and check for other
contamination.
Excessive Oil Pressure Sticking main regulator valve Replace main regulator valve. See
your authorized John Deere dealer.
Faulty spring Replace main regulator. See your
authorized John Deere dealer.
Low Oil Pressure In All Gears Sticking main regulator valve Replace main regulator valve. See
Charge pump defective, low oil Replace pump. See your authorized
flow John Deere dealer.
head.
Faulty main regulator valve Replace regulator assembly. See
Control valve body cracked Replace control valve body. See
Low Pressure In One Gear but Sticking proportional solenoid Replace proportional solenoid.
All Right In Other Gears Check suction screen for
contamination. Clean screen. See
Broken wire to one solenoid, or Repair wire.
dirty connection
Broken seal ring on input end of Replace seal ring. See your
clutch assembly authorized John Deere dealer.
Bore sleeve on valve end of clutch Replace bore sleeves. See your
shaft worn authorized John Deere dealer.
Outer or inner piston seal leaking Replace seals. See your authorized
John Deere dealer.
Oil Leakage From Transmission Transmission overfilled with oil Check oil level. Correct.
Breather
suction tube: O-ring on suction tube necessary and tighten fittings.
failed or suction tube fitting loose
Filter or Filter Oil Lines Blow Hoses bend too sharp Reroute hoses.
Out
Defective hose Replace hose.
Main regulator valve faulty Change valve and change filter and
oil.
Malfunction of filter bypass valve Replace oil filter head.
System plumbing incorrect Correct plumbing.
Filter O-ring faulty Replace filter.
Excessive Noise Charge pump defective Replace pump. See your authorized
John Deere dealer.
Excessive backlash in gear train Inspect for defective gears and
bearings. See your authorized John
Deere dealer.
Auxiliary drive pump bad Remove pump and check for noise.
With Engine At Low Idle, Low Leakage in clutch circuits for gear See your authorized John Deere
Lube Pressure In Some Gears with low lube dealer.
But All Right In Other Gears
Excessive Lube Pressure In Some Leakage past seal ring on input end Replace seal ring. See your
Gears But All Right In Other of clutch assembly authorized John Deere dealer.
Gears
Low Transmission Cooler Inlet Cooler relief valve setting is low, Replace cooler relief valve. See
Pressure. Lube Pressure is Okay valve is stuck open or spring is your authorized John Deere dealer.
broken.
head. See your authorized John
Deere dealer.
Low Transmission Cooler Inlet Low pump flow See your authorized John Deere
Pressure and Lube Pressure dealer.
Leakage past proportional solenoid Replace O-rings.
valve O-rings
CED,OUOE003,1017-19-
1998/07/15

Diagnose DF180 Powershift Transmission and Hydraulic Related Malfunctions

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Diagnose DF180 Powershift Transmission and Hydraulic Related Malfunctions

Transféré par

Droits d'auteur :

Formats disponibles

Diagnose DF180 Powershift Transmission and Hydraulic Related Malfunctions

Symptom Problem Solution

Transmission Slippage Low oil level Check and add oil.

Vous aimerez peut-être aussi