PVUNL / Patratu STPS Stage-1, 3x800 MW EPC Proposal
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
Process Description
The latest environmental norms as per Gazette notification dated 7” December 2015
requires that the NOx emissions from thermal power plants installed after 1 January 2017
shall not exceed 100 mg/Nm?,
To meet the above statutory requirement on NOx, a de-ritrification system namely a
Selective Catalytic Reduction System is envisaged.
‘The SCR System reduces the emission of NOx in flue gas produced in a coal fired in boiler
to the limits specified elsewhere in the technical specification. The SCR reactor is located
between Economiser and Air Pre-heater.
Flue gas generated in boiler goes through downstream of economizer and taken through two
(02) independent SCR streams. Each stream shall have one (01) number of SCR Reactor.
Air diluted gaseous ammonia shall be injected before SCR reactor. The mixture of flue gas &
‘ammonia shall be passed through the catalysts placed in layers inside reactor for reduction
of NOx present in flue gas. The flue gas passes the reactor inlet system and the catalyst
from top and flows to the bottom of the SCR reactor. Flue gas after NOx removal is taken to
the Air Pre-heater.
‘SCR System along with ammonia injection system shall be individual for each unit. Ammonia
unloading, storage and handling system shall be common for all units.
Ammonia shall be supplied through tank truck and unloaded in ammonia storage tanks with
the use of ammonia unloading compressors. Liquid ammonia from the storage tank is sent
through ammonia vaporizer and diluted with air before injection on upstream of SCR reactor.
w—
Checked by Reviewed by
Deepak J M Veerendar A
SPE/BPP Mgr/BPPBHARAT HEAVY ELECTRICALS LIMITED
TRICHY - 620014
MARKETING (FB)
SPECIFICATION FOR PROVENNESS / QUALIFICATION OF DENOx
SYSTEM USING SCR / HYBRID (SCR & SNCR) SYSTEM FOR
NTPC / PATRATU 3X800MW PROJECT
MKTG:PATRATU:
REV: 00
NO DATE | DESCRIPTION | PREPARED | CHECKED | APPROVED
00 | 26.10.2016 | INITIAL ISSUE VRP DJ PSS
Sign Yom | Taepentheh SO‘SPECIFICATION NO: MKTG: PATRATU: DENOx: 001
REV 00, Page 2 of 8
Ua ‘SPECIFICATION FOR PROVENNESS / QUALIFICATION OF DENOx SYSTEM
USING SCR / HYBRID (SCR & SNCR) SYSTEM FOR NTPC / PATRATU 3X800MW PROJECT
Table of Contents
4.23 Selective Catalytic Reduction System. 3
4.23.1 Route-1 Qualified Selective Catalytic Reduction (SCR) System Manufacturer/Supplier
(QSCRM)...
4.23.2 Route-2 Steam Generator Manufacturer / Indian JV company of Steam Generator
‘manufacturer! Indian Subsidiary Company of Steam Generator manufacturer.
4.23.3 Route-3 EPC Organization.
4.24 Provenness criteria for critical equipment(s) and bought out items for SCR system
4.24.1 Ammonia handling and storage system for SCR. - cones
4.24.2 Catalyst for SCR system 68
4.24.3 SNCR system :- (Applicable in case Bidder proposed hybrid system i.e. SCR with
NCR) 6
4.24.4 Urea handling and storage system. 6
NOTES
A) Note to clause 4.23.1, 4.23.2 8 4.23.3 8
B) Technology Transfer Agreement (Applicable for Clause 4.23.2 & 4.23.3) 8
C) Note to clause 4.23.2/ 4.23.3 & 4.24.1 8
D) Note to clause 4.23, 4.24 8
REMARKS: 8
Bharat Heavy Electricals Ltd.