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OVERVIEW OF
INSTRUMENTATION DISCIPLINE

Nauvata Engineering Pvt. Ltd

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KEY ENGINEERING DELIVERABLES - INST

Design Basis, Philosophy & Specifications.

Instrument Index and IO list.

Data Sheet for Field Instruments

Flow Element & Valve sizing

Requisition For Quotation (RFQ),Technical Bid Evaluation (TBE)

Purchase Specification (PS),Vendor data review (VDR)

Site Survey Reports.

Cable Schedule & Junction Box Schedules

Loop Diagrams & Overall System Interconnection Diagrams

Instrument Control Narratives & Philosophy

Junction Box Wiring Diagrams

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Level Setting Diagrams

Instrument Installation & Hook-up Diagrams

Cable Block Diagrams

MCT Arrangement Drawings

Instrument & Junction Box Layouts

Cable Tray & Tube Tray Layouts

Fire & Gas, ESD, FSD and Fusible Plug Layouts

Control Room Layouts

Instrument Bulk Material Take-Off

3D Modeling

As Built Drawings

FAT/SAT, HAZOP & SIL study Participation

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WORK FLOW DIAGRAM

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SAMPLE OF SELF DISCIPLINE CHECK

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INTERFACING WITH OTHER DISCIPLINES - INST
Process:
Inputs –
•P&IDs
•Equipment Data Sheet
•Instrument Process Data
•Safe Chart
•Operational Philosophy
•Alarm & Trip Schedule
Output –
•Instrument Datasheets
•Instrument Index / IO List
•Utility Consumption
•Instrument Take-off points
•Type of Instruments
•P&IDs Review
•In-line Instrument size
•Control Narratives
•Cause & Effect Diagram
Piping: Civil & Structural:
Inputs – Inputs –
•Overall and Equipment Layout •Site Grading Drawing
•Piping Material Specification & Valve •Pipe Rack & Structural Drawings
Material Specification •Plan for Control Room, Substation, Local
•Specification & Special Requirements for MCC and Equipment
Piping Material •Support for Cable and tube trays
•Fire Fighting System Requirement
•Piping GA Drawing / Instrument / take off
points location
•Nozzle orientation for equipment
Output –
Output –
•Work Demarcation •Work Demarcation
•Instrument Cable Route and load data
•Weight Control Report
•Instrument and JB Location •Control Room Layout
•Dimension of In-line Instruments along
•Layout for Other Instrument Building
with Orientation modules
•Access Requirements
•Recommended installation for Various
Types of Instruments
•Upstream / Downstream Straight Length
Requirements for flowmeters
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INTERFACING WITH OTHER DISCIPLINES - INST
Electrical:
Inputs –
•Hazardous Area Classification
•Available Power Supply
•Panels to be installed in Control Room
•MCC scheme
•E-I Interface Signal Details
•Earthing Details
Output –
•UPS / Non UPS Power Requirement
•Control Room Layout
•E-I Interface Signal Details
•Instrument Cable Route
•Instrument Power Consumption List
•Instrument Earthing Layout
•Power Cables Requirement
Mechanical:
Inputs –
•I/O List for Packages
•Package Input
•Equipment Drawing
•Minimum Requirement for Nozzle size and
rating on Pressure Vessel
•Package Philosophy and Scope
Output –
•Instrument Specification for Package
•Scope Demarcation
•Level Sketch
•Size, End Connection Details for Instrument
Installed on Equipment (Direct Mount)
•Still Well Requirements
•Bottom Support for Still well or
Instruments
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SAMPLE PROJECT IDC MATRIX

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SAMPLE OF INTER-DISCIPLINE CHECK

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INTERNATIONAL CODES & STANDARDS

AGA – AMERICAN GAS ASSOCIATION
AGA 3 Orifice Metering of Natural Gas
AGA 7 Measurement of Gas by Turbine Meters
AGA 8 Compressibility and Super-compressibility for Natural Gas and other Hydrocarbons
AGA 9 Measurement of Gas by Multi-path Ultrasonic Meters
AGA 11 Measurement of Natural Gas by Coriolis Meter

ANSI – American National Standards Institute

B 2.1 Pipe Threads
B 16.5 Steel Pipe Flanges, Flanged Valves and Fittings
B 16.10 Face to Face and End to End Dimensions of Ferrous Valves
B 16.34 Hydrostatic body and leak testing of isolation valves.
B 16.36 Orifice Flanges
B 16.37 Hydrostatic Testing of Control Valves
B 16.104 Control Valve Leakage
FCI 70.2 Leak Testing of Control Valves
B 1.20.1 Pipe Threads, General Purpose
MC 96.1 Temperature Measurement Thermocouples

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API – American Petroleum Institute

API 6FA Fire Test for Valves
API RP14C RP for Analysis, Design, Installation and Testing of Basic surface Systems on
Offshore Production Platforms.
API-RP 17-I Installation guidelines for Sub-Sea Umbilical
API 21.1 Flow Measurement Using Electronic Metering Systems.
API RP 86 Measurement of Multiphase flow
API RP 500 Classification of Locations for Electrical Installations at Petroleum Facilities
Classified as Class 1, Division 1 and Division 2
API RP 520 Sizing, Selection and Installation of Pressure Relieving Devices in Refineries,
Part I and Part II
API 500/505 Classification of locations for electrical installations at petroleum facilities
API 14F/FZ Design & Installation systems for fixed and floating offshore petroleum facility

ASME – American Society of Mechanical Engineers

PTC 19.3 Performance Test Code Temperature Measurement
Section VIII Sizing and Selection of Pressure Relief Valves

ISO – International Organization for Standardization

ISO 5167 Measurement of Fluid Flow by means of Orifice Plates

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IEC – International Electro technical Commission

IEC 60079 Explosive atmospheres – All Parts
IEC 60227 Polyvinyl chloride insulated cables of rated voltages up to and including 440/750 V
IEC 60331 Fire resisting characteristics of electric cables
IEC 60332 Tests on electric cables under fire conditions
IEC 61511 Functional safety – Safety instrumented systems for the process industry sector
IEC60529 Classification of degrees of protection provided by enclosures (IP Code)
ISA – Instrumentation Systems and Automation Society
ISA 5.1 Instrumentation Symbols & Identification
ISA S 7.0.01 Quality Standard for Instrument Air
ISA RP 12.6 Installation of intrinsically safe Instrument in Class-I Hazardous Locations.
ISA S 12.13.01 Combustible Gas Detectors
ISA S 15.01 H2S Gas Detectors
ISA 75.01.01 Flow equations for sizing control valves
ISA 75.02.01 Control Valve Capacity Test Procedures

NACE – National Association of Corrosion Engineers

MR 0175 Petroleum & Natural Gas industries – Materials for using H2S containing
environment in Oil & Gas production
NFPA – National Fire Protection Association
NFPA 70 National Electrical Code
NFPA 1 Fire Protection Code
NFPA 72 E Automatic Fire Detectors

NEMA – National Electrical Manufacturers Association

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ENGINEERING SOFTWARE
INSTRUCALC VER 7.0
Sizing of Control Valves
Sizing of Flow Elements

INTOOLS VER 9.0

Index Module
Create Loops
Create Instrument Tags
Define Instrument Profile, etc.,

Specification Module
Generate instrument specification sheet complying with ISA Std.
Generate multiple tag specification sheet
Conversion to PDF

Browser Module
Customized view
Manipulation of Data in Bulk

Process Module
Defining process data for instruments
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Calculation Module
Perform sizing of flow elements and control valves

Wiring Module
Define panels, cables, junction boxes and marshaling racks
Connect cables to panels using drag and drop interface

Hook-up Module
Build a fitting library
Associate the fittings with the appropriate hook-up
Bill of materials and installation details linking to Auto CAD files

AVEVA INSTRUMENTATION VER 12.1

Instrument index,
IO list,
Data sheets from engineer module.
Cable schedule, JB schedule, loop wiring diagram & JB wiring diagram.
Drawings from designer module.

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ROXTEC TRANSIT MANAGER 3.0

MCT Selection & Sizing

Auto CAD 2011

Generation of Level Sketches, Installation Hookups, Layouts etc.,

PDMS - AVEVA MARINE OUTFITTING MK 12.1.SP 3.4

Modeling of Field Instruments, Detectors, Junction Boxes & Panels.

Modeling of Main/primary/Secondary Cable trays & tubing tray .

Modeling of Cable tray supports by MDS module.

Extraction of MTO.

Clash Checking with other discipline

Model Review @ 30%, 60% & 90% completion

Model Extraction for generation of 2D drawings

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PDMS SNAP SHOT

INSTRUMENT JUNCTION BOX SINGLE STANCHION INSTRUMENT
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DUAL STACHION MOUNTED INSTRUMENT STRUCTURE MOUNTED INSTRUMENT

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INSTRUMENT CABLE TRAY & SUPPORTS

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INSTRUMENT CABLE TRAY CLASH

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THANK YOU