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B091G

Single Action Type

DOUBLE CLAMP SERIES


New Clamp Bridge

Simple and highly rigid clamping


y A simple, secure clamping system ensures
stable machining.
y New holders for VN type 35° rhombic inserts.
Series expansion.
y New design clamp bridge for ultra clamping
rigidity and improved chip control.
Single Action Type

DOUBLE CLAMP SERIES


y Features
Clamp bridge Clamp screw
Single action type double
clamp system Insert

a Newly developed clamping system Spring

for high of clamping rigidity.


a Easy and secure clamping of the
Shim pin
insert.
Shim Holder
a Higher cutting edge accuracy
due to the excellent indexing
accuracy.
Higher vibration resistance and
New optimised clamp bridge chip discharge properties
The clamp bridge features a new geometry that is A dimple shaped body with excellent vibration resistance
optimised for good chip flow whilst maintaining tool properties and through coolant holes for better chip
rigidity. This is achieved by using CAE design discharge are inbuilt on the tool head. In addition, a scale
analysis technology to solve chip packing problems. for easy overhang length setting is etched on the body.
This new bridge type is also compatible with both
right and left hand tool holders. Dimple

Scale
Coolant Hole

Special surface treatment Double-ended torx hole clamp screw


The body and clamp bridge has been treated with a Equally sized torx holes are provided on both ends of the
special surface coating for higher corrosion and clamp screw, making it easy to attach and remove the
abrasion resistance. insert even when an inverted holder is used, thus ensuring
secure clamping.

Torx hole

1
A wide selection of tool holders

Mitsubishi’s Double Clamp series. 13 types, 84 items


Shape Tool holder geometry
External turning

Type

72° 117°
91° 93° 93° 95° 95° 30´ 30´

No. of
items 6 14 4 12 12 2 4

91° 93° 93° 95° 95° 75°


Type
Boring

No. of
items 4 6 2 6 8 4 ─

y Cutting Performance
Clamping Rigidity Accurate Cutting Edge Positioning

Higher fracture resistance


during interrupted cutting! Precise cutting performance!

60.05
Lever Lock Type
Actual cutting diameter (mm)

Normal
wear
DOUBLE CLAMP HOLDER 60

Insert DOUBLE CLAMP HOLDER


failure
Lever Lock Type
59.95

0 1 2 3 A B C D E
Cutting time (min) Insert corner change position

E D C B A

<Cutting conditions> <Cutting conditions>


Workpiece : JIS S45C &60 Workpiece : JIS SCM440
&300 Insert : CNMG120408 Insert : CNMG120408
Cutting Speed : 70m/min Cutting Speed : 150m/min
Depth of cut : 3.0mm Depth of cut : 3.0mm
Feed : 0.35mm/rev Feed : 0.6mm/rev
Dry cutting 100 Wet cutting

2
Single Action Type Double Clamp Series

DOUBLE CLAMP HOLDER


DCLN External turning
Facing
CNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

B
F1
(12) (09,12) (12) (12)
95° Medium to
Medium Semi-Heavy Stainless CBN
L3
6° L1 Standard GH MS

95°

H1
H2
Right hand tool
holder shown. (09,12) (12) (09,12) (12)

Stock Dimensions (mm)


*
Order Number Insert Number
Clamp Clamp
R L H1 B L1 L3 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch
LLSCN3T3
DCLNR/L1616H09 a a 09T3pp 16 16 100 24 16 20 (LLSCN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
LLSCN3T3
2020K09 a a CNMG 09T3pp 20 20 125 24 20 25 (LLSCN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
LLSCN3T3
2525M09 a a 09T3pp 25 25 150 24 25 32 (LLSCN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
2020K12 a a CNMA 1204pp 20 20 125 28 20 25 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
CNMG
2525M12 a a 1204pp 25 25 150 28 25 32 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
CNMM
3225P12 a a CNGG 1204pp 32 25 170 28 32 32 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

*Please use shim no. LLSCN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, the shim should be ordered separately.

DDJN External turning


Copying
DNooinserts B FH
Finish
SH
Light
MV
Medium
MH
Medium
F1

(15) (11,15) (15) (15)


93° Medium to
Semi-Heavy Stainless G Class CBN
L2
6° L1 GH MS R/L
93° 6°
H2

H1

Right hand tool


holder shown. (15) (11,15) (15) (15)

Stock Dimensions (mm)


**
Order Number Insert Number
Clamp Clamp
R L H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch

DDJNR/L1616H11 a a 1104pp 16 16 100 30 16 20 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
2020K11 a a 1104pp 20 20 125 30 20 25 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
DNMG
2525M11 a a 1104pp 25 25 150 30 25 32 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
3225P11 a a 1104pp 32 25 170 30 32 32 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
2020K15 a a DNMA 1504pp 20 20 125 37 20 25 LLSDN43 LLP24
DCK2613 DCS1 DC0621T TKY20F LLH4
DNMG (LLSDN42) (LLP14)

2525M15 a a DNMM 1504pp 25 25 150 37 25 32 LLSDN43 LLP24


DCK2613 DCS1 DC0621T TKY20F LLH4
DNMX (LLSDN42) (LLP14)

a a
DNGA LLSDN43 LLP24
3225P15 DNGG 1504pp 32 25 170 37 32 32 (LLSDN42) (LLP14) DCK2613 DCS1 DC0621T TKY20F LLH4
Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately.
*
Recommended Cutting Conditions
Cutting Speed Cutting Speed
Work Material Cutting Mode Breaker Grade Work Material Cutting Mode Breaker Grade
(m/min) (m/min)
270 120
P Finish FS NX2525 (180 ─ 350) M Finish FS NX2525 (100 ─ 150)
Mild Steel 300 Stainless Steel 100
Light SH UE6010 (250 ─ 350) Light SH US735 (80 ─ 120)
(<180HB) (<200HB)
300 100
Medium MV UE6010 (250 ─ 350) Medium MS US735 (70 ─ 120)
250 Standard 240
Carbon Steel
Finish FH NX2525 (150 ─ 300) K Finish UC5115 (180 ─ 300)
220 Cast Iron Standard 210
Alloy Steel Light SH UE6010 (180 ─ 280) Medium UC5115 (160 ─ 250)
(<350MPa)
(180HB─ 280HB) 200 200
Medium MV UE6010 (150 ─ 250) Semi-Heavy Flat Top UC5115 (150 ─ 240)
(Note 1) Insert photo, letters show chip breaker style, figures show insert dimensions.
(Note 2) The new type clamp bridge and clamp screw can be used on conventional Double Clamp holders.
For details, refer to the cross reference table on page 10.
3
a : Inventory maintained.
DTGN External turning
TNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

B
F1
(16) (16) (16) (16)
Medium to
91° Semi-Heavy Stainless G Class CBN
L2
6° L1 GH MS R/L

91°

H1
H2
Right hand tool
holder shown. (16) (16) (16) (16)

Stock Dimensions (mm)


*
Order Number Insert Number
Clamp Clamp
R L H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch
TNMA LLSTN32
DTGNR/L1616H16 a a 1604pp 16 16 100 25 16 20 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
TNMG LLSTN32
2020K16 a a TNMM 1604pp 20 20 125 25 20 25 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
TNGA LLSTN32
2525M16 a a 1604pp 25 25 150 25 25 32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
TNGG (LLSTN33)

*Please use shim no. LLSTN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, the shim should be ordered separately.

DWLN External turning


Facing
WNooinserts
B
FH
Finish
SH
Light
MV
Medium
MH
Medium
F1

(08) (06,08) (06,08) (08)


95° Medium to
Medium Semi-Heavy Stainless
L2
6° L1 Standard GH MS

95°
H2

H1

Right hand tool


holder shown. (08) (08) (06,08)

Stock Dimensions (mm)


*
Order Number Insert Number
Clamp Clamp
R L H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch
LLSWN3T3
DWLNR/L1616H06 a a 06T3pp 16 16 100 24 16 20 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
LLSWN3T3
2020K06 a a WNMG 06T3pp 20 20 125 24 20 25 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
LLSWN3T3
2525M06 a a 06T3pp 25 25 150 24 25 32 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
2020K08 a a 0804pp 20 20 125 31 20 25 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
WNMA
2525M08 a a 0804pp 25 25 150 31 25 32 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
WNMG
3225P08 a a 0804pp 32 25 170 31 32 32 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

*Please use shim no. LLSWN32 with 3.18mm thick inserts. When using 4.76mm thick inserts, the shim should be ordered separately.

4
Single Action Type Double Clamp Series

DOUBLE CLAMP HOLDER


DVJN External turning
Copying
VNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

B
F1
93° (16) (16) (16) (16)
6° L2 Medium Stainless G Class CBN
L1 Standard MS R/L
93° 13°

H1
H2
Right hand tool
holder shown. (16) (16) (16) (16)

Stock Dimensions (mm)


Order Number Insert Number
Clamp Clamp
R L H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch

DVJNR/L2020K16 a a VNMG 1604pp 20 20 125 41 20 25 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
VNGA
2525M16 a a VNGG 1604pp 25 25 150 41 25 32 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3

DVPN Facing, Copying


VNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

B
F1

117°30´ (16) (16) (16) (16)


L2 Medium Stainless G Class CBN
117° 7° L1 Standard MS R/L
30´ 13°
Right hand tool
H1
H2

holder shown. (16) (16) (16) (16)

Stock Dimensions (mm)


Order Number Insert Number
Clamp Clamp
R L H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch

DVPNR/L2020K16 a a VNMG 1604pp 20 20 125 32 20 25 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
VNGA
2525M16 a a VNGG 1604pp 25 25 150 32 25 32 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3

Recommended Cutting Conditions


Cutting Speed Cutting Speed
Work Material Cutting Mode Breaker Grade Work Material Cutting Mode Breaker Grade
(m/min) (m/min)
270 120
P Finish FS NX2525 (180 ─ 350) M Finish FS NX2525 (100 ─ 150)
Mild Steel 300 Stainless Steel 100
Light SH UE6010 (250 ─ 350) Light SH US735 (80 ─ 120)
(<180HB) (<200HB)
300 100
Medium MV UE6010 (250 ─ 350) Medium MS US735 (70─ 120)
250 Standard 240
Carbon Steel
Finish FH NX2525 (150 ─ 300) K Finish UC5115 (180 ─ 300)
220 Cast Iron Standard 210
Alloy Steel Light SH UE6010 (180 ─ 280) Medium UC5115 (160 ─ 250)
(<350MPa)
(180HB─ 280HB) 200 200
Medium MV UE6010 (150 ─ 250) Semi-Heavy Flat Top UC5115 (150 ─ 240)

(Note) Insert photo, letters show chip breaker style, figures show insert dimensions.
5
a : Inventory maintained.
DVVN External turning
Copying
VNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

F1

B
72°30´ (16) (16) (16) (16)
L2 Medium Stainless G Class CBN
L1
Standard MS R/L
72°
30´ 16°

H1
H2
(16) (16) (16) (16)

Dimensions (mm)
Order Number Stock Insert Number
Clamp Clamp
H1 B L1 L2 H2 F1 Shim Shim Pin Bridge Spring Screw Wrench Punch

a VNMA
DVVNN2020K16 VNMG 1604pp 20 20 125 44 20 10 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
a
VNGA
2525M16 VNGG 1604pp 25 25 150 44 25 12.5 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3

6
Single Action Type Double Clamp Series

DOUBLE CLAMP DIMPLE BAR


DCLN (With oil hole) CNooinserts FH
Finish
SA
Light
SH
Light Medium
MV

1
95° øD
95° (12) (12) (12) (12)

F1
Medium Medium Stainless PCD
RR°
Re MH Standard MS R/L-F
L3 H1
L1 øD4

Right hand tool holder shown. (12) (12) (12) (12)

Corner Radius
Min. Cutting
Diameter
Stock Dimensions (mm)

Standard
Order Number Insert Number
Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch

A25R-DCLNR/L12 a a CNMA 1204pp 25 200 40 17 23 11 32 0.8 LLSCP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
CNMG
A32S-DCLNR/L12 a a 1204pp 32 250 50 22 30 13 40 0.8 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
CNMM
A40T-DCLNR/L12 a a CNGG 1204pp 40 300 63 27 37 10 50 0.8 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

DDUN (With oil hole) DNooinserts FH


Finish
SH
Light Medium
MV
Medium
MH

1
øD
93° (15) (15) (15) (15)
F1

Medium Stainless G Class PCD


93° RR°
Re L3 H1
Standard MS R/L R/L-F
L1 øD4

Right hand tool holder shown. (15) (15) (15) (15)


Corner Radius
Min. Cutting
Diameter

Stock Dimensions (mm)


Standard

Order Number Insert Number


Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch

A25R-DDUNR/L15 a a DNMA 1504pp 25 200 40 17 23 13 32 0.8 LLSDP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
DNMG
A32S-DDUNR/L15 a a DNMX 1504pp 32 250 50 22 30 13 40 0.8 LLSDN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
DNGA
A40T-DDUNR/L15 a a DNGG 1504pp 40 300 63 27 37 10 50 0.8 LLSDN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

Recommended Cutting Conditions


l/d<3 l/d=3 ─ 4
Cutting
Work Material Hardness Cutting Speed Feed Depth of Cut Cutting Speed Feed Depth of Cut
Mode
(m/min) (mm/rev) (mm) (m/min) (mm/rev) (mm)

P Carbon Steel, Alloy Steel 180 ─ 280HB Medium Cutting


(JIS S45C, JIS SCM440 etc.) 110 (80 ─ 140) 0.25 (0.1 ─ 0.4) ─ 5.0 110 (80 ─ 140) 0.2 (0.1 ─ 0.3) ─ 4.0

M ( Stainless Steel ) <200HB Medium Cutting 80 (60 ─ 100) 0.2 (0.1 ─ 0.3) ─ 4.0 70 (50 ─ 100) 0.15 (0.1 ─ 0.25) ─ 3.0
JIS SUS304, JIS SUS316 etc.
K Cast Iron Tensile Strength
Medium Cutting 80 (60 ─ 100) 0.25 (0.1 ─ 0.4) ─ 5.0 80 (60 ─ 100) 0.2 (0.1 ─ 0.3) ─ 4.0
(JIS FC250 etc.) <350MPa

(Note 1) Insert photo, letters show chip breaker style, figures show insert dimensions.
(Note 2) When using inserts with right and left hand chip breakers, please use left hand inserts for right hand holders and right hand inserts
for left hand holders.
7
a : Inventory maintained.
DSKN (With oil hole) SNooinserts FH
Finish
SH
Light Medium
MV
Medium
MH

1
øD
75° (12) (12) (12) (12)

F1
Medium Stainless G Class PCD
75° RR°
Re L3 H1 Standard MS R/L R/L-F
L1 øD4

Right hand tool holder shown. (12) (12) (12) (12)

Corner Radius
Min. Cutting
Diameter
Stock Dimensions (mm)

Standard
Order Number Insert Number
Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch
SNMA
A25R-DSKNR/L12 a a SNMG 1204pp 25 200 40 17 23 13 32 0.8 LLSSP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
SNMM
SNGA
A32S-DSKNR/L12 a a SNGG 1204pp 32 250 50 22 30 13 40 0.8 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

DTFN (With oil hole) TNooinserts FH


Finish
SH
Light Medium
MV
Medium
MH

1
øD 91°
(16) (16) (16) (16)
F1

Medium Stainless G Class PCD


91° RR°
Re L3 H1 Standard MS R/L R/L-F
L1 øD4

Right hand tool holder shown. (16) (16) (16) (16)


Corner Radius
Min. Cutting
Diameter

Stock Dimensions (mm)


Standard

Order Number Insert Number


Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch
TNMA
A25R-DTFNR/L16 a a TNMG 1604pp 25 200 40 17 23 13 32 0.8 LLSTP32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
TNMM
A32S-DTFNR/L16 a a TNGA 1604pp 32 250 50 22 30 13 40 0.8 LLSTN32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
TNGG

8
Single Action Type Double Clamp Series

DOUBLE CLAMP DIMPLE BAR


DVUN (With oil hole)
VNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

1
øD 93°
(16) (16) (16) (16)

F1
RR°
Medium Stainless Stainless CBN
93° Re L3 H1 Standard MS R/L
L1 øD4

Right hand tool holder shown. (16) (16) (16) (16)

Corner Radius
Min. Cutting
Diameter
Stock Dimensions (mm)

Standard
Order Number Insert Number
Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch
VNMA
A40T-DVUNR/L16 a a
VNGA 1604pp 40 300 63 27 37 9 50 0.8 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3

DWLN (With oil hole)


WNooinserts FH
Finish
SH
Light
MV
Medium
MH
Medium

1
øD 95° (08) (06,08) (06,08) (08)
Medium to
Medium Stainless
F1

Semi-Heavy
95° RR° Standard GH MS
Re L3 H1
L1 øD4

Right hand tool holder shown. (08) (08) (06,08)
Corner Radius
Min. Cutting
Diameter

Stock Dimensions (mm)


Standard

Order Number Insert Number


Clamp Clamp
R L D4 L1 L3 F1 H1 RR° D1 Re Shim Shim Pin Bridge Spring Screw Wrench Punch

A25R-DWLNR/L06 a a WNMG 0604pp 25 200 40 17 23 13 32 0.8 LLSWP32 LLP14 DCK2211 DCS2 DC0520T TKY15F LLH3
A25R-DWLNR/L08 a a 0804pp 25 200 40 17 23 13 32 0.8 LLSWP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
WNMA
A32S-DWLNR/L08 a a 0804pp 32 250 50 22 30 13 40 0.8 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
WNMG
A40T-DWLNR/L08 a a 0804pp 40 300 63 27 37 10 50 0.8 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4

Recommended Cutting Conditions


l/d<3 l/d=3 ─ 4
Cutting
Work Material Hardness Cutting Speed Feed Depth of Cut Cutting Speed Feed Depth of Cut
Mode
(m/min) (mm/rev) (mm) (m/min) (mm/rev) (mm)

P Carbon Steel, Alloy Steel 180 ─ 280HB Medium Cutting


(JIS S45C, JIS SCM440 etc.) 110 (80 ─ 140) 0.25 (0.1 ─ 0.4) ─ 5.0 110 (80 ─ 140) 0.2 (0.1 ─ 0.3) ─ 4.0

M Carbon
(
Steel, Alloy Steel
) <200HB Medium Cutting 80 (60 ─ 100) 0.2 (0.1 ─ 0.3) ─ 4.0 70 (50 ─ 100) 0.15 (0.1 ─ 0.25) ─ 3.0
JIS S45C, JIS SCM440 etc.
K Cast Iron Tensile Strength
Medium Cutting 80 (60 ─ 100) 0.25 (0.1 ─ 0.4) ─ 5.0 80 (60 ─ 100) 0.2 (0.1 ─ 0.3) ─ 4.0
(JIS FC250 etc.) <350MPa

(Note 1) Insert photo, letters show chip breaker style, figures show insert dimensions.
(Note 2) When using inserts with right and left hand chip breakers, please use left hand inserts for right hand holders and right hand inserts
for left hand holders.
9
a : Inventory maintained.
y Cross reference table for old and new parts
Clamp Bridge Clamp Screw Wrench
Order Number Shim Shim Pin Spring Punch
Old Number New Number Old Number New Number Old Number New Number
DCLNR/L1616H09 (LLSCN3T3
LLSCN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2020K09 (LLSCN3T3
LLSCN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2525M09 (LLSCN3T3
LLSCN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
DCLNR/L2020K12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
2525M12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
3225P12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
DDJNR/L1616H11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2020K11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2525M11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
3225P11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
DDJNR/L2020K15 (LLSDN43
LLSDN42)
LLP24
(LLP14) DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
2525M15 (LLSDN43
LLSDN42)
LLP24
(LLP14) DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
3225P15 (LLSDN43
LLSDN42)
LLP24
(LLP14) DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
DTGNR/L1616H16 (LLSTN32
LLSTN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2020K16 (LLSTN32
LLSTN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2525M16 (LLSTN32
LLSTN33) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
DWLNR/L1616H06 (LLSWN3T3
LLSWN32) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2020K06 (LLSWN3T3
LLSWN32) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
2525M06 (LLSWN3T3
LLSWN32) LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T HKY30R TKY15F LLH3
DWLNR/L2020K08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
2525M08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
3225P08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCBS106 DC0621T HKY40R TKY20F LLH4
Holder

Clamp Bridge

Old New

Clamp Screw Wrench


Old New Old New
Old New
(Note) When replacing old clamp screws with new ones, the wrench should also be replaced with a new type.

y Operational Guidance
aWhen indexing or replacing an insert, check there is clearance between the protruding section of the clamp and the insert, as
shown in the figure below. → Guide: Turn the clamp screw 2-3 rotations from the fully clamped state to ensure clearance.

aWhen clamping the insert, be sure to use the wrench provided. Over tightening may cause damage to the clamp bridge and the
torx holes of the clamp screw. (The appropriate tightening torque is 5.0Nm for a TKY20F wrench size; 3.5Nm for a TKY15F type.)

Unclamped state Clamped state


Clearance

Clamp bridge
protrusion Clamp screw
Clamp screw

Insert
Insert

aIf chips interfere or wrap around the clamp screw, the selected insert breaker may not be suitable. In this case, a review of the insert
breaker is recommended as this may affect the surface finish accuracy of the workpiece.

10
Single Action Type Double Clamp Series

DOUBLE CLAMP SERIES


Application Example
Tool DCLNL2525M12 DWLNR2020K08 DVJNR2525M16
Insert CNMG120408-MA WNMG080408-SA VNMG160408-MV
Grade UE6010 UE6010 UE6020
JIS S53C JIS S45C JIS SCM440
ø85

ø25
ø30
Workpiece

460 90 100
Conditions

Cutting Speed (m/min) 140 ─ 150 150 ─ 222 175


Cutting

Feed (mm/rev) 0.25 0.15 ─ 0.4 0.4


Depth of Cut (mm) 1.0 ─ 3.5 1.0 ─ 2.0 1.0
Coolant Water soluble Water soluble Water soluble

Abnormal damage to the insert is unlikely Dimensional control becomes Higher clamping rigidity of the insert
to occur during machining because mis- easier due to a higher cutting and a 20% increase in the number of
Result clamping can easily be avoided compared edge positioning accuracy. components machined.
to when using conventional products.

Tool A32S-DTFNR16 A32S-DCLNR12 A25R-DDUNR15


Insert TNMG160404-MS CNMG120408-MS DNMG150408-MA
Grade US7020 VP15TF UE6020
JIS S45C JIS SUS316 JIS SCM440
ø50

ø35
ø40

Workpiece

200
120 180
Conditions

Cutting Speed (m/min) 150 130 150


Cutting

Feed (mm/rev) 0.4 0.2 0.25


Depth of Cut (mm) 1.0 2.0 1.5
Coolant Water soluble Water soluble Water soluble

Excellent machining with no vibration Double tool life achieved with Prolonged tool life with no vibration
even when using a long overhang of no vibration when compared to even when using an overhang 2
Result l/d = 5.5. conventional products. times longer than normal.

For Your Safety


aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety
covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or spanner.

The Scope of the Registration:


Design, Development and
The Scope of the Registration: Production of Cutting Tools,
Design, Development and Wear-resistant Tools, Rock
Registration No. 00GRC-EA010 (Gifu Plant)
Production of Cemented Drilling Tools, Cemented
ISO 9001:2000, ISO 14001:1996 Carbide Tools and Carbide ISO 9001:2000 Carbide Blanks and Coated
(JSAQ080) (JSAE036) Blanks (JSAQ094) Products

MITSUBISHI MATERIALS CORPORATION MITSUBISHI MATERIALS U.S.A. CORPORATION


Area Marketing & Operations Dept. Headquarters
KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan 17401, Eastman Street, Irvine, California, 92614, USA
TEL +81-3-5819-8772 FAX +81-3-5819-8774 TEL +1-949-862-5100 FAX +1-949-862-5180

MMC HARTMETALL GmbH MMC METAL SINGAPORE PTE LTD.


Comeniusstr.2, 40670, Meerbusch GERMANY 10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE
TEL +49-2159-9189-0 FAX +49-2159-918966 TEL +65-6743-9370 FAX +65-6749-1469

Mitsubishi Carbide Home page :


(Tools specifications subject to change without notice.)
2006.6.E( - )

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