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DRONES AND UAVS

Robert Pell looks at how


UAVs are growing in use in
the mining industry, and
which companies are
leading innovations in this
high-tech space

Scanning from the sky


T
here is a wave of excitement around something is collected DroneMetrex created an aerial photogrammetric
Unmanned Aerial Vehicles (UAVs) ■ Imagery: Multispectral 3-band imagery for mapping solution called the TopoDrone
encouraging a range of industries to use in presentations, data analysis, and QA
explore the potential of this futuristic of GIS layers
technology. UAVs can be used for intelligence, ■ LiDAR: Use for volumes, excavations and Aibotix, in 2014. They manufacture the
surveillance and reconnaissance, and offer dumping, reconciliation, dig versus design, advanced Aibot X6, which has a six-blade rotor
unique opportunities for improving productivity ramp grades & width compliance system or 'hexacopter', allowing for vertical
in the mining sector. The advancements in ■ Geotechnical monitoring: Detect movement take-off and landing.
UAVs, and their ability to carry different in the spoil piles by comparing UAS data to “The Aibotix acquisition is an important
payloads, is turning the mining sector into an scan data addition to Hexagon’s photogrammetric and
emerging frontier for new technology. In recent ■ Real time fleet management: Tracking the mapping technologies portfolio,” said Hexagon
years, these miniature flying machines have efficiency and locations of mine equipment. President and CEO Ola Rollén. “The growing
helped the industry find cheaper and safer The first UAVs designed for mine surveying number of applications for UAV-based
ways to map minesites as well as explore for and mapping first appeared around 2008, but solutions offers huge growth potential,
minerals via remote control. were hindered by the lack of processing power. especially in areas that require frequent and
UAVs are powered aerial vehicles with no In the last few years there have been great local updates such as smart city applications,
human operator on board and can fly improvements in this area, which has once dynamic GIS, and emergency response.”
autonomously or be piloted remotely. UAVs are again encouraged UAV market development. Leica Geosystems Mining, also part of
smaller and lighter than manned aircraft and There are two main types of UAV available Hexagon, has an offering in this sector with the
can carry sensors and communication that are commonly used for surveying work in Leica RCD30. This medium format camera and
equipment. They are now offering a unique, the mining sector. The first is a fixed wing SwissDrones Dragon offer a professional UAV
cost effective way of carrying out a range of model which tends to be compact and mapping solution that is reliable and certified.
tasks central to many mining operations. lightweight. They are built for one-man survey It can provide accurate geospatial information
The fact that UAVs can carry different operation, and are ideal for aerial mapping and and is embedded in a proven workflow
payloads means that they can be used in a terrain modelling of larger areas, including environment.
range of mining applications such as; minesites and stockpiles, and undertaking Leica and SwissDrones, a UAV manufacturer,
■ Reconciliation: Using photogrammetry topographic surveys. worked together to provide an innovative UAV-
techniques for monitoring stock pile The second style of UAV is a rotary blade, or based mapping and monitoring
volumes and design comparisons for propeller-based system. Unlike the solution that can be
excavation and dumping equipment (where fixed wing
a fast turnaround of data is essential so that models,
mining operations can take action while the these mini-
machinery is still in the area) copters are
■ Rehabilitation and environmental: Using able to fly in
infrared and multi/hyperspectral payloads every direction,
for vegetation mapping and topsoil horizontally and vertically,
monitoring as well as hover in a fixed position. Aibot X6 has a six-blade
rotor system allowing for
■ Geology and geometric applications: This makes them the perfect vertical take-off and
Unmanned AIrcraft Systems (UAS) can cover instrument for detailed inspection landing
a large area that could previously only be work or surveying hard-to-reach areas
mapped with manned aircraft such as pipelines, bridges, power
■ Gas monitoring and spontaneous lines and rail tracks. operated safely in often harsh environmental
combustion: Fly aircraft into the area to conditions. The SwissDrones Dragon is a mid-
monitor sulphuric gas levels. Without UAS Drone manufacturers size rotary wing UAV that offers payload
the monitoring is ‘hit and miss’, as it Hexagon announced its intent to be a major performance of up to 50 kg, extreme endurance
involves setting out monitoring devices player in the UAV and drone market by and a range of safety features.
based on wind direction in the hope acquiring the German drone manufacturer, It can be operated manually or completely

00 International Mining | JUNE 2015


DRONES AND UAVS

and atmospheric provide aerial mining surveys, aerial mapping


conditions). RTK surveys and surveillance services to its
accuracy reduces customers in a variety of countries worldwide,
as distance with an initial focus on Africa. Osprey View
increases. If loss provides a variety of geospatial, environmental,
of radio frequency mining, surveillance and other commercial
or telemetry services using Silent Falcon and other
during the flight unmanned aircraft.
happens – you “We are extremely honoured to have been
have missing data selected by Osprey View to provide it with the
which will long endurance, long range, multi payload UAS
compromise the capability it requires to provide a wide range of
accuracy of the UAS based services for its customers. Our
whole flight run.” Silent Falcon system has exactly the
An important capabilities Osprey View requires to fulfil its
component of PPK customers’ mission requirements. We believe
Leica RCD30, which with the SwissDrones DGS offered by DroneMetrex is a high accurate this initial order will be followed by additional
Dragon offers a professional UAV mapping GPS receiver on board the TopoDrone which unmanned aircraft systems orders from Osprey
solution
independently logs the GPS coordinates of the View as it expands its business,” said John W
autonomously using proven autopilot drone for each and every photo position. The Brown, President of SFUAS.
technology that is capable of controlling both accuracy of the photo position is also directly “We are very excited to work with Silent
UAV and payload. The Leica RCD30 for UAV can related to the synchronisation of the camera Falcon UAS Technologies. Their systems and
obtain high accuracy mapping from its UAV- shutter with the GPS logging. payloads will enhance the delivery of Osprey
based platforms and is one of the world’s first The position of the on-board GPS antenna is View’s surveys and services to our customers
medium format cameras to provide superior also an important consideration in relation to around the world,” said Allen Murray, CEO of
multispectral imagery. Its unique the camera. Unless the antenna is exactly Osprey View. “We needed a unique and
photogrammetric design features make the above the camera, and unless the camera is innovative UAS platform and sensor and
Leica RCD30 an ideal option for standalone or nearly at its nadir and with little or no “crab” payload technology provider and that is exactly
oblique mapping, for integration with a LiDAR then there is always a danger of having what we are getting with Silent Falcon UAS.”
sensor, and for operation on board an geometric errors that will inevitably occur Silent Falcon’s aircraft are a few feet long,
unmanned aerial vehicle (UAV) such as the during the flight. The TopoDrone-100 has the lightweight and solar powered. They can be
SwissDrones Dragon. The unique performance GPS antenna mounted directly and accurately ordered with a suite of instruments from heat
features of the SwissDrones Dragon combined above the centre of axis to the Dynamic sensors and spectrometers to digital cameras,
with the qualities of the Leica RCD30 make this Stabilised Active Mount and the camera. It and can fly for hours. A ground based pilot can
an ideal mapping and monitoring solution for ensures minimum “lever-arm” correction for be used or it is also possible to pre-program it
local mapping jobs, corridor applications, highest accuracy photogrammetry. Differential to fly a certain route. The drones are designed
mining and agriculture. GPS post-processing is then used to obtain the to be flown in areas that are impractical for
Maptek joined the airborne surveying accurate camera positions. regular airplanes, such as long or dangerous
revolution by investing in the Australia-based Silent Falcon UAS Technologies (SFUAS) has missions.
DroneMetrex. DroneMetrex created an aerial secured its first major order with Osprey View,
photogrammetric mapping solution called the which will use Silent Falcon’s solar-powered Drones and the law
TopoDrone-100. The company claims their UAV drones to do mining survey work in Central Drones have been around for many years, but
is more accurate than competitors on the Africa. Silent Falcon manufactures patent have primarily been used by governmental
market, offering real-time kinematic surveying, pending small UAVs, components and sensors agencies to support law enforcement activities,
and achieving elevation accuracy of 25 mm. and is headquartered in Albuquerque, New search and rescue operations, border patrol
The Topodrone-100 weighs 2.5 kg, with a total Mexico. Osprey View, headquartered in missions and humanitarian aid efforts. As the
payload of 5 kg, is battery powered with Annapolis, is a
endurance of up to 60 minutes, and has a provider of UAS
catapult launching system. imagery
DroneMetrex also developed a new solution services.
for directly georeferenced mapping from UAVs. Osprey View
The difference and, at the same time, the main will be deploying
advantage of the Direct Georeferencing these systems to
Solution (DGS) is that it encompasses Post
Processed Kinematic (PPK) principles. Silent Falcon
UAS
DroneMetrex Managing Director Tom Technologies
Tadrowski said: “We went this way because has secured its
Real Time Kinematics (RTK) has radio-link first major order
with Osprey
issues and distance issues. It is limited to the View for mining
telemetry range and other radio frequency work in Central
interferences (terrain, vegetation, buildings, Africa

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DRONES AND UAVS

technology has developed and interest has


grown for their use in commercial activities and
in particular the mining industry, this has also
led to the need to strengthen regulations.
The mining industry offers a great commercial
opportunity for the companies involved in UAV
technology, as it is constantly evolving and
innovating to maximise output while also
balancing complex safety challenges. UAVs offer
the potential to increase productivity while
mitigating safety hazards, and mining
companies stand to benefit tremendously from
integrating UAVs into their operations.
The first consideration for using a drone at a
mining operation is whether the country in
question has regulations put in place. In the US,
only public agencies can fly drones and in
Canada, operators must apply for regulatory
waivers. In other countries, controllers must
keep drones within sight of operations.
Territory Iron was awarded an operating submitted these to show we were capable of DTM overlaid onto a pit model at Territory Iron's
certificate from the Civil Aviation Safety managing our UAV system safely. Following a operation in Western Australia
Authority (CASA) to use drones at its Frances trip to Canberra to complete the field testing
Creek operation in Australia. Darryn Dow, Chief component of the submission, we were awarded than workers in helicopters are able to.
Mine Surveyor for Territory Iron said at the time: our Operators Certificate in December 2013.” By Additionally, drones are capable of surveying
“We started to look at the potential for UAVs at April 2014, Territory had flown more than 100 even in cloudy conditions so no time is wasted
our mine in late 2012. Given that our team had missions and collected data for a wide range of waiting for particular weather conditions.
no previous aviation or RC knowledge, we tasks. Monthly reporting of stockpile Energizer Resources, the well-established
searched for a turnkey application which inventories, pre and post-mining imagery of graphite producer, purchased two senseFly
included hardware, software and training. This land disturbance, data capture for exploration drones in an attempt to reduce the costs that
was to help integrate any system we purchased and mine planning purposes, photo evidence of would traditionally be required with an airborne
into our current mining operations with environmental and heritage compliance, as well LiDAR survey. The large MOloo graphite mining
minimum disruption to our daily task lists. At as general presentation imagery used for site project in Madagascar is part of the 1,000 km2
that time there were few systems that ticked all communications, accounted for the majority of Green Giant graphite project in the arid south of
the boxes we wanted, especially cost, and we the routine use of its UAV. the country. The Molo deposit spans 5 km2 and
finally decided on the senseFly Ebee/Pix4D In April 2014, Dow stated: “We recently began is thought to contain between 80 and 120 Mt of
package being distributed by Haefeli Lysnar to develop geological mapping missions which high-quality, all-flake graphite which is used in
Geospatial Solutions in Western Australia. We will eliminate the need for personnel to access refractories, batteries and consumer electronics.
also approached CASA at about the same time, areas of the open pit that are hazardous (rock Energizer Resources contracted mining
seeking direction on how to obtain the fall potential) or congested (interaction with engineering company, DRA, to perform a full
certification necessary to comply with mobile mining equipment). From a surveyor’s Bankable Feasibility Study to determine
regulatory guidelines. This lead to enrolling one perspective, I was initially sceptical that we whether or not it was viable to bring Molo into
of our surveyors in the BAK and PPL courses could produce results that would adhere to the production. As part of this study, a full land
being offered by the Western Australian Aviation spatial accuracies we achieve with conventional survey was required. This would be used to
College in January and March 2013.” surveying instruments like GPS and laser create a 3D contour map of the site. The team
The company’s first surveyor was CASA scanners. This has been enhanced by placing would then use this to determine the location of
certified in June 2013, and by end 2014 Territory numerous ground control points within the the mine’s dam as well as the location of its
had three certified controllers to cover its FIFO mission area to aid the spatial corrections accompanying pipeline, and the positions of
rosters. It then set about applying for the applied during software processing. Although plant assets such as buildings and equipment.
operator’s certificate for Territory Iron. “Not we allow a slightly larger tolerance in absolute Eric Steffler, the Geomatics Manager at
having completed operating manuals of this positions achieved with the UAV, the results still Energizer Resources said: “For this survey we
kind before, we did struggle to come to grips fall within industry accepted standards. Now I looked at various approaches with DRA. We
with the content and structure required. Luckily am confident we regularly achieve a high quality looked at flying a large-scale LiDAR survey for
for us, John Frost – CASA’s airworthiness result.” example, using manned aircraft, which would
inspector for unmanned aircraft systems – have enabled us to produce a full hydrological
helped us simplify this process by supplying us Surveying operations model of the region, covering 3,000 km2.
with a preferred generic operating manual that The most prominent use for drones and UAVs in However this would have been very expensive
had been developed to guide new applicants, mining is surveying as they offer about 90% and involved the importing of aircraft from
and we tailored it to reflect our intended use. less cost than using a manned helicopter whilst South Africa”.
Risk assessment and drug/alcohol policies being able to map a variety of terrains by flying “DRA discovered that another organisation
already existed within the company so we close to the ground and gathering more data had already flown some of the area in question

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DRONES AND UAVS

mine in Central Queensland, and began a


comprehensive Critical Analysis and Job Step
Analysis (JSA) to determine the best survey
solution for the company, which has now been
sent to corporate so that the findings can be
reviewed for other sites and used as a corporate
business improvement review article.
Robertson said: “We reviewed every option
available on the market, comparing fixed wing
UAVs with multi-rotary systems, petrol-run
versus battery-operated, large versus small,
payloads, targets versus RTK. We looked at
systems from America and New Zealand as well
as those available locally in Australia.”
“We dismissed systems that used a catapult
launch because of the energy the catapult
Two senseFly drones were used at Energizer’s form part of our environmental assessment.” stores in line with company HSEC guidelines
Molo graphite deposit in Madagascar The 150 km2 area covered by the drones was and also petrol/combustion crafts due to the
most definitely at the larger end of UAV maintenance side of the regulations &
and was happy to share its data. With access to mapping projects, and Steffler calculated that certification. We also needed a solution that had
this info, Energizer and DRA were able to narrow his UAVs completed over 300 flights in total, semi-autonomous control so that you could take
down the target region to a much more with an average flight time of 35 minutes, over either mid-flight or during landing to avoid
manageable 150 km2. We chose to employ average flight coverage of 2.5 km2 , and any potential obstacles. Larger aircraft often
drones for two reasons. One was the price. This capturing some 150 RGB images per flight needed some sort of catching device or
was very low compared to a LiDAR survey, which (15,000 photos in total). descended by parachute – there was too high a
would have cost hundreds of thousands of “For our flight planning, we set a ground risk of them getting blown off course and
dollars, even with our reduced survey area. The resolution of 9.9 cm per pixel in the drone’s landing in the wrong area. RTK systems
second was that by making a capital investment eMotion software. We chose this figure to appeared to reduce turnaround time compared
in two eBee drones, we could then fly these ensure that, after processing the images in with conventional target placement systems.”
over our other properties in Canada. Since we Postflight, we could still achieve the 20 cm In addition to the analysis of the hardware
now have the technology we need to produce product accuracy that DRA required. This GSD itself, as a CASA approved UAS controller
digital elevation models and air photos meant eMotion set a flight altitude of 292 m Robertson looked at purchasing and owning the
ourselves, we don’t have to hire third-party above the eBee’s take-off point. We also used UAV outright, or contracting a service provider
companies to do this for us.” eMotion’s multi-drone function to manage flying that will conduct the flights and post process
The 150 km2 area that was surveyed our two UAVs in the same region at the same the data.
comprised several parcels. Three large, square time.” “Because of the CASA requirements to
areas were flown to ascertain the best location Steffler managed the data processing become fully certified, we thought the best
for the site’s dam, and an additional corridor himself, spending up to 12 hours per day on this option was a service provider who was
covered the route of the favoured dam site’s task — over 120 days in total. experienced and had all the required
proposed pipeline. There were also three further “With 10 to 12 flights flown each day we had qualifications in the short-term, until the
parcels to the west of the site: the mine site 16 to 18 gigabytes of raw data to process every business sorts out the CASA UOC, Chief
itself; the plant site; and a rectangular parcel, night,” he says. “We needed to buy a more Controller & Maintenance Controller
the possible route of a road heading to the powerful computer to deal with this data. Then requirements. It can’t just be a buy and fly
nearby town of Fotodrevo. DRA also requested a once the entire survey had been flown, we had approach as some people think due to the
second set of flights. It required these in order to merge the data together. For this we used aviation regulations.”
to source baseline data from outside the open-source SAGA GIS software.” Robertson has worked with a local service
original survey area and to analyse the The final data products heand his team provider to explore and test a potential mining
condition of an existing road that would connect produced achieved a GSD of 9.75 cm, and solution. Matt Ewing, director of UAS service
the proposed plant site with the town of Bekily.” accuracy within DRA’s requested ±20 cm range. provider company Airmap3D, recently
Steffler and his team created a digital terrain Steffler is now effusive in his praise of drone conducted a demonstration flight and data
model (DTM), in a grid format which could then technology saying: “The return on our analysis over the mine with his SIRIUS Pro UAV
be used to generate 3D contour maps of the investment has been amazing. We saved from Topcon Positioning Systems.
site, featuring half-metre and two-metre ourselves hundreds of thousands of dollars by “The hardware met all of our safety
contours. using the drones in place of airborne LiDAR, requirements, as it is launched by hand just
“Air photo interpretation was required to plus we have sub-contracted our UAVs and above the operator’s head and it has semi-
determine the locations of villages, roads, personnel on several other jobs.” autonomous control options to ensure a safe
crops, and culturally significant items such as landing,” Robertson said.
tombs and historic trees,” Steffler said. “We Coal in Australia “The data it supplies is well within our
also needed to examine the quality of the roads One of Australia’s largest coal mines is using accuracy requirements and the SIRIUS Pro has
that we would use for transporting material to UAVs in their operations. Gary Robertson is a the unique ability to map accurately without
and from the site, and our RGB shots would also Surveyor and Senior Engineer at a large coal setting out ground control points through GPS

00 International Mining | JUNE 2015


DRONES AND UAVS

RTK solutions. This has the added safety benefit economically and practically, to help us track The LiDAR scanner still has its place in
of removing surveyors from the active mine site the stockpiles, optimise space at site and surveying, although now it is used more
environment while also reducing job request ensure we’re sending the right ore to the mill,” sparingly. The advantage that the LiDAR scanner
turnaround times.” says Sean Jefferys, Pueblo Viejo’s Chief offers is it can penetrate thick brush cover to
“For me, the appeal in UAV technology is that Surveyor. generate data, whereas UAVs cannot. The UAV is
it gives you the perfect vantage point for The eBee UAV has a Styrofoam body, making used only for areas with no ground cover. When
conducting surveys. All terrestrial systems face it very light. It also has a 50-minute flying time surveys of larger areas of the mine are required,
two main challenges on a mine site: covering a under ideal conditions, and has numerous something the UAV cannot provide, the survey
large enough area and getting a good vantage programmed safety features. It will, for team uses satellite imagery.
point where you can capture the right data. UAV instance, return to its launch site if it passes a The latest eBee models have Real Time
systems are the ideal solution to both of these pre-set low-battery level, ensuring it doesn’t run Kinematic (RTK) Differential GPS functionality,
problems.” out of juice and crash. Battery error, poor GPS meaning each photo is automatically assigned
“The accuracy, ease of use and reliability of coverage and strong winds are other scenarios GPS coordinates the moment the photo is
this UAV is astounding. I carry out quality that will automatically return the UAV to its taken. This will obviate the need for ground
assurance on every job that I do and launch point where it will make a controlled control points, saving considerably on time
consistently achieve a mean accuracy of around descent. while capturing the elevation in the hilly terrain
±50mm xyz, with a standard deviation of less Pueblo Viejo has a government permit to fly around Pueblo Viejo to within three centimetres.
than 100mm. But I can often get ±20mm mean the UAVs within the mine site at no higher than Because it is relatively new technology, the
accuracy, with only a 50mm standard 500 ft. current obstacle to acquiring RTK navigation is
deviation.” Before the introduction of UAVs at Pueblo cost. Nevertheless, Jefferys says the existing
Prior to purchasing the SIRIUS Pro, which Viejo, a LiDAR scanner was used to collect UAV technology has greatly enhanced
eliminates the need to set out ground control survey data. A LiDAR scanner might take as long efficiencies and the quality of survey data at
points, Ewing faced the challenge of getting site as five hours to gather data of a complete pit or Pueblo Viejo.
access to the mines in order to set out. stockpile. A LiDAR scanner costs $180,000 and “Its technology that’s really under-utilised in
“Organising the logistics to get out and set the scanning process introduces a greater the mining industry,” he says.
out the ground control points was a long possibility for human error. One eBee costs just
process that would add up to a whole day to $20,000, meaning it’s possible to purchase nine Manned equipment
each job. But now with the new Pro system, I am eBees for the cost of one LiDAR scanner. The new Riegl VP-1 is a helopod for airborne
able to achieve the same if not better The average flight of Pueblo Viejo’s UAVs laser scanning and includes an integrated
accuracies, without having to go through the takes 15-20 minutes, plus two hours to process RIEDLG VUX-SYS fits the small and lightweight
ground control setup at all. the data and generate orthophotos. After RIEGL VP-1 pod, to be mounted on standard
“That means I can deliver a job to a mine site, factoring in the lower costs of maintaining and hard points and typical camera mounts of
from start to finish including data processing, in operating the site’s six UAVs, the time saved manned helicopters. Quick release adapter
half a day,” he added. gathering and processing data, and the greater brackets and a minimum of external cabling
accuracy of the data, it’s readily apparent which (power supply, LAN, GPS antenna) allow quick
Gold in the Dominican Republic technology is preferred. system installation and removal.
The Barrick Pueblo Viejo gold mine, located in “The total cost for procurements, repairs and The component weighs around 19 kg and is a
the Dominican Republic, recently completed a upgrades of our six UAVs has been $120,000 robust and reliable airborne scanner carrying
survey using a small fixed-wing UAV. The over two years,” Jefferys says. “We get about platform with a full mechanical and electrical
senseFly eBee surveyed a mine area of 450 300 flights out of a single UAV before something integration of sensor system components into
hectares in four hours, collecting data from pre- needs to be replaced. We can cover much larger aircraft the fuselage. IM
marked ground control points using GPS areas with better quality data
technology. The resulting survey provided rich than we ever could through
detail of all exposed surfaces in pits, quarries traditional methods.”
and stockpiles as well as tracking the stability, Jefferys and his team survey
construction and volume of materials within pits and stockpiles every two
tailings storage facilities at the site. With further weeks, which was not
processing, the data (orthophotos) can also previously possible due to the
provide a 3D model of the area surveyed, manpower required to traverse
allowing the surveyors to better calculate ore Pueblo Viejo’s hilly, brush-
and other material volumes and track changes covered terrain. The UAVs also
in three dimensions. improve the quality of the data
The minesite is fairly unique as it processes gathered while freeing up
up to nine different types of ore, but lacks the personnel to analyse this data.
space to stockpile them separately. This means “The UAVs allow engineers
that ores are stacked on top of each other. The to work with near real-time
three-dimensional models produced by the data. The UAV data has
UAVs can distinguish between the stockpiles, enabled clearer communication
ensuring that the right mix of ore is sent to the of daily mining plans at all
mill at the right time. levels. It is an established production tool,” said The new RIEGL VP-1 with an integrated RIEGL
“The UAVs are an efficient way, both Jefferys. VUX-SYS

JUNE 2015 | International Mining 00

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