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Document Name: 0202ms06

Section: TAPPI PRESS

Title: Volume 6: Stock Preparation


Pulp and Paper Manufacture Series

TAPPI PRESS
Volume 6: Stock Preparation
Pulp and Paper Manufacture Series
Edited by Robert W. Hagemeyer, Michael J. Kocurek, and Dan W. Manson

Published by the Joint Textbook Committee of the Paper Industry.

1992. 316 pp., 7" x 10" hard cover


Item Number: 0202MS06
ISBN: 1895288274

This text provides a comprehensive look at the fundamental principles of stock


preparation. The book is divided into two sections: Nonfibrous Additives, and
Papermaking Stock Systems.

Table of Contents

Preface F. Acknowledgements

Part One: Nonfibrous Additives III. Internal Sizing


I. Surface Colloid Chemistry Interactions A. Introduction
Important in Stock Preparation B. Physical parameters that promote
A. Introduction sizing
B. Furnish characteristics pertinent to C. Commercial sizing agents
papermaking chemistry D. Rosin sizing mechanisms
C. The "colloidal" state E. Mechanisms of sizing for cellulose-
D. Properties of specific furnish reactive
components agents
E. Interfering substances ("cationic F. Mechanisms of sizing for other
demand" or agents
"anionic trash") G. Sizing tests
F. Specific surface and colloid H. Commerical size usage trends
interactions
occurring in stock preparation IV. Wet-Strength Resins
G. Association colloids A. Introduction
H. Deposit control in papermaking B. Acid-curing wet-strength resins
I. Concluding remarks C. Alkaline-curing resins
References D. iscellaneous polymers
E. Mechanisms of wet-strength resin
II. Fillers for Paper action
A. Introduction F. Applications
B. Important characteristics of filler G. Markets
pigments H. Economic outlook
C. Types of fillers I. Acknowledgements
D. Filler selection References
E. Future outlook
V. Dry Strength Additives H. White water closure optimization
A. Introduction I. Conclusions
B. Product types References
C. Consumption of dry strength (wet
end) X. Refining
additives A. Introduction
D. Natural gums B. History of refining
E. Starch derivatives C. Effect of refining on fiber structure
F. Effects and contribution to dry D. Refiner construction and operation
strength E. Refining theory
G. Examples by grades F. Refiner hydraulics
H. Synthetic dry strength additives G. Residence time
References H. Refiner control systems
I. Variables affecting refining
VI. Practical Considerations on the J. Effect of equipment parameters
Dyeing of Paper K. Effect of process variables
A. Introduction L. How refining affects product
B. Dyestuffs properties
C. Storage and handling equipment M. Grade specific conditions
D. Safety and precautions N. Stock preparation refiner systems
E. Application of color to paper References
F. Factors that influence dyeing Bibliography
Bibliography
XI. Stock Proportioning and Blending
VII. Wet-End Chemistry of Retention, A. Introduction
Drainage and Formation Aids B. Stock approach systems
A. Retention and retention aids C. Methodology
B. Drainage and drainage aids D. Summary
C. Formation aids and wet-end Bibliography
chemistry
References XII. Screening
A. Introduction
Part Two: Papermaking Stock Systems B. Debris
VIII. Broke System Design C. Pressure screen principles
A. Definition D. Mechanism of debris removal in
B. Broke system's purpose pressure screens
C. Broke system requirements E. Pressure screen cylinders
D. Points of broke generation F. Measuring screen performance
E. Methods of dry broke handling G. Pressure screen applications
F. Broke pulping equipment H. Special considerations for paper
G. Broke storage machine screens
H. Broke reintroduction to the process I. Controlling pressure screens
I. Energy considerations J. Other types of screens
J. Problem areas in broke pulping K. Reject screens
systems L. Screening system design
K. Summary considerations
Bibliography M. Summary
References
IX. White Water Reuse and Savealls
A. Introduction XIII. Centrifugal Cleaning
B. Historical background A. Description
C. White water system B. Principle of operation
D. Fresh water conservation in the C. Theoretical equations
paper mill D. Effect of design and operating
E. Paper machine savealls parameters
F. Effects of closing the white water E. Types of cleaners
systems F. Forward cleaners
G. Seal water conservation in vacuum G. Reverse cleaners
pumps H. Through flow cleaners
I. Bank, modular and canister-enclosed
fine cleaners
J. Wear patterns
K. Summary
References

XIV. Deaerator Design for Paper


Machines
A. Introduction
B. Air and its effects on papermaking
C. Method of mechanical deaeration
D. Deaerator design
E. Hydraulic and air loading
F. Vacuum system design
G. Piping design
H. Pitfalls and problems
References

XV. Agitation: Theory, Mechanics and


Applications
A. Introduction
B. Impeller horsepower response
C. Process horsepower
D. Special types of agitators
E. Mechanical design
References

TAPPI TIS 0418-03 - Recommended


nomenclature for agitators, mixers and
pulpers

SI Conversion Units

Subject Index

Abrasion of filler press Anionic-cationic


pigments pits, process polymers in
Acid dyes horsepower, fiber bonding
Acrylamide polymers white water chests Anionic trash, furnish
and Agitators, impellers characteristics
copolymers, dry AGMA Asphalt sizing agent
strength/retention Air, effect on ASA
additives papermaking Association colloids
Additives, nonfibrous; AKD
dry strength, formation Alkenyl succinic Base-reactivated resins
aids, polyelectrolytes, anhydride Basic dyes
retention aids, wet- sizing agent Bauer-McNett classifier
strength Alkyl ketene dimer Beating
resins sizing Bentonite/PAM retention
Agitation; agent aid
chest shape factor, Alum, papermakers' BHMT
couch Alumina trihydrate Bis(hexamethylene)
pit design, horsepower American Gear triamine
response, level Manufacturers (BHMT) resins
momentum Association Blending, stock
concept, Maxflo Amine polymers Board, bleached;
impeller, Anionic polymers in fiber effect of amphoteric
momentum number, bonding starch
on strength cleaners, forward hydrophobic particles,
Board industry, use of cleaners, lyophilic systems,
polyethyleneimine reverse cleaners, lyophobic systems,
(PEI) through- protective colloid
BOD and COD flow cleaners, wear action,
Britt Jar (Dynamic patterns Stern Layer
drainage/retention jar); Charge neutralization Colloids
Dynamic Drainability (coagulation) Color;
tester, measuring Chitosan, wet-strength dyeing of paper,
retention additive dyestuffs,
levels with Chlorine, effect on measurement of color
Broke properties dyeing of Colorcurve color
Broke pulping paper matching
Broke recovery CIE system for system
Broke systems; measurement Consistency control;
automatic conveyor of color broke systems
systems, broke CIELAB system for color Couch, broke
generation, measurement generation at
consistency control, Classifiers, screens couch pit
dry Clay CSF
end broke, flow of Cleaners;
broke fine bank cleaners, DAS
into main stock fine Deaerators;
approach cannister-enclosed design of, flooding,
system, handling dry cleaners, fine forward hydraulic instability,
broke, pulping, cleaners, fine modular mechanical
problem cleaners, forward deaerators,
areas, rate of reuse of cleaners, piping design, vacuum
stored broke, saveall high-density cleaners, leaks, vacuum system
use medium-density design
in, storage cleaners, Deckers
reverse cleaners, Deposit control in
Canadian Standard through- papermaking;
Freeness flow cleaners, wear pitch problems in mills
Calenders; patterns Detergents
broke generated at Derjaguin, Landau,
Calcium carbonate; Cleaning Verwey,
precipitated calcium Closed mill system; Overbeek theory
carbonate retention, effect of, Dewatering
Carboxymethylcellulose white Dialdehyde starch
(CMC) wet-strength water circulation (DAS) for
additive CMC wet-strength;
Cationic demand, Coagulation, cationic dialdehyde
furnish flocculation, starch
characteristics stabilization (CDAS)
Cationic dialdehyde Coating, Cobb test Direct dyes
starch (sizing) DLVO theory
Cationic polymers in COD and BOD Drainage, wet end;
fiber Colloid chemistry; aids and mechanisms,
bonding association colloids, D'Arcy equation,
CDAS coagulation, Dynamic
Cellulose-reactive sizes; stabilization, Drainability Tester
alkenyl succinic flocculation, deposit (Britt
anhydride, control Jar), fiber/water
alkyl ketene dimer, in papermaking, relationships, filtration
mechanism of sizing electrical vs
Centrifugal cleaning; double layer, Gouy- thickening fines, effect
bank, modular, and Chapman region, on,
cannister-enclosed hydrophilic particles, paper machine
drainage pulping, Fractionation;
Drop test (sizing) effect on fiber Baeur-McNett
Drum filters; properties, fractionation
broke generated at surface charge, water FSP
Dry-strength additives; retention value (WRV) Furnish characteristics;
consumption, Fibrillation fiber and fines
contribution Filler pigments classification,
to strength, gums, Fillers for paper; influence of
mechanical strength dispersing to fiber furnish on dye
improvement, mill furnish, behavior,
applications, product effect on paper starch derivative
types, strength, addition to
starch derivatives, function of, particle furnish
synthetic, use in shape
Japan and size, pigment Gouy-Chapman region,
Dual polymer systems characteristics, papermaking
retention aids pigment Graniting, dyeing
Dyeing of paper; chemical composition, Gums, dry
batch coloring, pigment surface
continuous charge, strength/retention/draina
coloring, graniting, selection of, surface ge
influence of furnish on area, additives;
dye types of fillers mill use
behavior, residual Filters; Gurley porosity testing
chlorine disk filters, drum filters
effect on, size press Filtration vs thickening, Headbox stock;
coloring, surface drainage pulsations at the slice,
coloring, Fines; stringing and slime
two-sidedness filler fines, growth
Dyestuffs; microflocculation, pulp Hercules size test
fluorescent whitening fines, surface charge Hexamethylenediamine
agents, safety and Flocculation, (HMDA) resins
precautions in coagulation, Hexamethylolmalamine
handling, stabilization; wet-
storage and handling influence of strength resin
Dynamic Drainability flocculation on HMDA
Tester drainage, isoelectric HMM
Dynamic point Hollander beater
Drainage/Retention Flotation test (sizing) Hydrocyclones;
Jar Florinated hydrocarbon design and operating
sizes parameters, operating
Edgewick size test Foams; principles, theoretical
Electrical double layer, defoamers equations
papermaking Formaldehyde resins Hydrogen bonding
Electrokinetics role in Formation;
drainage definition, Impellers;
Emulsions improvement in attrition pulper,
formation, bearings,
Fatty acid soap sizes macroflocculation, belt drive speed
Fiber fines measurement of, reducers,
Fiber properties; microflocculation, bending moment,
chemistry of fibers, microformation, chest
fiber Quebec shape factor,
saturation point (FSP), North Shore Mead combined
fiber-water tester stress, critical speed,
relationships, (QNSM) cross-shaft propeller,
morphology, Formation aids design, drive end, fluid
papermaking Forming zone, paper force, horsepower
fibers and fines, machine response, level
omentum water conservation in liquid ring vacuum
concept, Maxflo Paper whites, pumps,
impeller, fluorescent rotary lobe blowers,
momentum number, whites seal
nomenclature, process PCC water conservation in
horsepower, special PEI vacuum, steam jet
types PFI mill refining ejectors
of agitators, thrust, Phosphomolybdic and
torsional stress phosphotungstic acid QNSM
Isoelectric point, zeta lake Quaternary ammonium
potential dyes epoxide resins
Pigments; Quaternary ammonium
Linerboard; abrasion of, colored salts,
effect of amphoteric pigments, filler cationic
starch pigments polyelectrolytes
on strength (white), optical Quebec North Shore
properties, Mead
Material safety data particle charge, formation tester
sheets particle
Maxflo impeller shape and size, RBA
Melamine-formaldehyde refractive Reels;
(M- index, specific surface broke generated at
F) wet-strength resins area, surface charge, Refiners;
Metering, stock synthetic organic, conical refiners,
Micro particle flocculant white construction and
retention aids pigments operation,
Mie theory of light Piping design for control systems,
scattering deaerators adaptive
by pigments Pitch problems in mills constant refining
Mixers Polyacrylamide (PAM), intensity
Munsell system for retention aid control, variable speed
measurement of color Polyacrylamide-glyoxal drive, disk refiners,
(PAMG) wet-strength hydraulics of refining,
NCS color measurement resins secondary and tertiary
system Polyamide/amines flows
dewatering aids (PAA) Refining;
Optical brighteners Polyamide- equipment parameters
epichlorohydrin influence on,
PAA (PAE) wet-strength Frotopulper,
PAE resins grade-specific
PAM Polyamine- conditions,
PAMG epichlorohydrin hardwood fibers,
Paper machine; wet-strength resins nonwood
broke generation Polyelectrolytes, fibers, PFI-mill
Paper machine water retention refining,
removal; aids product properties
drainage of the paper Polyethyleneimine variations with
machine, mechanism resins refining,
of (PEI) residence time,
dewatering, zones of Polyvinyl alcohol, dry softwood
dewatering strength additive fibers, specific edge
Papermaking, deposit Precipitated calcium load
control carbonate theory (SEL), stock
Papermaking chemistry Pressing preparation systems,
Papermaking fibers and Press pits, agitation of theory of, Valley
fines; Product labels, safety beater
properties of furnish precautions refining, variables
components Proportioning, stock affecting
Paper mills; Pumps; refining
Reject screens; screens, pressure partial
batch reject pressure Screens, classifiers replacement for alum
screens, vibrating Screens, Starch;
screens nonpressurized; addition to furnish,
Relative bonded area trash screens amphoteric starch,
Retention aids; Screens, pressure; amylose and
dual polymer system, applications, paper amylopectin,
formation, effect of, machines, pulp mills, anionic starch, cationic
headbox application secondary fiber starch, dry
of, systems,
micro particle systems, stock preparation and strength/retention/draina
polyelectrolytes, salts, broke systems, batch ge
silica, anionic, starch reject additive, gums,
Retention and retention pressure screens, retention
aids, controlling pressure aid
papermaking; screens, performance Starch derivatives
Britt Jar (dynamic of, Stock preparation;
drainage/retention jar), pressure screen air in stock,
classifying fiber and cylinders, deaerators,
fines holes, slots furnish characteristics,
fractions, closed Seal water conservation pressure screen
systems, Secondary fiber applications, refiner
effect on retention, systems; systems for, properties
colloidal retention debris in, pressure of
(flocs), screen furnish components,
mechanism of applications anionic trash, cationic
retention, SEL, specific edge load demand
retention aids theory Stock proportioning and
Rolls; Sheet structure blending;
broke generation at, Silica and silicates, batch blending
rejected rolls amorphous proportioning,
Rosin-based sizes; Size press coloring flowmetering
fortified rosin sizes Sizing, internal; proportioning,
Rosin sizing alum, behavior in metering
mechanism; water, Stock systems
drying effect soap size amphipathic Surface chemistry
development molecules, Synthetic latex wet-
amphipathic strength
Safety, in handling molecules, resins
dyestuffs, capillary action, Synthetic polymer sizes
material safety data commercial sizing
sheets, product labels agents, Talc
Savealls; contact angle and Tensile energy
use in broke systems, surface absorption
flotation savealls wetting, practical (TEA) testing
Schopper-Riegler requirements for Terpene resin sizes
Freeness sizing, Testing;
Screening; rosin sizing analysis for resins in
backflushing, debris, mechanism, paper, effect of
debris at the paper rosin sizing refining on
machine, debris mechanism product properties,
content Sizing agents; wet-
determination, debris usage trends strength testing
in Sizing mechanisms TETA
pulp, debris removal Sizing tests Thickening vs filtration,
mechanisms, design of Skandinaviska drainage
screening system, Farginstitute Tissue, sanitary;
discharge paths, Aktiebolag effect of amphoteric
plates, Sodium aluminate, starch
on properties of testing wet strength,
Titanium dioxide wet-
TMM end addition of
Triethlylenetetramine White water;
(TETA) chests, agitation of,
resins closing
Trimethylolmelamine the system, reuse
wet- Winders;
strength resin broke generation of
Two-sidedness Wires;
broke generation at
U-F wet-strength resins wire
Urea-formaldehyde (U- edge deckle
F) Wood fibers,
wet-strength resins papermaking
morphology
Vacuum systems for
deaerators Zeta potential;
Vacuum zone, paper electrokinetics, role in
machine drainage, isoelectric
Valley beater refining point
Van der Waals forces
Vibrating screens
Viscose process

Washburn equation for


sizing paper
Water conservation;
in the paper mill, in
vacuum pumps
Water-fiber
relationships
Water removal;
on the paper machine,
on
the press section
Water retention value of
fibers
Waxed-based sizes
Wet-end chemistry of
retention, drainage
and
formation aids
Wet pressing;
broke generation at
press
pit, dewatering aids
Wet-strength resins;
acid-curing, alkaline-
curing
agents, analysis for
resins
in paper, application in
mills, base-reactivated
resins, markets,
mechanism of wet-
strength
action, synthetic
latexes,

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