Marshall Mix Design

sieve wt wt wt wt wt wt
size for for for for for for
(mm) 4% % wt 4.5% % wt 5% % wt 5.5% % wt 6% % wt 6.5% % wt
5.034 4.973 5.026 4.964 4.991
25% 0 722 0 822 0 5 0 455 0 539 0 087
26.99 26.96 27.01 26.98 26.95 27.00
19 58 653 57 335 57 754 57 413 56 035 56 535
17.96 18.06 30 17.98 17.98 18.08 18.00
9.5 311 875 309 283 8 246 306 942 304 511 303 357
13.97 14.04 20 14.03 14.02 14.00 13.99
4.75 207 569 207 887 5 509 204 116 204 709 202 287
23.95 23.99 16 23.94 23.98 24.02 23.97
2.36 161 833 161 651 0 737 159 589 158 482 157 504
300
micr 7.031 6.980 27 7.017 6.966 7.003 7.040
om 276 25 275 803 3 544 272 49 271 546 269 998
75
micr 5.034 4.973 5.026 4.964 4.991
om 81 722 80 822 80 5 79 455 79 539 79 087
Filler 58 57 57 57 56 56
11
Sum 1152 1146 40 1134 1128 1122
With
bitu 1198 1197 11 1196 1195 1194
men .08 .57 97 .37 .68 .93

% 4 4.5 5 5.5 6 6.5

Height of Sample(in) 2.56 2.54 2.59 2.5 2.52 2.53
Adjusted Air Wt. 1180.273 1181.791 1173.745 1165.6 1155.456 1163.043
Adjusted Water Wt. 686.3281 689.1732 682.2394 673.1 662.2024 660.9684
Specific Gravity Of
Coarse Agreggate.g1 2.68 2.68 2.68 2.68 2.68 2.68
Specific Gravity Of Fine
Agreggate,g2 2.65 2.65 2.65 2.65 2.65 2.65
Specific Gravity Of
Filler,g3 2.77 2.77 2.77 2.77 2.77 2.77
Specific Gravity Of
Asphalt,g4 1.02 1.02 1.02 1.02 1.02 1.02
 Theoritical Maximum
Specific Gravity (Gt) 2.544807 2.514942 2.485854 2.457431 2.42957 2.402413
Bulk sp Gravity (G) 2.389482 2.399001 2.38806 2.366701 2.342518 2.316473
% Air Void (Va) 6.103612 4.610105 3.934041 3.692103 3.583024 3.577229
Theoritical Maximum
Specific Gravity Of
Aggregate (Gta) 2.670774 2.670703 2.670733 2.670764 2.670692 2.670723
sp gr of agg,Ga 2.293903 2.291046 2.268657 2.236532 2.201967 2.165902
% VMA 14.11093 14.21561 15.05491 16.25872 17.55069 18.90201
% Void filled with Asphalt 56.74549 67.57012 73.86871 77.29155 79.58471 81.07488

Mass flo
gm Stability, lb w
sp. air unit 1/1
% dia( ht(i wa SSd volum Gr. viod %VM wt(pc meas corre 00
air in) n) air ter air e(cc) Mix % A f) ed cted (in)
4.0 2.5 120 70 122 2.389 6.103 14.11 149.1 8992. 8632.
4% 1 6 8.6 2.8 3.6 505.8 482 612 093 702 4 704 9.6
4.5 4.0 2.5 120 70 121 2.399 4.610 14.21 149.7 1169 1122 9.6
0% 1 4 0.7 0.2 1.5 500.5 001 105 561 644 0.12 2.52 8
2.5 121 70 122 2.388 3.934 15.05 149.0 1348 1294
5% 4 9 6 6.8 9 509.2 06 041 491 814 8.6 9.06 9.8
5.5 3.9 116 67 117 2.366 3.692 16.25 147.7 1281 1281
0% 8 2.5 5.6 3.1 8 492.5 701 103 872 48 4.17 4.17 10
4.0 2.5 116 66 117 2.342 3.583 17.55 146.2 1169 1169 10.
6% 2 2 4.7 7.5 7.4 497.2 518 024 069 383 0.12 0.12 24
6.5 3.9 2.5 117 66 118 2.316 3.577 18.90 144.6 1011 9711. 10.
0% 5 3 7 8.9 5.4 508.1 473 229 201 124 6.45 792 56
Increa
sing
order(l
ow to
High)e
r
middle
two
value 3.813 15.65 148.4 1169 1145
avg 072 681 147 0.12 6.32 9.9
 den vs as
151
150
149
148
147
146
145
144
0% 1% 2% 3% 4% 5% 6% 7%

air va as
7

0
0% 1% 2% 3% 4% 5% 6% 7%

stability vs as
14000

12000

10000

8000

6000

4000

2000

0
0% 1% 2% 3% 4% 5% 6% 7%
 vma vs as
20
18
16
14
12
10
8
6
4
2
0
0% 1% 2% 3% 4% 5% 6% 7%

flow vs as
10.8

10.6

10.4

10.2

10

9.8

9.6

9.4
0% 1% 2% 3% 4% 5% 6% 7%

Results in mix design:

JOB mix Specified value Lab Value

Optimum bitumen Above 4% 4.92
No of blows 50 50
Stability , lb >1800lb 11456.32
flow 8~14 9.9
VMA% >14% 15.65681
Air Void In total mix (%) 3-5 3.813