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Highly ordered MCM-48 was synthesized in the hydrothermal system of a mixture of cationic cetyltrimethylammo-
nium bromide (CTAB) and nonionic poly(ethylene glycol) monooctylphenyl ether (Tx-100) using water glass as the
silicon source. The effect of various factors, such as the amount of surfactant, CTAB/Tx-100, Si source, crystallization
temperature, and crystallization time, on the synthesis were discussed in detail. The local effective surfactant packing
parameter theory and the charge balance theory were used to explain the reason that various factors can affect the
product structure reasonably. Especially, the role of Tx-100 was expounded. The optimum synthesis conditions for
MCM-48 were obtained.
1. Introduction role and how the different synthesis factors can influence the final
Since the ordered M41s mesoporous silica was discovered in product phase still need to be investigated while these only are
1992,1 many researchers have paid attention to decreasing the referred to in a few former reports. In the present paper, we
preparation cost and increasing the stability for these materials to systematically studied the effects of surfactant/SiO2, CTAB/
make them actually useful in industry. MCM-48 makes itself Tx-100, Si source, crystallization temperature, and crystallization
remarkable from other mesostructure silica by the channels time on the product structure, and the optimum synthesis condi-
piercing its amorphous silica body complying with the symmetry tions for MCM-48 were obtained. Especially, the reason that
of the cubic space groups, and the channels form two enantio- various factors can affect the product structure was discussed in
meric, bicontinuous, branched, self-intersecting volumes sepa- detail. We believe this work not only can help us to further
rated by an infinite wall.2 In order to allow this material to be understand the assembling behavior of the multicomponent
easily synthesized as MCM-41, Stucky,3 Chen,4 Yan,5 Ryhoo,6 system containing silicate, cationic surfactant, anionic surfactant,
and Zhao7 have reported the mixed surfactant systems to decrease etc., but also is useful to synthesize other high quality mesoporous
the amount of CTAB and increase the hydrothermal stability of silica for convenience.
MCM-48. Introducing secondary surfactant into the single sur-
factant/silicate assembly system may alter the original molecular 2. Experimental Section
interactions, and the interfacial packing between the inorganic 2.1. Synthesis. A typical synthetic procedure is as follows: the
species and surfactant molecules leads to different assembled aqueous solution of water glass (Na2O: 7.4 wt %, SiO2: 25.4 wt %,
phases and morphologies.8 Nonionic surfactant Tx-100, which is Jiangpu Chemical Co., Shanghai) was dropwise added under
a biodegradable neutral surfactant, is more soluble in water constant stirring to the mixed solution of Tx-100 (First Chemical
and has the bigger hydrophobic region (octylphenyl) and polar Co., Shanghai) and CTAB (First Chemical Co., Shanghai). This
solution was then stirred at 30 C for 1 h. The molar composition
headgroup (oxyethylene). These characterizations provide for it
of the resultant mixture was 1.0 SiO2:x CTAB:y Tx-100:0.282
to disturb the electrostatic interaction by addition hydrogen- Na2O:58 H2O, where 0.09 < x < 0.25, 0 < y < 0.04. After that,
bonding and van der Waals force9 and synthesize high quality this mixture was placed in a static autoclave at 100 C for 3 days.
MCM-48 with more extensive cross-linked framework and better The product was recovered by filtration, washed with distilled
thermal stability.10 So it is very suitable to be a costructure water, and dried at 80 C. At last, this material was calcined in air
direction agent (SDA) for the mesoporous molecular sieves at 650 C for 5 h (10 C/min).
synthesis. However, the step where/when the Tx-100 plays its 2.2. Characterization. The powder X-ray diffraction pat-
terns were recorded on the Rigaku D/Max-II A diffractometer
(Ni-filtered Cu KR radiation with λ=1.542 Å) operated at 40 kV
*Corresponding authors: e-mail tqi@home.ipe.ac.cn (T.Q.), qzli@fudan. and 20 mA. The TEM images were obtained on a JEM-
edu.cn (Q.L.); Tel 86-10-82627090; Fax 86-10-62631710. 2010 transmission electron microscope operated at 200 kV. N2
(1) Kresge, C. T.; Leonowicz, M. E.; Roth, W. J.; Vartuli, J. C.; Beck, J. S.
Nature 1992, 359, 710–712. adsorption-desorption isotherms were determined at 77 K on a
(2) Golosovsky, I. V.; Mirebeau, I.; Fauth, F.; Mazaj, M.; Kurdyukov, D. A.; Micromeritics TriStar 3000 instrument using nitrogen as the
Kumzerov, Y. A. Phys. Rev. B 2006, 74, 155440. adsorbent. The pore size distribution curve came from the analysis
(3) Huo, Q.; Margolese, D. I.; Stucky, G. D. Chem. Mater. 1996, 8, 1147–1160. of the adsorption branch of the isotherm by the BJH (Barrett-
(4) Chen, F. X.; Huang, L. M.; Li, Q. Z. Chem. Mater. 1997, 9, 2685–2686.
(5) Yan, X. W.; Chen, H. Y.; Li, Q. Z. Acta Chim. Sin. 1998, 56, 1214–1217. Joyner-Halenda) method. 29Si MAS NMR was recorded on the
(6) Ryoo, R.; Joo, S. H.; Kim, J. M. J. Phys. Chem. B 1999, 103, 7435–7440. Bruker DSX-300 spectrometer (the magnetic field is 7.05 T
(7) Zhao, W.; Li, Q. Z. Chem. Mater. 2003, 15, 4160–4162. and the resonance frequency is 59.63 MHz). Thermal analysis
(8) Pang, J. B.; Na, H.; Lu, Y. F. Microporous Mesoporous Mater. 2005, 86, 89– was performed on the Rigaku PTC-10A system. Samples were
95.
(9) Zhao, W.; Hao, Z. P.; Hu, C. J. Nanosci. Nanotechnol. 2005, 5, 1752–1754. heated in air with a heating rate of 10 C/min, and the test was
(10) Zhao, W.; Hao, Z. P.; Hu, C. Mater. Res. Bull. 2005, 40, 1775–1780. ended at 1000 C.
6982 DOI: 10.1021/la9042155 Published on Web 03/12/2010 Langmuir 2010, 26(10), 6982–6988
Zhao et al. Article
testing still keeps the Ia3d cubic channel system although the
diffraction intensity decreases sharply, and the 2θ value (211 peak)
even shifts to 3.2. All of these results show that the sample is high
quality MCM-48 material.
3.2. Effect of CTAB/SiO2. Keeping the ratio of Tx-100/
CTAB constant, we first studied the effect of CTAB/SiO2 on the
synthesis. Learning from Figure 6, we found a poor hexagonal
phase product is appearing (Figure 6a) when the ratio of CTAB/
SiO2 is 0.09. Increasing this ratio to 0.12, the cubic MCM-48 is
produced (Figure 6b). Further increasing the ratio to 0.15, a
highly ordered MCM-48 is obtained (Figure 6c). However, if the
ratio is 0.18, the XRD pattern of MCM-48 becomes worse
(Figure 6d), and a remarkable phase regression phenomenon
happens when the ratio is 0.21(Figure 6e). If we increased the ratio
to the maximum 0.25, a hexagonal phase product reappears again
(Figure 6f). The lamellar phase product never forms during the
above process. Compared to other synthesis system (Table 1),
MCM-48 can be synthesized at lower ratio of CTAB/SiO2 (0.12)
using our method. This fact may be explained by the local
Figure 1. XRD pattern of MCM-48.
effective surfactant packing parameter, g = V/a0l.15 Since the
3. Results and Discussion polar end of Tx-100 contains many O atoms, it can combines with
the polar headgroup of CTAþ micelle through hydrogen bonding.
3.1. Characterization Results of MCM-48 Sample.
This will causes effective polar headgroup area (a0) of the CTAþ
Figure 1 is the XRD pattern of the MCM-48 sample synthesized
micelle decreasing. Meanwhile, due to the reason that the hydro-
at 100 C for 3 days. Besides the [211] and [220], two obvious
gen bonding between the Tx-100 and CTAþ micelle is weaker
diffraction lines corresponding to the Ia3d space group of MCM-
than the electrostatic attraction between anionic and cationic
48, [420] and [332], also are well resolved. Figure 2 is the TEM
surfactant, and that Tx-100, whose hydrophobic chain contains
image of this sample. The order arrangement of lattice spot
benzene ring with π-electron, has more powerful dispersion force
along [110] direction means the sample has excellent textural
than the straight-chain paraffin, Tx-100 will not be subjected to
uniformity. While, on the [111] direction, there are continuous
strong electrostatic attraction, and its hydrophobic chain can
channels running through the structure. The nitrogen adsorption-
combine with the hydrophobic chain of CTAþ micelle by van der
desorption isotherm and BJH pore size distribution for this sample
Waals force; thus, it can stretch into the void of the CTAþ micelle
are shown in Figure 3. The isotherm can be classified as a type IV
rather than only staying at the palisade region (the border area
isotherm according to the IUPAC11 with a sharp increase in the
between the hydrophobic and hydrophilic portion of the micelle).
volume of adsorbed nitrogen at a relative pressure of p/p0 =
As a result, the hydrophobic volume of the single CTAþ micelle
0.25-0.35. The pore volume and BET surface area of this sample
(vi) will increase, corresponding to the increase of the total
are 1.47 cm3/g and 1201.1 m2/g, respectively. The inset figure shows
hydrophobic volume of P the whole micelleP(Vtotal). This procedure
the maximum pore distribution appears at 2.39 nm. The 29Si MAS
can be stated as Vtotal= m M=1VOP-10 þ
n
N=1VCTAB; vi=Vtotal/
NMR results (Figure 4) show the Q4/Q2 þ Q3 ratio of MCM-48
n, where m and n are the molecular numbers of Tx-100 and CTAþ,
sample obviously increased from 0.68 to 2.19 after calcination, and
respectively, and described as Scheme 1.
the Q4 position of as-synthesized sample (-108 ppm) shifted to the
Both the decrease of a0 and the increase of V will result in the
low field region compared to that of MCM-48 (-110 ppm)
enhancing of g. So the g value of 1/2-2/3, which is needed for the
prepared by other methods. The first result means the more
forming of cubic MCM-48, will be obtained even in low concen-
extensively cross-linked framework of the calcined MCM-48
tration of CATB (4.4 wt %).
sample. For the second result, Lippmaa12 had reported that
Learning from Table 1, we also found the pore wall thickness
different geometry of silicon-oxygen tetrahedral can cause the
(here we refer to the calculation method proposed by Schumacher
slight solid-state 29Si chemical shift. Furthermore, Ryoo13 found
et al.16) of MCM-48 prepared by our mixed cationic-nonionic
the Q4 position of calcined MCM-48 with higher structure sym-
surfactant route is the highest among the four synthesis systems.
metry usually existed in the lower field region compared to that of
This result can be explained by the view of thermodynamics. In
its as-synthesized sample with poorer structure symmetry. Thus,
the synthetic system of mesoporous molecular sieves, the struc-
the fact that solid-state 29Si chemical shift moves to the positive
ture of final product will correspond to the Gibbs free energy as
value direction suggests our MCM-48 sample probably has higher
smaller as possible. The Gibbs free energy in the mesoporous
structure symmetry than other MCM-48 samples. The thermal
molecular sieves system usually comes from four aspects17 which
analysis results (Figure 5) show both the TG and DTA spectra do
can be stated as ΔG=ΔGinter þ ΔGorg þ ΔGinorg þ ΔGsol. ΔGorg
not change in the range of 650-1000 C. This means the weight
results from the contributions of the organization of the
loss and phase transformation (structure collapse) do not happen
organic array. ΔGinter represents the van der Waals and electro-
during this region (That is the reason we calcined the sample at
static effects associated with the interaction of inorganic/organic
650 C and not 550 C.) The XRD pattern of the sample after
(11) Sing, K. S. W.; Everett, D. H.; Haul, R. A. W.; Moscon, L.; Pierotti, R. A.; (15) Israelachvili, J. N.; Mitchell, D. J.; Ninham, B. W. J. Chem. Soc., Faraday
Rouquerol, J.; Siemieniewska, T. Pure Appl. Chem. 1985, 57, 603–619. Trans. 1976, 72, 1525–1568.
(12) Lippmaa, E.; Magi, M.; Samoson, A.; Engelhardt, G.; Grimmer, A. G. (16) Schumacher, K.; Ravikovitch, P. I.; Chesne, A. D.; Neimark, A. V.; Unger,
J. Am. Chem. Soc. 1980, 102, 4889–4893. K. K. Langmuir 2000, 16, 4648–4654.
(13) Ryoo, R.; Kim, J. M. Chem. Commun. 1995, 711–712. (17) Huo, Q.; Margolese, D. I.; Ciesla, U.; Demuth, D. G.; Feng, P.; Gier, T. E.;
(14) Xu, J.; Luan, Z.; He, H.; Zhou, W.; Kevan, L. Chem. Mater. 1998, 10, 3690– Sieger, P.; Firouzi, A.; Chmelka, B. F.; Schuth, F.; Stuck, G. D. Chem. Mater.
3698. 1994, 6, 1176–1191.
Figure 2. TEM image of MCM-48 on the 110 (left) and 111 (right) cubic plane.
synthesized systems CTAB/SiO2 surfactant/SiO2 a0a/Å pore diameter (Dh)/Å pore wall thickness (Æhæ)b/Å
Ia3d phase can be optimized continuously, and a highly order relatively faster, and this rate will cause the A value of this system
MCM-48 will be obtained. near to the A0 value needed for the formation of MCM-48 with
The above result also can be explained by the view of thermo- double continue gyroid structure (Ia3d). For water glass, the
dynamic formula24 condensation rate of its Si species is fast and also is advantageous
to the formation of the cubic Ia3d structure. Owing to the higher
ðδG=δAÞA ¼A0 ¼ 0 ð2Þ polymerization degree of the silica frame, the XRD pattern of its
product will be better than that of the product synthesized by TEOS.