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Synthesis of High Quality MCM-48 with Binary Cationic-Nonionic


Surfactants
Wei Zhao,†,‡ Quanzhi Li,*,‡ Lina Wang,† Jinglong Chu,† Jinkui Qu,† Shaohua Li,† and Tao Qi*,†

Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P. R. China, and ‡Department
of Chemistry, Fudan University, Shanghai 200433, P. R. China

Received November 6, 2009. Revised Manuscript Received February 27, 2010

Highly ordered MCM-48 was synthesized in the hydrothermal system of a mixture of cationic cetyltrimethylammo-
nium bromide (CTAB) and nonionic poly(ethylene glycol) monooctylphenyl ether (Tx-100) using water glass as the
silicon source. The effect of various factors, such as the amount of surfactant, CTAB/Tx-100, Si source, crystallization
temperature, and crystallization time, on the synthesis were discussed in detail. The local effective surfactant packing
parameter theory and the charge balance theory were used to explain the reason that various factors can affect the
product structure reasonably. Especially, the role of Tx-100 was expounded. The optimum synthesis conditions for
MCM-48 were obtained.

1. Introduction role and how the different synthesis factors can influence the final
Since the ordered M41s mesoporous silica was discovered in product phase still need to be investigated while these only are
1992,1 many researchers have paid attention to decreasing the referred to in a few former reports. In the present paper, we
preparation cost and increasing the stability for these materials to systematically studied the effects of surfactant/SiO2, CTAB/
make them actually useful in industry. MCM-48 makes itself Tx-100, Si source, crystallization temperature, and crystallization
remarkable from other mesostructure silica by the channels time on the product structure, and the optimum synthesis condi-
piercing its amorphous silica body complying with the symmetry tions for MCM-48 were obtained. Especially, the reason that
of the cubic space groups, and the channels form two enantio- various factors can affect the product structure was discussed in
meric, bicontinuous, branched, self-intersecting volumes sepa- detail. We believe this work not only can help us to further
rated by an infinite wall.2 In order to allow this material to be understand the assembling behavior of the multicomponent
easily synthesized as MCM-41, Stucky,3 Chen,4 Yan,5 Ryhoo,6 system containing silicate, cationic surfactant, anionic surfactant,
and Zhao7 have reported the mixed surfactant systems to decrease etc., but also is useful to synthesize other high quality mesoporous
the amount of CTAB and increase the hydrothermal stability of silica for convenience.
MCM-48. Introducing secondary surfactant into the single sur-
factant/silicate assembly system may alter the original molecular 2. Experimental Section
interactions, and the interfacial packing between the inorganic 2.1. Synthesis. A typical synthetic procedure is as follows: the
species and surfactant molecules leads to different assembled aqueous solution of water glass (Na2O: 7.4 wt %, SiO2: 25.4 wt %,
phases and morphologies.8 Nonionic surfactant Tx-100, which is Jiangpu Chemical Co., Shanghai) was dropwise added under
a biodegradable neutral surfactant, is more soluble in water constant stirring to the mixed solution of Tx-100 (First Chemical
and has the bigger hydrophobic region (octylphenyl) and polar Co., Shanghai) and CTAB (First Chemical Co., Shanghai). This
solution was then stirred at 30 C for 1 h. The molar composition
headgroup (oxyethylene). These characterizations provide for it
of the resultant mixture was 1.0 SiO2:x CTAB:y Tx-100:0.282
to disturb the electrostatic interaction by addition hydrogen- Na2O:58 H2O, where 0.09 < x < 0.25, 0 < y < 0.04. After that,
bonding and van der Waals force9 and synthesize high quality this mixture was placed in a static autoclave at 100 C for 3 days.
MCM-48 with more extensive cross-linked framework and better The product was recovered by filtration, washed with distilled
thermal stability.10 So it is very suitable to be a costructure water, and dried at 80 C. At last, this material was calcined in air
direction agent (SDA) for the mesoporous molecular sieves at 650 C for 5 h (10 C/min).
synthesis. However, the step where/when the Tx-100 plays its 2.2. Characterization. The powder X-ray diffraction pat-
terns were recorded on the Rigaku D/Max-II A diffractometer
(Ni-filtered Cu KR radiation with λ=1.542 Å) operated at 40 kV
*Corresponding authors: e-mail tqi@home.ipe.ac.cn (T.Q.), qzli@fudan. and 20 mA. The TEM images were obtained on a JEM-
edu.cn (Q.L.); Tel 86-10-82627090; Fax 86-10-62631710. 2010 transmission electron microscope operated at 200 kV. N2
(1) Kresge, C. T.; Leonowicz, M. E.; Roth, W. J.; Vartuli, J. C.; Beck, J. S.
Nature 1992, 359, 710–712. adsorption-desorption isotherms were determined at 77 K on a
(2) Golosovsky, I. V.; Mirebeau, I.; Fauth, F.; Mazaj, M.; Kurdyukov, D. A.; Micromeritics TriStar 3000 instrument using nitrogen as the
Kumzerov, Y. A. Phys. Rev. B 2006, 74, 155440. adsorbent. The pore size distribution curve came from the analysis
(3) Huo, Q.; Margolese, D. I.; Stucky, G. D. Chem. Mater. 1996, 8, 1147–1160. of the adsorption branch of the isotherm by the BJH (Barrett-
(4) Chen, F. X.; Huang, L. M.; Li, Q. Z. Chem. Mater. 1997, 9, 2685–2686.
(5) Yan, X. W.; Chen, H. Y.; Li, Q. Z. Acta Chim. Sin. 1998, 56, 1214–1217. Joyner-Halenda) method. 29Si MAS NMR was recorded on the
(6) Ryoo, R.; Joo, S. H.; Kim, J. M. J. Phys. Chem. B 1999, 103, 7435–7440. Bruker DSX-300 spectrometer (the magnetic field is 7.05 T
(7) Zhao, W.; Li, Q. Z. Chem. Mater. 2003, 15, 4160–4162. and the resonance frequency is 59.63 MHz). Thermal analysis
(8) Pang, J. B.; Na, H.; Lu, Y. F. Microporous Mesoporous Mater. 2005, 86, 89– was performed on the Rigaku PTC-10A system. Samples were
95.
(9) Zhao, W.; Hao, Z. P.; Hu, C. J. Nanosci. Nanotechnol. 2005, 5, 1752–1754. heated in air with a heating rate of 10 C/min, and the test was
(10) Zhao, W.; Hao, Z. P.; Hu, C. Mater. Res. Bull. 2005, 40, 1775–1780. ended at 1000 C.

6982 DOI: 10.1021/la9042155 Published on Web 03/12/2010 Langmuir 2010, 26(10), 6982–6988
Zhao et al. Article

testing still keeps the Ia3d cubic channel system although the
diffraction intensity decreases sharply, and the 2θ value (211 peak)
even shifts to 3.2. All of these results show that the sample is high
quality MCM-48 material.
3.2. Effect of CTAB/SiO2. Keeping the ratio of Tx-100/
CTAB constant, we first studied the effect of CTAB/SiO2 on the
synthesis. Learning from Figure 6, we found a poor hexagonal
phase product is appearing (Figure 6a) when the ratio of CTAB/
SiO2 is 0.09. Increasing this ratio to 0.12, the cubic MCM-48 is
produced (Figure 6b). Further increasing the ratio to 0.15, a
highly ordered MCM-48 is obtained (Figure 6c). However, if the
ratio is 0.18, the XRD pattern of MCM-48 becomes worse
(Figure 6d), and a remarkable phase regression phenomenon
happens when the ratio is 0.21(Figure 6e). If we increased the ratio
to the maximum 0.25, a hexagonal phase product reappears again
(Figure 6f). The lamellar phase product never forms during the
above process. Compared to other synthesis system (Table 1),
MCM-48 can be synthesized at lower ratio of CTAB/SiO2 (0.12)
using our method. This fact may be explained by the local
Figure 1. XRD pattern of MCM-48.
effective surfactant packing parameter, g = V/a0l.15 Since the
3. Results and Discussion polar end of Tx-100 contains many O atoms, it can combines with
the polar headgroup of CTAþ micelle through hydrogen bonding.
3.1. Characterization Results of MCM-48 Sample.
This will causes effective polar headgroup area (a0) of the CTAþ
Figure 1 is the XRD pattern of the MCM-48 sample synthesized
micelle decreasing. Meanwhile, due to the reason that the hydro-
at 100 C for 3 days. Besides the [211] and [220], two obvious
gen bonding between the Tx-100 and CTAþ micelle is weaker
diffraction lines corresponding to the Ia3d space group of MCM-
than the electrostatic attraction between anionic and cationic
48, [420] and [332], also are well resolved. Figure 2 is the TEM
surfactant, and that Tx-100, whose hydrophobic chain contains
image of this sample. The order arrangement of lattice spot
benzene ring with π-electron, has more powerful dispersion force
along [110] direction means the sample has excellent textural
than the straight-chain paraffin, Tx-100 will not be subjected to
uniformity. While, on the [111] direction, there are continuous
strong electrostatic attraction, and its hydrophobic chain can
channels running through the structure. The nitrogen adsorption-
combine with the hydrophobic chain of CTAþ micelle by van der
desorption isotherm and BJH pore size distribution for this sample
Waals force; thus, it can stretch into the void of the CTAþ micelle
are shown in Figure 3. The isotherm can be classified as a type IV
rather than only staying at the palisade region (the border area
isotherm according to the IUPAC11 with a sharp increase in the
between the hydrophobic and hydrophilic portion of the micelle).
volume of adsorbed nitrogen at a relative pressure of p/p0 =
As a result, the hydrophobic volume of the single CTAþ micelle
0.25-0.35. The pore volume and BET surface area of this sample
(vi) will increase, corresponding to the increase of the total
are 1.47 cm3/g and 1201.1 m2/g, respectively. The inset figure shows
hydrophobic volume of P the whole micelleP(Vtotal). This procedure
the maximum pore distribution appears at 2.39 nm. The 29Si MAS
can be stated as Vtotal= m M=1VOP-10 þ
n
N=1VCTAB; vi=Vtotal/
NMR results (Figure 4) show the Q4/Q2 þ Q3 ratio of MCM-48
n, where m and n are the molecular numbers of Tx-100 and CTAþ,
sample obviously increased from 0.68 to 2.19 after calcination, and
respectively, and described as Scheme 1.
the Q4 position of as-synthesized sample (-108 ppm) shifted to the
Both the decrease of a0 and the increase of V will result in the
low field region compared to that of MCM-48 (-110 ppm)
enhancing of g. So the g value of 1/2-2/3, which is needed for the
prepared by other methods. The first result means the more
forming of cubic MCM-48, will be obtained even in low concen-
extensively cross-linked framework of the calcined MCM-48
tration of CATB (4.4 wt %).
sample. For the second result, Lippmaa12 had reported that
Learning from Table 1, we also found the pore wall thickness
different geometry of silicon-oxygen tetrahedral can cause the
(here we refer to the calculation method proposed by Schumacher
slight solid-state 29Si chemical shift. Furthermore, Ryoo13 found
et al.16) of MCM-48 prepared by our mixed cationic-nonionic
the Q4 position of calcined MCM-48 with higher structure sym-
surfactant route is the highest among the four synthesis systems.
metry usually existed in the lower field region compared to that of
This result can be explained by the view of thermodynamics. In
its as-synthesized sample with poorer structure symmetry. Thus,
the synthetic system of mesoporous molecular sieves, the struc-
the fact that solid-state 29Si chemical shift moves to the positive
ture of final product will correspond to the Gibbs free energy as
value direction suggests our MCM-48 sample probably has higher
smaller as possible. The Gibbs free energy in the mesoporous
structure symmetry than other MCM-48 samples. The thermal
molecular sieves system usually comes from four aspects17 which
analysis results (Figure 5) show both the TG and DTA spectra do
can be stated as ΔG=ΔGinter þ ΔGorg þ ΔGinorg þ ΔGsol. ΔGorg
not change in the range of 650-1000 C. This means the weight
results from the contributions of the organization of the
loss and phase transformation (structure collapse) do not happen
organic array. ΔGinter represents the van der Waals and electro-
during this region (That is the reason we calcined the sample at
static effects associated with the interaction of inorganic/organic
650 C and not 550 C.) The XRD pattern of the sample after

(11) Sing, K. S. W.; Everett, D. H.; Haul, R. A. W.; Moscon, L.; Pierotti, R. A.; (15) Israelachvili, J. N.; Mitchell, D. J.; Ninham, B. W. J. Chem. Soc., Faraday
Rouquerol, J.; Siemieniewska, T. Pure Appl. Chem. 1985, 57, 603–619. Trans. 1976, 72, 1525–1568.
(12) Lippmaa, E.; Magi, M.; Samoson, A.; Engelhardt, G.; Grimmer, A. G. (16) Schumacher, K.; Ravikovitch, P. I.; Chesne, A. D.; Neimark, A. V.; Unger,
J. Am. Chem. Soc. 1980, 102, 4889–4893. K. K. Langmuir 2000, 16, 4648–4654.
(13) Ryoo, R.; Kim, J. M. Chem. Commun. 1995, 711–712. (17) Huo, Q.; Margolese, D. I.; Ciesla, U.; Demuth, D. G.; Feng, P.; Gier, T. E.;
(14) Xu, J.; Luan, Z.; He, H.; Zhou, W.; Kevan, L. Chem. Mater. 1998, 10, 3690– Sieger, P.; Firouzi, A.; Chmelka, B. F.; Schuth, F.; Stuck, G. D. Chem. Mater.
3698. 1994, 6, 1176–1191.

Langmuir 2010, 26(10), 6982–6988 DOI: 10.1021/la9042155 6983


Article Zhao et al.

Figure 2. TEM image of MCM-48 on the 110 (left) and 111 (right) cubic plane.

Figure 3. N2 adsorption and desorption isotherm and pore-size


distribution (inset) of MCM-48 sample.
Figure 5. Thermal analysis results of MCM-48 sample: (a) TG, (b)
DTA. The inset is the XRD pattern of the sample after testing.

formation of MCM-41/MCM-48 phases requires that C16TMA


cations are organized into rodlike micelles first. Also, Huo and
Stucky et al.17 found that the van der Waals forces and organic
array stability are greater for bitailed surfactants than for mono-
tailed surfactants. Both of these suggest that ΔGorg is a more
important free energy contribution to biphase composite forma-
tion than other three ones, especially in the initial assembly step.
Because of the exist of Tx-100 with benzene ring that has powerful
van der Waals force, the needed concentration of CTAþ that
induces the dispersed CTAþ to be arranged orderly to form the
isotropic micellar phases will be lower in our route than in other
Figure 4. 29
Si MAS NMR spectra of as-synthesized (a) and cal- routes. After the adding of silicon source, on one hand, the ΔGorg
cined (b) MCM-48. in the system will decrease arising from the distribution of new Si
species and ΔG will decrease correspondingly (since the contribu-
phase. ΔGinorg reflects the contributions arising from the inor- tions of ΔGinter, ΔGinorg, and ΔGsol are relative weak at this time)
ganic subphase. ΔGsol accounts for the chemical potential of to promote the reaction shifts toward the self-assembly process.
various species in mother liquor solution. On the basis of the On the other hand, the amount of inorganic anions equilbrated
observation of a single isotropic line that is assigned to the with CTAþ cation will be decreased owing to the lower concen-
presence of rapidly rotating rodlike micelles in the 14N NMR tration of CTAþ. Thus, the condensation among the inorganic
spectra of gels during the in situ synthesis of MCM-41 and MCM- anions will be augmented, and the silica wall will be thickened.
48, Chen and Davis et al.18 proposed that the starting point for the Usually, an extensively cross-linked framework will bring about
the high thermal stability. This is in agreement with the results
(18) Chen, C.; Li, H.; Davis, M. E. Microporous Mater. 1993, 2, 17–26. of 29Si MAS NMR (Figure 4) and the thermal analysis (Figure 5).

6984 DOI: 10.1021/la9042155 Langmuir 2010, 26(10), 6982–6988


Zhao et al. Article

mixture hexagonal and cubic Ia3d mesophase and mixture cubic


Ia3d and lamellar mesophase, respectively. The fact that pure
cubic phase of MCM-48 only can be formed in a narrow range of
Tx-100/CTAB = 0.167-0.2 further proves that the hydro-
gen-bonding and van der Waals force of Tx-100 will exert
an important role in the assemble system of low CTAB concen-
tration.
3.4. Effect of Synthesis Temperature. Figure 8 shows that
when the synthesis temperature was elevated from 80 to 170 C,
the phase transitions are as follows:
hexagonal phase ð80 CÞ; cubic phase ð100 CÞ

lamella phase ð120 CÞ; poor lamella phase ð140-170 CÞ

Since the low concentration CTAB exists in the aqueous solution,


although the synthesis temperature (80 C) is above its “cloud
point” (<70 C), Tx-100 still can keep its amphiphilic part. And
its hydrophilic part will exhibit a contracted conformation due to
Figure 6. Influence of the amount of CTAB on synthesized pro- the hydrogen-bonded water molecules19 and the hydrogen-bond
duct: (a) CTAB/SiO2 = 0.09, (b) CTAB/SiO2 = 0.12, (c) CTAB/
SiO2 = 0.15, (d) CTAB/SiO2 = 0.18, (e) CTAB/SiO2 = 0.21,
interaction with the polar head groups of CTAþ micelle
(f ) CTAB/SiO2 = 0.25. (Figure 9). These spherical-like hydrophilic groups have strong
hydrophilic characterization. This will hinder its hydrophobic
chain stretch into the void of the CTAþ micelle to separate CTAþ
Different from the general tendency of the H f Q f L phase micelle. Then, a high surface curvature will be formed. When the
transitions, where H, Q, and L refer to the hexagonal, cubic Ia3d, synthesis temperature increases to 100 C, the contracted hydro-
and lamellar mesophases, respectively, when we increased the philic part of Tx-100 gets some extension because of the weakened
ratio of CTAB/SiO2 from 0.21 to 0.25, the regression cubic phase hydrogen-bond interaction and its hydrophobic characterization
did not transform to lamellar phase. Instead, a hexagonal phase will increase. This will give an advantage to its hydrophobic chain
product reappeared again. As the ratio of Tx-100/CTAB is 0.2 in to enter into the void of the CTAþ micelle. Together with the
this mixture, at low concentration of CTAþ, the auxiliary increase of hydrophobic chain volume (V) of CTAþ, the surface
surfactant role of Tx-100 will be enlarged; hydrogen-bonding curvature will decrease, and then a suitable g value needed for
and van der Waals forces can influence the electrostatic interac- the cubic phase is reached. Further enhancing the temperature to
tion strongly. In other words, assembly driving force comes from 120 C, the hydrogen bonds will disappear progressively, and a
the balance among these three forces at this time. Following the more extended conformation is expected. This provides the
increase of CTAþ concentration, both the interaction of CTAþ hydrophobic chain of Tx-100 to penetrate the void of the CTAþ
hydrophobic chains and the interaction between CTAþ polar micelle deeply and further increase the g value to meet the forming
head groups and silicate anions will be enhanced. At that time, the of lamella phase. If the temperature is much higher (>140 C),
electrostatic interaction (strong force) will overcome the effect Tx-100 will lost its amphiphilic part completely and isolate from
of hydrogen bonding, and the van der Waals force (weak force) the organic-inorganic interface entering the organic phase
will become the major assembly driving force. Meanwhile, the (hydrophobic portion of CTAþ micelle). Here, some of these
increase amount of CTAþ will increase the hydrophobic of Tx-100 molecules will form a big molecular aggregate by the
organic-inorganic interface; thus, the Tx-100 will gradually associated reaction among the hydrophobic groups of poly-
isolate from the CTAþ micelle and the solution characterization oxyethylene chains whose hydrophobic characterization increases
will near to the single CTAB cationic surfactant system. For the because of losing the hydrogen-bonded water molecules. Since
single cationic surfactant system, the CTAB/SiO2 ratio of 0.25 is this big molecular aggregate which stays at the hydrophobic
far from the ratio (usually >1) needing to form lamellar phase, portion of CTAþ micelle does not distribute orderly in every
while just forming the hexagonal phase. CTAþ micelle, the local organic-inorganic interface of lamella
3.3. Effect of Tx-100/CTAB. The effect of Tx-100/CTAB phase becomes irregular although lamella phase can generally
(keeping CTAB/SiO2=0.15) on the synthesis is shown in Figure 7. maintenance. When the temperature is 170 C, both the decom-
It is found a typical hexagonal phase product is appearing without position of CTAB20 and the disaggregating of silica-polymer21
the addition of Tx-100 (Figure 7a). If the Tx-100/CTAB ratio is will cause the lamella phase transform to amorphous phase.
0.133-0.167, the mixture mesophase of hexagonal and cubic Ia3d In addition, according to the principle of charge balance, the
product formed (Figure 7b,c). When the ratio is 0.2, a pure phase charge density on the micelle interfaces should equal that of the
MCM-48 is obtained (Figure 7d). Further increasing the ratio of silica polymers when the system energy is the most optimum,21 i.e.
Tx-100/CTAB to 0.234, another kind of mixture mesophase of
cubic Ia3d and lamellar product formed (Figure 7e). For the
Fε ¼ N=A ð1Þ
maximum ratio of 0.267, pure lamellar phase product is obtained
finally (Figure 7f). Just as discussed above, under low concentra- where Fε is the charge density on silica-polymer, N the net
tion of CTAB, Tx-100 can effetely influence the V and a0 by its charge on micelles interface, and A the interface area of micelle.
hydrogen-bonding and van der Waals force. Thus, the g value is
very sensitive to the change of the amount of Tx-100. Following (19) Blin, J. L.; Becue, A.; Pauwels, B.; Tendeloo, G. Van.; Su, B. L. Micro-
the amount of Tx-100 increase from 0 to Tx-100/CTAB=0.267, porous Mesoporous Mater. 2001, 44-45, 41–51.
(20) Huang, L. M.; Chen, X. Y.; Li, Q. Z. J. Mater. Chem. 2001, 11, 610–615.
the g gradually increased from 1/2 to 1. As a result, the H f M1 f (21) Blin, J. L.; Herrier, G.; Otjacques, C.; Su, B. L. Langmnir 2000, 16, 4229–
Q f M2 f L phase transitions occur, where M1 and M2 refer to 4236.

Langmuir 2010, 26(10), 6982–6988 DOI: 10.1021/la9042155 6985


Article Zhao et al.

Table 1. Parameters of MCM-48 Prepared by the Different Methods


parameters

synthesized systems CTAB/SiO2 surfactant/SiO2 a0a/Å pore diameter (Dh)/Å pore wall thickness (Æhæ)b/Å

single cationic surfactantc 0.55 0.55 83.8 24.0 15.1


mixed cationic-anionic surfactantd 0.152 0.168 94.0 29.4 15.7
e
mixed cationic-neutral amine surfactant 0.153 0.161 80.0 22.0 14.9
mixed cationic-nonionic surfactant 0.12 0.144 91.1 23.9 17.5
a
a0 = d[211](22 þ 12 þ 12)1/2, and the a0 value is based on the calcined samples. b Æhæ = a0/ξ0 - Dh/2, where ξ0 is 3.092. c Data obtained from ref 14.
d
Data obtained from ref 4. e Data obtained from ref 5.

Figure 8. Influence of the temperature on synthesized product: (a)


Figure 7. Influence of the ratio of Tx-100/CTAB on synthesized 80, (b) 100, (c) 120, (d) 140, and (e) 170 C.
product: (a) Tx-100/CTAB = 0, (b) Tx-100/CTAB = 0.133,
(c) Tx-100/CTAB = 0.167, (d) Tx-100/CTAB = 0.2, (e) Tx-100/ synthesis time to the fourth day, a lamella MCM-50 is appearing
CTAB = 0.234, (f) Tx-100/CTAB = 0.267. (Figure 10d). Since the cubic octasilicic acid was regarded as the
basic component of water glass,22 the hydrolysis and polycon-
Scheme 1. Possible Self-Assembly Procedure of This Synthesis densation of silicon source will be achieved in the preparation of
System the gel. During the hydrothermal treatment at 100 C, this initial
polycondensation silica can around the organized CTAþ micelle
forming an organic-inorganic interface, which is an advantage to
the cubic Ia3d structure quickly. Then, the fast formation of
MCM-48 is possible. Additionally, the suitable molar compo-
sition of gel also is beneficial to the accelerated synthesis of
MCM-48. Following the hydrothermal treatment prolonging,
continue aggregating of silica-polymer will cause the organic-
inorganic interface more to be optimized, and the crystallization
of MCM-48 phase is more to be enhanced. If the synthesis time is
To differentiate formula 1 and then transpose, we can obtain too long, the pH of the system will elevate because Naþ ions
released by the condensation of silicate increase. While the
dA=dFε ¼ -N=Fε 2 < 0 high pH is beneficial to form the thermodynamic more stable
lamella phase.13
This formula shows that the different polymer degree (or charge 3.6. Effect of Si Source. The effect of different Si sources on
density) of silicate can change the interface area of micelle and the product structure is shown in Figure 11. When water glass and
then influence the product structure. When Fε increases (usually TEOS (Si(OC2H5)4) were used as Si source, the cubic MCM-48
following the elevating of temperature), the micelle area will can be obtained, and the degree of order on mesoscopic scales of
decrease and the shape of the interface will change from high the product synthesized with water glass (Figure 11a) is better
curvature to low curvature. For instance, the interface shape can than that of the product synthesized with TEOS (Figure 11b). The
change from cylinder through gyroid to flat, corresponding to lamella structural MCM-50 is obtained only when fumed silica
the structure change from hexagonal MCM-41 through cubic (SiO2 3 nH2O) was used as Si source (Figure 11c). Since the fumed
MCM-48 to lamella MCM-50. silica is composed of aggregated SiO2, in the basic solution, the
3.5. Effect of Synthesis Time. As seen from Figure 10, it is aggregated SiO2 will disaggregate first and then react with
found that a typical XRD pattern of cubic Ia3d structure is NaOH, forming Na2SiO3. Finally, Na2SiO3 begins to hydrolyze/
observed for the sample that synthesized only 1 day (Figure 10a). condense. Thus, for a certain synthesis time, its silicate oligomers
For the second day, this pattern becomes somewhat better are low. It means the inorganic species in the organic-inorganic
(Figure 10b). On the third day, the sample with well-resolved
XRD pattern is obtained (Figure 10c). Further prolonging the (22) Lu, C.; Ji, D. S.; Zhun, C. X. J. Shanghai Jiaotong Univ. 1997, 31, 86–89.

6986 DOI: 10.1021/la9042155 Langmuir 2010, 26(10), 6982–6988


Zhao et al. Article

Figure 9. Different conformations of Tx-100 at different temperatures.

Figure 11. Influence of the Si source on synthesized product:


Figure 10. Influence of the time on synthesized product: (a) 24, (a) water glass, (b) TEOS, (c) fume silica.
(b) 48, (c) 72, and (d) 96 h.
the ethanol produced from TEOS, some region of silica wall will
interface will carry high charge. According to the “charge density
appear disorder/discontinuous as the silica wall thickens. Also,
matching” theory,23 the organic phase which is composed of polar
ethanol can act as a cosurfactant entering into organic phase and
head of CTAþ micelle also will carry high charge. Then a lamella
swell micelles. Consequently, g value might be enhanced and
phase forms. For TEOS, the hydrolysis of Si(OC2H5)4 to Si(OH)4
other phase (lamella phase) would be formed. Both of these will
and the condensation of Si(OH)4 can happen quickly in basic
decrease the quality of MCM-48. Just as mentioned above, water
conditions during the hydrothermal treatment, However, due to
glass is the polymerization product of silicic acid. Meeting the
initial orientation CTAþ ions (by aid of Tx-100), liquid crystal
(23) Wiebcke, M.; Grube, M.; Koller, H.; Engelhardt, G.; Felsche, J. Micro- formation and initial polycondensation even can happen in the
porous Mater. 1993, 2, 55–63. gel step. Though the hydrothermal treatment step, the cubic

Langmuir 2010, 26(10), 6982–6988 DOI: 10.1021/la9042155 6987


Article Zhao et al.

Ia3d phase can be optimized continuously, and a highly order relatively faster, and this rate will cause the A value of this system
MCM-48 will be obtained. near to the A0 value needed for the formation of MCM-48 with
The above result also can be explained by the view of thermo- double continue gyroid structure (Ia3d). For water glass, the
dynamic formula24 condensation rate of its Si species is fast and also is advantageous
to the formation of the cubic Ia3d structure. Owing to the higher
ðδG=δAÞA ¼A0 ¼ 0 ð2Þ polymerization degree of the silica frame, the XRD pattern of its
product will be better than that of the product synthesized by TEOS.

ΔGðA, FÞ ¼ ΔGintra ðAÞ þ ΔGwall ðFÞ þ ΔGinter ðA, FÞ þ ΔGsol 4. Conclusion


ð3Þ High quality MCM-48 was synthesized by a binary CTAB and
Tx-100 surfactant system using lower CTAB amount compared
When other synthesis conditions keep constant, ΔGwall and to other synthesized routes. At low concentration of CTAB, the
ΔGinter(A,F) will be the more important free energy than ΔGintra auxiliary surfactant role of Tx-100 will be enlarged,and hydrogen-
and ΔGsol for the synthesis system if we only observe the effect of bonding and van der Waals force could influence the electrostatic
different Si sources on the product structure. So the eq 3 can be interaction strongly. This will result in the g value being very
simplified to ΔG(A,F) = ΔGwall(F) þ ΔGinter(A,F). When (δG/ sensitive to the change of Tx-100 amount. Both the conformation
δA)A=A0=0, A0 will only be related to the charge density of silica of polyoxyethylene chains and the condensation rate of different
polymer (F). In fact, every synthetic system always has an Si sources will influence the final product phase effetely. The
optimum value of the head area (A0) under the different synthetic optimum synthetic conditions of MCM-48 under the low molar
conditions, and the different A0 will correspond to the different ratio (0.144:1) of mixed surfactants to silica are as follows: molar
structure. When the fumed silica is used as Si source, the polymer composition is 1.0 SiO2:0.15 CTAB:0.03 Tx-100:58 H2O; hydro-
silicate anions with high charge density will give an advantage to thermal condition is that crystallize at 100 C for 3 days.
form, while high charge density interface will cause the A value to
decrease.25 Thus, the product is the lamellar structural MCM-50. Acknowledgment. This work is supported by the projects of
In the case of TEOS, the condensation rate of its Si species is National Key Technologies R&D Program (2006BAC02A05),
National Basic Research Program of China (973 Program,
(24) Stucky, G. D.; Huo, Q.; Firouzi, A.; Chmelka, B. F. Stud. Surf. Sci. Catal.
1997, 105, 3–28. 2007CB613501), and the Knowledge Innovation Program of
(25) Marra, J. J. Phys. Chem. 1986, 90, 2145–2150. the Chinese Academy of Sciences (Grant KGCX2-YW-214).

6988 DOI: 10.1021/la9042155 Langmuir 2010, 26(10), 6982–6988

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