@

Sukh shanti Kuni, Block - B, Flai - {B

7/1, Heysham Road, Kolkata - 700 020
Phone : +91 - 033 - 2669 0087 r 2486 3985
HBL
HBL Power Systems Ltd.
CIN No. . L40t09TGl s86PLco06745

TECHNICAL REQUIIR,EMENT AND GUARANTEE SC}IEDULH IJOR SUBSTAI'ION AND

BAI'TERY & BA]'TERY CHARGER

(To be filled up by the bidder with appropriate data, otherwise the Bid will be rejected) Failure to provide
all of the infonnation requested may lead to the reiection of the bid.

BREB/PBS Manufacturer's
Descflption t.Jnit
Requirement Guaranteed Values

1 Name of the nranufackrrer l o be mentioned HBi. Power Systems Ltd., lndia

lndoor,Nickel
lndoor, Battery Model : 90 l(PL 100
2 l'ype & Model Cadmium
P; Charger Model : 1 10 TP 35
Alkaline

3 Operating Voltage VDC 110 110

4 Continious Oischarge 20 20

5 Capacity@5hrrate Ah 100 100

6 No. of Cell (Min.) No. 90 90
7 Discharge Voltageicell 1.3 - 1.5 '1 .00
Charging Voltage (Normal) / '1.4 - 1.55
B 1 .42
Cell
I Charging Voltage (Maximum) / 1.65 1.70
Cell
10 Container Transparent Alkali resistant translucent
Plastic polypropylene cell container

11 lnput Voltage (Max.) VAC 433V 433V

@. ApproYed
(Altaf Hussain)
Project Manager
S&MConsultant,NRECA
Date: 16 JUL 2017

Rcgtl.0ffice :

lllll ['owcr Syslcn]$ l.ki.

ti-2'601 , lload No. 10, Banjara I lills, I lydcrabacl - lt00 034
 HBL
HBL Power Systems Ltd.
REF NO: 0182E LIST
REV: 0, DT: 27.04.17
SHEET 1 OF 1

POWER ELECTRONICS DIVISION

LIST OF DRAWINGS / DOCUMENTS

CUSTOMER :BREB

CONTMCTOR : ENERGYPAC ENGINEERING LTD.

PROJECT : BREB/UREDS-W-014-0011O212O16-2017; Dated: 16-10-2016

BREB/UREDS-W-01A-00210312016-2017; Dated: 16-10-2016
BREB/UREDS-W-O1A-004|0412016-2017; Dated:16-10-2016

PO NO : EEL/PO/HBL/BREBlvVB4/L-1 /1 80417, Dr:18.04 -17

EEUPO/HBL/BREB M 84 I L-21 1 8O4 17 . DT: 1 8.O4. 17
EEUPO/HBL/BREBA^/84/14/1 80 417. DT:18.04.17

JOB NO :TP-2O17-O4 0182E (Quantity = 28 Nos)

fP-2O17-04 0182E (Quantity = 18 Nos)
rP-2O17-04 0182E (Quantity = 18 Nos)

TYPE OF UNIT : 110 TP 35 FLOAT CUM BOOST CHARGERWITH DVR

PRPD: PHS CHKD: PHS APPD:CHVP

SL. NAME OF DRG/DOC: DRG/DOC.NO NO. OF REV.

NO. SHEETS

I SYSTEM DESCRIPTION PEE/P86944 2 0

TECHNICAL SPECIFICATION FOR

2. PEEIPB7944 2 0
CHARGER

3 BILL OF MATERIAL FOR CHARGER PEE/P80944 3 0

ELECTRICAL & CONTROL SCHEMATICS

4
FOR CHARGER
PEEIP50944 7

5 G.A.D. FOR CHARGER PEEIP74913 2 0

Approyed

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 HBL
HBL Power Systems Limited
REF NO. PEE/P86944
REV:0, DT.25.04.17
SHEET 1 OF 2
POWER ELECTRONIC DIVISION
SYSTEM DESCRIPTION

CUSTOMER BREB

CONTRACTOR ENERGYPAC ENGINEERING LTD.

PROJECT BREB/UREDS-W-0'|A-001|02/2016-2017; Dated: 16-10-2016

BREB/UREDS-W-O1A-00210312016-2017; Dated: 16-10-2016
BREB/UREDS-W-014-00410412016-2017; Dated:16-10-2016

PO NO EEUPO/HBUBREBAIVB4/L-1/1 80417, DT:18.04.17

EELiPO/HBUBREBM B4lL-21 180417, DT:18.04.17
EEL/PO/H BL/BREB M 84 I L-4 I 1 8O4 17, Dr:.1 8.04.17

JOB NO 1P-2O17-O4 0182E (Quantity = 28 Nos)

TP-2O'17-04 0182E (Quantity = 18 Nos)
TP-2O17-04 0182E (Quantity = 18 Nos)

PRPD BY: CHECKED BY: APPRD BY:

SYSTEM CONFIGURATION
The system consisls of one Float Cum Boost charger of rating 1 10V, 3sAwith DVR
On the AC side, the charger is fed from separate 415V, 50Hz supply. Charger input ON MCB has
been provided at the input side of the charger. lnput Voltmeter (Pl) is provided to measure the input
voltage of the charger with voltage selector switch (VSl )
On the DC side charger is provided MCB. A separate voltmete(P2) and ammeter (P3) are provided to
measure the charger o/p voltage and current. Battery voltmeter(P4) & ammete(Ps) are provided to
measure the charge, discharge cunent & voltage of the battery respectively. Battery Switch+fuses are
provided at the battery side. Earth Leakage milliammeter (P6) is also provided with Earth Leakage
selector Switch (SW3).
All the alarms are annunciated by HBL make LED display cards. All visual indications through LEDs
on the front panel and audio alarm through buzzer are provided. Alarm acknowledgeireset push
button (PB1) to acknowledge the alarm and reset the alarms, LED test push button (PB2) are
provided on the front panel to check the LED'S. When High DC voltage is occurred in the charger
then press (PB3) for reset. Potential free summary contacts are provided grouping all the faults for
remote annunciation.
SYSTEM OPERATION
Charger is provided with an AUTOiMANUAL selector switch (SW1) and a MODE selector switch
(SW2) (for selection of FLOAT/BOOST) to select the charger to FLOAT/BOOST with AUTO/MANUAL
selector switch in MANUAL mode.
lf the position of the switch AUTO/MANUAL is in AUTO, then the charger automatically goes to
BOOST mode depending on the battery condition or reverts back to float after the time lapse of the
boost electronic timer in the control card.. lf AUTOiMANUAL selector switch is in MANUAL, then the
charger is in FLOAT the charger develops float voltage only.

,ifrt;"
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 HBL
HBL Power Systems Limited
REF NO. PEE/P86944
REV:O, DT.25.04.17
SHEET 2 OF 2
The charger will not go to boost even if Battery requires boost charging in this condition. Similarly if
mode select switch is in BOOST position, the charger develops boost voltage and boost charges the
battery. Once the boost charging is completed it will not come back automatically to float mode. lt has
to be brought to FLOAT mode manually. The positions FLOAT and BOOST are provided to operate
the chargers in respective modes manually if required. Normally this switch is to be kept in auto mode
only.

NORMAL CONDITIONS:

ln normal condition the charger is connected to the load and battery. Mode selector switch is kept in
AUTO mode. ln this condition charger develops float voltage and supply both baftery and load
currents

INCASE OF MAINS POWER FAILURE TO THE CHARGER

ln this case, the battery will immediately take over the total loads without any interruption.

UPON RESUMPTION OF MAINS POWER:

On power resumption, the charger supplies the load current and floats the battery. The discharged
battery may be in need of boost charging, the charger will enter into boost mode by sensing the
current drawn by the battery and boost charges the battery while supplying the load cunent. After
completion of boost charging the charger will automatically come back to float mode.

DVRThe Diode Voltage Regulator is provided in the charger to maintain the voltage at load terminals
with in +10% ( i.e range 99V to 121V) of nominal voltage in either mode (Boost mode) of operation.

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Ctc{t'..}+.
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 HBL
HBL Power Systems Limited
REF NO. PEEIP87944
REV:0, DT.25.04.17

SHEET: 1 OF 2
POWER ELECTRONICS DIVISION
TECHNICAL SPECIFICATION

CUSTOMER BREB

CONTRACTOR ENERGYPAC ENGINEERING LTD.

PROJECT BREB/UREDS-W-01A-001 10212016-2017; Dated: 16-10-2016

; D ated: 1 6- 1 0-20'1 6
BRE B/U REDS-W -O1 A-0021 03 I 20 1 6-20 1 7
BREB/UREDS-W-O1A-OO410412016-2017; Dated:16-10-2016

PO NO EEL/PO/H BL/BREB MU I L-1 I 1 8O4 17, Dr: 1 8.O4.1 7

EEUPO/HBL/BREBN{ 84 lL-21 180417, DT:18.O4.17
EEUPO/H BL/BREB M 84 I L4 l'l 804 17, DT: 1 8.O4.17

JOB NO IP-2017-04 0182E (Quantity = 28 Nos)

TP-2017-04 0182E (Quantity = 18 Nos)
TP-2017-O4 0182E (Quantity = 18 Nos)

PRPD BY: PHS CHECKED BY: PHS APPRD BY: CHVP

1. AC input voltage: 415V, 3 phase, 4 wire, permissible variation: t15%

2. AC input frequency: 50 Hz, permissible variation: i5%
3. DC output voltage settings:

Nominal: 110 Volts DC (90 cells of Ni-Cd battery)

Float: 126 Volts DC (adjustable) (1.4vlcell)
Boost: 1s3volts DG (adjustable) (1.7vlcell)

4. Total Current Limit: 35A

Battery type 90 KPL 1OOP

q
Power Conversion: AC to DC by means of a three phase full wave full
Controlled bridge consisting of Thy-Thy modules

Output Voltage Regulation: +1% of set voltage for t'15% input variations, and
0-1 00o/o load variations

7. Ripple voltage: 2% RMS without battery connected.

Switchgear:

a) lnput side : lnput ON/OFF MCB

b) Output side : Output ON/OFF MCB
c) Battery side : Switch + Fuse in battery path

9. Protection:
a) Surge suppressors
b) Soft start

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h1;,#.-
 IrBL
HBL Power Systems Limited
REF NO. PEEIP87944
REV:0, DT.25.04.17

SHEET: 2 OF 2

c) Total current limit

d) Control circuit & voltmeter fuses
e) Rectifier protection fuses
10.Meters (DIGITAL TYPE 48x 96 Sq.mm,1% ACC,3 1/2 DIGITAL)
lnput Voltmeter (with selector switch) - 0-750V AC
Output voltmeter - 0-200v Dc
Output Ammeter - 0-100A DC (with EXT. SHUNT)
Baftery voltmeter - 0-200v Dc
Battery Ammeter: -100-0-100A, DC (Ext. Shunt)
Earth leakage Ammeter: -
100-0-100mA

11. lndications
lnput on led s (R, Y, B INDICATIONS)
Output on led
Charger on float LED
Charger on Boost LED

12. Alarms:
AC lnput mains fail
AC lnput Phase Under Voltage
Charger fail
Output under voltage
Output over voltage
Bty end of discharge
-VE earth fault
+VE earth fault
Dc overload
Rectifier fuse failure
Battery fuse failure

'13. OperatingTemperature: :0-50DEGC

14. Panel Dimensions: a) 2100H X 800 W X 800D mm FOR CHARGER
b) Protection grade: lP 42
c) Natural air cooling for ventilation
d) Paint shade: RAL 7032
15. Magnetics

a) Average winding temp. Rise over ambient: 90 Deg.C

b) lnsulation class: F
c) lnsulation break down voltage: 2KV for 1 Min.
d) Cable Entry: Bottom

16. Cables
650/1100V grade PVC insulated, copper, Multistrand. Ferrules will be provided at both ends of each Mre for
identification up to 6Sqmm.

tl
iI n DVR: Diode voltage regulator is provided to maintain the load voltage with in
+10% ( i.e range 99V to 121V) of normal voltage in either mode (Boost mode) ofthe
operation.
 HBL
HBL Power Systems Limited
REF NO. PEE/P80944
REV:0, DT.25.04.17
SHEET 1 OF 3
POWER ELECTRONICS DIVISION
BILL OF MATERIAL

CUSTOMER BREB

CONTRACTOR ENERGYPAC ENGINEERING LTD.

PROJECT B RE B/U RE DS-W -0 1 A-OO 1 I 0212016-20 1 7; Dated : 1 6-1 0-20 1 6

BREB/UREDS-W-01A-0O21O312016-201 7; Dated: 16-10-2016
BREB/UREDS-W-01 A-00410412016-201 7; Dated:16-10-2016

PO NO EEL/PO/HBL/BREB/lVB4/L-1 /1 80417, DT:18.O4.17

EEL/PO/HBL/BREBM B4lL-21 180417, Dr:18.04.17
EEL/PO/H BL/B REBM 84 lL-4 I 1 80417, DT:1 8.0 4. 17

- JOB NO 1P-2017 -04 0182E (Quantity = 28 Nos)

TP-2O17 -O4 0182E (Quantity = 'l$ ttl6s;
TP-2017 -O4 0182E (Quantity = 'l $ ttl63;

PRPD BY: PHS CHECKED BY: PHS

SL.NO PART NO. DESCRIPTION SPECIFICATION MAKE QTY
1 coNSoLE(RAL 7032) 2100H X 800W X 800Dmm HBL I

2 tt MAIN TRANSFORMER 7.77 KVA HBL 1

PRI: 41 5V +15'l",1 0.8'lA
SEC: '144 V,31.15A
3 r2 CONTROL XMER 50 VA, PRI: 415V HBL/EMD 1
i15% SECI: 18V, 1A
SEC2: 15V, 1A
SEC3: 15V, 1A
4 T3-5 SYNCH.XMER 1OVA ,PRl: 240V HBL/EMD
-+15% SEC: 0-10V, 1A
5 L1 CHOKE 1.70 mH AT 35A DC HBL
6 C1 FILTER CAPACITORS 10000MFD/250V ALCON/ I
REPUTED
7 MODl -3 THY.THY MODULES 57A,6OOV PIV HIRECT/RIFY 3
SEMICRON
8 v1 ,2 F.W/BLOCKING 7'lA, 600 Plv HIRECT/RIR 2
DIODES
v3-42 DVR DIODES 41A, 600PtV HIRECT/RIR 40
10 MOD HS HEAT SINKS 3082-80AD EIA 1

11 HS1-2 HEAT SINKS RG17H EIA 2

12 HS342 HEAT SINKS EtA-197F EIA 40
13 Q1 I/P I\,4C8 25A, 3P, 415 V AC, MCB SCHENIDERY 1
ABB
14 Q2 O/P MCB 5OA, 3P, DC, MCB SCHENIDERY 1
ABB
15 03 PANEL LTG. ON/OFF 64, 2P, 4,I5V AC ON/OFF MCB SCHENIDERY 1

MCB ABB
16 S1 BATTERY ON/OFF 32I4OA,2P DC ON/OFF SALZER/ 1

SWITCH SWITCH KAYCEE/SCH

NEIDER
,
j{q't-}, //a62K))
*oer+ (i8, I
t&N \irEis[92l
ffry),,
 HBL
HBL Power Systems Limited
REF NO. PEE/P80944
REV:0, DT.25.04. 17

25A,3P, 11OV DC COIL WITH

lNO+1NC AUX. CONTACTS

1OA, 1P, 2W WITH OFF SPRING

RETURN CAM TYPE

RED ACTUATOR WITH

1NO CONTACT BLOCK
RED ACTUATOR WITH
1NC CONTACT BLOCK

WITH 14 PIN BASE

WITH 14 PIN BASE

1A GLASS FUSE
V.METER FUSES WITH CLIPPON HOLDER

F11-12

0-750v Ac, 3 % DtGtT 48X96

Sq.mm 1% ACC. 85-265V AC/DC
Aux.
0-200v Dc, 3 % D|G|TAL 48X96
Sq.mm 1% ACC.
85-265V AC/DC Aux.
O-1OOA, DC, 3 % DIGITAL 48X96
Sq.mm 1% ACC.
85-265V AC/DC Aux (EXT.SH
0-200v Dc, 3 % D|G|TAL 48X96
Sq.mm 1% ACC.
85-265V AC/DC Aux.
100-0-1004 Dc, 3 % DtGtrAL
48X96 Sq.mm 1% ACC.
85.265V AC/DC
100-0-100mA DC,3 % DIGITAL
48X96 Sq.mm '1% ACC.
85-265V AC/DC Aux.

22.5mm2.6W,240V AC
WITH R, Y, B LENSES
22.5mm 2.6W, 110V DC
WITH RED LENSES

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 HBL
HBL Power Systems Limited
REF NO. PEE/P80944
REV:0, DT.25.04.'17

sL.NO. PART NO. DESCRIPTION SPECIFICATION MAKE QTY

42 lL'l ILLUMINATING LAMP 24OV AC FLOURSCENT CG 1
LAMP WITH HOLDER
43 BZ1 BUZZER 12V DC CEDICOM 1

44 SPHl SPACEHEATER 1OOW, 24OV AC WITH GIRISHEGO 1

ENCLOSURE UNIT
45 A1 MOTHER BOARD 69-OO242 HBL I
40 M FIRING CARD 69-00319 HBL I
47 A3 CONTROL CARD 69-001 18 HBL I
,|
48 A4 POWER SUP. CARD 69-00120 HBL
't
49 A5 AUX.CARD 69-00141 (1 0V HBL 1

50 46 R C CARD 69-00003 (1 1ov HBL 1

ct A7,74 PULSE XMER CARD 69-00140 HBL 2

A8,8A LED DISPLAY CARD 69-00013 HBL 2
53 A9 MAINS FAIL CARD 69-00251 HBL I
54 A10 TIME DELAY CARD 69-00169 HBL 1

55 All DVR GARD 69-00325(1 10V) HBL I

56 A12 DC-DC CONVERTER CARD 69-00076(1 '10 v) HBL 1

57 413 GEN. RELAY CARD 69-00333 HBL 1

,|
58 414 TS P.S CARD 69-00363-01 HBL
59 415 TS CONTROL CARD 69-00362-02 HBL 1
(0-200v DC)
OU 416 FUSE FAIL CARD 69-00123 HBL 1

ot 417 ,18 RELAY CARDS 69-00215 HBL 2

62 CABLES
INPUT WIRING 4 Sq.mm CU HAVELLS/
CAPACITOR WIRING 4 Sq.mm CU RR KABEL
OUTPUT WIRING 10 sq.mm CU CUBEX
CONTROL WIRING (BLACK) 2.5 Sq.mm CU HAVELLS
CONTROL WIRING (GREY) 2.5 Sq.mm CU
PCB WIRING (BLACK) 0.5 Sq.mm CU
PCB WIRING (GREY) 0.5 Sq.mm CU
EARTHING BUSBAR 30 X 6 CU BUS BAR CUBEX
Female 3pin relimate Connector 300mm REPUTED 2
both ends (1:1)
Female 4pin relimate Connector 300mm REPUTED 1

3 PIN ALEX connectors REPUTED 2

63 TERMINALS
xl't4 INPUT TERMINALS M6 X 401 APL 4
)05-6 BATTERY TERMINALS M8 X 6OL APL 2
xl7-8 LOAD TERMINALS M8 X 6OL APL 2
xt9-12 POT.FREE SUMMARY CTS 2.5UE C.W 4
CONTACT TERMINALS
N13-32 POT.FREE TERMINALS FOR CTS 2.5UE C.W 20
REMOTE ANNUNICATION
)u33-34 CHARGER OUTPUT VOLTAGE CTS 2.5UE c.w 2
TRANSDUCER
(4-20mA) TERMINALS
64 HARDWARE,ENGRAVING & PACKING
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