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INTRODUCTION
Started from the pavements built on Crete during the Minoian period
(2600 – 1150 B.C.) mankind continuously develop the construction of road. The
famous ancient road construction was built by the Romans. It should be noted that
these pavements were remarkably well designed. From those early days of the
Roman Empire to the interstate highway system in the United States, roadway
networks as well as roadway construction have been developed. The materials
used for roadway construction have progressed with time. In its development,
pavements can be broadly classified into two types, flexible and rigid pavement.
From 38.569,82 km length of national road in Indonesia, most are flexible
pavement construction. The basic flexible pavement structure is shown in Figure
1.1.
In most asphalt pavements, the stiffness in each layer or lift is greater than
that in the layer below and less than that in the layer above. This could be
understood from the load distribution (Figure 1.2) where the stress at the surface
layer is higher than that of the layer below.
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Figure 1.1: Basic flexible pavement structure
Surface layer has to withstand the maximum stress and bear the
changing conditions of the environment. Therefore, this surface layer usually
consists of the ‘best’ and most costly materials. Also, this layer is always ‘bound’,
that is, mixed with a ‘binder’, in this case asphalt cement or bitumen binder, to
prevent raveling materials under traffic, as well as to provide a dense surface to
prevent ingress of water, unless it is an open graded friction course. Therefore, the
surface layer has two major components, bitumen binder and aggregates.
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Load from axle of the vehicle
Pavement layers
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(3) The environmental and economic pressure to dispose of some
waste materials and industrial by products as additive in HMA.
(4) Public agencies willingness to pay a higher first cost for pavements
with a longer service life or which will reduce the risk of premature
distress (failure).
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experiments. HL was then used as a binder of SMA. Various mix samples of
SMA-14, the type of HMA used in this research, using HL binder were prepared.
Some tests on SMA-14 mixture to evaluate its performance were conducted by
using Marshall Stability test. Data obtained from the test were analyzed and
conclusions and recommendations were made.
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CHAPTER 2
LITERATURE REVIEW
2.1 Introduction
In this chapter, Hydrated Lime, the material which was used in this
research to modify bitumen, was described, and several related literatures are
presented. However, before reviewing the above issues, first of all this thesis will
describe briefly what the binders are.
2.2 Binders
Lavin [5], describes the binder as the adhesive or glue that is used in
asphalt pavements. The liquid binders can be defined as tars and asphalt binders.
Asphalt binders are either petroleum derived or naturally occurring. The American
Society for Testing and Materials (ASTM) defines bitumen as a class of black or
dark colored (solid, semisolid, or viscous) cementations substance, natural or
manufactured, composed principally of high molecular weight hydrocarbons of
which asphalt, tars, pitches and asphalted are typical. The asphalt binder is what
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gives an asphalt pavement its flexibility, binds the aggregate together, and gives
waterproofing properties to the pavement. In North America, the binder is
generally known as asphalt cement while in Europe it is known as “bitumen”.
Binder or more specifically, asphalt binder has been developed in more recent
terminology under the auspices of the United States Strategic Highway Research
Programme (SHRP) to include modified asphalt cements, unmodified asphalt
cements, asphalt emulsion, and asphalt cutbacks.
Lavin also explains that the term “asphalt binder” has been selected to
more specifically describe the asphalt material and any other modifiers or
ingredients. The term “asphalt”, “asphalt cement”, “bitumen”, and “asphalt
binder” may be used interchangeably, with asphalt cement and bitumen referring
more specifically to their petroleum origins and asphalt binder referring to the
asphalt cement and any other added ingredient that provides the engineering
adhesive used in asphalt pavements. In this thesis, asphalt, asphalt cement,
bitumen, bitumen binder and asphalt binder may be used interchangeably
depending on the context of the sentence and all will be referring to the same
material.
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(Figure 2.1). That is, a slow loading rate can be simulated by high temperatures
and fast loading rate can be simulated by low temperature.
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brittle structure always results and that is the origin of the terms “oxidative
hardening” or “age hardening”. Oxidation occurs more rapidly at high
temperatures. That is why a significant amount of hardening occurs during HMA
production, when the bitumen is necessarily heated to facilitate mixing and
compaction. That is also why oxidation is more of a concern when the bitumen is
used in a pavement in a hot, desert climate. Modified bitumen binders are
produced to alter and improve the properties of the bitumen to enhance the long
term performance of pavements [6]. While the modifier may affect many
properties, the majority of modifiers attempt to reduce temperature dependency
and oxidative hardening of bitumen and the moisture susceptibility of asphalt
mixtures.
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rutting and reduce the detrimental effects of load induced moisture
damages,
(b) Stiffen binders at low temperatures to improve relaxation
properties and strain tolerance, thus minimizing non-load
associated thermal cracking,
(c) Improve fatigue resistance, particularly in environments where
higher strains are imposed on the asphalt concrete mixture,
(d) Improve bitumen-aggregate bonding to reduce stripping,
(e) Reduce raveling by improving abrasion resistance,
(f) Minimize tender mixes, drain-down, or segregation during
construction,
(g) Rejuvenate aged bitumen binders,
(h) Permit thicker films of bitumen on open-graded aggregates for
increasing durability,
(i) Reduce flushing or bleeding,
(j) Improve resistance to aging or oxidation,
(k) Stiffen HMA layers to reduce required structural thickness,
(l) Improve pavement durability with an accompanying net reduction
in life cycle costs,
(m) Replace PCC with asphalt construction methods that reduce lane
closure times and user delay costs, and
(n) Improve overall performance as viewed by the highway user.
2.5 The role of modifying bitumen in hot mix asphalt (HMA) mixtures
Read et.al [7], Epps [8], and Robert et.al [4], separately documented their
explanation about the role of modifying bitumen as follows:
(1) Read et.al [7] wrote that as the bitumen is responsible for the
viscoelastic behaviour characteristic of HMA, it plays a large part
in determining many aspects of road performance, particularly
resistance to permanent deformation and cracking. In general, the
proportion of any induced strain in HMA that is attributable to
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viscous flow, i.e. non-recoverable, increases with both loading and
temperature. The effect of this is illustrated in Figures 2.3 and 2.4.,
where Figure 2.3 shows the response of an HMA sample in a
simple creep test under static load and Figure 2.4 under moving
wheel load. The strain resulting from the applied loading shows an
instantaneous elastic response followed by a gradual increase in
strain with time until the load is removed. The change in strain
with time is caused by the viscous behaviour of the material. On
removal of the load, the elastic strain is recovered instantaneously
and some additional recovery occurs with time. This is known as
‘delayed elasticity’. Ultimately, a permanent residual strain
remains, which is irrecoverable and is directly caused by viscous
bahaviour.
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Figure 2.4. Viscoelastic responses of an HMA under moving wheel load
(2) Epps [8], added that an ideal HMA pavement binder should be
modified to achieve the following improvements:
(a) Lower stiffness (or viscosity) at high construction
temperatures to facilitate pumping of the liquid asphalt
binder, and mixing and compaction of HMA.
(b) Higher stiffness at high service temperatures or reduce
rutting and shoving.
(c) Lower stiffness and faster relaxation properties at low
service temperatures to reduce thermal cracking.
(d) Increased adhesion between asphalt binder and aggregate in
the presence of moisture to reduce stripping.
(3) Robert et.al[4], give some specific technical reasons for using
additives and modifiers in HMA:
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minimize non-load associated thermal cracking.
(c) Improve fatigue resistance of HMA mixtures.
(d) Improve bitumen-aggregate bonding to reduce stripping or
moisture susceptibility.
(e) Improve abrasion resistance of mixture to reduce reveling.
(f) Minimize tender mix problems during construction.
(g) Rejuvenate aged bitumen binders.
(h) Replace bitumen as an extender.
(i) Permit thicker bitumen films on aggregate for increased
mix durability.
(j) Reduce flushing or bleeding.
(k) Improve resistance to aging or oxidation.
(l) Reduce structural thickness of pavement layers.
(m) Reduce life cycle costs of HMA pavements.
(n) Improve overall performance of HMA.
A 2003 US Army Corps of Engineers [10] study points out that for
optimal economy, it is desirable to choose a bitumen modifier that resists multiple
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distresses, such as rutting, fatigue, thermal cracking and water damage. It was
found that the choice of polymer may have a significant impact on fatigue
properties, and that the mixtures boasting the highest fatigue life contained
reactive styrene-butadiene cross-linked polymer.
King et.al. [3] add, in the early 1990’s the Strategic Highway Research
Programme (SHRP) developed Superpave Performance Graded (PG) asphalt
binder specifications based on the pavement’s temperature range. One of the
primary benefits of many polymer modified asphalt binders is a reduced
susceptibility to temperature. However, many of the PG’s can only be met with
polymer modification.
Robert, et.al [4], explains the temperature susceptibility is the rate at which
the consistency of bitumen changes with change in temperature and is a very
important property of bitumen. Bitumen highly susceptible to temperature change
are not desirable because (a) their viscosity at 135°C can be very low, resulting in
occasional tender mix problems during compaction, and (b) their viscosity
(stiffness) at the lowest service temperatures are usually very high, resulting in
low temperature shrinkage cracking. Two different approaches for determining
temperature susceptibility of bitumen which are currently used are penetration
index (PI) and penetration-viscosity number (PVN).
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The nomograph shown in Figure 2.5 is enabling the approximate value of
PI to be deducted from the penetration at 25°C and the softening point
temperature. According to [7] the value of PI ranges from around -3 for highly
temperature susceptible bitumens to around +7 for highly blown low-temperature
susceptible (high PI) bitumens.
Softening Point °C
A
Penetration
Index
C
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2.8 Stone Mastic Asphalt
Study on Stone Mastic Asphalt (SMA) was derived from Robert et.al [4]
and Standard Specification for Road Works [11]. Stone Matrix Asphalt or in
Europe also in Malaysia is called Stone Mastic Asphalt (SMA) has been used in
United States since 1991. In this thesis the term Stone Mastic Asphalt instead of
Stone Matrix Asphalt will be used. Prior to its use in the United States, SMA had
been used in Europe for more than 30 years. When first developed, SMA was
used in Germany to minimize the effects of studded tyres. The primary reasons for
using SMA mixtures in Europe today are its resistance to rutting and its increased
durability.
The SMA mixtures are designed to have a high coarse aggregate content
(typically 70-80%) a high bitumen content (typically over 6%) and high filler
content (approximately 10% by weight) [12]. Using high coarse aggregate content
results in stone on stone contact that produces a mixture which have highly
resistant to rutting. A view of a typical SMA mixture and for comparison a typical
dense-graded mix is shown in Figure 2.6. Notice the high stone content for the
SMA mixture and the coarse aggregate in the dense-graded mixture appear to be
floating in the fine aggregate matrix. The SMA mixture is more resistant to rutting
since coarse aggregate can develop more shear strength than the fine aggregate.
There are two typical gradation requirements for SMA mixture. One has
maximum particle size 9.5 mm and designation as SMA 14, while the other one
has maximum particle size 12.5 mm and designation as SMA 14 [13]. The
appropriate envelope of those two aggregate gradations is given in Table 2.1.
Mineral filler shall be added as part of the combined aggregate gradation.
Limestone dust, hydrated lime or ordinary portland cement shall be used as filler
[13]. The material shall pass 75 µm sieves by not less than 70% by weight. The
amount of the filler to be added shall be not less than 8% by weight of the
combined aggregates, where if cement is used it shall not exceed 2% by weight of
the combined aggregates.
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Figure 2.6. Cross-sectional view of a typical SMA and a dense-graded HMA [4]
The mix design procedure for SMA mixtures is similar to that for dense-
graded mixtures but there are some significant differences. The Marshall and
Superpave design methods have been used to design SMA mixtures. The criteria
for both methods have been set to ensure coarse stone on coarse stone contact and
to ensure that high bitumen contents are selected. One step in the mix design
process is to ensure that stone on stone contact exists in the SMA mixture.
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2.9 Testing the performance of Hot-Mix Asphalt (HMA) mixtures
There are two general types of tests that are used to characterize asphalt
mixtures namely Physical and Mechanical test [4], and three groups of tests,
Fundamental, Simulative, and Empirical tests [7]. Physical tests include
measurement of density, air voids, voids in mineral aggregate, voids filled with
bitumen, and aging characteristics. The Mechanical tests include measurement of
Marshall stability and flow, Hveem stability and cohesion, gyratory shear index
(GSI), dynamic modulus, resilient modulus, flexural stiffness modulus, indirect
tension, creep, and moisture susceptibility. While Fundamental tests include
repeated load triaxial test, unconfined static uniaxial creep compression test,
repeated load indirect tensile test, and dynamic stiffness and fatigue tests,
Simulative tests include wheel tracking test, gyratory compactor, and durability
testing, and Empirical test include Marshall test. Anyhow, due to limited
laboratory equipments in the Road Research Laboratory in Faculty of Engineering
of UNISSULA, only physical and mechanical tests will be conducted.
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2.9.1 Moisture Susceptibility Tests
Numerous test methods have been developed and used in the past to
predict the moisture susceptibility of HMA mixtures [4]. However, no test has any
wide acceptance. This is due to their low reliability and lack of satisfactory
relationship between laboratories and is it field conditions. Only selected test
methods which are commonly used by some agencies, those are:
(1) In boiling water test according to ASTM D 3625 [14], loose HMA mix is
added to boiling water, specifies a 10-minutes boiling period. The
percentage of the total visible area of the aggregate that retains its original
coating after boiling is estimated as above or below 95 percent. This test
can be used for initial screening of HMA mixes. This test method does not
involve any strength analysis.
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resulting products date from prehistoric times in both the Old World and the New
World. Lime is used extensively for wastewater treatment with ferrous sulfate.
The rocks and minerals from which these materials are derived, typically
limestone or chalk, are composed primarily of calcium carbonate. They may be
cut, crushed or pulverized and chemically altered. "Burning" (calcination)
converts them into the highly caustic material "quicklime" (calcium oxide, CaO)
and, through subsequent addition of water, into the less caustic (but still
strongly alkaline) "slaked lime" or "hydrated lime" (calcium hydroxide, Ca(OH)2),
the process of which is called "slaking of lime". Lime kilns are the kilns used for
lime burning and slaking.
When the term is encountered in an agricultural context, it usually refers
to agricultural lime, which is crushed limestone, not a product of a lime kiln.
Otherwise it most commonly means slaked lime, as the more dangerous form is
usually described more specifically as quicklime or "burnt lime".
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to the atmosphere this calcium hydroxide can react again by absorbing carbon
dioxide from the atmosphere to once again become calcium carbonate.
This is known as the lime cycle and is shown in the diagram below. It is calcium
hydroxide which, when mixed with sand to make a mortar, builders have used
over the millennia. The setting process is the re-absorption of carbon dioxide from
the atmosphere called carbonation.
The Lime Cycle is one of nature`s best known examples of chemistry. This
classic series of chemical reactions is the basis for numerous applications, many
of which affect our lives every day.
The image above illustrates how chalk or limestone (calcium carbonate) turns into
quicklime after heating, then into hydrated lime (slaked lime or calcium
hydroxide) after adding water and finally back into chalk by combining with
carbon dioxide from the air.
The reactions involved in lime manufacture are:
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Calcium hydroxide can be used by Builders in two forms, firstly, if it is hydrated
with an excess of water, lime putty is produced and mixed by Eden Lime Mortar
with sands to produce various Lime Mortars. All sources of pure calcium
carbonate produce a similar result, however the Romans discovered that the
calcium hydroxide would also react with volcanic ash, essentially a mixture of
silica and alumina. The resulting mixes set very much harder and for the first time
enabled structures of high strength to be built. By varying the quantity of silica
and alumina, mortars (and lime concretes) of different strengths could be
produced. These reactions are referred to as pozzolanic – from the town of
Pozzuoli in Italy from where the original material came.
The processes described so far use chalk or limestone that is relatively pure
containing over 95% calcium carbonate. However some limestones are less pure
and can contain quantities of silica and alumina which when heated produce very
similar results to the Roman mixes of pure lime with volcanic ash. These impure
limestones if they contain quantities of silica and alumina are referred to as
Natural Hydraulic Limes (NHL).
Hydraulic in this context refers to the ability of the material to set under water as
opposed to pure air limes which can only set when exposed to atmospheric carbon
dioxide. As with addition of pozzolanic silica and alumina, the strength of NHL's
depends upon the quality of these materials in the limestone. As the quantities
increase so does the strength but also the free lime (calcium hydroxide) in the
mortar reduces so that the set depends more on chemical reaction and the process
of carbonation reduces.
Singleton Birch have worked to develop a range of NHL products by sourcing the
appropriate chalk or limestone for burning, based on its' geology and mineralogy.
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Lime Terminology
Calcium carbonate - also known as: chalk, limestone, agricultural lime chemical
formula: CaCO3
Calcium oxide - also known as: quicklime, burnt lime chemical formula: CaO
Calcium hydroxide - also known as: hydrated lime, slaked lime chemical
formula: Ca(OH)2
Building Lime Terminology
Air Lime - Air lime, or high calcium lime does not have any hydraulic
component. It can be quicklime for slaking or hydrated lime. It gains strength
slowly, by combining with atmospheric carbon dioxide to form calcium carbonate
(as per the lime cycle). Several grades of air lime are identified in EN459 the
European standard for Building Lime.
Hydraulic Lime - Lime with hydraulic or cementitious properties which will set
when exposed to moisture. Several grades of hydraulic lime are identified in
EN459 the European standard for Building Lime.
Natural Hydraulic Lime - Hydraulic lime which does not contain any performance
enhancing additives. Its properties are as a result of the mineralogy of the calcium
carbonate stone which is quarried for burning.
Hydrated Lime - Hydrated lime is NOT Hydraulic lime and will not set in contact
with water.
CL90 & CL90 S - Grades of air lime for building as described in EN459 the
European standard for Building Lime. CL90 is the purest grade of building
quicklime and CL90 S is the purest grade of hydrated lime for building. Several
grades of air lime are identified in EN459 the European standard for Building
Lime.
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Other Chemical & Miscellanous Terminology
Carbon dioxide - chemical formula: CO2
Water - chemical formula: H20
Silica - chemical formula: Si02
Alumina - chemical formula: Al203
Modification in bitumen has started decades ago and the most widely
used material for modifier was polymer with all types. Despite many advantages,
there are also disadvantages. Until now there are many researchers who continue
conducting research on the modification of bitumen in particular by using
polymer.
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In this study, Hydrated Lime (HL), the natural bitumen which has never
been used as bitumen modifier before, was utilized as modifier. Use of Hydrated
Lime as bitumen modifier is to get other benefits from the modifier than those
obtained by other modifier. To know that Hydrated Lime can be completely
absorbed to the bitumen, Storage stability test will be conducted. In addition,
conventional tests for bitumen consistency such as penetration test, softening
point test, specific gravity test were also performed.
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