1.2 MANAGEMENT OF ENVIRONMENTAL IMPACTS FROM PALM OIL INDUSTRY 1-5 1.3 BUSINESS PERSPECTIVES IN PALM OIL INDUSTRY IN THAILAND 1-8
2 PALM OIL PRODUCTION PROCESS & MATERIAL FLOWS 2-1
2.1 PALM OIL PRODUCTION PROCESS 2-1
2.2 MATERIAL FLOW 2-6
3 MIS INTRODUCTION 3-1
3.1 BACKGROUND 3-1
3.2 OBJECTIVES OF MIS APPLICATION 3-1 3.3 BENEFITS OF MIS APPLICATION 3-2 3.4 MIS PRINCIPLES 3-2
4 APPLYING MIS PROCESS TO PALM OIL INDUSTRY 4-1
4.1 PRODUCTION PROCESS MODEL 4-1
4.2 DATA COLLECTION AND CONSOLIDATION 4-4 4.3 DATA PROCESSING 4-21 4.4 INFORMATION REPORTING & ANALYSIS 4-29 LIST OF TABLES
Table 1.1a Oil Palm Plantation in Thailand 1-2
Table 1.1b List of Palm Oil Factories and Milling Capacity 1-2 Table 1.2a Examples of Eco-Efficiency improvement 1-6 Table 3.4a Suggested Tools for MIS Implementation with their Pros and Cons 3-14 Table 4.2a Proposed Data Collection Scheme for Primary Production Process Section (Section#1) 4-7 Table 4.2b Proposed Data Collection Scheme for Oil Room Section (Section#2) 4-10 Table 4.2c Proposed Data Collection Scheme for Dry Process Section (Section#3) 4-13 Table 4.2d Proposed Data Collection Scheme for Wastewater Treatment and Biogas System Section (Section#4) 4-16 Table 4.2e Proposed Data Collection Scheme for Utility Section (Section#5) 4-19 Table 4.2f Proposed Data Collection Scheme for Internal Control Values 4-20 Table 4.3a Management Information derived from Data Processing 4-22 Table 4.4a Summary of Management Information 4-34 LIST OF FIGURES
Figure 1.1a Distribution of Thailand’s Vegetable Oil Production 1-1
Figure 2.1a Standard Palm Oil Mill Process 2-1 Figure 2.2a Material Flow of Palm Oil 2-7 Figure 2.2b Material Flow of Water 2-8 Figure 2.2c Material Flow of Energy 2-9 Figure 3.4a General MIS Information Flow Diagram 3-8 Figure 3.4b Examples of Tools Used for MIS Process 3-13 Figure 4.1a Production Process Model for Palm Oil Industry 4-3 Figure 4.2a Locations of Data Collection in Primary Production Process (Section#1) 4-6 Figure 4.2b Locations of Data Collection in Oil Room (Section#2) 4-9 Figure 4.2c Locations of Data Collection in Dry Process (Section#3) 4-12 Figure 4.2d Locations of Data Collection in Wastewater Treatment and Biogas System (Section#4) 4-15 Figure 4.2e Locations of Data Collection in Utility (Section#5) 4-18 LIST OF ABBREVIATIONS
AFTA Asean Free Trade Area
BOD Biological Oxygen Demand COD Chemical Oxygen Demand CPO Crude Palm Oil DG Diesel Generator DIW Department of Industrial Works EFB Empty Fruit Bunch ERP Enterprise Resource Planning FFA Free Fatty Acids FFB Fresh Fruit Bunch GTZ German Society for Technical Cooperation GUI Graphical User Interface ICT Information & Communication Technology IPPCS Integrated Pollution Prevention and Control Strategy IT Information Technology KPI Key Performance Indicators LAN Local Area Network MIS Management Information Systems MRP Manufacturing Resource Planning MS Access Microsoft Access MS Excel Microsoft Excel NOx Oxide of Nitrogen PEA Provincial Electricity Authority PC Personal Computer