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PREC
CAST BOUN
NDARY WA
ALL

SAC Prrecast concrrete boundarry walls aree


m
manufactured
d in a contro
olled factory environmentt
t
then installedd at site with
h efficient labbor and moree  

q
quickly thann regular po
oured concreete boundaryy
w
walls. For ann efficient and cost effective way too
d
designate booundary liness, precast walls
w are thee
a
answer. Precast boundary
y wall panel and columnn
u is lifted and
unit a set into place
p and doees not requiree
a additionaal labor or adjjustments.
any

SAC Precaast offers a wide


w range bouundary
wallls which are extremely strong,
s durabble and
efficcient with a variety of arrchitectural designs
d
and finishes.

 
 

P
PRECAST MANHOLE
M The interloccking joint profile
p makess the
installlation quickk and effectiive, and usinng a
The Mannhole is a wo
orking chambber, which is sealinng material between thee sections maakes
g a pipeline in order to
innstalled at inntervals along the chamber watertight.
prrovide accesss to the pipeeline. This iss mainly for
innspections and maintenancce.

The Mannhole section


ns are supplieed in lengths
off 1000mmm
m, 500mmm and 250mm
m, and are
avvailable in diameters of 750mm,, 1000mm,
12250mm, 15000mm and 180
00mm.

Custtom-made Prroducts:

The Manhole chhamber can be manufaactured in


lengtths of 250mm, 500m mm and 1000mm.
Step Irons can be cast into the wall of the chamber
c to
faciliitate easy access.
The standard
s diam
meters for thee manholes arre 750mm,
10000mm, 1250mm m, 1500mm and 1800mm m. Special
intermmediate or larger
l sizes can be desiigned and
manuufactured. Thhese are subject to variouus material
w be evaluuated by our engineers
consttraints, but will
The Preccast Concretee Manhole offers
o a cost on ann ad hoc basiss.
saaving, time efffective soluttion. 
 
 

Accessories: Manhole components will usually be


Step Irons transported in an upright position, and should be off-
Step Irons can be cast into the wall of the loaded and stacked in this position. Manhole sections
should never be lifted by the step irons. The correct
chamber to facilitate access.
manhole lifting equipment should be used for these
Reducer slabs
operations.
In deep manhole chambers, the diameter of
the chamber can be reduced in order to make it more During the installation, the trench or
cost effective. Detail on the Reducer Slab can be excavation must be prepared to the Site Engineers
specification. The excavation for the manhole should
found under the SVP heading.
be 300mm wider than the outside of the manhole, or
Cover Slabs as specified by the engineer. The excavation must
In order to seal the manhole chamber, a allow for the extra depth required for the base.
cover slab is necessary. Detail on the Cover Slab can
Cast-in-situ bases are widely used, but must
be found under the SVP heading.
include for the appropriate benching situation. The
Concrete lid
base should extend approximately 150mm below the
A Concrete Lid is also offered SAC an lower level of the waterway, and 300mm wider than
alternative to the conventional cast iron lid. High the outer dimensions of the Manhole section. A
theft rates have left a large number of manholes starter ring must be positioned and leveled on this
exposed, resulting in a health and safety risk. The bas.
heavy nature combined with the zero resale value of Precast bases can be used installed as part of
the concrete lid makes this an effective solution. the pipe-laying program. Care must be taken to level
Detail on the Lid can be found under the SVP this base on a compacted area. If required the soil
heading. below the base must be stabilized with cement and
Areas of Use: then compacted. The following manhole units then
fit directly onto this bas, and no starter rings are
Precast concrete manholes are widely used
required.
to gain access to pipelines from the surface. Precast
concrete manholes are ideal where maintenance - The joints between the manhole sections must
free, high quality solutions are required. From a be sealed with a cement mortar or rubber/bitumen
safety aspect, the Concrete Manhole lids have no re- sealer. This must be specified by the engineer on
site.
sale value and thus are more likely to remain in
place covering the entrance to manholes compared to In deep manhole chambers, the diameter of
Cast Iron manhole lids, which are stolen for their re- the chamber can be reduced in order to make it more
sale value. cost effective. The Reducer Slabs are placed onto the
larger section in order to reduce the diameter and so
Handling and Installation:
doing, creates a "tunnel" for the access to the
When handling any concrete products, it is
operating chamber. This is normally specified by the
important to remember that, as concrete is a heavy engineer.
and somewhat brittle material, bumps or shock loads
of any description are liable to damage the product. For more information on manhole installation,
please use the contact us facility, as our staff can be
This applies particularly to sharp edges.
of assistance on site with the installation activities.
 

 
P
PRECAST T
TRENCH AN
ND BOX CU
ULVERT

Trennch Drains/U
Utility Ductss are precaast
c
concrete trennch structurees, engineereed for a widde
v
variety of applications,
a from cablew
ways to fluid
c
conveyance drainage. These structuures are widde
v
variety of sizzes and can handle
h many modificationns
t suit the prroject requireements. Thesse connectabble
to
p
pieces are alsso available with
w a wide variety
v of topps
a that can be
and b reinforced
d for your specific needs  

Our engineeering team can


c work witth
 
y to designn the exact prrecast concreete culvert yoou
you
n
need to achieeve project objectives.
o Inn our state-off- App
plication
Conveyannce of storm
m water froom urban
the-art manufacturing faccility, we maanufacture all
a
deveelopments. Designed
D for gravity
g flow of fluids.
p
products indooors under controlled
c conditions. Yoou
Can be used ass small briddges and cullverts for
g higher quality,
get q long asset life, and the righht
streaam crossings where naturaal stream bedd does not
s
solutions forr your desig
gn and redduced risk of
o
havee to be maintaained.
m
mobilization a overhead
and ds on the execcution site.
The advvantage precaast concrete culverts
offerrs over the caast in site struucture are duee to quick
delivvery, consisttency in quaality and dim
mensions,
reliaability of the product.
p
 

 
 

PRECAST LIGHT POLE


P FOUN
NDATION PRE
ECAST TRA
ASH BIN
P
Precast light pole bases arre an efficiennt, The super strong epoxxy and natuural stone
cost effeective producct that results in a qualitty aggreegate makes it comparablee to reinforcedd concrete
installation of any ligh
ht pole system
m. but at
a a considerrably lower weight.
w This makes it
S
SAC precastt light pole bases in itts easierr to handle and
a less expennsive to ship. Rubbers
modern production facility w
with complette feet help protect surface areeas. An optional "No
control of
o concrete su
upply, forms and
a productioon Smokking" insert is availablee as a reminnder that
methodoology which insures a high qualityy, cigareettes must be put out.
consistennt product.

This versaatile 30 galllon capacity concrete


wastee container haas become thee industry staandard for
D
Designed to
o meet m
municipal annd simplle high volum
me waste mannagement. Thhe easy to
highways specificatiions, standarrd light polle use push
p door lid keeps
k undesirrable odors frrom being
bases aree built to ordeer to insure prroper sizing of
o releassed. The heavvy-duty concrrete body ensuures years
conduit and
a bolt patteerns. of usaage under harrsh weather coonditions.
W offer dellivery to sitee utilizing ouur
We
modern crane
c truck fleet; customerrs are also ablle
to pick up
u the bases at a LCG yard
y with their
own truccks.

The classicc concrete basse along withh the solid


steel--reinforced construction will enhaance the
entrannceways off your facillity and wiill easily
withsstand the tougghest environm
ments anywhhere in the
worldd. Security caable, retainer ring, and sellf leveling
  feet come
c standardd.
 

PRECAST BARRIE
ER The barriers are availabble for deliveery on a
T
The SAC Jersey baarrier is a
an self-iinstall basis using a staandard forkliift truck.
Alterrnatively ourr experienceed and fullyy-trained
interlockking heavy du
uty system deesigned for thhe installlation teamm can deliveer and placce them
ultimate in anti-veh
hicle perimetter protectionn. anytim me, anywherre.
Cast frrom SAC’s standard high-strengtth
concrete (50N/mm2) the barriers are quick annd
easy to innstall and aree available dirrect from stocck
for next-day nationwiide delivery.
T interlocking Jersey baarriers are ideaal
The
for trafffic managem
ment, flood defense, sitte
security, and rock falll and edge prootection.

The Precasst Road barrieer system cann be used


Ourr Jersey barriers are 2500mm long and for temporary protectionn of connstruction
weigh 14450kg. The unique inteerlocking sysstem sites/important buuildings as well
w as for permanent
p
provides incredible levels of security agaainst
safe guarding/Secu
g urity protectioon on roads, especially
e
unwantedd visitors whhilst allowingg sections too be
easily rem
moved and reepositioned shhould emergeency as a central reserrve on motorrways. The system is
access be required. moduular designedd and allowss the combination of
differrent heights and
a containmeent level.
These charracteristics are
a the result of the
follow
wing primaryy features:
A large mass
m of reinnforced conccrete that
absorrbs impact and
a resists penetration
p t
through a
controlled deflectiion of the barrrier.
A gently sloped ramp, which
w tends too raise the
impaccting vehiclee. Contact with
w the undeercarriage
causees the vehiclee to slow dow
wn rapidly, whhile being
  returnned safely to its original linne of travel.
 

 
VERTIC
CAL CONCR
RETE BARR
RIERS
SA
AC’s Temporaary Vertical Conncrete
TVCBs) are the perfect safety barrier for a
Barriers (T
huge varieety of applicaations.

SAC offer a choice of products


p whicch can be
used as kentledge / ballast bloccks. The bloccks shown
and highlighted
h inn red below are
a our mostt popular.
Should you requirre different sizzes then pleasse refer to
the reest of the tablee for size andd style optionss.

COU
UNTERWEIG
GHT BLOCK
KS
Our securityy blocks, Innterlocking concrete
APPLICA
ATIONS
blockks and Vee interlockingg blocks alll make
Too create a safe
s workingg area for your
excelllent counterw
weight blocks for fall arrestt systems,
workforcee
heavyy lifting equiipment etc. We
W are also happy to
To provide flood defenses
d
work with our clients to mannufacture ‘tailor-made’
Proteccting pedestriians from trafffic
blockks should theyy be required.
Providding traffic barriers / basess for secure
fencing too be fixed to (particularly
( u
useful for largge
public eveents such as th
he Olympics / Commonweealth
games
Preveenting un-auth
horized accesss to forecourtts,
car parks, fields and sitte compoundss
Helping direct trafffic flows safeely
As coounterweightss, kentledge foor scaffoldingg,
fencing, cranes,
c etc
Provinng security ag
gainst ram raiiders and terroorist  
attacks SAC is the
t only coompany in KSA to
manuufacture interllocking blockks using highh strength
(50N//mm2) concrrete. This alloows our Legaato blocks
to exhhibit extreme levels of durrability, combbined with
the fllexibility of having
h their own
o cast-in liifting pin.
As each standardd block will build 1.28m22 of wall,
  they provide an inncredibly quiick solution in a wide
varietty of applicattions.
 

STORM STORE system


m which inncludes silk collection areas
a and
Stoorm Store hass many solutiions for Detenntion, accesss steps.
a Treatmennt that Fast Service - Quick
Retentionn, Infiltration, Harvesting and Q and easy projecct design
involve a combination
n of many parts
p designeed to assisttance by ourr technical staff with layyouts and
solve youur storm watter managemeent needs. Let
L us specification to maatch each projject requirem
ment.
show youu how we can design and customiize a Cost Savings - Hiighly competiitive installedd and life-
solution for
fo you. cyclee costs Manuufactured to Internationaal quality
standdards
Sustaainability - The
T system is maintainedd for long
term sustainabilityy.

CAST CURB
PREC B STONE & WHEEL ST
TOPPER

SAC manuufactures a coomplete Curbb Channel


rangee, to fullyy satisfy a
all constructtion and
infrasstructure requuirements. Our
O Curbs aree suitable
If your sitee requires a storm w
water
for domestic and commercial use,
u and are also used
ment system:
managem
by ouur road and drrive way surfaacing team.
Too slow or redu
uce volume
Too prevent storm
m drain overlloading
fo harvesting or reuse
Too hold water for
Too protect waaterways andd maintain storm
s
water quaality

Benefits of
o Storm Store
Maintenaance - Fully accessible
a andd maintainablle
 
 

CABLE DUCTING
D SYSTEMS
S Typical Eaasi-Duct applications include; rail
and highway
h infraastructure; poower stationss; gas, oil
and chemical insstallations; industrial, coommercial
and domestic developments; docks and harbours;
waterr and sewage treatment plaants.

 
SA
AC offers a specialist range
r of prrecast
reinforcedd concrete cable trougghs and duucting SAC is an Achilles Utility Vendor Database
systems used
u to housse and proteect most typees of (UVDDB) approvedd supplier, Suupplier No 061598, and
services, including
i powwer and com
mmunication cables
c have opted for a Verify
V Categorry D audit.
and pipess for gas, waater and chemicals. Easi--Duct
access trooughs and duccts can be buuried undergroound,
located abbove, or flush
h with surfacee levels to proovide
protectionn against acccidental or malicious
m damage
and to off
ffer easy acceess for mainteenance and reepair.
Three typpes of flush fiitting lids are supplied in either
e
reinforcedd precast con
ncrete, GRP composite
c or steel
tray.
 
The precastt sides of the trench system
m shall be
furnisshed in stanndard 5 foott lengths, exxcept that
special lengths shhall be furnishhed where required by
the laayout on the drawings.
d Thee trench desiggn is such
that the
t sidewalls are held in place by the prressure of
the exxternal earth backfill. Provvide U shapeed support
brackkets at a maxximum spacinng of 5 feet center to
centeer with rectanngular sidewaall panels spaanning the
brackkets 1.5 Thee precast trench covers will be
furnisshed in lighhtweight sections, sized to
t permit
removval by a sinngle person. The covers will have
slots for lifting toools and will be made of fiber and
steel reinforced cooncrete.
 

L WALL
L PANEL

   
Thhe precast L-W
Wall units aree ideal for forrming The stand alonee “L” wall is suitable for the
both retainning and conttaining structuures in resideential, follow
wing scenarios:
commerciial, industrial and waste deevelopments. Silage wallls
L-W
Wall units aree an ideal prooduct where speed
s Storage of agricultural
a p
products
of installaation is neceessary. They offer a fast,, cost Retention of
o soil banks
effective solution to
o constructinng retaining and Storage off recyclables
containingg developmen
nts. Standardd sizes range from Storage of compost
c
1m high up
u to 3.75m high
h with a width
w of 1m for
f all Split level driveways/gar
d rdens
unit sizes.. Storage of building
b mateerials i.e. sandd, stone
L-W
Wall units arre suitable foor use as retaaining Back-fill suupport
walls wheere different levels need to be retaineed by
using varrying heights for the sam me job if requuired. The key
k features of precast L-Walls are:
Corner unnits are availaable if requirred of they caan be They comee in a range of different sizes are
butted up to an existing
g wall. avaailable
In addition L-W
Wall units can be combinedd with Quick and Easy
E to installl
either Millbury’s pree-stressed cooncrete panells or Create storage
s bayss without im
mposing a
Rocket waalls to form storage facilitiies. loaad to the buildding frame
No specialiist trades are required
r
Can be loadded on either side of the steem
Retain mateerial up to 18KN/M3

 
 

T WALL
LS percussive drill
d to give rough sided holes (do
not usse a diamondd drill which leaves a smoooth sided
hole).
3 Pour sufficcient mixed resin
r into the hole first
then innsert the T.220 bar to the full depth soo that the
resin covers
c and enncapsulates thhe bar.

 
T-W
Wall units are
a an ideall product where
w
speed of installation
i iss necessary. They
T offer a fast,
n to constructing retaining and
cost effecctive solution W a maximuum height of 16'
With 1 and a stabble 8' wide
containingg developmen
nts. Standard sizes range from
f footprrint, you can utilize Advannce Concrete Products'
2m high upu to 3m higgh with a widdth of 1m foor all self-suupporting T-W
Walls for a vaariety of functtions:
unit sizes.. - Screen
S Walls
Foundatiions - Substation
S Prootection (see photo
p on left))
Thhe foundatiion requireements shhould - Noise
N Barrier / Privacy Fenncing
be determ ualified enginneer. Units placed
mined by a qu - Retainer
R Wallls
on a conccrete foundation should be beddd on moortar - Bunker
B Silo
and wedgged to attain correct
c alignm
ment. Where it is - Coal ment System for Power Plaants
C Containm
necessaryy to anchor thee unit to the foundation
f seee the - Residential
R / Commercial
C P
Protection
Stability section
s below
w: - Landscapingg Material Storage too Divide
Stability Fertiliizer, Mulches and Aggregaates
Annchors comprrise of 4No. T20 high yield
y - Waste
W Dump / Landfill Prootection Agaiinst Toxic
deformed bars with no ominal penettration of 1500mm Run-ooff
both into the foundatio
on and the unnit, used with two - DOT
D Salt andd Sand Storagee
part resin mortar (as for retaaining walls)) in - Agricultural
A Material Sepparation for Grain
G and
accordancce with the manufacturer's instructions. Silagee
1 Position
P the T-Walls onnto the conccrete - Recyclable
R Orrganization
foundationn an align ussing a cemennt mortar bed and - Scrap Metal Storage to Separate Noon-Ferrous
shims as required.
r and Feerrous Materiials
2 With
W the 30m
mm diameter holes in the unit - Blast
B Walls
base as a guide, drilll into the foundation
fo to the - Livestock
L Manure Storage
required depth
d using a 28mm diameeter rotary - Zoo
Z Animal Feed
F Containm
ment
 

ROCKET
T WALLS W
When Rocket Walls
W arrive on
o site it is im
mportant to
follow
w instructionss on how too offload them safely.
Instrucctions are avaailable from SAC.
S
Portab
ble concrete storage solu
utions
 1.25m wide
 Engineered for high capaacity
 Designed foor materials upp to 16KN/mm3
 Manufactureed to ISO qualityy and
environmenttal standards
 Simply instaalled and easiily moved
 Inverted Y shape design provides high
capacity
 Value enginneering meanns less concrrete than
typical alternnatives
   Engineered to allow for up
u to 4m highh units
SA
AC Rocket Walls aree high quaality,
freestandiing, precast concrete unit. They are
designed to be sited on
o an existinng concrete floor
f
slab or foundation
f an
nd bolted doown using fixing
bolts to prevent movem
ment, for impproved site saafety
and maxim
mum efficiency. Appliications
SA
AC Rocket Walls
W meet BS8110.
B It is this Our Precastt Rocket Walls are desiigned for
uniquenesss that makess them suitablle for a varietty of materiials up to 16K
KN/m3 in dennsity:
uses.  Recycling
 Constructionn
Key Feattures
 Agriculture
 MRF
M Bays
 Aggregate
A Storage
 Crop
C / Soil sttorage
 Internal
I and external
e dividding walls
 Loading
L one side or both

Simplly installed and easily mooved:


 Anchoring rocket walls ensurees high
performancee and safety ono site
SA
AC Rocket Walls
W have been designed with  Fixing pointts are locatedd externally to
t ensure
external fixing
f pointss enabling thhem to be eaasily ease of instaallation
 Rocket waalls can be shipped in i large
unbolted and re-sited, when requirred, with relaative quantities onn standard traailers
ease offerring even morre flexibility in
i their use.

 
 

HOUSE INSPECTIO
I ON CHAMBE
ERS UTIL
LITY PROTECTION SL
LABS

SA
AC House Insp
pection Cham
mbers are avaiilable
 
in four coommon sizes: 600mm x 450mm,
4 750m
mm x
600mm, 1000mm
1 x 67
75mm and 12200mm x 7500mm. Our utility protection slabs are maade from
ngue and grooove joint andd can precaast concrete and heavily reinforced with
Each secttion has a ton w steel.
be sealedd with a san nd-cement mortar
m or bituumen They are designedd to protect a range of vvulnerable
sealant in the same fasshion as a circcular manhole and utilitiies such as water
w pipelinnes, high preessure gas
chamber ring.
r mainss and power cables from m damage from above-
grounnd traffic.

Standard sllabs are 2450m


mm x 1000m
mm in area
Acccess may bee provided byy (non-man-eentry) and are
a 200mm thhick. Both facces are reinfoorced with
inspectionn chambers or (man--entry) mannholes heavyy duty mesh anda each slab weighs in at 1200kg.
dependingg on the depth
h at which thee drain is laidd. The
guiding principle
p in the locationn of manholees or
inspectionn chambers iss that they shoould be so situuated
as to allow
w every length of drain too be accessiblle for
maintenannce inspection
n and removaal of debris.

Slabs can also


a be desiggned and mannufactured
to cuustomer’s speecific requirem
ments to any thickness
t
 Protects fromm mechanicaal excavationss
 Both faces come reinforrced with heaavy-duty
mesh
 Interlockingg slabs allow for easy insstallation
  and ensure rigid
r construcction
 

CABLE PROTECTIO
P ON COVER
RS INDIICATOR PO
OSTS
Precast cooncrete indicaator posts aree widely
used by utility coompanies andd are installedd to assist
the location andd identificattion of undderground
servicces.
Marker possts are made from
f reinforceed precast
concrrete, manufaactured and tested to BS
B 1881
standdards. They arre available inn a variety of types and
Cooncrete Cable Protection Cover
C Tiles, also
sizes..
known ass Cable Routee Markers, arre used frequuently
by utility companies to provide a clear
c indication to
site staff who may be working closse to undergrround
electrical cables.
Coovers act as a protectivve barrier aggainst
damage to
t buried electricity cablees eliminatingg the
risk of accidents and costly
c repairs.. They can allso be
used to locate and identify otther undergrround
services.
Prootection cov
vers are reeinforced prrecast
concrete units
u manufaactured and tested
t to BS 2484
specifications. The cov
vers are imprrinted, as stanndard,
with the words
w ‘DANGER ELECT
TRICITY’ annd are
available in three sizes. MAR
RKER BLOC
CKS

Precast conncrete markerr blocks are primarily


used to aid in the
t location and identifiication of
electrric cables annd other utility services that are
Length Width
h Depth
h Weightt
buried undergrounnd. They cann also be usedd to mark
bounddaries and othher reference points.
914mm 150mm
m 50mm 16kg
They are made
m from precast concrette and are
914mm 230mm
m 50mm 24kg manuufactured and tested in acccordance withh BS 1881
914mm 305mm
m 50mm 32kg standdards.
Available in
i a range of
o standard sizes
s with
610mm 305mm
m 50mm 22kg
variouus legends, however
h any size
s or wording can be
305mm 305mm
m 50mm 11kg
produuced on.
 

 
 

For Contact:

M/S. SulbAljazeera Concrete,


2nd Industrial Area,
Abquiq Road,
Dammam, Saudi Arabia.
Mobile: +966 544 933 030
mail: victor@sulbaljazeera.com

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