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Seminar Report On
Session2018 - 2019
A Seminar Report
Submitted to
SavitribaiPhule Pune University, Pune (M. H.)
In
Supervised by Submitted by
Prof. Mane T.G. Randive Suraj Bapurao
Roll no -28
Exam seat no -
Certificate
This is to certify that the seminar entitled
Digital testing of high voltage circuit breaker
Submitted by Randive Suraj Bapurao,Roll no-(28) is a bonafide
work carried out by students under the supervision of Prof.Mane
T.G.and it is submitted towards the partial fulfillment of the
requirement of Bachelor of Engineering in Department of Electrical
Engineering
Date of submission :-
S. B. Patil College of Engineering, Indapur
Department of Electrical Engineering
Recommendation
This is to certify that seminar worksentitled
“Digital testing of high voltage circuit breaker ”
Is successfully completed by
Randive Suraj Bapurao., Roll no-(28)
At
Department of Electrical Engineering
I am greatly indebted forever to my guide Prof Mane T.G.and Prof. Karpe S.R. Head of Electrical
encouragement, support, ideas, most constructive suggestions, valuable advice and confidence
in me. He gave me complete freedom to pursue all my interests and also provided so many
exciting directions to explore. Behind the freedom he gave, there is his strong belief that the
best work is done. In addition to his technical powers, what helped me a lot was his passionate
approach to research, his intrepidity in attacking important hard problems, his enthusiasm for
exploring new areas, and his emphasis on bold imagination and creativity. His advice of
simultaneously working on a variety of problems ensured that work never became boring. His
openness to my decisions and confidence in my abilities made me reach much higher goals than
I could have imagined. His infectious cheerfulness, attitude of dealing with challenges, and
patience with random door-knocks would dissolve the worst of the stress. Proud to be his
student, I hope to keep in touch with his amazing mentor and friend. I sincerely thank Dr. P.D.
Nemade, Principal, S.B. Patil College of Engineering, Indapur for their continuous
encouragement and active interest in my progress that they gave throughout the work. Finally,
our parent, our family members and friends, without whose patience, encouragement, and
Name of Candidate,
necessary power and the physical size of the equipment, testing is rather expensive and time
consuming. The stepsfollowed so far by the authors in order to enable the digital testing of
HVcircuit breakers are described in this seminar.With the advancement of power system, the
lines and other equipment operate at very high voltages and carry large currents. High-voltage
circuit breakers play an important role in transmission and distribution systems. A circuit breaker
can make or break a circuit, either manually or automatically under all conditions viz. no-load,
full-load and short-circuit conditions.The American National Standard Institute defines circuit
breaker as: "A mechanical switching device capable of making, carrying and breaking currents
under normal circuit conditions and also making,carrying for aspecified time, and breaking currents
under specified abnormal circuit conditions such as those of short circuit". A circuit breaker is
usually intended to operate infrequently, although some types are suitable for frequent operation.
TABLE OF CONTENTS
ACKNOWLEDGEMENT A
ABSTRACT B
TABLES OF CONTENTS C
LIST OF FIGURES D
1.INTRODUCTION 1
1.1. Introduction 1
1.1.1. Origins 1
1.1.2. Operation 1
1
1.2.Essential qualities of HV Circuit breaker 2
1.3.History
1.11.Disadvantages
1.12.Conclusion
1.13.References
9
11
INTRODUCTION
With the advancement of power system, the lines and other equipment operate at
very high voltages and carry large currents. High-voltage circuit breakers play an
important role in transmission and distribution systems. A circuit breaker can make
or break a circuit, either manually or automatically under all conditions viz. no-
Institute (ANSI) defines circuit breaker as: "A mechanical switching device
capable of making, carrying and breaking currents under normal circuit conditions
and also making, carrying for a specified time, and breaking currents under
short circuit. Its basic function is to interrupt current flow after a fault is detected.
Unlike a fuse, which operates once and then must be replaced, a circuit breaker can
to protect high voltage circuits feeding an entire city. The generic function of a
patent application, although his commercial power distribution system used fuses
Its purpose was to protect lighting circuit wiring from accidental short circuits and
overloads. A modern miniature circuit breaker similar to the ones now in use was
patented by Brown, Boveri & Cie in 1924. Hugo Stotz, an engineer who had sold
Reichspatent) 458392.
interrupting high voltages; these gave way to oil-enclosed contacts, and various
forms using directed flow of pressurized air, or of pressurized oil, to cool and
interrupt the arc. By 1935, the specially constructed circuit breakers used at the
Boulder Dam project use eight series breaks and pressurized oil flow to interrupt
All circuit breaker systems have common features in their operation, but
details vary substantially depending on the voltage class, current rating and type of
The circuit breaker must first detect a fault condition. In small mains and
low voltage circuit breakers, this is usually done within the device itself. Typically,
the heating or magnetic effects of electric current are employed. Circuit breakers
for large currents or high voltages are usually arranged with protective relay pilot
devices to sense a fault condition and to operate the opening mechanism. These
typically require a separate power source, such as a battery, although some high-
Once a fault is detected, the circuit breaker contacts must open to interrupt
the circuit; this is commonly done using mechanically stored energy contained
within the breaker, such as a spring or compressed air to separate the contacts.
Circuit breakers may also use the higher current caused by the fault to separate the
typically have a manual control lever to switch off the load or reset a tripped
breaker, while larger units use solenoids to trip the mechanism, and electric motors
heating, and must also withstand the heat of the arc produced when interrupting
(opening) the circuit. Contacts are made of copper or copper alloys, silver alloys
and other highly conductive materials. Service life of the contacts is limited by the
erosion of contact material due to arcing while interrupting the current. Miniature
and molded-case circuit breakers are usually discarded when the contacts have
worn, but power circuit breakers and high-voltage circuit breakers have replaceable
contacts.
of the arc is generally proportional to the voltage while the intensity (or heat) is
proportional to the current. This arc must be contained, cooled and extinguished in
a controlled way, so that the gap between the contacts can again withstand the
voltage in the circuit. Different circuit breakers use vacuum, air, insulating gas, or
oil as the medium the arc forms in. Different techniques are used to extinguish the
arc including:
Zero point quenching (contacts open at the zero current time crossing of the AC
waveform, effectively breaking no load current at the time of opening. The zero
crossing occurs at twice the line frequency; i.e., 100 times per second for 50 Hz
Finally, once the fault condition has been cleared, the contacts must again be
Arc interruption:-
the arc. These circuit breakers contain so-called arc chutes, a stack of mutually
insulated parallel metal plates that divide and cool the arc. By splitting the arc into
smaller arcs the arc is cooled down while the arc voltage is increased and serves as
an additional impedance that limits the current through the circuit breaker. The
current-carrying parts near the contacts provide easy deflection of the arc into the
or permanent magnets could also deflect the arc into the arc chute (used on circuit
breakers for higher ratings). The number of plates in the arc chute is dependent on
In larger ratings, oil circuit breakers rely upon vaporization of some of the oil to
magnetic field, and then rely upon the dielectric strengthof the sulfur hexafluoride
Vacuum circuit breakers have minimal arcing (as there is nothing to ionize other
than the contact material). The arc quenches when it is stretched a very small
amount (less than 2–3 mm (0.079–0.118 in)). Vacuum circuit breakers are
Air circuit breakers may use compressed air to blow out the arc, or alternatively,
the contacts are rapidly swung into a small sealed chamber, the escaping of the
Circuit breakers are usually able to terminate all current very quickly: typically the
arc is extinguished between 30 ms and 150 ms after the mechanism has been
tripped, depending upon age and construction of the device. The maximum current
value and let-through energy determine the quality of the circuit breakers.
Short-circuit:-
Circuit breakers are rated both by the normal current that they are expected to
carry, and the maximum short-circuit current that they can safely interrupt. This
current may be many times the normal, rated current of the circuit. When electrical
contacts open to interrupt a large current, there is a tendency for an arc to form
between the opened contacts, which would allow the current to continue. This
condition can create conductive ionized gases and molten or vaporized metal,
which can cause further continuation of the arc, or creation of additional short
circuits, potentially resulting in the explosion of the circuit breaker and the
higher than the breaker's interrupting capacity rating may result in failure of the
short-circuit current.
Miniature circuit breakers used to protect control circuits or small appliances may
not have sufficient interrupting capacity to use at a panel board; these circuit
numbers to cover a range of ratings. Miniature circuit breakers have a fixed trip
setting; changing the operating current value requires changing the whole circuit
breaker. Larger circuit breakers can have adjustable trip settings, allowing
protection. For example, a circuit breaker with a 400 ampere "frame size" might
have its overcurrent detection set to operate at only 300 amperes, to protect a
feeder cable.
the rated current In of a circuit breaker for low voltage distribution applications as
the maximum current that the breaker is designed to carry continuously (at an
ambient air temperature of 30 °C). The commonly available preferred values for
A, 63 A, 80 A, 100 A,[5] and 125 A (similar to the R10 Renard series, but using 6,
13, and 32 instead of 6.3, 12.5, and 31.5 – it includes the 13 A current limit of
British BS 1363 sockets). The circuit breaker is labeled with the rated current in
amperes, but excluding the unit symbol, A. Instead, the ampere figure is preceded
by a letter, B, C, or D, which indicates the instantaneous tripping current — that is,
the minimum value of current that causes the circuit breaker to trip without
intentional time delay (i.e., in less than 100 ms), expressed in terms of In:
Type
Above 3 In
For the protection of loads that cause frequent short duration (approximately 400
develop the high short-circuit current found on, for example, a large commercial
called Series Ratings (or "integrated equipment ratings") for circuit breaker
equipment used for buildings. Power circuit breakers and medium- and high-
voltage circuit breakers used for industrial or electric power systems are designed
Front panel of a 1250 A air circuit breaker manufactured by ABB. This low
voltage power circuit breaker can be withdrawn from its housing for servicing.
Trip characteristics are configurable via DIP switches on the front panel.
Many classifications of circuit breakers can be made, based on their features such
Miniature circuit breaker (MCB)—rated current not more than 100 A. Trip
standards such as IEC 947. These circuit breakers are often installed in draw-out
enclosures that allow removal and interchange without dismantling the switchgear.
Large low-voltage molded case and power circuit breakers may have electric motor
operators so they can open and close under remote control. These may form part of
Low-voltage circuit breakers are also made for direct-current (DC) applications,
such as DC for subway lines. Direct current requires special breakers because the
direct current circuit breaker has blow-out coils that generate a magnetic field that
rapidly stretches the arc. Small circuit breakers are either installed directly in
components:
Actuator lever - used to manually trip and reset the circuit breaker. Also indicates
the status of the circuit breaker (On or Off/tripped). Most breakers are designed so
they can still trip even if the lever is held or locked in the "on" position. This is
Contacts - allow current when touching and break the current when moved apart.
Terminals
Arc divider/extinguisher
ESSENTIAL QUALITIES OF HV CIRCUIT BREAKER
High voltage circuit breakers play an important role in transmission and distribution
Systems. They must clear faults and isolate faulty sections rapidly and reliably.
In short , they must possess the following properties.
They can close a short circuit quickly and safely without unacceptable contact
erosion.
They can interrupt a short circuit current or lower current quickly without
The only physical mechanism that can change in a short period of time from a
The first circuit breaker was developed by J.N. kelman in 1901. It was the
Predessor of the oil circuit breaker and capable of interrupting short circuit Currents of
200 to 300 Ampere in a 400 KV system. The circuit breaker was made of two
wooden barrels containing a mixture of oil and water in which the contacts were
immersed. Since the circuit breaker design has undergone a remarkable development.
Now a days one pole of circuit breaker is capable of interrupting 63 KA in a 550 KV
frequently. When an overload or short circuit occurs in the home, the result
is a blown
fuse or a tripped circuit breaker. Fortunately few have the misfortune to see
the results of a defective device, which may include burned winding, fires ,
explosions , and electrical shock.
It is often assumed that the fuses and the circuit breaker in the home or
industry are infallible, and will operate safely when called upon to do so ten, twenty or
more years after installation. In the cases of fuses, this may be a safe assumption, because
a defective fuse usually blows too quickly, causing premature opening of the circuit , and
forcing replacement of the faulty component . circuit breakers , are however, mechanical
contamination , any of which could cause the device remain closed during a faulty
condition . At the very least , the specified time delay may have shifted so much that
The design of circuit breaker is not only an science but an art. Because of
the Complex phenomena involved , circuit breakers need to be verified by
practical tests in the laboratory. There are two types of tests of circuit
breakers , namely routine and type tests. Routine tests are performed on
every piece of circuit breaker in the premises of the manufacturer. The
purpose of the routine test is to perform proper functioning of the circuit
breaker . These types of tests are performed in a high voltage laboratory,
such types of tests are performed on sample pieces of circuit breakers of
each type to conform their characteristics and rated capacities according to
their design. These tests are not performed on every piece of the circuit
breaker. All routine and type tests are performed according to Indian
Standard (IS) codes , or International Electomechanical commission codes
(IES) codes or British Standard (BS) codes.
MODELLING
The switching action , the basic function of the circuit breaker refers to the
change
from conductor to insulator at a certain voltage . Before interruption , the short circuit
flows through the short circuit arc channel . Because of non zero resistance of the
channel , the short circuit current causes a voltage across the contacts of the circuit
breaker , the arc voltage . The arc behaves as a non-linear resistance . Thus both arc
voltage and arc current cross the zero value at the same time instant . If the arc is
cooled at the time current goes through zero the circuit breaker interrupts the current
because the electrical power input is zero . During current interruption , the arc resistance
increases partially from zero to infinity in milli seconds . Immediately after current
interruption, the transient recovery voltage builds across the circuit breaker . As the gas
mixture in the interelctrode space does not change to a completely insulating state
instantaneously, the arc resistance is finite at that time and a small current can flow , the
post arc current.
Breaker . Measured voltage and current traces are used to extract the parameters for the
Differential equations describing the non linear resistance of the electrical arc for that
Specific measurement.
DIGITAL TESTING
The project is aimed at developing digital testing of high voltage circuit breakers
i.e., a software product for testing a model of such a device , once its
characteristic finger prints are obtained from refined measurements during standard
tests. Digital offers a wide range of new possibilities for users , manufacturers ,
standardizing bodies and test laboratories for fine tuning circuit braker abilities in
realization with standard and real power systems . The steps followed so far to
enable digital testing are described in the following section .
MEASUREMENT AND DATA ANALYSIS
High resolution measurements of current and voltage in the critical period around
Short circuit current zero must supply the necessary parameters characterizing the breakers
behavior . A tailor made high frequency measuring system was realized for this purpose .
This system consists a number of battery powered , single channel 40 MHZ 12 bit AD
Converters each storing data temporarily in on board local RAM ( 256 k samples each)
The concept of on site data storage is necessary for reaching a maximum overall system
Bandwidth . Cables to the current and voltage sensors can thus be kept very short and the
system can operate on floating potenial . The arc voltage is measured with standard broad
band RCR type voltage dividers . current is measured with a special Rogowski coil . After
the remote RAM is filled , data is transmitted serially through optical fibres to the
processing unit in the command centre. The greatest challemge with respect to developing
the equipment in this application design lies in the electromagnetic compatibility , since the
The system relies heavily on digital signal processing methods for reconstructing the
actual voltage and current signals from the raw sensor output . on the other hand , this has
to do with suitable frequency sensors and on the other hand with corrections needed for the
reproducible induced voltage and capacitive current that distort the measured signal .
Data analysis software has been produced to carry out the signal reconstruction practically
on line during the tests (figure 1 ) and to evaluate the performance of the test object . Even
to this custom made software considering flexibility and speed in visualizing and data
After an extensive series of the most critical fault interruption duty for circuit brakers ,
a
test data base from various types of commercially available circuit breakers was set up . It is
observed from total number of ( more than 250) interruption attempts , the result of the
attempt failure or success was predicted correctly in more than 90% of cases by evaluating
The model has a set of three parameters , which are extracted automatically during the
evaluation of each test . see figure 2 .Automated analysis of the collection of all the
parameter sets , obtained from the whole series of tests makes it possible to evaluate various
physical quantities as a function of test conditions .The main aim is to quantify the breaker
performance (the margin of interruption M , ) indicating how successful the breaker passed
presented during a succesive steps . It can be seen clearly that the margin of breaker
decreases with every test . the rate of margin decay is a measure of the endurance of the
used as input for the arc model . of course , this arc model behaves as a non –linear element
in the electrical circuit and must therefore be analysed with a dedicated computer program .
The analysis of arc – current involving non linear elements in relation to stiff differential
equations makes it necessary to perform the calculations with a variable step size and
adjustable accuracy of the computed currents , voltages and conductances . Because they have
fixed size solvers , EMTP and comparable programs are less suitable for this purpose , and
therefore a new approach , the integration of the Differential algebric equations (DAE) by
means of the backward differential formula (BDF) has been choosen in developing new
software for electrical transients computation . This new transient program , X-Trans has
been developed at the Delft university of technologies , especially for arc-circuit interaction
studies . The program runs on a pc with the MS Windows operating system and fully
graphically as shown in the figure 4. The program is in use at high voltage and high power
models . The program structure is depicted in figure 5 . The structure has been realised
with object orient programing. The compiled code of element models is placed in dynamic
link libraries (DLL) . The models are therefore separate from the main program , which
makes it easy to create new models and use them in main program .
APPLICATIONS OF DIGITAL TESTING
Powerful possibilities with digital testing are created with the arc
with a circuit analysis package .Then the performance of a circuit breaker , the finger
prints of which are obtained from real tests can be estimated in circuits other than test
circuit.
For example, the influence of various standard substation components on the breakers
Here the influence of parallel capacitance is calculated ( for example , the parasitic
a short line fault interruption is compared in presence of two types of CTs ; CT 1 having
200 pf of parasitic capacitance and CT 2 having 400 pf . These CTs are located near the
circuit breaker or remote to the breaker . Table 1 shows the difference between two
types of CTs is rather small when compared to gain obtained by the CT that was
One of the most severe currents for a circuit breaker to interrupt is the short line fault
(SLF) . In the case of a short line fault, the short circuit points is on high voltage
Transmission line a few kilometers away from the breaker terminals . Ater current
interruption a very steep triangle shaped waveform stresses the extinguishing medium
between the contacts . The percentage SLF indicates to what extent the current can be
that stresses the circuit breaker most , will be determined by 145KV , 31.5 KA SF 6
circuit breaker. A direct SLF test circuit is shown in figure 6 . three differeent indicators
active at different time intervals are used to quantify the stress on circuit breaker model .
Before current zero: The time before current zero where the arc resistance equals
the surge impedance of the transmission line (R=Z) . The closer is the value to
current zero , the more severe the breaker is stressed by test circuit .
At current zero: The arc resistance is R0. The lower the arc resistance value at
the current zero crossing , the stronger is the breaker stressed by the test circuit .
After current zero: The post arc energy is Epa . This value is the integral of the
multiplication of the small post arc current and the recovery voltage .It is clear
that only for succesful interruptions an Epa value can be calculated. The higher
the Epa value is , the more severe the breaker is stressed by the test circuit .
breaker of which the parameters are determined. The stresses at various short line
All three indicators show that the circuit breaker is stressed most severely at 93% SLF,
whereas a 90% SLF is prescribed in the IEC standard . This shows that digital testing can
be applied to use the information obtained from laboratory tests for the development of
future standards .
ADVANTAGES OF DIGITAL TESTING
Breaker.
Testing is costlier
CONCLUSION
Digital testing gives precise information about the breaker , as obtained from
laboratory tests. This is useful for the development of future standards . powerful
possibilities with digital testing are created when arc model and data analysis is coupled
with a circuit analysis package . The performance of a circuit breaker whose finger prints
are obtained from real tests can be estimated in other circuits also .
REFERENCES