bp BRIDGE STONE CONVEYOR BELT "DESIGN MANUAL ) PT. DWWJAYATEK ERATEKNII MATERIAL HANOLING DIVISION “ GUNUNG SAHARI CENTRE JL GUNUNG SAHARIBAYA BHCOK B No.3 JAKARTA 10720, PHONE 6002248 - 6007250 Fax. 62908064. CONTENTS PREFACE ‘Typical Belt Conveyor Arrangements Drive Arrangements Belt Take-up System Conveyor Belt Analysis Sheet & Comeyor Balt Record ‘Transport Material Size and Minimum Belt Width Angle of Incline or Decline of Belt Conveyor 1-7, Belt Speed TRANSPORT CAPACITY 2-1, Caleulation Formula 2-2, CrossSeetional Area of Load (A) 2-3. Surcharge Angle of Material Apparent Specific Gravity of Material (7) 2-5, Coefficient of Angle of Incline (s) 3.6. Caleutation Rests for Cross-Sectional Area of Land & Transport Capacity CONVEYOR BELT DRIVING POWER CALCULATIONS 4:1, Calenlation Formulae 32. Additional Data Friction Gooflcien of lets (2) & Adjisted Llonzontal Length of Conveyor () Tripper Driving Power (PX) Weight of Moving Parts other than Transport Material (W) Weight of Rotating Parts of Carrier and Retum Rollers (We & Wel Pitch of Carrier and Return Llers Standard! Belt Weights BELT TENSION CALCULATIONS 4-1, Conveyors in General 4-1-1, Hffective Tension (Fp) - 4.1.2, TightSide Tetsion and SluckcSide Tension (Fy & F) 4-1-3, Tension due 19 Incline (F;& Py) 4.14, Minimum Tension (Fy, & Pa.) 1-5, Maximum Tension (Prax) 1-6, Additional Data 1, Weap Angle (0) 4-1-6-2, Friction Coefficient (1) 4-1-6-3. Drive Factor 41-2, Axle Power and Tension: Example of Caleulation 42, Calculation Formulae for Multiple Pulley Dsves (Single Drive at Head and Tail) 4-2-1. Theoretical Distribution of Effective Tension 4-2-2. Distribution of Eifective Tension oetween Moters 4-2-3, Caleulation Examples. 4-2-4, Comparison of Tensions Generated by Varios Drive Systems 21s 3 4 6 6 7 B 4 4 14 15 16 164-3, Diagrams of Belt Tension Distribution... . * : . oo 8 43-1, Horizontal Conveyor - . 5 a Head Drive. " e 25 | b Tail Drive 7 26 © Head and Tail Drive 26 Uphill Slope Conveyor eneeanennee 2 i, Head Drive b, Tail Drive Head and Tall Drive 4.3.3, Downhill Slope Conveyor | 4.3-3-1. When Braking is Not Required . i ag a Head Deve B b. Tail Drive : 8 ce. Heal and Tail Drive . » 4:3-3-2, When Braking 1s Required 9 4. Nead Drive 29 b, Tail Drive : 29 fc. Mead and Pail Drive . 29 4.4, Overland Conveyor : 30 4-4-1, Calculation Procedures 30 4-4-2. Calouation Example . 32 4.5. Acecleration Tension and Acceleration Time .4 Horizontal Conveyor Taran 34 Upiuill Conveyor oh Downhill Conveyor : 34 46, 12 Tension and Braking Time 4 4-6-1. Broking Time (0) 5 34 4-6-2, Determination of Braking Capacity 35 4-6-2-1, When Fn 0 : 35 4-6-2:2, When Fp <0 35 4-7. Additional Resistance . 35 4-Te1. Pullout Resistance from Hopper (Fh) 35 4-7-2. Skirthoard Friction Resistance (Fk) . 36 4-8. Design of Bucket Elevator Belt 36 4.8-1, Caeulation Formule for Transportation Volune 36 4-8-2, Caloulation of Maximum Belt Tension : us . 36 4.83. Additional Data : : 37 4-8-3-1. Lift Adjustment due to Scooping Force (bo) 3 4-8-3-2, Drive Coefficien ‘ 37 4.8.3.3. Bucket Loading Efficiency (¢) . 37 5, DETERMINATION OF BELT SPECIFICATIONS 5-1, Calculation of Tensile Strength of Carcass 3 : . 38 5-1-1. Steel Cord Belt : 38 5-}-2. Fabric Belt eran 8 5-2, Selection of Carcass... <-> . : ee 5.2.1, Tension Ratite A : = : & 2 §-2.2, Minimum Number of Plies in Relation co Load Sunport . -- 4 | 2.3, Troughabllily ...- 662 sees ee . 41