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Journal of Power Sources 196 (2011) 7578–7584

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Journal of Power Sources

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Barium silicates as high thermal expansion seals for solid oxide fuel cells studied
by high-temperature X-ray diffraction (HT-XRD)
Marita Kerstan, Christian Rüssel ∗
Otto-Schott-Institut, Jena University, Fraunhoferstr. 6, 07743 Jena, Germany

a r t i c l e i n f o a b s t r a c t

Article history: Gas-tight seals between metals and ceramics in solid-oxide fuel cells can be fabricated from glasses which
Received 4 January 2011 enable the crystallization of phases with high thermal expansion coefficients (mostly barium silicates).
Received in revised form 1 April 2011 This article mainly reports on high-temperature X-ray diffraction studies on these silicates. It is shown
Accepted 17 April 2011
that all barium silicates exhibit thermal expansion coefficients in the range from 10.5 to 15.4 × 10−6 K−1
Available online 22 April 2011
(100–800 ◦ C). The expansions are strongly dependent on the respective crystallographic axis. The ortho-
and metasilicates exhibit the largest thermal expansion coefficients. The coefficient of thermal expansion
of a sealing glass is attributed to the thermal expansion of the crystalline phases and the residual glassy
Solid oxide fuel cells
Sealing material
phase. The phase formation should carefully be controlled also with respect to aging. Crystalline phases
Coefficient of thermal expansion with high coefficients of thermal expansion, such as the barium silicates, are advantageous as components
High temperature X-ray diffraction in such sealing glasses.
Barium silicates © 2011 Elsevier B.V. All rights reserved.

1. Introduction Nd1−x Srx MnO3±ı , which has a CTE (30–700 ◦ C) in the range from
11 to 14 × 10−6 K−1 for x = 0.15 − 0.5 [3]. The common anode
For gas-tight and electrically insulating seals, glass or materials material is a cermet of nickel and yttrium-stabilized zirconia
derived hereof are preferred for numerous applications [1]. In a first which has a CTE (30–1000 ◦ C) of 12.6 × 10−6 K−1 [4]. Ferritic steels
step, a glass is melted, then it is crushed and powdered and subse- often serve as interconnect in SOFCs; a typical value of the CTE
quently brought in between the components to be joined. During (at 800 ◦ C) of a steel with 20–25% chromium is 12.3 × 10−6 K−1
high temperature treatment, the glass powder sinters and – in some [5].
cases – subsequently crystallizes. The crystallization behavior is Glasses with high CTE often possess a fairly low glass transition
controlled by the chemical composition, especially by the addition temperature. For example Flügel et al. [6] reported a glass with the
of nucleating agents or nucleation inhibitors, and furthermore by mol% composition of 35 SiO2 , 10 B2 O3 , 5 Al2 O3 , 37 BaO and 13 SrO,
the temperature time schedule. which has a CTE (200–500 ◦ C) of 13.6 × 10−6 K−1 and glass transi-
To enable the utilization as a sealing glass for solid-oxide fuel tion and softening temperatures of 585 and 640 ◦ C, respectively.
cells (SOFCs) or high temperature reactors, these materials have Hence, especially if the seal has to withstand high temperatures
to meet various thermal, mechanical and chemical properties [1]. (>700 ◦ C) and at the same time, high thermal expansion coefficients
In particular, they have to withstand high temperatures as well (CTE > 10 × 10−6 K−1 ) are required, the use of crystallizing glasses
as thermal cycling. For example for rigidly bonded sealing glasses, is especially advantageous.
the softening temperature should be higher than the operating In principle also so called composite seals might be used. Here,
temperature and the thermal expansion coefficients (CTEs) of the a glass is mixed with a crystalline component with high thermal
different components of the cell and of the seal glass should expansion coefficient, such as metals or metal fluorides. The com-
match within a value of ±1 × 10−6 K−1 . Various materials have posite seal has a CTE in between that of the glass and that of the
been used as components in SOFCs. For example stabilized zir- added crystalline phase. For example alumina has been reported
conia is used as electrolyte, the attributed coefficient of thermal in the literature as suitable filler for a composite seal together
expansion (30–800 ◦ C) is in the range from 10.3 to 10.6 × 10−6 K−1 with a soda-lime alumino borosilicate glass matrix. This leads to
[2], depending on the dopants used for the stabilization of zirco- increased mechanical toughness, thermal shock resistance and vis-
nia. As cathode material various perovskites are used, for example cosity which simultaneously decreases the thermal expansion [7].
MgO has been reported to be suitable as filler in a soda aluminosili-
cate glass if higher thermal expansion coefficients are required [8].
∗ Corresponding author. Tel.: +49 3641 948501; fax: +49 3641 948502. In principle, also powdered metals should be suitable as fillers in
E-mail address: ccr@rz.uni-jena.de (C. Rüssel). composite seals.

0378-7753/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584 7579

Another possibility is the use of a compressive load on the seal-

ing material for accommodation of differential thermal expansion
[9]. For example mica and Al2 O3 are materials used in such com-
pressive seals. Sang et al. [10–12] described methods to determine
and to predict the leak rate of such sealing materials. Compressive
seals often show a good performance but one problem is the higher
technical afford to apply an external load [1].
An interesting field are alkaline earth silicates. Here, the ther-
mal expansion coefficients are fairly high and the respective phases
can either be used as fillers or, however, the crystalline phases can
directly be crystallized from suitable glass compositions. A crys-
tal phase with a high CTE as a component of a sealing glass can
rise the CTE of the seal, which should lie in between the CTEs
of its constituents (all crystalline phases and possibly a resid-
ual glassy phase). Although the most glass-ceramics reported to
be suitable for sealing fuel cells are based on alkaline earth sili-
cates, most of the thermal expansion coefficients of the respective Fig. 1. XRD-patterns of Ba2 SiO4 measured at different temperatures.
crystalline phases up to now have not been reported in the litera-
Previous work has been done by Vasil’ev [13] already in the
50s. He determined the dilatometric expansion coefficients of sev-
eral alkaline earth orthosilicates, including barium orthosilicate.
In the early 70s Oelschlegel [14,15] examined the barium sili-
cates BaSi2 O5 , Ba5 Si8 O21 and Ba2 Si3 O8 and determined CTE using
high-temperature X-ray diffraction. He also took into account the
occurrence of low-temperature (LT) and high-temperature (HT)
modifications. Weil et al. [16] published dilatometric measure-
ments of the CTE of BaSi2 O5 , Ba2 Si3 O8 and BaSiO3 . However, these
samples were not prepared from stoichiometric mixtures of raw
materials, but from a glass with the composition (wt%): 56.4 BaO,
22.1 SiO2 , 5.4 Al2 O3 , 8.8 CaO and 7.3 B2 O3 by devitrification. The
reported CTE for a certain phase, however, is indeed the CTE of
glass-ceramics with the desired phase as the main component, and
hence also other phases are present.
This article reports on the thermal expansion behavior of barium
silicates studied by both high temperature X-ray diffraction and
dilatometry. Those barium silicates were studied which according Fig. 2. XRD-pattern of BaSiO3 , measured at 25 ◦ C on heating stage (circles), Rietveld
fit (solid line in the upper graph) and difference (thin solid line in the lower part of
to the phase diagram reported by Huntelaar and Cordfunke [17] are the graph).
stable in the desired temperature range from room temperature to
1000 ◦ C.
tal structure data were taken from the Inorganic Crystal Structure
Database (ICSD) [18–22] (see also Table 1).
2. Materials and methods In order to prepare samples for dilatometric measurements, the
respective barium silicate powder (grain size <63 ␮m) was iso-
The barium silicates were prepared from reagent grade raw statically pressed to cylindrical shape (diameter: 6–8 mm, length:
materials. Mixtures of SiO2 (quartz powder C, SCHOTT) and BaCO3 5–25 mm). In order to sinter these materials, the samples were re-
(chemical pure, REACHIM) with the respective stoichiometry were heated for 12 h to 1100 ◦ C. The dilatometric measurements were
ball milled and annealed at 1500–1550 ◦ C for 1–3 h. After cooling, carried out using a dilatometer NETZSCH Dil 402 PC.
the samples were ball milled again. This procedure was repeated The porosities of the dilatometer samples were determined from
at least twice. The formed phases were studied by powder X- the geometry, the weight and the density (using a helium pycnome-
ray diffraction (XRD), using a SIEMENS D5000 diffractometer with ter MICROMERITICS AccuPyc1331).
Cu K␣ radiation. The XRD-patterns were analyzed using software
DIFFRAC.EVA from BRUKER. 3. Results
High-temperature X-ray diffraction (HT-XRD) was performed
using a SIEMENS D5000 diffractometer with an ANTON PAAR HTK Fig. 1 shows (as an example) a set of diffractograms measured
10 heating stage, suitable for temperatures up to 1000 ◦ C. All XRD by HT-XRD of barium orthosilicate Ba2 SiO4 . All detected XRD lines
samples were previously ball milled in order to obtain a grain size are attributable to crystalline Ba2 SiO4 . With increasing tempera-
<63 ␮m. The samples were heated using a rate of 10 K s−1 and ture, the lines were shifted to smaller Bragg angles. Also an increase
kept at various temperatures for several minutes until temperature in intensity for some reflections was observed. The other studied
equilibrium was established. Then the measurement was started; barium silicates showed a fairly similar behavior.
it took about half an hour (counting time: 1 s, step size: 0.02◦ ). Fig. 2 shows the XRD-pattern of barium metasilicate BaSiO3 as
Subsequently, the sample was heated (or cooled) to a new tempera- an example of the Rietveld calculations performed. The intensity
ture and the next measurement was started. From the XRD-pattern, of the reflections (see the circles) is comparably low, according to
cell parameters for each temperature were determined by Rietveld the low counting time, however, it was sufficiently high for the
method (but without refinement of the atom coordinates) using calculation of the cell parameters using Rietveld algorithm. The
software TOPAS from BRUKER. The starting values for the crys- Rietveld fit is shown as solid line. In the lower part of the figure,
7580 M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584

Table 1
Cell parameters for the barium silicates determined in this work at room temperature compared to literature values (N – standard sample holder, HS – heating stage). The
cell parameters are given in Å; the numbers in brackets are the errors in the respective cell parameters.

Phase a (Å) b (Å) c (Å) ˇ (◦ ) V (Å3 ) Source

BaSi2 O5 4.63612(29) 7.69258(45) 13.53075(82) 90 482.556(51) N

Orthorhombic 4.6301(14) 7.6807(22) 13.5103(39) 90 480.46(24) HS (25 ◦ C)
P cmn (62) 4.629(1) 7.688(1) 13.523(1) 90 481.25 [18]
BaSiO3 4.58351(25) 5.61638(32) 12.44180(56) 90 320.286(29) N
Orthorhombic 4.5703(13) 5.6093(20) 12.4167(34) 90 318.32(17) HS (25 ◦ C)
P 21 21 21 (19) 4.580(1) 5.611(1) 12.431(2) 90 319.46 [19]
Ba2 SiO4 5.81098(17) 10.22012(27) 7.50828(21) 90 445.908(22) N
Orthorhombic 5.7980(13) 10.1989(22) 7.4895(15) 90 442.88(17) HS (25 ◦ C)
P mcn (62) 5.805(1) 10.200(3) 7.499(1) 90 444.02 [20]
Ba2 Si3 O8 12.48641(77) 4.68885(30) 13.94823(81) 93.5645(36) 815.046(86) N
Monoclinic 12.4785(13) 4.68752(57) 13.9400(16) 93.5371(56) 813.85(16) HS (25 ◦ C)
P 21 /a (14) 12.477(2) 4.685(1) 13.944(3) 93.54(2) 813.54 [21]
Ba5 Si8 O21 32.6805(56) 4.69970(86) 13.9147(24) 98.146(10) 2115.57(64) N
Monoclinic 32.660(11) 4.6939(18) 13.9068(34) 98.199(15) 2110.2(12) HS (25 ◦ C)
C 2/c (15) 32.6750(70) 4.695(1) 13.894(3) 98.10(2) 2110.2 [22]

the difference between the measured curve (circles) and the fitted dilatometric curves of the orthorhombic and the monoclinic barium
values (line) is shown as a thin solid line. It should be noted that silicates are shown in Fig. 6. In a first approximation, the dilatomet-
the fit describes the position of the reflections fairly well, while ric curves were linear in a wide temperature range, i.e. the CTEs did
still some deviations in the intensities of the reflections between not depend much on temperature. The values of the respective CTE
measurement and fit exist. In order to determine the cell parame- in the temperature range from 100 to 800 ◦ C as well as the porosity
ters, refinement was mainly focused on the fit of the peak position. of the dilatometer specimens are shown in Table 4.
The Rietveld fits of the other XRD-patterns (most other barium sil-
icates and higher temperatures) showed similar quality. Table 1
summarizes the cell parameters of all studied samples at room 7,76
temperature (determined by Rietveld algorithm), both measured 7,74

on heating stage and on standard sample holder. 7,72

The cell parameters determined by Rietveld calculations were
plotted against the temperature (see Fig. 3 for the example
of BaSi2 O5 ) and fitted to a polynomial function of the form 7,68
y = y0 + nT + mT2 (which is common in literature, see for example 4,74 0 200 400 600 800 1000

[23,24]) by least square fit. The parameters determined using the 4,72 X Data
Rietveld algorithm are shown as circles while the polynomial fits 4,70

are shown as dashed lines. 4,68

The fit parameters are shown in Tables 2 and 3 for the
orthorhombic and the monoclinic phases, respectively. The param-
eter y0 is equal to the cell parameter at 0 ◦ C, n and m represent the
effect of temperature. 4,62
0 200 400 600 800 1000
Figs. 4 and 5 show the relative changes in the cell 13,66
X Data
parameters. Here, the cell parameters were calculated 13,64
from the fitted curves using the following equation:
y/y25 = (y(T) − y(T = 25 ◦ C))/y(T = 25 ◦ C) (see the lines in
Figs. 4 and 5). Also the relative changes between the cell parameters

determined by Rietveld calculation are shown (see the symbols). 13,58

Fig. 4 shows the relative changes in the cell parameters for 13,56
the orthorhombic barium silicates. The relative volume expansions 13,54
were fairly similar for all these silicates. Barium disilicate BaSi2 O5
exhibited the smallest expansion in the lattice parameter a, but
the largest expansion in the lattice parameter b. Barium orthosili- 13,50
cate and barium metasilicate showed a fairly similar behavior with 505 0 200 400 600 800 1000

respect to these two lattice parameters. All orthorhombic barium 500 temperature in °C
silicates showed a fairly similar thermal expansion concerning the
lattice parameter c.
V / A3

Fig. 5 shows the relative changes in the cell parameters for 490
the monoclinic barium silicates Ba2 Si3 O8 and Ba5 Si8 O21 . These 485
two phases exhibited very similar volume expansions. They were
smaller than those of the orthorhombic barium silicates. The rel-
ative changes in the cell angle ˇ were larger for Ba2 Si3 O8 . For 475
0 200 400 600 800 1000
Ba2 Si3 O8 , the relative changes in the cell parameter a were slightly
larger than for Ba5 Si8 O21 . The relative changes in the parameters b Temperature / °C
and c were larger for Ba5 Si8 O21 than for Ba2 Si3 O8 .
Fig. 3. Cell parameters determined by Rietveld method (circles) of BaSi2 O5 as a func-
As noted above, the thermal expansion coefficients were also tion of temperature and polynomial fit (dashed line). For coefficients of regression
determined from sintered compact samples using dilatometry. The see Tables 2 and 3.
M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584 7581

Table 2
Cell parameters of the orthorhombic barium silicates and their temperature dependences.

Cell parameter Sample

Regression param. BaSiO3 Ba2 SiO4 BaSi2 O5

Value Error Value Error Value Error

a y0 (Å) 4.5696 0.0022 5.7983 0.0023 7.6763 0.0023

n (104 Å K−1 ) 0.83 0.10 0.99 0.10 0.74 0.11
m (108 Å K−2 ) 0.00 0.90 1.35 0.92 0.99 1.02
b y0 (Å) 5.6052 0.0028 10.1969 0.0038 4.6272 0.0016
n (104 Å K−1 ) 0.94 0.12 1.16 0.16 0.88 0.08
m (108 Å K−2 ) −2.49 1.13 2.36 1.49 1.79 0.74
c y0 (Å) 12.4131 0.0013 7.4917 0.0036 13.5076 0.0043
n (104 Å K−1 ) 1.80 0.06 0.71 0.15 1.23 0.21
m (108 Å K−2 ) 1.33 0.52 3.44 1.45 3.15 1.95
V y0 (Å3 ) 317.94 0.19 442.95 0.48 479.79 0.42
n (102 Å3 K−1 ) 1.57 0.12 1.67 0.21 1.80 0.20
m (106 Å3 K−2 ) −0.85 1.14 4.48 1.92 3.96 1.89

Table 3
Cell parameters of the monoclinic barium silicates and their temperature dependences.

Cell parameter Sample

Regression param. Ba2 Si3 O8 Ba5 Si8 O21

Value Error Value Error

a y0 (Å) 12.4777 0.0028 32.6444 0.0100

n (104 Å K−1 ) 1.48 0.12 3.7068 0.5256
m (108 Å K−2 ) 3.00 1.13 1.1061 5.0130
b y0 (Å) 4.6881 0.0018 4.6919 0.0038
n (104 Å K−1 ) 0.50 0.08 0.5658 0.1989
m (108 Å K−2 ) 1.06 0.71 1.2228 1.8966
c y0 (Å) 13.9401 0.0029 13.9119 0.0080
n (104 Å K−1 ) 0.71 0.12 0.9513 0.4201
m (108 Å K−2 ) 0.43 1.14 -0.5458 4.0073
ˇ y0 (◦ ) 93.52 0.01 98.19 0.01
n (104 ◦ K−1 ) 2.84 0.36 1.94 0.48
m (108 ◦ K−2 ) 15.98 3.38 4.20 4.61
V y0 (Å3 ) 813.91 0.59 2109.14 2.53
n (102 Å3 K−1 ) 2.22 0.25 6.25 1.33
m (106 Å3 K−2 ) 4.21 2.35 6.05 12.70

Table 4 The deviations of the cell parameters measured at room tempera-

Thermal expansion coefficients determined by dilatometry and porosity determined
ture (see Table 1) were less than 0.70%. The deviations of the room
by pycnometry of the sintered specimens.
temperature measurements from those given in the literature were
Sample ˛100–800 ◦ C (10−6 K−1 ) Porosity (%) less than 0.50%.
BaSi2 O5 12.9 27.9 In the investigated temperature range, all studied barium sili-
BaSiO3 16.9 18.6 cates show a positive thermal expansion in all their cell parameters
Ba2 SiO4 15.6 21.7 with increasing temperatures.
Ba2 Si3 O8 13.2 26.3
All thermal expansion curves derived from HT-XRD and
Ba5 Si8 O21 14.5 19.1
subsequent Rietveld calculations were approximately lin-
ear. Nevertheless, for the fit in the lattice parameters, a
For better comparison, from both the dilatometric curves and quadratic polynom was preferred, as described in literature
from the cell parameters determined by HT-XRD, the so called [23,24]. In some cases, the expansion behavior was sufficiently
technical CTEs were calculated using the following equation: described by a linear fit. Parameters for the temperature depen-
˛y = 1/y(T1 ) × (y(T1 ) − y(T2 ))/(T1 − T2 ) (in Table 5, T1 was between dency of the cell parameters have not yet been reported in
20 and 100 ◦ C, while T2 was between 600 and 1000 ◦ C). The param- literature.
eter y is the measured sample length at the respective temperature. For better comparison, the relative changes in the cell param-
From the performed HT-XRD measurements, the cell parameters eters were plotted against temperature (see Figs. 4 and 5). For
were calculated for the temperature range from 20 to 845 ◦ C using almost all barium silicates a strong anisotropy in the thermal
a quadratic polynom: y(T) = y0 + nT + mT2 . The mean CTEs from expansion was observed, the highest anisotropy was observed
HT-XRD were calculated from the CTE of the three orthogonal direc- in the case of Ba2 Si3 O8 . This has already been reported by
tions of the unit cell (that means a, b, c for the orthorhombic phases, Oelschlegel [14,15]. The barium orthosilicate contains isolated
and a, b, h = c sin ˇ for the monoclinic phases). The results are sum- silicate tetrahedra, while all other barium silicates have a struc-
marized in Table 5. ture which can be described as chains or layers of silicate
tetrahedra. The orthosilicate has large CTEs with respect to
4. Discussion all cell parameters which results in the largest mean CTE.
The same mean CTE, however, and also high expansion in all
Concerning the XRD-measurements, all barium silicates were crystallographic directions is observed in the case of barium
measured both on standard sample holder and on heating stage. metasilicate.
7582 M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584

Table 5
The values of the technical CTE measured by HT-XRD (˛a , ˛b , ˛c , ˛m ) and dilatometer (˛tech ), in comparison with values from literature (italics). The dilatometric values from
Ref. [16] were obtained from devitrified samples which also contain other (glassy and/or crystalline) phases.

Sample HT-XRD Dilatometer

˛a ˛b ˛c ˛m T Ref. ˛tech T Ref.

(10−6 K−1 ) (◦ C) (10−6 K−1 ) (◦ C)

BaSi2 O5 10.6 21.7 10.8 14.4 20–700 12.9 100–800

10.3 23.0 10.8 14.7 20–700 [15] 14.1 20–1000 [16]
BaSiO3 18.1 12.7 15.5 15.4 100–800 16.9 100–800
– – – – – – 12.5 20–550 [16]
Ba2 SiO4 19.1 13.4 13.6 15.4 100–800 15.6 100–800
– – – – – – 14.2 100–600 [13]
Ba2 Si3 O8 13.6 12.3 5.3 10.3 20–700 13.2 100–800
18 17 8 14.5 20–700 [14] 12.6 20–1000 [16]
Ba5 Si8 O21 11.6 14.3 6.5 10.6 25–845 14.5 100–800
12 19 9 14.1 25–845 [15] – – –

The CTEs of the cell parameters of barium disilicate BaSi2 O5 are In general, the mean CTE of a polycrystalline sample is affected
in good agreement with those reported by Oelschlegel [15] (CTE by the respective dimensional changes of the unit cells as well as
see Table 5). by the elastic properties (Young’s modulus and Poisson’s ratio)
Dilatometric CTEs (see also Table 5) are not assumed to be iden- in the respective crystallographic directions. Furthermore, the
tical with those determined by HT-XRD, because they do not only microstructure of the sample, i.e. the morphology of the crystals
depend on the mean expansion of the unit cell. In the case, the and their arrangement, plays an important part. The thermal expan-
crystal phase is not cubic, the mean dilatometric CTE is affected by sion coefficient should lie in between those in the crystallographic
the structure of the sample and hence by the sample preparation. directions depending on the microstructure.
Considering a specimen composed by crystalline needles intercon- Tauch [25] described the thermal expansion behavior of
nected with each other solely at the tips and one crystallographic BaAl2 B2 O7 glass-ceramics prepared by three different techniques:
axis parallel to the needle axis (possibly the crystallographic c-axis (i) surface crystallization (ii) sintering and subsequent crystalliza-
in a tetragonal system, schematic see Fig. 7), a macroscopic thermal tion as well as after (iii) adding platinum as nucleating agent and
expansion in all directions should be equal to the expansion along subsequent volume crystallization. Although the phase composi-
the c-axis. In this example, the changes in the dimensions of the
unit cell in the other crystallographic directions do not affect the
CTE. 1,5


2,0 0,5

0 200 400 600 800 1000
0,5 1,5
X Data

2,5 0 200 400 600 800 1000
Relative changes / %

2,0 X Data
Relative changes / %

1,0 0 200 400 600 800 1000

0,5 X Data
0,0 0,0
1,5 0 200 400 600 800 1000 0,4 0 200 400 600 800 1000

X Data

1,0 X Data

0,5 0,2

0,0 0,0
5 0 200
0 200
600 800 1000
O8 600 800 1000

4 X Data 3 X Data
BaSiO3 Ba5Si8O21


3 2

0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Temperature / °C Temperature / °C

Fig. 4. Relative changes in cell parameters of the orthorhombic barium silicates as Fig. 5. Relative changes in the cell parameters of the monoclinic barium silicates
a function of temperature. Symbols represent the values calculated from the cell as a function of temperature. Symbols represent the values calculated from the cell
parameters directly received from the Rietveld calculations; the lines represent the parameters directly received from the Rietveld calculations; the lines represent the
values calculated from the polynomial fit of the cell parameters. values calculated from the polynomial fit of the cell parameters.
M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584 7583

1,6 8.8 CaO and 7.3 B2 O3 . Depending on the crystallization time, differ-
ent barium silicate phases were formed. The CTEs were attributed
1,4 BaSiO3
to the respective dominating crystalline phase. It should be noted,
1,2 however, that also other phases were present.
In comparison to these dilatometric CTE from literature (see
ΔL/L25 / %

1,0 Ba5Si8O21
also Table 5), the value for barium disilicate BaSi2 O5 is notably
smaller, while the value for Ba2 Si3 O8 is slightly larger and for
0,6 barium metasilicate BaSiO3 and barium orthosilicate Ba2 SiO4 are
0,4 notably larger. The dilatometric CTE from our own measurements
are not in good agreement with those from literature. One reason
might be that the latter are attributed to samples containing addi-
0,0 tional phases (see [16] and also Section 1). For general problems
0 200 400 600 800 1000 concerning the determination of CTEs by dilatometry see above.
Temperature / °C In the case of HT-XRD, for fine powdered samples, the prob-
lem of sample preparation and microstructure does not exist and
Fig. 6. Dilatation of barium silicates as a function of temperature. hence this method is considered as advantageous in comparison to
dilatometric measurements. Also the agreement of our expansion
data with those from the literature using the same method [14,15]
tion was identical in all cases, very different CTE for glass-ceramics
is fairly good (see also Table 5). But of course HT-XRD requires
prepared by different route were reported. Hence, the CTE mea-
higher expenditures and is more time consuming (for example cal-
sured by dilatometry and that determined by HT-XRD cannot be
ibration of the heating stage). Conclusions from thermal expansion
directly compared with each other.
data obtained from HT-XRD on the thermal expansion coefficients
In the case of the compounds studied, the mean CTE determined
of compact sintered samples should be drawn very carefully and
by HT-XRD were in agreement with that measured by dilatom-
experimental studies on sintered samples cannot at all be avoided.
etry for the barium orthosilicate Ba2 SiO4 . In the case of BaSiO3 ,
All studied barium silicates exhibit CTEs in a range suitable for
Ba5 Si8 O21 and Ba2 Si3 O8 , the mean CTE determined from HT-XRD
components of sealing materials in high temperature fuel cells,
was significantly lower than the CTE determined by dilatometry. In
that means if the respective crystalline phases are combined with
the case of barium disilicate BaSi2 O5 , the mean CTE from HT-XRD
other crystalline or amorphous phases, an appropriate CTE can
was significantly larger than the CTE determined by dilatometry.
be adjusted. Since the glass formation gets increasingly better for
Unfortunately, in the literature dilatometric measurements of
molar ratios [BaO]/[SiO2 ] ≤1, the BaO concentration should not
the crystalline phases were only reported for barium orthosilicate
be chosen too large in order to avoid spontaneous crystallization
by Vasil’ev [13]. Values for some other barium silicates were given
before the glass is fully sintered. For sealing glasses, the phase for-
by Weil et al. [16]. The latter were obtained from devitrified glassy
mation should be carefully controlled to avoid the formation of
samples with the wt% composition 56.4 BaO, 22.1 SiO2 , 5.4 Al2 O3 ,
phases with smaller CTE. This should also be done as an effect of
time the specimen is kept at high temperature (aging).
Also the reaction of the sealing glass with components of
the SOFC should be considered. Hirabayashi [26] described
the reaction of BaO with the electrolyte, consisting of Sm3+ -
doped ceria (Ce0.8 Sm0.2 O1.9 ). The thin reaction layer consisting of
BaCe1−x Smx O3−a , however, was not formed by a reaction of the
seal with the electrolyte during the operation of the SOFC, but
the electrolyte was coated with BaO and annealed at tempera-
tures in the range from 1500 to 1650 ◦ C in air. This might raise
the question, whether a reaction of the electrolyte (for example
yttrium-stabilized zirconia) with barium silicates from the seal is
possible at operating temperatures (600–1000 ◦ C). The Gibbs ener-
gies for the reactions BaSiO3 + ZrO2 → BaZrO3 + SiO2 (reaction I)
and Ba2 SiO4 + 2ZrO2 → 2BaZrO3 + SiO2 (reaction II) were calculated
from tabulated values given in the literature [27]. For reaction (I),
the Gibbs energies at the temperatures 600 and 1000 ◦ C are 28.7
and 22.8 kJ mol−1 , respectively, while for reaction (II) they are 17.8
and 10.8 kJ mol−1 (assuming the formation of high-quartz). Hence,
these reactions should not be observed during the operation of an
SOFC. It should be noted that for the (more probable) case vitreous
SiO2 is formed, the Gibbs energies are even more positive.
By contrast, the experiment performed by Hirabayashi (see
above) used a CeO2 electrolyte coated with BaO. A similar reaction
(where CeO2 is replaced by ZrO2 ): BaO + ZrO2 → BaZrO3 (reaction
III) is attributed to Gibbs energies of −122.6 and −124.1 kJ mol−1 for
the temperatures 600 and 1000 ◦ C, respectively. Hence, a reaction
of ZrO2 with BaO might occur at the temperatures supplied during
SOFC-operation, however, a reaction of ZrO2 with barium silicates
should not occur.
Hirabayashi also considered the reaction between com-
Fig. 7. The macroscopic expansion of a composite of needles connected solely at
the tips should only depend on the expansion of the crystallographic axis parallel ponents of the SOFC and carbon dioxide from air. In the
to the needle (in this picture c). experiment described in Ref. [26], the respective reaction prod-
7584 M. Kerstan, C. Rüssel / Journal of Power Sources 196 (2011) 7578–7584

ucts, however, were not observed. Concerning the reaction is no orientation of the crystals) and there is no information on the
BaSiO3 + CO2 → BaCO3 + SiO2 (reaction IV), Gibbs energies of 44.2 expansion of the different crystallographic axes.
and 100.0 kJ mol−1 were calculated for temperatures of 600 and
1000 ◦ C, respectively. Thermodynamic calculations for the reac- References
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