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International Journal of Sustainable Built Environment (2015) 4, 278–306

H O S T E D BY
Gulf Organisation for Research and Development

International Journal of Sustainable Built Environment


ScienceDirect
www.sciencedirect.com

Review Article

A brief on high-volume Class F fly ash as cement replacement – A


guide for Civil Engineer
Alaa M. Rashad ⇑
Building Materials Research and Quality Control Institute, Housing & Building National Research Center, HBRC, Cairo, Egypt

Received 17 January 2015; accepted 1 October 2015

Abstract

Disposal of fly ash (FA) resulting from the combustion of coal-fired electric power stations is one of the major environmental chal-
lenges. This challenge continues to increase with increasing the amount of FA and decreasing the capacity of landfill space. Therefore,
studies have been carried out to re-use high-volumes of fly ash (HVFA) as cement replacement in building materials. This paper presents
an overview of the previous studies carried out on the use of high volume Class F FA as a partial replacement of cement in traditional
paste/mortar/concrete mixtures based on Portland cement (PC). Fresh properties, mechanical properties, abrasion resistance, thermal
properties, drying shrinkage, porosity, water absorption, sorptivity, chemical resistance, carbonation resistance and electrical resistivity
of paste/mortar/concrete mixtures containing HVFA (P45%) as cement replacement have been reviewed. Furthermore, additives used to
improve some properties of HVFA system have been reviewed.
Ó 2015 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V. All rights reserved.

Keywords: Class F fly ash; Recycling; Fresh properties; Hardened properties; Additives

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
2. General properties of fly ash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
3. Heat of hydration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
4. Degree of hydration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
5. Workability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
6. Setting time, bleeding and segregation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
7. Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
8. Compressive strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

⇑ Mobile: +202 01228527302; fax: +202 33351564.


E-mail addresses: alaarashad@yahoo.com, a.rashad@hbrc.edu.eg.
Peer review under responsibility of The Gulf Organisation for Research
and Development.

http://dx.doi.org/10.1016/j.ijsbe.2015.10.002
2212-6090/Ó 2015 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V. All rights reserved.
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 279

8.1. Paste and mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285


8.2. Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
8.2.1. Fly ash content 45–55% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
8.2.2. Fly ash content up to 60% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
8.2.3. Fly ash content up to 70% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
8.2.4. Fly ash content up to 100% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
9. Flexural strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10. Splitting tensile strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
11. Modulus of elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
12. Abrasion resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
13. Freeze/thaw resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
14. Thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
15. Drying shrinkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
16. pH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
17. Porosity and water absorption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
18. Chloride ion penetration and permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
19. Sorptivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
20. Chemical resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
21. Carbonation and corrosion resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
22. Electrical resistivity and conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
23. Additives to improve some properties of HVFA matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
23.1. Nano particles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
23.2. Silica fume, slag, metakaolin and ultra-fine FA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
23.3. Fibres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
23.4. Chemical activators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
23.5. Other materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
24. Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

1. Introduction materials, binder quantity and amount of PC replacement,


type of manufacturing facilities, climate, energy sources and
World cement demand and production are increasing, transportation distance.
the total output of cement in the world may exceed 3 billion Recently, huge quantities of FA were found in the
tonnes in 2009 (Feiz et al., 2015), whilst in 2012 the total world. Manz (1980) reported that the estimated production
production of cement reached approximately 3.6 billion of coal ash was 278.443 Mt (million tonnes) in 1977, of
tonnes (Rashad, 2015). Cement production is highly energy which approximately 14% was used. Manz (1993) reported
and materials intensive (Rashad and Zeedan, 2011; Rashad, that the estimated production of coal ash in 1989 was
2013, 2014). In addition, cement plant has been always approximately 562 Mt, of which approximately 16.1%
among industries which generate plenty of CO2. Beside was used, whilst the rest was disposed in landfills. Accord-
the emission of CO2, cement industry launches SO2 and ing to the annual survey results published by American
NOx which can cause the greenhouse effect and acid rain Coal Ash Association, for the year 2009, approximately
(Anand et al., 2006; Rashad, 2013). Among the greenhouse 63 million tonnes of FA was produced, approximately 25
gases, CO2 contributes about 65% of the global warming. million tonnes from them were used in various applica-
The scientific community reported that the global mean tions, whilst approximately 10 million tonnes of them were
temperature is likely to rise by 1.4–5.8 °C over the next used in concrete and concrete products, and approximately
100 years (Rehan and Nehdi, 2005). This is particularly seri- 2.5 million tonnes were used in blended cements and raw
ous in the current context of climate change caused by CO2 feed for clinker. Ahmaruzzaman (2010) reported that the
emissions worldwide, causing a rise in sea level and the annual production of coal ash worldwide was estimated
occurrence of natural disasters and being responsible for around 600 million tonnes, with FA constituting approxi-
future meltdown in the world economy (IPCC, 2007). Alter- mately 500 million tonnes at 75–80% of total ash produced.
native binders to PC have been proposed to reduce green- Bakharev (2005) reported that about one billion tonnes of
house gas emission as blended cements. These blended FA was produced annually worldwide in coal-fired steam
can reduce CO2 emissions by approximately 13–22% power plants. Only a small part of this ash is used
(Flower and Sanjayan, 2007), although this estimate can (20–30%); the rest is land filled-and surface-impounded,
vary depending on local conditions at the source of raw with potential risks of air pollution and contamination of
280 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

water due to leaching (Femández-Jiménez and Palomo, hardened properties and durability of paste/mortar/con-
2005). Due to the rapid economic development and the crete containing high volume Class F FA (P45%) as
growth in the world production consumption of energy cement replacement by weight or by volume which can
over the world, FA has significantly increased. Therefore, serve the market. Therefore, this article was written to
FA should not only be disposed of safely to prevent envi- present the previous findings related to this topic, to collect
ronmental pollution, but should be treated as a valuable these findings in one paper which can be treated as a
resource. Instead of dumping it as a waste material, FA reference base for future researches.
can be used in concrete (Mehta, 1993; Erdoğan, 1997) to
reduce the environmental problems of power plants, to 2. General properties of fly ash
decrease electric costs besides reducing the amount of solid
waste, greenhouse gas emission associated with Portland Generally, FA is a by-product of the combustion of pul-
clinker production and to conserve existing natural verized coal in thermal power plants. The dust collection
resources, economic grounds as pozzolan for a partial system removes FA, as a fine particulate residue, from
replacement of cement because of its beneficial effects of the combustion gases before they are discharged into
lower water demand (Ravina and Mehta, 1986) for similar atmosphere. Most of the FA particles are solid spheres
workability, improvements in strength (Dunstan, 1986; and some are hollow cenospheres. Also present are plero-
Bijen and ven Selst, 1993; Lam et al., 1998; Rashad spheres, which are spheres containing smaller spheres.
et al., 2009) drying shrinkage (Haque et al., 1984; Hansen The particle sizes in FA vary from <1 lm up to more than
and Reinhardt, 1991; Nanni et al., 1996; Delagrave et al., 100 lm with the typical particle size measuring under
1997; Pittman and Ragan, 1998), fire resistance (Seleem 20 lm. The surface area is typically 300–500 m2/kg,
et al., 2011) and lower evolution of heat. Although FA is although some FA can have a surface area as low as
a valuable mineral admixture for blended PC and concrete, 200 m2/kg and as high as 700 m2/kg. The mass per unit vol-
only about 6% of the total available FA is used for this pur- ume including air between particles can vary from 540 to
pose (Malhotra and Mehta, 2002). As a result, the method 860 kg/m3, whilst with regard to the close packed storage
to replace cement with a high volume of FA has generated or vibration, the range can be from 1120 to 1500 kg/m3.
considerable interest. The specific gravity (relative density) of FA between 1.9
HVFA is an approach to maximize the FA input in con- to 2.8. FA is primarily silicate glass mainly containing sil-
crete. However, HVFA concrete has been not a unified def- ica, alumina, iron and calcium. Magnesium, sulphur,
inition yet now. Sivasundaram et al., 1990 believed that sodium, potassium and carbon are minor constituents.
replacing cement ratio above 30% with FA in concrete is FA is typically classified as either Class F or Class C
defined as HVFA concrete. But 40% is defined as the upper according to ASTM C618-12a ASTM International
limit in many state standards or regulations, the quantity of (2012). This classification is based on the chemical compo-
FA in concrete does not exceed 40% stipulated in many sition of FA. The major delimiter for this classification is
cases. Therefore, Dunstan et al., 1992 believed that above the sum of silica, aluminium and iron oxide percentages
40% FA in concrete defined as HVFA concrete is suitable. in the FA, being a minimum of 70% for a Class F and a
Some researchers suggested that the concrete may be minimum 50% for a Class C. The Canadian Standards
defined as HVFA concrete when the quantity of FA Association (CSA, 1982) classified FA according to the
exceeds that of cement in cementitious material (i.e. the amount of CaO. FA is generally low-calcium (Class F)
quantity of FA is more than 50%). Bilodeau and when CaO is less than 10%.
Malhotra (1992) suggested that the quantity of FA in
HVFA concrete must be 50–70%, namely the volume of 3. Heat of hydration
FA is larger than cement in concrete. LEED (PCA, 2005)
pointed that HVFA concrete included up to 40% of FA Poon et al. (2000) reported a reduction in the heat of
in cement or in concrete. HVFA concrete for structure hydration by partially replacing cement with 45% FA.
applications was developed by the Canadian Center for The heat of hydration of the neat cement paste was
Mineral and Energy Technology (CANMET) in 1985 2.4 W/kg, whilst it was 1.27 W/kg for the paste containing
(Carett et al., 1993; Mok, 1996). This type of concrete 45% FA. Both the maximum rate of heat evolution and the
has typically more than 50% (Langley et al., 1989; Mehta cumulative heat evolution decreased with the inclusion of
and Monteiro, 2006) FA in the total cementitious material. 45% FA during the first 72 h. The inclusion of 45% FA
The U.S. Naval Facilities Engineering Command (NAV- resulted in 36% reduction in the cumulative heat evolution.
FAC) has recently developed HVFA concrete formulation, In addition, the time of reaching the maximum rate of heat
of which 50% of PC is replaced with FA, by mass (Burke, evolution delayed. Li (2004) reported a reduction in the
2012). heat of hydration of concrete by partially replacing cement
The inclusion of HVFA in the matrix has a positive with 50% FA. Yoshitake et al. (2013) reported that the heat
effect on some properties and a negative effect on other of hydration, as measured by the adiabatic temperature
properties. Indeed, there is no article which summarizes rise, was found to be 40% less in concrete containing 50%
the previous studies carried out on the fresh properties, FA as cement replacement compared to the control. Atisß
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 281

(2002a,b) reported that using FA in concrete mixtures as


cement replacement at levels of 50% and 70% resulted in
a reduction in the maximum temperature rise under adia-
batic curing condition. The higher the replacement levels
of FA, the lower the temperature rise. Duràn-Herrera
et al. (2011) reported that the inclusion of 45%, 60% and
75% FA as cement replacement reduced the heat release-
peak temperature at early ages through dilution (Fig. 1).
From the above review of the literature in this section, it
is clearly noted that the effect of HVFA on the heat of
hydration still needs more investigations. According to
the available studies, it is safe to conclude that the inclusion
of HVFA in the mixture decreased the heat of hydration.
The hydration heat reduction is one advantage of using this
Fig. 2. The non-evaporable water content of specimens, curing regime:
system in especial cases such as mass concrete and concrete 28 days in 20 °C water and 4/14 days in 80 °C water (Zhang et al., 2000).
in hot weather.

4. Degree of hydration of hydration of paste mixture containing 60% FA as


cement replacement, compared to the control.
Lam et al. (2000) reported that the inclusion of 45–55% From the above review of literature in this section, it is
FA in paste mixtures as partial replacement of cement safe to conclude that the inclusion of HVFA in the mixture
exhibited a lower degree of reaction, of which more than decreased the degree of hydration. This reduction increased
80% of FA still remained unreacted after 90 days of curing. with increasing FA content. The lowering heat of hydra-
The non-evaporable water of 45% FA mixture was lower tion with the inclusion of HVFA is one advantage of using
than that of the neat PC paste. Zhang et al. (2000) reported this system. This makes HVFA more suitable for mass con-
that the non-evaporable water in HVFA pastes (up to 60%) crete and concrete in hot weather as reported before.
was lower than that in the plain cement paste, at the same
age (Fig. 2). The non-evaporable water decreased with 5. Workability
increasing FA content. Poon et al. (2000) reported a lower
degree of hydration of paste mixture containing 45% FA as Sahmaran and Yaman (2007) reported 23.2% increase in
cement replacement. At w/b ratio of 0.24, the degree of the slump flow of concrete mixture by partially replacing
hydration of the plain cement paste was 52.8%, 54.6% cement with 50% FA. Siddique (2004a) reported an
and 60.5% at ages of 7, 28 and 90 days, respectively, whilst increase in the workability of concrete mixtures with the
it was 5.3%, 12.8% and 16.5% with the inclusion of 45% inclusion of FA as cement replacement at levels of 45%
FA, respectively. Yoshitake et al. (2014) reported that the and 50%, by weight. The workability increased as the con-
adiabatic temperature rises of concrete containing 50% tent of FA increased. The increment in the slump height
FA as cement replacement were significantly lower than was 38.46% and 53.85% with the inclusion of 45% and
those of the control. Bentz (2014) reported a lower degree 50% FA, respectively, compared to the control. Siddique

Fig. 1. Semi-adiabatic calorimetry curves for FA and control pastes (Duràn-Herrera et al., 2011).
282 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

(2004b) reported an increase in the workability of concrete as the FA content increased. The increment in the slump
mixtures with the inclusion of 45% and 55% FA as cement flow was 10.98%, 15.79% and 16.54% with the inclusion
replacement. The workability increased as the FA content of 50%, 60% and 70% FA, respectively. Supit et al.
increased. The increment in the slump height was 44.44% (2014) reported higher workability of mortar mixtures
and 66.67% with the inclusion of 45% and 55% FA, respec- with the inclusion of 50%, 60% and 70% FA as cement
tively, compared to the control, whilst the reduction in the replacement. The workability increased as the FA content
Vebe time was 38.71% and 51.61%, respectively. Jiang and increased. Shaikh et al. (2014) reported higher workability
Malhotra (2000) partially replaced 55% of cement in con- of concrete mixtures containing HVFA as cement replace-
crete mixtures with different types of FA. The w/b ratios ment. The workability increased as the content of FA con-
for different FA mixtures were ranging from 0.34 to 0.38, tent increased. The increment in the flow diameter was
whilst it was 0.43 for the control mixture. The results 11.11%, 29.63% and 44.44% with the inclusion of 50%,
showed higher or similar workability of FA mixtures com- 60% and 70% FA, respectively. Atisß (2003a,b) partially
pared to the control. Balakrishnan and Abdul Awal (2014) replaced cement in concrete mixtures with FA at levels of
reported higher workability of concrete mixtures with the 50% and 70%, by weight. Fixed dosage of superplasticizer
inclusion of HVFA as cement replacement. The workabil- (SP) was used. The results showed higher flow table of
ity increased as the FA content increased. The increment in HVFA mixtures compared to the control. Atisß (2003a,b)
the slump height was 220% and 300% with the inclusion of reported higher workability of concrete mixtures with the
50% and 60% FA, respectively. Yoon et al. (2014) reported inclusion of HVFA as cement replacement. The flow diam-
an increase in the workability of concrete mixtures with the eter increased by 9.1% and 3.64% with the inclusion of 50%
inclusion of 50% and 60% FA as cement replacement, when and 70% FA, respectively. Atisß (2005) reported an increase
binder content and w/b ratio was 450 kg/m3 and 0.3, in the workability of concrete mixtures with the inclusion
respectively. The increment in the slump height was 50% of different types of FA at high levels as cement replace-
and 25% with the inclusion of 50% and 60% FA, respec- ment. The increment in the slump height was 11.11% and
tively. Saravanakumar and Dhinakaran (2013) reported 1.85% with the inclusion of 50% and 70% Drax FA, respec-
high workability of concrete mixtures with the inclusion tively, whilst it was 5.55% and 3.7% with the inclusion of
of 50% and 60% FA as cement replacement. The workabil- Aberthaw FA, respectively. Wu et al. (2006) reported an
ity increased as the FA content increased. The increment in increase in the workability of concrete mixtures with the
the slump height was 13.64% and 18.18% with the inclusion inclusion of HVFA as cement replacement. At w/b ratio
of 50% and 60% FA, respectively. of 0.3, the increment in the slump height was 54.27%,
Bouzoubaâ et al. (2010) reported an increase in the con- 57.32% and 52.44% with the inclusion of 50%, 60% and
crete mixture workability with the inclusion of 60% Lingan 70% FA, respectively, whilst the increment in the spread
FA as cement replacement when 172 kg/m3 of cement was was 77.66%, 76.62% and 74%, respectively.
used. Mirza et al. (2002) reported that the inclusion of 60% Duràn-Herrera et al. (2011) reported an increase in the
FA as cement replacement in grout reduced the flow time. workability of concrete mixtures with the inclusion of
This means that the workability increased. Shaikh and HVFA as cement replacement. At w/b ratio of 0.5, the
Supit (2014) reported higher workability of mortar mixture increment in the slump height was 18.18%, 13.64% and
with the inclusion of 60% FA as cement replacement. 4.55% with the inclusion of 45%, 60% and 75% FA, respec-
Shaikh and Supit (2014) reported higher workability of tively, whilst it was 16.67%, 16.67% and 19.1%, respec-
concrete mixture with the inclusion of 60% FA as cement tively, at w/b ratio of 0.6. Huang et al. (2013) reported
replacement, of which the increment in the slump height higher workability of concrete mixtures containing HVFA
was 42.86%. Gesoğlu et al. (2009) reported an increase in as cement replacement. There was 31.25% and 37.5% incre-
the workability of concrete mixture with the inclusion of ment in the slump height with the inclusion of 60% and
60% FA as cement replacement. The increment in the 80% FA, respectively, when the original cement content
slump flow was 7.46% with the inclusion of FA. Siddique was 280 kg/m3, whilst it was 4.55% for both of 60% and
et al. (2007) reported higher workability of concrete mix- 80% FA, when the original cement content was 340 kg/
tures with the inclusion of HVFA as cement replacement. m3. Dinakar et al. (2008a,b, 2009) reported that the work-
The increment in the slump height was 20%, 13.33% and ability of concrete mixtures increased with increasing FA
20% with the inclusion of 45%, 55% and 65% FA, content from 50% to 85% as cement replacement.
respectively. On the contrary, S ß ahmaran et al. (2008) reported 5%
Mukherjee et al. (2013) reported higher workability of reduction in the slump flow of concrete mixture with the
concrete mixtures with the inclusion of HVFA as cement inclusion of 55% FA as cement replacement. Baert et al.
replacement. The increment in the slump highest was (2008) reported lesser workability of concrete mixture with
21.43%, 7.14% and 0% with the inclusion of 50%, 60% the inclusion of 60% FA as cement replacement. The reduc-
and 70% FA. S ß ahmaran et al. (2009) reported higher tion in the slump height was 3.77%. Sua-iam and Makul
workability of concrete mixtures with the inclusion of (2014) reported that the inclusion of 60% FA as cement
HVFA as cement replacement. The workability increased replacement in concrete mixture slightly decreased the
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 283

slump flow. The slump flow diameter of the control mix-


ture was 72 cm, whilst it was 70 cm for the FA mixture.
Silva and de Brito (2013) reported 20.39% and 22.73%
reduction in the slump flow of concrete mixtures with the
inclusion of 60% and 70% FA as cement replacement,
respectively. Table 1 summarizes the mentioned studies
about the effect of HVFA on mixture workability.
From the above mentioned studies in this section, it is
safe to conclude that the inclusion of HVFA increased the
workability as reported by several studies (Fig. 3). The
workability increased as the content of FA increased.
The improvement in the fluidity of fresh mixtures with
the inclusion of FA could be attributed to the fine particle
size and smooth glassy texture as well as spherical shape
of FA could act as plasticizer. The improving workability Fig. 3. Number of studies versus the effect of HVFA on the workability.
with the inclusion of FA is one advantage of using this
system. It is possible to use HVFA to produce high per-
FA content (Fig. 4). At w/b ratio of 0.5, the increment
formance concrete (HPC), of which high workability is
in the initial setting time was 20.22%, 41.57% and
required.
58.43% with the inclusion of 45%, 60% and 75% FA,
respectively, whilst it was 22.33%, 60.19% and 64.1% at
6. Setting time, bleeding and segregation w/b ratio of 0.6, respectively. Huang et al. (2013) reported
an increase in the initial and final setting time of concrete
Mirza et al. (2002) reported a longer setting time of mixtures with the inclusion of HVFA as cement replace-
cement grout with the inclusion of 60% FA as cement ment. When the original cement content was 280 kg/m3,
replacement. Duràn-Herrera et al. (2011) reported an the increment in the initial and final setting time was
increase in the initial and final setting time of concrete 72.95% and 84.72%, respectively, with the inclusion of
mixtures containing HVFA as cement replacement. The 60% FA, whilst it was 100% and 115.3%, respectively,
increment in the setting time increased with increasing with the inclusion of 80% FA. When the original cement

Table 1
Effect of HVFA on mixture workability.
References FA content (%) Type Increased workability
Sahmaran and Yaman (2007) 50 Concrete Yes
Siddique (2004a) 45 and 50 Concrete Yes
Siddique (2004b) 45 and 50 Concrete Yes
Jiang and Malhotra (2000) 55 Concrete Yes
Balakrishnan and Abdul Awal (2014) 50 and 60 Concrete Yes
Yoon et al. (2014) 50 and 60 Concrete Yes
Saravanakumar and Dhinakaran (2013) 50 and 60 Concrete Yes
Bouzoubaâ et al. (2010) 60 Concrete Yes
Mirza et al. (2002) 60 Grout Yes
Shaikh and Supit (2014) 60 Mortar Yes
60 Concrete Yes
Gesoğlu et al. (2009) 60 Concrete Yes
Siddique et al. (2007) 45, 55 and 65 Concrete Yes
Mukherjee et al. (2013) 50, 70 and 70 Concrete Yes
ß ahmaran et al. (2009)
S 50, 70 and 70 Concrete Yes
Supit et al. (2014) 50, 60 and 70 Mortar Yes
Shaikh et al. (2014) 50, 60 and 70 Concrete Yes
Atisß (2003a) 50 and 70 Concrete Yes
Atisß (2003b) 50 and 70 Concrete Yes
Atisß (2005) 50 and 70 Concrete Yes
Wu et al. (2006) 50, 60 and 70 Concrete Yes
Duràn-Herrera et al. (2011) 45, 60 and 75 Concrete Yes
Huang et al. (2013) 60 and 80 Concrete Yes
Dinakar et al. (2008a,b, 2009) 50-85 Concrete Yes
ß ahmaran et al. (2008)
S 55 Concrete No
Baert et al. (2008) 60 Concrete No
Sua-iam and Makul (2014) 60 Concrete No
Silva and de Brito (2013) 70 Concrete No
284 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

Fig. 4. Effect of FA content on final setting time of concrete mixture (Duràn-Herrera et al., 2011).

content was 340 kg/m3, the increment in the initial and 7. Density
final setting time was 72.95% and 84.72%, respectively,
with the inclusion of 60% FA whilst it was 118.2% and Bouzoubaâ et al. (2010) reported 1.26% reduction in the
117.14%, respectively, with the inclusion of 80% FA. fresh density of concrete mixture with the inclusion of 50%
Bentz (2014) reported a longer initial setting time of paste Lingan FA as cement replacement, when 172 kg/m3 of
mixture containing 60% FA as cement replacement com- cement was used. Bouzoubaâ et al. (2010) reported 2.36%
pared to the control. The increment in the initial setting reduction in the concrete density with the inclusion of
time was 101.53%, 114.23% and 69.23% at 15, 25 and 50% Lingan FA as cement replacement, when 172 kg/m3
40 °C, respectively. Bentz and Ferraris (2010) reported a of cement was used. Jiang and Malhotra (2000) reported
longer initial and final setting time of paste mixture a reduction in the fresh density of concrete mixtures by par-
containing 50% FA as cement replacement, of which the tially replacing 55% of cement with different types of FA.
initial and final setting time increased by 72.9% and The reduction in the fresh density were ranging from 0%
58.3%, respectively. Mirza et al. (2002) reported very little to 2.33%. Siddique (2004a) reported 0.25% and 0.21%
bleeding was observed in grout cement without or with reduction in the fresh density of concrete mixtures with
60% FA. S ß ahmaran et al. (2009) reported that the inclu- the inclusion of 45% and 50% FA as cement replacement,
sion of 50%, 60% and 70% FA as cement replacement respectively. Baert et al. (2008) found 2.47% reduction in
in concrete mixtures did not show any segregation or the fresh density of concrete mixture with the inclusion of
bleeding. 60% FA as cement replacement. Sua-iam and Makul
From the above mentioned studies in this section, it is (2014) reported 8.35% reduction in the fresh density of con-
safe to conclude that the inclusion of HVFA in the mixture crete mixture with the inclusion of 60% FA as cement
prolonged the initial and final setting time, of which FA replacement. Mukherjee et al. (2013) reported a reduction
exhibited a lower hydration rate compared to cement. In in the bulk density of concrete specimens with the inclusion
addition, FA exhibited slow pozzolanic reaction Mirza of 50%, 60% and 70% FA as cement replacement. This
et al. (2002). Analysis of the liquid phase of the hydration reduction increased as FA content increased. Duràn-
system showed that saturation in terms of gypsum occurred Herrera et al. (2011) reported a reduction in the fresh den-
within a few seconds of water being added to FA. The sity of concrete mixtures with the inclusion of HVFA as
SO4 2 and Ca+2 dissolved from FA may also partly explain cement replacement. At w/b ratio of 0.5, the reduction in
the retarding effect of FA (Wesche, 2005). Thus, it is possi- the fresh density was 1.79%, 2.3% and 3.96% with the
ble to use HVFA instead of chemical admixture which was inclusion of 45%, 60% and 75% FA, respectively, whilst it
used as retarder. This has a major economic factor. Retar- was 1.66% and 2.22%, respectively, at w/b ratio of 0.6.
dation of setting time of concrete may be required for some Huang et al. (2013) reported 2.85% and 5.5% reduction
applications in civil engineering such as casting deep walls in the fresh density of concrete mixtures with the inclusion
and casting grout or concrete in repaired elements. It is of 60% and 80% FA as cement replacement, respectively,
clear to note that there is a lack in the publications related when the original cement content was 280 kg/m3. When
the effect of HVFA on bleeding and segregation. According the original cement content was 340 kg/m3, 2.68% and
to the available studies, it can be concluded that the inclu- 5.2% reduction in the fresh density was obtained with the
sion of HVFA in the mixture reduced the bleeding and seg- inclusion of 60% and 80% FA, respectively. On the other
regation. The reduction of bleeding and segregation may be hand, Siddique et al. (2007) reported there was no change
related to the lubricating effect of the glassy spherical FA in the fresh density of concrete mixtures with the inclusion
particles. of 45%, 55% and 65% FA as cement replacement.
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 285

Accordingly, it can be noted that the inclusion of replacement. The reduction in the 7 days compressive
HVFA in the mixture decreased its fresh density. This strength was 56.67%, 60% and 80% with the inclusion of
reduction in the density could be attributed to the lower 50%, 60% and 70% FA, respectively, whilst it was 40%,
specific gravity of FA compared to cement. The reduction 46.67% and 74.29%, at age of 28 days, respectively.
in the concrete density with the inclusion of HVFA would
lead to a reduction in the dead weight of the constructed 8.2. Concrete
element. This can be considered as one advantage of using
this system. 8.2.1. Fly ash content 45–55%
Poon et al. (2000) reported 39.29%, 29.2%, 8.2% and
8. Compressive strength 2.72% reduction in the compressive strength of concrete
specimens at ages of 3, 7, 28 and 90 days by partially
8.1. Paste and mortar replacing cement with 45% FA, respectively, at w/b ratio
of 0.24. At w/b ratio of 0.19, the reduction reached
Jiang and Guan (1999) reported a reduction in the com- 46.54%, 32.46%, 8.57% and 0.91%, respectively. Lam
pressive strength of pastes at ages of 3, 7, 28 and 90 days by et al. (2000) reported 36.1%, 18.19% and 13.29% reduction
partially replacing cement with HVFA. This reduction in the compressive strength of concretes containing 45%
increased with increasing FA content. The reduction in FA as cement replacement at ages of 7, 28 and 90 days,
the 3 days compressive strength was 67.3% and 76.98% respectively, when w/b ratio was 0.19. At w/b ratio of
with the inclusion of 50% and 70% FA, respectively, whilst 0.24, this reduction was 25%, 8.39% and 12.18%, respec-
the reduction in the 28 days compressive strength was tively. At w/b ratio of 0.3, the reduction in the compressive
45.34% and 68.63%, respectively. Poon et al. (2000) strength at ages of 7, 28 and 90 days was 53.87%, 27.19%
reported 25%, 8.39% and 12.18% reduction in the pastes and 19.1%, respectively, whilst it was 54.13%, 37.87% and
compressive strength by partially replacing cement with 21.96%, respectively, at w/b ratio of 0.5. McCarthy and
45% FA at ages of 7, 28 and 90 days, respectively, at w/b Dhir (2005) reported 8.51%, 13% and 6% reduction in
ratio of 0.24. At w/b ratio of 0.19, this reduction was the compressive strength of concretes at ages of 3, 7 and
36.17%, 14.66% and 13.29%, respectively. Shi and Qian 14 days with the inclusion of 45% FA as cement replace-
(2001) reported a reduction in the compressive strength ment, when the designed strength was 50 MPa.
of pastes at ages of 7, 28 and 56 days by partially replacing Siddique (2004a) reported a reduction in the compres-
cement with HVFA. The reduction in the 7 days sive strength of concretes with the inclusion of 45% and
compressive strength was approximately 50% and 80.8% 50% FA as cement replacement, by volume. The reduction
with the inclusion of 50% and 70% FA, respectively, whilst in the compressive strength was 40.47%, 33.6%, 23.8% and
the reduction in the 28 days compressive strength was 18.29% at ages 7, 28, 91 and 365 days, respectively, with the
approximately 41.54% and 60%, respectively. The reduc- inclusion of 45% FA, whilst this reduction was 42.8%,
tion in the 56 days compressive strength was approximately 37.9%, 29.87% and 23.75%, respectively, with the inclusion
37.5% and 52.5% with the inclusion of 50% and 70% FA, of 50% FA. Siddique (2004b) reported 31.67% and 35.83%
respectively. Mirza et al. (2002) reported a reduction in reduction in the 28 days compressive strength of concretes
the compressive strength of cement grout by partially with the inclusion of 45% and 55% FA as cement replace-
replacing cement with 60% FA, by weight. The strength ment, respectively. Burden (2006) reported 33.63%, 24%,
gap between the reference grout and grout containing 24.39%, 21.11% and 18.33% reduction in the compressive
60% FA decreased with increasing age. strength of concretes at ages of 1, 3, 7, 14 and 28 days with
Bazzar et al. (2013) reported a reduction in the compres- the inclusion of 50% FA as cement replacement, when w/b
sive strength of mortars at ages ranging from 1 to 365 days ratio was 0.4. Li (2004) reported 58.52%, 46.1%, 47.6%,
with the inclusion of 50% FA as cement replacement. Supit 32.92%, 18.54%, 6.03%, 0.93% and 4.63% reduction in
et al. (2014) reported a reduction in the 7 and 28 days com- the compressive strength of concretes with the inclusion
pressive strength of mortars with the inclusion of HVFA as of 50% FA as cement replacement at ages of 1, 3, 7, 28,
cement replacement. This reduction increased as the FA 56, 112, 360 and 720 days, respectively. Wei et al. (2007)
content increased. The reduction in the 28 days reported approximately 58%, 55.9%, 57.9%, 41.7% and
compressive strength was 40%, 54.29% and 74.29% with 32,5% reduction in the compressive strength of concretes
the inclusion of 50%, 60% and 70% FA, respectively. with the inclusion of 50% FA as cement replacement at
Zhang et al. (2014) reported that the compressive strength ages of 3, 7, 14, 28, and 56 days, respectively. Sahmaran
of engineered cementitious composites (mortars) decreased and Yaman (2007) reported 42.75% and 31.4% reduction
with increasing FA content. Shaikh and Supit (2014) in the compressive strength of concretes with the inclusion
reported 60% and 54.29% reduction in the 7 and 28 days of 50% FA as cement replacement at ages of 28 and
compressive strength of mortars with the inclusion of 56 days, respectively. Misra et al. (2007) reported a reduc-
60% FA as cement replacement. Shaikh et al. (2014) tion in the 7, 28 and 90 days compressive strength of con-
reported a reduction in the 7 and 28 days compressive cretes with the inclusion of 50% FA as cement
strength of mortars with the inclusion of HVFA as cement replacement. Siddique et al. (2012) reported 53.44%,
286 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

14 and 28 days compressive strength of concretes with the


inclusion of 50% FA as cement replacement, whilst the
inclusion of 55% FA reduced it by 13.52%, 6.56% and
26.69%, respectively. Jiang and Malhotra (2000) reported
a reduction in the compressive strength of concretes at dif-
ferent ages by partially replacing 55% of cement with differ-
ent types of FA. They also measured the compressive
strength of concretes containing 55% FA when w/b ratios
were 0.3 and 0.5. The results showed reductions ranging
from 76.49% to 48.13% and 59.12% to 11.47% at ages of
1 and 3 days. S ß ahmaran et al. (2008) reported 24.56%,
12.76% and 7.17% reduction in the compressive strength
of concretes at ages of 28, 43 and 58 days with the inclusion
of 55% FA as cement replacement.
Fig. 5. Effect of FA content on the compressive strength (Siddique et al.,
2012).
8.2.2. Fly ash content up to 60%
El-Chabib and Ibrahim (2013) reported 87.2%, 56.79%
39.8% and 39.11% reduction in the compressive strength of and 41.15% reduction in the 1, 7 and 28 days compressive
concretes at ages of 7, 28 and 56 days with the inclusion of strength of concretes with the inclusion of 60% FA as
50% FA as cement replacement (Fig. 5). Yoshitake et al. cement replacement. Kumar et al. (2007) reported a reduc-
(2013) reported a reduction in the compressive strength tion in the compressive strength of concretes with the inclu-
of concretes with the inclusion of 50% FA as cement sion of 50% and 60% FA as cement replacement at ages
replacement. Filho et al. (2013) reported 2.16% reduction ranging from 7 days to 365 days. The reduction of
in the 91 days compressive strength of concrete with the 46.87% and 26.1% was obtained with the inclusion of
inclusion of 50% FA as cement replacement. Soni and 60% FA at ages of 7 and 28 days, respectively, when w/b
Saini (2014) reported 53% and 54.76% reduction in the ratio was 0.4. Siddique (2010) reported a reduction in the
28 and 56 days compressive strength of concretes contain- compressive strength of concretes at ages ranging from 7
ing 50% FA as cement replacement, respectively. Nikhil to 365 days with the inclusion of 50% and 60% FA as
(2014) reported 18.64%, 28.96% and 33.8% reduction in cement replacement. The reduction in the 7 days compres-
the 3, 7, 28 days compressive strength of concretes with sive strength was approximately 42.22% and 44.79% with
the inclusion of 50% FA as cement replacement, respec- the inclusion of 50% and 60% FA, respectively, whilst it
tively. Bouzoubaâ et al. (2010) reported 44.59%, 44.81%, was approximately 24.62% and 35.23% at age of 365 days,
36.76%, 15.88% and 0.92% reduction in the 3, 7, 10, 28 respectively. Saravanakumar and Dhinakaran (2013)
and 56 days compressive strength of concretes with the reported a reduction in the compressive strength of con-
inclusion of 50% Lingan FA as cement replacement, when cretes containing 50% and 60% FA as cement replacement.
strength class was 25 MPa, whilst there was 1.73% This reduction increased with increasing FA content. The
enhancement in the 91 days compressive strength. Younsi reduction in the 7, 14, 28 and 56 days compressive strength
et al. (2011) reported 45%, 23.1% and 20.67% reduction was 21.47%, 17.16, 38%, and 40% with the inclusion of 50%
in the 2, 7 and 28 days compressive strength of concretes FA, whilst the inclusion of 60% FA reduced it by 22.1%,
with the inclusion of 50% FA as cement replacement. 35.65%, 50.1% and 42.55%, respectively. Yoon et al.
Yoshitake et al. (2014) reported 44.44%, 60%, 47.46%, (2014) reported a reduction in the compressive strength
54.76%, 52.83%, 33.45% and 9.35% reduction in the 1, 2, of concretes at ages ranging from 7 to 91 days with the
3, 5, 7, 28 and 91 days compressive strength of concretes inclusion of 50% and 60% FA as cement replacement, when
with the inclusion of 50% FA as cement replacement, when the binder content and w/b ratio were 450 kg/m3 and 0.3,
w/b ratio was 0.45. Jia et al. (2012) reported 22.68% and respectively. The reduction in the 7 days compressive
25.26% reduction in the 28 and 56 days compressive strength was 28.23% and 43.66% with the inclusion of
strength of concretes with the inclusion of 50% FA as 50% and 60% FA, respectively, whilst it was 12.24 and
cement replacement. Liu and Presuel-Moreno (2014) 23.66% at age of 91 days, respectively. At age of 365 days,
reported 38.73% and 7.12% reduction in the 28 and the inclusion of 50% FA caused 9.67% enhancement in the
600 days compressive strength of concretes with the inclu- compressive strength, whilst the inclusion of 60% FA
sion of 50% FA as cement replacement, respectively. reduced it by 5.66%. Balakrishnan and Abdul Awal
Sounthararajan and Sivakumar (2013) reported 52.1%, (2014) reported 27.95% and 37.27% reduction in the
41.23% and 26.75% reduction in the 7, 28 and 56 days com- 28 days compressive strength with the inclusion of 50%
pressive strength of concretes containing 50% FA as and 60% FA as cement replacement.
cement replacement. Thangaraj and Thenmozhi (2013) Baert et al. (2008) reported a significant reduction in the
reported 17.9%, 12.68% and 20.54% reduction in the 7, compressive strength of concretes with the inclusion of 60%
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 287

FA as cement replacement. This reduction was 88% and the inclusion of 50%, 60% and 70% FA, respectively, whilst
35% at ages of 1 and 91 days, respectively. Gesoğlu et al. the reduction in the 56 days compressive strength was
(2009) reported 42.26% reduction in the 90 days compres- 17.65%, 25.1% and 30.13%, respectively.
sive strength of concrete specimens with the inclusion of ß ahmaran et al. (2009) reported a reduction in the
S
60% FA as cement replacement. Jiang et al. (2004) reported compressive strength of concretes at ages ranging from
33.93% and 20.29% reduction in the compressive strength 7 to 365 days with the inclusion of HVFA as cement
of concretes at ages of 56 and 118 days, respectively, with replacement. The reduction in the 7 days compressive
the inclusion of 60% FA as cement replacement. Sua-iam strength was 42.75%, 59.21% and 67.26% with the inclu-
and Makul (2014) reported 39.8% reduction in the 28 days sion of 50%, 60% and 70%, whilst the reduction in the
compressive strength of concrete specimens with the 365 days compressive strength was 5.53%, 11.2% and
inclusion of 60% FA as cement replacement. Mardani- 16.87%, respectively. Latha et al. (2012) reported a
Aghabaglou and Ramyar (2013) reported 47.63%, reduction in the compressive strength of concretes with
22.44%, 26.85% and 30.48% reduction in the 7, 28, 90 different concrete grades containing HVFA as cement
and 180 days compressive strength of concretes with the replacement. This reduction increased with increasing
inclusion of 60% FA as cement replacement. Shaikh and FA content. At grade of M40, the reduction in the
Supit (2014) reported 69.23%, 31% and 36.84% reduction 28 days compressive strength was 15.82%, 19.34% and
in the 3, 28 and 90 days compressive strength of concretes 48.99% with the inclusion of 50%, 60% and 70% FA,
with the inclusion of 60% FA as cement replacement. respectively, whilst it was 53%, 13.33% and 5.41%,
respectively, at age of 180 days. John and Ashok (2014)
reported a reduction in the 7 and 28 days compressive
8.2.3. Fly ash content up to 70% strength of concretes with the inclusion of HVFA as
Sujjavanich et al. (2005) reported a reduction in the cement replacement. The reduction in the 7 days com-
compressive strength of concretes especially at early ages pressive strength was 42.54%, 43.87% and 43.1% with
with the inclusion of 50% and 65% FA as cement replace- the inclusion of 50%, 60% and 70% FA, respectively,
ment. Siddique et al. (2007) reported a reduction in the whilst it was 15%, 14.2% and 18.9%, respectively, at
compressive strength of concretes at ages ranging from 7 age of 28 days. Shah and Modhera, 2014 reported a
to 365 days with the inclusion of 45%, 55% and 65% FA reduction in the 7, 28 and 56 days compressive strength
as cement replacement. This reduction increased as the of concretes with the inclusion of HVFA as cement
content of FA increased. The reduction in the 7 days com- replacement. The reduction in the 7 days compressive
pressive strength was 45.45%, 50.55% and 58.18% with the strength was 21.57%, 36.77% and 46.57% with the inclu-
inclusion of 45%, 55% and 65% FA, respectively, whilst the sion of 50%, 60% and 70% FA, respectively, whilst the
reduction in the 91 days compressive strength was 30.16%, reduction in the 56 days compressive strength was
38.8% and 50%, respectively. Lammertijn and De Belie 17.64%, 34.22% and 42.9%, respectively. Kate and
(2008) reported a reduction in the compressive strength Murnal (2013) reported a reduction in the 7, 28 and
of concretes with the inclusion of 50% and 67% FA as 56 days compressive strength of concrete with the inclu-
cement replacement. This reduction increased with increas- sion of HVFA as cement replacement. The reduction in
ing FA content. The reduction in the compressive strength the 7 days compressive strength was 61.34% and
was approximately 51.3%, 43.3% and 33.3% at ages of 0.5, 72.53% with the inclusion of 55% and 70% FA, respec-
1 and 3 months with the inclusion of 50% FA, respectively, tively, whilst the reduction in the 56 days compressive
whilst it was approximately 69.5%, 63.3% and 56%, respec- strength was 43.4% and 37.68%, respectively.
tively, with the inclusion of 67% FA. Atisß (2005) reported Silva and de Brito (2013) reported a reduction in the 7,
53.36%, 19.68%, 22.87, 6.17%, 7.43%, 2.65% and 4.79% 28, 91 and 182 days compressive strength of concretes with
reduction in the compressive strength of concretes at ages the inclusion of 60% and 70% FA as cement replacement.
of 1, 3, 7, 28 days, 3, 6 months and 1 year with the inclu- This reduction increased with increasing FA content.
sion of 50% Drax FA, respectively, when the specimens Kayali and Ahmed (2013) reported approximately 50%
were cured at 20 °C with 65% RH, whilst the inclusion of and 80.26% reduction in the 7 days compressive strength
70% FA caused a reduction of 85.39%, 57.45%, 51.27%, of concretes with the inclusion of 50% and 70% FA as
45.27%, 37.34%, 38.59% and 36.62%, respectively. Atisß cement replacement, respectively. Mukherjee et al. (2013)
(2003b) reported 35.5%, 47.41%, 33.4% and 19.29% reduc- reported a reduction in the 7 and 28 days compressive
tion in the 3, 7, 28 days and 3 months compressive strength strength with the inclusion of 50%, 60% and 70% FA as
of concrete specimens with the inclusion of 70% FA as cement replacement. The reduction in the 7 days compres-
cement replacement, respectively, when the curing condi- sive strength was 55.29%, 61% and 66.65% with the inclu-
tions were 20 °C and 100% RH. Wu et al. (2006) reported sion of 50%, 60% and 70% FA, respectively, whilst the
a reduction in the compressive strength of concretes at ages reduction in the 28 days compressive strength was
of 3, 28 and 56 days with the inclusion of HVFA as cement 41.57%, 40.44% and 50.9%, respectively. Rashad et al.
replacement. At w/b ratio of 0.3, the reduction in the 3 days (2014) reported 71%, 66.46%, 49.4% and 38.4% reduction
compressive strength was 57.31%, 63.27% and 67.52% with in the 7, 28, 91 and 180 days compressive strength of
288 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

concrete specimens with the inclusion of 70% FA as cement 9. Flexural strength


replacement. Rashad (2015a,b,c) reported 66.46% reduc-
tion in the 28 days compressive strength of concrete con- Duràn-Herrera et al. (2011) reported a reduction in the
taining 70% FA as cement replacement. modulus of rupture of concretes at age of 28 days with the
inclusion of HVFA as cement replacement. This reduction
increased with increasing FA content. Siddique (2004a)
8.2.4. Fly ash content up to 100% reported a reduction in the flexural strength of concrete
Duràn-Herrera et al. (2011) reported a reduction in with the inclusion of 45% and 50% FA as cement replace-
the compressive strength of concretes at ages ranging ment. The reduction in the flexural tensile strength at ages
from 1 to 56 days with the inclusion of HVFA as cement of 7, 28, 91 and 365 days was 47.37%, 42.59%, 29.1% and
replacement. This reduction increased with increasing FA 23.64%, respectively, with the inclusion of 45% FA, whilst
content. At a w/b ratio of 0.5, the reduction in the 1, 3, the inclusion of 50% FA caused 52.63%, 50%, 43.64% and
7, 14, 21, 28 and 56 days compressive strength was 40% reduction, respectively. Sounthararajan and
57.33%, 47.96%, 47%, 50.52%, 42.75%, 45.29% and Sivakumar (2013) reported 32.73% reduction in the 28 days
40.31% with the inclusion of 45% FA, respectively, whilst flexural strength of concretes containing 50% FA as cement
it was 70.67%, 73.23%, 71.23%, 69.33%, 66.67%, 61.38% replacement. Siddique (2004b) reported 52.83% and 56.6%
and 61.69%, respectively, with the inclusion of 60% FA. reduction in the 28 days flexural strength of concretes with
The reduction in the compressive strength with the inclu- the inclusion of 45% and 55% FA as cement replacement,
sion of 75% FA was 92.67%, 88.1%, 88.32%, 86.1%, respectively. Nikhil (2014) reported 31.88% reduction in
84.54%, 83.91% and 77.95% at ages of 1, 3, 7, 14, 21, the 28 days flexural strength of concrete specimens with
28 and 56 days, respectively. Hannesson et al. (2012) the inclusion of 50% FA as cement replacement. Kumar
reported 31.58%, 28.32%, 20.62% and 4.66% reduction et al. (2007) reported 25.84%, 15.11% and 3.76% reduction
in the compressive strength of concretes at ages of 7, in the flexural strength of concretes with the inclusion of
14, 28 and 56 days with the inclusion of 60% FA as 50% FA as cement replacement at ages of 7, 28 and
cement replacement, whilst there was 1.56% and 6.11% 90 days, respectively, when w/b ratio was 0.4. There was
enhancement in the compressive strength at ages of 84 an enhancement in the flexural strength by 2.85%, 1.82%
and 168 days, respectively. The inclusion of 80% FA and 1.74% with the inclusion of 50% FA at ages of 180,
reduced the 7, 14, 28, 56, 84 and 168 days compressive 256 and 365 days, respectively. The inclusion of 60% FA
strength by 70.59%, 71.55%, 60%, 44.1%, 40.94% and caused 19.11%, 5.93%, 1.9%, 2.73% and 4.53% reduction
22.91%, respectively, whilst the inclusion of 100% FA in the flexural strength at ages of 7, 28, 90, 180, 256 and
reduced it by 98.14%, 97.97%, 97.75%, 97.67%, 97.36% 365 days, respectively. Jiang et al. (2004) reported 17%
and 96.59%, respectively. Huang et al. (2013) reported and 23.5% reduction in the flexural strength of concretes
50.94%, 33.56%, 30.62%, 6% and 7.25% reduction in at ages of 56 and 118 days with the inclusion of 60% FA
the compressive strength of concretes at ages of 1, 3, as cement replacement, respectively. Sofi et al. (2013)
7, 28, 56 and 91 days with the inclusion of 60% FA as reported 5.58% reduction in the 28 days flexural strength
cement replacement, respectively, when the original of concrete specimens with the inclusion of 60% FA as
cement content was 280 kg/m3, whilst there was 15.12% cement replacement.
and 12.88% enhancement at ages of 182 and 365 days, Huang et al. (2013) reported 20.41% and 1.96% reduc-
respectively, when cement content was 280 kg/m3. The tion in the 7 and 28 days flexural strength of concretes with
inclusion of 80% FA as cement replacement caused the inclusion of 60% FA as cement replacement, whilst
56.6%, 41.78%, 32.53%, 16.4%, 11.95% and 1.72% reduc- 5.56%, 6.78% and 15.38% enhancement in the 56, 91 and
tion in the 1, 3, 7, 28, 56 and 91 days, respectively, whilst 365 days flexural strength, respectively, was obtained when
3.7% and 6% enhancement in the 182 and 365 days was the original cement content was 340 kg/m3. The inclusion
obtained, respectively. At cement content of 340 kg/m3, of 80% FA as cement replacement caused 32.65%,
the reduction in the 1, 3 and 7 days compressive strength 27.45%, 12.96% and 1.7% reduction in the 7, 28, 56 and
was 53.95%, 34.8% and 30.51% with the inclusion of 91 days flexural strength, respectively, whilst 3.1%
60% FA, respectively, whilst at ages of 56, 91, 182 and enhancement in the 365 days flexural strength was obtained
365 days there was an enhancement in the compressive (Fig. 6). Mardani-Aghabaglou and Ramyar (2013)
strength by 4.3%, 18.61%, 33% and 46.41%, respectively. reported 41.79%, 13.52%, 15.73% and 20.34% reduction
The inclusion of 80% FA as cement replacement caused in the 7, 28, 90 and 180 days flexural strength of concretes
56.58%, 51.96%, 40.1%, 13% and 7.53% reduction in the with the inclusion of 60% FA as cement replacement,
1, 3, 7, 28 and days, respectively, whilst 0.25%, 16.27% respectively. Jiang and Guan (1999) reported a reduction
and 38.12% enhancement in the 91, 182 and 365 days in the flexural strength of pastes at ages of 3, 7, 28 and
compressive strength was obtained, respectively. 90 days by partially replacing cement with 50% and 70%
Dinakar et al. (2008a,b, 2009) reported that the compres- FA. The reduction in the 3 days compressive strength
sive strength of concretes decreased with increasing FA was 68.85% and 78.69% with the inclusion of 50% and
content from 50% to 85% as cement replacement. 70% FA, whilst the reduction in the 28 days compressive
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 289

53.33% reduction in the 28 and 56 days splitting tensile


strength with the inclusion of 50% FA as cement replace-
ment, respectively. Sahmaran and Yaman (2007) reported
21.23% and 9.24% reduction in the splitting tensile strength
of concrete with the inclusion of 50% FA as cement
replacement at ages of 28 and 56 days, respectively.
Nikhil (2014) reported 6.15% and 31.35% reduction in
the 7 and 28 days splitting tensile strength of concretes with
the inclusion of 50% FA as cement replacement, respec-
tively Yoshitake et al. (2014) reported 50%, 57.14%,
57.14%, 61.54%, 44%, 15.38% and 2.86% reduction in the
1, 2, 3, 5, 7, 28 and 91 days splitting tensile strength of con-
cretes with the inclusion of 50% FA as cement replacement,
respectively, when w/b ratio was 0.45. Sounthararajan and
Sivakumar (2013) reported 36.68% reduction in the 28 days
splitting tensile strength of concretes containing 50% FA as
cement replacement. Saravanakumar and Dhinakaran
Fig. 6. Effect of FA content on the concrete flexural strength (Huang (2013) reported a reduction in the tensile strength of con-
et al., 2013). cretes containing 50% and 60% FA as cement replacement.
This reduction increased with increasing FA content. The
strength was 60.47% and 70.54%, respectively. John and reduction in the 7, 14, 28 and 56 days tensile strength was
Ashok (2014) reported a reduction in the 7 and 28 days 2.94%, 13.12%, 24.13% and 5.47% with the inclusion of
flexural strength of concretes with the inclusion of 50%, 50% FA, respectively, whilst the inclusion of 60% FA
60% and 70% FA as cement replacement. The reduction caused a reduction of 10.66%, 25.36%, 33.74% and 6.64%
in the 7 days flexural strength was 2.86%, 11.67% and respectively. S ß ahmaran et al. (2009) reported a reduction
21.59% with the inclusion of 50%, 60% and 70% FA, in the splitting tensile strength at ages of 28, 90 and
respectively, whilst the reduction in the 28 days flexural 180 days with the inclusion of HVFA as cement replace-
strength was 13.31%, 18.17% and 20.32%, respectively. ment. The reduction in the 28 days splitting tensile strength
Atisß (2005) reported 8.96%, 5.71% and 1.18% reduction was 20.5%, 27.22% and 35.7% with the inclusion of 50%,
in the flexural strength of concretes at ages of 1, 3 days 60% and 70%, respectively, whilst it was 5.95%, 11.71%
and 3 months, respectively, with the inclusion of 50% Drax and 18%, respectively, at age of 180 days.
FA as cement replacement when the specimens were cured Mardani-Aghabaglou and Ramyar (2013) reported
at 20 °C with 65% RH, whilst an increase of 6.5%, 14.4%, 40%, 12.16%, 15.14 and 14.38% reduction in the 7, 28, 90
3.77% and 7.81% was obtained at ages of 7, 28 days, and 180 days splitting tensile strength of concretes with
6 months and 1 year, respectively. The inclusion of 70% the inclusion of 60% FA as cement replacement,
FA caused a reduction in the flexural strength by 33.79%, respectively (Fig. 7). Atisß (2005) reported 14.51% reduction
38%, 28.91%, 22.56%, 23.35%, 24.92% and 22.66% at ages
of 1, 3, 7, 28 days, 3, 6 months and 1 year, respectively.

10. Splitting tensile strength

Duràn-Herrera et al. (2011) reported a reduction in the


splitting tensile strength of concretes at age of 28 days with
the inclusion of HVFA as cement replacement. This reduc-
tion increased with increasing FA content. Siddique
(2004a) reported a reduction in the splitting tensile strength
of concrete with the inclusion of 45% and 50% FA as
cement replacement. The reduction in the splitting tensile
strength at ages of 7, 28, 91 and 365 days was 42.86%,
36.59%, 21.43% and 11.63% with the inclusion of 45%
FA, respectively, whilst the inclusion of 50% FA caused
46.43%, 46.34%, 38.1% and 30.23%, reduction, respec-
tively. Siddique (2004b) reported 35% and 45% reduction
in the 28 days splitting tensile strength of concretes with
the inclusion of 45% and 55% FA as cement replacement, Fig. 7. Effect of FA content on the splitting tensile strength of the concrete
respectively. Soni and Saini (2014) reported 75% and (Mardani-Aghabaglou and Ramyar, 2013).
290 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

in the splitting tensile strength of concrete specimens at age of concretes with the inclusion of 50% FA as cement
of 7 days with the inclusion of 50% Drax FA as cement replacement when w/b ratio was 0.45. The reduction in
replacement when the specimens were cured at 20 °C with the tensile Young’s modulus was 40.58%, 50.22%,
65% RH, whilst 30.96% enhancement in the splitting tensile 29.92%, 18.68%, 23.43%, 24.11 and 11.1% at ages of 1, 2,
strength was obtained at age of 28 days. The inclusion of 3, 5, 7, 28 and 91 days, respectively. Yoon et al. (2014)
70% FA caused 18.82% and 18.39% reduction in the split- reported a reduction in the Young’s modulus of elasticity
ting strength at ages of 7 and 28 days, respectively. John of concretes at age of 28 days with the inclusion 50% and
and Ashok (2014) reported a reduction in the 7 and 28 days 60% FA as cement replacement. This reduction increased
splitting tensile strength of concretes with the inclusion of with increasing FA content. Kayali and Ahmed (2013)
50%, 60% and 70% FA as cement replacement. The reduc- reported approximately 30.3% and 54.55% reduction in
tion in the 7 days splitting tensile strength was 18.73%, the 7 days modulus of elasticity of concretes with the inclu-
23.48% and 33.77% with the inclusion of 50%, 60% and sion of 50% and 70% FA as cement replacement, respec-
70% FA, respectively, whilst it was 19.29%, 23.76% tively, (Fig. 8). Huang et al. (2013) reported 2.6%,
and 21.88%, respectively, at age of 28 days. Shah and 17.54%, 15.5% and 9.7% reduction in the 28, 56, 91 and
Modhera (2014) reported a reduction in the 7, 28 and 365 days modulus of elasticity of concretes with the inclu-
56 days splitting tensile strength of concretes with the inclu- sion of 80% FA, respectively, when the original cement
sion of HVFA as cement replacement. The reduction in the content was 340 kg/m3. Dinakar et al. (2008a,b) reported
7 days splitting tensile strength was 26.6%, 32.69% and that the elastic modulus of concretes decreased with
39.1% with the inclusion of 50%, 60% and 70% FA, respec- increasing FA content from 50% to 85% as cement
tively, whilst the reduction in the 56 days compressive replacement.
strength was 24.94%, 31.97% and 38.55% respectively. From the above discussion in Sections 8–11, it is evident
Dinakar et al. (2008a,b) reported that the splitting tensile that the inclusion of HVFA in the matrix decreased the
strength of concretes decreased with increasing FA content strength especially at early ages. The strength significantly
from 50% to 85% as cement replacement. decreased with increasing FA content. Significant reduction
in the strength was obtained during the early ages compared
11. Modulus of elasticity to the control. The strength gap between the HVFA mixtures
and the control decreased with increasing curing age. At too
Duràn-Herrera et al. (2011) reported a reduction in the long ages, the strength of HVFA mixture may reach the same
static modulus of elasticity of concretes at age of 28 days or show higher strength value compared to that of the con-
with the inclusion of HVFA as cement replacement. This trol. The time at which the strength of HVFA concrete will
reduction increased with increasing FA content. Mirza catch up with that of the control generally depend on the
et al. (2002) reported a reduction in the modulus of elastic- amount, reactivity and fineness of FA, w/b ratio and curing
ity of cement grout by partially replacing cement with 60% conditions such as humidity and temperature.
FA. Soni and Saini (2014) reported 66.48% and 67.56% The reduction in the strength with the inclusion of
reduction in the 28 and 56 days modulus of elasticity of HVFA could be mainly attributed to the slow pozzolanic
concretes containing 50% FA as cement replacement, reaction of low-calcium FA and the dominant dilution
respectively. Yoshitake et al. (2014) reported 60.43%, effect, especially during early ages, with only a few
13.93%, 11.33%, 14.73%, 19.86% and 7.38% reduction in parts of the FA participating the reaction (Jiang and
the 1, 2, 3, 5, 7 and 28 days compressive Young’s modulus Guan, 1999). Montgomery et al. (1981) reported that

Fig. 8. Effect of FA content on the modulus of elasticity of concrete (Kayali and Ahmed, 2013).
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 291

Fig. 9. Number of studies versus the amount of HVFA in concrete.

Fig. 10. Effect of FA content on wear depth of concrete at age 28 days


low-calcium FA apparently did not react appreciably at an (Siddique, 2004a).
early age under normal curing conditions. The reduction in
the strength by partially replacing cement with HVFA is
the inclusion of 50% and 60% FA as cement replacement.
the main shortcoming reason of using this system which
The depth of wear increased by 29.12%, 30.64%, 12.43%
limits its wide use by engineers. It is worth mentioning that
with the inclusion of 50% FA at ages of 28, 91 and
the number of researches regarding the FA amount in con-
365 days, respectively, whilst it increased by 42.86%,
crete decreased as the amount of FA increased (Fig. 9).
44.51% and 34.32% with the inclusion of 60% FA, respec-
Thus, replacing cement with very high volumes FA can
tively. Siddique et al. (2007) reported a reduction in the
be considered as a main topic for future researches.
abrasion resistance of concretes at ages of 28, 91 and
365 days with the inclusion of 45%, 55% and 65% FA This
12. Abrasion resistance reduction increased with increasing FA content. Rashad
et al. (2014) reported a reduction in the abrasion resistance
Siddique (2004a) reported a reduction in the abrasion of concrete specimens with the inclusion of HVFA as
resistance of concrete specimens with the inclusion of 45% cement replacement. The depth of wear increased by
and 50% FA as cement replacement. This reduction 40.9%, 48.9%, 16.38% and 15.1% at ages of 7, 28, 91 and
increased with increasing FA content. The depth of the wear 180 days, respectively, with the inclusion of 70% FA. On
at age of 28 days was 1.9, 2.4 and 2.7 mm with the inclusion the contrary, Atisß (2002a,b) reported that concretes con-
of 0%, 45% and 50% FA, respectively, whilst it was 1.7, 2.36 taining 50% and 70% FA as cement replacement exhibited
and 2.52 mm at age of 91 days, respectively. At age of higher abrasion resistance at ages of 3, 7 and 28 days and
365 days, the depth of wear was 1.42, 2.17 and 2.32 mm with 3 months compared to the control. Atisß and Çelik (2002)
the inclusion of 0%, 45% and 50% FA, respectively, (Fig. 10). reported that concrete containing 70% FA as cement
Siddique et al. (2012) reported 73.5%, 35.6% and 37.3% replacement exhibited better abrasion resistance than that
reduction in the 7, 28 and 56 days abrasion resistance of con- of the reference, particularly at high tensile strength
crete with the inclusion of 50% FA as cement replacement. (>4 MPa).
Langan et al. (1990) reported a reduction in the abrasion From the above review of the literature in this section, it
resistance of concrete specimens with the inclusion of 50% can be noted that the inclusion of HVFA in concrete
FA as cement replacement. Kumar et al. (2007) reported a decreased the abrasion resistance as reported by several
reduction in the abrasion resistance of concrete specimens studies (Fig. 11). The reduction in the abrasion resistance
with the inclusion of 50% and 60% FA as cement replace- with the inclusion of HVFA is logical, of which the abra-
ment. This reduction increased with increasing FA content. sion resistance of concrete is closely related with its com-
The abrasion loss of the control specimens was 0.22%, 0.18% pressive strength (Rashad et al., 2014), the compressive
and 0.16% at w/b ratio of 0.4, 0.34 and 0.3, respectively, strength is the most important factor governing the abra-
whilst it was 0.34%, 0.29% and 0.21% with the inclusion of sion resistance (Naik et al., 1995) and the abrasion resis-
60% FA, respectively. Bilodeau and Malhotra (1992) tance of concrete follows its compressive strength
reported that the inclusion of 55–60% FA of total cementi- (Rashad, 2013b; Rashad et al., 2014; Atisß, 2002a,b;
tious materials in concretes exhibited poorer abrasion resis- Mehta, 1986; Hadchti and Carrasquillo, 1988; Laplante
tance than concrete specimens without FA. et al., 1991; Gjorv et al., 1990; Naik et al., 1995; Atisß,
Siddique (2010) reported a reduction in the abrasion 2003c; Li et al., 2006). The reduction in the abrasion resis-
resistance of concretes at ages of 28, 91 and 365 days with tance of concrete with the inclusion of HVFA is one of
292 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

14. Thermal properties

Bentz et al. (2011) reported a reduction in the thermal


conductivity of mortar and concrete specimens with the
inclusion of HVFA as cement replacement. This reduction
increased with increasing FA content. Gifford and Ward
(1982) reported that the inclusion of FA at high levels as
cement replacement slightly reduced the thermal expansion
of concrete. Yoshitake et al. (2013, 2014) reported 2.13%
reduction in the coefficient of thermal expansion of con-
crete containing 50% FA as cement replacement, when
w/b ratio was 0.49, compared to the control. On the other
hand, Yoshitake et al. (2014) reported that when w/b ratios
were 0.45 and 0.38, the increment in the coefficient of ther-
mal expansion of concrete specimens containing 50% FA
Fig. 11. Number of studies versus the effect of HVFA on abrasion was 8.51% and 10.64%, respectively. Rashad (2015a,b,c)
resistance of concrete. reported higher relative compressive strength of concretes
containing 70% FA after being exposed to 400, 600, 800
disadvantage of using this system. On the other hand, and 1000 °C for 2 h compared to the control, whilst lesser
there are few studies (Atisß, 2002a,b; Atisß and Çelik, residual compressive strength was obtained compared to
2002) believed that the inclusion of HVFA in concrete the control.
exhibited better abrasion resistance compared to the From the above review in this section, it can be noted
control. that the data on the effect of HVFA on thermal properties
of concrete are extremely limited. Indeed thermal proper-
13. Freeze/thaw resistance ties of HVFA matrix still needs more investigations. This
topic is suitable for future investigation.
Pigeon and Malhotra (1995) reported that HVFA con-
crete specimens containing air-entrained showed excellent
resistance to repeated cycles of freezing and thawing. The 15. Drying shrinkage
HVFA concrete specimens which did not contain air-
entrained exhibited adequate performance according Yang et al. (2007) reported a reduction in the free dry-
ASTM C666. Baert et al. (2008) reported that concrete ing shrinkage of concrete specimens with the inclusion of
specimens containing 60% FA as cement replacement HVFA. The free drying shrinkage decreased as FA con-
exhibited similar frost/thaw resistance to the reference tent increased. Kumar et al. (2007) reported 30.5%, 32%
specimens. Joshi et al. (1993) reported that concrete speci- and 49.5% reduction in the drying shrinkage of concrete
mens containing HVFA (Alberta FA) with air content specimens with the inclusion of 50% FA as cement
more than 5% exhibited acceptable freeze/thaw durability replacement when w/b ratio was 0.4, 0.34 and 0.3, respec-
performance. Joshi (1987) reported that no significant dif- tively, whilst the inclusion of 60% FA reduced it by 39%,
ferences were observed in freeze/thaw performance of air- 51% and 58%, respectively. Mirza et al. (2002) reported a
entrained concrete specimens containing 50% FA as reduction in the drying shrinkage of cement grout by par-
cement replacement and the concrete specimens containing tially replacing cement with 60% FA. Gesoğlu et al.
both air-entraining and water-reducing agents. Malhotra (2009) reported a significant reduction in the drying
et al. (1990) reported that superplasticized and air- shrinkage of concrete specimens with the inclusion of
entrained concrete specimens containing HVFA exhibited 60% FA as cement replacement. At 50 days drying age,
satisfactory durability against freeze/thaw attack. On the the reduction in the shrinkage strain was approximately
other hand, Mardani-Aghabaglou et al. (2013) reported 16.7% with the inclusion of 60% FA. El-Chabib and
that concrete specimens containing 60% FA as cement Ibrahim (2013) reported 16.67% reduction in the overall
replacement exhibited higher reduction in the dynamic free shrinkage of concrete specimens at age of 90 days
modulus of elasticity and compressive strength after with the inclusion of 60% FA as cement replacement,
freeze-thaw 300 cycles compared to the control, at age of whilst 41.49% reduction was obtained for mortar speci-
90 days. mens containing the same content of FA.
From the above discussion, it can be noted that the Atisß (2003a) reported a reduction in the drying shrink-
effect of HVFA on the freeze/thaw resistance of concrete age of concrete specimens by partially replacing cement
specimens still needs more investigations. However, with FA at levels of 50% and 70%. This reduction increased
according to the available studies it can be concluded that with increasing FA content. The reduction at the 1 day dry-
there is no apparent difference in the freezing and thawing ing age was approximately 55.8% and 60.5% with the inclu-
resistance of concrete specimens with and without HVFA. sion of 50% and 70% FA, respectively, whilst the reduction
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 293

at age of 6 months was approximately 46.9% and 52.5%, FA as cement replacement. The pH value decreased with
respectively. When fixed dosage of SP was used, the trend increasing FA content.
of drying shrinkage increased. Wu et al. (2006) reported Although there are limited investigations related to the
a reduction in the shrinkage of concrete specimens at ages effect of HVFA content on the pH value, it can be con-
ranging from 3 to 180 days with the inclusion of 50%, 60% cluded that the inclusion of HVFA in the matrix reduced
and 70% FA as cement replacement. At w/b ratio of 0.3, the pH value. The pH value decreased with increasing
the reduction in the shrinkage at age of 3 days was FA content, but it wouldn’t decrease to the degree that
10.34%, 9.48% and 11.21% with the inclusion of 50%, destroys the passivated film of reinforcement (Wu et al.
60% and 70% FA, respectively, whilst the reduction at (2006). The reduction in the pH value with the inclusion
age of 180 days was 10.29%, 11.45% and 11.74%, respec- of HVFA could be related to the FA absorbed the OH-
ß ahmaran et al. (2009) reported a reduction in the
tively. S and other cations in the pore solution and decreased the
drying shrinkage of concrete specimens with the inclusion pH of the pore solution, which resulted a reduction in
of HVFA as cement replacement. The reduction in the dry- the pH of the extract (Shi and Qian (2001). The reduction
ing shrinkage strain at age of 365 days was 31.94%, 13.96% in the pH value with the inclusion of HVFA could be
and 38.56% with the inclusion of 50%, 60% and 70% FA, related to the pozzolanic reaction of FA which can cause
respectively. On the other hand, Huang et al. (2013) the decline of the alkalinity of pore solution, and in the
reported an increase in the drying shrinkage of concretes meantime consume the CH from the hydration of cement
with the inclusion of 60% and 80% FA as cement replace- (Zhang et al., 2000).
ment. The drying shrinkage increased with increasing FA
content. The drying shrinkage value of 60% FA was 17. Porosity and water absorption
673  10 6, whilst it was 683  10 6 for 80% FA. Kate
and Murnal (2013) reported an increase in the drying Poon et al. (2000) reported 16.11% and 46.94% incre-
shrinkage of concrete specimens with increasing FA con- ment in the porosity of paste specimens at ages of 28 and
tent up to 70%. 90 days, respectively, by partially replacing cement with
From the above mentioned studies in this section, it can 45% FA when w/b ratio was 0.24. At w/b ratio of 0.19,
be concluded that the inclusion of HVFA in the matrix the increment in the porosity was 15.99% and 42.1% at
decreased its drying shrinkage. The inclusion of HVFA in the same ages, respectively. Poon et al. (2000) reported that
the matrix reduced the water demand, at the same time, the inclusion of 45% FA as cement replacement in concrete
produced finer paste structure, as a result of which the less specimens did not increase the porosity when w/b ratio was
of pore water within the paste system is restricted and con- 0.24. At w/b ratio of 0.19, higher porosity was obtained
sequently the drying shrinkage reduced. Kumar et al. compared to that at w/b ratio of 0.24. Jiang and Guan
(2007) reported that cracking occurs when the stresses (1999) reported 40.64%, 54.64% and 61.57% increment in
induced by shrinkage strain, at any time, exceed the tensile the porosity of paste specimens with the inclusion of 50%
strength of concrete. Any delay in sawing of joints beyond FA as cement replacement at ages of 3, 28 and 90 days,
the time when significant concrete shrinkage occurs may respectively. Filho et al. (2013) reported 32.74% increment
induce uncontrolled cracking in the concrete. HVFA con- in the concrete specimens porosity with the inclusion of
crete, owing to its low shrinkage, is expected to lower the 50% FA as cement replacement. Younsi et al. (2011)
cracking tendency and the risk of uncontrolled cracking reported 5% and 10.14% increment in the percentage of
due to any delay in sawing of joints. The reduction in the porosity of concrete specimens with the inclusion of 50%
drying shrinkage with the inclusion of HVFA as cement FA as cement replacement at ages of 2.5 and 14 days,
replacement is one advantage of using this system. As respectively. If 0.57% air-entraining agent (AEA) was
known, drying shrinkage is one of the main reasons that added to the 50% FA mixture, 1.9% and 5.8% increment
cause cracks in large concrete structures. Consequently, in the percentage of porosity was obtained at ages of 2.5
using HVFA in large concrete structures, such as floors and 14 days, respectively. Lammertijn and De Belie
and dams, can alleviate this problem. (2008) reported 38.36% increment in the total permeable
porosity of concrete specimens with the inclusion of 50%
FA as cement replacement at age of 1 month, whilst it
16. pH value decreased by 2.36% and 0.49% at ages of 3 and 6 months,
respectively. The inclusion of 67% FA as cement replace-
Zhang et al. (2000) reported a reduction in the pH value ment resulted 42.45%, 11.64% and 26.46% increment in
of paste specimens containing 50% and 60% FA. This the total permeable porosity at ages of 1, 3 and 6 months,
reduction increased with increasing FA content. Shi and respectively. Gesoğlu et al. (2009) reported 50% reduction
Qian (2001) reported a reduction in the pH value by par- in the water permeability of concrete specimens with the
tially replacing cement in pastes with 50% and 70% FA. inclusion of 60% FA as cement replacement. Mardani-
The pH value decreased with increasing FA content. Wu Aghabaglou et al. (2013) reported that the percentage of
et al. (2006) reported a reduction in the pH value of con- water absorption and permeable void of concrete speci-
crete specimen with the inclusion of 50%, 60% and 70% mens increased by approximately 33.34% and 25.3% at
294 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

age of 56 days with the inclusion of 60% FA as cement penetration depth with the inclusion of HVFA at ages
replacement, respectively. Mukherjee et al. (2013) reported of 7, 28 and 90 days of exposure. This reduction
an increase in the percentage of apparent porosity and increased with increasing FA content. The reduction in
water absorption of concrete specimens with the inclusion the 28 days was approximately 57% and 61% with the
of 50%, 60% and 70% FA as cement replacement. The inclusion of 50% and 60% FA, respectively. El-Chabib
increment increased as the content of FA increased. Silva and Ibrahim (2013) reported 53.79% reduction in the
and de Brito (2013) reported a reduction in the capillarity rapid chloride permeability of concrete specimens at
water absorption of concrete specimens at ages of 7, 28, age of 56 days with the inclusion of 60% FA as cement
91 and 182 days with the inclusion of 60% FA as cement replacement. Gesoğlu et al. (2009) reported that the chlo-
replacement, whilst 70% FA increased it. ride permeability of concrete specimens which tested at
From the above review of the literature in this section, it age of 90 days was reduced by 28.57% with the inclusion
can be concluded that the inclusion of HVFA in the matrix of 60% FA as cement replacement. Sujjavanich et al.,
increased its porosity and water absorption. Both of poros- 2005 reported a significant reduction in the chloride ion
ity and water absorption increased with increasing FA con- penetration of concrete specimens with the inclusion of
tent. Increasing porosity and water absorption with the 50% and 65% FA as cement replacement. The HVFA
inclusion of HVFA is one disadvantage of using this sys- concretes exhibited a very low level of chloride perme-
tem. However, in general, the use of FA increased the ß ahmaran et al. (2009) reported a reduction in
ability. S
porosity because of smaller amount of cement in mixture the RCRT of concrete specimens at ages ranging from
proportions. The hydration of cement fills the volume ini- 28 days to 365 days with the inclusion of 50%, 60%
tially occupied by the water, reducing the total porosity and 70% FA as cement replacement. This reduction
of the systems. The pozzolanic activity of FA consumes increased with increasing FA content at ages of 90, 180
portlandite and precipitates secondary CSH, without and 365 days. Yerramala and Babu (2011) reported less
changing the porosity, but reducing the interconnectivity permeability of concrete specimens with the inclusion of
of the pore structure (Filho et al., 2013). 60–70% FA as cement replacement.
On the other hand, Zhang et al. (2014) reported that
18. Chloride ion penetration and permeability the charge passed increased in the engineered cementi-
tious composites (mortars) as the HVFA content
Poon et al. (2000) reported 62.1% and 85.88% reduction increased. Shaikh and Supit (2014) reported 76.5% and
in the chloride diffusion of concrete specimens at ages of 28 69.3% increment in the chloride passed (Coulombs) of
and 90 days, respectively, by partially replacing cement concretes at ages of 28 and 90 days with the inclusion
with 45% FA, when w/b ratio was 0.24. At w/b ratio of of 60% FA as cement replacement, respectively. Kayali
0.19, the reduction in the chloride diffusion was 39.1% and Ahmed (2013) reported that the values of total chlo-
and 76.67% at ages of 28 and 90 days, respectively. ride content in 50% and 70% HVFA concretes were lar-
Burden (2006) reported a reduction in the rapid chloride ger than those of the control. Mardani-Aghabaglou et al.
permeability of concretes with the inclusion of 50% FA (2013) reported 76.5% and 69.31% increment in the
as cement replacement. This reduction was 18.4%, 3.63%, charge passed (Coulombs) at ages of 28 and 90 days with
30% and 31.9% at ages of 1, 3, 7, 14 and 28 days, respec- the inclusion of 60% FA as cement replacement,
tively, when w/b ratio was 0.4. Filho et al. (2013) reported respectively.
that the chloride diffusion coefficient of concrete specimens From the above discussion, it is evident that the inclu-
at age of 91 days reduced 13.25% with the inclusion of 50% sion of HVFA in the matrix has a positive effect on the per-
FA as cement replacement. On the same line, the total meability and chloride ion penetration. The reduction in
charge passed (Coulombs) decreased by approximately the permeability caused an improvement in long-term
18.29%. Chalee et al. (2007) reported that the chloride pen- durability and resistance to various forms of deterioration.
etration of concrete specimens decreased with the inclusion The addition of FA results in considerable pore refinement.
of 50% FA as cement replacement. van den Heede et al. It transforms bigger pores into smaller ones to the forma-
(2010) reported that concretes containing 50% FA as tion of pozzolanic reaction products concomitant with
cement replacement exhibited 78.9% and 78% lower appar- the progress of cement hydration. Since impermeability
ent gas permeability at ages of 28 and 91 days, respectively, and strength are oppositely related to the volume of pores
compared to the control. S ß ahmaran et al. (2008) reported larger than 100 Ǻ in hydrated paste, the phenomenon of
65.3%, 62.94 and 0% reduction in the rapid chloride perme- pore refinement in FA concrete leads to the improvement
ability (RCPT) of concrete specimens at ages of 28, 43 and in these characteristics. The CH is consumed in the poz-
58 days with the inclusion of 55% FA as cement zolanic reactions and converted to water insoluble hydra-
replacement. tion products. The reactions reduce the risk of leaching
Balakrishnan and Abdul Awal (2014) exposed con- CH. The reaction products also tend to fill capillaries,
crete specimens after curing for 28 days to chloride thereby reducing permeability Siddique, 2008a.
attack. The results showed a reduction in the chloride Manmohan and Mehta (1981) believed that transformation
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 295

of large pores to fine pores, as a consequence of the poz- hydrochloric acid solution for up to 1800 h, after 28 curing
zolanic reaction between cement paste and FA, substan- days. The results showed that the inclusion of 50% and 60%
tially reduced permeability. FA as cement replacement exhibited weight loss lesser than
the control. The weight loss decreased with increasing FA
content. They also exposed some specimens to 10%
19. Sorptivity
Na2SO4, after 28 curing days, for 28, 90 and 550 days. They
reported that the specimens containing HVFA stayed intact
Misra et al. (2007) reported a reduction in the sorpitivity
in sulphate solution throughout the period of exposure.
of concrete specimens with the inclusion of 50% FA as
From the mentioned studies in this section, it can be
cement replacement. S ß ahmaran et al. (2008) reported
noted that there is a distinct lack in the literature regarding
21.24% and 50.98% reduction in the sorptivity index of
the effect of HVFA on the chemical resistance. According
concrete specimens at ages of 28 and 58 days with the inclu-
to the available studies, it can be concluded that the inclu-
sion of 55% FA as cement replacement. Gesoğlu et al.
sion of HVFA in the matrix increased its resistance against
(2009) reported 12.9% reduction in the sorptivity index of
sulphate attack. The excellence of high HVFA concrete
concrete specimens at age of 90 days with the inclusion of
specimens to sulphate resistance was attributed primarily
60% FA as cement replacement. S ß ahmaran et al. (2009)
to the prevention of ingress of sulphate ions into concrete,
reported a reduction in the sorptivity index of concrete
resulting in little formation of gypsum and/or ettringite in
specimens at ages ranging from 28 to 365 days with the
concrete (Torii et al., 1995). Siddique and Khan (2011)
inclusion of HVFA as cement replacement. At age of
reported that FA induced three phenomena which improve
28 days, the reduction in the sorptivity index was 45.19%,
sulphate resistance: (i) consumed the free lime resulted it
53.85% and 53.85% at age of 28 days with the inclusion
unavailable to react with sulphate, (ii) reduced permeability
of 50%, 60% and 70% FA, respectively, whilst it was
which prevented sulphate penetration, and (iii) by replacing
32.2%, 35.59% and 42.37% at age of 365 days, respectively.
cement, the reactive aluminates was reduced. The positive
On the other hand, Zhang et al., 2014 reported that the
effect of FA on acid resistance could be related to the poz-
sorptivity of engineered cementitious composites (mortars)
zolanic reaction between FA and CH liberated during the
increased with increasing HVFA content, of which more
hydration of cement, which forms additional cementitious
porous matrix was produced. Mardani-Aghabaglou et al.
compound mainly CSH.
(2013) reported approximately 61.3% increase in the sorp-
tivity of concrete specimens at age of 56 days with the
21. Carbonation and corrosion resistance
inclusion of 60% FA as cement replacement. Shaikh and
Supit (2014) reported approximately 26.6% increase in
Burden (2006) exposed concrete specimens to different
the water sorptivity at ages of 28 and 90 days of concrete
methods of carbonation namely accelerated carbonation
specimens with the inclusion of 60% FA as cement
(1% CO2), indoor carbonation and outdoor carbonation
replacement.
for different durations. The results showed a reduction in
From the previous mentioned studies in this section, it
the carbonation resistance of concrete specimens with the
can be noted that there are contradictory results regarding
inclusion of 50% as cement replacement, for all carbonation
the effect of HVFA on the sorptivity. Some studies believed
methods. Feng et al. (2006) reported an increase in the car-
that the inclusion of HVFA in the matrix reduced sorptiv-
bonation depth of concrete specimens with the inclusion of
ity. Minimizing sorptivity is important in order to reduce
50% FA as cement replacement. Bouzoubaâ et al. (2010)
the ingress of chloride-containing or sulphate-containing
reported a reduction in the carbonation resistance of con-
water into concrete, which can cause serious damage
crete specimens containing 50% Lingan FA exposed to
(McCarter et al., 1992). On the other hand, other studies
3% CO2 for 140 days or exposed to natural carbonation
reported higher sorptivity with the inclusion of HVFA in
for 4 years, after 7 days of curing. The accelerated carbon-
the matrix. Indeed, this property still needs more
ation rate increased by 136% with the inclusion of FA, when
investigations.
strength class was 25 MPa. The carbonation rate increased
by 39.5% and 440% by natural indoor and outdoor expo-
20. Chemical resistance sure, respectively, when the strength class was 25 MPa.
Younsi et al. (2011) measured the carbonation depth of con-
Torii et al. (1995) partially replaced cement in concretes crete specimens containing up to 50% FA as cement replace-
with FA up to 50%, by weight. After curing for 28 days, ment. The specimens were oven dried for 2.5 and 14 days
concrete specimens were exposed to 10% Na2SO4 for and exposed to accelerated carbonation for 7 days. The
2 years. The results showed that HVFA concrete specimens results showed an increased in the carbonation depth with
exhibited higher sulphate resistance. Baert et al. (2008) the inclusion of FA. The carbonation depth increased with
reported that concrete specimens containing 60% FA as increasing FA content (Fig. 12).Furthermore, they mea-
cement replacement exhibited better performance in sured the natural carbonation up to 1 year. The results
lactic/acetic and sulphuric acid. Balakrishnan and showed approximately 20.8% and 62.2% increment in the
Abdul Awal (2014) exposed concrete specimens to 2% carbonation depth with the inclusion of 50% FA in the case
296 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

taining 60% FA as cement replacement compared to the


control. Kayali and Ahmed (2013) reported that the inclu-
sion of 70% FA in concrete as cement replacement caused a
possibility of corrosion occurring. On the other hand,
Chalee et al. (2007) reported that the inclusion of 50%
FA in concrete specimens as cement replacement when
w/c ratio of 0.65 exhibited corrosion resistance at 4 years
exposure as good as the control when w/c ratio was 0.45.
Sujjavanich et al. (2005) reported that the anti-corrosion
risk of concretes containing 50% and 65% FA as cement
replacement was significantly improved and the probability
of no corrosion risk was higher than 90%.
From the above review in this section, it can be noted
that the inclusion of HVFA in the matrix decreased its car-
bonation resistance. This reduction in the carbonation
resistance is logical, of which Nagataki et al. (1986)
Fig. 12. Influence of oven-drying duration (2.5 or 14 days) on carbonation reported a direct relationship between 28 days compressive
depths measured after 7 days in carbonation chamber (Younsi et al., strength and carbonation depth irrespective of FA replace-
2011). ment in concrete, and also mentioned that the extent of car-
bonation decreased with increasing compressive strength.
of air and water curing, respectively. Khunthongkeaw et al. In HVFA, the carbonation could be related to the decalci-
(2006) exposed concrete specimens containing 0% and 50% fication of CSH by CO2 exposure. This caused carbonation
FA as cement replacement to 4% CO2 for 4 and 8 weeks, shrinkage when the Ca/Si ratio of CSH dropped. Regard-
after 28 days of curing. They reported that carbonation ing the effect of HVFA on corrosion resistance, the effect
coefficient of concrete increased with the inclusion of FA. of HVFA on the corrosion resistance is not clearly under-
This means that the carbonation resistance decreased with stood, as the results obtained have trended to vary. This
the inclusion of FA. Jia et al. (2012) reported higher carbon- item still needs more investigations.
ation depth of concrete specimens containing 50% FA as
cement replacement after exposure to accelerated carbona- 22. Electrical resistivity and conductivity
tion or natural carbonation compared to the control.
Lammertijn and De Belie (2008) reported a reduction in Gesoğlu et al. (2009) reported an increase in the electri-
the carbonation resistance of concrete specimens with the cal resistivity of concrete specimens which tested at age of
inclusion of 50% and 67% FA as cement replacement. This 90 days with the inclusion of 60% FA as cement replace-
reduction increased with increasing FA content. Baert et al. ment. The increment of electrical resistivity was 9.1%.
(2008) reported that the carbonation depth after 9 weeks of Liu and Presuel-Moreno (2014) reported an increase in
exposing concrete specimens to 10% CO2 environment the electrical resistivity of concrete specimens at ages of
increased with the inclusion of 60% FA as cement replace- 28 and 365 days with the inclusion of 50% FA as cement
ment. Mingzhi and Guofan (1994) reported that when the replacement. Filho et al. (2013) reported that the electrical
total amount of cementitious material was 222 kg/m3, the resistivity of concrete specimens increased by approxi-
depth of carbonation of concrete specimens containing mately 4.8 times with the inclusion of 50% FA as cement
55% FA increased mildly, whilst the depth of carbonation replacement. Shi and Qian (2001) reported a reduction in
increased rapidly with the inclusion of 70% FA. Wu et al. the electrical conductivity of extract of paste specimens
(2006) reported an increase in the carbonation depth with with the inclusion of 50% and 70% FA as cement replace-
the inclusion of 50%, 60% and 70% FA as cement replace- ment. The electrical conductivity decreased with increasing
ment. The carbonation depth of concrete specimens FA content.
increased with increasing FA content. Atisß (2003b) exposed As shown, there is a lack in the literature related to the
concrete specimens containing 0% and 70% FA as cement effect of HVFA on the electrical resistivity and conductiv-
replacement to 5% CO2. The specimens were exposed to ity. However, according to the available studies, it can be
CO2 for 2 weeks after 3, 7 and 28 days and 3 months of cur- concluded that the inclusion of HVFA in the matrix
ing at 20 °C with 65% RH. The results showed an increase increased the electrical resistivity, but decreased the electri-
in the carbonation depth with the inclusion of 70% FA. cal conductivity.
The increment in the carbonation depth was 55.21%, In general view, using HVFA as cement replacement in
57.65%, 73.85% and 78% for 70% FA specimens cured for the matrix shows some advantages, of which some proper-
3, 7, 28 days and 3 months, respectively, before carbonation ties are improved, and some disadvantages, of which some
exposure. properties are defected. The advantages of using HVFA in
Jiang et al. (2004) reported a reduction in the corrosion the matrix are decreasing heat of hydration, increasing
resistance of steel reinforcement embedded in concrete con- workability, decreasing bleeding, decreasing segregation,
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 297

decreasing density, increasing fire resistance, decreasing cement replacement with NS particles. The inclusion of
drying shrinkage, decreasing permeability, decreasing chlo- NS enhanced the 28 days compressive strength of 50%,
ride ion penetration, decreasing sorptivity, increasing 60% and 70% FA mortars by 4.76%, 25% and 55.56%,
chemical resistance and increasing electrical resistivity. It respectively. On the other hand, there was 7.69%, 25%
is safe to conclude that HVFA can be applied for mass con- and 0% reduction in the 7 days compressive strength,
crete, marine concrete, dam concrete, floor concrete, con- respectively. They also replaced 2% of FA with NS in con-
crete in hot weather, non-structural works, construction crete specimens containing 60% FA. The results showed
material where thermal insulation properties are required, 95% enhancement in the 3 days compressive strength, but
construction material where high durability is required no such improvement at ages of 7, 28, 56 and 90 days.
HPC where high workability is required etc. Because Mardani-Aghabaglou et al. (2013) modified some prop-
HVFA replaced cement, this means that the PC will be erties of HVFA concrete and mortar specimens containing
eliminated. Consequently, the CO2 emission caused by 60% FA as cement replacement by partially replacing 1%
decomposition during sintering process of Portland clinker FA with nano CaCO3 (NC) particles. The compressive
will be reduced and the consumption of natural raw mate- strength results showed 100% and 106.25% enhancement
rials (limestone and sand) required will be reduced. The dis- in the 7 and 28 days compressive strength of mortars with
posal of FA will be eliminated. Therefore, there are extra the inclusion of NC, whilst the enhancement in the 3, 28
advantages of using HVFA system such as lower emission and 90 days compressive strength of concretes was 25%,
of pollutants into atmosphere, reduction in consumption of 15% and 8.33%, respectively. The sorptivity test results
natural resources, eliminate the disposal of FA and reduc- showed that the use of 1% NC in HVFA concrete speci-
ing the unit cost. However, on the other hand, the disad- mens significantly reduced the rate of water absorption at
vantages of using HVFA system are sharply decreasing age of 90 days (30.49%). The volume of permeability voids
mechanical strength at early ages, decreasing modulus of reduced by 7% and 21% at ages of 28 and 90 days, respec-
elasticity, decreasing abrasion resistance, decreasing car- tively, with the inclusion of 1% NC. The chloride ion per-
bonation resistance, increasing porosity and water absorp- meability resistance of concretes increased with the
tion. Increasing setting time by using HVFA can be inclusion of NC, of which the charge passed (Coulombs)
considered as an advantage or as a disadvantage. This reduced by 11.77% and 7.72% at ages of 28 and 90 days,
depends on the application that the HVFA concrete used respectively. Table 2 summarizes the mentioned studies
for. However, studies have tried to solve some of these dis- about the effect of nano particles on some properties of
advantages by adding different additives as shown in the HVFA mortar and concrete.
following section. From the above mentioned studies in this section, it can
be concluded that the inclusion of NS increased the com-
23. Additives to improve some properties of HVFA matrix pressive strength of HVFA mixture as well as reduced the
initial and final setting time. Zhang and Islam (2012)
23.1. Nano particles reported that NS is highly reactive pozzolanic material
which can react with CH liberated from cement hydration
Li (2004) reported that the inclusion of 4% nano-SiO2 to produce CSH. The pozzolanic reaction of the NS might
(NS) in concrete specimens containing 50% FA as cement have started before 24 h. The pozzolanic reaction of the NS
replacement significantly increased the pozzolanic activity at very early age might have also contributed to the
of FA. The inclusion of NS enhanced the compressive reduced setting time and increased early strength of HVFA
strength of HVFA concrete by 80.95%, 59.1%, 68.57%, matrix. The NS might reduce porosity in cement paste and
39.34%, 18.72%, 7.58%, 9.54% and 6.82% at ages of 1, 3, in interface transition zone (ITZ) between the cement paste
7, 28, 56, 112, 360 and 720 days, respectively. Zhang and and aggregate. Consequently, the bonding between the
Islam (2012) reported 62.16%, 24.31%, 17.1%, 6.86% and cement paste and aggregate increased which might have
4.35% enhancement in the 1, 3, 7, 28 and 91 days compres- contributed to the strength development. On the same line,
sive strength of 50% FA mortar specimens by replacing 1% the inclusion of NC in the HVFA matrix enhanced the
FA with NS, respectively. The inclusion of 2% NS as FA compressive strength, reduced the sorptivity and the vol-
replacement in concrete specimens reduced the initial and ume of permeability voids.
final setting time by 28.1% and 22.1%, respectively. Hou
et al. (2013) modified HVFA mortars by adding 2.25% 23.2. Silica fume, slag, metakaolin and ultra-fine FA
and 5% colloidal NS. They reported that the early-age
compressive strength of HVFA mortars could be greatly Gesoğlu et al. (2009) reported that the compressive
improved by the addition of colloidal NS. The higher the strength of 60% FA concrete specimens can be enhanced
dosage, the greater the improvement. On the other hand, by 5.65% when 15% FA was replaced with silica fume
colloidal NS adversely affect strength gain at later ages. (SF), by weight. Zhang and Islam (2012) reported
The higher the dosage, the greater the reduction in the rate 13.51%, 14.92%, 10.41%, 3.68% and 1.24% enhancement
of strength gain. Shaikh et al. (2014) partially replaced 2% in the 1, 3, 7, 28 and 91 days compressive strength of
of FA in mortars containing 50%, 60% and 70% FA as 50% FA mortars by replacing 1% FA with SF, respectively.
298 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

Table 2
Effect of nano particles on some properties of HVFA mortar and concrete.
References % Nano Type Effect
Li (2004) 4 NS Concrete – Enhanced compressive strength
Zhang and Islam (2012) 1 NS Mortar – Enhanced compressive strength
Zhang and Islam (2012) 2 NS Concrete – Reduced setting time
Hou et al. (2013) 5 NS Mortar – Enhanced early ages compressive strength
– Reduced later ages compressive strength
Shaikh et al. (2014) 2 NS Mortar – Enhanced 28 days compressive strength
– Reduced 7 days compressive strength
2 NS Concrete – Enhanced 3 days compressive strength
– Reduced 7–90 days compressive strength
Mardani-Aghabaglou et al. (2013) 1 NC Concrete – Enhanced 7 and 28 days compressive strength
– Reduced sorptivity
– Reduced permeability voids
– Reduced chloride ion permeability
1 NC Mortar – Enhanced 7 and 28 days compressive strength

The inclusion of 2% SF as FA replacement in concrete mix- increased. On the other hand the inclusion of slag reduced
ture reduced the initial and final setting time by 9.92% and them. The inclusion of 10% SF enhanced 7, 28, 91 and
1.23%, respectively. El-Chabib and Ibrahim (2013) modi- 180 days compressive strength by 5.84%, 40%, 15.72%
fied concretes containing 60% FA as cement replacement and 5.24%, respectively, whilst the inclusion of 20% SF
by partially replacing FA with 10% SF or 30% slag coupled enhanced it by 7.56%, 91.36%, 27.39% and 5.1%, respec-
with 10% SF. The inclusion of 10% SF enhanced the com- tively. The inclusion of 10% SF reduced the 7, 28, 91 and
pressive strength by 66.97%, 34.9% and 30% at ages of 1, 7 180 wear loss by 1.9%, 4%, 0.9% and 1.91%, respectively,
and 28 days, respectively, whilst the inclusion of 30% slag whilst the inclusion of 20% SF reduced it by 9.26%,
coupled with 10% SF enhanced it by 31.6%, 90% and 25.45%, 2.94% and 1.9, respectively. Rashad (2015a) used
65.62%, respectively. The inclusion of 10% SF reduced SF to modified concrete containing 70% FA as cement
the rapid chloride permeability (Coulombs) at age of replacement. FA was partially replaced with 10% and
56 days by 71.93%, whilst the inclusion of 30% slag coupled 20% SF, by weight. Some specimens were exposed to ele-
with 10% SF reduced it by 74.78%. Rashad et al. (2014) vated temperatures ranging from 400 °C to 1000 °C with
tried to modify the compressive strength and abrasion a step of 200 °C for 2 h. The results showed that the inclu-
resistance of concrete containing 70% FA as cement sion of SF exhibited good fire resistance up to 600 °C, then
replacement by partially replacing 10% and 20% FA with severe degradation in the residual strength was observed at
SF, slag and SF coupled with slag. The results showed that 800 and 1000 °C. The inclusion of 10% SF enhanced the
SF and SF coupled with slag enhanced the compressive residual compressive strength of HVFA concretes after
strength (Fig. 13) and abrasion resistance of HVFA con- being exposed to 400 and 600 °C by 14.53% and 28.83%,
cretes. As the SF content increased as the enhancement respectively, whilst 21.37% and 23.42% reduction at

Fig. 13. Effect of SF, slag and their combinations of compressive strength of HVFA concrete (Rashad et al., 2014).
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 299

800 °C and 1000 °C was obtained, respectively. The inclu- to increase the compressive strength. The results showed
sion of 20% SF enhanced the residual strength at 400 and an enhancement in the compressive strength by approxi-
600 °C by 29.37% and 33.25%, respectively, whilst 20.71% mately 180.9%, 200%, 150%, 77.4% and 65.4% with the
and 5.65% reduction was obtained at 800 and 1000 °C, inclusion of 5% MK at ages of 3, 7, 28 and 56 days, respec-
respectively. Similar results, but with lower trend, was tively, whilst the inclusion of 5% SF showed an enhance-
obtained when 10% and 20% FA was replaced with SF ment of 90.5%, 126.7%, 127.5%, 63.9% and 60.5%,
coupled with slag (Rashad, 2015c). On the other hand, respectively. Supit et al. (2014) enhanced the 7 and 28 days
the inclusion of 10% and 20% slag as partially replacement compressive strength of mortars containing 50%, 60% and
of FA in concrete specimens containing 70% FA exhibited 70% FA as cement replacement by replacing 8% of FA with
adverse impact of fire resistance compared to the control ultra-fine FA. The enhancement in the 28 days compressive
(70% FA) (Rashad, 2015b). strength was 28.57%, 25% and 22.22%, respectively. Table 3
Zhu et al. (2012) reported that the mechanical properties summarizes the mentioned studies about the effect of SF,
of concrete specimens containing 70% FA as cement slag, MK and ultra-fine FA on some properties of HVFA
replacement could be modified by partially replacing mortar and concrete.
10%, 20% and 30% of FA with slag. The inclusion of From the above mentioned studies, it can be concluded
10% slag increased tensile strength by 4.72% and 3.93% that the inclusion of SF in HVFA matrix enhanced the
at ages of 28 and 90 days, respectively, whilst the inclusion compressive strength, abrasion resistance as well as
of 30% slag increased it by 14.38% and 19.25%, respec- reduced the initial and final setting time. The inclusion of
tively. The compressive strength and flexural strength SF in HVFA concretes reduced the apparent porosity
increased with increasing slag content. The compressive which was found in HVFA sample, of which the matrix
strength at age of 28 days increased by 13%, 26% and looks more continuous and compact (Fig. 14). Similar
30% with the inclusion of 10%, 20% and 30% slag, respec- behaviour was found with the inclusion of SF coupled with
tively. The inclusion of 10% slag enhanced 3, 14, 28 and slag. On the other hand, there is a contradictory result
90 days flexural strength by 13.33%, 19.15%, 16.67% and about the effect of slag on HVFA matrix, of which one
22.4%, respectively, whilst the inclusion of 30% enhanced study reported a positive effect, whilst another reported a
it by 46.67%, 17%, 25.93% and 37.93%, respectively. Wei negative effect. This item still needs more investigations.
et al. (2007) partially replaced FA in concrete specimens The inclusion of MK in HVFA matrix enhanced the
containing 50% with 5% SF or metakaolin (MK) aiming strength due to its high contents of SiO2 and Al2O3 which

Table 3
Effect of SF, slag, MK and ultra-fine FA on some properties of HVFA mortar and concrete.
References % Additive Type Effect
Gesoğlu et al. (2009) 15 SF Concrete – Enhanced compressive strength
Zhang and Islam (2012) 1 SF Mortar – Enhanced compressive strength
2 SF Concrete – Reduced setting time
El-Chabib and Ibrahim (2013) 10 SF Concrete – Enhanced compressive strength
– Reduced chloride permeability
10 SF + 30 slag Concrete
Rashad et al. (2014) 10–20 SF Concrete – Enhanced compressive strength
– Enhanced abrasion resistance
5 SF + 5 slag Concrete – Enhanced compressive strength
– Enhanced abrasion resistance
10 SF + 10 slag Concrete – Enhanced compressive strength
– Enhanced abrasion resistance
10–20 slag Concrete – Decreased compressive strength
– Decreased abrasion resistance
Rashad (2015a) 10–20 SF Concrete – Enhanced compressive strength
– Enhanced fire resistance up to 600 °C
– Reduced fire resistance beyond 600 °C
Rashad (2015c) 10–20 (SF + slag) – Enhanced compressive strength
– Enhanced fire resistance up to 600 °C
– Reduced fire resistance beyond 600 °C
Rashad (2015b) 10–20 slag – Decreased compressive strength
– Decreased fire resistance
Zhu et al. (2012) 10–30 slag Concrete – Enhanced compressive strength
– Enhanced tensile strength
– Enhanced flexural strength
Wei et al. (2007) 5 SF Concrete – Enhanced compressive strength
5 MK Concrete – Enhanced compressive strength
Supit et al. (2014) 8 ultra-fine FA Mortar – Enhanced compressive strength
300 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

70% FA 60% FA + 10% SF 50% FA + 20% SF


Fig. 14. SEM micrographs of fracture surface of hardened HVFA without and with SF (Rashad, 2015a).

favours the formation of C2ASH8, beside converting CH to 16.55% and 14.47%, respectively. Sounthararajan and
CSH (Wei et al., 2007). Sivakumar (2013) reported that the inclusion of 0.5%,
0.75% and 1% steel fibres in concretes containing 50% FA
23.3. Fibres as cement replacement increased the 7 days compressive
strength by 10.81%, 7.57% and 10.27%, respectively, whilst
Siddique et al. (2012) modified compressive strength and the inclusion of steel fibres increased the 28 days compres-
abrasion resistance of concretes containing 50% FA as sive strength by 7.3%, 7.46% and 9.2%, respectively. The
cement replacement by adding 0.03–0.05% polyester fibres. 28 days splitting tensile strength increased by 21.95%,
The inclusion of 0.03% fibres enhanced 7, 28 and 56 days 20.43% and 38.41% with the inclusion of 0.5%, 0.75% and
compressive strength by 2.82%, 2.48% and 3.83%, respec- 1% steel fibres, respectively, whilst the enhancement in the
tively, whilst the inclusion of 0.05% enhanced it by 28 days flexural strength was 21.62% for all levels of steel
13.38%, 4.96% and 8%, respectively. The abrasion resis- fibres. Sahmaran and Yaman (2007) added 60 kg/m3
tance marginally increased with increasing polyester fibres (12%) of hooked ends steel fibres to concrete containing
content. The abrasion resistance increased by 3.8%, 6.3% 50% FA as cement replacement. The inclusion of fibres
and 10% with the inclusion of 0.03%, 0.04% and 0.05% enhanced the splitting tensile strength of HVFA concrete
fibres, respectively. Patel and Modhera (2010) reported by 9.9% and 10.4% at ages of 28 and 56 days, respectively,
higher compressive strength by adding 0.25% polyester whilst the inclusion of fibres decreased compressive strength
fibres to concretes containing 50%, 55% and 60% FA as by 15.9% and 14.33%, respectively. Sofi et al. (2013) added
cement replacement. At grade of M40, the inclusion of steel fibres to concrete containing 60% FA as cement
the fibres enhanced the 3, 7 and 28 days compressive replacement. The inclusion of 1.5%, 2% and 2.5% fibres
strength by 5.97%, 11.84% and 14.5%, respectively, in con- enhanced the 28 days flexural strength of HVFA concrete
crete specimens containing 50% FA, whilst the enhance- by 27.54%, 34.75% and 37.38%, respectively. Siddique
ment was 5.75%, 8.32% and 12.5%, respectively, in (2004b) added 0%, 0.25%, 0.5% and 0.75% of san (Crota-
concrete specimens containing 55% FA. The inclusion of laria juncea) fibres to concretes containing 45% and 55%
the fibres enhanced the 3, 7 and 28 days compressive FA as cement replacement. The flexural strength, splitting
strength by 6.74%, 8.75% and 12.5%, respectively, in con- tensile strength and impact strength of HVFA concretes
crete specimens containing 60% FA. In another investiga- increased with increasing san fibres content. On the other
tion, Patel and Modhera (2013) reported that the hand, workability and compressive strength decreased with
inclusion of 0.15% and 0.25% polyester fibres in concretes increasing san fibre content. The inclusion of san fibres
containing 50%, 55% and 60% FA as cement replacement increased the flexural strength between 5% and 10.8% for
increased the chloride penetration resistance. This resis- 45% FA, whilst they increased the flexural strength between
tance increased with increasing fibres content. Rohit et al. 4% and 9% for 55% FA (Fig. 15). The splitting tensile
(2012) reported that the inclusion of 0.15% and 0.25% of strength was enhanced by 9–24% and 8–22% for 45% and
12 mm triangular shaped polyester fibres increased the flex- 55% FA, respectively. The impact strength increased by
ural strength of concretes containing 50%, 55% and 60% FA 1.5–2 and 1–1.5 times for 45% and 55% FA, respectively.
as cement replacement. The inclusion of 0.15% fibres Siddique (2008b) reported that the inclusion of 0.3%,
increased the 7 days flexural strength of concretes contain- 0.6% and 0.9% san fibres in concretes containing 50% FA
ing 50%, 55% and 60% FA by 2%, 4.11% and 14.29%, as cement replacement did not affect significantly the com-
respectively, whilst the enhancement in the 56 days flexural pressive strength, but increased fracture toughness and
strength was 5.8%, 8.36% and 13.4%, respectively. The impact strength. Table 4 summarizes the mentioned studies
inclusion of 0.25% fibres increased the 7 days flexural about the effect of fibres on some properties of HVFA mor-
strength of concretes containing 50%, 55% and 60% FA tar and concrete.
by 4.53%, 10.4% and 18.1%, respectively, whilst the From the mentioned studies in this section, it can be
enhancement in the 56 days flexural strength was 18.45%, concluded that the inclusion of polyester fibres have
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 301

pastes could be enhanced by adding suitable dosage of


CaCl2. By adding 3% of CaCl22H2O, the compressive
strength of the pastes containing 50% FA as cement
replacement increased by approximately 50%, 95% and
70% at ages of 7, 28 and 56 days, respectively. As the
CaCl22H2O dosage increased from 3% to 5%, the activa-
tion effect decreased. The addition of 3% CaCl22H2O to
pastes containing 70% FA increased the compressive
strength by approximately 90%, 100% and 60% at ages of
7, 28 and 56 days, respectively. Increasing CaCl22H2O
dosage from 3% to 5% resulted a reduction in the activa-
tion effect. Antoni et al. (2013) reported that the inclusion
of sodium silicate and NaOH in concretes containing 60%
and 80% FA as cement replacement produced better sul-
Fig. 15. Effect of san fibres of flexural strength of HVFA concrete
(Siddique, 2004b). phuric acid attack and ion chloride penetration, of which
lower mass loss, lower strength reduction and lower diffu-
sion coefficient were obtained. Younsi et al. (2011) reported
positive effect on strength and abrasion resistance of that the inclusion of 0.57% AEA in concrete containing
HVFA concrete. fibres acted as crack arrester which 50% FA as cement replacement can improve compressive
related to their ductility and tensile strength, etc. Thus, ten- strength and reduce porosity. The enhancement in the 2,
sile strength was improved and abrasion was delayed. Their 7 and 28 days compressive strength was 63.64%, 32% and
contribution in enhancing the compressive strength is not 10.56%, respectively. The percentage of porosity decreased
significant in comparison with tensile and ductility proper- by 14.47% at age of 14 days. Table 5 summarizes the men-
ties (Siddique et al., 2012). tioned studies about the effect of chemical activators on
some properties of HVFA paste and concrete.
23.4. Chemical activators

Zhang et al. (2000) reported that the addition of 3% 23.5. Other materials
Na2SO4 to pastes containing 50% and 60% FA could
accelerate the hydration at early ages. Wu et al. (2006) Bentz (2014) tried to solve the problem of longer setting
reported that the compressive strength of HVFA concretes time of HVFA paste mixtures. FA was partially replaced
can be enhanced by adding 1% sulphate. At w/b ratio of with 15% CaCO3, by weight, in paste specimens containing
0.25, the addition of 1% sulphate enhanced the 3 days com- 60% FA. The results showed shorter initial setting time
pressive strength by 37.63%, 31.45% and 13.73% with the with the inclusion of CaCO3. The initial setting time
inclusion of 50%, 60% and 70% FA, respectively, whilst reduced by 40.15%, 35.94% and 38.81% at 15, 25 and
the enhancement in the 56 days compressive strength was 40 °C, respectively. Feng et al. (2006) tried to decrease
26.93%, 28.1% and 29%, respectively. Shi and Qian the carbonation depth of concrete containing 50% FA by
(2001) reported that the compressive strength of HVFA partially replacing 5% FA with slaked lime. The results

Table 4
Effect of fibres on some properties of HVFA mortar and concrete.
References % Fiber Type Effect
Siddique et al. (2012) 0.03 polyester Concrete – Enhanced compressive strength
– Enhanced abrasion resistance
Patel and Modhera (2010) 0.25 polyester Concrete – Enhanced compressive strength
Patel and Modhera (2013) 0.15 and 0.25 polyester Concrete – Enhanced chloride penetration resistance
Rohit et al. (2012) 0.15 and 0.25 polyester Concrete – Enhanced flexural strength
Sounthararajan and Sivakumar (2013) 0.5, 0.75 and 1 steel Concrete – Enhanced mechanical strength
Sahmaran and Yaman (2007) 12 hooked ends steel Concrete – Enhanced splitting tensile strength
– Reduced compressive strength
Sofi et al. (2013) 1.5, 2 and 2.5 steel Concrete – Enhanced flexural strength
Siddique (2004b) 0.25, 0.5 and 0.75 san Concrete – Enhanced splitting tensile strength
– Enhanced flexural strength
– Enhanced impact strength
– Decreased compressive strength
– Decreased workability
Siddique (2008b) 0.3, 0.6 and 0.9 san Concrete – Enhanced fracture toughness strength
– Enhanced impact strength
– No effect on compressive strength
302 A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306

Table 5
Effect of chemical activators on some properties of HVFA paste and concrete.
References Additive Type Effect
Zhang et al. (2000) 3% Na2SO4 Paste – Accelerate hydration at early ages
Wu et al. (2006) 1% sulphate Concrete – Enhanced compressive strength
Shi and Qian (2001) 3% CaCl2 Paste – Enhanced compressive strength
5% CaCl2 Paste – Decreased compressive strength
Antoni et al. (2013) 8 M and 14 M sodium silicate + NaOH Concrete – Enhanced sulphuric acid resistance
– Reduced chloride penetration
– Reduced diffusion coefficient
Younsi et al. (2011) 0.57% AEA Concrete – Enhanced compressive strength

showed a reduction in the carbonation depth with the modulus of elasticity, lesser drying shrinkage, creep, intrin-
inclusion of slaked lime. Filho et al. (2013) reported that sic permeability, initial surface absorption and chloride dif-
the addition 20% of hydrated lime in concrete specimens fusion coefficient values of HVFA concretes compared to
containing 50% FA as cement replacement increased the that manufactured from plain PC. Table 6 summarizes
electrical resistivity by 24.63%, reduced the porosity by the mentioned studies about the effect of different materials
2.73% and reduced the total charge passed (Coulombs) on some properties of HVFA paste and concrete.
by approximately 10%. The addition of hydrated lime
almost did not affect the 91 days compressive strength. 24. Remarks
Bondar and Coakley (2014) reported that compressive
strength of paste specimens containing 70% FA could be The current review paper carried out on reviewing the
enhanced by partially replacing 10% FA with cement kiln previous works that investigated the effect of Class F
dust (CKD). The enhancement in the 2, 7 and 28 days com- HVFA (P45%) which used as cement replacement on
pressive strength was approximately 40%, 29% and 13%, some properties of pastes, mortars and concretes. Fresh
respectively. They also reported that using gypsum instead properties, hardened properties and durability of matrices
of CKD is not effective at age of 2 days, but can contribute containing Class F HVFA were reviewed. The remarks of
more effectively at age of 28 days and ages beyond. Bentz this literature review can be summarized as following:
and Ferraris (2010) reported that the addition of 5% cal-
cium hydroxide or 5–10% rapid set cement to paste speci- 1. The inclusion of HVFA in the mixture reduced the heat
mens containing 50% FA as cement replacement could of hydration, the degree of hydration, bleeding, segrega-
significantly reduce the setting time that exhibited excessive tion, density, but increased workability and setting time.
retardation. The addition of 5% Ca(OH)2 reduced the ini- 2. The inclusion of HVFA in the matrix sharply
tial and final setting time by 39.53% and 42.16%, respec- decreased the mechanical strength and abrasion resis-
tively, whilst the addition of 5% rapid set cement reduced tance especially at early ages. The gap of mechanical
it by 61.63% and 55.88%, respectively. The addition of strength and abrasion resistance between the HVFA
10% rapid cement reduced the initial and final setting time and the control decreased with increasing curing
by 86% and 83.33%, respectively. McCarthy and Dhir, age. The mechanical strength and abrasion resistance
2005 blended rapid hardened PC or low energy clinker with decreased with increasing FA content.
45% FA in concrete mixtures aiming to rise the early age 3. The inclusion of HVFA in the matrix approximately
compressive strength. The results at early ages strength val- did not affect the freeze/thaw resistance, but reduced
ues were compared with that of plain PC concrete. The drying shrinkage and pH value. The drying shrinkage
results showed comparable compressive strength, higher and pH value decreased with increasing FA content.

Table 6
Effect of different materials on some properties of HVFA paste and concrete.
References Additive Type Effect
Bentz (2014) 15% CaCO3 Paste – Reduced setting time
Feng et al. (2006) 5% slaked lime Concrete – Enhanced carbonation resistance
Filho et al. (2013) 20% hydrated lime Concrete – Increased electrical resistivity
– Reduced porosity
– No effect on 91 days compressive strength
10% CKD Paste – Enhanced 2, 7 and 28 days compressive strength
10% gypsum Paste – Enhanced 28 days compressive strength
– No effect on 2 days compressive strength
Bentz and Ferraris (2010) 5% Ca(OH)2, or 5–10% rapid set cement Paste – Reduced setting time
McCarthy and Dhir (2005) Rapid cement Concrete – Enhanced early ages compressive strength
A.M. Rashad / International Journal of Sustainable Built Environment 4 (2015) 278–306 303

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