Component Locations FLUID POWER SYMBOLS

Part Machine Schematic RENR4162-02 BASIC COMPONENT SYMBOLS

Description July 2005
Number Location Location
Accumulator Gp - Blade Cushion 162-7450 1 E-9, E-2 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Accumulator Gp - Steering 248-6251 2 B-4 (FIXED)

Cylinder Gp - Articulation 198-8305 3 E-4

10
Cylinder Gp - Blade Lift 132-4926 4 E-9, E-1
8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Blade Tip 131-7191 5 F-7
9 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Cylinder Gp - Center Shift 262-1908 6 E-3 VALVES

VALVE ENVELOPES VALVE PORTS
Cylinder Gp - Side Shift 112-5575 7 F-8
Cylinder Gp - Steering (LH) 130-9041 8 F-6
11
Cylinder Gp - Steering (RH) 130-9042 9 F-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Cylinder Gp - Wheel Lean 121-9242 10 D-2 1 23

Motor Gp - Circle Drive 105-3196 11 E-7 19 CONTROL VALVES CHECK VALVES

1 23
AB AB
Motor Gp - Hydraulic Fan 224-7040 12 B-3
Pump Gp - Hyd Fan 169-4883 13 B-7 P T P T
BASIC SPRING SHUTTLE PILOT

4
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Pump Gp - Imp / Steer 200-1934 14 A-6 SYMBOL LOADED CONTROLLED

Pump Gp - Metering 222-3769 15 D-5 4 MEASUREMENT ROTATING SHAFTS

Pump Gp - Secondary Steering 123-8867 16 A-4
Switch Gp - Fan Drive Pressure 167-1709 17 A-4 6
Switch Gp - Sec Steer Pressure 3E-6450 18 A-5 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Swivel Gp 260-6502 19 E-8

Tank Gp - Hydraulic Oil 207-2410 20 B-9
5 FLUID STORAGE RESERVOIRS
7
120H and 135H Motor Grader
Valve Gp - Bank 4 - LH Control 6E-3038 21 D-9
Valve Gp - Bank 4 - RH Control 6E-3032 22 C-3 21 34 35 36
22 32
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Blade Cushion Solenoid 253-1320 23 E-9, E-2
38 39 40 41
Valve Gp - Check (Fan Drive) 175-0447 24 B-4
33 41 Hydraulic System COMBINATION CONTROLS

Valve Gp - Check (Sec Steer) 9T-1013 25 A-5

15
Valve Gp - Check (Sec Steer) 9T-6146 26 C-5
13 120H: 135H: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Valve Gp - Combination 9T-5957 27 B-5
28 or MANUAL and PILOT PILOT or MANUAL
Valve Gp - Fan Speed Sol 191-5292 28 B-8 1241-UP CBC1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Relief (Sec Steer) 9T-8071 29 A-5 25 CAF1-UP AMX1-UP
Valve Gp - Shuttle 131-0753 30 C-6 16
ALZ1-UP
Attachments 29
2 18 27
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Cylinder Gp - Ripper 6E-4724 37 I-6
Cylinder Gp - Scarifier 112-5575 31 I-5 26 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
107-0547
Valve Gp - Plow / Dozer 32 H-4 20
130-3111 14 30
Valve Gp - Plow Angle 115-1007 33 H-3

Combination Valve
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

Valve Gp - Ripper
119-9550
38 H-6 3 3
SUPPLY PRESSURE

107-0545 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
107-0543
Valve Gp - Scarifier 34 H-11
119-9549 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Snow Wing Lift 137-8106 35 H-8

Valve Gp - Snow Wing Tilt 137-8104 36 H-7 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Accugrade Attachments FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Valve Gp - Accugrade Sol 239-9894 41 H-11, H-12 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

17 24 UNIDIRECTIONAL UNIDIRECTIONAL

12 31 37
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description © 2005 Caterpillar Printed in U.S.A.
Number Location
AA Pump Output Pressure (Fan) B-8 All Rights Reserved
BB Implement & Steering Load Sensing Signal Pressure C-7
CC Pump Supply Pressure (Implement / Steering) B-5

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

28

RENR4162-02
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Steering Pump (Adjustable)

Supply
Electrical Symbols (Electrical)

AA Implement Supply

30 Page
Lines Pressure Temperature
T

Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

VIEW OF AREA A
Current Standard Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
16 B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

BB
Implement CC
Signal Lines
Implement
Drain Lines Implement
Supply Lines

Hydraulic Fan Drive System Hydraulic & Steering System

 13 12 11 10 9 8 7 6 5 4 3 2 1

I I
CYLINDER GP CYLINDER GP
RIPPER SCARIFIER
6E-4724 112-5575
VALVE GP
VALVE GP
ACCUGRADE SOL VALVE GP
ACCUGRADE SOL BLADE LIFT BLADE LIFT
(LEFT) (RIGHT) 239-9894 PLOW/DOZER VALVE GP
239-9894 107-0547 PLOW ANGLE
VALVE GP VALVE GP 130-3111 115-1007
VALVE GP RIPPER VALVE GP
SNOW WING SNOW WING TILT
LIFT 107-0545 SCARIFIER
137-8104 119-9550 107-0543
137-8106
119-9549

H
H BLADE LIFT
BLADE LIFT
(LEFT) (RIGHT)

E K
D J
C H
B G
A F
LEFT HAND
G
E E K K
D D J J
H
C C H
B B G G
A A F F
SNOW WING LIFT (HEEL) SNOW WING TILT (TOE) RIPPER SCARIFIER PLOW/DOZER PLOW ANGLE
RIGHT HAND
LEFT HAND RIGHT HAND G
MULTIPLE ATTACHMENT COMBINATIONS SHOWN

ACCUGRADE ATTACHMENTS ATTACHMENTS

CYLINDER GP CYLINDER GP
SIDE SHIFT BLADE TIP
112-5575 131-7191

CYLINDER GP CYLINDER GP
STEERING (LH) STEERING (RH)
130-9041 130-9042
F
F

MOTOR GP
LINE PATTERNS CIRCLE DRIVE
ACCUMULATOR GP 105-3196
Pressure Line BLADE CUSHION
162-7450
Pilot / Load Sensing Pressure CYLINDER GP
BLADE LIFT
Drain / Return Lines ACCUMULATOR GP 262-1889
VALVE GP
CYLINDER GP BLADE CUSHION BLADE CUSHION
Component Group BLADE LIFT 162-7450 SOLENOID
VALVE GP 1324926 253-1320
CYLINDER GP
Attachment BLADE CUSHION ARTICULATION
SOLENOID 198-8305
253-1320
Air Line
SWIVEL GP
260-6502 E
E CALLOUTS CYLINDER GP
CENTER SHIFT CYLINDER GP
262-1908 WHEEL LEAN
YY Taps (Pressure, Sampling,Sensor) by letter
121-9242
52 Components by number
RENR4162-02

VALVE GP PUMP GP
BANK 4 METERING
30 Page, Color 2

LH CONTROL 222-3769 VALVE GP

6E-3038 BANK 4 D
D RH CONTROL
6E-3032

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Implement & Steering Pump Output.
Secondary Steering Pump Output.
Steering Metering Pump Output and
Cylinder Circuit.
Hydraulic Fan Pump Output.
Snow Wing Lift and Tilt Cylinder Circuits. E K
Supply Line. D C
J
C Drain / Return Line. C H
B G
Scarifier and Ripper Cylinder Circuits.
A F
Signal Line
Blade Tip Cylinder Circuit. BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP VALVE GP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
BB
Steering (Circle Drive) Control Circuit. TANK GP VALVE GP PUMP GP SHUTTLE
HYDRAULIC OIL FAN SPEED SOL HYD FAN 131-0753
Side Shift Cylinder Circuit. 191-5292
207-2410 169-4883 VALVE GP
Blade Lift Cylinder Circuits.
Articulation Cylinder Circuit. CHECK(SEC STEER)
9T6146
Center Shift Cylinder Circuit.
Wheel Lean Cylinder Circuit.
Plow/Dozer Lift and Tilt Cylinder Circuits.
VALVE GP MOTOR GP
VALVE GP CHECK HYDRAULIC FAN
COMBINATION (FAN DRIVE) 224-7040
AA 9T-5957 175-0447

ACCUMULATOR GP B
B
STEERING
248-6251

SWITCH GP
CC SEC STEER
PRESSURE
3E-6450

VALVE GP SWITCH GP
CHECK(SEC STEER) PUMP GP FAN DRIVE
9T-1013 SECONDARY PRESSURE
PUMP GP STEERING
IMP/STEER 167-1709
123-8867
200-1934
VALVE GP
A RELIEF A
(SEC STEER)
9T-8071 THIS SCHEMATIC IS FOR THE 120H & 135H MOTOR GRADER
PART #: 172-9344 CH05 (120H)
PART #: 172-9347 CH05 (135H)
120H & 135H Components are shown installed on a fully operable machine with the key and engine
IMPLEMENT/STEERING/FAN DRIVE CIRCUIT off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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