S-900-1670-501 - 1 - (Inspection and Test Plan For Static Equipment Erection)

JOB No. DOC. No. Rev.
0-5151-20 S-900-1670-501 1
DATE 31 - AUG - 2012 SHEET 1 OF 62

PREP’D S.Otani
CHK’D S.Kuritsubo
APP'D G.Kitagawa
TEST AND INSPECTION PLAN

FOR
STATIC EQUIPMENT ERECTION
Donggi Senoro LNG Project
FOR CONSTRUCTION
REV. Date Page DESCRIPTION PRE’D CHK’D APP’D

0 31 AUG 2012 ALL FOR REVIEW S. Otani S.Kuritsubo G.Kitagawa
1 28 SEP 2012 ALL FOR CONSTRUCTION (as per PIM-MOM-0-5151-Mech-002) S. Otani S.Kuritsubo G.Kitagawa
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Doc. No. : S-900-1670-501 <Rev.1>
TEST AND INSPECTION PLAN FOR STATIC EQUIPMENT SHEET 2 OF 62
ERECTION
CONTENTS
1 SCOPE ............................................................................................................................................. 3
2 DEFINITION...................................................................................................................................... 3
3 REFERENCE DOCUMENT ............................................................................................................... 3
4 ACCEPTANCE CRITERIA ................................................................................................................ 3
5 RESPONSIBILITIES ......................................................................................................................... 3
6 SCOPE OF TEST AND INSPECTION ............................................................................................... 3
7 OTHER REQUIREMENTS ................................................................................................................ 4

7.1 Inspection Notification ................................................................................................................ 4
7.2 Subsequent Work....................................................................................................................... 4
7.3 Responsibilities of SUBCONTRACTOR...................................................................................... 4
7.4 Rights of CONTRACTOR ........................................................................................................... 4
8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST ......................................... 4
9 REPORT FORM................................................................................................................................ 5
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1 SCOPE
This specification describes the scope of test and inspection and the report format for static
equipment erection except for site fabricated tank and furnace of DSLNG Project at site.
In case Inspection and Test Plan (ITP) have been already issued by SUBCONTRACTOR, the
SUBCONTRACTOR’s ITP shall be superseded by this specification.
2 DEFINITION
The following terminologies are used in this specification.
(1) The OWNER is PT. Donggi-Senoro LNG

(2) The CONTRACTOR is PT. JGC Indonesia and JGC Corporation Consortium.
(3) The SUBCONTRACTOR is the party appointed by CONTRACTOR which carries out the
activities of the Work.
3 REFERENCE DOCUMENT
Contractor Doc. No. Document Title
S-900-1161-001 Construction Execution Plan
S-900-1540-001 Project Quality Control Plan for Field Construction

Work
S-900-1540-002 Project Quality Control Procedure for Field

Construction Work
S-900-1540-101 Quality Control Requirement for Sub-contractor
(Construction Phase)
D-900-1351-032 Design and Installation Requirements for Bed
Support
4 ACCEPTANCE CRITERIA
Acceptance criteria shall be in accordance with the project specifications, drawing and instructions.
If the results of the inspection are unacceptable, changes or repairs shall be made and the
work/materials shall be re-inspected.
5 RESPONSIBILITIES
CONTRACTOR and SUBCONTRACTOR will perform quality control with CONTRACTOR’s ITP,
by means of check, tests and inspections, at scheduled or required stage of construction in
accordance with CONTRACTOR’s construction specifications, drawings and instructions.
6 SCOPE OF TEST AND INSPECTION

The SUBCONTRACTOR shall fully comply with the test and inspection requirements stated in the
related specifications, drawings and instructions. The SUBCONTRACTOR may prepare detailed
inspection and test plan, if required and it shall contain the following items:
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(1) Identification of SUBCONTRACTOR

(2) Step wise inspection activity
(3) Scope of inspection for OWNER/CONTRACTOR / SUBCONTRACTOR and
SUB-SUBCONTRACTOR, if any
(4) Reference documents such as applicable standards and procedures
(5) Acceptance Criteria
(6) Applicable Inspection record form number
7 OTHER REQUIREMENTS
7.1 Inspection Notification
SUBCONTRACTOR shall submit a Notification for Inspection to CONTRACTOR in

accordance with S-900-1540-101.
7.2 Subsequent Work
The SUBCONTRACTOR is not authorized to proceed to the subsequent work before

completion of the work. The work which is impracticable or difficult to inspect after
completion of the work, shall be carried out in the presence of CONTRACTOR supervisor.
7.3 Responsibilities of SUBCONTRACTOR
The requirements of inspection do not supplant or negate the SUBCONTRACTOR’s

responsibilities defined in CONTRACTOR’s order and applicable specifications, nor as
required by governing statutory regulations or codes.
7.4 Rights of CONTRACTOR
CONTRACTOR reserves the rights to modify SUBCONTRACTOR’s inspection items.
8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST
Abbreviations in the Column of “Witnessed By”
R : Review inspection record
I : Execution of inspection
IW : Initial witness inspection
W : Witness of inspection or work
F : Full, ex, “FW” means “Full Witness”, “FI” means “Full Inspection”
S : Spot, ex, ”SW” means “Spot Witness”, “SI” means “Spot Inspection” including
100% review of inspection report
P : Preparation of inspection report
H : Hold point
M : Monitoring and Surveillance
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OR : Official Record
IR : Internal Record
9 REPORT FORM
5000-101 : Inspection Report for Vessel (Vertical on Ground)

5000-102 : Inspection Report for Vessel (Vertical on Ground)
5000-103 : Inspection Report for Vessel (Vertical with Legs)
5000-104 : Inspection Report for Vessel (Vertical with Legs)
5000-105 : Inspection Report for Vessel (Horizontal)
5000-106 : Inspection Report for Vessel (Horizontal)
5000-301 : Inspection Report for Heat Exchanger (Horizontal)
5000-302 : Inspection Report for Heat Exchanger (Horizontal)
5000-303 : Inspection Report for Stacked Heat Exchanger
5000-304 : Inspection Report for Stacked Heat Exchanger
5000-305 : Inspection Report for Heat Exchanger (Vertical)
5000-306 : Inspection Report for Heat Exchanger (Vertical)
5000-307 : Inspection Report for Air Cooled Heat Exchanger
5000-401 : Inspection Report for Skid and others
5000-402 : Inspection Report for Skid and others
5000-201 : Inspection Report for Equipment Internal
5000-202 : Inspection Report for Tray Installation
5000-202A : Inspection Report for Tray Installation Checklist
5000-203 : Inspection Report for Equipment Internal (Levelness of Outlet Weir and
Downcomer Inspection)
5000-203A : Inspection Report for Equipment Internal (Outlet Weir Height and Downcomer
Clearance)
5000-204 : Inspection Report for Equipment Internal (Levelness of Tray Support Ring
Inspection)
5000-204A : Inspection Report for Equipment Internal (Levelness of Tray Floor Inspection)
5000-205 : Inspection Report for Tray Installation (Internal Welding Inspection)
5000-206 : Inspection Report for Equipment Internal (Tray Leak Test)
5000-311 : Inspection Report for Field Proof Test
5000-999 : Inspection Report for Platform and Ladder
5000-312 : Pre-Commissioning & Start Up Equipment Closure Certificate
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5000-313 : Inspection Report for Equipment Internal (Installation Checklist for Random
Packing)
5000-314 : Inspection Report for Equipment Internal (Distribution Levelness and Feed Hole
Direction)
5000-315 : Inspection Report for Equipment Internal (Installation Checklist for Structured
Packing)
5000-316 : Inspection Report for Equipment Internal (Levelness of Structured Packing
Support Rings)
5000-317 : Inspection Report for Equipment Internal (Orientation of Structured Packing)
5000-001 : Inspection Report for Equipment Nozzle Flange Face
5000-001B : Inspection Report for Equipment and Piping Flange Face, Gasket and Bolt / Nut
5000-511 : Inspection Report for Flange Bolt Tightening
5000-319 : Internal Installation Checklist for Mesh and Ceramic Ball
5000-320 : Inspection Report for Name Plate
5000-321 : Inspection Report for Anodes installation for Heat Exchanger
5000-322 : Inspection Report for PMI
5000-323 : Inspection Report for Davit installation
5000-324 : Inspection Report for Bed Support Installation
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TEST AND INSPECTION PLAN FOR STATIC EQUIPMENT ERECTION SHEET 7 OF 62
5. SCOPE OF TEST & INSPECTION
WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
SITE INSPECTION ITEM REFERENCE REQUIREMENT FREQUENCY FORM REMARKS
1.1 Padding
(1) Material A283, A36 or Material Certificate Check before 5000-102 FI/P SW IW
(Liners) equivalent erection
5000-104
5000-106
5000-302
5000-304
5000-402
(2) Interval Max. spacing 800 mm
(3) Loading Max. 30 kg/cm²
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WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
1.2 Verticality / Section 7.2 ±6mm/10m, not exceed 5000-101 FI/P FW FW
Horizontally 12mm/20m and over
5000-103
5000-105
5000-301
5000-303
5000-305
5000-307
5000-401
1.3 Position / Direction Section 7.1 Set to within ± 3mm of grid line After setting 5000-101 FI/P FW SW Nozzle Orientation
5000-103
5000-105
5000-301
5000-303
5000-305
5000-307
5000-401
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WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
1.4 Elevation Section 7.3 Within ± 1mm / 1m After setting 5000-101 FI/P FW SW
5000-103
5000-105
5000-301
5000-303
5000-305
5000-307
5000-401
1.5 Anchor Bolts ANSI A10.13 Snug tight, fully tightened by After setting 5000-102 FI/P FW SW
Section 9.6 using ordinary spud wrench
5000-104
5000-106
5000-302
5000-304
5000-306
5000-401
1.6 Grouting of base plate No Voids 2000-010 FI/P FW FW
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WITNESS BY
’R
CONTRACT
SUBCONT
OWNER
OR
1.7 Platform and Ladders As per drawing 5000-999 FI/P FW FW
1.8 Final Connection 5000-001

between Equipment B FI H FW
and Piping. 5000-511
(1) Flange Face
(2) Gasket
(3) Bolt and Nut
(4) Bolt Tightening
1.9 Name Plate As required 5000-320 FI H FW
1.10 Check anodes have

been installed for heat 5000-321 FI H FW
exchanger.
1.11 Field Hydrostatic Test If required Comply with requirements 5000-311 FI/P H H MIGAS Witness Required
1.12 Davit Installation If applicable 5000-323 FI/P FW FW
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WITNESS BY
’R
CONTRACT
SUBCONT
OWNER
OR
1.13 Box Up
(1) Internal cleaning 5000-312 FI/P H H
(2) Final closure inspection Manhole bolt, nut and gasket 5000-312
Equipment Nozzle Face check
/ MH Face Gasket, Bolt 5000-001 FI/P H FW
and Nut B
(3) Bolt Tightening Final Manhole bolt, nut and gasket 5000-312
closure inspection after check (Bolt tensioning work, if
final manway closure applicable) 5000-511 FI/P H H
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WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
2. INTERNAL Drawings
INSTALLATION
2.1 Distributor Pipe 5000-201
(1) Assembly As per drawing After setting FI/P FW FW
(2) Bolt Tightness After setting FI/P FW FW
(3) Gasket As per drawing After setting FI/P FW FW
2.2 Demister 5000-201
(1) Assembly After setting FI/P FW FW
(2) Bolt Tightness After setting FI/P FW SW
2.3 Tray Drawings

(1) Assembly As per drawings After setting 5000-203 FI/P FW SW
5000-203A
5000-204
5000-204A
(2) Support beam As per drawing After setting 5000-202 FI/P FW SW
installation 5000-202A
5000-203
5000-203A
5000-204
5000-204A
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WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
(3) Tray Clamping As per drawing After setting 5000-202 FI/P FW SW
5000-202A
5000-203
5000-203A
5000-204
5000-204A
(4) Bolt Tightness After setting 5000-202 FI/P FW SW
5000-202A
5000-203
5000-204
(5) Tack welding of As per drawing After setting 5000-202 FI/P FW SW
nut
(6) Field welding ASME Sec IX WPS, PQR,WQT After setting 5000-205 FI/P FW FW
Final check for ASME Sec VIII
every tray
(7) Panel As per drawing After setting 5000-203 FI/P FW SW
Connection
(8) Level Check Manufacturer’s Tolerance = 1/500 After setting 5000-204 FI/P FW FW
specification (unless noted otherwise) 5000-204A
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WITNESS BY
SUBCONT’R
CONTRACTOR
OWNER
(9) Leak test Manufacturer’s As per drawing After setting 5000-206 FI/P FW FW
specification
(10) Check As per drawing After setting 5000-202 FI/P FW FW
thermowell
location
(11) PMI If required 5000-322 FI/P FW SW
2.4 Dehydration Drum and Drawings As per Drawings 5000-324

Mercury Removal D-900-1352-032 FI/P FW SW
Drum Bed Support
Installation
2.5 Box Up Refer above 1.13
2.6 Check packing

installation
5000-313 FI/P FW FW
1) Random Packing As per Drawing
5000-314
5000-316
2) Structured Packing As per Drawings 5000-314 FI/P FW FW
5000-315
5000-316
5000-317
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WITNESS BY
CONTRACTOR
SUBCONT’R
SITE INSPECITON ITEM REFERENCE REQUIREMENT FREQUENCY FORM REMARKS
OWNER
3. AIR FIN COOLER
Structure Steel Work
refer to Steel structure
(1) Position As per drawing After setting 5000-307 FI/P FW FW
(2)Verticality/Elevation As per vendor After setting 5000-307 FI/P FW FW

recommendation
(3) Platform and ladder After setting 5000-310 FI/P FW FW
As per drawing
(4) Bolting
After setting 5000-307 FI/P FW FW
3.1 Fan Hood / Fan ring As per drawing After setting 5000-307 FI/P FW SW
(1)Verticality/Elevation
3.2 Fan & Drive Assembly 5000-308
Refer to Rotating ITP

(1) Plumb motor shaft 5000-308 FI/P FW FW
Check bearings for As per vendor

After setting
cleanliness & recommendation
Lubrication
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WITNESS BY
CONTRACTOR
SUBCONT’R
OWNER
SITE INSPECITON ITEM REFERENCE REQUIREMENT FREQUENCY FORM REMARKS
(2) Pulley alignment As per vendor After setting 5000-308 FI/P FW FW

recommendation
(3) Blade tip clearance As per vendor
After setting 5000-308 FI/P FW FW
recommendation
(4) Blade Angle As per vendor 5000-308 FI/P FW FW
After setting
recommendation
(5) Hub bolt torque As per vendor 5000-310 FI/P FW FW
After setting
recommendation
(6) V-Belt Tension As per vendor 5000-308 FI/P FW FW
After setting
recommendation
3.3 Tube Bundle Drawings
(1) Dimension / As per drawing After setting 5000-309 FI/P FW IW
Alignment / Height
(2) Tube fins damage/ No damage After setting 5000-310 FI/P FW IW
cleaning
3.4 Finishing
(1) Fan Guards As per drawing 5000-310 FI/P FW SW
installed
(2) Air Sealing Strips As per drawing 5000-310 FI/P FW SW
Installed
(3) Leak Test If required As per Leak Test Procedure 5000-311 FI/P H H
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (VERTICAL ON GROUND)
Date
ITEM NO. (Service)

(1) POSITION Refer to FDN Report:
INSTALLED HEIGHT
SPECIFIED MEASURED
DIRECTION DIMENSION DIMENSION DIFFERENCE
(2) VERTICALITY
DIRECTION BOTTOM REFERENCE POINT
(1) POSITION & ELEVATION (2) VERTICALITY

SUBCONTRACTOR JGC OWNER SUBCONTRACTOR JGC OWNER
ACCEPTANCE (FI/P) (FW) (SW) REMARKS ACCEPTANCE (FI/P) (FW) (FW) REMARKS
Inspected by Witnessed by Witnessed by Inspected by Witnessed by Witnessed by
Reviewed by Reviewed by Reviewed by Reviewed by
Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (VERTICAL ON GROUND)
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
Anchor Bolt Size Quantity
( ) x ( ) pcs
(4) PADDING LOAD
Erection Weight (Kg) = (______) = (______) kg/cm2

Pad Area (cm2) ( ) < 30kg/cm2
(3) ANCHOR BOLT TIGHTNESS (4) PADDING & GROUTING

ACCEPTANCE (FI/P) (FW) (FW) REMARKS ACCEPTANCE (FI/P) (FW) (FW) REMARKS
Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (VERTICAL WITH LEGS)
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
(2) VERTICALITY (Tolerance 1/1000)


Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (VERTICAL WITH LEGS)
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
( ) x ( ) pcs
(4) PADDING LOAD


Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (HORIZONTAL)
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
C
D
E
F
(2) HORIZONTALY (Longitudinal)

DIRECTION MEASURED INCLINATION
(C – D) / A / / 1000
(C – E) / B / / 1000
(1) POSITION & ELEVATION (2) HORIZONTALY

Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
VESSEL (HORIZONTAL)
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
( ) x ( ) pcs
(4) PADDING LOAD


Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
(HEAT EXCHANGER (HORIZONTAL)
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
(2) HORIZONTALLY (Longitudinal)

MEASURED INCLINATION
(C – D) / A / / 1.000
(D – F) / B / / 1.000
Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
(HEAT EXCHANGER (HORIZONTAL)
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
( ) x ( ) pcs
(4) PADDING LOAD


Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
STACKED HEAT EXCHANGER
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
(2) HORIZONTALLY (Longitudinal)

MEASURED INCLINATION
(C – D) / A / / 1.000
(D – F) / B / / 1.000

Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
STACKED HEAT EXCHANGER
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
( ) x ( ) pcs
(4) PADDING LOAD


Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
(HEAT EXCHANGER (VERTICAL)
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
(2) VERTICALITY (Tolerance : 1/1000)

DIRECTION BTM REFERENCE POINT

Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
(HEAT EXCHANGER (VERTICAL)
Date
ITEM NO. (Service)

(3) SETTING BOLT
Bolt Size Quantity
( ) x ( ) pcs
(3) SETTING BOLT TIGHTNESS

Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
AIR COOLED HEAT EXCHANGER
Date
ITEM NO. (Service)

(1) STRUCTURE (2) FAN HOOD/ RING LEVEL
1. Level on Top Column (1/1000) (Tolerance : 5 m/m)
c d e f g h BAY a b c d
A
B
m C
2. Verticality (±6 /m) D
Check View from 900 View from 1800
0 0
Column 0 - 180 900 - 2700
c
d
e
f
g
h
(1) STRUCTURE LEVEL & VERTICALITY (2) FAN HOOD / RING LEVEL
Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
Job Code
Date
ITEM NO. (Service)

(2) DRIVER & PULLEY
- - 1 Pulley Level
(1) FAN & FAN SHAFT FAN PULLEY DRIVER PULLEY PULLEY
- - 1 Fan Shaft Alignment (0.5/1000) X Y X Y DIFFERENCE
0º - 180º 270º - 90º
- - 2 Belt Tension
Set P = kg
- - 2 Tip Clearance (Set : mm) dept = cm
0º 45º 90º 135º 180º 225º 270º 315º
tension = kg
Result
- - 3 Blade Angle (Set : Degree)

1 2 3 4 5 6
(1) FAN & FAN SHAFT (2) DRIVER & PULLEY

Name Name
Signature Signature
Date Date
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REPORT No.
INSPECTION REPORT
AIR COOLED HEAT EXCHANGER Job Code
Date Date
ITEM NO. (Service)

TUBE BUNDLE ALIGNMENT
m
(1) Line-up of Bundles (Tolerance : ±3 /m)
Bundle No. A B C D
Deviation O O
(2) Elevation of Bundle (Tolerance : 1 / 1000)

Bundle No. A B C D
EL +
(3) Level of Bundle

Bundle No. A B C D
Direction 0º - 180º 270º - 90º 0º - 180º 270º - 90º 0º - 180º 270º - 90º 0º - 180º 270º - 90º
Result
TUBE BUNDLE ALIGNMENT

Name Name
Signature Signature
Date Date
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INSPECTION REPORT REPORT No.

Job Code
Date
ITEM NO. (Service)
INSPECTION SUBCONTRACTOR JGC CLIENT REMARKS
ITEM DUTY DATE & SIGN DUTY DATE & SIGN DUTY DATE & SIGN
1 SUPPORT STEEL WORK
- Position (FI/P) (FW) (FW) Confirm on Civil Report
- Base Plate Welded or Base Grouted (FI/P) (FW) (FW)
- Platform and Ladder (FI/P) (FW) (FW)
- Bolt Tight (FI/P) (FW) (FW)
2 FAN FOOD / FAN RING
- Bolt Tight (FI/P) (FW) (SW)
3 FAN & DRIVE ASSEMBLY
- Hub Bolt Torque Confirmation (FI/P) (FW) (FW)
- Greasing System (Tubing Work) (FI/P) (FW) (FW)
4 TUBE BUNDLE
- Transport Clips Removed (FI/P) (FW) (I/R)
- Fin Clean and Damaged (FI/P) (FW) (I/R)
5 FINISHING
- Fan Guard Installed (FI/P) (FW) (SW)
- Air Sealing Strip Installed (FI/P) (FW) (SW)
REMARKS :
SIGNATURE SIGNATURE SIGNATURE
SUB-CONTRACTOR JGC Witnessed by OWNER Witnessed by
Inspected by: JGC Reviewed by CLIENT (NCP) Reviewed by
NAME : NAME : NAME :

DATE : DATE : DATE :
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Form 5000-401 REPORT No.

INSPECTION REPORT
Job Code
Skid and Others
Date
ITEM NO. (Service)

INSTALLED HEIGHT
SPECIFIED MEASURED
(2) VERTICALITY or HORIZONTALY

(1) POSITION & ELEVATION (2) VERTICALITY or HORIZONTALY

Name Name
Signature Signature
Date Date
D R A
N
I 21-OCT 12
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Doc. No. : S-900-1670-501 <Rev.1>
Form 5000-402
REPORT No.
INSPECTION REPORT
Job Code
Skid and Others
Date
ITEM NO. (Service)

(3) ANCHOR BOLT
( ) x ( ) pcs
(4) PADDING LOAD


Name Name
Signature Signature
Date Date
D R A
N
I 21-OCT 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM- 5000-201
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
CLIENT : PT DSLNG REPORT NO. : _________________

PROJECT : DSLNG Project DATE : _________________
JOB NO. : 0-5151-20
EQUIPMENT NO. : ________________________________

EQUIPMENT NAME : ________________________________
VENDOR NAME : ________________________________

SUBCONTRACTOR JGC OWNER
INSPECTED BY Witnessed by Witnessed by
Reviewed by Reviewed by

D R A
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ERECTION
FORM-5000-202
INSPECTION REPORT
FOR
TRAY INSTALLATION

JOB NO. : 0-5151-20
EQUIPMENT NO. : ________________________________

EQUIPMENT NAME : ________________________________
VENDOR NAME : ________________________________
INSPECTION FOR : Confirmation of Tray Assembly Completion, Support Beam installed, Panel Connection, Bolt
Tightened, Clump Tightened, Cleaned and Ready for Man-way Closing, Tack Welding of Nut and
Thermowell Location

Reviewed by Reviewed by

D R A
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ERECTION
FORM-5000-202A
TRAY INSTALLATION CHECK LIST
OWNER
D R A
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ERECTION
FORM-5000-203
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
OWNER
D R A
N
I 21-OC 12
T - 2 0
Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-203A
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
OWNER
D R A
N
I 21-OC 12
T - 2 0
Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-204
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
OWNER
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
TRAY SUPPORT RING LEVELNESS REFERENCE TABLES

Table 1: Tray Support Ring Levelness Measurement Points
(Without Accumulator Tray Support Ring)
Number Inside Diameters of Numbers of
Applicable Cases in Fig.1
of Pass Tower (m) Measurement Points
1.5 and under 4 Case 1
1 Over 1.5 and up to 2.5 6 Case 2
Over 2.5 and up to 10 8 Case 3
2
Over 4.0 and up to 10 10 Case 2
4.0 and under Over 4.0 7 Case 1
3
up to 10 10 Case 2
8 Case 1
4 10 and under
10 Case 2
Notes :
(1) In the case vessels with an inside diameter greater than 10 meters separate specific instructions will developed by JGC
Table 2: Accumulator Support Ring Levelness Measurement Points
No. of Passes No. of Measurement Notes
0 4
1 3
Applicable Cases
2 6
in Figure 2
3 9
4 12
One-pass Tray
Down
Case 1 comer Case 2 Case 3
Mea
b a sure b a b a
ment
d c
d c
d c f e
f e
h g
Two-pass Tray
c b Case 2 c
Case 1 d
b
b a d a b a e a
d c d c
f e f e
h g h e h g j f
i g
g f
h
Four-pass Tray (Support ring)
Case 1 Case 2
c a
b a d
d c e d
e g f
f
h g j h
D R A
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-204A
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
Column No.
Inner Diameter
Total No. of Trays
No. of Tray Passes
LEVELNESS OF TRAY FLOOR INSPECTION
OWNER
D R A
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ERECTION
TRAY FLOOR LEVELNESS REFERENCE TABLES

Table 3: Tray Floor Levelness Measurement Points
(Without Accumulator Tray Support Ring)
No. of Pass Inside Diameters of Tower (m) Numbers of Measurement Points Applicable Cases in Fig.1
1 Over 1.5 and up to 2.5 7 Case 2
Over 2.5 7 Case 2
4.0 and under 7 or 10 Case 1
2
Over 4.0 and up to 10 7 or 10 Case 2
3
Over 4.0 up to 10 12 Case 2
14 Case 1
4 10 and over
17 Case 2
Notes : (1) In case of vessels with an inside diameter greater than 10 meters separate specific instructions will developed by JGC
One-pass Tray
Case 1 Case 2
Measurement Point
b a
b a
e d g c
• •
f e
d c
Two-pass Tray
Case 1 Case 2
b
•e a
b •e
b a b a a
d c d c
d g c d
• •g c
•j
g f g f
f e f e i h
i •j h
Case 1 Three-pass Tray Case 2
b a b a
d g c
d c
f e f e
h g i l h
i k j
j
Case 1 Four-pass Tray Case 2
b a
b a d e c
d g c
f e g f
i l h
i h k j
k n j
m l n q m
p o
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ERECTION
FORM-5000-205
INSPECTION REPORT
FOR
TRAY INSTALLATION
(INTERNAL WELDING INSPECTION)

JOB NO. : 0-5151-20
EQUIPMENT NO. : ________________________________

EQUIPMENT NAME : ________________________________
VENDOR NAME : ________________________________

ACCEPTANCE (FI/P) (FW) Witnessed by (FW) Witnessed by
Inspected by
Name
Signature
Date
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-206
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
(TRAY LEAK TEST)

JOB NO. : 0-5151-20
EQUIPMENT NO. : ________________________________

EQUIPMENT NAME : ________________________________
VENDOR NAME : ________________________________

ACCEPTANCE (FI/P) (FW) Witnessed by (FW) Witnessed by
Inspected by
Name
Signature
Date
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-311
INSPECTION REPORT
FOR
FIELD PROOF TEST

JOB NO. : 0-5151-20
EQUIPMENT : Shell and Tube Heat Exchanger

: Air Cooled Heat Exchanger (Bundle)
EQUIPMENT NO. : ________________________________

EQUIPMENT NAME : ________________________________
VENDOR NAME : ________________________________
OWNER
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-999
INSPECTION REPORT
FOR
PLATFORM AND LADDER
CLIENT : PT DSLNG SUB-CONTRACTOR : _______________________

PROJECT : DSLNG Project REPORT NO. : _______________________
JOB NO. : 0-5151-20 DATE : _______________________
1) EQUIPMENT / UNIT NO.: ____________________________

2) IDENTIFICATION OF DETAIL INSPECTION ITEM : _______________________
3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
INSPECTION ACCEPTANCE
No. DETAIL INSPECTION DESCRIPTION
DATE SUB-CON
REMARKS :

ReViewed by ReViewed by
NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM- 5000-312
Form No. :
DSLNG PROJECT Rev. :
PRE-COMMISSIONING & START-UP Owner :
H.O. Class :
EQUIPMENT CLOSURE CERTIFICATE Page : 1 of 1
Serial No. :
Unit Number System No Drawing No. Equipment No.
PART 1
MECHANICAL CHECK
NO. DESCRIPTION Y N N/A REMARKS
1. Equipment Vendor, Construction Drawing provided for inspection.
2. Equipment Data Sheet provided for inspection.
3. Signed ITP forms provided.

4. Reports on site modifications, repairs, re-testing provided.
Internal tray installation mechanical / cleanness check closure of
5.
tray manways, leak test complete (if applicable).
6. Internals Installed as trays/ baffles, distributes, demisters etc.
Internal Visual Inspection, Equipment is clean, free of all debris
7.
and mechanical damage, internal gasket in place (if any).
8. Fill chemicals, installed catalyst, packing rings etc.
9. Check manhole correct bolts, gasket and tightness.
10. Weep holes in reinforcing pad filled with suitable grease.

11. Name plate installed.
12. Name plate correct identification.
13. Digital Photo
14. Final inspection box up complete
15. All related NCR, MER’S and SI for internal portions are closed out.
The above mentioned equipment has been inspected and approved for closure
PART 2 FINAL CLOSURE
NO. DESCRIPTION Y N N/A REMARKS

1. All equipment drawings provided and red lined.
Internal Visual Inspection. Equipment is clean, free of all debris
2.
and mechanical damage.
3. Insulation Completed.
4. Painting Completed.
5. Manways(s) close using correct gasket/bolt torquing
Acceptance Sub-Con QC JGC DSLNG QC DSLNG Operation

Name
Signature
Date
This is a mandatory HOLD point for all parties. A Review of documentation only is not permitted.
D R A
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I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-313
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
ITEM NO.
Inner Diameter
Packing Type
Total No. of Beds
INSTALLATION CHECKLIST FOR RANDOM PACKING
OWNER
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-314
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
ITEM NO.
Inner Diameter
Packing Type
Total No. of Beds
DISTRIBUTOR LEVELNESS AND FEED HOLE DIRECTION
OWNER
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-315
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
ITEM NO.
Inner Diameter
Packing Type
Total No. of Beds
INSTALLATION CHECKLIST FOR STRUCTURED PACKING
OWNER
D R A
N
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ERECTION
FORM-5000-316
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
ITEM NO.
Inner Diameter
Packing Type
Total No. of Beds
LEVELNESS OF STRUCTED PACKING SUPPORT RINGS
OWNER
D R A
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ERECTION
FORM-5000-317
INSPECTION REPORT
FOR
EQUIPMENT INTERNAL
ITEM NO.
Inner Diameter
Packing Type
Total No. of Beds
ORIENTATION OF STRUCTURED PACKING
OWNER
D R A
N
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-001
INSPECTION REPORT
FOR
EQUIPMENT NOZZLE FLANGE FACE
CLIENT : PT DSLNG REPORT NO. : ________________________

PROJECT : DSLNG Project DATE : ________________________
JOB NO. : 0-5151-20
EQUIPMENT / UNIT NO. : _______________________________________

EQUIPMENT NAME : _______________________________________
VENDOR : _______________________________________
INSPECTION STAGE : MATERIAL RECEIVING STAGE INSPECTION

FINAL FLANGE CLOSING STAGE INSPECTION
EQUIPMENT NOZZLE RESULT OF FLANGE FACE INSPECTION INSPECTION ACCEPTANCE

NOZZLE NO. SIZE (“) DESCRIPTION ACCEPTED REJECTED
REMARKS :

INSPECTED BY Accepted w/o Comment Accepted w/o Comment
Witnessed by Accepted w/ Comment Accepted w/ Comment
Reviewed Only
____________________________ ___________________________ ___________________________

D R A
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ERECTION
FORM-5000-001B
INSPECTION REPORT
FOR
EQUIPMENT AND PIPING FLANGE FACE, GASKET AND BOLT/NUT

JOB NO. : 0-5151-20
EQUIPMENT / UNIT NO. : _______________________________________

EQUIPMENT NAME : _______________________________________
VENDOR : _______________________________________
INSPECTION STAGE : 5 FINAL FLANGE CLOSING STAGE INSPECTION
EQUIPMENT or BOLT/NUT RESULTS of INSPECTION

FLANGE
PIPING FLANGE SIZE (“) GASKET MATERIAL
FACE
NUMBER OR MARK CONFIRMATION ACCEPTED REJECTED
REMARKS :

Reviewed Only
____________________________ ___________________________ ___________________________

D R A
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-511
INSPECTION REPORT
FOR
FLANGE BOLT TIGHTENING

JOB NO. : 0-5151-20
EQUIPMENT NO./ ID NO. : _______________________________________

EQUIPMENT NAME : _______________________________________
VENDOR : _______________________________________
1) BOLT TIGHTENING SEQUENCE : _____________________________

2) BOLT TIGHTENING RESULT: _____________________________
MIN. BOLT
NOZZLE NO. TORQUE ACTUAL
OR BOLT SIZE VALUE SNUG TIGHT REMARKS
FLANGE NO.
Kgf – M / N.M Kgf – M / N.M
REMARKS :

Reviewed Only
____________________________ ___________________________ ___________________________

D R A
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ERECTION
FORM-5000-319
INTERNAL INSTALLATION CHECKCLIST
OF
MESH AND CERAMIC BALL
Item/Tag # System No.: Report No.:
Description Vendor
Area Drawing No.
Subcontractor
SN. Check Items
Accepted Rejected
Rope gasket were tightly fit between

1.
grid and vessel wall.
Coarse mesh has been installed

with proper fit of mesh to vessel wall.
2.
Gap between mesh to shell wall
shall be maximum 3mm.
Fine mesh has been installed

3. properly fit along with vessel wall no
gab is allowed.
4. Inner Ball
1. Ceramic ball layer evenly
installed with proper depth. (Not
allow to mix with other size of
ball). Put ceramic balls first at
the circumference of the vessel
to maintain the mesh screens.
Top of ceramic ball layer shall be
higher than the top of the fine
mesh.
2. Ceramic ball layer evenly
installed with proper depth.
Check no ceramic balls shall fall
between the shell wall and the
fine mesh.
Molecular sieve (1.6 Ø) evenly
5. installed with proper depth. (Layer is
higher than top of fine mesh)
INTERNAL INSTALLATION CHECK LIST

Name
Signature
Date
D R A
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ERECTION
FORM-5000-320
INSPECTION REPORT
FOR
NAME PLATE

JOB NO. : 0-5151-20 DATE : _______________________

3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
DATE SUB-CON
REMARKS :

NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
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ERECTION
FORM-5000-321
INSPECTION REPORT
FOR
ANODES INSTALLATION FOR HEAT EXCHANGER

JOB NO. : 0-5151-20 DATE : _______________________

3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
DATE SUB-CON
REMARKS :

NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
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ERECTION
FORM-5000-322
INSPECTION REPORT
FOR
PMI

JOB NO. : 0-5151-20 DATE : _______________________

3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
DATE SUB-CON
REMARKS :

NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-323
INSPECTION REPORT
FOR
DAVIT INSTALLATION

JOB NO. : 0-5151-20 DATE : _______________________

3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
DATE SUB-CON
REMARKS :

NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
N
I 21-OC 12
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Doc. No. : S-900-1670-501 <Rev.1>
ERECTION
FORM-5000-324
INSPECTION REPORT
FOR
BED SUPPORT INSTALLATION

JOB NO. : 0-5151-20 DATE : _______________________

3) DRAWING NO. : __ _________________________
4) PCWBS NO. : ____________________________
DATE SUB-CON
REMARKS :

NAME : ___________________ ____________________ _____________________
SIGN : ___________________ ____________________ _____________________
DATE : ___________________ ____________________ _____________________
D R A
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I 21-OC 12
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S-900-1670-501 - 1 - (Inspection and Test Plan For Static Equipment Erection)

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S-900-1670-501 - 1 - (Inspection and Test Plan For Static Equipment Erection)

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JOB No. DOC. No. Rev.

DATE 31 - AUG - 2012 SHEET 1 OF 62

TEST AND INSPECTION PLAN

Donggi Senoro LNG Project

REV. Date Page DESCRIPTION PRE’D CHK’D APP’D

3 REFERENCE DOCUMENT ............................................................................................................... 3

4 ACCEPTANCE CRITERIA ................................................................................................................ 3

6 SCOPE OF TEST AND INSPECTION ............................................................................................... 3

7 OTHER REQUIREMENTS ................................................................................................................ 4

(1) The OWNER is PT. Donggi-Senoro LNG

S-900-1540-001 Project Quality Control Plan for Field Construction

S-900-1540-002 Project Quality Control Procedure for Field

6 SCOPE OF TEST AND INSPECTION

(1) Identification of SUBCONTRACTOR

7.1 Inspection Notification

SUBCONTRACTOR shall submit a Notification for Inspection to CONTRACTOR in

7.2 Subsequent Work

The SUBCONTRACTOR is not authorized to proceed to the subsequent work before

7.3 Responsibilities of SUBCONTRACTOR

The requirements of inspection do not supplant or negate the SUBCONTRACTOR’s

7.4 Rights of CONTRACTOR

CONTRACTOR reserves the rights to modify SUBCONTRACTOR’s inspection items.

8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST

Abbreviations in the Column of “Witnessed By”

R : Review inspection record

IW : Initial witness inspection

W : Witness of inspection or work

P : Preparation of inspection report

M : Monitoring and Surveillance

5000-101 : Inspection Report for Vessel (Vertical on Ground)

5. SCOPE OF TEST & INSPECTION

1.6 Grouting of base plate No Voids 2000-010 FI/P FW FW

1.8 Final Connection 5000-001

1.10 Check anodes have

1.12 Davit Installation If applicable 5000-323 FI/P FW FW

(1) Internal cleaning 5000-312 FI/P H H

(2) Bolt Tightness After setting FI/P FW SW

2.3 Tray Drawings

2.4 Dehydration Drum and Drawings As per Drawings 5000-324

2.6 Check packing

(2)Verticality/Elevation As per vendor After setting 5000-307 FI/P FW FW

Refer to Rotating ITP

Check bearings for As per vendor

(2) Pulley alignment As per vendor After setting 5000-308 FI/P FW FW

ITEM NO. (Service)

(1) POSITION & ELEVATION (2) VERTICALITY

ITEM NO. (Service)

(4) PADDING LOAD

Erection Weight (Kg) = (______) = (______) kg/cm2

(3) ANCHOR BOLT TIGHTNESS (4) PADDING & GROUTING

ITEM NO. (Service)

(2) VERTICALITY (Tolerance 1/1000)

(1) POSITION & ELEVATION (2) VERTICALITY

ITEM NO. (Service)

(4) PADDING LOAD

Erection Weight (Kg) = (______) = (______) kg/cm2

(3) ANCHOR BOLT TIGHTNESS (4) PADDING & GROUTING

ITEM NO. (Service)

(2) HORIZONTALY (Longitudinal)

(1) POSITION & ELEVATION (2) HORIZONTALY

ITEM NO. (Service)

(4) PADDING LOAD

Erection Weight (Kg) = (______) = (______) kg/cm2

Erection Weight (Kg) = () = () kg/cm2

Erection Weight (Kg) = () = () kg/cm2

Erection Weight (Kg) = () = () kg/cm2

Erection Weight (Kg) = () = () kg/cm2

Erection Weight (Kg) = () = () kg/cm2

Erection Weight (Kg) = () = () kg/cm2

NAME : _ ___

SIGN : _ ___

DATE : _ ___