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HPGR
Determination Criteria of Modern Raw Material Grinding Systems
Sven Jankhöfer
Heidelberg Cement AG
HTC Leimen, 2015-04-20
profiling
profiling
Hard
Hard layer
facing
Base Base
material material
Limestone, Chalk,
India Russia
Limestone, Clay,
India Mozambik
5.47% 91.05%
2.0% 3.7%
2.26% 1.22%
12.1% 10.2%
Advantage of high
drying capacity
Average grindability of
approx. 400 grinding
tests
Optimum range of
HPGR application
Mill capacity:
2 x 180t/h
QUAROPOL QMR2
POLYCOM
Grindability:
8.5kWh/t @ VRM shaft
Wear rate:
high!
Mill capacity:
2 x 180t/h
QUAROPOL QMR2
POLYCOM
Grindability:
8.5kWh/t @ VRM shaft
Wear rate:
high!
POLYCOM
385,000m3/h @ 85mbar Min. required power @ 325,000m3/h @ 45mbar
1,140kW (6.3kWh/t) fan shaft 510kW (2.8kWh/t)
POLYCOM
385,000m3/h @ 85mbar Min. required power @ 325,000m3/h @ 45mbar
1,140kW (6.3kWh/t) fan shaft 510kW (2.8kWh/t)
Power saving for one mill concept in the same range as for the two mill concept