Wire Description Chart Harness Connector Location Chart Off Vehicle Switch Specifications

Wire Wire Wire Wire

Number Color
Description
Number Color
Description
Connectors
Vehicle
Harness And/Or Components
Schematic
Connectors
Vehicle
Harness And/Or Components
Schematic Part No. Function Actuate Deactuate Normal Condition SENR4286
Location Location Location Location
101 RD
Power Distribution Circuits
BATTERY 600 BR
Lighting Circuits
DASH LAMP BASIC F - 8W7984 A - 8X5294 2M9346 Stop Lamp Press (Module)
45kPaMAX
(6.5 psi MAX)
5 kPaMIN
(0.5 psi MIN)
N.O. May 1990
102 BU HEAD LAMP 601 GY DASH LAMP HI 37 Contacts * E-5 17 E F-6
103 YL AUX CKT 602 WH DOME LAMP Transmission Control F - 8W7984 Service/Retarder Press (Tractn) 55.2 ± 13.8 kPa -
105 BR KEY SW 604 OR STOP LAMP 3L6306 N.C.
ZZ - 8X5017 A - 8X5294 Service/Retarder Press (Trans) (8 ± 2 psi) -
107 WH ENG SHUT-DOWN/AUTO FIRE SUPPR CONT 605 YL TURN LAMP- LEFT
109 OR ALTERNATOR OUTPUT (+)TERM 606 GY TURN LAMP- RIGHT
30 Contacts * E-12 B E-4 Parking Brake Press (EMS) 656 ± 35 kPa 552 ± 35 kPa
112 PU MAIN POWER RELAY OUTPUT 607 PK FLOOD LAMP- FRONT
Ether Control K - 5T8599 3T3195 N.O.
Secondary Brake Press (Trans) (95 ± 5 psi) (80 ± 5 psi)
113 OR OPR MON PANEL/VMIS B+ SWITCHED 608 GN FLOOD LAMP- REAR A - 8X5294 A - 8X5294
25 Contacts B-7 B E-3 Torque Converter Outlet Screen (EMS) 210 ± 70 kPa -
115 PK AUX CKT 610 OR HEAD LAMP BASIC 1 H 3T9343 N.O.
120 YL AUX CKT 611 PU HEAD LAMP HI B - 8X6189 T - 6G9462 Transmission Supply (EMS) (30 ± 10 psi) -
121 YL BACKUP ALARM/LAMP 612 GY BACKUP LAMP
122 BU AUX CKT 614 PU PARK/TAIL/DASH LAMP YY - 8X3704 A - 8X5294 27.6 ± 3.4 kPa -
24 Contacts 2 H B-12 C-6 4D4785 Retarder Press (Warning) N.O.
123 WH AUX CKT 619 GN HEAD LAMP LO
ZZ - 8X5017 18 E W - 8W0638
(4.0 ± .5 psi) -
124 GN A/C 620 WH FLOOD LAMP- FRONT (ENG FLOOD LAMP) 1930 ± 138 kPa 1655 ± 138 kPa
126 PK XMSN CONT 622 PU FLOOD LAMP 3-WAY SW JUMPER A - 8X5294 B - 8X6189 6T6085 Nitrogen Actuator Press (Fire) N.O.
129 BU AUX CKT 623 BU FLOOD LAMP 3-WAY SW JUMPER B-8 A-6 (279.5 ± 20.0 psi) (240.5 ± 20.0 psi)
3 H 19
132 PK AETA CONT 631 GY FOG LAMP - RIGHT C - 8X6369 LL - 8W3048 Engine Oil Press (EMS) 93 ± 21 kPa 69 ± 21 kPa
135 BU AUX CKT 632 WH FOG LAMP - LEFT 6T7663 N.O.
138 GN AUTO LUBE PUMP/PAYLOAD MON 635 BR TURN SIGNAL COMMON A - 8X5294 E - 5T9412 Engine Oil Press (Serv Meter) (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
139 OR AUX CKT 635 BU PAYLOAD MON RED LAMP D F-10 6 Contacts 20 A-11 Fuel Filter Press (EMS) 119 ± 14 kPa -
149 PU AUX CKT 636 GN PAYLOAD MON GREEN LAMP Diagnostic Connector U - 5T9411 7N4447 N.C.
Ground Circuits 639 WH LEFT HAND STOP/TAIL LAMP Torque Converter Inlet Filter (EMS) (17.0 ± 2.0 psi) -
A - 8X5294 QQ - 8W3841
200 BK MAIN CHASSIS 640 GN RIGHT HAND STOP/TAIL LAMP * D-4 21 B-4 Brake Oil Temp (EMS) 123.89 ± 2.78°C 112.78°C MIN
201 BK OPR MON PANEL/VMIS/CMS Control Circuits Operator Monitor (EMS) SS - 8W3844 7N7854 N.C.
202 BK XMSN CONT 700 PK AETA TEST SW 20 Contacts Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN)
203 BK CHASSIS DIAGNOSTIC 703 BU XMSN UP SOL D - 5T8598 X - 8W0708 107.2 ± 2.8°C 91.0°C MIN
207 BK STARTER DIAGNOSTIC 704 GY XMSN DOWN SOL * D-9 * A-3 7N9785 Engine Coolant Temp (EMS) N.C.
Traction Aid Control Fire Detection Switch (225 ± 5°F) (196°F MIN)
209 BK FIRE SUPP SYSTEM GROUND 705 PK XMSN LCL SOL BASIC
210 BK CONVERTER OUTPUT (24/12 VOLT) 706 BR XMSN RETARDER SW 193.3 ± 8°C
212 BK AETA CODING PIN 16 707 PU XMSN BED RAISE SW
F - 8W7984 X - 8W0708 7T4785 Fire Detection Temp - N.O.
213 BK AETA CODING PIN 17 709 OR XMSN PICKUP POWER
4 H B-10 * A-6 (380 ± 15°F)
G - 8W9931 Fire Detection Switch 2270 kPa MAX 1655 ± 138 kPa
214 BK AETA CODING PIN 18 710 GN XMSN SPEED PICKUP SIGNAL
8C5436 Agent Press (Fire) N.O.
215 BK AETA CODING PIN 19 711 BR XMSN LEVER CODE 1 W - 8W0638 X - 8W0708 (330 psi MAX) (240 ± 20 psi)
216 BK AETA CODING PIN 20 712 WH XMSN LEVER CODE 2 * D-2 * B-2
217 BK XMSN CODING PIN 17 713 OR XMSN LEVER CODE 3 Fire Suppression Control Fire Detection Switch 82.2 ± 2.8°C 74°C MIN
8N1425 Aftercooler Temp (EMS) N.C.
218 BK XMSN CODING PIN 18 714 YL XMSN LEVER CODE 4
D - 5T8598 X - 8W0708 (180 ± 9°F) (165°F MIN)
219 BK XMSN CODING PIN 19 715 GN XMSN LEVER CODE 5
226 BK HYD OIL TEMP SENSOR 716 BU XMSN LEVER CODE 6
14 Contacts 5 H B-9 * B-3
9G3341 Transmission Filter (EMS)
51.7 ± 2.8°C 43.0°C MIN
N.C.
E - 5T9412 Fire Detection Switch
227 BK XMSN CODING PIN 37 720 PU XMSN BRAKE SW (125 ± 5°F) (110°F MIN)
231 BK XMSN SW 721 BR XMSN GEAR CODE 1 W - 8W0638 A - 8X5294 517 ± 35 kPa 448±35kPa
237 BK KBI ETHER CONT GROUND 722 WH XMSN GEAR CODE 2 12 Contacts 6 H B-8 22 E C-9 9G8009 Brake System Air Press (EMS) N.O.
245 BK ETHER CONT HARNESS CODE 0 723 OR XMSN GEAR CODE 3 X - 8W0708 D - 5T8598 (75.0 ± 5.0 psi) (65.0 ± 5.0 psi)
246 BK ETHER CONT HARNESS CODE 1 724 YL XMSN GEAR CODE 4 93 ± 21 kPa 69 ± 21 kPa
247 BK ETHER CONT HARNESS CODE 2 725 GN XMSN GEAR CODE 5 A - 8X5294 A - 8X5294 9W3187 Fuel Press (EMS) N.C.
D-10 F E-4

789 Truck
248 BK ETHER CONT HARNESS CODE 3 726 BU XMSN GEAR CODE 6 7 E H - 5T8619 UU - 8W7193
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
250 BK PAYLOAD MON- CUSTOMER GROUND 733 BR SWITCHING GEAR CODE 1 FRONT 362 ± 29 mN (45.6 mm ID point) 303 mN MIN
251 BK PAYLOAD MON- SYSTEM GROUND 734 WH SWITCHING GEAR CODE 2 FRONT F - 8W7984 A - 8X5294 9X3040 Engine Coolant Flow (EMS) N.O.
Basic Machine Circuits 735 OR SWITCHING GEAR CODE 3 FRONT * E-5 C C-10 (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN)
Shift lever Switch WW - 8X6292 210±70kPa -

Electrical System
306 GN STARTER RELAY COIL TO NEUT START SW OR 736 YL SWITCHING GEAR CODE 4 FRONT
KEY SW 737 GN SWITCHING GEAR CODE 5 FRONT 10 Contacts 9X7781 Hoist Screen Bypass Press (EMS) N.O.
307 OR KEY SW TO NEUT START SW OR VMIS SENSOR 767 WH AETA PICKUP POWER G - 8W9931 AAA - 8X5014 (30 ± 10 psi) -
MODULE 768 OR AETA PICKUP XMSN 88 A-10 23 A-4 8963 ± 1379 kPa 6890 ± 345 kPa
308 YL MAIN POWER RELAY COIL 769 BU WHEEL SPEED PICKUP LEFT V - 7T3418 YY - 8X3704 9X8199 Steering Press (EMS) N.C. & N.O.
5 Contacts (1300 ± 200 psi) (1000 ± 50 psi)
310 PU START AID SW TO START AID SOL 770 GN WHEEL SPEED PICKUP RIGHT V - 7T3418 AAA - 8X5014
311 WH START AID SOL TO TEMP SW 772 BR AETA RETARDER SW * A-10 24 A-5
315 GN START AID BKR TO START AID RELAY 773 GY AETA SERVOVALVE Transmission Switch YY - 8X3704
317 YL START AID RELAY TO START AID SOL 774 YL AETA SOL - LEFT
321 BR BACKUP ALARM/LAMP/TRAVEL ALARM 775 BR AETA SOL - RIGHT A - 8X5294 NN - 8X5293
C-6 25 A-11
326 PU KEY SW "C" TERM 777 PU BRAKE RELEASE MOTOR 9 E J - 8W0639 YY - 8X3704
327 PK SHUTDOWN SOL 794 YL PAYLOAD MON XMSN SPEED
328
334
335
OR
BU
BR
SHUTDOWN MODULE "OFF"
START AID SOL #2
START AID SOL #3
799
801
803
WH
PK
BU
SENSOR POWER
AUTO LUBE SOL
AUTO FIRE SUPPR SYSTEM SW POWER 10 E
A - 8X5294
C-6 26
R - 6T4301
C-3 9ZC440-UP
J - 8W0639 S - 6T4300
336 GY START AID SOL #4 807 BR AUTO FIRE SUPPR NITROGEN SW TO CONT
Monitoring Circuits 808 PU AUTO FIRE SUPPR NITROGEN SW TO NITROGEN A - 8X5294 QQ - 8W3841
400 GN SERVICE METER SW SW B D-3 D D-11
403 GN ALTERNATOR (R) TERM 809 GN AUTO FIRE SUPPR SYSTEM WARNING CKT K - 5T8599 Customer Data Connector
405 GY OPR MON OIL PRESS (LO SETTING) 810 BU AUTO FIRE SUPPR SYSTEM FAILURE CKT 9 Contacts
406 PU OPR MON COOLANT TEMP 811 GY AUTO FIRE SUPPR TEST CKT A - 8X5294 A - 8X5294
* F-4 27 E D-6
407 PK OPR MON CONVERTER/RETARDER OIL TEMP 812 GN AUTO FIRE SUPPR NITROGEN ACTUATOR SOL Neutral/Start Control QQ - 8W3841
408 WH OPR MON BRAKE PRESS (AIR) 813 PK AUTO FIRE SUPPR AGENT CYLINDER SW TO
409 OR OPR MON NEUT NITROGEN SW A - 8X5294 A - 8X5294
410 WH OPR MON FAULT ALARM 814 YL AUTO FIRE SUPPR AGENT SW TO AGENT SW 11 E D-12 26 D-3
411 PK OPR MON MASTER FAULT LAMP 816 BR AUTO FIRE SUPPR ALARM ZZ - 8X5017 R - 6T4301
412 BU OPR MON COOLANT FLOW 818 BR SERIAL DATA (TRANSMIT)
413 BR OPR MON FUEL PRESS 819 GY SERIAL DATA (RECEIVE) L - 8W0637 B - 8X6189
415 GN OPR MON TEST SW 820 BU TRANSMIT KEY 12 E-1 28 A-7
Q - 8W0640 C - 8X6369
417 GY PRIMARY STER SW 858 GY PAYLOAD MON RIGHT FRONT SENSOR
418 WH OPR MON OIL PRESS (HI SETTING) 859 YL PAYLOAD MON LEFT FRONT SENSOR A - 8X5294 E - 5T9412 Component Location Chart
419 YL OPR MON PARKING BRAKE 860 PK PAYLOAD MON RIGHT REAR SENSOR 13 E E-10 * B-11
426 BR OPR MON POWER TRAIN OIL FILTER 861 PU PAYLOAD MON LEFT REAR SENSOR H - 5T8619 4 Way Solenoid Vehicle Schematic Vehicle Schematic
4 Contacts Component Component
437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER 863 BU PAYLOAD MON TRANSMIT LCD OUT Location Location Location Location
438 YL OPR MON COOLANT TEMP JUMPER 864 BR PAYLOAD MON CLOCK LCD OUT C - 8X6369 F - 8W7984
441 OR ENG COOLANT TEMP GAGE 865 GY PAYLOAD MON LATCH LCD OUT 14 B-12 29 E D-9 1 Alarm - Backup A-12 24 Solenoid - Up Shift A-11
446 PU BRAKE OIL TEMP GAGE 866 PK PAYLOAD MON TEST/SET
HH - 8X2286 Body Raise Switch
449 BU SPDOM SENDER (SIGNAL NO 1) 867 PU PAYLOAD MON MODE B Alarm - Engine Overspeed C-4 B Speedometer C-3
QQ - 8W3841 F - 8W7984
450 YL TACH SENDER (+) 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM 8 Contacts * C-4 * E-5 C Alarm - Ether Out D-5 29 Switch - Aftercooler Temp (EMS) A-6
451 BR TACH SENDER (-) 918 OR ENG OVERSPEED LIGHT AND HORN Payload Monitor Operator Panel Transmission Gear Indicator
454 GN RETARDER INDICATOR LAMP 919 GN ENG OVERSPEED TEST SW
470 PU CANE SW NEUT A717 OR START AID SENSOR SUPPLY UU - 8W7193 HH - 8X2286 G Alarm - Fault (EMS) C-2 30 Switch - Agent Press (Fire) A-1
472 OR PARKING BRAKE SW TO OVERSTROKE SW A718 PU START AID COOLANT SENSOR SIGNAL * D-4 * B-11
Engine Overspeed Monitor Stop/Tail Lamp Module G Alarm - Fire C-1 31 Switch - Agent Press (Fire) E-2
473 GY OVERSTROKE SW TO OVERSTROKE SW A720 PK START AID ENGINE SPEED SIGNAL
474 WH OVERSTROKE SW TO OVERSTROKE SW B748 BR STEERING SPEED CONTROL SPEED IN UU - 8W7193 QQ - 8W3841 2 Alternator A-3 C Switch - Backup Alarm E-4
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW B922 WH START AID LAMP RESET SW #1 * D-4 21 B-4
A489 BU OPR MON STEERING SPEED CONTROL SW B923 YL START AID LAMP RESET SW #2 Engine Overspeed Monitor RR - 8W3843 3 Batteries A-2 C Switch - Backup Lamp D-5
A491 WH XMSN SUPPLY SW TO CONVERTER FLTR INLET B924 BU START AID LAMP RESET SW #3
SW B925 BR START AID LAMP RESET SW #4 A - 8X5294 D Breakers - Circuit E-11 A Switch - Blower C-3
A492 OR HOIST FLTR SW TO HOIST FLTR SW B941 GY START AID CONT SOL 1 & 2 RET 15 E C-12
A493 YL HOIST FLTR SW TO TORQUE CONVRTR SW B942 OR START AID CONT SOL 3 & 4 RET DD - 5T9326 C Control - Autolube E-6 D Switch - Body Raise (Trans) C-9
B427 BU TORQUE CNVRTR INLET FLTR SW TO HOIST B943 PK START AID CONT LAMP 1 OUTPUT A - 8X5294
SCRN SW B944 PU START AID CONT ALARM OUTPUT * E-6 F Control - Automatic Fire Suppression D-2 Switch - Brake Master Cylinder
Accessory Circuits B945 WH START AID CONT SENSOR 1 Engine Shutdown Control 32 A-8
513 OR A/C COMPRESSOR/REFRIGERANT PRESS SW B946 YL START AID CONT SENSOR 2 C Control - Engine Shutdown E-6 Overstroke (EMS)
515 GY BLOWER MOTOR (HI) B947 BU START AID CONT SENSOR 3 A - 8X5294
516 GN BLOWER MOTOR (MEDIUM) B954 YL START AID CONT TEST SW INPUT 16 F-2 E Control- Ether D-12 Switch - Brake Master Cylinder
517 BU BLOWER MOTOR (LO) B998 BU START AID CONT LAMP 2 OUTPUT L - 8W0637 33 A-9
521 YL A/C SW TO REFRIGERANT SW C Control - Neutral/Start F-4 Overstroke (EMS)
522 WH A/C CLUTCH TO THERMOSTAT SW 7 Contacts
A - 8X5294
F-2
© 1990 Caterpillar Printed in U.S.A.
533 OR FIRE SUPPR HEAT SENSOR/TEST SW 16 E Control - Payload Monitor D-10 Switch - Brake Master Cylinder
534 WH FIRE SUPPR HEAT SENSOR/TEST SW
L - 8W0637 33 A-9 All Rights Reserved
537 GN TURN SIGNAL SW TO FLASHER A - 8X5294 E Control - Traction Aid D-9 Overstroke (EMS)
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT * E-6
540 WH TURN SIGNAL INDICATOR LEFT Transmission Speed Distributor C Control - Transmission E-5 11 Switch - Brake Oil Temp (EMS) B-9
BB - 8W0636 E Converter - 24/12 Volt C-12 C Switch - Brake Retract D-5
* E-2
Fire Suppression Monitor C Distributor - Transmission E-6 E Switch - Brake System Air Press (EMS) C-11
F - 8W7984 4 Dryer - Air B-11 34 Switch - Converter/Retarder Temp (EMS) A-7
* E-5
Transmission Gear Indicator
C Flasher F-5 35 Switch - Disconnect A-2
Vehicle locations are repeated for connectors located close together.
* = Connector is located at the component.
D Fuses D-11 G Switch - Dome Lamp D-2
Harness And Wire Electrical Schematic Symbols
B = Connectors behind dash. E = Connectors in rear compartment. B Gauge - Brake Oil Temp D-4 A Switch - Dome Lamp F-4
C = Connectors in console. F = Connectors in front compartment.
D = Connectors behind seat. H = Connectors on rear compartment sidewall. B Gauge - Engine Coolant Temp D-4 36 Switch - Engine Coolant Flow (EMS) A-3
C Ground - Cab D-5 12 Switch - Engine Coolant Temp (EMS) A-3 A AA 1 1
E Ground - Cab E-10 37 Switch - Engine Flood Lamp E-1 1 2 2
5 Ground - Cab/Frame B-9 38 Switch - Engine Oil Press (EMS) A-6 Electrical Schematic Symbols And Definitions
Typical representation of a Typical representation of a
2 Ground - Engine (Alternator) A-3 38 Switch - Engine Oil Press (Serv Meter) A-6
3 Deutsch connector. The Sure-Seal connector. The
6 Ground - Frame B-6 B Switch - Engine Overspeed Test D-5 Plug Receptacle plug contains all sockets plug and receptacle contain
7 Ground - Frame/Engine A-9 26 Switch - Ether Bottle 1 Reset A-5 and the receptacle contains both pins and sockets.
35 B Indicator - Transmission Gear E-5 26 Switch - Ether Bottle 2 Reset A-4 2 all pins.
30 6 B Lamp - Engine Overspeed Warning C-5 27 Switch - Ether Bottle 3 Reset A-4

19 14 C Lamp - Ether 1 Out E-5 27 Switch - Ether Bottle 4 Reset A-4 T

48 Pin or Socket
39 39 45 C Lamp - Ether 2 Out D-5 39 Switch - Fire Detection Temp A-3
Temperature
27 28 20 Pressure Level Flow Number
25 23 2 38 44 20
B Lamp - Master Fault (EMS) D-3 39 Switch - Fire Detection Temp A-4 Symbol Symbol Symbol Symbol
36 19 41 11 8 47 24 B Lamp - Retarder (Warning) D-3 39 Switch - Fire Detection Temp A-7 Wire, Cable, or Harness
16 Component
16 39 13 C Meter - Service D-6 39 Switch - Fire Detection Temp B-2 Assembly Identification Part Number
29 1
26 8 8 Module - Stop/Tail Lamp B-11 39 Switch - Fire Detection Temp B-3 Single Wire
10 34 Connector
24 12 32 33 F Monitor - Engine Overspeed D-5 G Switch - Fog Lamp D-2
22 40 23 9 21 A AA 9X-1123
14 18 G Monitor - Fire Suppression E-2 40 Switch - Fuel Filter Press (EMS) B-5 C A
43 7 39 4 46 325-PK-14 1 325-PK-14
37 39 25 B Monitor - Operator (EMS) D-5 40 Switch - Fuel Press (EMS) B-5 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
42 1728 5 21 15
9 Motor - Brake Retract B-11 A Switch - Headlight Dimmer F-3
H Wire
31 Pin Socket
26 A Motors - Blower C-2 C Switch - Key D-5 Color
G A C E
B Panel - Payload Monitor Operator C-4 37 Switch - Ladder Lamp D-1 Normally open switch that is closed due to an applied condition, and will open again with a
F B
10 Pickup - Engine Speed (Tach/Eng Ovrspd) A-3 G Switch - Ladder Lamp D-2 specific decrease in that condition.
D E Relay - Backup E-12 41 Switch - Left Hoist Screen Press (EMS) A-7 2 200-BK-14
E Relay - Main E-12 42 Switch - Nitrogen Actuator Press (Fire) E-2
A Resistor - Blower Speed C-3 E Switch - Nitrogen Actuator Press (Fire) F-9 Circuit Number Wire
Normally closed switch that will open with an increase of a specific condition. Identification Gauge
G Resistor - Dimmer D-2 B Switch - Operator Monitor Test (EMS) C-4
11 Sender - Brake Oil (Gauge) B-8 G Switch - Panel Dimmer E-2
12 Sender - Engine Coolant Temp (Gauge) A-3 E Switch - Parking Brake Press (EMS) C-12
4 5
Normally closed switch that is open due to an applied condition, and will close again Electrical Schematic Symbols And Definitions
13 Sender - Transmission Speed A-10 43 Switch - Refrigerant Press (AC) B-2
6 1 14 Sender - Wheel Speed (Tractn) A-12 B Switch - Retarder Press (Warning) E-3 with a specific decrease in that condition.
REAR COMPARTMEN T 13 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
7 29 3 15 Sender - Wheel Speed (Tractn) B-12 41 Switch - Right Hoist Screen Press (EMS) A-7
(AREA E) - REAR VIEW 2 through it.
17 12 Sensor - Engine Coolant Temp (Ether) B-2 G Switch - Running Lamp E-2
9 11 10 REAR COMPARTMENT SIDEWALL 16 Sensor - Engine Speed (Ether) B-2 E Switch - Secondary Brake Press (Trans) C-12 The circle indicates that the component has screw terminals and a wire can be disconnected REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
18 27 22
15
(AREA H) - RIGHT SIDE VIEW 17 Sensor - Left Front Strut Press (Payld) A-4 E Switch - Service/Retarder Press (Tractn) C-11 from it. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
18 Sensor - Left Rear Strut Press (Payld) A-9 E Switch - Service/Retarder Press (Trans) C-11
G
19 Sensor - Right Front Strut Press (Payld) A-4 C Switch - Shift Lever E-5
A SENDER - A component that is used with a temperature or pressure gauge. The sender
20 Sensor - Right Rear Strut Press (Payld) A-9 44 Switch - Steering Press (EMS) A-8
No circle indicates that the wire cannot be disconnected from the component. measures the temperature or pressure. Its resistance changes to give an indication to the
B H 21 Solenoid - 4 Way B-11 E Switch - Stop Lamp Press (Module) C-10
26 C T gauge of the temperature or pressure.
F D 22 Solenoid - Air Conditioner Clutch A-2 Switch - System Test/Disable/Manual
E C E-5
23 Solenoid - Air Start B-10 (Ether)
16 23 24 28 5 21
3 26 27 25 24 Solenoid - Down Shift A-11 A Switch - Thermostat C-3 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
39 19 17 5
35 6 25 Solenoid - Engine Shutdown A-3 45 Switch - Torque Converter Inlet Filter (EMS) A-7 It has a coil that makes an electromagnet when current flows through it. The electromagnet
12 19 16
This indicates that the component has a wire connected to it that is connected to ground. can open or close the switch part of the relay.
29 26 Solenoid - Ether 1 A-2 Switch - Torque Converter Outlet Screen
25 2 36 40 38 10 39 1 46 A-7
4 46 48 8 26 Solenoid - Ether 2 A-2 (EMS)
43 9 32 41 11 20 24 18 20
23 45 44
33 14 21 8 15 27 Solenoid - Ether 3 A-2 C Switch - Traction Aid Test D-5 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
22 28 13 47
7 14 much current flows through it. This does not destroy the circuit breaker and it can be reset to
42 27 Solenoid - Ether 4 A-2 47 Switch - Transmission A-10
3712 34 This indicates that the component does not have a wire connected to ground. It is grounded become part of the circuit again.
24 Solenoid - Lockup A-10 48 Switch - Transmission Filter (EMS) A-8
30 31 by being fastened to the machine.
E Solenoid - Lube D-11 48 Switch - Transmission Supply (EMS) A-8
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
E Solenoid - Nitrogen Actuator (Fire) F-8 A Switch - Turn Signal F-3 that makes an electromagnet when current flows through it. The electromagnet can open or
21 Solenoid - Proportional B-11 D Tachograph F-9 close a valve or move a piece of metal that can do work.
28 Solenoid - Steering Bleed (Eng Shtdwn) A-7 B Tachometer D-4
C14162P8 Vehicle locations are repeated for components located close together. D = Components behind seat. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
A = Components in operators compartment. E = Components in rear compartment.
B = Components in dash. F = Components in front compartment.
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
VEHICLE HARNESS CONNECTOR AND COMPONENT LOCATION C = Components in console. G = Components in headliner that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 12 11 10 9 8 7 6 5 4 3 2 1

DIAGNOSTIC CONNECTOR L21 L21

L55 L55
L20 L20 PAYLOAD

8
12

16

20
17
13
14

10
11

15
18
19
1

5
6
2
4

7
A MONITOR
PAYLOAD RED
TACHOGRAPH L16 L16 MONITOR LAMP

109-OR

307-OR
307-OR
307-OR

441-OR
101-RD

601-GY
112-PU

105-BR

614-PU
203-BK

207-BK

201-BK
GREEN

308-YL
7D1513 103-YL 537-GN 8T9683

RD

RD
522-WH-14

632-WH-14

BK

BK
124-GN-14

619-GN-14

610-OR-14

513-OR-14

123-WH
631-GY-14
149-PU-14

623-BU-14

622-PU-14
200-BK-14
200-BK-14

607-PK-14
LAMP

451-BR
450-YL
W FLASHER
DD 8T9684
BK-18 1 808-PU 307-OR 8D6946
1 L18 L18

2
1

2
1
601-GY BK-18 2 807-BR 409-OR
L29 L29 L37 2 QQ QQ
123-WH 200-BK
3 808-PU 306-GN

L33

408-WH

418-WH

410-WH
113-OR

403-GN

409-OR
L34 L34

405-GY
426-BR

406-PU
412-BU
413-BR

437-BR
A489-BU
407-PK

226-BK
419-YL
NITROGEN NITROGEN W

L49
807-BR 126-PK
ACTUATOR SW ACTUATOR L51 L48
BK 2 812-GN 470-PU DOME 200-BK

L32

L31
6T6085 SOLENOID L51 HEAD LAMP PARK/
BK 1 209-BK 891-BU LAMP SW DIMMER SW TURN

799-WH

799-WH
636-GN
8T8590

635-BU
A F 9D4068 A P

L30
610-OR-14 2H1855 LAMP
F 207-BK 321-BR 3 611-PU-14 1 RD 3T3967 PARK/ F

409-OR
306-GN

307-OR
L28 L22 L22

891-BU

470-PU
126-PK

200-BK
200-BK
200-BK-14 121-YL 5 A 611-PU-14 A L L P 2 BR P
TURN
201-BK 470-PU 6 470-PU-18 614-PU 1 614-PU 1 614-PU 2 BR LAMP
103-YL 121-YL 710-GN 4 A 6 540-WH 2 540-WH 1 RD 3T3967
A

103-YL
105-BR 126-PK 1 200-BK-14 3 611-PU-14

L28
XX L54
ETHER AID BREAKER

3
2
1

1
9
4
2
5
6
7
8
3
107-WH 101-RD-10 612-GY 202-BK 2 619-GN-14 2 619-GN-14

602-WH
30A 6N9349 126-PK 631-GY-14 4 631-GY-14
L24 L24
632-WH-14 5 632-WH-14

WH-18
OR-18
GN-18

OR-18

GN-18
GY-18
PU-18

BU-18
BR-18
PK-18

BK-18
Q

YL-18

1 4
720-PU 7 539-BU LOW BEAM
GG H L26 L26 HEAD LAMP
101-RD-10 15A 102-BU-14 307-OR 706-BR 614-PU
HEAD LAMP A L 8T8752

L21
GG 307-OR 307-OR 202-BK 200-BK-14
101-RD-10 (HIGH) BREAKER 307-OR 307-OR 149-PU-14 3 149-PU-14

START RELAY

619-GN-14
H 10A 3T2662 L27 L27

OPR PANEL
707-PU 607-PK-14 2 607-PK-14

+ BATTERY
ENGINE

START SW
L20 L20

105-BR

5
6

2
3
DOME

NEUTRAL
NEUTRAL

GROUND
202-BK 622-PU-14 6 622-PU-14

712-WH-18
SHUTDOWN

713-OR-18

715-GN-18
711-BR-18

716-BU-18

470-PU-18
202-BK-18
H
612-GY

714-YL-18
321-BR

105-BR
121-YL
121-YL
121-YL

308-YL

101-RD-10 115-PK-14 321-BR 321-BR LAMP 623-BU-14 5 623-BU-14

BREAKER

602-WH
15A L34 L34 7X6398

103-YL
9G9487 FRONT FLOOD 121-YL 513-OR-14 4 513-OR-14

722-WH
Q

202-BK-18

709-OR

723-OR

725-GN

710-GN
710-GN
L42 L42

704-GY
721-BR

726-BU
703-BU

705-PK
227-BK
217-BK
218-BK
219-BK
724-YL
LAMP BREAKER 612-GY TURN 522-WH-14 1 521-YL-14 HIGH BEAM

712-WH-18
713-OR-18

715-GN-18
711-BR-18

716-BU-18
T

714-YL-18
202-BK
202-BK
202-BK

202-BK
202-BK
101-RD-10 3T2662 308-YL 308-YL NEUTRAL/START SIGNAL SW 124-GN-14 200-BK-14 7 HEAD LAMP

734-WH
H 10A H

735-OR

737-GN
GG F

707-PU
706-BR
720-PU

733-BR
202-BK

126-PK
9G5589 8T8753

736-YL
CONTROL

1
4
5
6
2
3
15A 149-PU-14 601-GY
A

202-BK
202-BK

10
KEY 7X1362

3
4
5
8
9
1
2

6
7
101-RD-10 LADDER LAMP 201-BK

611-PU-14
L55

103-YL
BREAKER BREAKER 200-BK 441-OR 209-BK

540-WH
537-GN
604-OR
A F

606-GY
Z

539-BU
A 9G9487

605-YL
6N8589 451-BR 816-BR

GND VERIFY
L56

27
28

20

21
22
23
24
25
26

37
17
18
19
10
29
30
31
32
33
34
35
36
11
12
13
14
15
16
2
8

7
6

1
9

3
4
5

1
2
A 202-BK 202-BK 450-YL
A H

NEUTRAL
FIRE

GROUND
L56

L30

L18
101-RD-10 112-PU-10 124-GN-14 201-BK 816-BR 5 BR-18 ALARM

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5

602-WH
A H 10A 15A L30 Q

200-BK

103-YL
112-PU-12 AIR CONDITIONER 446-PU-14 209-BK 2 BK-18 GROUND SUPPRESSION FOG

BK-18
BK-18
XMSN SPEED

L22
DOME, STOP &

BODY RAISE

GND VERIFY

GND VERIFY
FRONT GR 1
FRONT GR 2
FRONT GR 3
FRONT GR 4
FRONT GR 5
BACKUP BREAKER MONITOR LAMP

RETARDER

+ BATTERY
449-BU 810-BU 3 PU-18

DOWN SOL
SYS FAIL

L20
L29

TURN LAMP

123-WH
ID CODE 3
ID CODE 2

ID CODE 0
LKUP SOL

405-GY
L20 6T5618

451-BR

200-BK
8T8752

450-YL
RELAY

GROUND
6N8589 123-WH 811-GY 4 GY-18 TEST

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
BREAKER

GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

UP SOL
200-BK-14
3T0376 L52

BRAKE
9G9487 200-BK-8 200-BK-8 SHIFT LEVER SW 803-BU 7 BU-18 +V (IN)

101-RD-10
A A

+10V
9W0681 Z
112-PU-10 20A 139-OR-10 202-BK 202-BK 809-GN 6 GN-18 ALERT
ID CODE 1 L L
112-PU

321-BR
200-BK

200-BK
308-YL

121-YL
A

1
2

OR-14
BRAKE RETRACT 200-BK-14 A 113-OR 1 OR-18 + BATTERY

L12
200-BK

200-BK
308-YL

TRANSMISSION CONTROL

3
5
4
1
2

6
1
3
9
8
7
4
5
2

1
2
3
BREAKER 202-BK 202-BK 449-BU 7 GY-18 SPEEDOMETER BB
9W0009 Q M

OPERATOR STATION
3T8728 XMSN F UU

WH
WH

WH
WH
101-RD-10 200-BK-14 202-BK 202-BK 2 BK-18 GROUND 103-YL

BK-18
BK-18
SPEED NITROGEN VV
101-RD-10 ALT BREAKER 209-BK-14 209-BK-14 B748-BR 5 PK-18 + BATTERY RD-18 1 126-PK 102-BU-14

123-WH
H GG ACTUATOR SW

405-GY
A Z Z

614-PU
539-BU
200-BK

200-BK
DISTRIBUTOR

450-YL
A A 101-RD 201-BK-14 710-GN 6 GN-18 SPEED IN TRANSMISSION FRONT GR 1 OR-18 3 733-BR 200-BK FOG

632-WH-14

620-WH-14

620-WH-14
9S4693

619-GN-14
631-GY-14
6T6085

149-PU-14
623-BU-14
622-PU-14

611-PU-14
607-PK-14
3T5438 GEAR INDICATOR F N/C J LAMP

2
1

2
1
E 101-RD-10 80A 109-OR TO 251-BK 123-WH 1 WH-18 + BATTERY FRONT GR 2 YL-18 4 734-WH 610-OR-14 E
QQ 8C9609 N/O L54 6 5 X X 8T8752
A CAB 768-OR 768-OR 4 OR-18 TRACTN AID FRONT GR 3 GN-18 5 735-OR

620-WH-14
A

102-BU-14
H SYSTEM TEST/ F J
101-RD-4 794-YL 3 YL-18 PYLD MNTR FRONT GR 4 BU-18 6 736-YL
J 9 PANEL

808-BR
814-YL
200-BK

813-PK

813-PK
109-OR-4 109-OR-4 105-BR DISABLE/ FRONT GR 5 PU-18 7 737-GN BACKUP 619-GN-14

522-WH-14
124-GN-14
LAMP

200-BK-14
L35 L35 A 3 2 A 8

521-YL-14
ZZ 109-OR-4 203-BK A MANUAL SW GROUND BK-18 2 202-BK ALARM SW RETARDER SW
MAIN 8C9812 6G4195 L19 L19 4D4785 7N5876
Z 101-RD-4 107-WH-14 107-WH-14 1 RD-18 + BATTERY A
RELAY A 1 3

L18
Y 109-OR-4 200-BK 200-BK 2 BK-18 GROUND ID CODE 1 WH-18 1 202-BK
2 J

405-GY
3T0376 H A AGENT SW
TEST SW N B954-YL 327-PK-14 3 BU-18 ENG SOL ID CODE 3 GY-18 3 202-BK
8C5436

601-GY
OUT HORN X B944-PU 105-BR 4 4 ENGINE ID CODE 2 BR-18 2 OPERATOR
SHUTDOWN MONITOR 12 PANEL
START T 307-OR BACKUP ALARM 121-YL 149-PU-14 1 149-PU-14 306-GN 5 YL-18 RESET 4
CONTROL 3T9200 11 LAMP
MANUAL B B946-OR CIGAR LIGHTER 129-PU 102-BU-14 2 102-BU-14 326-PU 6 WH-18 OFF (KEY) ENGINE FLOOD

123-WH
(NOTE C) 7N5876 LADDER

451-BR

449-BU
201-BK

450-YL
AUTOLUBE ETHER OUT LAMP 1

L19
OUT LAMP 2 R B998-BU CONVERTER 120-YL 105-BR 5 201-BK 7 OR-18 OFF ENG OIL PR 5 405-GY LAMP SW

446-PU-14
9G9287 FLOOD

614-PU

103-YL
OUT LAMP 1 V B943-PK GAGES 123-WH 107-WH 7 107-WH-14 CONTROL A 8X3708 PARK BRAKE 19 419-YL RUNNING LAMP 8D2676

200-BK
GROUND S 237-BK AIR DRYER 122-BU 103-YL 3 103-YL 7T3823 1 PK 18 418-WH
ENG OIL PR LAMP SW 3T4411

601-GY
+ BATTERY M 308-YL-14 AUTO LUBE 138-GN 132-PK 8 801-PK 801-PK 3 PK-18 LUBE SOL 2 GN PRIM STER 17 A489-BU 6T3989 ABBREV COLOR

611-PU-14
415-GN
411-PK

201-BK
SPARE D OPERATOR MONITOR 113-OR 113-OR 6 113-OR 200-BK 2 BK-18 GROUND ID CODE 16 226-BK

540-WH
441-OR

415-GN

454-GN
L58 L58 A

601-GY
539-BU
10A

411-PK

201-BK
SOL RET 3&4 P B942-OR XMSN CONTROL 126-PK 138-GN 138-GN 1 GN-18 + BATTERY BASE FUEL FILTER 14 437-BR RD RED
ETHER OUT ALARM 2G0151 2 2 1 WH WHITE

1
5
6
3
4
SOL RET 1&2 O B941-GY TRACTION AID 132-PK A FUEL PR 13 413-BR
K PANEL 3
10A

10A

SENSOR 1 A B945-WH 139-OR-10 SERVICE 9G9813 COOL FLOW 12 412-BU OR ORANGE

308-YL

A METER L16 A DIMMER SW YL YELLOW

SENSOR 2 C B947-BU 121-YL 1 123-WH 1 RD ALARM 10 410-WH

BK-14
+ -
2 3 6T3991

446-PU
10A

10A

10A

3T8325 PK PINK

4
2
5
6
1
7
3
8
9
RESET SW 1 K B922-WH FUSES 115-PK-14 5 115-PK-14 123-WH 1 RD 2 BK BK AIR PR 8 408-WH 601-GY
112-PU-12

1 L17 K BK BLACK
RESET SW 2 L B923-YL 3K8782 138-GN 8 400-GN 2 BK A TC/RET TEMP 7 407-PK LADDER
112-PU-12

112-PU-12

L25
10A

10A

RESET SW 3 F B924-BU A 7 700-PK COOL TEMP 6 406-PU GY GRAY

LAMP SW
112-PU-12

112-PU-12

FUSE HOLDERS L25 2 3 PU PURPLE

1
2
RESET SW 4 G B925-BR 129-PU 9 767-WH NEUTRAL 9 409-OR 4D1836
112-PU-12

601-GY
Q

600-BR
4K5122
10A

COOL TEMP H A718-PU 120-YL 10 129-PU 129-PU CIGAR TRACTION ETHER OUT LAMP 2 XMSN FILTER 4 426-BR DOME BR BROWN
112-PU-12

112-PU-12

112-PU-12

LIGHTER AID TEST SW A 8X3708 LADDER LAMP SW GN GREEN

SOL 4 E 336-GY 124-GN-14 4 124-GN-14 200-BK ALTERNATOR 3 403-GN 607-PK-14
LAMP SW

614-PU
U 335-BR 126-PK 6 9W0335 4D1836 1 PK 1 113-OR 6T3990 BU BLUE
SOL 3 + BATTERY 6T3991
112-PU-12

112-PU-12

J
SOL 2 J 334-BU 123-WH 3 2 GN 20 AUTOMATIC FIRE
L58 J 1 2 J

2
1
SOL 1 a 310-PU 122-BU 2 A TEST 15 415-GN SUPPRESSION CONTROL SYMBOL DESCRIPTION
112-PU-12

L58 L58 R BASE L17 IGN LAMP 3 6T5619

SENSOR +V W A717-OR H A 308-YL LAMP 11 411-PK
CUSTOMER 2G0151 5D0019 J BLADE, SPADE, RING,
ENG SPD I A720-PK E 799-WH GROUND 2 201-BK GROUND 2 209-BK
A SEND

103-YL
CODE 0 b 248-BK DATA D 818-BR 308-YL 326-PU C OFF
A SHUT DN SOL 3 327-PK OR SCREW TERMINAL
L53 L53 L58 L58 A COOLANT

614-PU
c 247-BK CONNECTOR C 819-GY 307-OR 307-OR S ON
UU START (KEY) 5 306-GN
CODE 1 GRD LEFT

540-WH
ST TEMP GAGE DIMMER CIRCUIT CONNECTED

539-BU
CODE 2 d 246-BK B 250-BK B KEY SW 3 OFF (KEY) 6 326-PU
TURN MASTER

123-WH
4W0483 RESISTOR

415-GN
405-GY
2 J

200-BK
200-BK

201-BK
411-PK
B946-OR

450-YL
9G7641 TO

B944-PU
B998-BU
B943-PK
A

B954-YL
CODE 3 e 245-BK A 820-BU 105-BR WH 4 LAMP FAULT + BATTERY 1 107-WH

237-BK
D L42 L42 CAB 3 3T3437 CIRCUIT NOT CONNECTED D
QQ TRACTION OR 7 7N5876 LAMP SYS PRESS. 7 807-BR
ETHER CONTROL AID

PROPN SOL
307-OR YL 8 7N1996 ACT. SOL 12 812-GN

+ BATTERY
RIGHT SOL
799-WH

799-WH
636-GN
L58

819-GY

858-GY

865-GY
11

818-BR
820-BU

707-PU

635-BU

861-PU

863-BU
864-BR
891-BU

867-PU
250-BK

860-PK

866-PK

251-BK

ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
LAMP

794-YL
859-YL
9X5303 IGN ELECTRICAL CONNECTION

LEFT SOL

RIGHT SP
ZZ A 308-YL CONTROL + BATTERY BU 1 123-WH 20 803-BU

XMSN SP
DSCH PR +

GROUND
LEFT SP
3T0529 5D0019 A TO VEHICLE STRUCTURE

BRAKE
6 307-OR ENG SPEED GN 5 450-YL + BAT OUT 19 803-BU

L45
454-GN
+ 12V
L57 SEND 12

TEST

1
3
4
2
5 B998-BU 200-BK GROUND BK 2 200-BK BASE ALERT 9 809-GN INTERNAL ELECTRICAL
BRAKE OIL

601-GY
A QQ R 8
4 B954-YL 601-GY AIR WARNING PK 6 918-OR GRD HIGH BEAM 3T0304 SYS FAIL 10 810-BU CONNECTION TO SURFACE
L57 A A 1 2 A BACKUP TEMP GAGE J 9

13
14
15
20

10
11
12
16
17
18
19
5

1
3
4
6
7
8
9

2
1 B946-OR BK 1 801-PK PRESSURE 612-GY UU INDICATOR FIRE TEST 11 811-GY OF COMPONENT
L27 L42 3 4W2067

10
12
13

15
20
16
17
18
19
14
11
PAYLOAD LAMP LAMP SW

9
5
4
6

2
3
1
8
9 B944-PU BK 2 200-BK GAGE 121-YL ENG OIL PR GN 5 405-GY LAMP DETECT IN 17 533-OR

522-WH-14
CONNECTOR

124-GN-14

200-BK-14

115-PK-14
D A 5

521-YL-14
A 6T3991

450-YL
MONITOR 5D0019 7N9967

GREEN LAMP
3 B943-PK 1W3306 608-GN RD 2 DETECT OUT 4 534-WH

R FRONT PR
TX KEY OUT

L FRONT PR

TX LCD OUT
J 6 J

LCD CLOCK
CONTROL

LCD LATCH
R REAR PR
BED RAISE

L REAR PR
XMSN SPD
2 237-BK 139-OR-10 OR 3 15

RED LAMP
ATCH WIRE, CABLE,

TEST/SET

767-WH
LINK GND

NEUTRAL

770-GN

768-OR
773-GY
9X6846

772-BR

769-BU

775-BR
GROUND

216-BK
212-BK
213-BK
214-BK
215-BK

700-PK
202-BK

132-PK
LAMP

+24V (IN)

774-YL
LUBE BRAKE ENGINE OVERSPEED RETARDER

+
308-YL-14 7 308-YL YL 4 200-BK FOG LAMP SW DSCH PR MON 18 328-OR
TX OUT

COMPONENT

123-WH
A 2

113-OR
1

707-PU
707-PU

891-BU
5D0019

202-BK

103-YL
SOLENOID RETRACT SW TEST SWITCH LAMP

MODE
6T3989
RX IN
8 105-BR A QQ 777-PU-10 ID CODE BR 1 200-BK DSCH PRESS. 8 328-OR

SIG
5T4434 9D3721 9D3721 RIGHT 7N9967 L# CIRCUIT GROUPING
138-GN 1 BU 6 SHUTDN ID 16

620-WH-14
620-WH-14
619-GN-14

619-GN-14
631-GY-14
777-PU-10

149-PU-14

102-BU-14

446-PU-14

611-PU-14
DESIGNATION

201-BK-14

209-BK-14

327-PK-14

115-PK-14
TACHOMETER TURN BASE J

200-BK-8
237-BK 794-YL 3 PU 7 DETECT IN 13 533-OR

410-WH
768-OR

306-GN

608-GN

441-OR

113-OR

400-GN

-
F

612-GY

601-GY
601-GY
122-BU

614-PU

449-BU

437-BR
8C5471

132-PK

202-BK

801-PK

251-BK

202-BK

200-BK
200-BK
200-BK

201-BK
201-BK

200-BK

207-BK

407-PK

200-BK
LAMP

103-YL
308-YL 772-BR 202-BK 4 TEST SW GY 8 919-GN 2G0151 135-BU 1 DETECT OUT 14 534-WH

L44
L38 7N5876

3
24/12 VOLT

2
1

4
105-BR 767-WH 891-BU 2 210-BK 2 W
CONVERTER ENGINE OVERSPEED L52
200-BK
9G6981 MONITOR 7T3821
SECONDARY/PARKING SERVICE/RETARDER
919-GN
BRAKE TEE BRAKE TEE PP OPERATOR IDENT PART NO. CHG LOC NOTE
326-PU 1 326-PU 200-BK

L31
SERVICE/ 306-GN 2 306-GN BK W/O PAYLOAD MONITOR CONNECT MONITOR

PU
PU
BU

L39
BK
BRAKE STOP A WIRE AS. PP TO HARNESS AS. A LAMP ENGINE OVERSPEED TEST SW HARNESS AS.
+ BATTERY

RETARDER SW

L31
113-OR 6 113-OR
767-WH
767-WH

DD F SYSTEM
+12 VOLT

F A 9D3721
GROUND

GROUND

3L6306 LAMP SW WW A 107-WH-14 3 107-WH 7N1996 WARNING LIGHT SPEEDOMETER 816-BR 1 RD A 8X5294 01 B-8
D
123-WH

AIR SW
601-GY

772-BR

2M9346 IGN B 8X6189 00 B-7

5
6
7
2
3
1
4

BR 3 B748-BR 209-BK-14 4 209-BK 3T3408 209-BK 2 BK

632-WH-14
9G8009

610-OR-14
619-GN-14

631-GY-14
102-BU-14

623-BU-14
622-PU-14
149-PU-14

115-PK-14

607-PK-14
A BASE C 8X6369 00 B-8

4
5
2
3
1
5 A489-BU A 327-PK-14 5 327-PK 200-BK 200-BK 1 BK BB

602-WH

410-WH
A
720-PU

472-OR

SEND

601-GY
706-BR

614-PU

135-BU
202-BK

201-BK

202-BK

200-BK

200-BK

201-BK

210-BK
103-YL

103-YL
SECONDARY PARKING 3T0304 LAMP FIRE D 5T8598 01 B-9

L51
SERVICE/ 1 138-GN A W 918-OR 918-OR 2 RD
123-WH
601-GY

L51
105-BR

449-BU

451-BR

200-BK
450-YL

BRAKE SW BRAKE SW 2 201-BK UU 5D0019 ALARM E 5T9412 02 B-9

RETARDER SW BODY GRD

767-WH
WH/RD-18

604-OR

768-OR
WH/BK-18

L53 L53

700-PK
202-BK

132-PK
3T3195 3T3195 9G9813
103-YL

D 3L6306 GY 4 417-GY ENGINE OVERSPEED F 8W7984 02 B-10

RAISE SW
408-WH

201-BK

ALARM 9G9813 G 8W9931 00 B-10

RD-18

251-BK
BK-18

8C5681
L37

L57 L57 L52 L52 FAULT H 5T8619 04 D-10

706-BR 410-WH 1 RD
A J L12 L12 ALARM J 8W0639 04 C-6
202-BK 201-BK 2 BK
L11 L11 9G9813 K 5T8599 06 E-3
720-PU 103-YL 7 J
L36

L54 L 8W0637 03 F-2

2
1

2
1
3

L25
105-BR 410-WH 8
A A L48 M 8W8181 04 E-1

L25
631-GY-14 1
L37
C L57 L57 N 5T9414 01 B-1 C

L30
632-WH-14 6
L37
135-BU
200-BK

210-BK

251-BK
120-YL

149-PU-14 9 636-GN 522-WH-14 P 5T9413 02 F-1

107-WH
812-GN

306-GN

113-OR

138-GN
L32 L32 L54

808-PU
807-BR

326-PU

891-BU
209-BK

327-PK
209-BK

794-YL
610-OR-14 4 635-BU 200-BK-14 BK-14 Q 8W0640 01 E-1
L30 R 6T4301 02 C-2
408-WH 408-WH 408-WH 622-PU-14 5 799-WH
THERMO SW S 6T4300 02 C-2
472-OR 472-OR 419-YL 614-PU 3 799-WH

522-WH-14
124-GN-14
9X5446 MOTOR

200-BK-14
L26 L26

521-YL-14
201-BK 201-BK 2 T 6G9462 02 F-3
L38

202-BK 201-BK 891-BU S R R U 5T9411 01 A-11

T-

607-PK-14
L11 V 7T3418 03 A-10
123-WH 202-BK 601-GY 5 113-OR 1 794-YL 5 522-WH-14 200-BK-14 1 BLOWER
QQ W 8W0638 05 C-8

L52
123-WH 210-BK 2 209-BK 2 635-BU 2 200-BK-14 515-GY-14 2 WH/RD-14 9G8693
L38 L38 1 X 8W0708 03 B-8
135-BU 8 810-BU 3 636-GN 138-GN 1 GN-18 + BATTERY RED 2 124-GN-14 1 124-GN-14
120-YL 607-PK-14 9 811-GY 4 799-WH 799-WH 3 WH-18 +24V (OUT) BLOWER SW 521-YL-14 4 521-YL-14 BK-14 Y 8C9677 01 B-2
L57 L57 L33 L33 J 6P3236 BLK 5 Z 8W0635 03 A-1,F-2
200-BK 623-BU-14 3 809-GN 5 799-WH 867-PU 8 PU-18 MODE BLU 515-GY-14 3 515-GY-14
L39 L39 L36 BB 8W0636 02 C-5

2
1
200-BK 200-BK 6 803-BU 6 863-BU 863-BU 4 BU-18 TX LCD OUT GRN 4 515-GY-14 MOTOR DD 5T9326 00 E-12

L36

L53
200-BK 102-BU-14 1 W BB 864-BR 864-BR 5 BR-18 LCD CLOCK OR 516-GN-14
L36 R EE 8X4281 00 A-8
115-PK-14 7 865-GY 865-GY 6 GY-18 LCD LATCH 3 517-BU-14

L20

BK-14
619-GN-14 4 866-PK 866-PK 7 PK-18 TEST/SET 200-BK-14 2 HH 8X2286 00 A-12
BLOWER
103-YL A J 867-PU 251-BK 2 BK-18 GROUND RESISTOR 515-GY-14 1 WH/RD-14 LL 8W3048 00 A-6
9G8697

601-GY
L57 L57

451-BR

449-BU
450-YL
W/O TRACTION AID 604-OR 858-GY 9G1950 QQ 8W3841 04 C-4
CONNECT WIRE AS. KK L50 PAYLOAD RR 8W3843 01 C-4
808-PU 859-YL OPERATOR STATION
BK

534-WH

107-WH
533-OR

812-GN

306-GN

809-GN
L24 L44

811-GY
L44

807-BR

803-BU
803-BU
326-PU

810-BU
327-PK
209-BK
TO HARNESS AS. A MONITOR SS 8W3844 03 C-4

L50
KK 803-BU 251-BK
ZZ AT C-9 L50 L50 OPERATOR L45 UU 8W7193 01 D-5

L35

L31
L44
202-BK 534-WH 861-PU
L44 PANEL L43 L43 WW 8X6292 00 C-10
L24

202-BK 533-OR 860-PK LADDER

22
19
23
14
24

11
15
13
17
10

21
18

16
20
12

9X6847 YY YY 8X3704 00 A-3

8

4
5
7
9

6
2
3
1

OPERATOR STATION

L49
FLOOD

327-PK-14
YY ENGINE SPEED ZZ 8X5017 00 B-11

L28
LAMP A720-PK A720-PK C SIGNAL

113-OR
U L40 L40 L44 L44 SENSOR WIRE AS.

1
2

1
2
450-YL 3T4411 A717-OR A717-OR A V+
L41 L41 L45 L45
B945-WH
B922-WH

WHEEL 6T4361 M M FF 8W4826 00 A-3

B942-OR

A717-OR
B941-GY
B925-BR
B947-BU
B924-BU

A718-PU
A720-PK

SIGNAL C 769-BU 451-BR A718-PU 237-BK B GROUND 521-YL-14

B923-YL

722-WH
336-GY
105-BR

310-PU
334-BU
335-BR

709-OR
710-GN

723-OR

725-GN

604-OR
237-BK

248-BK
247-BK
246-BK
245-BK

704-GY

L38

606-GY
L56 L43 L43
721-BR

726-BU

703-BU
308-YL

202-BK

705-PK

219-BK
217-BK
218-BK
227-BK
202-BK

216-BK
215-BK
214-BK
213-BK
212-BK

327-PK
724-YL

605-YL
SPEED GROUND B 202-BK 450-YL 513-OR-14 GG 5T8580 04 E-11

200-BK

200-BK
AIR DRYER C MM A L46 L46

317-YL

317-YL
SENDER +V A 767-WH BK-4 451-BR 237-BK YY KK 5T3943 01 C-10
122-BU
3T2470 2G2159 L48 L48 L L

6
24
12

14
15
25

17
10

19
20
21
22

16
23

13
18
11 SIGNAL COOLANT NN 8X5293 00 A-12

2
7
3

9
T- CAB 308-YL A718-PU C YL-18
F D W A B QQ QQ
HH GROUND 237-BK 308-YL A OR-18 V+ SENSOR 620-WH-14 PP 8W8354 00 C-6
TURN 4 WAY
11
18
16
20
19
10

15
14
13

17
12

12
13
10

14

11

11
12

10

20

16
14
19

13
11
12
15

17

10

18
GROUND 9X0377 REFRIGERANT SW VV 5C5382 01 B-1,E-1
1
2
3
4
5
6

9
7
8

6
7
5

9
4
3
2
1

9
1
2

8
4
5
7
3

3
9
1

7
2

4
OPERATOR STATION OPERATOR STATION 1 237-BK B BK-18

418-WH

311-WH
LAMP SOLENOID

403-GN

441-OR

400-GN

113-OR
405-GY
406-PU
412-BU

413-BR

310-PU
437-BR
201-BK
407-PK

226-BK

203-BK
G E X C (NOTE A)

109-OR-4
XX 8W9561 00 F-11

101-RD-4

522-WH-14
L40

4
3
2
1

2
3
4
6
5
1
200-BK-8

315-GN-10

513-OR-14
605-YL AIR 200-BK-8 209-BK 4

446-PU-14
3T3968 9G9988

777-PU-10

327-PK-14
L40 PROPORTIONAL BRAKE JJ FUEL B FUEL RR SS 9W0549 AAA 8X5014 00 A-5
START 207-BK BK-4 437-BR OR-18 3 533-OR 4
722-WH

767-WH

767-WH

534-WH

534-WH
SOLENOID RETRACT
709-OR
710-GN

723-OR

725-GN

770-GN

533-OR

533-OR

306-GN
472-OR

608-GN

604-OR
L
704-GY

773-GY

606-GY

417-GY

612-GY
721-BR

726-BU

703-BU

775-BR

769-BU

808-PU
803-BU

122-BU

426-BR

614-PU

451-BR
231-BK

705-PK

202-BK

202-BK
202-BK
202-BK

202-BK

202-BK

202-BK

201-BK
200-BK

207-BK
327-PK
(R) (L)
724-YL

774-YL

419-YL

605-YL

450-YL
STOP/TAIL SOLENOID BRAKE FRAME 200-BK-10 200-BK FILTER SW PRESS SW WH-18 6 534-WH 533-OR 2 OR-18 ENGINE BBB 8X5013 00 A-4

799-WH
3T0062 8C9514

858-GY
861-PU
S-1 S-2

860-PK

251-BK

251-BK
7N4447 9W3187

859-YL
B LAMP MODULE 5T4434 OIL SW GROUND TO B OR-18 2 533-OR (NOTE D) 534-WH 5 WH-18 FLOOD B

200-BK-14
201-BK
HH 7N7854 L15 FIRE LAMP
7X1670 MOTOR FRAME 1 413-BR 635-BU WH-18 5 534-WH 533-OR 3 OR-18

631-GY-14
HH C B M DET SW 6N7989 CABLE AS.
STOP/ 639-WH 3 WH LEFT LAMP 2 636-GN T- FIRE X 534-WH 6 WH-18
C C

808-PU
7T4785

814-YL
AA 343735 04 A-2
WH

WH

WH

TAIL 639-WH 640-GN 4 GN RIGHT LAMP 481-GN B 201-BK 799-WH 1

L10
BK

BK

BK

DETECTION SW

L7
T-
LAMP B M CC 5T4666 02 A-1

L23
614-PU 2 PU TAIL IN 1 799-WH X
L8

7T4785

L14

L13
L40 T- T- M (NOTE D)
L9

L6
7X6219 604-OR 1 OR STOP IN 310-PU 1 2 317-YL-14 JJ 318761 02 A-2,A-7
GN
BK

L5

L4
777-PU-10

446-PU
201-BK

BRAKE OIL MM 7G1060 00 B-9

3
2
1

3
2
4
1

203-BK 2 203-BK
L41
200-BK-10

E E L41 SENDER M (NOTE D)

308-YL 311-WH 3 BK-4
8N3844 L13 L13
L41

B M
2
1

237-BK M (NOTE D) 808-PU

L41
773-GY

C L10 L10
775-BR
202-BK

202-BK

202-BK
774-YL

237-BK 122-BU 315-GN-10 803-BU Q

L2 L2 FOG
HH 237-BK 306-GN 513-OR-14 522-WH-14
B M L43 X LAMP
608-GN 200-BK 200-BK 522-WH-14 513-OR-14
BACK-UP 8T8752

1
2

OR-14
774-YL 200-BK-10 101-RD-4

620-WH-14
LAMP L9 L9 B Z
HH C 775-BR C B

539-BU
614-PU
8C5582

1
2

WH
WH
3 614-PU 773-GY 777-PU-10 777-PU-10 Y

336-GY
335-BR

310-PU

334-BU
Q FOG

B942-OR

B941-GY
1 608-GN 614-PU

619-GN-14
611-PU-14
L4 L4 LAMP
7 605-YL 608-GN
L7 L7 L13 M Z M 8T8752
8 606-GY A 201-BK
BACK-UP CONVERTER/ L1 L1

1
2

1
2
HH 4 604-OR 109-OR-4
ALARM L8 L8 RETARDER SW L15 L15 N
612-GY 5 612-GY 441-OR

522-WH-14
513-OR-14
T- L3 Q HIGH BEAM
3T1815 200-BK 6 767-WH 419-YL 7N7854 412-BU

BK-18
BK-18
L5 L5 L3 HEAD LAMP
200-BK 2 C 406-PU 8T8753
UP SHIFT DOWN SHIFT LOCKUP XMSN C B L13 L13 ENGINE
HH 474-WH 473-GY 403-GN
BACK-UP 608-GN SOLENOID SOLENOID SOLENOID SPEED 446-PU 1 446-PU 226-BK 201-BK FLOOD

200-BK-14
451-BR
6T9290 6T9290 6T9290 SENDER BRAKE MASTER LAMP

450-YL
LAMP

B941-GY

B941-GY
BRAKE MASTER BRAKE MASTER 4 481-GN 327-PK-14 201-BK
GROUND

310-PU

334-BU
L8

8C5582 9X7000 CYLINDER 6N7989 Q

SIGNAL

CYLINDER CYLINDER 2 451-BR LOW BEAM

441-OR

403-GN
OVERSTROKE SW L1 L1

406-PU
412-BU

226-BK
OVERSTROKE SW OVERSTROKE SW

109-OR-4
3 450-YL AIR
B HEAD LAMP

534-WH

534-WH
7V5647

327-PK-14

533-OR

533-OR
7V5647 7V5647 L6
+V

L6

CONDITIONER
BK
BK

BK
BK

BK
BK

L23 L23 8T8752

539-BU
614-PU
209-BK
COMPRESSOR YY YY AGENT SW

2
1
YY
767-WH

767-WH

770-GN

L13 7N4297
769-BU
202-BK

202-BK

L13 8C5436
C

ETHER BOTTLE
B

2
1

2
1
STOP/ 1 245-BK LEFT REAR 237-BK

L4
HH G L14 L14 L48 RESET SW 3 X N N
1
2

1
2

1
2

WH
TAIL 2 246-BK 310-PU STRUT SENSOR 237-BK 308-YL 1

BK
G G G RR 3T3133 PARK/TURN

3
6
2
5
4
1
9W3352

BU

BU
BK

BK
LAMP BK 3 247-BK E 709-OR 334-BU 308-YL 237-BK 2 RD 1 1 RD

799-WH

799-WH
L43

858-GY
B

201-BK

251-BK

251-BK
438-YL

859-YL
7X6219 640-GN 4 248-BK 202-BK 710-GN 335-BR +V GN 1 799-WH 799-WH TORQUE CONVERTER RIGHT B947-BU 3 BR 2 2 BR LAMP

418-WH

534-WH

799-WH

799-WH
113-OR

533-OR

533-OR

636-GN
417-GY

405-GY

635-BU
201-BK

OUTLET SCREEN SW HOIST SCREEN SW X 3T3967

WH-18

WH-18
3
4
2
1
6
5

1
2

OR-18

OR-18
BK 5 237-BK 202-BK 705-PK 336-GY GROUND GY 2 251-BK 251-BK B924-BU 4 B924-BU
U

203-BK
NN 704-GY B942-OR YL 3 861-PU 861-PU 3T9343 9X7781 2 533-OR 237-BK 105-BR 5 105-BR ENGINE PARK/TURN
A SIGNAL A
C L41 534-WH LAMP

B942-OR

B942-OR
SHUTDOWN

RD-14
202-BK 202-BK B941-GY 860-PK A493-YL A492-OR 5 534-WH 237-BK

BK-14
HH YY AAA ETHER ETHER

336-GY
335-BR
B

BK-4
C B X
200-BK
327-PK
C A ENGINE 3T3967

1
2
3

1
2
3
TURN 703-BU A718-PU 3 533-OR 308-YL ETHER BOTTLE 441-OR SOLENOID SOLENOID 1 SOLENOID 2
L46 T- M

2
3
RIGHT REAR L15 7W5967 SPEED THIS SCHEMATIC IS FOR THE 789 TRUCK (6T8592 CHG 04)

3
6
2
5
1
4
4
5
1
6
LAMP 606-GY 202-BK 202-BK A720-PK 6 534-WH 237-BK
1
2
3
L40

LL RESET SW 4 -T COOLANT SENDER 9X7137 9X7137

3T3968 STRUT SENSOR EE PICKUP

GN

GN
GY

GY
202-BK A717-OR 1 AFTERCOOLER SW

YL

YL
C 3T3133 6N5926 SS SS JJ
426-BR

201-BK

9W3352 RR 9X5393 YY YY

WH-18

WH-18
OR-18

OR-18
202-BK B923-YL 201-BK 4 8N1425 B925-BR 2 B925-BR

WH-18

WH-18
OR-18

OR-18

1
2

1
2
B M

400-GN
405-GY
201-BK

201-BK
2
1

2
1

2
1
GROUND 10 BK-18 G 231-BK B925-BR +V GN 1 799-WH 417-GY 105-BR 105-BR 1 105-BR 438-YL 406-PU T-
U GND VERIFY 1 BU-18 H 726-BU B947-BU GROUND GY 2 251-BK 3 B DISCONNECT SW
L47 ENGINE T- FIRE
TRANSMISSION EE STEERING TORQUE CONVERTER LEFT COOLANT SW 7N0718 COMPONENTS ARE SHOWN INSTALLED ON A FULLY

101-RD-4
+V A 767-WH 9 I B924-BU SIGNAL YL 3 860-PK 1

RD

RD
OIL SW

BK

BK
YY BBB
C

DETECTION SW
B
A

FRAME C SUPPLY SW BLEED INLET FILTER SW HOIST SCREEN SW 7N9785 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,

BU

BU
GROUND

GROUND

BK

BK
GROUND B 202-BK GEAR 5 2 GN-18 F 725-GN B945-WH T- 6T7663 105-BR 403-GN 2 7T4785

BK-4
412-BU
SIGNAL

SIGNAL
SIGNAL C 770-GN 3 YL-18 E 724-YL B922-WH GROUND 3T9343 SOLENOID 7N4447 9X7781 FIRE B947-BU ETHER BOTTLE 201-BK AND XMSN SHIFTER IN NEUTRAL
GEAR 4 C
JJ TRANSMISSION STEERING SW 6T8046 C C DET SW ENGINE
GEAR 3 6 OR-18 C 723-OR 105-BR BK-4 B427-BU B924-BU ETHER BOTTLE RESET SW 2 ALT BK-4
FILTER SW B

+V

+V
WHEEL SPEED 9X8199 7T4785 OIL SW B B AA CC M UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
GEAR 2 7 WH-18 B 722-WH ENGINE 9G3341 6T7663
B925-BR 308-YL 1 RESET SW 1 3T3133 T- + R
SENDER TRANSMISSION SW GEAR 1 8 BR-18 A 721-BR GROUND 426-BR A491-WH T- B923-YL 237-BK 2 3T3133 B923-YL 2 B923-YL BK-18 2 ALTERNATOR NEG POS NEG POS NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
3T2470 9W1409 L43 L43 LEFT FRONT RIGHT FRONT FIRE PAYLOAD PAYLOAD NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
5 D B945-WH B945-WH 3 105-BR 1 105-BR BK-18 1 8N0999
L46 L46 STRUT SNSR STRUT SNSR DETECTION SW MONITOR MONITOR ETHER ETHER NOTE C: NOT USED WITH AUTOMATIC FIRE SUPPRESSION
4 J B922-WH B922-WH 4 B922-WH 3 BK-4
L41 L41 9W3352 9W3352 7T4785 COOLANT SW FF TO GN LAMP RED LAMP SOLENOID 3 SOLENOID 4 12V BATTERY 12V BATTERY NOTE D: TERMINAL TIED BACK IN HARNESS
V V G 105-BR 5 105-BR YY BBB
L47 L47 9X3040 BLOCK 8T9684 8T9683 9X7137 9X7137 3T5760 3T5760
YY AAA
12 11 10 9 8 7 6 5 4 3 2 1
D32349